WO2004076848A1 - Soupape a levier, levier et procede de fabrication d'un levier - Google Patents

Soupape a levier, levier et procede de fabrication d'un levier Download PDF

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Publication number
WO2004076848A1
WO2004076848A1 PCT/EP2004/000936 EP2004000936W WO2004076848A1 WO 2004076848 A1 WO2004076848 A1 WO 2004076848A1 EP 2004000936 W EP2004000936 W EP 2004000936W WO 2004076848 A1 WO2004076848 A1 WO 2004076848A1
Authority
WO
WIPO (PCT)
Prior art keywords
lever
actuator
recess
valve
recesses
Prior art date
Application number
PCT/EP2004/000936
Other languages
German (de)
English (en)
Inventor
Stefan Lehmann
Andreas Voigt
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Publication of WO2004076848A1 publication Critical patent/WO2004076848A1/fr

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/188Spherical or partly spherical shaped valve member ends
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M47/00Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
    • F02M47/02Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
    • F02M47/027Electrically actuated valves draining the chamber to release the closing pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/0603Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/168Assembling; Disassembling; Manufacturing; Adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • F02M63/0015Valves characterised by the valve actuating means electrical, e.g. using solenoid
    • F02M63/0026Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/70Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
    • F02M2200/701Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/90Selection of particular materials
    • F02M2200/9053Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/004Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0043Two-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails

Definitions

  • the invention relates to a valve, in particular a fuel injection valve with a lever according to the preamble of claim 1, a lever for a valve, in particular for an injection valve, and a method for producing a lever.
  • valves with levers.
  • the lever rests with a first contact surface on a housing of the valve.
  • a second contact surface is assigned to an actuator.
  • a third bearing surface which is assigned to an actuator, is formed between the first and the second bearing surface. If the actuator presses the lever, the lever pivots around the first bearing surface and moves the actuator with the second bearing surface.
  • the bearing surfaces of the lever are provided with a precise curve. The position of the curves in relation to each other must be precisely defined.
  • the lever is preferably made of hard metal or has at least hardened bearing surfaces. The contact surfaces lead to wear of the associated contact surfaces on the housing of the valve, on the contact surface of the actuator and on the contact surface of the actuator, particularly in the case of a longer service life.
  • a fuel injection valve with an actuator with a lever is known, which is used for transmission to deflect the actuator to an actuator.
  • the object of the invention is to provide an improved hi valve, an improved lever and an improved method for producing a lever for a valve, in particular for a fuel injection valve.
  • the objects of the invention are achieved by the valve according to claim 1, by the lever according to claim 6 and by the method for producing the lever according to claim 9.
  • an advantage of the lever according to the invention is that the lever has a recess on at least one side surface.
  • the lever preferably has recesses on two opposite side surfaces.
  • the recesses have the advantage that on the one hand the mass of the lever is reduced and on the other hand the recesses represent holding recesses for grinding the bearing surfaces of the lever.
  • the recesses hardly influence the stability of the lever, so that the function of the lever is not impaired.
  • the recesses can preferably be used as holding recesses for a holding arrangement of the lever.
  • the contact surfaces of the lever can thus be machined with a single clamping process. In this way, a high precision of the positions of the support surfaces can be achieved. It is therefore not necessary, as before, to hold the lever in two different positions in order to grind the three contact surfaces.
  • the lever has a continuous recess. This results in a large reduction in the mass of the lever.
  • the recess is preferably formed perpendicular to the longitudinal axis of the lever. The continuous recess is then not in the load-bearing area of the lever and the rigidity is not impaired too much.
  • the recesses preferably have holding edges which enable the lever to be positioned exactly with a holding tool. This simplifies the mounting of the lever on a holding tool.
  • Figure 2 is a perspective view of a lever in front of the
  • Figure 3 shows a cross section through the lever of Figure 2;
  • Figure 4 shows a second embodiment of the lever with a continuous recess;
  • Figure 5 shows the molds for producing the lever
  • Figure 6 shows the molds for manufacturing viewed from above
  • Figure 7 shows the first lever of Figure 2 after grinding the recesses
  • Figure 8 shows a support rod and a lever with a lateral holding recess
  • Figure 9 is a perspective view of a lever.
  • Figure 1 shows a partial cross section through a valve 1, which is designed for example as a fuel injection valve.
  • the valve 1 has an actuator 5 which is tensioned via an actuator housing 2 against a valve housing 3 with a clamping nut 4.
  • the actuator 5 is designed as a piezoelectric actuator.
  • the actuator 5 is connected to an actuator plate 6.
  • the actuator housing 2 rests on a first spacer 9 in edge areas, which in turn rests on a second spacer 10, which rests on a bottom surface 11 of the valve housing 3.
  • a He at 7 is arranged between the bottom surface 11 and the actuator plate 6.
  • the lever 7 rests with a first contact surface 12 on the bottom surface 11 and with a second contact surface 13 on an upper side 15 of an actuator 16.
  • the third contact surface 14 is arranged between the first and the second contact surface and bears against the actuator plate 6.
  • the actuator 16 is preferably biased by a spring 17 against the lever 7 and axially movable in a bore 18 of the actuator housing 2. Depending on the embodiment, the spring 17 can also be dispensed with.
  • the actuator 16 has a pin extension 19 which is assigned to a closing element 20.
  • the closing member 20 is assigned to a conical sealing seat 21 which is formed in a drain hole 22.
  • the drain hole 22 communicates with the bore 18 and with a control chamber, which in turn is operatively connected to an injection needle.
  • the control chamber is supplied with fuel via an inlet throttle, which is made available by a common rail accumulator under a predeterminable pressure. If the pressure in the control chamber is high, the injection needle is pressed onto a sealing seat and there is no injection. If the actuator 16 is moved downward by actuating the actuator 5, the closing member 20 is lifted off the sealing seat 21 and fuel flows out of the control chamber via the outlet bore 22 and the bore 18 into an outlet channel. As a result, the pressure in the control chamber drops, so that the injection needle, which is pretensioned by a spring, for example, lifts off the sealing seat.
  • a connection between an injection space and injection holes is thus opened, so that fuel is dispensed from the injection space via the injection holes.
  • the injection chamber is also connected to the common rail memory via a supply line, so that the injection chamber is always supplied with fuel at high pressure.
  • the lever can also be used to transmit a deflection of the actuator directly to an injection needle.
  • the mass of the lever 7 is important since, for example, movements with very high acceleration values occur in a piezoelectric actuator.
  • the contact surfaces of the lever 7 are exposed to large frictional forces, which can lead to abrasion.
  • the lever 7 is preferably made of hard metal. For example, mixtures of 90% tungsten carbide with 10% cobalt are used as the hard metal. Hard metals have the corresponding high stability and high surface hardness, but have a high specific weight.
  • FIG. 2 shows a raw lever B f which was produced using a powder metallurgical process.
  • the raw lever 8 has an angular outer shape to which the first, the second and the third contact surfaces 12, 13, 14 have to be attached using grinding methods.
  • the raw lever 8 has lateral recesses 23 which are introduced on both side surfaces of the raw lever 8.
  • the recesses 23 have been made by the powder metallurgical manufacturing process.
  • the recesses 23 preferably have a contour which can be used for fixing to a holding rod of a holding arrangement. The contour defines a fixed position of the raw lever 8 on the handrail. Since recesses 23 are made on both side surfaces, the raw lever 8 can be held on both sides by 2 holding rods. This means that they are to be attached to a peripheral edge surface 24 of the raw lever 8. bringing contact surfaces 12, 13, 14 for grinding processes - ut accessible.
  • Figure 3 shows a cross section through the raw lever 8, in which the laterally made recesses 23 can be clearly seen.
  • the recesses 23 preferably have a depth of approximately one millimeter and a width of approximately one millimeter.
  • the lever 7 has a total width of 5 mm and a height of 3 mm. The length of the lever 7 is approximately 6 mm.
  • FIG. 4 shows a second embodiment of a raw lever 8, which has a continuous recess 25.
  • the continuous recess 25 is preferably not rotationally symmetrical, with a wall of the recess 25 being arranged perpendicular to the peripheral edge surface 24.
  • the first, the second and the third contact surfaces 12, 13, 14 have defined radii which are designed in such a way that a defined translator function is ensured and there is little abrasion between the contact surfaces of the lever 7 and the associated contact surfaces.
  • the contact surfaces represent functional surfaces that serve to transfer forces.
  • FIG. 5 shows a schematic illustration of a cross section through a mold 26 which is used to produce a raw lever 8 according to the powder metallurgical method.
  • the mold 26 has a mold trough 27 into which metallic powder is introduced with a binder in accordance with the desired composition.
  • the metallic powder 29 with binder is pressed into the molding trough 27 by a molding die 28.
  • the metallic powder 29 is pressed at high temperatures. In this way, a raw lift is produced at 8.
  • the molding pan 27 and the molding die 28 are designed in accordance with the desired shape of the raw lever 8.
  • the embodiment according to FIG. 5 shows a shape 26 with which a raw lever 8 according to FIG. 4 with a continuous recess 25 can be produced. If only lateral recesses 23 according to FIG. 3 are to be made in the raw lever 8, a central indentation 30 of the molding trough 27 is designed to be lower and the shaping stamp 28 has a corresponding second lower indentation 31.
  • FIG. 6 shows a schematic illustration of a view from above of a molding trough 27 with a first indentation 30 and a molding die 28 with a second indentation 31.
  • FIG. 7 shows a holding device with two holding rods 32, which are inserted into recesses 23 of a raw lever 8 in a schematic representation.
  • the bearing surfaces 12, 13, 14 to be attached to the peripheral edge surface 24 can be attached with grinding wheels in the desired radii.
  • Figure 8 shows a support rod 32 with an end piece 33 which is inserted into the recess 23 of the raw lever 8.
  • the contour of the end piece 33 corresponds precisely to the contour of the recess 23, so that a rotationally fixed mounting of the raw lever 8 is ensured by the holding arrangement according to FIG. 7.
  • the recess 23 or the continuous recess 25 is preferably arranged in a central position at a relatively large distance from the support surfaces 12, 13, 14.
  • the tion 23 can also be formed on an edge surface 24, which is not used for the transmission of forces.
  • a continuous recess 25 according to FIG. 4 can also be used to hold the raw lever 8.
  • FIG. 9 shows a perspective view of a lever 7 which was produced from a raw lever 8.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Manufacturing & Machinery (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

L'invention concerne une soupape comportant un actionneur pourvu d'un levier, un levier et un procédé de fabrication d'un levier. Ce levier est utilisé pour transmettre une déviation d'un actionneur à un organe de réglage, en particulier dans une soupape d'injection de carburant. De préférence, ce levier présente des évidements qui réduisent, d'une part, la masse du levier, sans compromettre la stabilité du levier, et constituent, d'autre part, des évidements de maintien pour un maintien du levier lors d'un processus de rectification. Cette invention offre ainsi l'avantage, d'une part, de réduire la masse du levier et, d'autre part, de simplifier l'usinage d'un levier brut pour la rectification de surfaces d'appui.
PCT/EP2004/000936 2003-02-27 2004-02-02 Soupape a levier, levier et procede de fabrication d'un levier WO2004076848A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10308613.7 2003-02-27
DE10308613A DE10308613A1 (de) 2003-02-27 2003-02-27 Ventil mit einem Hebel, Hebel und Verfahren zur Herstellung eines Hebels

Publications (1)

Publication Number Publication Date
WO2004076848A1 true WO2004076848A1 (fr) 2004-09-10

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PCT/EP2004/000936 WO2004076848A1 (fr) 2003-02-27 2004-02-02 Soupape a levier, levier et procede de fabrication d'un levier

Country Status (2)

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DE (1) DE10308613A1 (fr)
WO (1) WO2004076848A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011157613A1 (fr) * 2010-06-14 2011-12-22 Continental Automotive Gmbh Soupape d'injection dotée d'une commande directe et d'une servocommande
WO2013098155A1 (fr) * 2011-12-30 2013-07-04 Continental Automotive Gmbh Dispositif à levier et injecteur
US9500169B2 (en) 2011-12-30 2016-11-22 Continental Automotive Gmbh Lever device and a fuel injection valve
CN112459941A (zh) * 2020-11-05 2021-03-09 上海工程技术大学 直接控制喷油嘴开关的压电式共轨喷油器
WO2022101248A1 (fr) 2020-11-16 2022-05-19 Tdk Electronics Ag Unité actionneur et procédé de génération de signal haptique amplifié

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DE102005026979B4 (de) * 2005-06-10 2009-11-12 Siemens Ag Kraftstoffinjektor mit einer steuerbaren Ablaufdrossel einer Servoventil-Einheit zur Steuerung einer Düsennadel

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US5427319A (en) * 1994-03-24 1995-06-27 Siemens Automotive L.P. Fuel injector armature assembly
WO1999017014A1 (fr) 1997-09-29 1999-04-08 Siemens Aktiengesellschaft Dispositif pour transmettre un deplacement, injecteur comportant un tel dispositif et procede de production d'un tel element de transmission
US6186474B1 (en) * 1997-12-23 2001-02-13 Siemens Aktiengesellschaft Injection valve with a compensating surface
WO2001014731A1 (fr) * 1999-08-20 2001-03-01 Robert Bosch Gmbh Soupape servant a reguler le debit de liquides
WO2001024288A2 (fr) * 1999-09-30 2001-04-05 Robert Bosch Gmbh Dispositif de reglage permettant de commander un dispositif de regulation et/ou d'arret
DE10029067A1 (de) * 2000-06-13 2001-12-20 Siemens Ag Einspritzventil mit vorgespanntem Schließglied
US20030038259A1 (en) * 2000-09-08 2003-02-27 Friedrich Boecking Valve for controlling liquids
DE10104617A1 (de) * 2001-02-02 2002-08-08 Bosch Gmbh Robert Ventil zum Steuern von Flüssigkeiten
WO2002086982A1 (fr) * 2001-04-20 2002-10-31 Siemens Aktiengesellschaft Dispositif pour transmettre la deviation d'un actionneur, et son procede de production
US20020166542A1 (en) * 2001-05-08 2002-11-14 Joseph Kirzhner Proportional needle control injector

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011157613A1 (fr) * 2010-06-14 2011-12-22 Continental Automotive Gmbh Soupape d'injection dotée d'une commande directe et d'une servocommande
US9429119B2 (en) 2010-06-14 2016-08-30 Continental Automotive Gmbh Injection valve with direct and servo drive
WO2013098155A1 (fr) * 2011-12-30 2013-07-04 Continental Automotive Gmbh Dispositif à levier et injecteur
US9376993B2 (en) 2011-12-30 2016-06-28 Continental Automotive Gmbh Lever device and a fuel injection valve
US9500169B2 (en) 2011-12-30 2016-11-22 Continental Automotive Gmbh Lever device and a fuel injection valve
CN112459941A (zh) * 2020-11-05 2021-03-09 上海工程技术大学 直接控制喷油嘴开关的压电式共轨喷油器
CN112459941B (zh) * 2020-11-05 2021-11-12 上海工程技术大学 直接控制喷油嘴开关的压电式共轨喷油器
WO2022101248A1 (fr) 2020-11-16 2022-05-19 Tdk Electronics Ag Unité actionneur et procédé de génération de signal haptique amplifié

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