CN109333646B - Dual-mode transverse cutting embossing forming equipment and forming method thereof - Google Patents

Dual-mode transverse cutting embossing forming equipment and forming method thereof Download PDF

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Publication number
CN109333646B
CN109333646B CN201811466960.1A CN201811466960A CN109333646B CN 109333646 B CN109333646 B CN 109333646B CN 201811466960 A CN201811466960 A CN 201811466960A CN 109333646 B CN109333646 B CN 109333646B
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China
Prior art keywords
die plate
double
adhesive tape
laminating
sided adhesive
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CN201811466960.1A
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Chinese (zh)
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CN109333646A (en
Inventor
杨德金
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Dongguan Haoxing Automation Equipment Co ltd
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Dongguan Haoxing Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/08Deep drawing or matched-mould forming, i.e. using mechanical means only
    • B29C51/082Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a dual-mode transverse cutting embossing forming device, which comprises a machine base, a feeding mechanism, a blanking device, a laminating mechanism, an embossing device and a control device arranged on the machine base, and has the following advantages: 1. the rolled double faced adhesive tape and the rolled mold material are simultaneously discharged for alignment and lamination, so that batch molding is realized, and the molding efficiency of the key mold is improved; 2. automatic operation is realized, and labor cost can be greatly saved; 3. the key mould formed by the forming process of the equipment has stable quality and can be suitable for key mould forming of different specifications and sizes.

Description

Dual-mode transverse cutting embossing forming equipment and forming method thereof
Technical Field
The invention relates to the technical field of die cutting equipment, in particular to dual-mode transverse cutting embossing forming equipment and a forming method thereof.
Background
Along with the progress of science and technology, at present, more and more production processes adopt automated equipment to replace traditional manual operation, so a large number of automated intelligent equipment manufacturing enterprises are now in existence in China.
In these intelligent automation devices, in order to facilitate control and debugging, a corresponding keyboard is mostly arranged on the device, and the keyboards in the industrial application environment need to be coated with films, so as to prevent short circuits and the like of the keyboards caused by different working environments, the keyboard films are printed on the key films at present by adopting a process of coating glue on the sides of the key positions by hands so as to enable the key films to be adhered on the key positions. Obviously, this approach is inefficient for a large number of equipment needs, is prone to omission during coating, etc., and results in low yields, and in view of this, the inventors have made improvements.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides dual-mode transverse cutting embossing forming equipment and a forming method thereof.
The invention relates to a dual-mode transverse cutting embossing forming device, which comprises a machine base and further comprises: the feeding mechanism is used for conveying the double-sided adhesive tape; the blanking device is used for blanking the double-sided adhesive tape; the laminating mechanism is used for laminating the die material and the double-sided adhesive tape to form a double-sided adhesive film; and the convex pressing device is used for carrying out convex pressing shaping on the double-sided adhesive film and is arranged on the control device of the machine base, and the feeding mechanism, the blanking device, the attaching mechanism and the convex pressing device are electrically connected with the control device.
Further, the feeding mechanism comprises a horizontal table, one end swing joint of the horizontal table is provided with an inclined frame, the other end of the horizontal table is provided with a vertical frame, the inclined frame is provided with a plurality of first material rollers, the vertical frame is provided with a plurality of second material rollers, and double faced adhesive tape passes through the horizontal table from the first material rollers to the second material rollers.
Preferably, at least one first material roller is provided with an adjustable limiting mechanism for limiting the conveying position of the double faced adhesive tape, and the two adjustable limiting mechanisms are sleeved on the first material roller.
Further improvement, adjustable stop gear includes the spacing ring, the spacing ring is provided with fixed through-hole, fixed through-hole is connected with the bolt that is used for fixed spacing ring position.
The inclined frame is also provided with a dust collection plate, the surface of the dust collection plate is provided with dust collection holes, the dust collection holes opposite to the back of the dust collection plate are provided with dust inlet bins, and the dust inlet bins are connected with air suction interfaces.
Further, the punching device comprises a punching mechanism and a first power mechanism for driving the punching mechanism, the punching mechanism comprises a first fixed die plate, a first upper die plate and a first lower die plate, the first upper die plate is connected with a first guide pillar, the first guide pillar penetrates through the first fixed die plate to be connected with the first lower die plate, the first power mechanism drives the first lower die plate to move up and down, the first upper die plate is connected with an upper die, and the first fixed die plate is connected with a lower die matched with the upper die.
Preferably, the first fixed die plate is provided with a blanking hole.
Preferably, the first power mechanism comprises an eccentric wheel, a crank, a driving motor and a flywheel, one end of the crank is movably hinged with the eccentric shaft, the other end of the crank is movably hinged with the first lower template, the driving motor drives the flywheel through a belt, and the flywheel is fixedly sleeved with the eccentric shaft.
Further, the laminating mechanism comprises a transverse bracket and a longitudinal bracket, wherein the transverse bracket is provided with at least two first sub-laminating shafts, the longitudinal bracket is provided with two second sub-laminating shafts, and one side of the longitudinal bracket is also provided with a laminating roller group for laminating double-sided adhesive tapes on the die materials.
Further, the embossing device comprises a second fixed die plate, a second upper die plate and a second lower die plate, wherein the second upper die plate is connected with a second guide pillar, the second guide pillar penetrates through the second fixed die plate to be connected with the second lower die plate, the embossing device further comprises a second power mechanism for driving the second lower die plate to move up and down, the second upper die plate is connected with a hot-pressing male die, and the second fixed die plate is connected with a hot-pressing female die matched with the hot-pressing male die.
The invention also provides a molding process of the key die, which comprises the following steps:
s1, discharging double faced adhesive tape;
SS, punching the double-sided adhesive tape by using a punching die,
s3, discharging the mold material;
s4, aligning the punched double faced adhesive tape with the die material and realizing lamination;
s5, performing hot-pressing male die shaping on the die attached with the double-sided adhesive tape,
s6, rolling the hot-pressed key die.
The beneficial effects of the invention are as follows: the double-mode transverse cutting embossing forming equipment comprises a machine base, a feeding mechanism, a blanking device, a laminating mechanism, an embossing device and a control device arranged on the machine base, and has the following advantages: 1. the rolled double faced adhesive tape and the rolled mold material are simultaneously discharged for alignment and lamination, so that batch molding is realized, and the molding efficiency of the key mold is improved; 2. automatic operation is realized, and labor cost can be greatly saved; 3. the key mould formed by the forming process of the equipment has stable quality and can be suitable for key mould forming of different specifications and sizes.
Drawings
The invention will now be described by way of example and with reference to the accompanying drawings in which:
fig. 1 is a perspective view of the present invention.
Fig. 2 is a cross-sectional view of the overall structure of the present invention.
Fig. 3 is a schematic structural view of the feeding mechanism of the present invention.
Fig. 4 is a schematic structural view of an adjustable stop mechanism of the present invention.
Fig. 5 is a schematic structural view of the blanking device of the present invention.
Fig. 6 is a cross-sectional view of the blanking device of the present invention.
Fig. 7 is a structural view of the bonding mechanism of the present invention.
Fig. 8 is a structural view of the first recovery apparatus of the present invention.
In the figure:
the device comprises a base-1, a feeding mechanism-2, a horizontal table-21, an inclined frame-22, a vertical frame-23, a first material roller-24, a second material roller-25, an adjustable limiting mechanism-26, a limiting ring-261, a bolt-262, a dust collection plate-27, a blanking device-3, a first fixed template-31, a blanking hole-311, a first upper template-32, a first lower template-33, a first guide pillar-34, an upper die-351, a lower die-352, an eccentric wheel-36, a crank-37, a driving motor-38, a flywheel-39, a bonding mechanism-4, a transverse frame-41, a longitudinal frame-42, a first sub-bonding shaft-43, a second sub-bonding shaft-44, a pressing roller set-45, a pressing frame-451, a first pressing roller-452, a second pressing roller-453, a spring-454, an adjusting screw-455, a convex pressing device-5, a hot pressing punch-51, a hot pressing die-52, a control device-6, a first recycling device-7, a base-71, a servo motor-72, a discharging shaft-73 and a discharging device-8.
Detailed Description
Any feature disclosed in this specification may be replaced by alternative features serving the same or equivalent purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
A dual-mode cross-cut embossing molding apparatus as shown in fig. 1 to 8, comprising a housing 1, further comprising: a feeding mechanism 2 for conveying the double-sided tape; a punching device 3 for punching the double-sided tape; the laminating mechanism 4 is used for laminating the die material and the double-sided adhesive tape to form a double-sided adhesive film; the embossing device 5 is used for embossing and shaping the double-sided adhesive film and is arranged on the control device 6 of the machine base 1, and the feeding mechanism 2, the blanking device 3, the attaching mechanism 4 and the embossing device 5 are electrically connected with the control device 6. The working process of the forming equipment is as follows: firstly, double faced adhesive tape is generally selected to be coiled, thus being beneficial to discharging materials, the double faced adhesive tape is discharged and enters a blanking device 3 through a feeding mechanism 2, the double faced adhesive tape is blanked out of corresponding laminating holes in the blanking device 3, the double faced adhesive tape enters a laminating mechanism 4 after being blanked out, in the laminating mechanism 4, the adhesive paper on the upper surface of the double faced adhesive tape is separated, the double faced adhesive tape is aligned and laminated with a die material in the laminating mechanism 4, and then the double faced adhesive tape continuously enters a convex pressing device 5, the convex pressing device 5 carries out heating and pressing on a part corresponding to the laminating holes, so that the convex part can correspond to a key when the double faced adhesive tape is used, and finally the finished double faced adhesive tape is coiled and retracted again, so that the double faced adhesive tape can be discharged sequentially through a unreeling mode when the double faced adhesive tape is used. Therefore, the molding apparatus has the following advantages: 1. the rolled double faced adhesive tape and the rolled mold material are simultaneously discharged for alignment and lamination, so that batch molding is realized, and the molding efficiency of the key mold is improved; 2. the automatic operation is realized, and the labor cost can be greatly saved.
Specifically speaking, the feeding mechanism 2 includes a horizontal table 21, one end of the horizontal table 21 is movably connected with an inclined frame 22, the other end of the horizontal table 21 is provided with a vertical frame 23, the inclined frame 22 is provided with a plurality of first material rollers 24, the vertical frame 23 is provided with a plurality of second material rollers 25, and the double-sided adhesive tape is conveyed from the first material rollers 24 to pass through the horizontal table 21 to the second material rollers 25. Since the double-sided tape has a curling effect after being discharged, in order to reduce the curling phenomenon, the double-sided tape is straightened in the process of passing through the inclined frame 22 by utilizing the angle-adjustable effect of the inclined frame 22, so as to avoid the problem of bonding bubbles generated when the double-sided tape with a sponge layer is bonded with a mold material.
The conveying of double faced adhesive tape of this equipment is very important, in order to carry out better control to the double faced adhesive tape removal, at least one first material roller 24 is provided with the adjustable stop gear 26 that is used for restricting double faced adhesive tape conveying position, adjustable stop gear 26 just cup joints in first material roller 24 in two. The adjustable limiting mechanism 26 can be adjusted according to the specifications of different double-sided adhesives, and displacement is avoided.
In this embodiment, the adjustable limiting mechanism 26 includes a limiting ring 261, the limiting ring 261 is provided with a fixing through hole, and the fixing through hole is connected with a bolt 262 for fixing the position of the limiting ring 261. The stop collar 261 can further be embedded with a plurality of rows of freely rotatable balls on one side contacted with the material, so that the situation that two side edges of the double faced adhesive tape material are rubbed, worn or deformed with the stop collar 261 in the process of quick conveying can be avoided.
Because the double faced adhesive tape is easy to carry static electricity, in the technical scheme, the inclined frame 22 is also provided with the dust collection plate 27, the surface of the dust collection plate 27 is provided with dust collection holes, the dust collection hole opposite to the back of the dust collection plate 27 is provided with a dust inlet bin, and the dust inlet bin is connected with a suction interface. And the double faced adhesive tape is utilized to adsorb the dust which is electrostatically adsorbed on the double faced adhesive tape through the dust collection hole part, so that the molding quality of the product is improved.
In this technical scheme, punching device 3 includes punching mechanism and is used for driving punching mechanism's first power unit, punching mechanism includes first fixed bolster 31, first cope match-plate pattern 32 and first lower bolster 33, first cope match-plate pattern 32 is connected with first guide pillar 34, first guide pillar 34 passes first fixed bolster 31 and is connected with first lower bolster 33, first power unit drives first lower bolster 33 and reciprocates, first cope match-plate pattern 32 is connected with punch 351, first fixed bolster 31 is connected with punch 352 with punch 351 complex. The working principle of the blanking device 3 is as follows: the first power mechanism drives the first lower template 33 to move up and down, and then the first lower template 33 drives the first upper template 32 and the first fixed template 31 to realize up-down matching through the first guide pillar 34, so as to achieve the purpose of punching the double faced adhesive tape, the first fixed template 31 is provided with a blanking hole 311, a blanking channel is arranged at the side of the blanking hole 311, and the blanking hole 311 is used for enabling punched double faced adhesive tape waste to be intensively discharged into the blanking channel.
And for the first power mechanism, the first power mechanism comprises an eccentric wheel 36, a crank 37, a driving motor 38 and a flywheel 39, one end of the crank 37 is movably hinged with the eccentric shaft, the other end of the crank 37 is movably hinged with the first lower template 33, the driving motor 38 drives the flywheel 39 through a belt, and the flywheel 39 is fixedly sleeved with the eccentric shaft. The driving motor 38 drives the flywheel 39 to rotate, and the flywheel 39 drives the eccentric wheel 36, so that the up-and-down motion of the crank 37 is realized, and finally, the driving of the first lower template 33 is realized.
In this technical scheme, laminating mechanism 4 includes horizontal support 41 and vertical support 42, horizontal support 41 is provided with two at least first branch and pastes axle 43, vertical support 42 is provided with two second branch and pastes axle 44, one side of vertical support 42 still is provided with the pressfitting roller group 45 that supplies the double faced adhesive tape to paste to press in the model material. The pressing roller set 45 comprises a pressing bracket 451 and a first pressing roller 452 and a second pressing roller 453 which are arranged on the pressing bracket 451, the pressing bracket 451 is provided with a chute for installing the second pressing roller 453, a spring 454 for propping the second pressing roller 453 against the first pressing roller 452 is arranged in the chute, the chute is provided with an adjusting screw 455 for adjusting the extension of the spring 454, specifically, double faced adhesive tape passes through between the two first sub-pasting shafts 43, upper stickers of the double faced adhesive tape penetrate out of the second sub-pasting shafts 44 for recycling, and a mold material enters the pressing roller set 45 from the other second sub-pasting shaft 44. In this molding setting, a top support may be disposed on the machine, where the top support is provided with a first recovery device 7 for recovering the upper sticker of the double-sided tape, and is further provided with a discharging device 8 for discharging the mold material, where the first recovery device 7 includes a base 71, a servo motor 72, and a discharging shaft 73 disposed on the base 71, the servo motor 72 drives the discharging shaft 73 to rotate, and the first recovery device 7 and the discharging device 8 have the same structure, and the difference is that the control device 6 is used to control the servo motor 72 to drive the discharging shaft 73 to rotate forward or backward, and by combining the above scheme, the upper sticker of the double-sided tape is recovered by the first recovery device 7, and discharging of the mold material is realized by the discharging device 8.
In order to further increase the accuracy of laminating, this equipment still is provided with the vision sensor that is used for detecting the laminating of double faced adhesive tape mould, and its specific detection principle is: the laminating surface of the mold material is printed with lines to form a laminating area, when the vision sensor detects that the laminated double-sided adhesive mold has complete lines, the double-sided adhesive mold continuously enters the embossing device 5, when the vision sensor detects that the laminated double-sided adhesive mold lines are incomplete, the control device 6 controls the current conveying operation to be suspended, and after the lamination alignment is rechecked, the embossing step is carried out.
In this technical scheme, protruding press device 5 includes second fixed bolster, second cope match-plate pattern and second lower bolster, the second cope match-plate pattern is connected with the second guide pillar, the second guide pillar passes second fixed bolster and is connected with the second lower bolster, still includes the second power unit that is used for driving the second lower bolster and reciprocates, the second cope match-plate pattern is connected with hot pressing terrace die 51, the second fixed bolster is connected with hot pressing terrace die 51 complex hot pressing die 52. The hot pressing male die 51 has a heating tube for performing male pressing shaping on the mold material by heating, and the second power mechanism may have the same structure as the first power mechanism, so that details are not repeated here,
the invention also provides a molding process of the key die, which comprises the following steps:
s1, discharging double faced adhesive tape; at the same time, the negative pressure dust collection is carried out on the double faced adhesive tape,
SS, punching the double-sided adhesive tape by using a punching die,
s3, discharging the mold material;
s4, aligning and laminating the punched double faced adhesive tape with a die material, recovering an upper sticker of the double faced adhesive tape, printing lines on a laminating surface of the die material to form a laminating area, when the vision sensor detects that the laminated double faced adhesive tape die has complete lines, continuing to enter the embossing device 5 by the double faced adhesive tape die, and when the vision sensor detects that the laminated double faced adhesive tape die lines are incomplete, controlling the current conveying operation to be suspended by the control device 6, and after the correction laminating alignment is rechecked, performing the embossing step.
S5, carrying out hot-pressing male die 51 shaping on the die attached with the double-sided adhesive tape, wherein the hot-pressing shaping time is 0.5-2 seconds,
s6, rolling the hot-pressed key die.
The key mould formed by the forming process of the equipment has stable quality, can be suitable for key mould forming of different specifications and sizes, and has high forming speed.
The invention is not limited to the specific embodiments described above. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification, as well as to any novel one, or any novel combination, of the steps of the method or process disclosed.

Claims (5)

1. The utility model provides a bimodulus cross-cut embossing former, includes the frame, its characterized in that still includes:
the feeding mechanism is used for conveying the double-sided adhesive tape;
the blanking device is used for blanking the double-sided adhesive tape;
the laminating mechanism is used for laminating the die material and the double-sided adhesive tape to form a double-sided adhesive film;
a convex pressing device for convex pressing and shaping the double-sided adhesive film,
the feeding mechanism, the blanking device, the attaching mechanism and the convex pressing device are electrically connected with the control device;
the feeding mechanism comprises a horizontal table, one end of the horizontal table is movably connected with an inclined frame, the other end of the horizontal table is provided with a vertical frame, the inclined frame is provided with a plurality of first material rollers, the vertical frame is provided with a plurality of second material rollers, and double faced adhesive tape is conveyed from the first material rollers to pass through the horizontal table to the second material rollers;
the blanking device comprises a punching mechanism and a first power mechanism for driving the punching mechanism, wherein the punching mechanism comprises a first fixed die plate, a first upper die plate and a first lower die plate, the first upper die plate is connected with a first guide pillar, the first guide pillar penetrates through the first fixed die plate to be connected with the first lower die plate, the first power mechanism drives the first lower die plate to move up and down, the first upper die plate is connected with an upper die, and the first fixed die plate is connected with a lower die matched with the upper die;
the laminating mechanism comprises a transverse bracket and a longitudinal bracket, wherein the transverse bracket is provided with at least two first sub-laminating shafts, the longitudinal bracket is provided with two second sub-laminating shafts, and one side of the longitudinal bracket is also provided with a laminating roller group for laminating double-sided adhesive tapes on a die material;
the embossing device comprises a second fixed die plate, a second upper die plate and a second lower die plate, wherein the second upper die plate is connected with a second guide pillar, the second guide pillar penetrates through the second fixed die plate to be connected with the second lower die plate, the embossing device further comprises a second power mechanism for driving the second lower die plate to move up and down, the second upper die plate is connected with a hot-pressing male die, and the second fixed die plate is connected with a hot-pressing female die matched with the hot-pressing male die.
2. The dual mode cross cut embossing apparatus as set forth in claim 1, wherein: at least one first material roller is provided with the adjustable stop gear who is used for restricting double faced adhesive tape transport position, adjustable stop gear is two and all cup joints in first material roller.
3. A dual mode cross cut embossing apparatus as set forth in claim 2, wherein: the adjustable limiting mechanism comprises a limiting ring, wherein the limiting ring is provided with a fixing through hole, and the fixing through hole is connected with a bolt for fixing the position of the limiting ring.
4. The dual mode cross cut embossing apparatus as set forth in claim 1, wherein: the first fixed template is provided with blanking cave.
5. The dual mode cross cut embossing apparatus as set forth in claim 1, wherein: the first power mechanism comprises an eccentric wheel, a crank, a driving motor and a flywheel, one end of the crank is movably hinged with the eccentric shaft, the other end of the crank is movably hinged with the first lower template, the driving motor drives the flywheel through a belt, and the flywheel is fixedly sleeved with the eccentric shaft.
CN201811466960.1A 2018-12-03 2018-12-03 Dual-mode transverse cutting embossing forming equipment and forming method thereof Active CN109333646B (en)

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CN207175060U (en) * 2017-08-01 2018-04-03 广东金弘达自动化科技股份有限公司 A kind of sponge sheet stock and two-sided tape abutted equipment
CN107973164A (en) * 2018-01-08 2018-05-01 东莞市浩星自动化设备有限公司 A kind of full-automatic mould material receiver
CN209111226U (en) * 2018-12-03 2019-07-16 东莞市浩星自动化设备有限公司 A kind of crosscutting belling molding equipment of bimodulus

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