WO2005082500A2 - Membrane de filtration a pores ouverts et procede de production de ladite membrane - Google Patents
Membrane de filtration a pores ouverts et procede de production de ladite membrane Download PDFInfo
- Publication number
- WO2005082500A2 WO2005082500A2 PCT/DE2005/000256 DE2005000256W WO2005082500A2 WO 2005082500 A2 WO2005082500 A2 WO 2005082500A2 DE 2005000256 W DE2005000256 W DE 2005000256W WO 2005082500 A2 WO2005082500 A2 WO 2005082500A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polymer
- mixture
- peg
- casting solution
- water
- Prior art date
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 110
- 239000011148 porous material Substances 0.000 title claims abstract description 24
- 238000001914 filtration Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 39
- 239000000203 mixture Substances 0.000 claims abstract description 35
- 229920000642 polymer Polymers 0.000 claims abstract description 34
- 239000000126 substance Substances 0.000 claims abstract description 24
- 229920000570 polyether Polymers 0.000 claims abstract description 15
- 229920002959 polymer blend Polymers 0.000 claims abstract description 15
- 150000001875 compounds Chemical class 0.000 claims abstract description 14
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 13
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 13
- 238000001556 precipitation Methods 0.000 claims abstract description 12
- 125000001033 ether group Chemical group 0.000 claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 238000007654 immersion Methods 0.000 claims abstract description 4
- 239000002798 polar solvent Substances 0.000 claims abstract description 4
- 230000008961 swelling Effects 0.000 claims abstract 2
- 238000005266 casting Methods 0.000 claims description 35
- 229920001223 polyethylene glycol Polymers 0.000 claims description 22
- 239000002202 Polyethylene glycol Substances 0.000 claims description 18
- 239000004695 Polyether sulfone Substances 0.000 claims description 16
- 229920006393 polyether sulfone Polymers 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 229920000604 Polyethylene Glycol 200 Polymers 0.000 claims description 7
- 229920002582 Polyethylene Glycol 600 Polymers 0.000 claims description 7
- 229920002492 poly(sulfone) Polymers 0.000 claims description 6
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims description 5
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 claims description 4
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 2
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims 2
- 239000004416 thermosoftening plastic Substances 0.000 claims 2
- 239000002904 solvent Substances 0.000 description 19
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 12
- 239000000654 additive Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 7
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 4
- 238000001471 micro-filtration Methods 0.000 description 4
- 238000000108 ultra-filtration Methods 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 3
- 239000000010 aprotic solvent Substances 0.000 description 3
- 229920002301 cellulose acetate Polymers 0.000 description 3
- 238000010612 desalination reaction Methods 0.000 description 3
- 239000012510 hollow fiber Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000003880 polar aprotic solvent Substances 0.000 description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 3
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 229920000491 Polyphenylsulfone Polymers 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 206010012601 diabetes mellitus Diseases 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229920001600 hydrophobic polymer Polymers 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0011—Casting solutions therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/66—Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
- B01D71/68—Polysulfones; Polyethersulfones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/15—Use of additives
- B01D2323/18—Pore-control agents or pore formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/219—Specific solvent system
- B01D2323/22—Specific non-solvents or non-solvent system
Definitions
- the invention relates to an open-pore filtration membrane and a method for its production based on a polymer or a polymer mixture, in which a casting solution consisting of a polyether or an aliphatic, water-soluble compound with at least two ether groups or a mixture of these substances and the therein dissolved polymer or the polymer mixture, and optionally an aprotic polar solvent and / or a pore former and / or a quenching agent, is produced with stirring, formed into a film and precipitated by phase inversion in a precipitation process, in particular by immersion in a precipitation bath ,
- membranes were mainly produced using sometimes complicated and dangerous processes with toxic, highly caustic, flammable or even explosive chemicals as solvents or precipitants. With a relatively large layer thickness, these products had only a low permeability and could therefore only be used economically with a few exceptions.
- the membranes and the associated separation processes were widely used for the first time after it was possible to produce membranes with high asymmetry (Adv. Chem. Ser. 38, 1 17 (1962)).
- phase inversion which is crucial for such membrane production, was initially only developed for cellulose acetate, but later also on hydrophobic polymers, e.g. B. polysulfone, since the membranes made of cellulose acetate have some disadvantages, e.g. B. a high sensitivity to temperatures above 35 degrees Celsius and a relatively easy attack by microorganisms.
- membranes made of cellulose acetate are subject to hydrolysis in an acidic or basic environment.
- the phase inversion represents an exchange process in which the polymer or casting solution is placed on a support that is as flat as possible, e.g. B. a glass plate, but also a metal drum or a fleece is spread out as a liquid layer with a defined layer thickness.
- a support that is as flat as possible, e.g. B. a glass plate, but also a metal drum or a fleece is spread out as a liquid layer with a defined layer thickness.
- the formed casting solution that is, the solution film in a precipitation bath, usually a water bath
- the solvent diffuses out of the solution and is exchanged for water diffusing into the forming pores;
- the solubility limit is reached, the water-insoluble membrane-forming polymer of the casting solution solidifies, forming a film with an open-pore surface structure that appears white due to the foamy structure.
- the immersion of the still liquid casting solution in the precipitation bath can also be replaced by vaporization of the formed casting solution with water vapor or the like which triggers the precipitation process
- Phase inversion membranes perform their duties successfully in all possible areas, from blood washing in diabetes to wastewater treatment in sewage treatment plants to the production of ultrapure water in the electronics industry. In addition, they are used even on a large scale as a carrier material for extremely thin coatings with release properties if these layers are no longer manageable even because of their layer thickness of sometimes less than 100 nm. Such so-called composite membranes find their industrial application, among other things, in water desalination and gas separation.
- phase inversion membranes are by definition used as reverse osmosis membranes for water desalination, as ultrafiltratlons membranes for separation of molecules up to a molecular weight of 100,000 g / mol, and referred to as microfiltration membranes with pore sizes down to the ⁇ m range for the separation of bacteria and viruses.
- phase inversion membranes briefly described above has been preserved to this day, even if due to variations in the composition of the casting solution, e.g. B. combinations of different solvents, use of additives and non-solvents such. B. as a pore former, or changing the membrane thickness or varying the production conditions has been attempted in many ways and will influence the membrane structure and find manufacturing alternatives.
- a membrane is referred to as an asymmetrical membrane if the pore size of the membrane is viewed across the cross section from the side usually facing the medium to be separated (in the case of supported membranes the side facing away from the support) to the opposite side (in the case of supported membranes the side facing the support) ) increases.
- caverns represent potential weak points, particularly for membranes that are exposed to high pressure or abrasive media during operation, which considerably reduce the life expectancy of the membrane.
- membranes used in water purification have to withstand cyclical backwashing due to the deposition of impurities and the formation of a so-called bacterial lawn on the membrane surface. The membrane is flushed with clear water from the back of the membrane.
- phase inversion membranes currently described come from casting solutions with the composition: x% polymer (s), y% polar (s) aprotic solvent (s), optionally z% non-solvent, optionally a% additives.
- polysulfones polysulfone (PSU), polyethersulfone (PESU), polyphenylsulfone (PPSU)), polyetherimide (PEI), polyvinylidene fluoride (PVDF), polyamideimide and polyacrylonitrile.
- PSU polysulfone
- PESU polyethersulfone
- PPSU polyphenylsulfone
- PEI polyetherimide
- PVDF polyvinylidene fluoride
- polyamideimide polyacrylonitrile.
- Polysulfones represent the highest proportion in membrane technology.
- polar aprotic and water-soluble solvents are dimethylformamide (DMF), dimethylacetamide (DMA), dioxane, N-methylpyrrolidone (NMP), hexamethylphosphoric acid triamide (HMPT), dimethyl sulfoxide (DMSO) or formamide.
- DMF dimethylformamide
- DMA dimethylacetamide
- NMP N-methylpyrrolidone
- HMPT hexamethylphosphoric acid triamide
- DMSO dimethyl sulfoxide
- Triethyl phosphate is also called, but it is a special case because it disintegrates in an aqueous environment, ie it is not actually water-soluble.
- Common non-solvents are water, glycerin and polyethylene glycol (PEG). Glycerin and PEG are often used to increase the viscosity of a casting solution. The use of larger amounts of PEG also improves the sponge structure of the membranes.
- LiCI lithium chloride
- PVAl polyvinyl alcohol
- PVP polyvinyl pyrrolidone
- Ti0 2 or Zr0 2 Ti0 2 or Zr0 2 .
- PVP is used, for example, to provide the generally very hydrophobic membranes with a hydrophilic surface. The built in the membrane structure The polymer is said to prevent the attachment of organic molecules to the membrane surface and the resulting blocking.
- cloud point is the mixing ratio at which the previously clear solution begins to cloud.
- a disadvantage of known processes for the production of filtration membranes is the often considerable toxicity of the substances and above all that of the above-described aprotic solvents and the associated very expensive effort to recover them in order to separate them or to recycle them into the process. Since the processes described are mostly used in large-scale plants in the chemical industry, there is also a not insignificant potential hazard for the environment and the population.
- the object of the invention is to propose a method which makes it possible, as far as possible, to largely prevent the chemical loads which occur in known manufacturing processes for membranes, to improve the membrane structure with regard to the undesired caverns, in this way to increase the pressure resistance and at the same time the costs of the manufacturing process to reduce.
- the object is achieved by the invention in that a method is specified in which the casting solution is at least 83%, based on its total weight, on the one hand of the polymer or the polymer mixture and on the other hand of a polyether or an aliphatic, water-soluble compound with at least two Ether groups or a mixture of these substances.
- the membranes according to this invention as well as the conventional phase inversion membranes are produced from a casting solution within the process.
- none of the known aprotic, polar solvents have to be used, but rather aliphatic polyethers such as that PEG previously known as a non-solvent or additive.
- a membrane with an almost symmetrical cross section is created, for example, by dissolving PESU in PEG.
- the precipitation process itself is comparable to that of conventional membranes.
- the blends behave very similar to the corresponding solutions to additives and other non-solvents, such as water.
- the pore sizes can be adjusted by varying different PEGs.
- classic solvents such as DMA or NMP, added to the casting solutions as an additive in individual cases, take on the usual function of non-solvents in traditionally manufactured membranes.
- the sensitivity to water of a PE-SU / PEG blend which is normally relatively moisture-tolerant, can be extremely increased by adding NMP.
- the effect of a certain amount of PEG in the casting solution for changing the membrane structure has long been known, as Holzki states in examples in US Pat. No. 5,620,790 (1997).
- Kraus US Pat. No.
- 5,076,935 also describes, in an example of an easily water-wettable membrane made from a PESU / phenoxy blend, a casting solution with a PEG 400 content of 69%, but with 18% dimethylformamide (DMF) as the solvent. be used.
- DMF dimethylformamide
- the membranes produced by means of the process according to the invention cover the entire membrane spectrum without further process steps - from narrow-pored ultrafiltration membranes to open microfiltration membranes.
- the previously known and described polar, aprotic solvents can be wholly or predominantly by substances previously known as non-solvents, in particular by non-toxic polyethers or mixtures be replaced from it. It is surprising that, despite the small or completely missing proportion of customary solvents, a membrane can be produced at all by means of the method according to the invention.
- membranes can be produced within the specified range, which compared to known membranes are not only free from any disadvantages with regard to structure and properties such as flow rate and pressure stability, but may even be superior to them.
- the membrane itself produced by the method according to the invention should also be part of the invention, since a wide range of different membrane types can be generated by suitable choice of material, control of the phase inversion by temperature and pressure conditions and other casting conditions.
- the respective physical form of the finished membrane can thus be adapted to the respective intended use and is in principle only subject to the associated restrictions. It can therefore be all bodies with large surfaces in relation to the volume. B. tubes in the broader sense or flat membranes.
- the casting solution required for the manufacture of the membrane for the production of the membrane is at least 85%, 90%, 95% and finally completely, on the one hand from the polymer or the polymer mixture and on the other hand from a polyether or an aliphatic , water-soluble compound with at least two ether groups or a mixture of these substances.
- the general advantage of each of these configurations according to the invention is the further reduced chemical load with conventional solvents and other additives.
- the membrane which can be produced according to the proposed method is given an excellently uniform structure, shown in FIG. 3, in particular when using the casting solution containing at least 85% of the substances mentioned above, and permits above-average flow rates of about 1200 liters per square meter and hour compared to those to be expected 50 lm- 2 h "1 !
- the membrane shown in FIGS. 5 and 6, which has pores with pore sizes in the range from a few tens to a few hundred nanometers, can be obtained in accordance with a process configuration, that is to say when using the casting solution containing at least 95% of the substances mentioned above. If - as suggested - only the specified substances are used for the casting solution, a membrane can be produced, as shown in FIG. 2.
- the outstanding uniformity in the distribution of the almost equally large pores with the simultaneous absence of any caverns or the like has hitherto been almost unknown for membranes and allows them to be used in completely new filtration processes.
- an embodiment of the method according to the invention also provides that the solvent consists of triethylene glycol or tetraethylene glycol or PEG or PPG or PEG ether or PPG ether or PEG diether or PPG diether or ethylene carbonate or propylene carbonate or a mixture of at least two of these compounds , since the named substances can basically be used in the stated manner as solvents for polymers.
- the polyether be a polyethylene glycol with a molar mass between 200 and 1500 or contain it in a mixture.
- PEG 200, PEG 400 and PEG 600 are particularly preferred.
- PEG 400 is a colorless and odorless liquid at room temperature that solidifies to a soft wax at around five degrees Celsius.
- PEG 400 is soluble in water in all mixing ratios. It is a safe substance and, as a previously known pore former, is extremely compatible with the polymer, so that, like PEG 200 and PEG 600, it can be present in the casting liquid together with the polymer in an amount of over 83 percent by weight.
- membranes according to this invention have exceptional pressure stability, practically no defects and are mechanically stable to almost complete abrasive destruction without loss of separation performance.
- the invention is explained below on the basis of preferred exemplary embodiments, the basic method steps or chemical compositions necessary for its production and with reference to the attached figures, which show the following:
- Fig. 1 is a SEM image of a cross section of a flat membrane, produced according to the prior art
- a membrane is shown, which according to the prior art, i. H. using an amount of polar aprotic solvents significantly above the claim of this invention. Particularly striking are the relatively voluminous, finger-like structures, which occupy about two thirds of the membrane cross section in the SEM section.
- Example 2 A membrane according to FIG. 2 is formed if PESU is mixed with PEG 200 and PEG 600 in the ratio 16/30/54 and stirred at room temperature for three days until the polymer has completely dissolved with a dissolver.
- the highly viscous and homogeneous blend both as a flat membrane and as a hollow thread, forms the structure shown when precipitated in water.
- the membrane in which the starting casting solution contains no polar aprotic solvents has a structure that is almost to completely symmetrical over the entire cross-section without cavities.
- the membrane has a very high internal resistance and only achieves an uneconomically low permeability.
- the membrane according to the invention has an exceptionally high surface porosity, which is essential for the membrane performance and more than makes up for the loss due to the internal resistance.
- a membrane with considerably coarser pores according to FIG. 3 is formed if PESU is mixed with PEG 200 and NMP in a ratio of 12.5 / 72.5 / 15 and stirred until the polymer has completely dissolved, which takes about 2 days.
- the blend is permanently stable up to approx. 28 ° C, but begins to disintegrate at higher temperatures. It is remarkable that the addition of NMP often leads to the formation of unusually shaped caverns, as shown in FIG. 4.
- a membrane similar to Example 3 is obtained if the blend of PESU, tetraethylene glycol and PEG 600 is added with the addition of water according to the composition 15.3 / 14.4 / 66 / 4.3 (FIG. 5). 6 shows the surface of this membrane.
- PESU is mixed with triethylene glycol dimethyl ether in a ratio of 16/84 and stirred until the polymer has dissolved. What is remarkable here is the already mentioned clear difference between a classic solution and a blend obtained in this way. While in a solution the polymer is dissolved the quicker and better the smaller its amount, a blend according to this invention requires a minimum amount of polymer in order to be able to form a homogeneous phase at all.
- the present mixture forms a milky emulsion at room temperature, which separates into two phases, a clear, viscous, polymer-rich and an overlying cloudy, aqueous and low-polymer. At temperatures below 17 ° C, both phases are clear and, when mixed together, form a permanently stable blend.
- PESU mixed with triethylene glycol dimethyl ether in a ratio of 23.6 / 76.4, forms a permanently stable blend at room temperature.
- the resulting membranes are very similar to those that would have resulted from a PVDF solution (Fig. 7).
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004009877A DE102004009877B4 (de) | 2004-02-26 | 2004-02-26 | Offenporige Filtrationsmembran und Verfahren zu deren Herstellung |
DE102004009877.8 | 2004-02-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2005082500A2 true WO2005082500A2 (fr) | 2005-09-09 |
WO2005082500A3 WO2005082500A3 (fr) | 2006-03-02 |
Family
ID=34894897
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2005/000256 WO2005082500A2 (fr) | 2004-02-26 | 2005-02-15 | Membrane de filtration a pores ouverts et procede de production de ladite membrane |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102004009877B4 (fr) |
WO (1) | WO2005082500A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014096071A1 (fr) * | 2012-12-19 | 2014-06-26 | Solvay Sa | Procédé de fabrication de membrane polymère sulfone |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5076935A (en) * | 1990-05-31 | 1991-12-31 | Gelman Sciences, Inc. | Filtration membranes made from polyethersulfone/phenoxy resin blend |
US5108607A (en) * | 1987-05-20 | 1992-04-28 | Gelman Sciences, Inc. | Filtration membranes and method of making the same |
US6056903A (en) * | 1999-02-08 | 2000-05-02 | Osmonics, Inc. | Preparation of polyethersulfone membranes |
US20010003123A1 (en) * | 1997-09-18 | 2001-06-07 | Meluch Timothy B. | Melt-spun polysulfone semipermeable membranes and methods for making the same |
US20030192826A1 (en) * | 2002-04-12 | 2003-10-16 | I-Fan Wang | Hydrophobic membrane Materials for filter venting applications |
-
2004
- 2004-02-26 DE DE102004009877A patent/DE102004009877B4/de not_active Expired - Fee Related
-
2005
- 2005-02-15 WO PCT/DE2005/000256 patent/WO2005082500A2/fr active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5108607A (en) * | 1987-05-20 | 1992-04-28 | Gelman Sciences, Inc. | Filtration membranes and method of making the same |
US5076935A (en) * | 1990-05-31 | 1991-12-31 | Gelman Sciences, Inc. | Filtration membranes made from polyethersulfone/phenoxy resin blend |
US20010003123A1 (en) * | 1997-09-18 | 2001-06-07 | Meluch Timothy B. | Melt-spun polysulfone semipermeable membranes and methods for making the same |
US6056903A (en) * | 1999-02-08 | 2000-05-02 | Osmonics, Inc. | Preparation of polyethersulfone membranes |
US20030192826A1 (en) * | 2002-04-12 | 2003-10-16 | I-Fan Wang | Hydrophobic membrane Materials for filter venting applications |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014096071A1 (fr) * | 2012-12-19 | 2014-06-26 | Solvay Sa | Procédé de fabrication de membrane polymère sulfone |
CN104918985A (zh) * | 2012-12-19 | 2015-09-16 | 索尔维公司 | 用于制造砜聚合物膜的方法 |
CN104918985B (zh) * | 2012-12-19 | 2019-08-09 | 索尔维公司 | 用于制造砜聚合物膜的方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2005082500A3 (fr) | 2006-03-02 |
DE102004009877A1 (de) | 2005-10-06 |
DE102004009877B4 (de) | 2006-05-24 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE2935097C2 (fr) | ||
EP2695669B1 (fr) | Membrane avec couche isoporeuse de séparation et procédé de fabrication d'une membrane | |
EP2695668B1 (fr) | Procédé de fabrication d'une membrane de filtration thermosensible et membrane de filtration thermosensible | |
EP2922620B1 (fr) | Procédé pour la production d'une membrane polymère à fil creux intégrale asymétrique à partir d'un copolymère à blocs amphiphile, membrane à fil creux obtenue et son utilisation | |
DE2917357C2 (fr) | ||
DE19934735C2 (de) | Polyamid-Umkehrosmosemembran | |
DE2920762C2 (de) | Mikroporöse Polyvinylalkoholmembran | |
DE2829630B2 (de) | Semipermeable Membran und Verfahren zu ihrer Herstellung | |
DE3125980A1 (de) | "polymethylmethacrylatmembran" | |
DE3342823C2 (fr) | ||
DE2615954A1 (de) | Polyvinylalkohol-membran und verfahren zu ihrer herstellung | |
DE2321460B2 (de) | Hohlfasern aus Acrylnitrilpolymeren und Verfahren zu ihrer Herstellung | |
DE2816088A1 (de) | Ionenabweisende membran, verfahren zu deren herstellung und verwendung derselben | |
DE2838665A1 (de) | Aethylen/vinylalkohol-copolymermembran und verfahren zu ihrer herstellung | |
DE2621519C3 (de) | Verfahren zur Herstellung von asymmetrischen permselektiven Zellulosetriacetatmembranen mit Skinschicht | |
DE3835612A1 (de) | Verfahren zum hydrophilisieren einer poroesen membran | |
DE2418996A1 (de) | Asymmetrische, semipermeable membranen aus polybenz-1,3-oxazindionen-2,4 | |
DE2431071A1 (de) | Asymmetrische, semipermeable membranen aus cyclischen polyharnstoffen | |
EP1807175B1 (fr) | Membrane servant a separer des melanges de matieres, et son procede de production | |
DE60111791T2 (de) | Hohlfaser-Membrane und ihre Herstellung | |
DE1794191A1 (de) | Mikroporoese Membran | |
DE2625681A1 (de) | Trennmembran | |
DE3042110C2 (fr) | ||
DE69831305T2 (de) | Hohlfaser-filtrationsmembran auf polyacrylnitrilbasis | |
DE102004009877B4 (de) | Offenporige Filtrationsmembran und Verfahren zu deren Herstellung |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A2 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SM SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A2 Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
122 | Ep: pct application non-entry in european phase |