WO2004110665A1 - Device, die, and method of punching, and method of positioning and fixing punching die - Google Patents

Device, die, and method of punching, and method of positioning and fixing punching die Download PDF

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Publication number
WO2004110665A1
WO2004110665A1 PCT/JP2004/007519 JP2004007519W WO2004110665A1 WO 2004110665 A1 WO2004110665 A1 WO 2004110665A1 JP 2004007519 W JP2004007519 W JP 2004007519W WO 2004110665 A1 WO2004110665 A1 WO 2004110665A1
Authority
WO
WIPO (PCT)
Prior art keywords
die
punching
punch
positioning
pin
Prior art date
Application number
PCT/JP2004/007519
Other languages
French (fr)
Japanese (ja)
Inventor
Kazuhiko Kato
Original Assignee
Beac Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beac Co., Ltd. filed Critical Beac Co., Ltd.
Priority to JP2005506891A priority Critical patent/JP4522366B2/en
Publication of WO2004110665A1 publication Critical patent/WO2004110665A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/14Means for treating work or cutting member to facilitate cutting by tensioning the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/14Crank and pin means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/16Cam means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0044Mechanical working of the substrate, e.g. drilling or punching
    • H05K3/005Punching of holes

Definitions

  • the present invention relates to a punching apparatus, a punching die, a punching method, and a method of positioning and fixing a punching die.
  • the present invention relates to a punching device, a punching die, a punching method, and a positioning and fixing method of a punching die suitable for use in punching a sheet-shaped object to be cut.
  • a workpiece such as a metal sheet, a printed board, a flexible board, or the like
  • a workpiece is interposed between a punch die and a die die, and a punch die is formed. Is fitted into the die hole of the die.
  • FIG. 14 Conventionally, a drilling device as shown in FIG. 14 has been used for drilling a workpiece of this type (for example, see Patent Document 1).
  • the punching device will be described with reference to FIG. 14.
  • the punching device 1 includes a punch die 2 and a die die 3.
  • the punch die 2 has a backing plate 4, a punch plate 5, and a stripper 6, and is provided at the lower end of a guide plate 7 via a mounting plate 8. Has been done.
  • the guide plate 7 and the mounting plate 8 are configured to move up and down by driving a lifting mechanism (not shown).
  • the knocking plate 4 is fixed to a guide plate 7 via a mounting plate 8.
  • the punch plate 5 has a punch 5a that can pass through the stripper 6, and is fixed to the backing plate 4.
  • the stripper 6 has a projecting portion 6a, and is disposed below the punch plate 5 so as to be able to move up and down.
  • the guide plate 7 is connected to a lifting mechanism (not shown) via a guide shaft 9.
  • the mounting plate 8 is provided with a spring accommodating hole 8a for accommodating the compression spring 10.
  • a stripper guide pin 11 for inserting the backing plate 4 and the punch plate 5 is attached.
  • the stripper 6 is attached to the tip of the stripper guide pin 11.
  • the die 3 for the die has a die plate 12, as shown in FIG. 14 (b), and is arranged below the die 2 for the punch.
  • the die plate 12 has a die hole 1 into which the punch 5a can be fitted. 2a is provided.
  • the object to be machined (not shown) is placed on the die plate 12 of the die 3 for a die. Is carried out by lowering the punch die 2 previously arranged at the upper standby position.
  • the punching portion 6a of the stripper 6 comes into contact with the object to be cut on the die plate 12.
  • the projecting portion 6a of the stripper 6 presses the workpiece onto the die plate 12.
  • the punch 5a projects downward from the die plate 12 and fits into the die hole 12a with the stripper 6 pressed against the workpiece on the die plate 12, and the workpiece is perforated.
  • Patent Document 1 JP-A-2002-263750 (FIG. 6)
  • the present invention has been made to solve such a problem, and it is possible to reduce the cost and simplify the mold structure, improve the quality reliability, and further improve the reliability. It is another object of the present invention to provide a punching device, a punching die, and a punching method that can easily speed up punching.
  • Another object of the present invention is to provide a method of positioning and fixing a die for punching, which can simplify the operation of positioning the die for punching. Means for solving the problem
  • a punching device includes a punching mechanism having a punching die and a die for punching for punching a sheet-shaped workpiece; Means for applying tension to a sheet-shaped workpiece interposed between the die and the die die, wherein the punching mechanism comprises a punch die and a punch die. It is a special feature that the punching mechanism performs the punching in a state where the gap between the die and the die is larger than the thickness of the sheet-shaped workpiece.
  • the punching operation is performed in a state where tension is applied to the material to be interposed between the punch die and the die die.
  • the bending of the sheet-like workpiece is effectively suppressed, and as a result, the punching operation is performed at a correct angle with respect to the workpiece, and the punch can be smoothly removed from the workpiece.
  • the drilling is performed in a state where the material to be pressed is in a non-pressed state, it is possible to reliably suppress the occurrence of damage to the material to be dried and to improve the reliability in quality. it can.
  • a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it becomes particularly large.
  • the punching since the punching is performed in a state where the gap between the punching die and the die die is larger than the thickness of the sheet-shaped material to be punched, the punching die itself must be moved up and down during punching. It is no longer necessary and only the punch needs to be moved up and down, so that it is easy to speed up the drilling.
  • the punching mechanism may be configured such that the gap between the punch die and the die is 0.10 mm to 5. Omm. It is preferable to carry out The reason why the gap is set to 0.10 mm or more is that if the gap is set to less than 0.10 mm, it may be impossible to pierce a relatively thick material. From this point of view, the gap is more preferably 0.20 mm or more, and even more preferably 0.30 mm or more. The reason why the gap is set to 5.Omm or less is that if the gap exceeds 5.Omm, it is not easy to secure the positional accuracy between the tip of the punch and the die hole. Is not easy to maintain. From this viewpoint, it is more preferable that the gap is set to 3.Omm or less, and it is further preferable that the gap is set to 2.Omm or less.
  • the punching mechanism may be configured to perform punching without a guide pin interposed between the punch die and the die die. It is preferable to carry out the following.
  • a large-area workpiece can be placed between the punching die and the die, so that drilling is performed on a large-area workpiece. You can do it.
  • the punching device of the present invention includes a punching mechanism having a punching die and a die for punching a sheet-shaped workpiece, and a punching device.
  • a punching die positioning / fixing mechanism for positioning and fixing the punching die to the punching die mounting portion, wherein the punching die positioning / fixing mechanism is provided in an upward and downward direction.
  • the die has at least two movable positioning pins, and the punching die mounting portion is provided with a pin positioning hole in which the positioning pins are fitted.
  • the die is provided with a pin insertion hole through which the positioning pin can be inserted, and the punch die is provided with a pin fitting hole into which the positioning pin can be fitted. I do.
  • the positioning of the punching die and the die die and the mounting of the punching die of the punching device can be performed by a simple operation of moving the positioning pin up and down.
  • the positioning between the part and the die can be performed with high accuracy.
  • the object to be loosened is relaxed by raising the elevating roller of each tension mechanism, and the object to be curled is re-tensed by the lowering of the elevating roller. I do. Therefore, it is possible to eliminate the meandering movement of the material to be cut, which is generated by the long-time feeding and winding operation, and it is possible to implement a good punching force.
  • the punching device of the present invention it is possible to read the punching position in the plane of the punch die and the die by the imaging device. Therefore, it is possible to shorten the horizontal movement time from the reading of the punching position by the image sensor to the position at which the punching die is reached, and the speed of the punching force can be increased.
  • the reading of the drilling position can be performed with a directional force perpendicular to the object to be drilled, so that the reading accuracy can be improved.
  • the horizontal distance from the through hole to each punch has the same dimension, and the horizontal movement time from reading of the punch position by the image sensor to reaching the punch position of each punch is the same time. Can be set.
  • the illumination light from the light emitting element is effectively used for illuminating the object to be processed. Then, the light transmitted through the object is read by the imaging device, so that the perforation position is effectively read.
  • the punch die is arranged along an imaginary plane including a center axis of the punch die.
  • the die has a plurality of punch holes, the die has a plurality of die holes corresponding to the plurality of punch holes, and each punch corresponding to the punch holes has a cam.
  • By rotating the shaft It is preferable to be configured to be movable in hoistways different from each other.
  • the punch mold includes another plurality of punches including the center axis and arranged along a virtual plane different from the virtual plane.
  • the die for a die further has a plurality of die holes corresponding to the plurality of the punches, and the punch die and the die mold have a plurality of punch holes. It is preferable that the punching device is detachably attached to a plurality of circumferential positions around a virtual reference line perpendicular to the upper surface of the punching die attaching portion of the punching device.
  • a plurality of punches arranged in a desired direction can be selected and used for punching a workpiece by changing a mounting position in a punch die and a die die. it can.
  • the punching die of the present invention is a punching die and a die for punching a sheet-shaped workpiece, and a punching die and a die for die.
  • a die for punching having at least two positioning pins for positioning, wherein the die for die is provided with a pin insertion hole through which the positioning pin can be inserted, and the die for punching is provided. Is provided with a pin fitting hole in which the positioning pin can be fitted.
  • the positioning of the punching die and the die die and the punching die of the punching device can be performed simply by moving the positioning pin up and down.
  • the positioning between the mounting portion and the die can be performed with high accuracy.
  • the punching method according to the present invention provides a punching device including a punching mechanism having a punching die and a die for punching a sheet-shaped workpiece. And a sheet-like workpiece interposed between the punch die and the die die.
  • the punching method of the present invention since the punching operation is performed in a state where the workpiece interposed between the punch die and the die die is subjected to a tension, a sheet-like shape is formed. The deflection of the workpiece is effectively suppressed, and as a result, the punching operation is performed at the correct angle with respect to the workpiece, and the punch can be smoothly removed from the workpiece. For this reason, it is possible to perform perforation in a state where the gap between the die for punch and the die for die is larger than the thickness of the sheet-shaped object to be cured. That is, the stripper that has been conventionally required can be eliminated. Therefore, according to the drilling method of the present invention, the number of parts of the drilling device can be reduced, and the cost can be reduced and the mold structure can be simplified.
  • the drilling is performed in a state where the material to be pressed is in a non-pressed state, it is possible to reliably suppress the occurrence of damage to the material to be dried and to improve the reliability in quality. .
  • the punch die since punching is performed in a state where the gap between the punch die and the die die is larger than the thickness of the sheet-shaped workpiece, the punch die itself needs to be moved up and down during drilling. It is sufficient that only the punch moves up and down, so it becomes easy to speed up the drilling.
  • the method for positioning and fixing a die for punching according to the present invention includes a mounting part for a die for punching having a hole for pin positioning, and a pin for punching a sheet-shaped object to be cut.
  • a punching device comprising a punching die having a punching die having a fitting hole and a die for a die having a pin and a through hole, wherein the punching die is provided with the punching die.
  • a method of positioning and fixing to a mold mounting part wherein a positioning pin is fitted into the pin through hole and the pin fitting hole to form a punching die assembly; Disposing a body at a predetermined position in the drilling mechanism; After being lowered and fitted into the positioning hole, the die mold is fixed to the punching die mounting portion on the die mold side, and the punch die is mounted on the punch die side.
  • a step of fixing the die to the perforation mold mounting portion, and a step of further lowering the positioning pin to release the fitting with the pin fitting hole and disassemble the perforation mold assembly is characterized by having.
  • the positioning of the punch die and the die die and the positioning of the table and the die can be performed by a simple operation of raising and lowering the positioning pin. Positioning with a die can be performed with high accuracy.
  • the positional accuracy between the table and the die for punching is enhanced, so that the accuracy of the punching position in the object to be cut can be increased.
  • the positional accuracy between the punching die and the die die is improved, it is possible to perform a clear perforation without returning the section.
  • a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it becomes particularly large.
  • the punching die and the die die may be combined with each other.
  • a punching die assembly is formed with a spacer having a pin insertion hole and having a thickness of 0.1 mm to 5 mm in advance, and the die assembly for punching is disassembled.
  • the step is characterized in that the spacer interposed between the punch die and the die is removed.
  • the size of the gap between the punch die and the die die can be reduced to a range of 0.10 mm to 5. Omm by a simple method using only a predetermined spacer. Can be controlled with extremely high precision. In addition, since it is not necessary to separate the punch die and the die die so that a predetermined gap is opened, the degree of parallelism between the punch die lower surface and the die die upper surface is extremely high. Can be. Furthermore, when the positioning pin is moved up and down, force is generated between the positioning pin and the pin hole and the pin fitting hole. There is also an effect that it is possible to prevent such a situation.
  • FIG. 1 is a front view showing a punching device according to an embodiment.
  • FIG. 2 is a plan view showing the punching device according to the embodiment.
  • FIG. 3 is a sectional view taken along line A—A of FIG. 2.
  • FIG. 4 is a perspective view showing a punching mechanism of the punching device according to the embodiment.
  • FIG. 5 is a local sectional view of FIG. 4.
  • FIG. 6 is a side view showing a punching mechanism of the punching device according to the embodiment.
  • FIG. 7 is a plan view showing a punching mechanism of the punching device according to the embodiment.
  • FIG. 8 is a sectional view taken along line BB of FIG. 7.
  • FIG. 9 is an enlarged cross-sectional view showing part A of FIG. 8.
  • FIG. 11 is a view showing a punching die according to the embodiment.
  • X-axis directions parallel to the paper surface in FIG. 1 and left-right directions
  • Y-axis directions directions perpendicular to the paper surface in FIG. 1
  • Z-axis directions The direction parallel to the plane of the paper in FIG. 1 and perpendicular to the X axis).
  • the apparatus main body 200 is constituted by a machine base having a substantially rectangular shape in a plane.
  • a controller box 210 containing a controller (not shown) that drives and controls each mechanism and the like according to a setting program is provided on the back side of the apparatus main body 200.
  • substantially L-shaped rising walls 220 and 230 having vertical portions 220A and 230A and horizontal portions 220B and 230B are erected.
  • roller support bases 240 and 250 located behind the rising walls 220 and 230, respectively, are erected.
  • the rising walls 220 and 230 have a predetermined curvature and guide a thick workpiece W. Id surface 221, 231 force S is provided. On the vertical portions 220A, 230A of the rising walls 220, 230, a movable clamper 222 and a fixed clamper 232 capable of gripping the workpiece W are provided, respectively. A fixed clamper 233 capable of gripping the workpiece W is disposed on the horizontal portion 230B of the rising wall 230.
  • two roll shafts 742 and 744 are provided on the upstream side of the perforation mechanism 800 (on the side of the feeding mechanism 300) for sandwiching the caroeut W, as shown in FIGS.
  • Downstream of the perforation mechanism 800 (winding mechanism 400 side) there are provided two upper and lower roll shafts 752, 754 force S for sandwiching the material W to be worked.
  • the work W is set on the lower Lorenole shafts 742, 752, and the upper roll shafts 744, 754 are installed on the work W.
  • the material W to be loaded is moved by the weights of the upper roll shafts 744 and 754 to these rohno shafts.
  • These four Lorenole shafts 742, 744, 752, 754 are rotatable by ball bearings, so that the movement of the workpiece W is not hindered.
  • the delivery mechanism 300 has a delivery roller 310 and guide rollers 320 and 321 as shown in FIGS.
  • the feeding roller 310 is rotatably supported on the upper end of the roller support 240. Then, the roll W is fed out in a sheet shape by the rotation of the torque motor 330.
  • the guide rollers 320 and 321 are juxtaposed at a predetermined interval in the X-axis direction.
  • the left guide roller 320 is configured to guide a thick or thin work piece
  • the right guide roller 321 is configured to guide a thin work piece. It has been.
  • the take-up mechanism 400 has a take-up roller 410 and guide rollers 420 and 421.
  • the take-up roller 410 is rotatably supported at the upper end of the roller support 250.
  • the sheet-shaped driven material W is wound up in a roll shape by rotation by driving the torque motor 430.
  • the guide rollers 420 and 421 are juxtaposed at a predetermined interval in the X-axis direction.
  • the left guide roller 420 is configured to guide a thin material to be processed.
  • the guide roller 421 is configured to guide a thick or thin workpiece.
  • the left tension mechanism 500 of the tension mechanisms 500 and 600 has a lifting roller 510, is disposed below the feeding mechanism 300, and is installed on the left side of the apparatus main body 200.
  • the elevating roller 510 has a roller shaft 510A rotatably supported by an elevating guide 530 via a slider 540 so as to be able to freely move up and down.
  • the workpiece W is relaxed by raising the cylinder 520 by driving, and tensioned by lowering by its own weight.
  • the right tension mechanism 600 has a lifting roller 610, is disposed below the winding mechanism 400, and is installed on the right side of the apparatus main body 200.
  • the elevating roller 610 has a roller shaft 610A rotatably supported by an elevating guide 630 via a slider 640 so as to rotate and elevate.
  • the cylinder W is configured to be relaxed by driving the cylinder 620 to be relaxed and to be tensioned by descending by its own weight.
  • the table moving mechanism 700 includes a first table moving mechanism 710 and a second table moving mechanism 720.
  • the first table moving mechanism 710 has a screw shaft 711 and a table 712.
  • the screw shaft 711 extends in the horizontal direction (X-axis direction), and is rotatably supported at the center of the upper surface width direction of the apparatus main body 200. Then, it is configured to be able to rotate by driving of the servo motor 713.
  • the table 712 is held on the apparatus main body 200 and the screw shaft 711 so as to be able to advance and retreat, and is configured to be able to advance and retreat in the X-axis direction by rotation of the screw shaft 711 driven by the servomotor 713.
  • the second table moving mechanism 720 has a screw shaft 721 and a table 722.
  • the screw shaft 721 extends in the horizontal vertical direction (Y-axis direction), and is rotatably supported on the upper surface of the table 712. It is configured to be able to rotate by driving a servo motor 723 (see FIG. 2).
  • the table 722 has a positioning hole (not shown) that fits into a positioning pin (described later) of the die positioning and fixing mechanism 900 for punching, and is movable back and forth on the table 712 and the screw shaft 721. Is held in. Then, the screw shaft 721 is rotated by the drive of the servomotor 723 to move in the Y-axis direction. It is configured to retreat.
  • a fixed type clamper 730 that grips the workpiece W and supplies the workpiece W from the feeding mechanism 300 side to the winding mechanism 400 side is arranged.
  • a gate having two legs 724A and 724B facing each other and a ceiling 724C connecting the two legs 724A and 724B.
  • a frame (U-shaped) frame 724 is provided upright.
  • the dimension between the two legs 724A and 724B is set to be larger than the dimension of the workpiece W in the width direction.
  • the die-mounting portion for punching has a die-mounting portion for punch and a die-mounting portion for die.
  • the punch die mounting portion is provided on the frame 724, and the die die mounting portion is provided on the table 722.
  • the punching mechanism 800 has a punching die 810 and is arranged on the table 722 of the second table moving mechanism 720.
  • the punching die 810 includes a punching die 820 and a die die 830, and is configured to perform punching on the workpiece W.
  • the punch die 820 includes a base 821, a plate mounting block 822, and a punch plate 823, and is entirely formed by a stepped (with a flange) block body. I have. And it is attached to the ceiling part 724C of the frame 724 via the chuck member 910 (see FIG. 5). At the center of the punching die 820, a step-shaped accommodation hole 820A that opens to the workpiece is provided. A light emitting element 840 (shown in FIGS. 8 and 9) for illuminating the workpiece W is accommodated in the accommodation hole 820A. Thereby, the illumination light from the light emitting element 840 is effectively used for illumination of the object W.
  • the central axes of the two first punch-through holes 820B, 820C and the accommodation hole 820A arranged along an imaginary plane including the central axis of the accommodation hole 820A.
  • Two second punch holes 820D and 820E are provided along another virtual plane orthogonal to the above-mentioned virtual plane.
  • a pair of punches 850 and 851 are passed through the first punch through holes 820B and 820C.
  • one set of the second punch through holes 820D and 820E. (Not shown) is inserted.
  • the corners of the punching die 820 are the outer peripheral portions of the first punching holes 820B and 820C and the second punching holes 820D and 820E, and are equally spaced from each other (180 °). ) Two pins mating in parallel in the circumferential direction with? L820F, 820G power S provided and level.
  • the punches 850 and 851 are connected to a cam shaft 870 rotated by a servo motor 860 via roller shafts 871 and 872 as shown in FIGS.
  • the punches 850 and 851 are configured to be movable in different hoistways by rotation of the camshaft 870 driven by the servomotor 860. For this reason, by changing the rotation area of the camshaft 860, one of the punches 850 and 851 (the punch 850 in the present embodiment) is selected and used for the punching of the workpiece W. can do.
  • the servo motor 860 and the camshaft 870 are provided on the ceiling 724C of the frame 724.
  • the punches 850 and 851 are punches having the same diameter, for example, if the punch 850 is damaged during the drilling of the same diameter, the punch 851 can be used instead of the punch 850. The installation and removal and replacement of the 850 become unnecessary.
  • the punches 850 and 851 are punches having different diameters (for example, a punch for drilling a through hole and a punch for drilling a guide hole), the punches having different diameters can be formed. Installation of punches 850 and 851 by changing the dawn target 'No need to replace.
  • the die for die 830 has a plate mounting block 831 and a die plate 832, and is entirely formed by a stepped (with a flange) block body. . Then, it is disposed below the punching die 820 and is attached to the tape holder 722 via a chuck member 911 (see FIG. 5).
  • the die mold 830 is detachably mounted together with the punch die 820 at two circumferential positions around the central axis a. Therefore, by changing the mounting positions in the die 830 for the die and the die 820 for the punch, one of the two sets of punches 850 and 851 is selected and used for drilling the workpiece W. You can S.
  • the die for die 830 (die plate 832) is provided with die holes (not shown) corresponding to the first punch through holes 820B and 820C and the second punch through holes 820D and 820E. I have.
  • An image sensor 880 (shown in FIG. 8) for reading the position of the punched object W is provided on the center axis a of the through hole 830A in the die 830 for the die.
  • Chuck member 910 is attached to ceiling 724C of frame 724, and chuck member 911 is attached to the center of table 722 in the width direction. Then, the punch die 820 is fixed to the ceiling portion 724C of the frame 724 by the chuck member 910, and the die die 830 is centered in the width direction of the table 722 by the chuck member 911 (below the punch die 820). ).
  • the punching apparatus 100, the punching die 810, and the punching method according to the embodiment can obtain the following effects (A) to (E).
  • the frame 724 is a gate-shaped frame having two legs 724A and 724B facing each other and a ceiling 724C connecting the two legs 724A and 724B, the punch die is used.
  • the rigidity of the frame 724 to which the 820 is attached is reliably increased.
  • the horizontal movement time from the reading of the punching position by the imaging element 880 to the arrival at the punching position of the punching die 810 can be reduced, and the speed S of the punching process can be increased.
  • the positioning pins 920 and 921 used in the method for positioning and fixing the die for punching according to the embodiment have the pin insertion holes 830B of the die for die 830 before the formation of the die assembly for punching. , 830C, and the upper end thereof is exposed above the die mold 830.
  • the punching die 820 is mounted by the chuck member 910 of the punching die positioning and fixing mechanism 900 (step in FIG. 12). S3).
  • the positioning pins 920 and 921 are further moved downward to release the fitting with the pin fitting holes 820F and 820G and the punching die is formed.
  • the spacer P between the die 820 and the die 830 is removed (Step S4 in FIG. 12). Thereby, the die assembly for perforation is disassembled.
  • the upper ends of the positioning pins 920, 921 are housed in the pin insertion holes 830B, 830C of the die 830.
  • the punching die 810 is positioned and fixed with respect to the punching mechanism 800.
  • a pin is inserted between the punching die 820 and the die die 830.
  • a spacer P having holes P and P and having a thickness of 0.1 mm
  • the size of the gap between the punch die 820 and the die die 830 can be reduced to a range of 0.10mm-5. Omm by a simple method using only a predetermined spacer P. Can be controlled with extremely high accuracy. Further, since it is not necessary to separate the punch die 820 and the die die 830 so that a predetermined gap is opened, the parallelism between the lower surface of the punch die 820 and the upper surface of the die die 830 is extremely high. Can be expensive. In addition, when this force moves up and down the positioning pins 920 and 921, galling occurs between the positioning pins 920 and 921 and the pin through holes 830B and 830C and the pin fitting holes 820F and 820G. There is also an effect that it can be prevented from being performed.
  • the punching device, the punching die, the punching method, and the method for positioning and fixing the punching die of the present invention have been described based on the above-described embodiment, but the present invention is limited to the above-described embodiment.
  • the present invention can be carried out in various modes without departing from the gist of the present invention. For example, the following modifications are possible.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)

Abstract

A punching device (100) has a punching mechanism (800) having a punching die (810) with a punching die (820) and a dieing die (830) that are used for punching a sheet-like object (W) to be worked and means for applying a tensile force on the sheet-like object (W) provided between the punching die (820) and the dieing die (830). The punching mechanism (800) performs punching in a condition where a gap (G) between the punching die (820) and the dieing die (830) is greater than the thickness of the sheet-like object (W). With the punching device (100), cost reduction and simplification of a die structure can be achieved, reliability in quality can be enhanced, and speeding up of punching is facilitated.

Description

明 細 書  Specification
穿孔装置、穿孔用金型、穿孔方法及び穿孔用金型の位置決め固定方法 技術分野  TECHNICAL FIELD The present invention relates to a punching apparatus, a punching die, a punching method, and a method of positioning and fixing a punching die.
[0001] 本発明は、シート状の被カ卩ェ物に穿孔を実施する場合に使用するのに好適な穿孔 装置、穿孔用金型、穿孔方法及び穿孔用金型の位置決め固定方法に関する。 背景技術  The present invention relates to a punching device, a punching die, a punching method, and a positioning and fixing method of a punching die suitable for use in punching a sheet-shaped object to be cut. Background art
[0002] 例えば、金属シート、プリント基板、フレキシブル基板等の被加工物に穿孔を実施 するには、パンチ用金型とダイ用金型との間に被加工物を介在させ、パンチ用金型 のパンチをダイ用金型のダイ孔に嵌合することにより行う。  [0002] For example, in order to perform punching on a workpiece such as a metal sheet, a printed board, a flexible board, or the like, a workpiece is interposed between a punch die and a die die, and a punch die is formed. Is fitted into the die hole of the die.
従来、この種の被加工物の穿孔には、図 14に示すような穿孔装置が用いられてい る (例えば、特許文献 1参照。)。  Conventionally, a drilling device as shown in FIG. 14 has been used for drilling a workpiece of this type (for example, see Patent Document 1).
この穿孔装置について、図 14を用いて説明すると、穿孔装置 1は、パンチ用金型 2 及びダイ用金型 3を備えている。  The punching device will be described with reference to FIG. 14. The punching device 1 includes a punch die 2 and a die die 3.
[0003] パンチ用金型 2は、図 14 (a)に示すように、バッキングプレート 4、パンチプレート 5 及びストリッパ 6を有し、ガイドプレート 7の下端部に取付用プレート 8を介して配設さ れている。そして、昇降機構(図示せず。)の駆動によってガイドプレート 7及び取付 用プレート 8と共に昇降するように構成されている。ノ ッキングプレート 4は、ガイドプ レート 7に取付用プレート 8を介して固定されている。パンチプレート 5は、ストリッパ 6 を揷通可能なパンチ 5aを有し、バッキングプレート 4に固定されている。ストリッパ 6は 、突出部 6aを有し、パンチプレート 5の下方に昇降可能に配設されている。  [0003] As shown in Fig. 14 (a), the punch die 2 has a backing plate 4, a punch plate 5, and a stripper 6, and is provided at the lower end of a guide plate 7 via a mounting plate 8. Has been done. The guide plate 7 and the mounting plate 8 are configured to move up and down by driving a lifting mechanism (not shown). The knocking plate 4 is fixed to a guide plate 7 via a mounting plate 8. The punch plate 5 has a punch 5a that can pass through the stripper 6, and is fixed to the backing plate 4. The stripper 6 has a projecting portion 6a, and is disposed below the punch plate 5 so as to be able to move up and down.
[0004] ガイドプレート 7は、昇降機構(図示せず。 )にガイド軸 9を介して連結されている。取 付用プレート 8には、圧縮スプリング 10を収容するスプリング収容孔 8aが設けられて レ、る。圧縮スプリング 10の下端部には、バッキングプレート 4及びパンチプレート 5を 挿通するストリッパガイドピン 11が取り付けられている。ストリッパガイドピン 11の先端 部にはストリッパ 6が取り付けられている。  [0004] The guide plate 7 is connected to a lifting mechanism (not shown) via a guide shaft 9. The mounting plate 8 is provided with a spring accommodating hole 8a for accommodating the compression spring 10. At the lower end of the compression spring 10, a stripper guide pin 11 for inserting the backing plate 4 and the punch plate 5 is attached. The stripper 6 is attached to the tip of the stripper guide pin 11.
[0005] 一方、ダイ用金型 3は、図 14 (b)に示すように、ダイプレート 12を有し、パンチ用金 型 2の下方に配設されている。ダイプレート 12には、パンチ 5aを嵌合可能なダイ孔 1 2aが設けられている。 [0005] On the other hand, the die 3 for the die has a die plate 12, as shown in FIG. 14 (b), and is arranged below the die 2 for the punch. The die plate 12 has a die hole 1 into which the punch 5a can be fitted. 2a is provided.
[0006] このように構成された穿孔装置 1を用い、被カ卩ェ物に穿孔を実施するには、ダイ用 金型 3のダイプレート 12上に被力卩ェ物(図示せず。)を載置した後、予め上方待機位 置に配置されたパンチ用金型 2を下降させることにより行う。  [0006] In order to use the punching apparatus 1 configured as described above to perform perforation on the object to be machined, the object to be machined (not shown) is placed on the die plate 12 of the die 3 for a die. Is carried out by lowering the punch die 2 previously arranged at the upper standby position.
この場合、パンチ用金型 2が下降すると、ストリッパ 6の突出部 6aがダイプレート 12 上の被カ卩ェ物に当接する。この状態からパンチ用金型 2がさらに下降すると、ストリツ パ 6の突出部 6aが被加工物をダイプレート 12上に圧接する。このため、ストリッパ 6が ダイプレート 12上の被力卩ェ物を圧接した状態でパンチ 5aがダイプレート 12から下方 に突出してダイ孔 12aに嵌合し、被加工物に穿孔が実施される。  In this case, when the punching die 2 descends, the projecting portion 6a of the stripper 6 comes into contact with the object to be cut on the die plate 12. When the punching die 2 further descends from this state, the projecting portion 6a of the stripper 6 presses the workpiece onto the die plate 12. For this reason, the punch 5a projects downward from the die plate 12 and fits into the die hole 12a with the stripper 6 pressed against the workpiece on the die plate 12, and the workpiece is perforated.
パンチ用金型 2が上昇する際には、ストリッパ 6がダイプレート 12上の被力卩ェ物を圧 接したままの状態で、パンチ 5aが被カ卩ェ物のダイ孔 12aから抜けていくため、円滑な 穿孔動作が実現する。  When the punching die 2 moves up, the punch 5a comes out of the die hole 12a of the workpiece while the stripper 6 keeps pressing the workpiece on the die plate 12. Therefore, a smooth drilling operation is realized.
特許文献 1 :特開 2002-263750号公報(図 6)  Patent Document 1: JP-A-2002-263750 (FIG. 6)
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems the invention is trying to solve
[0007] ところで、上記した穿孔装置においては、被カ卩ェ物の穿孔を円滑に行うためにストリ ッパを必要とするため、部品点数が嵩み、コスト高になるばかりか、金型構造が複雑 になるという課題があった。 [0007] Incidentally, in the above-described punching device, a stripper is required to smoothly punch the object to be cut, so that not only the number of parts is increased and the cost is increased, but also the die structure is increased. Was complicated.
また、穿孔時には、ストリッパが被力卩ェ物をダイプレートに圧接するものであるため、 被加工物が損傷し易ぐ品質上の信頼性が低下するという課題もあった。  In addition, at the time of drilling, since the stripper presses the workpiece to the die plate, there is a problem that the workpiece is easily damaged and the quality reliability is reduced.
また、穿孔時には、パンチ用金型全体が昇降する必要があるため、穿孔を高速化 するのが容易ではないという課題もあった。  Further, at the time of drilling, it is necessary to raise and lower the entire punching die, so that there is a problem that it is not easy to speed up the drilling.
[0008] 本発明は、このような課題を解決するためになされたもので、コストの低廉化及び金 型構造の簡素化を図ることができるとともに品質上の信頼性を高めることができ、さら には穿孔を高速化することが容易な穿孔装置、穿孔用金型及び穿孔方法を提供す ることを目的とする。 [0008] The present invention has been made to solve such a problem, and it is possible to reduce the cost and simplify the mold structure, improve the quality reliability, and further improve the reliability. It is another object of the present invention to provide a punching device, a punching die, and a punching method that can easily speed up punching.
また、本発明は、穿孔用金型の位置決め作業の簡素化を図ることができる穿孔用 金型の位置決め固定方法を提供することを目的とする。 課題を解決するための手段 Another object of the present invention is to provide a method of positioning and fixing a die for punching, which can simplify the operation of positioning the die for punching. Means for solving the problem
[0009] (1)本発明の穿孔装置は、シート状の被加工物に穿孔を実施するためのパンチ用金 型及びダイ用金型からなる穿孔用金型を有する穿孔機構と、前記パンチ用金型と前 記ダイ用金型との間に介在するシート状の被加工物に緊張力を付与するための手段 とを備えた穿孔装置であって、前記穿孔機構は、パンチ用金型とダイ用金型との間 の空隙がシート状の被加工物の厚さよりも大きい状態で穿孔を実施する穿孔機構で あることを特 ί数とする。  (1) A punching device according to the present invention includes a punching mechanism having a punching die and a die for punching for punching a sheet-shaped workpiece; Means for applying tension to a sheet-shaped workpiece interposed between the die and the die die, wherein the punching mechanism comprises a punch die and a punch die. It is a special feature that the punching mechanism performs the punching in a state where the gap between the die and the die is larger than the thickness of the sheet-shaped workpiece.
[0010] このため、本発明の穿孔装置によれば、パンチ用金型とダイ用金型との間に介在 する被カ卩ェ物に緊張力が付与された状態で穿孔動作が行われるため、シート状の被 加工物のたわみが効果的に抑制され、その結果、被加工物に対して正しい角度で穿 孔動作が行われ、パンチが被加工物から円滑に抜けるようになる。このため、パンチ 用金型とダイ用金型との間の空隙がシート状の被加工物の厚さよりも大きい状態で穿 孔を実施することが可能になる。すなわち、従来必要であったストリッパを不要とする ことができるようになる。従って、本発明の穿孔装置によれば、部品点数を削減するこ とができ、コストの低廉化及び金型構造の簡素化を図ることができる。  [0010] For this reason, according to the punching device of the present invention, the punching operation is performed in a state where tension is applied to the material to be interposed between the punch die and the die die. In addition, the bending of the sheet-like workpiece is effectively suppressed, and as a result, the punching operation is performed at a correct angle with respect to the workpiece, and the punch can be smoothly removed from the workpiece. For this reason, it is possible to perform the drilling in a state where the gap between the punch die and the die die is larger than the thickness of the sheet-shaped workpiece. That is, the stripper that has been required conventionally can be eliminated. Therefore, according to the punching device of the present invention, the number of parts can be reduced, and the cost can be reduced and the mold structure can be simplified.
また、被力卩ェ物を非押圧状態にした状態で穿孔が実施されるようになるため、被カロ ェ物に対する損傷発生を確実に抑制することができ、品質上の信頼性を高めることも できる。  In addition, since the drilling is performed in a state where the material to be pressed is in a non-pressed state, it is possible to reliably suppress the occurrence of damage to the material to be dried and to improve the reliability in quality. it can.
なお、これらの効果は、穿孔装置が、ロール状の被加工物をシート状に繰り出す繰 り出し機構とシート状の被加工物をロール状に巻き取る巻き取り機構とを備えた穿孔 装置である場合に、特に大きいものとなる。  These effects are achieved by a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it becomes particularly large.
また、パンチ用金型とダイ用金型との間の空隙がシート状の被カ卩ェ物の厚さよりも 大きい状態で穿孔を実施するため、穿孔時には、パンチ用金型自体は昇降する必 要がなくなり、パンチのみが昇降することで足りるため、穿孔を高速化するのが容易と なる。  In addition, since the punching is performed in a state where the gap between the punching die and the die die is larger than the thickness of the sheet-shaped material to be punched, the punching die itself must be moved up and down during punching. It is no longer necessary and only the punch needs to be moved up and down, so that it is easy to speed up the drilling.
[0011] (2)上記(1)に記載の穿孔装置においては、前記穿孔機構は、パンチ用金型とダイ 用金型との間の空隙が 0. 10mm— 5. Ommである状態で穿孔を実施することが好ま しい。 ここで、空隙を 0. 10mm以上としたのは、空隙を 0. 10mm未満とすると比較的厚 い被力卩ェ物を穿孔することができなくなる場合が生じるからである。この観点から言え ば、空隙を 0. 20mm以上とすることがより好ましぐ 0. 30mm以上とすることがさらに 好ましレ、。また、空隙を 5. Omm以下としたのは、空隙が 5. Ommを超えるとパンチの 先端部とダイ孔との位置精度を確保するのが容易ではなくなるからであり、また、穿 孔時にパンチの真直度を維持するのが容易ではなくなるからである。この観点から言 えば、空隙を 3. Omm以下とすることがより好ましぐ 2. Omm以下とすることがさらに 好ましい。 [0011] (2) In the punching apparatus according to the above (1), the punching mechanism may be configured such that the gap between the punch die and the die is 0.10 mm to 5. Omm. It is preferable to carry out The reason why the gap is set to 0.10 mm or more is that if the gap is set to less than 0.10 mm, it may be impossible to pierce a relatively thick material. From this point of view, the gap is more preferably 0.20 mm or more, and even more preferably 0.30 mm or more. The reason why the gap is set to 5.Omm or less is that if the gap exceeds 5.Omm, it is not easy to secure the positional accuracy between the tip of the punch and the die hole. Is not easy to maintain. From this viewpoint, it is more preferable that the gap is set to 3.Omm or less, and it is further preferable that the gap is set to 2.Omm or less.
[0012] (3)上記(1)又は(2)に記載の穿孔装置においては、前記穿孔機構は、前記パンチ 用金型と前記ダイ用金型との間にガイドピンが介在しない状態で穿孔を実施すること が好ましい。  [0012] (3) In the punching device according to (1) or (2), the punching mechanism may be configured to perform punching without a guide pin interposed between the punch die and the die die. It is preferable to carry out the following.
このように構成することにより、パンチ用金型とダイ用金型との間に大面積の被カロェ 物を載置することが可能になるため、大面積の被加工物に穿孔を実施することができ るよつになる。  With this configuration, a large-area workpiece can be placed between the punching die and the die, so that drilling is performed on a large-area workpiece. You can do it.
[0013] (4)上記(1)一(3)のいずれかに記載の穿孔装置においては、シート状の被加工物 を挟むための上下 2本のロールシャフトを被加工領域の両側のそれぞれに備えたも のであることが好ましい。  (4) In the punching device according to any one of the above (1) to (3), two upper and lower roll shafts for sandwiching a sheet-like workpiece are provided on both sides of the workpiece region. It is preferable to have one.
このように構成することにより、シート状の被加工物のたわみがさらに効果的に抑制 される。  With such a configuration, the deflection of the sheet-shaped workpiece is more effectively suppressed.
なお、この効果は、穿孔装置が、ロール状の被力卩ェ物をシート状に繰り出す繰り出 し機構とシート状の被加工物をロール状に巻き取る巻き取り機構を備えた穿孔装置 である場合に、上記した(1)の場合と同様に、特に大きいものとなる。  This effect is achieved by a punching device provided with a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, as in the case of the above (1), it becomes particularly large.
[0014] (5)本発明の穿孔装置は、シート状の被加工物に穿孔を実施するためのパンチ用金 型及びダイ用金型からなる穿孔用金型を有する穿孔機構と、穿孔装置の穿孔用金 型取り付け部に前記穿孔用金型を位置決め固定するための穿孔用金型位置決め固 定機構とを備えた穿孔装置であって、この穿孔用金型位置決め固定機構は、上下方 向に移動可能な少なくとも 2本の位置決め用ピンを有し、前記穿孔用金型取り付け部 には、前記位置決め用ピンを嵌合するピン位置決め用孔が設けられ、前記ダイ用金 型には、前記位置決め用ピンを揷通可能なピン挿通孔が設けられ、前記パンチ用金 型には、前記位置決め用ピンを嵌合可能なピン嵌合孔が設けられていることを特徴 とする。 (5) The punching device of the present invention includes a punching mechanism having a punching die and a die for punching a sheet-shaped workpiece, and a punching device. A punching die positioning / fixing mechanism for positioning and fixing the punching die to the punching die mounting portion, wherein the punching die positioning / fixing mechanism is provided in an upward and downward direction. The die has at least two movable positioning pins, and the punching die mounting portion is provided with a pin positioning hole in which the positioning pins are fitted. The die is provided with a pin insertion hole through which the positioning pin can be inserted, and the punch die is provided with a pin fitting hole into which the positioning pin can be fitted. I do.
[0015] このため、本発明の穿孔装置によれば、位置決め用ピンを上下するだけの簡単な 操作で、パンチ用金型とダイ用金型との位置決め及び穿孔装置の穿孔用金型取り 付け部とダイ用金型との位置決めを高精度に行うことができる。  [0015] For this reason, according to the punching device of the present invention, the positioning of the punching die and the die die and the mounting of the punching die of the punching device can be performed by a simple operation of moving the positioning pin up and down. The positioning between the part and the die can be performed with high accuracy.
従って、穿孔装置の穿孔用金型取り付け部と穿孔用金型との位置精度が高まるた め、被カ卩ェ物における穿孔位置の精度を高めることができる。また、パンチ用金型と ダイ用金型との位置精度が高まるため、切片の返りの出ないきれいな穿孔を行うこと ができる。また、専用の穿孔用金型位置調整装置が不要となり穿孔装置の低コスト化 を図ることができるという効果もある。  Accordingly, since the positional accuracy between the punching die attaching portion of the punching device and the punching die is increased, it is possible to enhance the accuracy of the punching position on the object to be cut. In addition, since the positional accuracy between the punching die and the die die is improved, it is possible to perform clear perforation without returning the slice. In addition, there is also an effect that a dedicated die position adjusting device for punching is not required, and the cost of the punching device can be reduced.
なお、これらの効果は、穿孔装置が、ロール状の被加工物をシート状に繰り出す繰 り出し機構とシート状の被加工物をロール状に巻き取る巻き取り機構とを備えた穿孔 装置である場合に、上記した(1)又は (4)の場合と同様に、特に大きいものとなる。 また、本発明の穿孔装置における特徴を上記(1)又は (4)に記載の穿孔装置に追 加することにより、さらに優れた穿孔装置となる。  These effects are achieved by a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it becomes particularly large as in the case of the above (1) or (4). Further, by adding the features of the punching device of the present invention to the punching device described in (1) or (4) above, a more excellent punching device can be obtained.
[0016] (6)本発明の穿孔装置は、直角に交わる 2つの方向に移動可能なテーブルを有する テーブル移動機構と、このテーブル移動機構のテーブルに配設され、シート状の被 加工物に穿孔を実施するためのパンチ用金型及びダイ用金型からなる穿孔用金型 を有する穿孔機構とを備えた穿孔装置であって、前記テーブル上には、互いに対向 する 2つの脚部及びこれら 2つの脚部を連結する天井部を有する門型のフレームが 立設され、このフレームの天井部には、前記パンチ用金型が取り付けられていること を特徴とする。 [0016] (6) The punching device of the present invention includes a table moving mechanism having a table movable in two directions intersecting at right angles, and a punching machine disposed on the table of the table moving mechanism to punch a sheet-shaped workpiece. A punching mechanism having a punching die and a die for punching die for performing the drilling, wherein the table has two opposing legs and two legs facing each other. A gate-shaped frame having a ceiling connecting two legs is erected, and the punch die is attached to the ceiling of the frame.
[0017] このため、本発明の穿孔装置によれば、パンチ用金型を取り付けるフレームの剛性 が確実に高められる。  [0017] For this reason, according to the punching device of the present invention, the rigidity of the frame on which the punching die is mounted is reliably increased.
従って、ダイ用金型に対するパンチ用金型の位置精度を高めることができ、穿孔に よる切片の返りの発生を防止することができるとともに、穿孔の高速化に対応すること ができる。 なお、これらの効果は、穿孔装置が、ロール状の被加工物をシート状に繰り出す繰 り出し機構とシート状の被加工物をロール状に巻き取る巻き取り機構とを備えた穿孔 装置である場合に、上記した(1)、(4)又は(5)の場合と同様に、特に大きいものとな る。 Therefore, the position accuracy of the punching die with respect to the die die can be improved, and the return of the section due to the punching can be prevented, and the speeding up of the punching can be coped with. These effects are achieved by a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it is particularly large as in the case of (1), (4) or (5) above.
また、本発明の穿孔装置における特徴を上記(1)、 (4)又は(5)に記載の穿孔装置 に追加することにより、さらに優れた穿孔装置となる。  Further, by adding the features of the punching device of the present invention to the punching device described in the above (1), (4) or (5), a more excellent punching device can be obtained.
[0018] (7)本発明の穿孔装置は、ロール状の被加工物をシート状に繰り出す繰り出し機構 と、シート状の被力卩ェ物をロール状に卷き取る卷き取り機構と、前記繰り出し機構と前 記巻き取り機構との間に配設され、シート状の被カ卩ェ物に穿孔を実施するためのパ ンチ用金型及びダイ用金型からなる穿孔用金型を有する穿孔機構とを備えた穿孔装 置であって、前記繰り出し機構と前記穿孔機構との間及び前記穿孔機構と前記巻き 取り機構との間にそれぞれ配設され、被加工物を弛緩 '緊張させるための昇降ローラ を有する一対のテンション機構とをさらに備えたことを特徴とする。  (7) The punching device of the present invention includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet, a winding mechanism for winding a sheet-shaped workpiece into a roll, Punching is provided between the feeding mechanism and the winding mechanism and includes a punching die and a die for punching a die for punching a sheet-shaped material to be cut. A boring device including a mechanism, which is disposed between the feeding mechanism and the boring mechanism and between the boring mechanism and the winding mechanism, respectively, for relaxing and tensioning a workpiece. And a pair of tension mechanisms having a lifting roller.
[0019] このため、本発明の穿孔装置によれば、各テンション機構の昇降ローラの上昇によ つて被カ卩ェ物が弛緩し、また、昇降ローラの下降によって被カ卩ェ物が再度緊張する。 従って、長時間にわたる繰り出し'卷き取り動作によって発生する被カ卩ェ物の蛇行 移動を解消することができ、良好な穿孔力卩ェを実施することができる。  [0019] Therefore, according to the punching device of the present invention, the object to be loosened is relaxed by raising the elevating roller of each tension mechanism, and the object to be curled is re-tensed by the lowering of the elevating roller. I do. Therefore, it is possible to eliminate the meandering movement of the material to be cut, which is generated by the long-time feeding and winding operation, and it is possible to implement a good punching force.
本発明の穿孔装置における特徴を上記(1)、(4)、(5)又は(6)に記載の穿孔装置 に追加することにより、さらに優れた穿孔装置となる。  By adding the features of the punching device of the present invention to the punching device described in the above (1), (4), (5) or (6), a more excellent punching device can be obtained.
[0020] (8)本発明の穿孔装置は、直角に交わる 2つの方向に移動可能なテーブルを有する テーブル移動機構と、このテーブル移動機構のテーブルに配設され、シート状の被 加工物に穿孔を実施するためのパンチ用金型及びダイ用金型からなる穿孔用金型 を有する穿孔機構とを備えた穿孔装置であって、前記パンチ用金型及び前記ダイ用 金型のうちいずれか一方の金型には、被加工物側に開口する撮影用の貫通孔が設 けられ、この貫通孔の中心軸上には、被加工物の穿孔位置を読み取るための撮像 素子が配設されてレ、ることを特徴とする。  (8) A punching device according to the present invention includes a table moving mechanism having a table movable in two directions crossing at right angles, and a punching machine disposed on the table of the table moving mechanism to pierce a sheet-shaped workpiece. A punching mechanism having a punching die and a die for punching the die, the punching die being provided with any one of the punching die and the die die. The mold has a through hole for photographing that opens to the workpiece, and an image sensor for reading the position of the hole in the workpiece is provided on the central axis of the through hole. The feature is that.
[0021] このため、本発明の穿孔装置によれば、撮像素子によってパンチ用金型及びダイ 用金型の平面内で穿孔位置の読み取りが可能となる。 従って、撮像素子による穿孔位置の読み取りから穿孔用金型の穿孔位置に到達す るまでの水平移動時間を短縮することができ、穿孔力卩ェの高速化を図ることができる また、撮像素子による穿孔位置の読み取りを被カ卩ェ物に垂直な方向力 行うことが できるため、読み取り精度を高めることができる。 Therefore, according to the punching device of the present invention, it is possible to read the punching position in the plane of the punch die and the die by the imaging device. Therefore, it is possible to shorten the horizontal movement time from the reading of the punching position by the image sensor to the position at which the punching die is reached, and the speed of the punching force can be increased. The reading of the drilling position can be performed with a directional force perpendicular to the object to be drilled, so that the reading accuracy can be improved.
なお、上記した効果は、穿孔装置が、ロール状の被力卩ェ物をシート状に繰り出す繰 り出し機構とシート状の被加工物をロール状に巻き取る巻き取り機構とを備えた穿孔 装置である場合に、特に大きいものとなる。  The above-described effect is achieved by the perforating apparatus in which the perforating apparatus includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. Is particularly large.
また、本発明の穿孔装置における特徴を上記(1)、 (4)、(5)、(6)又は(7)に記載 の穿孔装置に追加することにより、さらに優れた穿孔装置となる。  Further, by adding the features of the punching device of the present invention to the punching device described in the above (1), (4), (5), (6) or (7), a more excellent punching device can be obtained.
[0022] 上記(8)に記載の穿孔装置においては、前記貫通孔の中心軸は前記いずれか一 方の金型の中心軸に一致してレ、ることが好ましレ、。 [0022] In the perforation apparatus according to the above (8), it is preferable that a center axis of the through hole coincides with a center axis of any one of the molds.
このように構成することにより、貫通孔から各パンチまでの水平距離が同一の寸法と なり、撮像素子による穿孔位置の読み取りから各パンチの穿孔位置に到達するまで の水平移動時間を同一の時間に設定することができる。  With this configuration, the horizontal distance from the through hole to each punch has the same dimension, and the horizontal movement time from reading of the punch position by the image sensor to reaching the punch position of each punch is the same time. Can be set.
なお、穿孔目的(例えば、スルーホールを明ける場合)によっては、撮像素子による 穿孔位置の読み取りを行わないこととすることもできる。  Note that, depending on the purpose of perforation (for example, when a through hole is to be drilled), it may be possible not to read the perforation position by the image sensor.
[0023] (9)上記(8)に記載の穿孔装置にぉレ、て、前記パンチ用金型及び前記ダイ用金型 のうち前記貫通孔が設けられた金型と異なる金型には、前記貫通孔の中心軸上に位 置し、かつ、被加工物側に開口する収容孔が設けられ、この収容孔には、被加工物 を照明する発光素子が収容されていることが好ましい。  (9) In the punching apparatus according to the above (8), among the punch die and the die, a die different from the die provided with the through hole includes: It is preferable that an accommodation hole is provided on the center axis of the through hole and open to the workpiece, and a light emitting element for illuminating the workpiece is accommodated in the accommodation hole.
このように構成することにより、発光素子からの照明光が被カ卩ェ物の照明に有効利 用される。そして、被力卩ェ物を透過した光が撮像素子に読み取られることにより穿孔 位置の読み込みが効果的に行われる。  With this configuration, the illumination light from the light emitting element is effectively used for illuminating the object to be processed. Then, the light transmitted through the object is read by the imaging device, so that the perforation position is effectively read.
[0024] (10)上記(1)一(9)のいずれかに記載の穿孔装置においては、前記パンチ用金型 は、このパンチ用金型における中心軸を含む仮想平面に沿って配置された複数のパ ンチ揷通孔を有し、前記ダイ用金型は、前記複数のパンチ揷通孔に対応する複数の ダイ孔を有し、前記各パンチ揷通孔に対応する各パンチは、カム軸の回転によって 互いに異なる昇降路内で移動可能に構成されていることが好ましい。 (10) In the punching device according to any one of the above (1) to (9), the punch die is arranged along an imaginary plane including a center axis of the punch die. The die has a plurality of punch holes, the die has a plurality of die holes corresponding to the plurality of punch holes, and each punch corresponding to the punch holes has a cam. By rotating the shaft It is preferable to be configured to be movable in hoistways different from each other.
このように構成することにより、カム軸の回動領域を変更することにより、複数のパン チのうちいずれかのパンチを選択して被加工物の穿孔に使用することができる。  With this configuration, by changing the rotation area of the cam shaft, any one of the plurality of punches can be selected and used for punching a workpiece.
[0025] (11)上記(10)に記載の穿孔装置においては、前記パンチ金型は、前記中心軸を 含むとともに前記仮想平面とは異なる仮想平面に沿って配置された別の複数のパン チ揷通孔をさらに有し、前記ダイ用金型は、前記別の複数のパンチ揷通孔に対応す る別の複数のダイ孔を有し、前記パンチ用金型及び前記ダイ用金型は、穿孔装置の 穿孔用金型取り付け部の上面と垂直な仮想基準線の周囲における複数の周方向位 置に着脱可能に取り付けられていることが好ましい。  (11) In the punching apparatus according to the above (10), the punch mold includes another plurality of punches including the center axis and arranged along a virtual plane different from the virtual plane. The die for a die further has a plurality of die holes corresponding to the plurality of the punches, and the punch die and the die mold have a plurality of punch holes. It is preferable that the punching device is detachably attached to a plurality of circumferential positions around a virtual reference line perpendicular to the upper surface of the punching die attaching portion of the punching device.
このように構成することにより、パンチ用金型及びダイ用金型における取付位置を 変更することにより、所望の方向に配列する複数のパンチを選択して被加工物の穿 孔に使用することができる。  With such a configuration, a plurality of punches arranged in a desired direction can be selected and used for punching a workpiece by changing a mounting position in a punch die and a die die. it can.
[0026] (12)本発明の穿孔用金型は、シート状の被加工物に穿孔を実施するためのパンチ 用金型、ダイ用金型及びこれらパンチ用金型とダイ用金型との位置決めを行うための 少なくとも 2本の位置決め用ピンを有する穿孔用金型であって、前記ダイ用金型には 、前記位置決め用ピンを挿通可能なピン挿通孔が設けられ、前記パンチ用金型には 、前記位置決め用ピンを嵌合可能なピン嵌合孔が設けられていることを特徴とする。  (12) The punching die of the present invention is a punching die and a die for punching a sheet-shaped workpiece, and a punching die and a die for die. A die for punching having at least two positioning pins for positioning, wherein the die for die is provided with a pin insertion hole through which the positioning pin can be inserted, and the die for punching is provided. Is provided with a pin fitting hole in which the positioning pin can be fitted.
[0027] このため、本発明の穿孔用金型によれば、位置決め用ピンを上下するだけの簡単 な操作で、パンチ用金型とダイ用金型との位置決め及び穿孔装置の穿孔用金型取り 付け部とダイ用金型との位置決めを高精度に行うことができる。  [0027] For this reason, according to the punching die of the present invention, the positioning of the punching die and the die die and the punching die of the punching device can be performed simply by moving the positioning pin up and down. The positioning between the mounting portion and the die can be performed with high accuracy.
従って、穿孔装置の穿孔用金型取り付け部と穿孔用金型との位置精度が高まるた め、被カ卩ェ物における穿孔位置の精度を高めることができる。また、パンチ用金型と ダイ用金型との位置精度が高まるため、切片の返りの出ないきれいな穿孔を行うこと ができる。また、専用の穿孔用金型位置調整装置が不要となり穿孔装置の低コストィ匕 を図ることができるという効果もある。  Accordingly, since the positional accuracy between the punching die attaching portion of the punching device and the punching die is increased, it is possible to enhance the accuracy of the punching position on the object to be cut. In addition, since the positional accuracy between the punching die and the die die is improved, it is possible to perform clear perforation without returning the slice. In addition, there is also an effect that a dedicated die position adjusting device for punching is not required, and the cost of the punching device can be reduced.
[0028] (13)本発明の穿孔方法は、シート状の被加工物に穿孔を実施するためのパンチ用 金型及びダイ用金型からなる穿孔用金型を有する穿孔機構を備えた穿孔装置を用 レ、、前記パンチ用金型と前記ダイ用金型との間に介在するシート状の被加工物に緊 張力を付与した状態で、被加工物に穿孔を実施する穿孔方法であって、前記パンチ 用金型と前記ダイ用金型との間の空隙がシート状の被加工物の厚さよりも大きい状 態で穿孔を実施することを特徴とする。 (13) The punching method according to the present invention provides a punching device including a punching mechanism having a punching die and a die for punching a sheet-shaped workpiece. And a sheet-like workpiece interposed between the punch die and the die die. A punching method for punching a workpiece under tension, wherein a gap between the punch die and the die is larger than a thickness of a sheet-shaped workpiece. The drilling is performed in a state.
[0029] このため、本発明の穿孔方法によれば、パンチ用金型とダイ用金型との間に介在 する被加工物に緊張力を付与した状態で穿孔動作を行うため、シート状の被加工物 のたわみが効果的に抑制され、その結果、被加工物に対して正しい角度で穿孔動作 が行われ、パンチが被カ卩ェ物から円滑に抜けるようになる。このため、パンチ用金型 とダイ用金型との間の空隙がシート状の被カ卩ェ物の厚さよりも大きい状態で穿孔を実 施することが可能になる。すなわち、従来必要であったストリッパを不要とすることがで きる。従って、本発明の穿孔方法によれば、穿孔装置の部品点数を削減することがで き、コストの低廉化及び金型構造の簡素化を図ることができる。  [0029] For this reason, according to the punching method of the present invention, since the punching operation is performed in a state where the workpiece interposed between the punch die and the die die is subjected to a tension, a sheet-like shape is formed. The deflection of the workpiece is effectively suppressed, and as a result, the punching operation is performed at the correct angle with respect to the workpiece, and the punch can be smoothly removed from the workpiece. For this reason, it is possible to perform perforation in a state where the gap between the die for punch and the die for die is larger than the thickness of the sheet-shaped object to be cured. That is, the stripper that has been conventionally required can be eliminated. Therefore, according to the drilling method of the present invention, the number of parts of the drilling device can be reduced, and the cost can be reduced and the mold structure can be simplified.
また、被力卩ェ物を非押圧状態にした状態で穿孔を実施することになるため、被カロェ 物に対する損傷発生を確実に抑制することができ、品質上の信頼性を高めることもで きる。  In addition, since the drilling is performed in a state where the material to be pressed is in a non-pressed state, it is possible to reliably suppress the occurrence of damage to the material to be dried and to improve the reliability in quality. .
なお、これらの効果は、穿孔装置が、シート状の被加工物がロール状の被加工物を シート状に繰り出す繰り出し機構とシート状の被加工物をロール状に卷き取る卷き取 り機構とを備えた穿孔装置である場合に、特に大きいものとなる。  In addition, these effects are achieved by a punching device in which a sheet-shaped workpiece is fed out of a roll-shaped workpiece into a sheet shape, and a winding mechanism for winding a sheet-shaped workpiece into a roll shape. In the case of a perforation device having the following, the size becomes particularly large.
また、パンチ用金型とダイ用金型との間の空隙がシート状の被加工物の厚さよりも 大きい状態で穿孔を実施するため、穿孔時には、パンチ用金型自体は昇降する必 要がなくなり、パンチのみが昇降することで足りるため、穿孔を高速化するのが容易と なる。  In addition, since punching is performed in a state where the gap between the punch die and the die die is larger than the thickness of the sheet-shaped workpiece, the punch die itself needs to be moved up and down during drilling. It is sufficient that only the punch moves up and down, so it becomes easy to speed up the drilling.
[0030] (14)本発明の穿孔用金型の位置決め固定方法は、ピン位置決め用孔を有する穿 孔用金型取り付け部と、シート状の被カ卩ェ物に穿孔を実施するためのピン嵌合孔付 きのパンチ用金型及びピン揷通孔付きのダイ用金型からなる穿孔用金型を有する穿 孔機構とを備えた穿孔装置において、前記穿孔用金型を前記穿孔用金型取り付け 部に位置決め固定する方法であって、位置決め用ピンを前記ピン揷通孔及び前記 ピン嵌合孔に嵌合して穿孔用金型組立体を形成する工程と、前記穿孔用金型組立 体を前記穿孔機構における所定位置に配置する工程と、前記位置決め用ピンを下 降させて前記位置決め用孔に嵌合してから、前記ダイ用金型を前記ダイ用金型側の 穿孔用金型取り付け部に固定するとともに前記パンチ用金型を前記パンチ用金型側 の穿孔用金型取り付け部に固定する工程と、前記位置決め用ピンをさらに下降させ て前記ピン嵌合孔との嵌合を解除して前記穿孔用金型組立体を分解する工程と、を この順序で有することを特徴とする。 (14) The method for positioning and fixing a die for punching according to the present invention includes a mounting part for a die for punching having a hole for pin positioning, and a pin for punching a sheet-shaped object to be cut. A punching device comprising a punching die having a punching die having a fitting hole and a die for a die having a pin and a through hole, wherein the punching die is provided with the punching die. A method of positioning and fixing to a mold mounting part, wherein a positioning pin is fitted into the pin through hole and the pin fitting hole to form a punching die assembly; Disposing a body at a predetermined position in the drilling mechanism; After being lowered and fitted into the positioning hole, the die mold is fixed to the punching die mounting portion on the die mold side, and the punch die is mounted on the punch die side. A step of fixing the die to the perforation mold mounting portion, and a step of further lowering the positioning pin to release the fitting with the pin fitting hole and disassemble the perforation mold assembly. It is characterized by having.
[0031] このため、本発明の穿孔用金型の位置決め固定方法によれば、位置決め用ピンを 上下するだけの簡単な操作で、パンチ用金型とダイ用金型との位置決め及びテープ ルとダイ用金型との位置決めを高精度に行うことができる。  [0031] For this reason, according to the method for positioning and fixing the punching die of the present invention, the positioning of the punch die and the die die and the positioning of the table and the die can be performed by a simple operation of raising and lowering the positioning pin. Positioning with a die can be performed with high accuracy.
従って、テーブルと穿孔用金型との位置精度が高まるため、被カ卩ェ物における穿 孔位置の精度を高めることができる。また、パンチ用金型とダイ用金型との位置精度 が高まるため、切片の返りの出ないきれいな穿孔を行うことができる。また、専用の穿 孔用金型位置調整装置が不要となり穿孔装置の低コスト化を図ることができるという 効果もある。  Accordingly, the positional accuracy between the table and the die for punching is enhanced, so that the accuracy of the punching position in the object to be cut can be increased. In addition, since the positional accuracy between the punching die and the die die is improved, it is possible to perform a clear perforation without returning the section. In addition, there is also an effect that a dedicated die position adjusting device for a punch becomes unnecessary, and the cost of the punch can be reduced.
なお、これらの効果は、穿孔装置が、ロール状の被加工物をシート状に繰り出す繰 り出し機構とシート状の被加工物をロール状に巻き取る巻き取り機構とを備えた穿孔 装置である場合に、特に大きいものとなる。  These effects are achieved by a punching device in which the punching device includes a feeding mechanism for feeding a roll-shaped workpiece into a sheet and a winding mechanism for winding the sheet-shaped workpiece into a roll. In this case, it becomes particularly large.
[0032] (15)上記(14)に記載の穿孔用金型の位置決め固定方法においては、前記穿孔用 金型組立体を形成する工程においては、前記パンチ用金型と前記ダイ用金型との間 に、ピン挿通孔を有し 0· 10mm— 5· Ommの厚さを有するスぺーサを予め介在させ て穿孔用金型組立体を形成し、前記穿孔用金型組立体を分解する工程にぉレ、ては 、前記パンチ用金型と前記ダイ用金型との間に介在する前記スぺーサを取り外すこ とを特徴とする。 (15) In the method for positioning and fixing a punching die according to the above (14), in the step of forming the punching die assembly, the punching die and the die die may be combined with each other. In between, a punching die assembly is formed with a spacer having a pin insertion hole and having a thickness of 0.1 mm to 5 mm in advance, and the die assembly for punching is disassembled. The step is characterized in that the spacer interposed between the punch die and the die is removed.
このように構成することにより、所定のスぺーサを用いるだけの簡単な方法で、パン チ用金型とダイ用金型との間の空隙の大きさを 0. 10mm— 5. Ommの範囲で極め て高い精度で制御することができる。また、所定の空隙が開くようにパンチ用金型とダ ィ用金型とを分離する必要がなくなるため、パンチ用金型下面とダイ用金型上面との 平行度を極めて高いものにすることができる。さらに、このことから、位置決め用ピンを 上下する際に、位置決め用ピンとピン揷通孔及びピン嵌合孔との間で力^りが発生 するのを防止することができるという効果もある。 With this configuration, the size of the gap between the punch die and the die die can be reduced to a range of 0.10 mm to 5. Omm by a simple method using only a predetermined spacer. Can be controlled with extremely high precision. In addition, since it is not necessary to separate the punch die and the die die so that a predetermined gap is opened, the degree of parallelism between the punch die lower surface and the die die upper surface is extremely high. Can be. Furthermore, when the positioning pin is moved up and down, force is generated between the positioning pin and the pin hole and the pin fitting hole. There is also an effect that it is possible to prevent such a situation.
また、このことは、ピン揷通孔及びピン嵌合孔の内径と位置決め用ピンの外径との 寸法差を極めて小さい寸法に設定することができることを意味する。これにより、パン チ用金型とダイ用金型との相対的な水平方向の位置精度を高めることができ、穿孔 による切片の返りの発生の防止及び穿孔の高速化に効果がある。  This also means that the dimensional difference between the inner diameter of the pin hole and the pin fitting hole and the outer diameter of the positioning pin can be set to an extremely small size. As a result, the relative positional accuracy of the punch mold and the die mold in the horizontal direction can be improved, which is effective in preventing the return of the section due to drilling and increasing the speed of drilling.
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
[0033] [図 1]実施形態に係る穿孔装置を示す正面図。  FIG. 1 is a front view showing a punching device according to an embodiment.
[図 2]実施形態に係る穿孔装置を示す平面図。  FIG. 2 is a plan view showing the punching device according to the embodiment.
[図 3]図 2の A— A断面図。  FIG. 3 is a sectional view taken along line A—A of FIG. 2.
[図 4]実施形態に係る穿孔装置の穿孔機構を示す斜視図。  FIG. 4 is a perspective view showing a punching mechanism of the punching device according to the embodiment.
[図 5]図 4の局部断面図。  FIG. 5 is a local sectional view of FIG. 4.
[図 6]実施形態に係る穿孔装置の穿孔機構を示す側面図。  FIG. 6 is a side view showing a punching mechanism of the punching device according to the embodiment.
[図 7]実施形態に係る穿孔装置の穿孔機構を示す平面図。  FIG. 7 is a plan view showing a punching mechanism of the punching device according to the embodiment.
[図 8]図 7の B— B断面図。  FIG. 8 is a sectional view taken along line BB of FIG. 7.
[図 9]図 8の A部を拡大して示す断面図。  FIG. 9 is an enlarged cross-sectional view showing part A of FIG. 8.
[図 10]実施形態に係る穿孔用金型を示す斜視図。  FIG. 10 is a perspective view showing a punching die according to the embodiment.
[図 11]実施形態に係る穿孔用金型を示す図。  FIG. 11 is a view showing a punching die according to the embodiment.
[図 12]実施形態に係る穿孔用金型の位置決め固定方法を説明するために示すフロ ^— ^5 "ャ "—  FIG. 12 is a flow chart for explaining a method for positioning and fixing a punching die according to an embodiment.
[図 13]実施形態に係る穿孔用金型の位置決め固定方法を実施するために用いるス ぺーサを示す平面図。  FIG. 13 is a plan view showing a spacer used to carry out the method for positioning and fixing the die for punching according to the embodiment.
[図 14]従来の穿孔装置を示す断面図。  FIG. 14 is a cross-sectional view showing a conventional perforation device.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0034] 以下、本発明の穿孔装置、穿孔用金型、穿孔方法及び穿孔用金型の位置決め固 定方法にっレ、て、図に示す実施の形態に基づレ、て説明する。 Hereinafter, a punching device, a punching die, a punching method, and a method for fixing and fixing the punching die of the present invention will be described based on the embodiment shown in the drawings.
[0035] まず、実施形態に係る穿孔装置、穿孔用金型及び穿孔方法について、図 1一図 11 を用いて説明する。図 1は、実施形態に係る穿孔装置を示す正面図である。図 2は、 実施形態に係る穿孔装置を示す平面図である。図 3は、図 2の A— A断面図である。 図 4は、実施形態に係る穿孔装置の穿孔機構を示す斜視図である。図 5は、図 4の局 部断面図である。図 6は、実施形態に係る穿孔装置の穿孔機構を示す側面図である 。図 7は、実施形態に係る穿孔装置の穿孔機構を示す平面図である。図 8は、図 7の B—B断面図である。図 9は、図 8の A部を拡大して示す断面図である。図 10は、実施 形態に係る穿孔用金型を示す斜視図である。図 11は、実施形態に係る穿孔用金型 を示す図である。図 11 (a)は平面図であり、図 11 (b)は図 11 (a)の C—C断面図(伹 し、図 11 (b)においては、側面から見える部分は省略して、正面から見える部分のみ をつないで表示してある。)である。 First, a punching device, a punching die, and a punching method according to the embodiment will be described with reference to FIGS. FIG. 1 is a front view showing a punching device according to an embodiment. FIG. 2 is a plan view showing the punching device according to the embodiment. FIG. 3 is a sectional view taken along line AA of FIG. FIG. 4 is a perspective view showing a punching mechanism of the punching device according to the embodiment. FIG. 5 is a local sectional view of FIG. FIG. 6 is a side view showing a punching mechanism of the punching device according to the embodiment. FIG. 7 is a plan view showing a punching mechanism of the punching device according to the embodiment. FIG. 8 is a sectional view taken along line BB of FIG. FIG. 9 is an enlarged cross-sectional view showing a portion A in FIG. FIG. 10 is a perspective view showing a punching die according to the embodiment. FIG. 11 is a view showing a punching die according to the embodiment. FIG. 11 (a) is a plan view, and FIG. 11 (b) is a cross-sectional view taken along the line C--C in FIG. 11 (a). Only the parts that can be seen from are connected and displayed.)
[0036] なお、以下の説明においては、互いに直交する 3つの方向をそれぞれ X軸方向(図 1における紙面に平行で左右方向) Y軸方向(図 1における紙面に垂直な方向)及び Z軸方向(図 1における紙面に平行かつ X軸に直交する方向)とする。  In the following description, three directions orthogonal to each other will be referred to as X-axis directions (parallel to the paper surface in FIG. 1 and left-right directions), Y-axis directions (directions perpendicular to the paper surface in FIG. 1), and Z-axis directions. (The direction parallel to the plane of the paper in FIG. 1 and perpendicular to the X axis).
[0037] 穿孔装置 100は、図 1一図 3に示すように、各種の機構 (後述する。)を搭載'固定 するための装置本体 200と、ロール状の被加工物 Wをシート状に繰り出すための繰り 出し機構 300と、この繰り出し機構 300から繰り出されたシート状の被加工物 Wを穿 孔後に巻き取るための卷き取り機構 400と、この卷き取り機構 400と繰り出し機構 30 0との間の被加工物 Wを緊張 '弛緩するための一対のテンション機構 500, 600と、こ れら一対のテンション機構 500, 600間に介在するテーブル移動機構 700と、このテ 一ブル移動機構 700によって移動し被力卩ェ物 Wに穿孔を実施するための穿孔機構 800と、この穿孔機構 800の穿孔用金型をテーブル上に位置決め固定するための穿 孔用金型位置決め固定機構 900とを備えている。  As shown in FIGS. 1 and 3, the punching device 100 feeds out a roll-shaped workpiece W into and out of a device body 200 for mounting and fixing various mechanisms (to be described later). Mechanism 300, a winding mechanism 400 for winding the sheet-shaped workpiece W fed from the feeding mechanism 300 after punching, and a winding mechanism 400 and a feeding mechanism 300. Between the pair of tension mechanisms 500, 600, a table moving mechanism 700 interposed between the pair of tension mechanisms 500, 600, and a table moving mechanism 700. A punching mechanism 800 for moving the workpiece W to perform punching on the workpiece W, and a punching die positioning and fixing mechanism 900 for positioning and fixing the punching die of the punching mechanism 800 on the table. Have.
[0038] 装置本体 200は、平面略矩形状の機台によって構成されている。装置本体 200の 背面側には、各機構等を設定プログラムによって駆動制御するコントローラ(図示せ ず。)を内蔵するコントローラボックス 210が配設されている。装置本体 200の X軸方 向(左右方向)両側部には、垂直部 220A, 230A及び水平部 220B, 230Bを有す る略 L字状の立ち上がり壁 220, 230が立設されている。また、装置本体 200の X軸 方向両側部には、各立ち上がり壁 220, 230の後方に位置するローラ支持台 240, 2 50がそれぞれ立設されてレ、る。  [0038] The apparatus main body 200 is constituted by a machine base having a substantially rectangular shape in a plane. A controller box 210 containing a controller (not shown) that drives and controls each mechanism and the like according to a setting program is provided on the back side of the apparatus main body 200. On both sides in the X-axis direction (lateral direction) of the apparatus main body 200, substantially L-shaped rising walls 220 and 230 having vertical portions 220A and 230A and horizontal portions 220B and 230B are erected. Further, on both sides in the X-axis direction of the apparatus main body 200, roller support bases 240 and 250 located behind the rising walls 220 and 230, respectively, are erected.
[0039] 立ち上がり壁 220, 230には、所定の曲率をもち、厚手の被加工物 Wを案内するガ イド面 221 , 231力 S設けられてレヽる。立ち上力 Sり壁 220, 230の垂直部 220A, 230A には、被加工物 Wを把持可能な移動型のクランパ 222、固定型のクランパ 232がそ れぞれ配設されている。立ち上がり壁 230の水平部 230Bには、被加工物 Wを把持 可能な固定型のクランパ 233が配設されている。 [0039] The rising walls 220 and 230 have a predetermined curvature and guide a thick workpiece W. Id surface 221, 231 force S is provided. On the vertical portions 220A, 230A of the rising walls 220, 230, a movable clamper 222 and a fixed clamper 232 capable of gripping the workpiece W are provided, respectively. A fixed clamper 233 capable of gripping the workpiece W is disposed on the horizontal portion 230B of the rising wall 230.
[0040] 穿孔機構 800の上流側 (繰り出し機構 300側)には、図 4一図 7に示すように、被カロ ェ物 Wを挟むための上下 2本のロールシャフト 742, 744力設けられ、穿孔機構 800 の下流側(卷き取り機構 400側)には、被力卩ェ物 Wを挟むための上下 2本のロールシ ャフト 752, 754力 S設けられてレヽる。被カロェ物 Wは、下方のローノレシャフト 742, 752 上にセットされ、この被加工物 W上に上方のロールシャフト 744, 754が設置される。 これによつて、被力卩ェ物 Wは、上方のロールシャフト 744, 754の自重により、これら のローノレシャフト
Figure imgf000015_0001
これら 4つのローノレシャフト 742, 744, 752, 75 4はボールベアリングにより回転自在になっており、被加工物 Wの移動の妨げになら ないようになっている。
As shown in FIGS. 4 to 7, two roll shafts 742 and 744 are provided on the upstream side of the perforation mechanism 800 (on the side of the feeding mechanism 300) for sandwiching the caroeut W, as shown in FIGS. Downstream of the perforation mechanism 800 (winding mechanism 400 side), there are provided two upper and lower roll shafts 752, 754 force S for sandwiching the material W to be worked. The work W is set on the lower Lorenole shafts 742, 752, and the upper roll shafts 744, 754 are installed on the work W. As a result, the material W to be loaded is moved by the weights of the upper roll shafts 744 and 754 to these rohno shafts.
Figure imgf000015_0001
These four Lorenole shafts 742, 744, 752, 754 are rotatable by ball bearings, so that the movement of the workpiece W is not hindered.
[0041] 繰り出し機構 300は、図 1一図 3に示すように、繰り出しローラ 310及びガイドローラ 320, 321を有してレヽる。  The delivery mechanism 300 has a delivery roller 310 and guide rollers 320 and 321 as shown in FIGS.
繰り出しローラ 310は、ローラ支持台 240の上方端部に回転自在に支承されている 。そして、トルクモータ 330の駆動による回転によってロール状の被力卩ェ物 Wをシート 状に繰り出すように構成されてレ、る。  The feeding roller 310 is rotatably supported on the upper end of the roller support 240. Then, the roll W is fed out in a sheet shape by the rotation of the torque motor 330.
ガイドローラ 320, 321は、 X軸方向に所定の間隔をもって並設されている。そして、 左方のガイドローラ 320にあっては厚手又は薄手の被加工物を案内するように構成 され、右方のガイドローラ 321にあっては薄手の被力卩ェ物を案内するように構成され ている。  The guide rollers 320 and 321 are juxtaposed at a predetermined interval in the X-axis direction. The left guide roller 320 is configured to guide a thick or thin work piece, and the right guide roller 321 is configured to guide a thin work piece. It has been.
[0042] 卷き取り機構 400は、卷き取りローラ 410及びガイドローラ 420, 421を有してレヽる。  The take-up mechanism 400 has a take-up roller 410 and guide rollers 420 and 421.
卷き取りローラ 410は、ローラ支持台 250の上方端部に回転自在に支承されている The take-up roller 410 is rotatably supported at the upper end of the roller support 250.
。そして、トルクモータ 430の駆動による回転によってシート状の被力卩ェ物 Wをロール 状に卷き取るように構成されてレ、る。 . Then, the sheet-shaped driven material W is wound up in a roll shape by rotation by driving the torque motor 430.
ガイドローラ 420, 421は、 X軸方向に所定の間隔をもって並設されている。そして、 左方のガイドローラ 420にあっては薄手の被力卩ェ物を案内するように構成され、右方 のガイドローラ 421にあっては厚手又は薄手の被加工物を案内するように構成されて いる。 The guide rollers 420 and 421 are juxtaposed at a predetermined interval in the X-axis direction. The left guide roller 420 is configured to guide a thin material to be processed. The guide roller 421 is configured to guide a thick or thin workpiece.
[0043] テンション機構 500, 600のうち左方のテンション機構 500は、昇降ローラ 510を有 し、繰り出し機構 300の下方に配設され、かつ、装置本体 200の左側部に設置され ている。昇降ローラ 510は、ローラ軸 510Aが昇降ガイド 530にスライダ 540を介して 回転'昇降自在に軸支されている。そして、シリンダ 520の駆動による上昇によって被 加工物 Wを弛緩させ、また自重による下降によって緊張させるようにそれぞれ構成さ れている。  The left tension mechanism 500 of the tension mechanisms 500 and 600 has a lifting roller 510, is disposed below the feeding mechanism 300, and is installed on the left side of the apparatus main body 200. The elevating roller 510 has a roller shaft 510A rotatably supported by an elevating guide 530 via a slider 540 so as to be able to freely move up and down. The workpiece W is relaxed by raising the cylinder 520 by driving, and tensioned by lowering by its own weight.
[0044] 右方のテンション機構 600は、昇降ローラ 610を有し、卷き取り機構 400の下方に 配設され、かつ、装置本体 200の右側部に設置されている。昇降ローラ 610は、ロー ラ軸 610Aが昇降ガイド 630にスライダ 640を介して回転 ·昇降自在に軸支されてい る。そして、シリンダ 620の駆動による上昇によって被力卩ェ物 Wを弛緩させ、また自重 による下降によって緊張させるようにそれぞれ構成されてレ、る。  The right tension mechanism 600 has a lifting roller 610, is disposed below the winding mechanism 400, and is installed on the right side of the apparatus main body 200. The elevating roller 610 has a roller shaft 610A rotatably supported by an elevating guide 630 via a slider 640 so as to rotate and elevate. The cylinder W is configured to be relaxed by driving the cylinder 620 to be relaxed and to be tensioned by descending by its own weight.
[0045] テーブル移動機構 700は、図 3に示すように、第 1テーブル移動機構 710及び第 2 テーブル移動機構 720を備えている。  As shown in FIG. 3, the table moving mechanism 700 includes a first table moving mechanism 710 and a second table moving mechanism 720.
第 1テーブル移動機構 710は、スクリューシャフト 711及びテーブル 712を有してい る。スクリューシャフト 711は、水平横方向(X軸方向)に延在し、装置本体 200の上 面幅方向中央部に回転自在に軸支されている。そして、サーボモータ 713の駆動に よって回転し得るように構成されている。テーブル 712は、装置本体 200上及びスクリ ユーシャフト 711上に進退自在に保持され、サーボモータ 713の駆動によるスクリュ 一シャフト 711の回転によって X軸方向に進退し得るように構成されている。  The first table moving mechanism 710 has a screw shaft 711 and a table 712. The screw shaft 711 extends in the horizontal direction (X-axis direction), and is rotatably supported at the center of the upper surface width direction of the apparatus main body 200. Then, it is configured to be able to rotate by driving of the servo motor 713. The table 712 is held on the apparatus main body 200 and the screw shaft 711 so as to be able to advance and retreat, and is configured to be able to advance and retreat in the X-axis direction by rotation of the screw shaft 711 driven by the servomotor 713.
[0046] 第 2テーブル移動機構 720は、スクリューシャフト 721及びテーブル 722を有してい る。スクリューシャフト 721は、水平縦方向(Y軸方向)に延在し、テーブル 712の上面 に回転自在に軸支されている。そして、サーボモータ 723 (図 2参照。)の駆動によつ て回転し得るように構成されている。テーブル 722は、穿孔用金型位置決め固定機 構 900の位置決め用ピン (後述する。)に嵌合する位置決め用孔(図示せず。)を有し 、テーブル 712上及びスクリューシャフト 721上に進退自在に保持されている。そして 、サーボモータ 723の駆動によるスクリューシャフト 721の回転によって Y軸方向に進 退し得るように構成されている。テーブル 722の卷き取り機構 400側には、被加工物 Wを把持して繰り出し機構 300側から卷き取り機構 400側に供給する固定型のクラン パ 730が配設されている。 The second table moving mechanism 720 has a screw shaft 721 and a table 722. The screw shaft 721 extends in the horizontal vertical direction (Y-axis direction), and is rotatably supported on the upper surface of the table 712. It is configured to be able to rotate by driving a servo motor 723 (see FIG. 2). The table 722 has a positioning hole (not shown) that fits into a positioning pin (described later) of the die positioning and fixing mechanism 900 for punching, and is movable back and forth on the table 712 and the screw shaft 721. Is held in. Then, the screw shaft 721 is rotated by the drive of the servomotor 723 to move in the Y-axis direction. It is configured to retreat. On the winding mechanism 400 side of the table 722, a fixed type clamper 730 that grips the workpiece W and supplies the workpiece W from the feeding mechanism 300 side to the winding mechanism 400 side is arranged.
[0047] テーブル 722の上面中央部には、図 4一図 7に示すように、互いに対向する 2つの 脚部 724A, 724B及びこれら 2つの脚部 724A, 724Bを連結する天井部 724Cを 有する門型(コ字状)のフレーム 724が立設されている。  [0047] At the center of the upper surface of the table 722, as shown in Figs. 4 to 7, a gate having two legs 724A and 724B facing each other and a ceiling 724C connecting the two legs 724A and 724B. A frame (U-shaped) frame 724 is provided upright.
なお、 2つの脚部 724A, 724B間の寸法は、被力卩ェ物 Wの幅方向寸法より大きい 寸法に設定されている。  The dimension between the two legs 724A and 724B is set to be larger than the dimension of the workpiece W in the width direction.
[0048] ここでは図示しなレ、が、穿孔用金型取り付け部は、パンチ用金型取り付け部とダイ 用金型取り付け部とを有している。パンチ用金型取り付け部はフレーム 724に設けら れ、ダイ用金型取り付け部はテーブル 722に設けられている。  [0048] Although not shown here, the die-mounting portion for punching has a die-mounting portion for punch and a die-mounting portion for die. The punch die mounting portion is provided on the frame 724, and the die die mounting portion is provided on the table 722.
[0049] 穿孔機構 800は、穿孔用金型 810を有し、第 2テーブル移動機構 720のテーブル 722に配設されている。  The punching mechanism 800 has a punching die 810 and is arranged on the table 722 of the second table moving mechanism 720.
穿孔用金型 810は、パンチ用金型 820及びダイ用金型 830からなり、被加工物 W に対して穿孔を実施するように構成されてレ、る。  The punching die 810 includes a punching die 820 and a die die 830, and is configured to perform punching on the workpiece W.
[0050] パンチ用金型 820は、図 11に示すように、ベース 821、プレート取付用ブロック 822 及びパンチプレート 823を有し、全体が段状 (鍔部付き)のブロック体によって形成さ れている。そして、フレーム 724の天井部 724Cにチャック部材 910 (図 5参照。)を介 して取り付けられている。パンチ用金型 820の中央部には、被加工物側に開口する 段状の収容孔 820Aが設けられている。収容孔 820Aには、被加工物 Wを照明する 発光素子 840 (図 8及び図 9に図示)が収容されている。これにより、発光素子 840か らの照明光が被力卩ェ物 Wの照明に有効に利用される。  As shown in FIG. 11, the punch die 820 includes a base 821, a plate mounting block 822, and a punch plate 823, and is entirely formed by a stepped (with a flange) block body. I have. And it is attached to the ceiling part 724C of the frame 724 via the chuck member 910 (see FIG. 5). At the center of the punching die 820, a step-shaped accommodation hole 820A that opens to the workpiece is provided. A light emitting element 840 (shown in FIGS. 8 and 9) for illuminating the workpiece W is accommodated in the accommodation hole 820A. Thereby, the illumination light from the light emitting element 840 is effectively used for illumination of the object W.
[0051] パンチ用金型 820の中央部付近には、収容孔 820Aの中心軸を含む仮想平面に 沿って配置された 2つの第 1パンチ揷通孔 820B, 820C及び収容孔 820Aの中心軸 を含み上記した仮想平面に直交する別の仮想平面に沿って配置された 2つの第 2パ ンチ揷通孔 820D, 820E力 S設けられてレ、る。第 1パンチ揷通孔 820B, 820Cには、 図 9及び図 10に示すように、 1組のパンチ 850, 851が揷通されている。また、第 2パ ンチ揷通孔 820D, 820Eにおいても第 1パンチ揷通孔 820B, 820Cと同様に、 1組 のパンチ(図示せず。)が挿通されている。パンチ用金型 820の角部(互いに対向す る角部)には、第 1パンチ揷通孔 820B, 820C及び第 2パンチ挿通孔 820D, 820E の外周部であって、互いに等間隔(180° )をもって周方向に並列する 2つのピン嵌 合? L820F, 820G力 S設けられてレヽる。 [0051] In the vicinity of the center of the punching die 820, the central axes of the two first punch-through holes 820B, 820C and the accommodation hole 820A arranged along an imaginary plane including the central axis of the accommodation hole 820A. Two second punch holes 820D and 820E are provided along another virtual plane orthogonal to the above-mentioned virtual plane. As shown in FIGS. 9 and 10, a pair of punches 850 and 851 are passed through the first punch through holes 820B and 820C. Also, as with the first punch through holes 820B and 820C, one set of the second punch through holes 820D and 820E. (Not shown) is inserted. The corners of the punching die 820 (the corners facing each other) are the outer peripheral portions of the first punching holes 820B and 820C and the second punching holes 820D and 820E, and are equally spaced from each other (180 °). ) Two pins mating in parallel in the circumferential direction with? L820F, 820G power S provided and level.
[0052] パンチ 850, 851は、図 8 図 10に示すように、サーボモータ 860によって回転す るカムシャフト 870に対し、ローラシャフト 871 , 872等を介して連結されている。そし て、各パンチ 850, 851がサーボモータ 860の駆動によるカムシャフト 870の回転に よって互いに異なる昇降路内で移動可能に構成されている。このため、カムシャフト 8 60の回動領域を変更することにより、ノ ンチ 850, 851のうちいずれかのパンチ(本 実施形態ではパンチ 850)を選択して被力卩ェ物 Wの穿孔に使用することができる。サ ーボモータ 860及びカムシャフト 870は、フレーム 724の天井部 724Cに配設されて いる。 The punches 850 and 851 are connected to a cam shaft 870 rotated by a servo motor 860 via roller shafts 871 and 872 as shown in FIGS. The punches 850 and 851 are configured to be movable in different hoistways by rotation of the camshaft 870 driven by the servomotor 860. For this reason, by changing the rotation area of the camshaft 860, one of the punches 850 and 851 (the punch 850 in the present embodiment) is selected and used for the punching of the workpiece W. can do. The servo motor 860 and the camshaft 870 are provided on the ceiling 724C of the frame 724.
[0053] なお、ノ ンチ 850, 851が同一径のパンチである場合には、例えば、同一径の穿孔 実施時にパンチ 850が破損すると、パンチ 850に代えてパンチ 851を使用することが でき、パンチ 850の取り付け ·取り外し交換が不要になる。  When the punches 850 and 851 are punches having the same diameter, for example, if the punch 850 is damaged during the drilling of the same diameter, the punch 851 can be used instead of the punch 850. The installation and removal and replacement of the 850 become unnecessary.
また、パンチ 850, 851が互いに異なる径のパンチ(例えば、スルーホール孔明け 用のパンチとガイド孔明け用のパンチ)である場合には、互いに異なる径の穿孔を実 施することができ、孔明け対象の変更によるパンチ 850, 851の取り付け '取り外し交 換が不要になる。  When the punches 850 and 851 are punches having different diameters (for example, a punch for drilling a through hole and a punch for drilling a guide hole), the punches having different diameters can be formed. Installation of punches 850 and 851 by changing the dawn target 'No need to replace.
[0054] ダイ用金型 830は、図 11 (b)に示すように、プレート取付用ブロック 831及びダイプ レート 832を有し、全体が段状 (鍔部付き)のブロック体によって形成されている。そし て、パンチ用金型 820の下方に配置され、かつ、テープノレ 722にチャック部材 911 ( 図 5参照。)を介して取り付けられている。また、ダイ用金型 830は、パンチ用金型 82 0と共に、中心軸 aの周囲における 2つの周方向位置に着脱可能に取り付けられてい る。このため、ダイ用金型 830及びパンチ用金型 820における取付位置を変更するこ とにより、 2組のパンチのうち 1組のパンチ 850, 851を選択して被加工物 Wの穿孔に 使用すること力 Sできる。  As shown in FIG. 11 (b), the die for die 830 has a plate mounting block 831 and a die plate 832, and is entirely formed by a stepped (with a flange) block body. . Then, it is disposed below the punching die 820 and is attached to the tape holder 722 via a chuck member 911 (see FIG. 5). In addition, the die mold 830 is detachably mounted together with the punch die 820 at two circumferential positions around the central axis a. Therefore, by changing the mounting positions in the die 830 for the die and the die 820 for the punch, one of the two sets of punches 850 and 851 is selected and used for drilling the workpiece W. You can S.
なお、パンチ用金型及びダイ用金型の形状を六角形又は八角形にすることにより、 パンチ用金型 1個に対して 3組又は 4組のパンチを設けることも可能になる。 In addition, by making the shape of the punch die and die die hexagonal or octagonal, It is also possible to provide three or four sets of punches for one punch mold.
[0055] ダイ用金型 830の中央部には、図 11 (b)に示すように、収容孔 820Aの中心軸 a上 に位置し、かつ、被加工物 W側に開口する撮影用の貫通孔 830Aが設けられている 。ダイ用金型 830の角部には、ピン嵌合孔 820F, 820Gにそれぞれ対応し、かつ、 互いに等間隔(180° )をもって周方向に並列するピン揷通孔 830B, 830Cが設け られている。 As shown in FIG. 11 (b), the center of the die for die 830 is located on the central axis a of the accommodation hole 820A, and is open to the workpiece W side. A hole 830A is provided. At the corners of the die 830, there are provided pin holes 830B and 830C corresponding to the pin fitting holes 820F and 820G, respectively, and being arranged at equal intervals (180 °) in the circumferential direction. .
[0056] ダイ用金型 830 (ダイプレート 832)には、第 1パンチ揷通孔 820B、 820C及び第 2 パンチ揷通孔 820D, 820Eに対応するダイ孔(図示せず。)が設けられている。ダイ 用金型 830における貫通孔 830Aの中心軸 a上には、被力卩ェ物 Wの穿孔位置を読 み取るための撮像素子 880 (図 8に図示)が配設されている。これにより、撮像素子 8 80 (貫通孔 830A)から各パンチ 850, 851までの水平距離が同一の寸法となるため 、撮像素子 880による穿孔位置の読み取りから各パンチ 850, 851 (穿孔用金型 810 )の穿孔位置に到達するまでの水平移動時間を同一の時間に設定することができる また、発光素子 840による照明光力 被加工物 Wを透過して撮像素子 880に読み 取られることにより、穿孔位置の読み込みが効果的に行われる。  The die for die 830 (die plate 832) is provided with die holes (not shown) corresponding to the first punch through holes 820B and 820C and the second punch through holes 820D and 820E. I have. An image sensor 880 (shown in FIG. 8) for reading the position of the punched object W is provided on the center axis a of the through hole 830A in the die 830 for the die. As a result, the horizontal distance from the image pickup device 880 (through hole 830A) to each of the punches 850 and 851 has the same dimension, so that the punch 850, 851 (perforation die 810 ) Can be set to the same time as the horizontal movement time until the drilling position is reached.Also, the illumination light power by the light emitting element 840 is transmitted through the workpiece W and read by the imaging element 880, so that the drilling is performed. The reading of the position is performed effectively.
[0057] 穿孔用金型位置決め固定機構 900は、図 5、図 10及び図 11 (b)に示すように、チ ャック部材 910, 911及び位置決め用ピン 920, 921を有している。そして、穿孔用金 型 810による穿孔実施状態において、パンチ用金型 820及びダイ用金型 830との間 に、被加工物 Wの厚さより大きい上下方向寸法をもつ空隙 Gを形成するように構成さ れている As shown in FIG. 5, FIG. 10 and FIG. 11 (b), the punching die positioning and fixing mechanism 900 has chuck members 910 and 911 and positioning pins 920 and 921. Then, in a state in which the punching die 810 is in the state of performing the punching, a gap G having a vertical dimension larger than the thickness of the workpiece W is formed between the punching die 820 and the die die 830. Has been
なお、空隙 Gの上下方向寸法は、例えば、被加工物 Wの厚さが 0. 10mmのときに は、 0. 40mmとする。また、パンチ 850, 851の直径は、穿孔対象によっても異なる 力 例えば、 0. 10mm 5. Ommとする。  The vertical dimension of the gap G is, for example, 0.40 mm when the thickness of the workpiece W is 0.10 mm. The diameter of the punches 850 and 851 varies depending on the object to be punched. For example, the diameter is set to 0.10 mm 5. Omm.
[0058] チャック部材 910はフレーム 724の天井部 724Cに取り付けられ、チャック部材 911 はテーブル 722の幅方向中央部に取り付けられている。そして、チャック部材 910に よってパンチ用金型 820をフレーム 724の天井部 724Cに固定し、チャック部材 911 によってダイ用金型 830をテーブル 722の幅方向中央部(パンチ用金型 820の下方 )に固定するように構成されている。 [0058] Chuck member 910 is attached to ceiling 724C of frame 724, and chuck member 911 is attached to the center of table 722 in the width direction. Then, the punch die 820 is fixed to the ceiling portion 724C of the frame 724 by the chuck member 910, and the die die 830 is centered in the width direction of the table 722 by the chuck member 911 (below the punch die 820). ).
[0059] 位置決め用ピン 920, 921は、図 10及び図 11に示すように、パンチ用金型 820の ピン嵌合孔 820F, 820Gに対して嵌合可能な、またダイ用金型 830のピン揷通孔 83 OB, 830Cに対して揷通可能な、さらにはテーブル 722に設けられた位置決め用孔( 図示せず。)に対して嵌合する円柱体によって形成されている。位置決め用ピン 920 , 921の下端部には、ピン径方向に貫通し、かつ、ピン操作子 930, 931の偏心軸 9 30A, 931Aが揷通する長孔 920A, 921Aがそれぞれ設けられている。そして、位 置決め用ピン 920, 921がピン操作子 930, 931の回転操作によって上下方向にそ れぞれ移動するように構成されてレヽる。  [0059] As shown in Figs. 10 and 11, the positioning pins 920 and 921 can be fitted into the pin fitting holes 820F and 820G of the punching die 820, and the pins of the die die 830. The through-holes 83 OB, 830C are formed by a cylindrical body that can pass through, and that fits into a positioning hole (not shown) provided in the table 722. At the lower ends of the positioning pins 920 and 921, there are provided elongated holes 920A and 921A, which penetrate in the pin radial direction and through which the eccentric shafts 930A and 931A of the pin operators 930 and 931 pass. The positioning pins 920 and 921 are configured to move in the vertical direction by rotating the pin operators 930 and 931, respectively.
[0060] このように構成された穿孔装置 100を用いて被力卩ェ物 Wに穿孔を実施するには、 次に示すようにして行う。  [0060] Using the punching apparatus 100 configured as described above, punching is performed on the to-be-processed material W in the following manner.
[0061] まず、パンチ用金型 820 (パンチプレート 823)とダイ用金型 830 (ダイプレート 832 )との間に被加工物 Wを介在させる。この場合、パンチ用金型 820とダイ用金型 830 との間には、穿孔用金型位置決め固定機構 900によって被加工物 Wの厚さより大き い寸法に設定された空隙 G (図 11に図示)が形成されている。  First, the workpiece W is interposed between the punch die 820 (punch plate 823) and the die die 830 (die plate 832). In this case, a gap G (shown in FIG. 11) between the punch die 820 and the die die 830 is set to a size larger than the thickness of the workpiece W by the die positioning and fixing mechanism 900 for punching. ) Is formed.
[0062] 次いで、繰り出し機構 300、卷き取り機構 400及びテーブル移動機構 700 (第 1テ 一ブル移動機構 710)を同期して駆動し、被加工物 Wを繰り出し側から卷き取り側に 定量供給する。このとき、被力卩ェ物 Wには固定型のクランパ 730による把持力が付与 され、移動型のクランパ 222及び固定型のクランパ 232, 233による把持力は解除さ れている。  Next, the feeding mechanism 300, the winding mechanism 400, and the table moving mechanism 700 (the first table moving mechanism 710) are driven synchronously to quantitatively move the workpiece W from the feeding side to the winding side. Supply. At this time, the gripping force of the fixed clamper 730 is applied to the object W, and the gripping force of the movable clamper 222 and the fixed clampers 232 and 233 is released.
[0063] その後、移動型のクランパ 222が繰り出し側から卷き取り側に往動し、この往動位置 で被力卩ェ物 Wに把持力を付与するとともに、固定型のクランパ 232が把持力を付与 して力 、固定型のクランパ 730による把持力を解除する。  [0063] Thereafter, the movable clamper 222 moves forward from the payout side to the winding side. At this forward movement position, a gripping force is applied to the workpiece W, and the fixed clamper 232 is gripped. And the gripping force by the fixed clamper 730 is released.
固定型のクランパ 730による把持力が解除されると、移動型のクランパ 222が把持 力を付与したまま卷き取り側から繰り出し側に復動する。これにより、被加工物 Wには 移動型のクランパ 222及び固定型のクランパ 232による緊張力が付与される。このた め、パンチ用金型 820とダイ用金型 830との間に介在するシート状の被力卩ェ物 Wに おけるたわみが抑制された状態になっている。 [0064] この際、シート状の被力卩ェ物 Wは、上方のロールシャフト 744, 754と下方のローノレ シャフト 742, 752との間に挟まれているため、たわみがさらに効果的に抑制された状 態になっている。 When the gripping force of the fixed clamper 730 is released, the movable clamper 222 moves back from the winding side to the payout side while applying the gripping force. As a result, the workpiece W is provided with tension by the movable clamper 222 and the fixed clamper 232. For this reason, the deflection of the sheet-shaped force-cured material W interposed between the punch die 820 and the die die 830 is suppressed. At this time, since the sheet-shaped material W is sandwiched between the upper roll shafts 744, 754 and the lower Lorenole shafts 742, 752, the bending is more effectively suppressed. It is in a state of being damaged.
[0065] そして、撮像素子 880によって被力卩ェ物 Wの基準マーク(穿孔位置を読み取るため の表示マーク)が検出されると、第 1テーブル移動機構 710の駆動によって穿孔用金 型 810 (パンチ用金型 820及びダイ用金型 830)を穿孔領域に移送する。  Then, when the image sensor 880 detects a reference mark (a display mark for reading a punching position) of the workpiece W, the first table moving mechanism 710 drives the punching die 810 (punch). The die 820 and the die 830) are transferred to the perforation area.
[0066] そして、テーブル移動機構 700の駆動によって直角に交わる 2つの水平方向に沿 つて穿孔用金型 810を移動させ、カムシャフト 870の回転によるパンチ 850の昇降に よって被力卩ェ物 Wに穿孔を実施する。この場合、カムシャフト 870の回動領域を変更 することにより、パンチ 850に代えてパンチ 851を被力卩ェ物 Wの穿孔に使用すること ができる。  Then, by driving the table moving mechanism 700, the punching die 810 is moved along two horizontal directions which intersect at right angles, and the punch 850 is moved up and down by rotation of the camshaft 870 to form the workpiece W. Perform perforation. In this case, by changing the rotation area of the camshaft 870, the punch 851 can be used for perforating the workpiece W instead of the punch 850.
このようにして、被力卩ェ物 Wに穿孔が実施される。  In this manner, the perforated material W is pierced.
[0067] なお、長時間にわたる穿孔 (繰り出し'卷き取り動作)によって発生する被加工物 W の蛇行移動を解消するために、テンション機構 500, 600の昇降ローラ 510, 610を 適宜上昇させて被力卩ェ物 Wに対する緊張力を解除することが好ましい。  [0067] In order to eliminate the meandering movement of the workpiece W caused by perforation (extending and winding operation) over a long period of time, the lifting rollers 510, 610 of the tension mechanisms 500, 600 are appropriately raised and the workpiece W is lifted. It is preferable to release the tension applied to the material W.
[0068] 以上より、実施形態に係る穿孔装置 100、穿孔用金型 810及び穿孔方法は、以下 の (A)— (E)に示すような効果を得ることができる。  [0068] As described above, the punching apparatus 100, the punching die 810, and the punching method according to the embodiment can obtain the following effects (A) to (E).
[0069] (A)パンチ用金型 820とダイ用金型 830との間に介在する被力卩ェ物 Wに緊張力が 付与された状態で穿孔動作が行われるため、シート状の被加工物 Wのたわみが効果 的に抑制され、その結果、被加工物 Wに対して正しい角度で穿孔動作が行われ、パ ンチが被力卩ェ物 Wから円滑に抜けるようになる。このため、パンチ用金型 820とダイ 用金型 830との間の空隙 Gがシート状の被力卩ェ物 Wの厚さよりも大きい状態で穿孔 を実施することが可能になる。すなわち、従来必要であったストリッパを不要とすること ができるようになる。従って、部品点数を削減することができ、コストの低廉化及び金 型構造の簡素化を図ることができる。  (A) Since the punching operation is performed in a state where the tension is applied to the workpiece W interposed between the punch die 820 and the die die 830, the sheet-shaped workpiece is processed. The deflection of the workpiece W is effectively suppressed, and as a result, the boring operation is performed at a correct angle with respect to the workpiece W, and the punch is smoothly removed from the workpiece W. For this reason, it is possible to perform perforation in a state where the gap G between the punch die 820 and the die die 830 is larger than the thickness of the sheet-shaped material W. That is, the stripper that has been required in the past can be eliminated. Therefore, the number of parts can be reduced, and the cost can be reduced and the mold structure can be simplified.
また、被力卩ェ物 Wを非押圧状態にした状態で穿孔が実施されるようになるため、被 加工物 Wに対する損傷発生を確実に抑制することができ、品質上の信頼性を高める こともできる。 また、パンチ用金型 820とダイ用金型 830との間の空隙 Gがシート状の被加工物 W の厚さよりも大きい状態で穿孔を実施するため、穿孔時には、パンチ用金型 820自 体は昇降する必要がなくなり、パンチ 850, 851のみが昇降することで足りるため、穿 孔を高速化するのが容易となる。 In addition, since the drilling is performed in a state where the workpiece W is in a non-pressed state, it is possible to reliably suppress the occurrence of damage to the workpiece W, and to improve the reliability in quality. You can also. In addition, since punching is performed in a state where the gap G between the punch die 820 and the die die 830 is larger than the thickness of the sheet-shaped workpiece W, the punch die 820 itself is used at the time of punching. It is not necessary to move up and down, and only the punches 850 and 851 need to move up and down, so that it is easy to speed up the drilling.
[0070] (B)フレーム 724が、互いに対向する 2つの脚部 724A, 724B及びこれら 2つの脚 部 724A, 724Bを連結する天井部 724Cを有する門型のフレームであるので、パン チ用金型 820を取り付けるフレーム 724の剛性が確実に高められる。 [0070] (B) Since the frame 724 is a gate-shaped frame having two legs 724A and 724B facing each other and a ceiling 724C connecting the two legs 724A and 724B, the punch die is used. The rigidity of the frame 724 to which the 820 is attached is reliably increased.
このため、ダイ用金型 830に対するパンチ用金型 820の位置精度を高めることがで き、穿孔による切片の返りの発生を防止することができるとともに、穿孔の高速化に対 応すること力 Sできる。  Therefore, the position accuracy of the punching die 820 with respect to the die die 830 can be increased, the return of the section due to the punching can be prevented, and the speed of punching can be increased. it can.
[0071] (C)被加工物 Wを弛緩.緊張させるための昇降ローラ 510, 610を有する一対のテン シヨン機構 500, 600を備えたので、各テンション機構 500, 600の昇降ローラ 510, 610の上昇によって被加工物 Wが弛緩し、また、下降によって被力卩ェ物 Wが再度緊 張する。  (C) Since a pair of tension mechanisms 500 and 600 having lifting rollers 510 and 610 for relaxing and tensioning the workpiece W are provided, the lifting rollers 510 and 610 of each tension mechanism 500 and 600 are provided. The workpiece W is relaxed by ascending, and the workpiece W is re-tensioned by descending.
このため、長時間にわたる繰り出し'卷き取り動作によって発生する被加工物の蛇 行移動を解消することができ、良好な穿孔力卩ェを実施することができる。  For this reason, it is possible to eliminate the meandering movement of the workpiece caused by the long-time feeding and winding operation, and it is possible to implement a good punching force.
[0072] (D)被力卩ェ物 Wの穿孔位置を読み取るための撮像素子 880が貫通孔 830Aの中心 軸 a上に配設されているので、撮像素子 880によってパンチ用金型 820及びダイ用 金型 830の平面内で穿孔位置の読み取りが可能となる。 (D) Since the imaging device 880 for reading the perforated position of the workpiece W is disposed on the center axis a of the through-hole 830A, the punching die 820 and the die are formed by the imaging device 880. The perforation position can be read within the plane of the mold 830.
このため、撮像素子 880による穿孔位置の読み取りから穿孔用金型 810の穿孔位 置に到達するまでの水平移動時間を短縮することができ、穿孔加工の高速化を図る こと力 Sできる。  Therefore, the horizontal movement time from the reading of the punching position by the imaging element 880 to the arrival at the punching position of the punching die 810 can be reduced, and the speed S of the punching process can be increased.
また、撮像素子 880による穿孔位置の読み取りを被力卩ェ物 Wに垂直な方向から行 うことができるため、読み取り精度を高めることができる。  Further, since the perforation position can be read by the image pickup device 880 in a direction perpendicular to the workpiece W, the reading accuracy can be improved.
[0073] (E)穿孔用金型位置決め固定機構 900は、上下方向に移動可能な 2本の位置決め 用ピン 920, 921を有し、穿孔用金型取り付け部には、位置決め用ピン 920, 921を 嵌合するピン位置決め用孔が設けられ、ダイ用金型 830には、位置決め用ピン 920 , 921を揷通可能なピン揷通孔 830B, 830C力 S設けられ、パンチ用金型 820には、 位置決め用ピン 920, 921を嵌合可能なピン嵌合孔 820F, 820Gが設けられている このため、位置決め用ピン 920, 921を上下するだけの簡単な操作で、パンチ用金 型 820とダイ用金型 830との位置決め及び穿孔装置 800の穿孔用金型取り付け部と ダイ用金型 830との位置決めを高精度に行うことができる。 (E) The punching die positioning and fixing mechanism 900 has two positioning pins 920 and 921 that can be moved in the vertical direction. The positioning pins 920 and 921 are provided on the punching die mounting portion. The die 830 is provided with pin holes 830B and 830C which allow the positioning pins 920 and 921 to pass therethrough. The punch die 820 has , Pin fitting holes 820F and 820G are provided to allow positioning pins 920 and 921 to be fitted. Therefore, a simple operation of raising and lowering the positioning pins 920 and 921 allows the punch die 820 and die Positioning with the die 830 and positioning between the die mounting portion of the punch 800 and the die 830 can be performed with high accuracy.
従って、穿孔装置 800の穿孔用金型取り付け部と穿孔用金型 810との位置精度が 高まるため、被力卩ェ物 Wにおける穿孔位置の精度を高めることができる。また、パン チ用金型 820とダイ用金型 830との位置精度が高まるため、切片の返りの出ないき れいな穿孔を行うことができる。また、専用の穿孔用金型位置調整装置が不要となり 穿孔装置の低コストィ匕を図ることができるという効果もある。  Therefore, the positional accuracy between the punching die attaching portion of the punching device 800 and the punching die 810 is increased, so that the accuracy of the punching position on the workpiece W can be increased. In addition, since the positional accuracy between the punch die 820 and the die die 830 is improved, it is possible to perform clear perforation without returning the slice. Further, there is also an effect that a dedicated die position adjusting device for punching is not required, and the cost of the punching device can be reduced.
[0074] 次に、実施形態に係る穿孔用金型の位置決め固定方法について、図 5及び図 10 一図 13を用いて説明する。図 12は、実施形態に係る穿孔用金型の位置決め固定方 法を説明するために示すフロートチャートである。図 13は、実施形態に係る穿孔用金 型の位置決め固定方法を実施するために用いるスぺーサを示す平面図である。 実施形態に係る穿孔用金型の位置決め固定方法は、「穿孔用金型組立体の形成 工程」、「穿孔用金型組立体の配置工程」、「パンチ用金型'ダイ用金型の取り付けェ 程」及び「穿孔用金型組立体の分解工程」が順次実施されるため、これら各工程を順 次説明する。 Next, a method for positioning and fixing the die for punching according to the embodiment will be described with reference to FIGS. FIG. 12 is a float chart for explaining a method for positioning and fixing the die for punching according to the embodiment. FIG. 13 is a plan view showing a spacer used to carry out the method for positioning and fixing the die for punching according to the embodiment. The method for positioning and fixing the die for punching according to the embodiment includes “a forming process for a die assembly for punching”, “a disposing process for a die assembly for punching”, and “attachment of a die for punching and a die for die”. Steps ”and“ Disassembly step of the die assembly for drilling ”are sequentially performed, and these steps will be sequentially described.
[0075] なお、実施形態に係る穿孔用金型の位置決め固定方法に用いる位置決め用ピン 9 20, 921は、穿孔用金型組立体の形成前においてはダイ用金型 830のピン挿通孔 8 30B, 830Cに嵌合し、その上方端部がダイ用金型 830の上方に露呈されているも のとする。  Note that the positioning pins 920 and 921 used in the method for positioning and fixing the die for punching according to the embodiment have the pin insertion holes 830B of the die for die 830 before the formation of the die assembly for punching. , 830C, and the upper end thereof is exposed above the die mold 830.
[0076] 1.穿孔用金型組立体の形成工程  1. Forming Process of Drilling Die Assembly
まず、予め空隙 G (図 11に図示)の上下方向寸法 (例えば 400 μ m)より少し小さレ、 寸法に設定された厚さ(例えば 395 μ m)をもつスぺーサ P (図 13に図示)を、パンチ 用金型 820 (パンチプレート 823)とダイ用金型 830 (ダイプレート 832)との間に介在 させて穿孔用金型組立体を形成する(図 12のステップ Sl)。このとき、位置決め用ピ ン 920, 921をピン揷通孔 P , Pに揷通させてダイプレート 832上にスぺーサ Pを載 置し、さらに位置決め用ピン 920, 921をピン嵌合孔 820F, 820Gに嵌合してスぺー サ P上にパンチ用金型 820を載置することにより、穿孔用金型組立体が形成される。 First, a spacer P (shown in FIG. 13) having a thickness (eg, 395 μm) slightly smaller than the vertical dimension (eg, 400 μm) of the gap G (shown in FIG. 11) in advance. ) Is interposed between the punch die 820 (punch plate 823) and the die die 830 (die plate 832) to form a punch die assembly (step Sl in FIG. 12). At this time, the spacer P is placed on the die plate 832 by passing the positioning pins 920 and 921 through the pin holes P 1 and P 2. By placing the positioning pins 920 and 921 in the pin fitting holes 820F and 820G and placing the punching die 820 on the spacer P, a punching die assembly is formed. You.
[0077] 2.穿孔用金型組立体の配置工程  [0077] 2. Arrangement process of perforation mold assembly
次に、「穿孔用金型組立体の形成工程」で形成された穿孔用金型組立体を、穿孔 機構 800 (図 5に図示)における上下の取付位置 (互いに平行な取付面)間に介在さ せる(図 12のステップ S2)。  Next, the punching die assembly formed in the “step of forming the die assembly for punching” is interposed between the upper and lower mounting positions (mounting surfaces parallel to each other) of the punching mechanism 800 (shown in FIG. 5). (Step S2 in Fig. 12).
[0078] 3.パンチ用金型 ·ダイ用金型の取り付け工程  [0078] 3. Punching die · Die die mounting process
次に、ピン操作子 930, 931 (図 10に図示)を回動操作することにより、位置決め用 ピン 920, 921を、下方に移動させてテーブル 722の位置決め用孔(図示せず。)に 嵌合させる。これにより、ダイ用金型 830のテーブル 722に対する位置決めを精度良 く行うこと力 Sできる。このとき、位置決め用ピン 920, 921は、スぺーサ Pのピン揷通孔 P, Pを揷通し、パンチ用金型 820のピン嵌合孔 820F, 820Gに嵌合したままであ Next, by rotating the pin operators 930 and 931 (shown in FIG. 10), the positioning pins 920 and 921 are moved downward to fit into the positioning holes (not shown) of the table 722. Combine. Thereby, the force S for accurately positioning the die 830 with respect to the table 722 can be obtained. At this time, the positioning pins 920 and 921 pass through the pin through holes P and P of the spacer P, and are still fitted in the pin fitting holes 820F and 820G of the punching die 820.
1 2 1 2
る。  You.
[0079] 次に、穿孔用金型位置決め固定機構 900のチャック部材 911によって穿孔機構 80 0の下方取付位置にダイ用金型 830を取り付ける。この場合、ダイ用金型 830の取り 付けが位置決め用ピン 920, 921によってダイ用金型 830を位置決めして行われる ため、その取付精度が高められる。  Next, the die die 830 is attached to the lower mounting position of the punching mechanism 800 by the chuck member 911 of the die positioning and fixing mechanism 900 for punching. In this case, since the die mold 830 is mounted by positioning the die die 830 with the positioning pins 920 and 921, the mounting accuracy is increased.
次に、穿孔機構 800の上方取付位置にパンチ用金型 820を位置決めしてから、穿 孔用金型位置決め固定機構 900のチャック部材 910によってパンチ用金型 820を取 り付ける(図 12のステップ S3)。  Next, after positioning the punching die 820 at the upper mounting position of the punching mechanism 800, the punching die 820 is mounted by the chuck member 910 of the punching die positioning and fixing mechanism 900 (step in FIG. 12). S3).
[0080] 4.穿孔用金型組立体の分解工程  [0080] 4. Disassembly process of punching die assembly
その後、ピン操作子 930, 931を回動操作することにより、位置決め用ピン 920, 92 1をさらに下方に移動させてピン嵌合孔 820F, 820Gとの嵌合を解除するとともにパ ンチ用金型 820とダイ用金型 830との間のスぺーサ Pを除去する(図 12のステップ S 4)。これにより、穿孔用金型組立体が分解される。このとき、位置決め用ピン 920, 9 21の上方端部は、ダイ用金型 830のピン揷通孔 830B, 830C内に収容された状態 にある。  Thereafter, by rotating the pin operators 930 and 931, the positioning pins 920 and 921 are further moved downward to release the fitting with the pin fitting holes 820F and 820G and the punching die is formed. The spacer P between the die 820 and the die 830 is removed (Step S4 in FIG. 12). Thereby, the die assembly for perforation is disassembled. At this time, the upper ends of the positioning pins 920, 921 are housed in the pin insertion holes 830B, 830C of the die 830.
スぺーサ pが除去されると、パンチ用金型 820 (パンチプレート 823)とダイ用金型 8 30 (ダイプレート 832)との間には、高精度かつ高平行度に設定された空隙 Gが形成 される。 When the spacer p is removed, the punch die 820 (punch plate 823) and the die die 8 A gap G set with high precision and high parallelism is formed between the gap G and the die 30 (die plate 832).
このようにして、穿孔用金型 810が穿孔機構 800に対して位置決め固定される。  In this way, the punching die 810 is positioned and fixed with respect to the punching mechanism 800.
[0081] 以上のように、実施形態に係る穿孔用金型の位置決め固定方法によれば、位置決 め用ピン 920, 921を上下するだけの簡単な操作で、パンチ用金型 820とダイ用金 型 830との位置決め及びテーブル 722とダイ用金型 830との位置決めを高精度に行 うことができる。 As described above, according to the method for positioning and fixing the die for punching according to the embodiment, the punching die 820 and the die for die are simply operated by moving the positioning pins 920 and 921 up and down. The positioning with the mold 830 and the positioning between the table 722 and the die for die 830 can be performed with high accuracy.
このため、テーブル 722と穿孔用金型 810との位置精度が高まるため、被加工物 W における穿孔位置の精度を高めることができる。また、パンチ用金型 820とダイ用金 型 830との位置精度が高まるため、切片の返りの出ないきれいな穿孔を行うことがで きる。また、専用の穿孔用金型位置調整装置が不要となり穿孔装置の低コスト化を図 ること力 Sできるとレ、う効果もある。  For this reason, since the positional accuracy between the table 722 and the punching die 810 is improved, the accuracy of the punching position on the workpiece W can be increased. In addition, since the positional accuracy between the punch die 820 and the die die 830 is improved, it is possible to perform clear perforation without returning the slice. In addition, there is also an advantage that a dedicated die position adjusting device for drilling becomes unnecessary and the cost of the drilling device can be reduced.
[0082] また、実施形態に係る穿孔用金型の位置決め固定方法においては、穿孔用金型 組立体の形成工程においては、パンチ用金型 820とダイ用金型 830との間に、ピン 挿通孔 P , Pを有し 0· 10mm— 5· Ommの厚さを有するスぺーサ Pを予め介在させ Further, in the method for positioning and fixing the punching die according to the embodiment, in the step of forming the punching die assembly, a pin is inserted between the punching die 820 and the die die 830. A spacer P having holes P and P and having a thickness of 0.1 mm
1 2  1 2
て穿孔用金型組立体を形成し、穿孔用金型組立体の分解工程においては、パンチ 用金型 820とダイ用金型 830との間に介在するスぺーサ Pを取り外すように構成され ている。  The die assembly for punching is formed by the above process, and in the disassembling process of the die assembly for punching, the spacer P interposed between the die for punch 820 and the die for die 830 is removed. ing.
[0083] これにより、所定のスぺーサ Pを用いるだけの簡単な方法で、パンチ用金型 820と ダイ用金型 830との間の空隙の大きさを 0. 10mm— 5. Ommの範囲で極めて高い 精度で制御することができる。また、所定の空隙が開くようにパンチ用金型 820とダイ 用金型 830とを分離する必要がなくなるため、パンチ用金型 820の下面とダイ用金型 830の上面との平行度を極めて高いものにすることができる。さらに、このこと力 、位 置決め用ピン 920, 921を上下する際に、位置決め用ピン 920, 921とピン揷通孔 8 30B, 830C及びピン嵌合孔 820F, 820Gとの間でかじりが発生するのを防止するこ とができるという効果もある。  [0083] In this way, the size of the gap between the punch die 820 and the die die 830 can be reduced to a range of 0.10mm-5. Omm by a simple method using only a predetermined spacer P. Can be controlled with extremely high accuracy. Further, since it is not necessary to separate the punch die 820 and the die die 830 so that a predetermined gap is opened, the parallelism between the lower surface of the punch die 820 and the upper surface of the die die 830 is extremely high. Can be expensive. In addition, when this force moves up and down the positioning pins 920 and 921, galling occurs between the positioning pins 920 and 921 and the pin through holes 830B and 830C and the pin fitting holes 820F and 820G. There is also an effect that it can be prevented from being performed.
[0084] また、このことは、ピン揷通孔 830B, 830C及びピン嵌合孔 820F, 820Gの内径と 位置決め用ピン 920, 921の外径との寸法差を極めて小さい寸法に設定することが できることを意味する。これにより、パンチ用金型 820とダイ用金型 830との相対的な 水平方向の位置精度を高めることができ、穿孔による切片の返りの発生の防止及び 穿孔の高速化に効果がある。 [0084] This means that the dimensional difference between the inner diameters of the pin holes 830B and 830C and the pin fitting holes 820F and 820G and the outer diameters of the positioning pins 920 and 921 can be set to extremely small dimensions. It means you can do it. Thereby, the relative horizontal position accuracy between the punch die 820 and the die die 830 can be improved, which is effective in preventing the return of the section due to the perforation and speeding up the perforation.
[0085] 以上、本発明の穿孔装置、穿孔用金型、穿孔方法及び穿孔用金型の位置決め固 定方法について上記の実施形態に基づいて説明したが、本発明は上記の実施形態 に限られるものではなぐその要旨を逸脱しない範囲において種々の態様において 実施することが可能であり、例えば次のような変形も可能である。  [0085] As described above, the punching device, the punching die, the punching method, and the method for positioning and fixing the punching die of the present invention have been described based on the above-described embodiment, but the present invention is limited to the above-described embodiment. The present invention can be carried out in various modes without departing from the gist of the present invention. For example, the following modifications are possible.
[0086] (1)上記の実施形態においては、ロール状からシート状に繰り出された被カ卩ェ物に 対して穿孔を実施する穿孔装置に適用する場合について説明したが、本発明はこれ に限定されず、短冊状の被カ卩ェ物に対して穿孔を実施する穿孔装置にも同様に適 用すること力 Sできる。  [0086] (1) In the above embodiment, a case was described in which the present invention was applied to a punching apparatus for performing punching on an object to be rolled out from a roll to a sheet, but the present invention is not limited to this. The present invention is not limited thereto, and the present invention can be similarly applied to a punching apparatus for punching a strip-shaped object to be cut.
[0087] (2)上記の実施形態においては、被カ卩ェ物に対して穿孔用金型が移動する方式の 穿孔装置に適用する場合について説明したが、本発明はこれに限定されず、穿孔用 金型に対して被カ卩ェ物が移動する方式の穿孔装置にも同様に適用することができる 符号の説明  [0087] (2) In the above embodiment, a case was described in which the present invention is applied to a punching apparatus in which a punching die moves relative to an object to be cut, but the present invention is not limited to this. The present invention can be similarly applied to a punching apparatus of a type in which an object moves with respect to a die.
[0088] 100…穿孔装置、 200…装置本体、 222…移動型のクランパ、 232, 233…固定型 のクランパ、 300…繰り出し機構、 400…卷き取り機構、 500…テンション機構、 510 …昇降ローラ、 600…テンション機構、 610…昇降ローラ、 700…テープノレ移動機構 、 710…第 1テーブル移動機構、 720…第 2テーブル移動機構、 712, 722…テープ ノレ、 724. · -フレーム、 724A, 724Β· . ·)ί却音 ^ 724C. - -天井き、 730· . ·固定型のクラン ノヽ。、 742, 744, 752, 754…ローノレシャフト、 800…穿孑し機構、 810…穿孑し用金型、 820…ノ、°ンチ用金型、 820Α…収容?し、 820F, 820G…ピン嵌合?し、 830…ダイ用 金型、 830Α…貫通孑し、 830Β, 830C…ピン挿通孑し、 840…発光素子、 850, 851 …パンチ、 870…カムシャフト、 880…撮像素子、 900…穿孔用金型位置決め固定 機構、 910, 911…チャック部材、 920, 921…位置決め用ピン、 a…中心軸、 P…ス ぺーサ、 P , P…ピン揷通孔、 W…被力卩ェ物  [0088] 100: punching machine, 200: machine body, 222: movable clamper, 232, 233: fixed clamper, 300: feeding mechanism, 400: winding mechanism, 500: tension mechanism, 510: elevating roller , 600: tension mechanism, 610: elevating roller, 700: tape revolving mechanism, 710: first table moving mechanism, 720: second table moving mechanism, 712, 722: tape revolving, 724.-frame, 724A, 724Β ·) Rejection sound ^ 724C.--Ceiling, 730 ·. , 742, 744, 752, 754: Lono-reshaft, 800: Leaching mechanism, 810: Mold for culling, 820 ... No, mold for punching, 820 ... accommodation? And 820F, 820G… Pin mating? 830: die for die, 830Α: penetrating larva, 830Β, 830C: pin piercing, 840… light emitting element, 850, 851… punch, 870… camshaft, 880… imaging element, 900… punching metal Die positioning and fixing mechanism, 910, 911… Chuck member, 920, 921… Positioning pin, a… Center shaft, P… Spacer, P, P… Pin through hole, W… Stressed material

Claims

請求の範囲 The scope of the claims
[1] シート状の被加工物に穿孔を実施するためのパンチ用金型及びダイ用金型からな る穿孔用金型を有する穿孔機構と、  [1] a punching mechanism having a punching die and a die for punching for punching a sheet-shaped workpiece;
前記パンチ用金型と前記ダイ用金型との間に介在するシート状の被カ卩ェ物に緊張 力を付与するための手段とを備えた穿孔装置であって、  Means for applying a tension to a sheet-shaped material to be interposed between the punching die and the die die, the punching device comprising:
前記穿孔機構は、パンチ用金型とダイ用金型との間の空隙がシート状の被力卩ェ物 の厚さよりも大きい状態で穿孔を実施する穿孔機構であることを特徴とする穿孔装置  The punching device is a punching device that performs punching in a state in which a gap between a punch die and a die die is larger than the thickness of a sheet-shaped target material.
[2] 請求項 1に記載の穿孔装置において、 [2] The drilling device according to claim 1,
前記穿孔機構は、パンチ用金型とダイ用金型との間の空隙が 0. 10mm— 5. Om mである状態で穿孔を実施することを特徴とする穿孔装置。  The perforation apparatus, wherein the perforation mechanism performs perforation in a state where a gap between the punch die and the die is 0.10 mm to 5. Omm.
[3] 請求項 1又は 2に記載の穿孔装置において、 [3] The drilling device according to claim 1 or 2,
前記穿孔機構は、前記パンチ用金型と前記ダイ用金型との間にガイドピンが介在し なレヽ状態で穿孔を実施することを特徴とする穿孔装置。  The perforation apparatus, wherein the perforation mechanism performs perforation in a state where a guide pin is not interposed between the punch die and the die.
[4] 請求項 1一 3のいずれかに記載の穿孔装置において、 [4] The drilling device according to any one of claims 1-3,
シート状の被加工物を挟むための上下 2本のロールシャフトを被加工領域の両側 のそれぞれに備えたことを特徴とする穿孔装置。  A boring machine comprising two upper and lower roll shafts for sandwiching a sheet-shaped workpiece on both sides of a workpiece area.
[5] シート状の被カ卩ェ物に穿孔を実施するためのパンチ用金型及びダイ用金型からな る穿孔用金型を有する穿孔機構と、 [5] a punching mechanism having a punching die and a die for punching for punching a sheet-shaped object to be cut; and
穿孔装置の穿孔用金型取り付け部に前記穿孔用金型を位置決め固定するための 穿孔用金型位置決め固定機構とを備えた穿孔装置であって、  A punching die positioning and fixing mechanism for positioning and fixing the punching die to a punching die mounting portion of the punching device, the punching device comprising:
この穿孔用金型位置決め固定機構は、上下方向に移動可能な少なくとも 2本の位 置決め用ピンを有し、  The punching die positioning and fixing mechanism has at least two positioning pins that can move in the vertical direction,
前記穿孔用金型取り付け部には、前記位置決め用ピンを嵌合するピン位置決め用 孔が設けられ、  A pin positioning hole for fitting the positioning pin is provided in the drilling die attaching portion,
前記ダイ用金型には、前記位置決め用ピンを挿通可能なピン揷通孔が設けられ、 前記パンチ用金型には、前記位置決め用ピンを嵌合可能なピン嵌合孔が設けられ ていることを特徴とする穿孔装置。 The die for the die has a pin hole through which the positioning pin can be inserted, and the punch for the die has a pin fitting hole into which the positioning pin can be fitted. A punching device characterized by the above-mentioned.
[6] 直角に交わる 2つの方向に移動可能なテーブルを有するテーブル移動機構と、 このテーブル移動機構のテーブルに配設され、シート状の被加工物に穿孔を実施 するためのパンチ用金型及びダイ用金型からなる穿孔用金型を有する穿孔機構とを 備えた穿孔装置であって、 [6] A table moving mechanism having a table movable in two directions intersecting at right angles, a punching die disposed on the table of the table moving mechanism, and a punching die for punching a sheet-shaped workpiece. A punching mechanism having a die for punching comprising a die for die.
前記テーブル上には、互いに対向する 2つの脚部及びこれら 2つの脚部を連結す る天井部を有する門型のフレームが立設され、  A gate-shaped frame having two legs facing each other and a ceiling connecting the two legs is erected on the table,
このフレームの天井部には、前記パンチ用金型が取り付けられていることを特徴と する穿孔装置。  A punching device, wherein the punch die is attached to a ceiling of the frame.
[7] ロール状の被力卩ェ物をシート状に繰り出す繰り出し機構と、  [7] a feeding mechanism for feeding a roll-shaped material into a sheet,
シート状の被力卩ェ物をロール状に卷き取る卷き取り機構と、  A winding mechanism for winding the sheet-shaped material into a roll,
前記繰り出し機構と前記巻き取り機構との間に配設され、シート状の被加工物に穿 孔を実施するためのパンチ用金型及びダイ用金型からなる穿孔用金型を有する穿 孔機構とを備えた穿孔装置であって、  A punching mechanism that is provided between the feeding mechanism and the winding mechanism and that includes a punching die and a die die for punching a sheet-shaped workpiece; And a punching device comprising:
前記繰り出し機構と前記穿孔機構との間及び前記穿孔機構と前記巻き取り機構と の間にそれぞれ配設され、被加工物を弛緩 '緊張させるための昇降ローラを有する 一対のテンション機構とをさらに備えたことを特徴とする穿孔装置。  A tension mechanism disposed between the feeding mechanism and the punching mechanism and between the punching mechanism and the winding mechanism, the tension mechanism having a lifting roller for relaxing and tensioning the workpiece; A punching device.
[8] 直角に交わる 2つの方向に移動可能なテーブルを有するテーブル移動機構と、 このテーブル移動機構のテーブルに配設され、シート状の被加工物に穿孔を実施 するためのパンチ用金型及びダイ用金型からなる穿孔用金型を有する穿孔機構とを 備えた穿孔装置であって、 [8] A table moving mechanism having a table movable in two directions intersecting at right angles, a punching die arranged on the table of the table moving mechanism, and a punch die for punching a sheet-shaped workpiece. A punching mechanism having a die for punching comprising a die for die.
前記パンチ用金型及び前記ダイ用金型のうちいずれか一方の金型には、被カロェ 物側に開口する撮影用の貫通孔が設けられ、  Either of the punch die and the die die is provided with a through hole for photographing that opens to the side of the caroeee,
この貫通孔の中心軸上には、被カ卩ェ物の穿孔位置を読み取るための撮像素子が 配設されてレ、ることを特徴とする穿孔装置。  An image pickup device for reading a position of a perforated object on a central axis of the through hole is provided.
[9] 請求項 8に記載の穿孔装置において、 [9] The drilling device according to claim 8,
前記パンチ用金型及び前記ダイ用金型のうち前記貫通孔が設けられた金型と異な る金型には、前記貫通孔の中心軸上に位置し、かつ、被加工物側に開口する収容 孔が設けられ、 この収容孔には、被加工物を照明する発光素子が収容されていることを特徴とする 穿孔装置。 Among the punch die and the die die, a die different from the die provided with the through-hole is located on the center axis of the through-hole and opened to the workpiece side. A receiving hole is provided, A perforation device, wherein a light emitting element for illuminating a workpiece is accommodated in the accommodation hole.
[10] 請求項 1一 9のいずれかに記載の穿孔装置において、  [10] The drilling device according to any one of claims 11 to 9,
前記パンチ用金型は、このパンチ用金型における中心軸を含む仮想平面に沿って 配置された複数のパンチ揷通孔を有し、  The punch mold has a plurality of punch holes arranged along an imaginary plane including a center axis of the punch mold,
前記ダイ用金型は、前記複数のパンチ揷通孔に対応する複数のダイ孔を有し、 前記各パンチ揷通孔に対応する各パンチは、カム軸の回転によって互いに異なる 昇降路内で移動可能に構成されていることを特徴とする穿孔装置。  The die has a plurality of die holes corresponding to the plurality of punch holes, and the punches corresponding to the punch holes move in different hoistways by rotation of a cam shaft. A perforation device characterized in that it can be configured.
[11] 請求項 10に記載の穿孔装置において、 [11] The drilling device according to claim 10,
前記パンチ金型は、前記中心軸を含むとともに前記仮想平面とは異なる仮想平面 に沿って配置された別の複数のパンチ揷通孔をさらに有し、  The punch mold further includes another plurality of punch through holes including the central axis and arranged along a virtual plane different from the virtual plane,
前記ダイ用金型は、前記別の複数のパンチ揷通孔に対応する別の複数のダイ孔を 有し、  The die mold has another plurality of die holes corresponding to the other plurality of punch through holes,
前記パンチ用金型及び前記ダイ用金型は、穿孔装置の穿孔用金型取り付け部の 上面と垂直な仮想基準線の周囲における複数の周方向位置に着脱可能に取り付け られてレ、ることを特徴とする穿孔装置。  The punch die and the die die are detachably mounted at a plurality of circumferential positions around a virtual reference line perpendicular to the upper surface of the punch die mounting portion of the punching device. Drilling device characterized.
[12] シート状の被加工物に穿孔を実施するためのパンチ用金型、ダイ用金型及びこれ らパンチ用金型とダイ用金型との位置決めを行うための少なくとも 2本の位置決め用 ピンを有する穿孔用金型であって、 [12] A punching die and a die for punching a sheet-like workpiece, and at least two positioning dies for positioning the punching die and the die for the die. A die for drilling having a pin,
前記ダイ用金型には、前記位置決め用ピンを挿通可能なピン揷通孔が設けられ、 前記パンチ用金型には、前記位置決め用ピンを嵌合可能なピン嵌合孔が設けられ ていることを特徴とする穿孔用金型。  The die for the die has a pin hole through which the positioning pin can be inserted, and the punch for the die has a pin fitting hole into which the positioning pin can be fitted. A die for punching, characterized in that:
[13] シート状の被加工物に穿孔を実施するためのパンチ用金型及びダイ用金型からな る穿孔用金型を有する穿孔機構を備えた穿孔装置を用い、 [13] Using a punching device provided with a punching mechanism having a punching die and a die for punching for punching a sheet-shaped workpiece,
前記パンチ用金型と前記ダイ用金型との間に介在するシート状の被カ卩ェ物に緊張 力を付与した状態で、被カ卩ェ物に穿孔を実施する穿孔方法であって、  A punching method for perforating an object to be cured while applying a tension force to a sheet-shaped object to be cured interposed between the punching die and the die for die,
前記パンチ用金型と前記ダイ用金型との間の空隙がシート状の被加工物の厚さよ りも大きい状態で穿孔を実施することを特徴とする穿孔方法。 A perforation method, wherein perforation is performed in a state where a gap between the punch die and the die die is larger than a thickness of a sheet-shaped workpiece.
[14] ピン位置決め用孔を有する穿孔用金型取り付け部と、 [14] a perforation mold mounting portion having a pin positioning hole,
シート状の被加工物に穿孔を実施するためのピン嵌合孔付きのパンチ用金型及び ピン挿通孔付きのダイ用金型からなる穿孔用金型を有する穿孔機構とを備えた穿孔 装置において、前記穿孔用金型を前記穿孔用金型取り付け部に位置決め固定する 方法であって、  A punching apparatus including a punching die having a pin fitting hole for punching a sheet-shaped workpiece and a punching mechanism having a punching die including a die for a pin insertion hole. A method for positioning and fixing the drilling die to the drilling die mounting portion,
位置決め用ピンを前記ピン揷通孔及び前記ピン嵌合孔に嵌合して穿孔用金型組 立体を形成する工程と、  A step of fitting a positioning pin into the pin hole and the pin fitting hole to form a punching die set three-dimensionally;
前記穿孔用金型組立体を前記穿孔機構における所定位置に配置する工程と、 前記位置決め用ピンを下降させて前記位置決め用孔に嵌合してから、前記ダイ用 金型を前記ダイ用金型側の穿孔用金型取り付け部に固定するとともに前記パンチ用 金型を前記パンチ用金型側の穿孔用金型取り付け部に固定する工程と、  Disposing the perforating die assembly at a predetermined position in the perforating mechanism; and lowering the positioning pin to fit the positioning hole into the positioning hole, and then connecting the die to the die. Fixing the punching die to the punching die mounting portion on the punch die side, and fixing the punching die to the punching die mounting portion,
前記位置決め用ピンをさらに下降させて前記ピン嵌合孔との嵌合を解除して前記 穿孔用金型組立体を分解する工程と、をこの順序で有することを特徴とする穿孔用 金型の位置決め固定方法。  A step of further lowering the positioning pin to release fitting with the pin fitting hole and disassembling the punching die assembly in this order. Positioning and fixing method.
[15] 請求項 14に記載の穿孔用金型の位置決め固定方法において、 [15] The method for positioning and fixing a die for punching according to claim 14,
前記穿孔用金型組立体を形成する工程においては、前記パンチ用金型と前記ダイ 用金型との間に、ピン揷通孔を有し 0· 10mm— 5· Ommの厚さを有するスぺーサを 予め介在させて穿孔用金型組立体を形成し、  In the step of forming the die assembly for punching, in the step of forming a hole between the punch die and the die die, having a pin through hole and having a thickness of 0.1 mm to 5 mm. Forming a die assembly for drilling with a spacer in advance,
前記穿孔用金型組立体を分解する工程においては、前記パンチ用金型と前記ダイ 用金型との間に介在する前記スぺーサを取り外すことを特徴とする穿孔用金型の位 置決め固定方法。  In the step of disassembling the punching die assembly, the spacer interposed between the punching die and the die die is removed. Fixing method.
PCT/JP2004/007519 2003-06-10 2004-06-01 Device, die, and method of punching, and method of positioning and fixing punching die WO2004110665A1 (en)

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