JP2000107820A - Device for punching sheet, method for punching sheet and punched sheet manufactured using them - Google Patents

Device for punching sheet, method for punching sheet and punched sheet manufactured using them

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Publication number
JP2000107820A
JP2000107820A JP10283084A JP28308498A JP2000107820A JP 2000107820 A JP2000107820 A JP 2000107820A JP 10283084 A JP10283084 A JP 10283084A JP 28308498 A JP28308498 A JP 28308498A JP 2000107820 A JP2000107820 A JP 2000107820A
Authority
JP
Japan
Prior art keywords
roll
thin plate
punching
thickness
rolls
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10283084A
Other languages
Japanese (ja)
Other versions
JP3720199B2 (en
Inventor
Keiichi Shimizu
慶一 志水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kohan Co Ltd
Original Assignee
Toyo Kohan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Kohan Co Ltd filed Critical Toyo Kohan Co Ltd
Priority to JP28308498A priority Critical patent/JP3720199B2/en
Publication of JP2000107820A publication Critical patent/JP2000107820A/en
Application granted granted Critical
Publication of JP3720199B2 publication Critical patent/JP3720199B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a thin sheet excellent in flatness without camber and bend by providing punching rolls having many projections as alternately plural upper rolls and lower rolls so as to alternately about on the upper and lower surfaces of the sheet to be punched. SOLUTION: A disk-shaped roll 1 for punching the thin metal sheet on which plural punching edge parts 2 are carved projecting in the radius direction with a certain interval in the circumferential direction on the outer peripheral surface, upper side guide rolls 3 whose diameter is smaller than the length from the center of this roll to the lowest part of the edge of the punching edge parts 2 by not less than the thickness of the metal sheet 10, spacer 13 equal to the thickness of the guide rolls 4 having slightly larger thickness than thickness of the rolls 1, and guide rolls having the equal diameter and thickness to the rolls 4 are coaxially connected. The upper roll part 11 is formed by connecting the plural sets of this roll groups, similarly lower roll part 12 is faced to each other. By rotating each roll and passing the metal sheet 10 through, the sheet is continuously punched while imparting tension to the sheet.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、長尺帯状の薄板に
連続的に孔を穿設する薄板穿孔装置、薄板穿孔方法、さ
らにそれらの薄板穿孔装置および薄板穿孔方法を用いて
作成してなる穿孔薄板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thin plate punching device for continuously punching holes in a long strip-shaped thin plate, a thin plate punching method, and a thin plate punching device and a thin plate punching method. It relates to a perforated thin plate.

【0002】[0002]

【従来の技術】近年、二次電池電極の電極基体に用いら
れる多数の孔を穿設した穿孔金属板など、薄板に数mm
径の小孔を多数穿設した多孔薄板の需要が高まってい
る。この二次電池電極基体用の穿孔金属板は、その表面
に活物質を付着させて卷き取り、電池容器内に充填され
る。孔は活物質の金属板への接着を付勢するアンカー効
果を付与するとともに、この孔部にも活物質を充填する
ことを目的として金属板に形成される。電池容量を増加
させるためにはできるだけ多くの活物質を電池容器内に
充填する必要があり、そのために電極基体用の穿孔金属
板としてはできる限り薄いものが求められている。従
来、穿孔金属板などの多孔薄板を製造する方法としては
打ち抜きプレスを用いて穿孔する方法が一般的であった
が、プレス装置を用いる穿孔方法は、穿孔加工される金
属板が断続的に供給され、プレス加工時には金属板を停
止せざるを得ず、またプレス装置に巨大な力を作用させ
ることと相俟って、穿孔速度を上昇させて穿孔金属板の
生産性を向上させることが極めて困難であった。
2. Description of the Related Art In recent years, a thin plate such as a perforated metal plate having a large number of holes used for an electrode substrate of a secondary battery electrode has a thickness of several mm.
There is a growing demand for a porous thin plate having a large number of small holes. The perforated metal plate for the secondary battery electrode base is wound with an active material adhered to the surface thereof and filled in the battery container. The holes are formed in the metal plate for the purpose of providing an anchor effect for urging the active material to adhere to the metal plate and also filling the holes with the active material. In order to increase the battery capacity, it is necessary to fill the battery container with as much active material as possible. For this reason, a perforated metal plate for an electrode substrate is required to be as thin as possible. Conventionally, a method of manufacturing a perforated thin plate such as a perforated metal plate has generally been a method of punching using a punching press. However, a perforating method using a press device is a method in which a metal plate to be perforated is supplied intermittently. Therefore, it is necessary to stop the metal plate at the time of press working, and in combination with applying a huge force to the pressing device, it is extremely difficult to increase the drilling speed and improve the productivity of the drilled metal plate. It was difficult.

【0003】穿孔速度を上昇させて穿孔金属板の生産性
を向上させる方法として、多数の突起を有する孔明けロ
ーラを回転させて連続的に孔明き金属板を製造する方法
が特開晶60−133936号公報に開示されている。
この孔明き金属板の製造は以下のように行われる。すな
わち、まず外周に多数の鋸歯状の突起を設けたローラと
受けローラとの間に金属板を連続的に通すことにより、
突起によって孔が明けられると同時に返りが切り起され
る。孔を明けられた金属板は連続的に進行し、前方に設
けられた引かき治具の先端に返りが当たり、返りが折り
返さる。さらに金属板は連続的に進行し、前方に設けら
れた圧延ローラに送られて圧延され、返りが金属板に食
い込み、ばりのない孔明き金属板が形成される。
As a method for improving the productivity of a perforated metal plate by increasing the perforation speed, a method for continuously producing a perforated metal plate by rotating a perforation roller having a large number of projections is disclosed in Japanese Patent Application Laid-Open No. HEI-60-160. No. 133936.
The production of this perforated metal plate is performed as follows. That is, first, by continuously passing a metal plate between a roller provided with a number of serrated protrusions on the outer periphery and a receiving roller,
A return is cut and raised at the same time as the hole is formed by the projection. The perforated metal plate advances continuously, and the tip of a scratching jig provided in front is returned, and the return is folded back. Further, the metal plate advances continuously, is fed to a rolling roller provided in the front, and is rolled, and the return bites into the metal plate, thereby forming a perforated metal plate without burrs.

【0004】上記の孔明き金属板の製造方法を用いた場
合、連続的に穿孔することが可能となり、穿孔速度が上
昇して穿孔金属板の生産性は向上するが、返りが折り返
された部分は元の金属板の2倍近くの厚さとなり、二次
電池電極基体用の穿孔金属板として用いた場合、活物質
を表面に付着させ卷き取って電池容器内に充填する際に
金属板自体の容積が増加するため、それだけ活物質の充
填量が減少することになり、電池用量を増加させるため
には好ましくない。また圧延を強化して折り返し部を他
の部分と同一の厚さにする場合は、折り返し部の厚さが
他の部分の2倍近いために、この部分のみが極端に圧延
されて延びるために、穿孔された孔同士の間隔が広がり
穿孔密度が減少し、二次電池電極基体用の穿孔金属板と
して用いた場合、アンカー効果が不十分となるととも
に、孔部に充填される活物質の量も減少することにな
り、好ましくない。
[0004] When the above-described method for manufacturing a perforated metal plate is used, continuous perforation can be performed, the perforation speed is increased, and the productivity of the perforated metal plate is improved. Is about twice the thickness of the original metal plate. When used as a perforated metal plate for a secondary battery electrode substrate, the metal plate is used to attach the active material to the surface, wind it up and fill it into the battery container. Since the volume of the battery itself increases, the amount of the active material filled decreases accordingly, which is not preferable for increasing the battery capacity. Also, in the case of strengthening the rolling to make the folded portion the same thickness as the other portion, the thickness of the folded portion is almost twice as large as the other portion, so only this portion is extremely rolled and extended. In addition, the distance between the perforated holes increases, the perforation density decreases, and when used as a perforated metal plate for a secondary battery electrode base, the anchor effect becomes insufficient and the amount of active material filled in the holes is reduced. Is also reduced, which is not preferable.

【0005】また、上記のいずれの方法を用いて金属板
などの薄板に孔を穿設しても、薄板の一方の側からのみ
パンチや突起を突き入れて穿孔すると、穿孔時の加工に
より薄板に加工歪みが生じ、反りや曲がりが生じて薄板
のフラットネスが失われる。
[0005] Further, even if a hole is formed in a thin plate such as a metal plate using any of the above methods, if a punch or a projection is inserted from only one side of the thin plate and the hole is punched, the thin plate is processed by drilling. In this case, processing distortion occurs, and warpage or bending occurs, and the flatness of the thin plate is lost.

【発明が解決しようとする課題】[Problems to be solved by the invention]

【0006】本発明は、長尺帯状の薄に連続的に孔を穿
設するために用いる薄板穿孔装置、薄板穿孔方法、さら
にそれらの薄板穿孔装置および薄板穿孔方法を用いて作
成してなる反りや曲がりのない、フラットネスに優れた
薄板を提供することを課題とする。
The present invention relates to a thin plate punching device and a thin plate punching method used for continuously and continuously drilling holes in a long strip shape, and a thin plate punching device and a warp formed by using the thin plate punching method. An object of the present invention is to provide a thin plate having no flatness or bending and excellent in flatness.

【0007】[0007]

【課題を解決するための手段】本発明は、薄板ないしは
薄箔に複数の孔を穿孔する装置であって、一定の厚さを
有する円板状ロールの外周面上に、周方向に間隔を開け
て穿孔用刃部を複数個半径方向に突出させて刻設してな
る薄板穿孔用円板状ロールと、前記薄板穿孔用円板状ロ
ールの片側に同軸的に連結してなり、前記薄板穿孔用円
板状ロールの中心から前記穿孔用刃部の刃の最低部まで
の長さより少なくとも前記薄板の厚さ分以上小半径であ
る円板状のサイドガイドロールと、前記薄板穿孔用円板
状ロールの他の片側に同軸的に連結してなり、前記サイ
ドガイドロールと同一の径および厚さを有するサイドガ
イドロールと、そのサイドガイドロールの他の片側に同
軸的に連結してなり、前記薄板穿孔用円板状ロールの円
板の厚さよりわずかに大きい厚さを有し、かつ前記サイ
ドガイドロールの径よりも小径であり、後記する下部ロ
ール部のガイドロールと同一の径および厚さを有する円
板状のガイドロールとからなる1組のロール群を、複数
組同軸的に連結し、最端部に位置するガイドロールまた
は薄板穿孔用円板状ロールの片側に前記サイドガイドロ
ールと同一の径および厚さを有するサイドガイドロール
を同軸的に連結して上部ロール部とし、前記ガイドロー
ルと同一の径および厚さを有するガイドロールと、前記
ガイドロールの片側に同軸的に連結してなり、前記サイ
ドガイドロールと同一の径および厚さを有するサイドガ
イドロールと、前記ガイドロールの他の片側に同軸的に
連結してなり、前記サイドガイドロールと同一の径およ
び厚さを有するサイドガイドロールと、そのサイドガイ
ドロールの他の片側に同軸的に連結してなり、前記薄板
穿孔用円板状ロールと同一の径、厚さおよび穿孔用刃部
を有する薄板穿孔用円板状ロールとからなる1組のロー
ル群を、複数組同軸的に連結し、最端部に位置する薄板
穿孔用円板状ロールまたはガイドロールの片側に前記サ
イドガイドロールと同一の径および厚さを有するサイド
ガイドロールを同軸的に連結して下部ロール部とし、前
記上部ロール部および前記下部ロール部のれぞれの薄板
穿孔用円板状ロールとガイドロールが対向するように
前記上部ロール部と前記下部ロール部を嵌合させ、前記
薄板を通過させながら穿孔可能な穿孔部を形成し、前記
穿孔部の前後方に、前記薄板に張力を付与する張力付与
手段からなる張力付与部をそれぞれ配接してなる薄板穿
孔装置であり、前記穿孔用刃部の穿孔断面の形状が矩形
または4角を丸めた略矩形であるか、または前記穿孔用
刃部の穿孔断面の形状を略矩形に替えて長円、楕円、正
円、菱形、または4角を丸めた略菱形とすることを特徴
とし、さらに前記張力付与手段が前記薄板を挟み付ける
上下1対のピンチロール、または上下1対のブライドル
ロールからなることを特徴とする。また本発明は、前記
の薄板穿孔装置を用い、前記穿孔部の前後方にそれぞれ
配接した1対の張力付与部を通して前記薄板を通板し、
前記張力付与部を構成する張力付与手段によって前記薄
板に張力を付与しながら、前記穿孔部を構成する各ロー
ルを回転させて、前記薄板を連続的に穿孔することを特
徴とする薄板穿孔方法も発明の対象とする。さらに本発
明は、前記の薄板穿孔装置、および薄板穿孔方法を用い
て製作される穿孔薄板も発明の対象とし、前記薄板が金
属板または金属箔であることを特徴とし、さらにまた前
記薄板が30%以上の開口率を有する金属板または金属
箔であることを特徴とする。
SUMMARY OF THE INVENTION The present invention is an apparatus for perforating a plurality of holes in a thin plate or a thin foil, wherein a plurality of holes are formed on a peripheral surface of a disk-shaped roll having a constant thickness. A disc-shaped roll for punching a thin plate, which is formed by opening and projecting a plurality of blade portions for punching in the radial direction, and coaxially connected to one side of the disc-shaped roll for the thin plate punching, A disc-shaped side guide roll having a radius smaller than the length from the center of the perforating disc-shaped roll to the lowest part of the blade of the perforating blade by at least the thickness of the thin plate, and the disc for perforating the thin plate Coaxially connected to the other side of the shape roll, a side guide roll having the same diameter and thickness as the side guide roll, and coaxially connected to the other side of the side guide roll, Less than the thickness of the disk of the disk-shaped roll for thin plate punching And a disc-shaped guide roll having a diameter and thickness smaller than the diameter of the side guide roll and having the same diameter and thickness as a guide roll of a lower roll portion described later. A plurality of sets of rolls are coaxially connected, and a side guide roll having the same diameter and thickness as the side guide rolls is coaxially arranged on one side of a guide roll or a disc-shaped roll for thin plate punching located at the end. And a guide roll having the same diameter and thickness as the guide roll, and coaxially connected to one side of the guide roll, and having the same diameter and thickness as the side guide roll. And a side guide roll coaxially connected to the other side of the guide roll and having the same diameter and thickness as the side guide roll. , Which is coaxially connected to the other side of the side guide roll, and has the same diameter, thickness and cutting edge for punching as a thin plate. One set of roll groups is coaxially connected, and a side guide roll having the same diameter and thickness as the side guide roll is provided on one side of the thin plate punching disc-shaped roll or guide roll located at the end. Are coaxially connected to form a lower roll portion, such that the upper roll portion and the lower roll portion each face a disc-shaped roll for thin plate perforation and a guide roll.
The upper roll portion and the lower roll portion are fitted to each other to form a perforated portion that can be perforated while passing through the thin plate, and tension is provided in front and rear of the perforated portion by tension applying means for applying tension to the thin plate. It is a thin plate punching device in which the application portions are connected to each other, wherein the shape of the drilling section of the drilling blade is a rectangle or a substantially rectangular shape with rounded corners, or the shape of the drilling section of the drilling blade is It is characterized by an ellipse, an ellipse, a perfect circle, a rhombus, or a substantially rhombus with a rounded square instead of a substantially rectangle, and a pair of upper and lower pinch rolls in which the tension applying means sandwiches the thin plate. It is characterized by comprising a pair of bridle rolls. In addition, the present invention uses the thin plate punching device, and passes the thin plate through a pair of tension applying portions disposed respectively in front and rear of the punching portion,
While applying tension to the thin plate by tension applying means constituting the tension applying section, rotating each roll constituting the perforating section, the thin sheet punching method is also characterized in that the thin sheet is continuously punched. The subject of the invention. Further, the present invention is also directed to a perforated thin plate manufactured by using the above-mentioned thin plate punching apparatus and a thin plate punching method, wherein the thin plate is a metal plate or a metal foil, % Or more is a metal plate or a metal foil having an aperture ratio of not less than%.

【0008】[0008]

【発明の実施の形態】本発明においては、長尺帯状の薄
板、特に二次電池電極基体に用いる金属板ないしは金属
箔に連続的に孔を穿設する穿孔薄板を製造する薄板穿孔
装置および薄板穿孔方法を開発した。さらにそれらの薄
板穿孔装置および薄板穿孔方法を用いることにより、特
に薄い金属箔においても一様な孔を多数個穿設した均一
な厚さを有し、かつ反りや曲がりのないフラットネスに
優れた穿孔薄板を製造することが可能となった。
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the present invention, there is provided a thin plate punching apparatus and a thin plate for manufacturing a long strip-shaped thin plate, in particular, a punched thin plate for continuously punching holes in a metal plate or a metal foil used for a secondary battery electrode base. A drilling method was developed. Furthermore, by using the thin plate punching device and the thin plate punching method, even in a thin metal foil, it has a uniform thickness in which many uniform holes are formed, and has excellent flatness without warpage or bending. It has become possible to produce perforated sheets.

【0009】[0009]

【実施例】以下、図面を参照しながら本発明を詳細に説
明する。本発明の薄板穿孔装置に用いる薄板穿孔用円板
状ロールは、0.02〜0.2mm程度の厚さの金属板や
金属箔などの薄板や、1〜数mm程度の厚さの樹脂や紙
などの板やシートに連続的に多数の孔を穿孔することを
目的とし、図1に示すように円板状ロール1の外周に周
方向に間隔を開けて半径方向に突出した穿孔用刃部2を
複数個半径方向に突出させて刻設したものであり、穿孔
用刃部2の穿孔断面が1本の閉塞線で描かれる、例えば
矩形などの幾何学図形であり、この穿孔用刃部2の穿孔
断面において円板状ロール1の周方向に沿って互いに対
向する両側の閉塞線の部分に相当する穿孔用刃部2の両
方の刃23の刃先が、円板状ロール1の厚さ方向に沿っ
て互いに対向する両側の閉塞線の部分に相当する刃部の
刃21および22の刃先同士を結ぶ仮想直線24よりも
低く突出するように刻設してなることを特徴とする。穿
孔用刃部2の穿孔断面は、例えば図2に示すように前縁
21、後縁22、および側縁23からなる矩形、または
矩形の4角を丸めた略矩形であってもよく、この矩形の
穿孔断面においては、円板状ロール1の周方向に沿って
互いに対向する刃の部分である左右の側縁23(2個)
を、円板状ロール1の厚さ方向に沿って互いに対向する
刃の部分である前縁21および後縁22の頂点を結ぶ仮
想直線24よりも低く突出するように刻設する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the drawings. The disk-shaped roll for thin plate punching used in the thin plate punching device of the present invention is a thin plate such as a metal plate or a metal foil having a thickness of about 0.02 to 0.2 mm, or a resin having a thickness of about 1 to several mm. A punching blade which is provided on a plate or sheet of paper or the like and which continuously drills a large number of holes in the outer periphery of a disk-shaped roll 1 at intervals in a circumferential direction as shown in FIG. A plurality of portions 2 are protruded in the radial direction and engraved, and a cross-section of the perforation of the perforation blade portion 2 is a single closed line, and is a geometrical figure such as a rectangle. The cutting edges of both blades 23 of the drilling blade portion 2 corresponding to the portions of the closing lines on both sides facing each other along the circumferential direction of the disc-shaped roll 1 in the perforated cross section of the portion 2 have a thickness of the disc-shaped roll 1. The cutting edges of the blades 21 and 22 of the blade portion corresponding to the portions of the closing lines on both sides facing each other along the And characterized by being engraved so as to protrude lower than the imaginary straight line 24 connecting the. The perforation cross section of the perforation blade 2 may be, for example, a rectangle formed by a front edge 21, a rear edge 22, and a side edge 23 as shown in FIG. In the rectangular perforated cross section, left and right side edges 23 (two), which are blade portions facing each other along the circumferential direction of the disk-shaped roll 1.
Are engraved so as to protrude lower than an imaginary straight line 24 connecting the vertices of the front edge 21 and the rear edge 22 which are the blade portions facing each other along the thickness direction of the disc-shaped roll 1.

【0010】また穿孔用刃部2の円板状ロール1の厚さ
方向に沿って互いに対向する刃の部分21および22に
ついては、円板状ロール1の回転にともなってはじめに
薄板10に食い込む刃の部分21をあとに薄板10に食
い込む刃の部分22よりも低く突設させることにより、
図3に示すように刃の部分21および22が薄板10に
同時に食い込むようにすることも可能である。さらに穿
孔用刃部2の断面形状は、上記の矩形や略矩形に替え
て、他の形状、例えば長円、楕円、正円、菱形、または
4角を丸めた略菱形など、如何なる幾何学的図形であっ
ても穿孔可能である。
The blade portions 21 and 22 of the drilling blade portion 2 which oppose each other along the thickness direction of the disk-shaped roll 1 are first cut into the thin plate 10 with the rotation of the disk-shaped roll 1. By projecting the portion 21 of the blade lower than the portion 22 of the blade that cuts into the thin plate 10 later,
As shown in FIG. 3, it is also possible for the blade parts 21 and 22 to bite into the sheet 10 at the same time. Further, the cross-sectional shape of the drilling blade portion 2 is not limited to the above-described rectangle or substantially rectangular shape, but may be any other shape such as an ellipse, an ellipse, a perfect circle, a rhombus, or a substantially rhombus having a rounded square. Even a figure can be punched.

【0011】また本発明の薄板穿孔装置の穿孔部は、図
5に示すように薄板穿孔用円板状ロール1の中心から穿
孔用刃部2の刃の最低部(刃23の最低部)までの長さ
より少なくとも薄板10の厚さ分以上小半径である円板
状のロールをサイドガイドロール3として薄板穿孔用円
板状ロール1の片側に同軸的に連結し、薄板穿孔用円板
状ロール1の他の片側にサイドガイドロール3と同一の
径および厚さを有するサイドガイドロール3を同軸的に
連結し、かつ薄板穿孔用円板状ロール1の両側にはスペ
ーサー13を挿入し、後記する薄板穿孔用円板状ロール
1の円板の厚さよりわずかに大きい厚さを有するガイド
ロール4の厚さと等しくなるように調整し、そのサイド
ガイドロール3の他の片側に薄板穿孔用円板状ロール1
の円板の厚さよりわずかに大きい厚さを有し、かつサイ
ドガイドロール3の径よりも小径であり、後記する下部
ロール部のガイドロール4と同一の径および厚さを有す
る円板状のガイドロール4を同軸的に連結し、これらの
同軸的に連結されたロール群を1組とし、このロール群
を複数組同軸的に連結する。そして同軸的に連結した複
数組の最端部に位置するガイドロール4または場合によ
っては薄板穿孔用円板1の片側にサイドガイドロール3
と同一の径および厚さを有するサイドガイドロール3を
同軸的に連結して上部ロール部11とする。一方、上部
ロール部のガイドロール4と同一の径および厚さを有す
るガイドロール4の片側に上部ロール部のサイドガイド
ロール3と同一の径および厚さを有するサイドガイドロ
ール3を同軸的に連結し、ガイドロール4の他の片側に
サイドガイドロール3と同一の径および厚さを有するサ
イドガイドロー3をル同軸的に連結し、そのサイドガイ
ドロール3の他の片側に上部ロール部の薄板穿孔用円板
状ロール1と同一の径、厚さおよび穿孔用刃部を有する
薄板穿孔用円板状ロール1を同軸的に連結し、これらの
同軸的に連結されたロール群を1組とし、このロール群
を複数組同軸的に連結する。そして同軸的に連結した複
数組の最端部に位置する薄板穿孔用円板1または場合に
よってはガイドロール4の片側にサイドガイドロール3
と同一の径および厚さを有するサイドガイドロール3を
同軸的に連結して下部ロール部12とする。そして上部
ロール部11および下部ロール部12のれぞれの薄板穿
孔用円板状ロール1とガイドロール4が対向するように
上部ロール部11と下部ロール部12を嵌合させ、薄
板10を通過させながら穿孔可能な穿孔部20を形成す
る。
As shown in FIG. 5, the punching portion of the thin plate punching device of the present invention extends from the center of the thin plate punching disc-shaped roll 1 to the lowest portion of the blade of the punching blade portion 2 (the lowest portion of the blade 23). A disc-shaped roll having a radius smaller than the length of the thin plate 10 by at least the thickness of the thin plate 10 is coaxially connected as a side guide roll 3 to one side of the disc-shaped roll 1 for punching a thin plate. 1, a side guide roll 3 having the same diameter and thickness as the side guide roll 3 is coaxially connected to one other side, and spacers 13 are inserted into both sides of the disc-shaped roll 1 for punching a thin plate. The thickness of the guide roll 4 having a thickness slightly larger than the thickness of the disc-shaped roll 1 for forming a thin plate to be formed is adjusted to be equal to the thickness of the guide roll 4 and the other side of the side guide roll 3 is provided with a disc for forming a thin plate. Roll 1
And has a thickness slightly larger than the thickness of the disc and a diameter smaller than the diameter of the side guide roll 3, and has the same diameter and thickness as the guide roll 4 of the lower roll section described later. The guide rolls 4 are coaxially connected, a group of these coaxially connected rolls is set as one set, and a plurality of sets of the roll groups are coaxially connected. A plurality of sets of the guide rolls 4 located at the end of the plurality of coaxially connected sets or, if necessary, a side guide roll 3 on one side of the thin plate punching disc 1.
The side guide rolls 3 having the same diameter and thickness as those described above are coaxially connected to form an upper roll portion 11. On the other hand, a side guide roll 3 having the same diameter and thickness as the side guide roll 3 of the upper roll portion is coaxially connected to one side of the guide roll 4 having the same diameter and thickness as the guide roll 4 of the upper roll portion. A side guide roll 3 having the same diameter and thickness as the side guide roll 3 is coaxially connected to the other side of the guide roll 4, and a thin plate of an upper roll portion is connected to the other side of the side guide roll 3. The thin-plate perforating disc-shaped rolls 1 having the same diameter, thickness, and perforating blade portion as the perforating disc-shaped rolls 1 are coaxially connected, and these coaxially connected roll groups constitute one set. A plurality of sets of the rolls are coaxially connected. Then, a plurality of sets of coaxially connected thin plate perforating discs 1 positioned at the end portions or, in some cases, a side guide roll 3 on one side of a guide roll 4.
The side guide rolls 3 having the same diameter and thickness as those described above are coaxially connected to form a lower roll portion 12. Then, the upper roll portion 11 and the lower roll portion 12 are fitted so that the disc-shaped rolls 1 for punching the thin plate of the upper roll portion 11 and the lower roll portion 12 face the guide roll 4, and pass through the thin plate 10. The perforated portion 20 that can be perforated is formed.

【0012】そして本発明の薄板穿孔装置は、図6に示
すように穿孔部20と、穿孔部20の前方に配設された
張力付与手段である上下1対のピンチロール6aおよび
6b、および穿孔部20の後方に配設された張力付与手
段である上下1対のピンチロール7aおよび7bからな
る張力付与部30とからなる。
As shown in FIG. 6, the thin plate punching device of the present invention comprises a punching portion 20, a pair of upper and lower pinch rolls 6a and 6b which are tension applying means disposed in front of the punching portion 20, and a punching device. And a tension applying section 30 comprising a pair of upper and lower pinch rolls 7a and 7b, which are tension applying means disposed behind the section 20.

【0013】また本発明の薄板穿孔装置の穿孔部20に
おては、図7に示すように薄板穿孔用円板状ロール1の
円板の厚さよりわずかに大きい厚さを有するガイドロー
ル4の薄板穿孔用円板状ロール1に突設した穿孔用刃部
2と相対する外周上の位置に、穿孔用刃部2の穿孔断面
と同一の断面を有する凹部42を刻設してガイドロール
4として下部ロール部12を構成し、薄板穿孔用円板状
ロール1とこのガイドロール4を相対するように上部ロ
ール部11と下部ロール部12を嵌合させて穿孔部20
としてもよい。またガイドロール4をゴムなどの弾性体
で構成し、上記のように穿孔断面と同一の断面を有する
凹部を刻設せず、平らな外周面を有する円板とし、穿孔
時には薄板穿孔用円板状ロール1に設けた穿孔用刃部2
が上部ロール12の外周部に食い込んで弾性変形する
が、穿孔が終了して穿孔用刃片2がガイドロール4から
はずれた際には形状が復元して元の平らな外周面を有す
る円板となるように構成してもよい。
Further, as shown in FIG. 7, the guide roll 4 having a thickness slightly larger than the thickness of the disk of the disk-shaped roll 1 for thin plate punching is provided in the punching section 20 of the thin plate punching apparatus of the present invention. A concave portion 42 having the same cross-section as the cross-section of the drilling blade 2 is engraved at a position on the outer periphery opposite to the drilling blade 2 protruding from the thin plate drilling disc-shaped roll 1 to form a guide roll 4. And the upper roll 11 and the lower roll 12 are fitted so that the disc-shaped roll 1 for thin sheet perforation and the guide roll 4 are opposed to each other.
It may be. Further, the guide roll 4 is made of an elastic material such as rubber, and is not formed with a recess having the same cross section as the punching cross section as described above, but is formed into a disk having a flat outer peripheral surface. Blade 2 for punching provided on roll 1
Bites into the outer peripheral portion of the upper roll 12 and is elastically deformed. However, when the perforating blade 2 comes off the guide roll 4 after the perforation is completed, the shape is restored and the disk having the original flat outer peripheral surface is formed. The configuration may be such that

【0014】上記のように、本発明の薄板穿孔装置にお
いては、薄板穿孔用円板状ロール1が薄板10の両面に
交互に当接し、薄板穿孔用円板状ロール1に設けた穿孔
用刃部2が薄板10の両面から交互に食い込んで切れ目
を生じて穿孔するので、薄板の一方の側からのみパンチ
や突起を突き入れて穿孔する場合のように、穿孔時の加
工により薄板に加工歪みが生じ、反りや曲がりが生じて
薄板のフラットネスが失われることがなく、フラットネ
スに優れた穿孔薄板が得られる。
As described above, in the thin-sheet punching apparatus of the present invention, the thin-plate punching disc-shaped rolls 1 alternately contact both surfaces of the thin-plate 10, and the punching blades provided on the thin-sheet punching disc-shaped roll 1 are provided. Since the portion 2 alternately cuts from both sides of the thin plate 10 to form a cut and pierces, the punching or projection is inserted from only one side of the thin plate to pierce it. The flatness of the perforated thin plate having excellent flatness can be obtained without causing the flatness of the thin plate due to the occurrence of warpage or bending.

【0015】次に、本発明の薄板穿孔用円板状ロールお
よび本発明の薄板穿孔装置を用いて薄板に連続的に多数
の孔を穿孔する方法について、薄板穿孔用円板状ロール
の穿孔刃片の穿孔断面が矩形である場合を例として説明
する。本発明は板厚が0.02〜0.2mm程度の金属板
ないしは金属箔、特に 0.1mm以下の極薄の金属箔、
または1〜数mm程度の厚さの樹脂や紙などの板やシー
トに連続的に多数の孔を穿孔することを目的としてお
り、本発明の薄板穿孔装置においては、穿孔部20の前
方に設けた張力付与手段である1対のピンチロール6a
および6bと、穿孔部20の後方に設けた張力付与手段
である1対のピンチロール7aおよび7bにより張力付
与部30を構成し、ピンチロール6aおよび6bと、7
aおよび7bの間に張力を負荷した状態で薄板10を穿
孔部20、および張力付与部30を構成するそれぞれの
1対の上下ロール6aおよび6b、および7aおよび7
bの間に連続的に通板し、薄板10に張力を付与しなが
ら穿孔部20を構成する下部ロール12および上部ロー
ル11を回転させて連続的に薄板10を穿孔する。上記
の張力付与手段として、図8に示すように、ピンチロー
ルに換えて上下1対のブライドルロール16a、16
b、および17a、17bを用いてもよい。
Next, a method for continuously drilling a large number of holes in a thin plate using the thin plate punching disk roll of the present invention and the thin plate punching apparatus of the present invention will be described. The case where the cross section of the hole is rectangular is described as an example. The present invention is a metal plate or metal foil having a thickness of about 0.02 to 0.2 mm, particularly an ultrathin metal foil of 0.1 mm or less,
It is intended to continuously drill a large number of holes in a plate or sheet such as resin or paper having a thickness of about 1 to several mm, and in the thin plate punching apparatus of the present invention, provided in front of the punching section 20. Pair of pinch rolls 6a as tension applying means
And 6b, and a pair of pinch rolls 7a and 7b, which are tension applying means provided behind the perforated section 20, constitute a tension applying section 30. The pinch rolls 6a and 6b, 7
A pair of upper and lower rolls 6a and 6b, and 7a and 7 forming the perforated portion 20 and the tension applying portion 30, respectively, in a state where a tension is applied between the thin plate 10 and the tension applying portion 30.
b, the lower roll 12 and the upper roll 11 constituting the perforated portion 20 are rotated while applying tension to the thin plate 10 to continuously pierce the thin plate 10. As shown in FIG. 8, a pair of upper and lower bridle rolls 16a and 16
b, and 17a, 17b may be used.

【0016】このように、張力を付与した状態で薄板1
0を穿孔部20の上部ロール11である薄板穿孔用円板
状ロール1に接触させると、図4のi)に示すように、
まず穿孔用刃部2の前縁21おび前縁21から延びる側
縁23の一部が薄板10に食い込んで切れ目を生じる。
薄板穿孔用円板状ロール1を回転させると、ii)に示
すように穿孔用刃部2の前縁21から延びる側縁23の
一部がさらに食い込み切れ目が伸びると同時に、穿孔用
刃部2の後縁22おび後縁22から延びる側縁23の一
部が薄板10に食い込んで切れ目を生じる。さらに薄板
穿孔用円板状ロール1を回転させると、iii)に示す
ように穿孔用刃部2の前縁21から延びる側縁23の一
部がさらに食い込み切れ目が伸びると同時に、穿孔用刃
部2の後縁22から延びる側縁23の一部がさらに食い
込み切れ目が伸びるようになり、側縁23の切れ目が前
縁21および後縁22の両側から伸びて行くようにな
る。そしてさらに薄板穿孔用円板状ロール1を回転させ
ると、iv)に示すように前縁21および後縁22の両
側から伸びる側縁23の切れ目が繋がり、薄板10に矩
形状の孔が形成される。さらに薄板穿孔用円板状ロール
1を回転させると、次の穿孔用刃部2が薄板10に食い
込み、上記と同様にして矩形状の孔が形成される。この
ように薄板穿孔用円板状ロール1を回転させることによ
り、矩形状の孔を間隔をあけて連続的に薄板10に形成
することができる。さらに図3に示すように、円板状ロ
ール1の回転にともなってはじめに薄板10を食い込む
前縁21を後に薄板10を食い込む後縁22よりも低く
突設させることにより、前縁21および後縁22が薄板
10に同時に食い込むようにすることも可能である。
As described above, the thin plate 1 is kept under tension.
When 0 is brought into contact with the disc-shaped roll 1 for punching a thin plate, which is the upper roll 11 of the punching section 20, as shown in FIG.
First, the front edge 21 of the drilling blade 2 and a part of the side edge 23 extending from the front edge 21 bite into the thin plate 10 to form a cut.
When the disc-shaped roll 1 for thin sheet perforation is rotated, as shown in ii), a part of the side edge 23 extending from the front edge 21 of the perforation blade part 2 further cuts into the cut edge, and at the same time, the perforation blade part 2 is extended. The rear edge 22 and a part of the side edge 23 extending from the rear edge 22 cut into the thin plate 10 to form a cut. When the disc-shaped roll 1 for punching a thin plate is further rotated, as shown in iii), a part of the side edge 23 extending from the front edge 21 of the punching blade portion 2 further cuts into the cut edge, and at the same time, the punching blade portion is extended. A part of the side edge 23 extending from the rear edge 22 further cuts into the cut edge, and the cut of the side edge 23 extends from both sides of the front edge 21 and the rear edge 22. When the disc-shaped roll 1 for punching a thin plate is further rotated, the cuts of the side edges 23 extending from both sides of the front edge 21 and the rear edge 22 are connected as shown in iv), and a rectangular hole is formed in the thin plate 10. You. When the disc-shaped roll 1 for punching a thin plate is further rotated, the blade portion 2 for punching cuts into the thin plate 10 and a rectangular hole is formed in the same manner as described above. By rotating the thin plate-piercing disc-shaped roll 1 in this manner, rectangular holes can be continuously formed in the thin plate 10 at intervals. Further, as shown in FIG. 3, the leading edge 21 that first bites the thin plate 10 with the rotation of the disc-shaped roll 1 is projected lower than the rear edge 22 that bites the thin plate 10 later, so that the leading edge 21 and the rear edge It is also possible for the 22 to bite into the thin plate 10 at the same time.

【0017】上記のような薄板穿孔用円板状ロール1を
用いて矩形状の孔を穿孔する場合、側縁23の刃の部分
が前縁21および後縁22の刃の部分の頂点を結ぶ仮想
直線24よりも高く突出するように刻設しておき、前縁
21および後縁22ではなく側縁23を薄板10に食い
込ませて切れ目を生じさせると、特に薄板10が 0.1
mm以下の厚さの極薄の金属箔や剛性の小さい薄い樹脂
フィルムなどである場合は薄板の剛性が低下し、その後
に前縁21および後縁22の刃が薄板10に食い込みに
くくなり、正確な連続穿孔が不可能となる。また、図2
に示すように、側縁23の刃の部分が前縁21および後
縁22の刃の部分の頂点を結ぶ仮想直線24よりも低く
突出するように刻設した薄板穿孔用円板状ロール1を用
いた場合であっても、薄板に張力を付与しない状態で穿
孔作業を実施した場合、特に金属板10が 0.1mm以
下の厚さの極薄の金属箔や剛性の小さい薄い樹脂フィル
ムなどである場合は薄板の剛性が低下し、前縁21およ
び後縁22の部分の刃が薄板10に食い込みにくくな
り、正確な連続穿孔が不可能となる。このように、0.
1mm以下の厚さの極薄の金属箔や剛性の小さい薄い樹
脂フィルムなどを穿孔する場合、薄板に張力を付与する
ことが不可欠である。
When a rectangular hole is punched using the above-described thin plate punching disc-shaped roll 1, the blade portion of the side edge 23 connects the vertices of the blade portions of the front edge 21 and the rear edge 22. If the sheet 10 is engraved so as to protrude higher than the imaginary straight line 24 and not the leading edge 21 and the trailing edge 22 but the side edge 23 is cut into the thin plate 10 to form a cut, especially the thin plate 10 is 0.1.
mm or less, the rigidity of the thin plate is reduced, and the blades of the leading edge 21 and the trailing edge 22 are less likely to bite into the thin plate 10, which is accurate. Continuous drilling is impossible. FIG.
As shown in FIG. 5, the disk-shaped roll 1 for thin plate punching is formed by engraving such that the blade portion of the side edge 23 projects lower than the virtual straight line 24 connecting the vertices of the blade portions of the front edge 21 and the rear edge 22. Even in the case of using, when the drilling operation is performed without applying tension to the thin plate, especially when the metal plate 10 is made of an ultra-thin metal foil having a thickness of 0.1 mm or less or a thin resin film having low rigidity. In some cases, the rigidity of the thin plate is reduced, and the blades at the leading edge 21 and the trailing edge 22 are less likely to bite into the thin plate 10, making accurate continuous drilling impossible. Thus, 0.
When perforating an extremely thin metal foil having a thickness of 1 mm or less or a thin resin film having low rigidity, it is essential to apply tension to the thin plate.

【0018】本発明の薄板穿孔装置においては、図5に
示すように、薄板穿孔用円板状ロール1と上側サイドガ
イドロール3を交互に同軸的に並べて配設し、上部ロー
ル部11とし、ガイドロール4と下側サイドガイドロー
ル5を交互に同軸的に並べて配設し、下部ロール部12
とし、上部ロール部11と下部ロール部12を嵌合させ
て構成されており、間隔をあけて連続的に一列に並ぶ略
矩形状の孔を複数条薄板10に穿孔することができる。
この場合、隣接する薄板穿孔用円板状ロール1の穿孔用
刃部2のピッチを相互に調整することにより千鳥条に穿
孔したり格子状に穿孔するなど、任意の配列状態で穿孔
することが可能である。
In the thin-sheet punching apparatus of the present invention, as shown in FIG. 5, the thin-plate punching disk-shaped rolls 1 and the upper side guide rolls 3 are alternately and coaxially arranged to form an upper roll portion 11. The guide rolls 4 and the lower side guide rolls 5 are alternately and coaxially arranged and arranged.
The upper roll portion 11 and the lower roll portion 12 are fitted to each other, and a plurality of thin rectangular plates 10 can be formed with substantially rectangular holes continuously arranged in a line at intervals.
In this case, by mutually adjusting the pitch of the perforating blades 2 of the adjacent thin plate perforating disc-shaped rolls 1, it is possible to perform perforation in an arbitrary arrangement state such as perforation in a staggered manner or perforation in a lattice shape. It is possible.

【0019】本発明の多数の孔を有する穿孔薄板は、こ
のように上記の薄板穿孔用円板状ロールを設けた薄板穿
孔装置、および上記の穿孔方法を用いて作成することが
可能である。また本発明の多数の孔を有する穿孔薄板
は、金属板のみならず樹脂や紙などの薄板やシートに適
用可能であるが、特に薄板が 0.1mm以下の厚さの極
薄の金属箔である場合は一様な均一な孔が連続して正確
に穿孔され、折り返し部分などの突設した部分もないの
で、二次電池電極基体用の穿孔金属板として好適なもの
が得られる。
The perforated thin plate having a large number of holes according to the present invention can be produced by using the above-described perforating apparatus provided with the above-described disc-shaped roll for perforating a thin plate and the above-described perforating method. The perforated thin plate having a large number of holes according to the present invention can be applied not only to a metal plate but also to a thin plate or a sheet such as resin or paper, and in particular, the thin plate is made of an ultrathin metal foil having a thickness of 0.1 mm or less. In some cases, uniform and uniform holes are continuously and accurately drilled, and there are no protruding portions such as folded portions, so that a suitable perforated metal plate for a secondary battery electrode base is obtained.

【0020】また、上記のように二次電池電極基体用と
して穿孔金属板または穿孔金属箔を作成する場合、でき
るだけ多くの活物質を基体上に付着させ、十分なアンカ
ー効果を生じせしめるためには、金属板もしくは金属箔
の全面積に対する穿孔部の面積の割合である開口率が少
なくとも30%以上、好ましくは40%以上であること
が好ましい。本発明の薄板穿孔装置を用いることによ
り、そのような高度の開口率を有する金属板もしくは金
属箔を、極めて高速度で生産することができる。
When a perforated metal plate or a perforated metal foil is prepared for the secondary battery electrode substrate as described above, it is necessary to adhere as much active material as possible to the substrate and to produce a sufficient anchor effect. The opening ratio, which is the ratio of the area of the perforated portion to the entire area of the metal plate or metal foil, is preferably at least 30% or more, and more preferably 40% or more. By using the thin plate punch of the present invention, a metal plate or a metal foil having such a high aperture ratio can be produced at an extremely high speed.

【0021】(実施例)板厚1mmの合金工具鋼(SK
S1)からなる直径80mmの円板の外周面上に、円周
方向の長さ1.5mm、幅1mmの 矩形の穿孔断面を有
する穿孔用刃部を0.6mm の間隔を開けて75個半径
方向に突出するように刻設した薄板穿孔用円板状ロール
を30組作成した。穿孔用刃部は、円板状ロールの厚さ
方向の前後2個所に突設する矩形の前縁および後縁の刃
高(最高高さ)を1mm、周方向の左右の2個所に突設
する側縁の中心の高さ(最低高さ)を 0.5mmとし、
前縁〜側縁の中心〜後縁にかけて、刃高が円弧状に連続
的に変化するように突設した。
(Example) An alloy tool steel (SK) having a thickness of 1 mm
On the outer peripheral surface of the 80 mm diameter disk made of S1), 75 piercing blades having a rectangular piercing section with a length of 1.5 mm in the circumferential direction and a width of 1 mm are spaced apart by 0.6 mm and 75 radii. Thirty sets of disk-shaped rolls for thin plate punching that were engraved so as to protrude in the direction were prepared. The blades for punching have a rectangular front edge and a rear edge protruding at two places in the thickness direction of the disc-shaped roll, and have a blade height (maximum height) of 1 mm, and project at two places on the left and right sides in the circumferential direction. The height (minimum height) of the center of the side edge to be set is 0.5 mm,
From the center of the leading edge to the side edge to the trailing edge, the blade height was projected so as to continuously change in an arc shape.

【0022】また、板厚0.7 mmの合金工具鋼(SK
S1)からなる直径80mmの円板状ロールを31組上
側サイドガイドロールとして作成した。そして両端がサ
イドガイドロールとなるようにし、かつサイドガイドロ
ールと薄板穿孔用円板状ロールの間隔を0.05mm と
なるようにスペーサーを挿入して調整して薄板穿孔用円
板状ロールとサイドガイドロールを交互に同心で並べて
配設し、上部ロール部とした。一方、板厚1mmの合金
工具鋼(SKS1)からなる直径80mmの円板状ロー
ルをガイドロールとして30組作成した。また、板厚
0.7mmの合金工具鋼(SKS1)からなる直径81
mmの円板状ロールを31組下側サイドガイドロールと
して作成し、両端がサイドガイドロールとなるようにし
てガイドロールとサイドガイドロールを交互に同心で並
べて配設し、下部ロール部とした。た。
In addition, a 0.7 mm thick alloy tool steel (SK
Thirty-one sets of disc-shaped rolls having a diameter of 80 mm and comprising S1) were prepared as upper side guide rolls. Then, both ends become side guide rolls, and a spacer is inserted and adjusted so that the distance between the side guide rolls and the disc-shaped roll for thin plate punching becomes 0.05 mm, and the disc-shaped rolls for the thin plate punching and the side rolls are adjusted. Guide rolls were alternately and concentrically arranged to form an upper roll portion. On the other hand, 30 sets of disk-shaped rolls having a diameter of 80 mm and made of alloy tool steel (SKS1) having a thickness of 1 mm were prepared as guide rolls. Also, plate thickness
Diameter 81 made of 0.7 mm alloy tool steel (SKS1)
A set of 31 mm-shaped disc-shaped rolls was formed as lower side guide rolls, and guide rolls and side guide rolls were alternately and concentrically arranged so that both ends became side guide rolls, thereby forming a lower roll portion. Was.

【0023】このようにして作成した上部ロール部と下
部ロール部を嵌合させて穿孔部とした。なお、穿孔後の
孔の配列が千鳥状となるように、隣接する上部ロールの
穿孔用刃片の間隔を周方向に半ピッチずつずらせて並ぶ
ように配設した。さらに、この穿孔部の前方および後方
に、図8に示すように、薄板が穿孔部の下部ロール部そ
の外周の一部に沿って巻き付くようにして進行するよう
な位置関係で、それぞれ1対のブライドルロールを設け
て張力付与部を構成し、前方のブライドルロールの回転
速度を後方のブライドルロールの回転速度よりわずかに
大きく設定して、両者のブライドルロール間で金属板に
張力が常時付与される構造とした。このようにして薄板
穿孔装置を構成した。
The upper roll portion and the lower roll portion thus formed were fitted to each other to form a perforated portion. In addition, the intervals of the perforation blades of the adjacent upper rolls were arranged so as to be shifted by a half pitch in the circumferential direction so that the arrangement of perforated holes was staggered. Further, as shown in FIG. 8, a pair of thin rolls is formed in front of and behind the perforated portion in such a manner that the thin plate is wound along a part of the outer periphery of the lower roll portion of the perforated portion, and a pair of thin plates is formed. A bridging roll is provided to form a tension applying section, and the rotation speed of the front bridging roll is set slightly higher than the rotating speed of the rear bridging roll, so that tension is always applied to the metal plate between the bridging rolls. Structure. Thus, a thin plate punch was constructed.

【0024】次いで上記の薄板穿孔装置を用いて、厚さ
0.035mm、幅54.8mmの長尺帯状のニッケルめ
っきを施した鋼箔を穿孔加工した。張力付与部の前方の
ブライドルロール、後方のブライドルロール、および穿
孔部の上下部ロール部の回転速度は鋼箔が20cm/秒
の速度で進行するようにそれぞれ設定した。また前方の
ブライドルロールおよび後方のブライドルロール間で鋼
箔に2kgの張力が作用するようにそれぞれのブライド
ルロールの回転速度を設定した。このようにして長さ
1.5mm、幅1mmの矩形の孔が長さ方向に0.6mm
の間隔で連続的に穿孔し、幅方向に0.45mm 間隔で
千鳥状に30列穿孔し、約40%の開口度を有する穿孔
ニッケルめっき鋼箔が得られた。
Next, a nickel-plated long strip-shaped nickel-plated steel foil having a thickness of 0.035 mm and a width of 54.8 mm was punched by using the above-mentioned thin plate punch. The rotation speeds of the bridle roll in front of the tension applying section, the bridle roll behind, and the upper and lower roll sections of the perforated section were set so that the steel foil advances at a speed of 20 cm / sec. The rotation speed of each bridle roll was set such that a tension of 2 kg acts on the steel foil between the front bridle roll and the rear bridle roll. In this way, a rectangular hole having a length of 1.5 mm and a width of 1 mm is 0.6 mm in the length direction.
And 30 rows in a zigzag pattern at 0.45 mm intervals in the width direction to obtain a perforated nickel-plated steel foil having an opening of about 40%.

【0025】[0025]

【発明の効果】本発明は、円板状ロールの外周に穿孔用
刃部を複数個半径方向に突出させて刻設してなる薄板穿
孔用円板状ロールを、穿孔する薄板の幅方向において薄
板の上下面で交互に当接するように、上部ロール及び下
部ロールとして交互に複数個設け、薄板の上下面から同
時に穿孔用刃部を当接して穿孔する薄板穿孔装置、およ
びその薄板穿孔装置を用いた薄板穿孔方法であり、本発
明の薄板穿孔装置および薄板穿孔方法を用いることによ
り、長尺帯状の薄板、特に二次電池電極基体に用いる極
薄の金属箔に均一な厚さおよび優れたフラットネスを有
しながら、連続的に一様な孔を多数個穿設することが可
能となった。
According to the present invention, a disk-shaped roll for punching a thin plate formed by engraving a plurality of blades for punching on the outer periphery of the disk-shaped roll in the radial direction is provided in the width direction of the thin plate to be punched. In order to alternately contact the upper and lower surfaces of the thin plate, a plurality of upper rolls and lower rolls are alternately provided, and a thin plate punching device that abuts the blade portion for punching simultaneously from the upper and lower surfaces of the thin plate and a thin plate punching device. It is a thin plate punching method used, and by using the thin plate punching device and the thin plate punching method of the present invention, a long strip-shaped thin plate, particularly an ultrathin metal foil used for a secondary battery electrode base, has a uniform thickness and an excellent thickness. While having flatness, it has become possible to continuously drill many uniform holes.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の金属板穿孔用円板状ロールを用いて金
属板を穿孔する状態の例を示す模式図である。
FIG. 1 is a schematic view showing an example of a state in which a metal plate is perforated by using a disk-shaped roll for perforating a metal plate of the present invention.

【図2】本発明の金属板穿孔用円板状ロールの外周に突
出させて刻設した穿孔用刃部の形状の例を示す斜視図で
ある。
FIG. 2 is a perspective view showing an example of a shape of a punching blade portion formed by protruding and engraving on the outer periphery of a disc-shaped roll for metal plate punching of the present invention.

【図3】本発明の金属板穿孔用円板状ロールを用いて金
属板を穿孔する状態の他の例を示す模式図である。
FIG. 3 is a schematic view showing another example of a state in which a metal plate is punched using the metal plate punching disk-shaped roll of the present invention.

【図4】本発明の金属板穿孔用円板状ロールを用いて金
属板を穿孔する場合の金属板の穿孔様式を示す模式図で
ある。
FIG. 4 is a schematic diagram showing a perforation mode of a metal plate when a metal plate is perforated using the disc-shaped roll for perforating a metal plate of the present invention.

【図5】本発明の金属板穿孔装置の他の例を示す模式図
である。
FIG. 5 is a schematic view showing another example of the metal plate punching device of the present invention.

【図6】本発明の金属板穿孔装置の例を示す模式図であ
る。
FIG. 6 is a schematic view showing an example of the metal plate punching device of the present invention.

【図7】本発明の金属板穿孔装置の穿孔部の他の例を示
す模式図である。
FIG. 7 is a schematic view showing another example of the perforated portion of the metal plate perforating apparatus of the present invention.

【図8】本発明の金属板穿孔装置の他の例を示す模式図
である。
FIG. 8 is a schematic view showing another example of the metal plate punching device of the present invention.

【符号の説明】[Explanation of symbols]

1 :金属板穿孔用円板状ロール 2 :穿孔用刃部 3 :上側サイドガイドロール 4 :ガイドロール 5 :下側サイドガイドロール 6a,6b,7a,7b:ピンチロール 10 :金属板 11 :上部ロール部 12 :下部ロール部 13 :スペーサ 16a,16b,17a,17b:ブライドルロール 20 :穿孔部 21 :前縁(周方向に突設した刃の部分) 22 :後縁(周方向に突設した刃の部分) 23 :側縁(軸方向に突設した刃の部分) 24 :仮想線 30 :張力付与部 42 :凹部 1: disc-shaped roll for perforating metal plate 2: blade for perforation 3: upper side guide roll 4: guide roll 5: lower side guide roll 6a, 6b, 7a, 7b: pinch roll 10: metal plate 11: upper Roll portion 12: Lower roll portion 13: Spacer 16 a, 16 b, 17 a, 17 b: Bridle roll 20: Perforated portion 21: Front edge (the portion of the blade projecting in the circumferential direction) 22: Rear edge (projected in the circumferential direction) Blade part) 23: Side edge (the blade part protruding in the axial direction) 24: Virtual line 30: Tension applying part 42: Concave part

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 薄板ないしは薄箔に複数の孔を穿孔する
装置であって、 一定の厚さを有する円板状ロールの外周面上に、周方向
に間隔を開けて穿孔用刃部を複数個半径方向に突出させ
て刻設してなる薄板穿孔用円板状ロールと、 前記薄板穿孔用円板状ロールの片側に同軸的に連結して
なり、前記薄板穿孔用円板状ロールの中心から前記穿孔
用刃部の刃の最低部までの長さより少なくとも前記薄板
の厚さ分以上小半径である円板状のサイドガイドロール
と、 前記薄板穿孔用円板状ロールの他の片側に同軸的に連結
してなり、前記サイドガイドロールと同一の径および厚
さを有するサイドガイドロールと、 そのサイドガイドロールの他の片側に同軸的に連結して
なり、前記薄板穿孔用円板状ロールの円板の厚さよりわ
ずかに大きい厚さを有し、かつ前記サイドガイドロール
の径よりも小径であり、後記する下部ロール部のガイド
ロールと同一の径および厚さを有する円板状のガイドロ
ールとからなる1組のロール群を、 複数組同軸的に連結し、最端部に位置するガイドロール
または薄板穿孔用円板状ロールの片側に前記サイドガイ
ドロールと同一の径および厚さを有するサイドガイドロ
ールを同軸的に連結して上部ロール部とし、 前記ガイドロールと同一の径および厚さを有するガイド
ロールと、 前記ガイドロールの片側に同軸的に連結してなり、前記
サイドガイドロールと同一の径および厚さを有するサイ
ドガイドロールと、 前記ガイドロールの他の片側に同軸的に連結してなり、
前記サイドガイドロールと同一の径および厚さを有する
サイドガイドロールと、 そのサイドガイドロールの他の片側に同軸的に連結して
なり、前記薄板穿孔用円板状ロールと同一の径、厚さお
よび穿孔用刃部を有する薄板穿孔用円板状ロールとから
なる1組のロール群を、 複数組同軸的に連結し、最端部に位置する薄板穿孔用円
板状ロールまたはガイドロールの片側に前記サイドガイ
ドロールと同一の径および厚さを有するサイドガイドロ
ールを同軸的に連結して下部ロール部とし、 前記上部ロール部および前記下部ロール部のれぞれの薄
板穿孔用円板状ロールとガイドロールが対向するように
前記上部ロール部と前記下部ロール部を嵌合させ、 前記薄板を通過させながら穿孔可能な穿孔部を形成し、 前記穿孔部の前後方に、前記薄板に張力を付与する張力
付与手段からなる張力付与部をそれぞれ配接してなる薄
板穿孔装置。
1. An apparatus for piercing a plurality of holes in a thin plate or thin foil, comprising a plurality of piercing blades spaced circumferentially on a peripheral surface of a disk-shaped roll having a constant thickness. A disc-shaped roll for sheet punching that is engraved so as to protrude in the radial direction, and coaxially connected to one side of the disc-shaped roll for sheet punching, and a center of the disc-shaped roll for sheet punching. A disk-shaped side guide roll having a radius smaller than the length of the blade of the drilling blade portion by at least the thickness of the thin plate, and coaxial with another side of the disk-shaped roll for thin punching. A side guide roll having the same diameter and thickness as the side guide roll, and a coaxially connected to the other side of the side guide roll, the disc-shaped roll for thin plate punching Having a thickness slightly greater than the thickness of the disc of A set of rolls, each having a diameter smaller than the diameter of the side guide rolls and a disc-shaped guide roll having the same diameter and thickness as a guide roll of a lower roll described later, The side guide rolls having the same diameter and thickness as the side guide rolls are coaxially connected to one side of the guide roll or the disc-shaped roll for thin plate punching located at the outermost end to form an upper roll portion. A guide roll having the same diameter and thickness as the guide roll; a side guide roll coaxially connected to one side of the guide roll and having the same diameter and thickness as the side guide roll; Coaxially connected to the other side of the guide roll,
A side guide roll having the same diameter and thickness as the side guide roll, coaxially connected to the other side of the side guide roll, and having the same diameter and thickness as the thin plate punching disc-shaped roll. And a plurality of sets of rolls each comprising a thin plate punching disc-shaped roll having a punching blade portion, and one set of thin plate punching disc-shaped rolls or guide rolls located at the extreme end. A side guide roll having the same diameter and thickness as the side guide roll is coaxially connected to form a lower roll portion, and the upper roll portion and the lower roll portion each have a disc-shaped roll for thin plate punching. The upper roll portion and the lower roll portion are fitted so that the guide rolls face each other, and a perforation portion that can be perforated while passing through the thin plate is formed. Distribution contact with becomes thin punching device each tensioning unit comprising a tension applying means for applying a force.
【請求項2】 前記穿孔用刃部の穿孔断面の形状が矩形
または4角を丸めた略矩形であることを特徴とする請求
項1に記載の薄板穿孔装置。
2. The thin plate punching device according to claim 1, wherein a shape of a cross section of the punching blade portion is a rectangle or a substantially rectangular shape with rounded squares.
【請求項3】 前記穿孔用刃部の穿孔断面の形状を略矩
形に替えて長円、楕円、正円、菱形、または4角を丸め
た略菱形とした、請求項1または2に記載の薄板穿孔装
置。
3. The drilling blade according to claim 1, wherein a shape of a cross section of the drilling blade portion is changed to a substantially rectangular shape, and is an ellipse, an ellipse, a perfect circle, a rhombus, or a substantially rhombus with a rounded square. Sheet drilling equipment.
【請求項4】 前記張力付与手段が前記薄板を挟み付け
る上下1対のピンチロールからなることを特徴とする請
求項1に記載の薄板穿孔装置。
4. The thin plate punching apparatus according to claim 1, wherein said tension applying means comprises a pair of upper and lower pinch rolls sandwiching said thin plate.
【請求項5】 前記張力付与手段が上下1対のブライド
ルロールからなることを特徴とする請求項1に記載の薄
板穿孔装置。
5. The thin plate punch according to claim 1, wherein the tension applying means comprises a pair of upper and lower bridle rolls.
【請求項6】 請求項1〜5のいずれかに記載の薄板穿
孔装置を用いて前記薄板を穿孔する薄板穿孔方法であっ
て、 前記穿孔部の前後方にそれぞれ配接した1対の張力付与
部を通して前記薄板を通板し、前記張力付与部を構成す
る張力付与手段によって前記薄板に張力を付与しなが
ら、前記穿孔部を構成する各ロールを回転させて、前記
薄板を連続的に穿孔することを特徴とする薄板穿孔方
法。
6. A thin plate punching method for punching the thin plate using the thin plate punching device according to any one of claims 1 to 5, wherein a pair of tension applying members respectively disposed in front and rear of the punched portion. The rolls forming the perforated portion are rotated while applying the tension to the thin plate by the tension applying means constituting the tension applying portion, and the thin plate is continuously punched. A method for punching a thin plate, comprising:
【請求項7】 請求項1〜5に記載の薄板穿孔装置、お
よび請求項6に記載の薄板穿孔方法を用いて製作される
穿孔薄板。
7. A perforated thin plate manufactured using the thin plate perforating apparatus according to claim 1 and the thin plate perforating method according to claim 6.
【請求項8】 前記薄板が金属板または金属箔である請
求項7に記載の穿孔薄板。
8. The perforated thin plate according to claim 7, wherein the thin plate is a metal plate or a metal foil.
【請求項9】 前記薄板が30%以上の開口率を有する
金属板または金属箔であることを特徴とする請求項8に
記載の穿孔薄板。
9. The perforated thin plate according to claim 8, wherein the thin plate is a metal plate or a metal foil having an aperture ratio of 30% or more.
JP28308498A 1998-10-05 1998-10-05 Thin plate punching apparatus and thin plate punching method Expired - Fee Related JP3720199B2 (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28308498A JP3720199B2 (en) 1998-10-05 1998-10-05 Thin plate punching apparatus and thin plate punching method

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Publication Number Publication Date
JP2000107820A true JP2000107820A (en) 2000-04-18
JP3720199B2 JP3720199B2 (en) 2005-11-24

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020049715A (en) * 2000-12-20 2002-06-26 김태호 Punching machine
WO2004110665A1 (en) * 2003-06-10 2004-12-23 Beac Co., Ltd. Device, die, and method of punching, and method of positioning and fixing punching die
JP2006116671A (en) * 2004-10-22 2006-05-11 Kobe Steel Ltd Roll for drilling, multiple fine hole metallic material manufacturing device, manufacturing method of multiple fine hole metallic material and multiple fine hole metallic material
KR100770473B1 (en) * 2001-07-27 2007-10-26 신닛뽄세이테쯔 카부시키카이샤 Information processing system for manufacturing building material, building material manufacturing method and facility, and building information circulating system
KR100834073B1 (en) * 2006-06-21 2008-06-02 광신금속(주) Punching device
JP2011121135A (en) * 2009-12-10 2011-06-23 Daido Kogyo Co Ltd Punch unit
JP2014036978A (en) * 2012-08-15 2014-02-27 Toyo Kohan Co Ltd Metal plate boring disk-like roll and metal plate boring device
JP2017131999A (en) * 2016-01-28 2017-08-03 株式会社エム・シー・ケー Sheet processing device
CN107866466A (en) * 2017-12-25 2018-04-03 浙江巨科新材料股份有限公司 The processing unit (plant) and processing method of punching aluminium sheet
CN114161168A (en) * 2022-02-11 2022-03-11 深圳市兴禾自动化股份有限公司 Battery pole piece manufacturing production line and pole piece manufacturing process thereof
CN114850283A (en) * 2022-05-07 2022-08-05 浙江新亚医疗科技股份有限公司 Method for processing buccal tube net bottom development groove

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020049715A (en) * 2000-12-20 2002-06-26 김태호 Punching machine
KR100770473B1 (en) * 2001-07-27 2007-10-26 신닛뽄세이테쯔 카부시키카이샤 Information processing system for manufacturing building material, building material manufacturing method and facility, and building information circulating system
WO2004110665A1 (en) * 2003-06-10 2004-12-23 Beac Co., Ltd. Device, die, and method of punching, and method of positioning and fixing punching die
JP2006116671A (en) * 2004-10-22 2006-05-11 Kobe Steel Ltd Roll for drilling, multiple fine hole metallic material manufacturing device, manufacturing method of multiple fine hole metallic material and multiple fine hole metallic material
KR100834073B1 (en) * 2006-06-21 2008-06-02 광신금속(주) Punching device
JP2011121135A (en) * 2009-12-10 2011-06-23 Daido Kogyo Co Ltd Punch unit
JP2014036978A (en) * 2012-08-15 2014-02-27 Toyo Kohan Co Ltd Metal plate boring disk-like roll and metal plate boring device
JP2017131999A (en) * 2016-01-28 2017-08-03 株式会社エム・シー・ケー Sheet processing device
CN107866466A (en) * 2017-12-25 2018-04-03 浙江巨科新材料股份有限公司 The processing unit (plant) and processing method of punching aluminium sheet
CN114161168A (en) * 2022-02-11 2022-03-11 深圳市兴禾自动化股份有限公司 Battery pole piece manufacturing production line and pole piece manufacturing process thereof
CN114850283A (en) * 2022-05-07 2022-08-05 浙江新亚医疗科技股份有限公司 Method for processing buccal tube net bottom development groove
CN114850283B (en) * 2022-05-07 2024-05-10 浙江新亚医疗科技股份有限公司 Processing method of buccal surface pipe network bottom development ditch

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