WO2005105962A1 - 金属加工油組成物 - Google Patents

金属加工油組成物 Download PDF

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Publication number
WO2005105962A1
WO2005105962A1 PCT/JP2005/008139 JP2005008139W WO2005105962A1 WO 2005105962 A1 WO2005105962 A1 WO 2005105962A1 JP 2005008139 W JP2005008139 W JP 2005008139W WO 2005105962 A1 WO2005105962 A1 WO 2005105962A1
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Prior art keywords
oil
oil composition
metalworking
compound
mass
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PCT/JP2005/008139
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English (en)
French (fr)
Japanese (ja)
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Akihiro Shishikura
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Idemitsu Kosan Co., Ltd.
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Priority to CN2005800127410A priority Critical patent/CN1946834B/zh
Publication of WO2005105962A1 publication Critical patent/WO2005105962A1/ja

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/08Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/34Esters having a hydrocarbon substituent of thirty or more carbon atoms, e.g. substituted succinic acid derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
    • C10M2219/024Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of esters, e.g. fats
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel

Definitions

  • the present invention relates to a metal working oil composition, and more particularly, to a non-chlorine-based metal working oil composition that can be applied to the processing of difficult-to-treat materials.
  • sulfur-based materials such as polysulfide, sulfurized oil and fat, calcium sulfonate, Zn_DTP, etc.
  • Metalworking oils composed mainly of base materials (see Patent Documents 1 to 4), oils composed of fatty acids and their alkaline earth metal salts or their esters (see Patent Documents 5 and 6), oxalic acid, etc. (See Patent Document 7), etc., to which a chemical conversion treatment material is applied.
  • Patent Documents 1 to 4 oils composed of fatty acids and their alkaline earth metal salts or their esters
  • Patent Documents 5 and 6 oils composed of fatty acids and their alkaline earth metal salts or their esters
  • oxalic acid etc.
  • Patent Document 1 JP-A-8-33253
  • Patent Document 2 JP-A-9111278
  • Patent Document 3 JP 2001-49279 A
  • Patent Document 4 JP-A-2002-155293
  • Patent Document 5 JP 2002-38181 A
  • Patent Document 6 JP-A-2003-49185
  • Patent Document 7 JP-A-2002-88387
  • the present invention has been made under the above-described circumstances, and is also applicable to difficult-to-make materials such as iron-based metal materials, chromium-based metal materials, nickel-based metal materials, and aluminum thick plate materials. It is an object of the present invention to provide a metal oil composition having excellent processability, and even with a non-chlorine-based processing oil, having better processability than a chlorine-based processing oil.
  • the present inventors have conducted intensive studies to achieve the above object, and as a result, have solved the above problem by using a metal working oil composition containing a specific sulfur compound and a specific clay mineral. I found that I got it.
  • the present invention has been completed based on strong knowledge.
  • a metal working oil composition comprising (A) a base oil, (B) a bentonite clay mineral treated with an organic substance, and (C) an active sulfur compound;
  • Metal working force of metal working The metal working according to any one of (1) to (4) above, which is an iron-based metal material, a chromium-based metal material, a nickel-based metal material, or an aluminum plate material. Oil composition,
  • the metalworking oil composition of the present invention it is excellent in processing of difficult-to-process metal materials such as iron-based metal materials, chromium-based metal materials, nickel-based metal materials, and aluminum plate materials. It is a metal working oil composition that has a property and has excellent workability even if it is a non-chlorine processing oil.
  • the present invention is a metalworking oil composition
  • a metalworking oil composition comprising (A) a base oil, (B) a bentonite clay mineral treated with an organic substance, and (C) an active sulfur compound.
  • the base oil of component (A) that constitutes the metalworking oil composition of the present invention is not particularly limited.
  • Representative examples include mineral oil, synthetic oil, and polymer compounds.
  • various oils can be used.
  • a kinetic viscosity at a force of 40 ° C. of 1 to: 1000 mm 2 Zs, particularly 2 to 500 mm 2 / s is suitably used. If the kinematic viscosity is less than lmm 2 Zs, the flash point is low, which is not preferable for safety. If the kinematic viscosity exceeds 1000 mm 2 / s, the amount of oil that adheres to the paint (the object to be polished) is increased. It is not preferable because it may not be economical.
  • mineral oils can be given.
  • refined oils obtained by refining for example, solvent refined oils, hydrogenated refined oils, dewaxed oils, clay treated oils and the like can be mentioned.
  • Examples of the synthetic oil include poly-a-olefins and olefin copolymers having 8 to 14 carbon atoms (eg, ethylene propylene copolymer), or branched olefins such as polybutene and polypropylene, and hydrides thereof.
  • ester compounds such as polyol esters (eg, fatty acid esters of trimethylolpropane and fatty acid esters of pentaerythritol), dibasic acid esters, and alkylbenzenes can be used.
  • a compound having a kinematic viscosity at 100 ° C in the range of 10 to 8000 mm 2 / s which is preferably a hydrocarbon polymer compound or an oxygen-containing polymer compound, is preferred.
  • a high molecular compound include polyolefin, polybutene, polyisobutylene, polyalkylene alcohol, polymethatalylate, and olefin copolymers (for example, ethylene-propylene copolymer, styrene-butadiene copolymer, styrene-isoprene). And the like).
  • hydrocarbon-based polymer compounds such as polyolefin, polybutene, and polyisobutylene are more preferable.
  • These mineral oils, synthetic oils, and high molecular compounds may be used alone or in combination of two or more. Further, the polymer compound may be mixed with a mineral oil or a synthetic oil and used to adjust the kinematic viscosity of the composition.
  • a bentonite clay mineral treated with an organic substance is used as the component (B).
  • the bentonite clay mineral treated with this organic substance is an organic ion complex formed by exchanging inorganic cations existing between the crystal layers of the bentonite clay mineral with organic cations, which means so-called organic bentonite. I do.
  • the bentonite clay mineral includes bentonite and montmorillonite, which is a main component of bentonite.
  • Such bentonite clay minerals preferably have an average particle size of 10 ⁇ m or less, more preferably 8 ⁇ m or less.
  • the bentonite clay mineral is treated with an organic substance.
  • an organic cation ammonium ion is preferred, and quaternary ammonium ion is particularly preferred.
  • Specific examples of such an ammonium ion include, for example, quaternary ammonium having the same alkyl group such as tetraethylammonium, tetrabutylammonium, tetraoctylammonium, trimethyloctylammonium, trimethyldecyl, and the like.
  • Ammonium trimethyldodecylammonium, trimethyltetradecylammonium, trimethylhexadecylammonium, trimethyloctadecylammonium, trimethyleicosanylammonium, trimethyloctadecenylammonium, Trimethylalkylammonium such as trimethyloctacadienammonium, triethyldodecylammonium, triethyltetradecylammonium, triethylhexadecylammonium, and triethyloctadecylammonium Niu tetradecyl ammonium Niu arm, hexadecyl ammonium Niu arm to tributyl, tributyl O Kuta de Shiruanmoniumu like tributyl alkyl ammonium Niu beam of dimethyl O Chi Luan Moni Dihexadecyl ammonium, di
  • tripalmitoyl methyl ammonium such as tripalmitoyl methyl ammonium, trioleyl methyl ammonium, tristearyl methyl ammonium, trialkyl methyl ammonium, trioctyl ethyl ammonium, and trialkyl ethyl ammonium such as tridodecyl ethyl ammonium.
  • Quaternary ammonium having an aromatic ring such as trialkylbutylammonium, trimethylbenzylammonium, and the like, and aromatic amines, such as trimethylphenylammonium.
  • quaternary ammonium ions derived therefrom such as tripalmitoyl methyl ammonium, trioleyl methyl ammonium, tristearyl methyl ammonium, trialkyl methyl ammonium, trioctyl ethyl ammonium, and trialkyl ethyl ammonium such as tridodecyl ethyl ammonium.
  • the processability can be enhanced. Further, by treating with an organic substance, it can be stably dispersed in the base oil, and its compounding effect can be exhibited stably.
  • the bentonite clay minerals treated with these organic substances may be used alone or in combination of two or more.
  • the amount of bentonite clay mineral treated with a strong organic substance is preferably 0.5 to 10% by mass, based on the composition.
  • the kinematic viscosity at 40 ° C used for drawing, pressing, punching, cold forging, etc. is approximately 0.5 to 3% by mass for low viscosity oil of 20 to 500 mm 2 / s, Kinematic viscosity at 40 ° C used for drawing, punching, etc.
  • high viscosity oils of about 500 mm 2 / s or more, it is preferable to add about 3 to 10% by mass.
  • the active sulfur compound as the component (C) constituting the metalworking oil composition of the present invention is defined as "3" or more in a copper plate corrosion test prescribed in JIS K 2513 because of containing active sulfur. Refers to a compound that shows the determination result. If it is an inactive sulfur compound that is less than an active sulfur compound, the processability cannot be improved, and it is unsuitable as the component (C).
  • the active sulfur compound used in the present invention includes, for example, olefin polysulfide, dialkyl polysulfide, sulfurized oil and fat, or sulfurized mineral oil or elemental sulfur (sulfur powder).
  • the above-mentioned olefin polysulfide can be obtained by reacting a force S that can be produced by various methods, for example, an olefin having 3 to 20 carbon atoms or a dimer or tetramer thereof with a sulfide agent. It is something that can be done.
  • a force S that can be produced by various methods, for example, an olefin having 3 to 20 carbon atoms or a dimer or tetramer thereof with a sulfide agent.
  • the olefin having 3 to 20 carbon atoms for example, propylene, isobutene, diisobutene and the like are preferably used.
  • examples of the sulfurizing agent include sulfur, sulfur chloride, and sulfur halide.
  • the Iou content of the obtained that O reflex in polysulphide by the above reaction usually, those 10 to 50 mass 0/0, solubility, stability, desirable in terms of economic efficiency.
  • the dialkyl polysulfide is, for example, a compound represented by the general formula (I)
  • R 1 and R 2 each represent an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an alkyl aryl group having 7 to 20 carbon atoms or a carbon atom having 7 carbon atoms. Represents up to 20 arylalkyl groups, which may be the same or different from each other.
  • X represents a real number of 2 to 8 (specifically, a rational number).
  • R 1 and R 2 in the general formula (I) include a methyl group, an ethyl group, an n_propyl group, an isopropyl group, an n_butyl group, an isobutyl group, a see-butyl group, a t_butyl group, Various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups, various dodecyl groups, Examples include cyclohexyl, cyclooctyl, phenyl, naphthyl, tolyl, xylyl, benzinole, phenethyl and the like.
  • dialkyl polysulfide a compound in which X is 3 to 6, R 1 and R 2 are an alkyl group having 16 to 20 carbon atoms and an aryl group having 6 to 20 carbon atoms is preferable.
  • dibenzyl disulfide di-t-nonyl polysulfide and the like can be mentioned, and those containing 10 to 50% by mass of sulfur are particularly preferable.
  • the above-mentioned sulfurized oils and fats refer to sulfides of animal and vegetable oils, and include, for example, sulfurized lard, sulfurized rapeseed oil, sulfurized castor oil, and sulfurized soybean oil.
  • the sulfurized oils and fats also include disulfide fatty acids such as oleic sulfide and sulfurized esters such as methyl oleate.
  • As the sulfurized fat those containing 5 to 30% by mass of sulfur are preferable.
  • sulfide mineral oil or elemental sulfur a commercially available sulfide mineral oil may be used, or elemental sulfur (sulfur powder) may be added to ordinary mineral oil, for example, at a temperature of about 120 to 150 ° C. A material prepared by heating and stirring for about 30 minutes to 6 hours may be used.
  • the sulphide mineral oil preferably contains sulfur in an amount of 0 :: to 2% by mass.
  • dialkyl polysulfidoca S is preferable.
  • dioctyl polysulfide, didodecyl polysulfide and the like are preferable from the viewpoints of effect and availability.
  • These active sulfur compounds may be used alone or in combination of two or more.
  • the compounding amount of the compound containing active sulfur as the component (C) is not particularly limited, but is preferably added so that the sulfur content is 1 to 30% by mass based on the composition. Within this range, the desired workability can be obtained, and inconveniences such as wear of the mold and tool can be suppressed. Further, since the active sulfur compound has a different sulfur content, it varies depending on the selected sulfur compound, but usually 5 to 70% by mass based on the composition is preferably 15 to 60% by mass. Is more preferred.
  • the metalworking oil composition of the present invention further comprises, as component (D), (i) fats and oils, (ii) fatty acids having 6 to 24 carbon atoms, (iii) ester compounds thereof, and (iV) 12 to 40 carbon atoms. At least one selected from the group consisting of (B) a dibasic acid, (V) an ester compound thereof, and (Vi) a phosphorus-containing compound. preferable. Thereby, workability can be further improved.
  • oils and fats examples include vegetable oils such as soybean oil, linseed oil, rapeseed oil, and animal oils such as beef tallow and lard.
  • the (ii) fatty acid having 6 to 24 carbon atoms is not particularly limited, but typical examples thereof include oleic acid and stearic acid.
  • As the (iV) dibasic acid having 12 to 40 carbon atoms various known ones can be used. Representative examples thereof include adipic acid, sebacic acid, 1,8-dicarboxyoctane, and 1,20-dicarboxy acid. Shiicosan, and the like.
  • esters of those fatty acids or dibasic acids with alcohols having carbon numbers of! To 24 are preferred.
  • phosphorus-containing compounds include alkyl phosphates, amino acids, iodine phosphates and amine salts thereof, zinc dithiophosphate and molybdenum dithiophosphate, each of which is a known compound. it can.
  • particularly preferred compounds include dilauryl hydrogen phosphite, trinoninolephosphite, oleyl acid phosphate, trioleyl phosphate, tallow amine salt of 2-ethynolehexyl acid phosphate, and the like.
  • Zinc diphosphate, molybdenum diphosphate and the like are examples of Zinc diphosphate, molybdenum diphosphate and the like.
  • One of these phosphorus-containing compounds may be used alone, or two or more of them may be used in combination.
  • the compounding amount of such a phosphorus-containing compound is preferably from 0.1 to 10% by mass, more preferably from 0.5 to 8% by mass. If the compounding amount of the phosphorus-containing compound is 0.1 to 10% by mass, the purpose of improving the workability is achieved, and there is no fear that the molds and tools are worn.
  • additives can be further blended within a range not inconsistent with the object of the present invention.
  • additives include, for example, phenolic and amine-based antioxidants, benzotriazole-based and thiazole-based corrosion inhibitors, metal sulfonate-based and succinic ester-based antioxidants, and silicones. And fluorinated silicon-based antifoaming agents, and polymetaacrylate-based and olefin copolymer-based viscosity index improvers.
  • the amounts of these additives can be appropriately selected according to the purpose. It is good, but it is usually blended so that the total of these additives is 20% by mass or less based on the composition.
  • the kinematic viscosity of the metalworking oil composition of the present invention in particular restrictions apart, but Le Shi preferred those in the range of approximately 20 ⁇ 20000mm 2 / s,. If the kinematic viscosity of the metal working oil composition is in the range of about 20 to 20000 mm 2 / s, workability is good, safety can be ensured in terms of flammability, etc. There is no problem economically in terms of the amount that can be attached and removed.
  • the metalworking oil composition of the present invention can be used for all kinds of metalworking. Can be used. There are no particular restrictions on the type of metalworking method using the metalworking oil composition of the present invention, for example, drawing, cutting, drawing, forging, punching, punching, fine blanking. It can be used for processing and swaging.
  • Evaluation item The punch load was measured when 20 sheets were machined, the surface condition of the tool and the sheet was observed, and the presence or absence of wear and scratches was examined.
  • Test piece Hexagon flange nut manufacturing S-45C (( ⁇ > 19mm X 9.5 X 10mm)
  • Punch and die material SKH, SKD
  • the naphthenic mineral oil and the surface-modified bentonite are stirred and mixed at 100 ° C and 350 rpm for 1 hour, and then the remaining base material is maintained at a temperature of 100 ° C in the order of active sulfur-based polysulfide and phosphorus-based compound. They were mixed sequentially.
  • kinematic viscosity ° C 100 polybutene 43% by weight of kinematic viscosity ° C is 4300mm 2 / s (Idemitsu Petrochemical Ltd. 20000 H), active sulfur-polysulfide (Dainippon Ink Dairupu ⁇ 940) 40 wt%, dibasic acid having a carbon number of 22 ( Okamura Oil 1-11_22) 6% by mass, bentonite treated with quaternary ammonium (S-BEN NZ by Hoziyun) 8% by mass, thickener (Sanyo Chemical Industries Group 915) 3% by mass After mixing, a special oil for drawing having a kinematic viscosity of 13000 mm 2 / s at 40 ° C was prepared.
  • the sulfur compound in sample oil 1 was changed to 40% by mass of sulfurized lard (SULFURIZED LAR 0 manufactured by Dainippon Ink), and an oil agent with a sulfur content of 5.6% by mass and a kinematic viscosity at 40 ° C of 52 mm 2 / s was prepared.
  • sulfurized lard SULFURIZED LAR 0 manufactured by Dainippon Ink
  • the sulfur compound of sample oil 1 was changed to 30% by mass of sulfided oil (ANGLAMOL 81 manufactured by Nippon Noreprisol), and an oil agent with a sulfur content of 9.8 wt% and a kinematic viscosity at 40 ° C of 64 mm 2 / s was prepared.
  • ANGLAMOL 81 manufactured by Nippon Noreprisol
  • Sample oil-1 phosphorus compound was changed to rapeseed oil (Hyersin rapeseed white squeezed oil from Summit Oil) to 18% by mass, and an oil agent with a sulfur content of 13.1% by mass and a kinematic viscosity at 40 ° C of 42mm 2 Zs was adjusted. did.
  • the phosphorus compound of sample oil-1 was changed to 18% by mass of diethylhexyl sebacate (DOS manufactured by Sanken Kako Co., Ltd.), and the sulfur content was 12.6% by weight and the kinematic viscosity at 40 ° C was 45 mm 2 / s. Prepare oil agent It was adjusted.
  • DOS diethylhexyl sebacate
  • Naphthenic mineral oil with a kinematic viscosity of 9.5 mm 2 / s at 40 ° C 41.5% by mass active sulfur polysulfide (Dailoop 3940 manufactured by Dainippon Ink) 40% by mass, diethyl ethyl sebacate hexyl DENKA 18% by mass, bentonite treated with quaternary ammonium (S-BEN NZ by Hojyun) 0.5% by mass was mixed to obtain a sulfur content of 12.8% by weight and a kinematic viscosity of 40 ° C. An oil solution of 54 mm 2 / s was adjusted.
  • the cylinder drawing experiment (1) was performed for the sample oils 1, 4 to 8 and the comparative oils 1 to 3. Table 1 shows the results.
  • sample oils 1 and 4 to 8 are all inferior to the chlorinated processing oil of comparative oil 1, and even when 20 plates are processed, the punch load is low and stable.
  • the test piece and tool showed excellent workability without abrasion or scratching.
  • Comparative Oil-12 there was no wear or scratch on the tool, but vertical scratches were generated on the test piece immediately after the start, and countless large and small vertical scratches were finally observed.
  • the comparative oil 13 had an unstable dispersion state and easily precipitated upon standing. The surface condition was uneven in the first sheet of deep drawing.
  • the intermittent cutting experiment of (2) was performed for the sample oil-2 and the comparative oil-1.
  • the wear area of the tool edge after the experiment was 2/3 in the case of the sample oil-12 and in the case of the comparative oil-11.
  • sample oil 2 can perform more stable cutting than the comparative oil 1 (chlorine-based oil), and the tool abrasion is small.
  • comparative oil 1 chlorine-based oil
  • sample oil-2 is excellent as a cutting oil and a punching oil.
  • Sample oil No. 3 has no galling or scratches in any material. According to Table 2, most materials can be processed with a lower drawing force than comparative oil-4 (chlorine-based oil). It is.
  • the metalworking oil composition of the present invention has excellent workability even for difficult-to-work materials such as iron-based metal materials, chromium-based metal materials, nickel-based metal materials, or aluminum plate materials, Even a non-chlorine-based oil is a metal-based oil composition that has superior addability than a chlorine-based oil.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
PCT/JP2005/008139 2004-04-28 2005-04-28 金属加工油組成物 WO2005105962A1 (ja)

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JP4970775B2 (ja) * 2005-12-05 2012-07-11 住友軽金属工業株式会社 タッピング加工用潤滑油及びタッピング加工方法
JP4995481B2 (ja) * 2006-04-28 2012-08-08 住友軽金属工業株式会社 銅管加工用潤滑油及びそれを用いた銅管の製造方法
JP4995483B2 (ja) * 2006-05-11 2012-08-08 住友軽金属工業株式会社 銅管加工用潤滑油及びそれを用いた銅管の製造方法
JP5085942B2 (ja) * 2007-01-10 2012-11-28 住友軽金属工業株式会社 銅管加工用潤滑油及びそれを用いた銅管の製造方法
JP5085948B2 (ja) * 2007-01-23 2012-11-28 住友軽金属工業株式会社 銅管加工用潤滑油及びそれを用いた銅管の製造方法
JP5544068B2 (ja) * 2008-03-06 2014-07-09 出光興産株式会社 ファインブランキング加工用潤滑油組成物
JP5718944B2 (ja) * 2010-12-20 2015-05-13 日本パーカライジング株式会社 金属材料の塑性加工用潤滑剤
JP5542747B2 (ja) * 2011-06-09 2014-07-09 大同化学工業株式会社 ホットスタンピング用潤滑離型剤
JP6777972B2 (ja) * 2015-02-06 2020-10-28 出光興産株式会社 水溶性金属加工油組成物およびその使用方法
JP6757556B2 (ja) * 2015-04-27 2020-09-23 日本パーカライジング株式会社 固体潤滑剤、金属材料用潤滑皮膜剤、表面処理金属材料、及び金属材料の潤滑皮膜形成方法
CN105176647B (zh) * 2015-10-14 2018-01-09 苏州市晶协高新电子材料有限公司 一种线切割油及其制备方法
CN105567392B (zh) * 2015-12-23 2018-03-02 南京科润新材料技术有限公司 一种拉拔润滑油
KR102062341B1 (ko) * 2017-06-01 2020-01-03 영창케미칼 주식회사 절삭유 조성물 및 그를 이용한 절삭방법
CN108865386A (zh) * 2018-05-28 2018-11-23 界首市金龙机械设备有限公司 一种粮食机械工件加工用的高品质切削液的制备方法
JP2019157141A (ja) * 2019-07-01 2019-09-19 日本パーカライジング株式会社 固体潤滑剤、金属材料用潤滑皮膜剤、表面処理金属材料、及び金属材料の潤滑皮膜形成方法

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