WO2004063424A2 - Procede pour traiter de l'eau de rinçage phosphatee au moyen de membranes bi- ou multicouches - Google Patents
Procede pour traiter de l'eau de rinçage phosphatee au moyen de membranes bi- ou multicouches Download PDFInfo
- Publication number
- WO2004063424A2 WO2004063424A2 PCT/EP2003/013392 EP0313392W WO2004063424A2 WO 2004063424 A2 WO2004063424 A2 WO 2004063424A2 EP 0313392 W EP0313392 W EP 0313392W WO 2004063424 A2 WO2004063424 A2 WO 2004063424A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nanofiltration
- phosphating
- retentate
- permeate
- ions
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000008237 rinsing water Substances 0.000 title claims abstract description 40
- 239000012528 membrane Substances 0.000 title description 49
- 238000001728 nano-filtration Methods 0.000 claims abstract description 61
- 239000000243 solution Substances 0.000 claims description 57
- 239000012465 retentate Substances 0.000 claims description 46
- 239000012466 permeate Substances 0.000 claims description 37
- 150000001768 cations Chemical class 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 239000002253 acid Substances 0.000 claims description 23
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 11
- 150000002500 ions Chemical class 0.000 claims description 9
- 229910019142 PO4 Inorganic materials 0.000 claims description 7
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 5
- 229910001437 manganese ion Inorganic materials 0.000 claims description 5
- 229910021645 metal ion Inorganic materials 0.000 claims description 5
- 229910001453 nickel ion Inorganic materials 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 4
- 239000013543 active substance Substances 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 230000008929 regeneration Effects 0.000 claims description 2
- 238000011069 regeneration method Methods 0.000 claims description 2
- 230000001502 supplementing effect Effects 0.000 claims description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 1
- 239000012141 concentrate Substances 0.000 abstract description 25
- 239000011701 zinc Substances 0.000 description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 20
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 20
- 239000011572 manganese Substances 0.000 description 15
- -1 nitrate ions Chemical class 0.000 description 14
- 238000001223 reverse osmosis Methods 0.000 description 12
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 10
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 10
- 238000005374 membrane filtration Methods 0.000 description 10
- 229910052725 zinc Inorganic materials 0.000 description 10
- 239000000203 mixture Substances 0.000 description 9
- 239000000706 filtrate Substances 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000007857 degradation product Substances 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- 235000011121 sodium hydroxide Nutrition 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 5
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 5
- 229910002651 NO3 Inorganic materials 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 229910001385 heavy metal Inorganic materials 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 239000004480 active ingredient Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 230000020477 pH reduction Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- 238000004065 wastewater treatment Methods 0.000 description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 238000000108 ultra-filtration Methods 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 125000005233 alkylalcohol group Chemical group 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002222 fluorine compounds Chemical class 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 230000028161 membrane depolarization Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 150000004973 alkali metal peroxides Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- 230000009918 complex formation Effects 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- WTDHULULXKLSOZ-UHFFFAOYSA-N hydroxylamine hydrochloride Substances Cl.ON WTDHULULXKLSOZ-UHFFFAOYSA-N 0.000 description 1
- XBUFCZMOAHHGMX-UHFFFAOYSA-N hydroxylamine;phosphoric acid Chemical class ON.ON.ON.OP(O)(O)=O XBUFCZMOAHHGMX-UHFFFAOYSA-N 0.000 description 1
- WCYJQVALWQMJGE-UHFFFAOYSA-M hydroxylammonium chloride Chemical compound [Cl-].O[NH3+] WCYJQVALWQMJGE-UHFFFAOYSA-M 0.000 description 1
- CRJZNQFRBUFHTE-UHFFFAOYSA-N hydroxylammonium nitrate Chemical compound O[NH3+].[O-][N+]([O-])=O CRJZNQFRBUFHTE-UHFFFAOYSA-N 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910001463 metal phosphate Inorganic materials 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000010915 one-step procedure Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000009938 salting Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 239000001226 triphosphate Substances 0.000 description 1
- 235000011178 triphosphate Nutrition 0.000 description 1
- 125000002264 triphosphate group Chemical class [H]OP(=O)(O[H])OP(=O)(O[H])OP(=O)(O[H])O* 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/027—Nanofiltration
- B01D61/0271—Nanofiltration comprising multiple nanofiltration steps
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/86—Regeneration of coating baths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
- B01D61/026—Reverse osmosis; Hyperfiltration comprising multiple reverse osmosis steps
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
Definitions
- the invention is in the field of phosphating metal surfaces, as is carried out as a widespread corrosion protection measure in the metalworking industry such as, for example, the automotive industry and the household appliance industry, but also in part in steelworks. It relates to a process for the treatment of the overflow of the phosphating baths and / or the rinsing water after the phosphating, hereinafter referred to as "phosphating rinsing water".
- phosphating rinsing water improves the wastewater treatment and enables the recycling of bath contents into the phosphating bath and / or water into the overall process.
- the phosphating of metals pursues the goal k to produce firmly adherent metal phosphate layers on the metal surface, which in themselves improve corrosion resistance and, in conjunction with paints and other organic coatings, contribute to a significant increase in adhesion and resistance to infiltration when exposed to corrosion.
- Such phosphating processes have long been known in the prior art.
- the low-zinc phosphating processes are particularly suitable, in which the phosphating solutions have comparatively low zinc ion contents of e.g. B. have about 0.5 to about 2 g / l.
- An important parameter in these low-zinc phosphating baths is the weight ratio of phosphate ions to zinc ions, which is usually in the range> 12 and can take values up to 30.
- phosphate layers with significantly improved corrosion protection and paint adhesion properties can be formed.
- z. B. 0.5 to 1.5 g / l of manganese ions and z. B. 0.05 to 2.0 g / l of nickel ions as a so-called trication Process for the preparation of metal surfaces for painting, for example for the cathodic electro-painting of car bodies, widely used.
- a phosphating solution contains layer-forming components such as e.g. Zinc and possibly other divalent metal ions and phosphate ions.
- a phosphating solution contains non-layer-forming components such as, in particular, accelerators and their degradation products.
- the degradation products of the accelerator result from the fact that it reacts with the hydrogen formed on the metal surface by the pickling reaction.
- the non-layer-forming components, such as alkali metal ions, which accumulate over time in the phosphating bath, and in particular the degradation products of the accelerator, can only be removed from the phosphating solution by discharging part of the phosphating solution and replacing it continuously or discontinuously with new phosphating solution.
- Phosphating solution can be discharged, for example, by operating the phosphating bath with an overflow and discarding the overflow. As a rule, however, an overflow is not necessary, since the phosphated metal parts discharge a sufficient amount of phosphating solution as an adhering liquid film and transfer it into the rinsing water.
- the phosphating solution adhering to the phosphated parts, such as automobile bodies, is rinsed off with water. Since the phosphating solution contains heavy metals and possibly other ingredients that must not be released into the environment in an uncontrolled manner, the rinsing water must be subjected to a water treatment. This must be done in a separate step before being discharged into a biological sewage treatment plant, as otherwise the functioning of the sewage treatment plant would be endangered.
- DE-A-198 13 058 describes a process for the treatment of phosphating bath overflow and / or rinsing water after phosphating, the phosphating being carried out with an acidic aqueous phosphating solution which contains 3 to 50 g / l phosphate ions, calculated as P ⁇ 4 3 " , 0.2 to 3 g / l zinc ions, optionally further metal ions and accelerators, the phosphating bath overflow and / or the rinsing water being subjected to nanofiltration, however, when the process is operated in practice, the filtration membrane becomes blocked within a few hours can be attributed to the fact that the phosphate sludge contained in the rinsing water after the phosphating and in the phosphating bath overflow cannot be completely removed from the solution by
- DE-A-197 54 109 describes a treatment process for rinsing water after phosphating, which involves working with a phosphating solution which contains an organic molecule with a molecular weight of at least 80 as an accelerator. The mixture is worked up by ultrafiltration, the concentrate being discarded. The filtrate is preferably subjected to nanofiltration in a second step. The concentrate of the nanofiltration is returned to the phosphating solution, the filtrate is used again as rinsing water.
- EP-A-1 106 711 uses a two-stage reverse osmosis.
- the rinsing water is first acidified after phosphating and then subjected to the first reverse osmosis.
- the concentrate from this is fed to the phosphating solution.
- the filtrate from the first reverse osmosis is neutralized by adding alkali and subjected to a second reverse osmosis.
- the concentrate from this is discarded, the filtrate is reused as rinsing water.
- the aim of the present invention is to further improve membrane processes for working up phosphating rinse water, for example in order to reduce the consumption of chemicals, to increase membrane service life or to make the process sequence more cost-effective.
- the object of the present invention is a method for phosphating metal surfaces, the metal surfaces being sprayed and / or dipped a) cleaned with at least one cleaning solution, b) rinsed after cleaning with at least a first rinse water, c) phosphated with a phosphating solution , which contains 3 to 50 g / l phosphate ions, calculated as P ⁇ 4 3 " , 0.2 to 3 g / l zinc ions, optionally further divalent metal ions and optionally accelerator, and d) after the phosphating, rinsed with at least one second rinse water and wherein e) continuously or discontinuously takes part of the second rinsing water, f) acidified and g) subject to a first nanofiltration, whereby a first retentate, in which zinc ions and possibly the other
- Rinsing is usually operated in an overflow in a phosphating process. Therefore, the easiest way to remove part of the second rinse water in sub-step e) is to catch the overflow and treat it in accordance with the further process steps.
- the acids used are preferably those which are valuable substances in industrially customary phosphating baths. These are in particular phosphoric acid, hydrofluoric acid and acids, the acid residues of which are complex fluorides of boron, silicon, titanium or zircon. If the phosphating bath should or may contain nitrate ions as an accelerator or co-accelerator, nitric acid is also suitable.
- an acidic aqueous solution is preferably used as the acid in sub-step f), which was obtained during the regeneration of such a cation exchanger. This leads to an additional reuse of chemicals and thus to cost savings.
- the first permeate can be at least partially transferred into the cleaning solution and / or into the first rinsing water and / or subjected to a further ion separation.
- a further nanofiltration or a cation exchanger can, for example, be provided for this further ion separation.
- Another alternative in sub-step h) is to adjust the permeate of the first nanofiltration to a pH in the range between 6 and 8 and to use it as rinsing water after cleaning the metal surfaces to be phosphated, ie between cleaning and phosphating.
- sodium hydroxide solution is preferably used to adjust the pH.
- the permeate of the first nanofiltration is adjusted to a pH in the range between 9 and 13 and used to supplement the cleaning solution for cleaning the metal surfaces to be phosphated.
- sodium hydroxide is preferably used to adjust the pH, if not Potassium hydroxide solution is preferred for reasons of the solubility of salts formed.
- the surfactants are preferably selected from nonionic surfactants, for example ethoxylates and / or propoxylates of alkyl alcohols or alkylamines having 8 to 22 carbon atoms in the alkyl chain. Ethoxylates and / or propoxylates of such alkyl alcohols or alkyl amines which are obtainable from vegetable or animal fats or oils are preferably used here.
- builder substances can also be added to the permeate of the first nanofiltration in addition to the surfactants.
- These are preferably selected from the group of water-soluble borates, silicates, carbonates, triphosphates or pyrophosphates.
- the cations of these salts are preferably sodium and / or potassium ions.
- the retentate of the first nanofiltration contains enriched layer-forming cations such as zinc, nickel and / or manganese ions.
- This retentate is subjected to at least one further nanofiltration in sub-step i) and the layer-forming cations are thereby further enriched in its retentate (“further retentate”).
- the further retentate is preferably worked up in such a way that it at least is proportionally returned to the phosphating bath if it is not subjected to one or more further nanofiltration stages and is thereby further concentrated in further retentates.
- the "further" retentate obtained last is at least partially returned to the phosphating bath.
- this is done in such a way that the retentate is used as the basis for the preparation of a supplementary solution for the phosphating bath and thus with active ingredients (for example with ion-forming metals, with acids selected from nitric acid, phosphoric acid, hydrofluoric acid or acids whose acid residues are complex fluorides of B, Si, Ti or Zr, or internal accelerators such as hydroxylamine) are added to form a supplemental solution for a phosphating bath.
- active ingredients for example with ion-forming metals, with acids selected from nitric acid, phosphoric acid, hydrofluoric acid or acids whose acid residues are complex fluorides of B, Si, Ti or Zr, or internal accelerators such as hydroxylamine
- active ingredients for example with ion-forming metals, with acids selected from nitric acid, phosphoric acid, hydrofluoric acid or acids whose acid residues are complex fluorides of B, Si, Ti or Zr, or internal accelerators such as hydroxyl
- one embodiment of the process according to the invention consists in adjusting the pH of this further retentate to a value in the range between 2.55 to 3.2, preferably between 2.6 to 3.0, and the retentate then leads back into the phosphating solution.
- An alkali such as caustic soda could be used to raise the pH.
- substances which contain active substances for the phosphating bath are preferably used to raise the pH.
- the hydroxylamine or oxides or carbonates of zinc, nickel and / or manganese which acts as a phosphating accelerator can be used to raise the pH, the content of layer-forming cations being added to the phosphating solution.
- Phosphoric acid is preferably used to acidify the rinsing water or the phosphating bath overflow before membrane filtration, since this acid is a main component of the phosphating solution.
- This two-stage or multi-stage procedure has the advantage over that in the unpublished German patent application DE-A-101 27 918 that lower enrichment factors can be used in each of the two or more nanofiltration stages. This reduces the pressures required and extends the membrane service life. A smaller amount of acid is sufficient for the acidification in sub-step f), so that less alkali is used for later neutralization. This makes the overall process more economical.
- divalent cations are preferably retained, while monovalent ions largely pass through the membrane. In contrast, all ions are largely retained in reverse osmosis.
- the further permeate obtained in sub-step i) can be further processed or discarded as desired.
- the economy of the process according to the invention can be further increased by adding the further permeate at least partially to the part of the second rinse water removed in sub-step e) before subjecting it to the first nanofiltration in sub-step g).
- the cycle for layer-forming divalent cations still present in a low concentration in the further permeate is completely closed.
- Monovalent ions return to the first nanofiltration stage and in their first filtrate.
- the first retentate obtained in sub-step g) can be mixed with additional acid analogous to sub-step f) (and the explanations given above for this) with acid before sub-step i) subjecting it to further nanofiltration. In general, however, this should not be necessary and is less desirable in terms of the economical use of chemicals.
- the first nanofiltration g) is preferably carried out in such a way that the zinc ions contained in the feed of the nanofiltration and possibly the further divalent cations in the first retentate are concentrated by a first enrichment factor in the range from 3 to 20, preferably from 6 to 15. This is possible by choosing an appropriate pressure and adjusting the permeate flow. This first enrichment factor is less than that which is required for an economical one-step procedure according to the already cited DE-A-101 27 918. The membrane load is correspondingly lower.
- the further nanofiltration i) is preferably carried out in such a way that the zinc ions contained in the feed of the further nanofiltration and possibly the further divalent cations in the further retentate can be concentrated by a further enrichment factor in the range from 3 to 15. This applies to every further nanofiltration stage.
- a total enrichment factor in the last further retentate compared to the rinse water is obtained, which corresponds to the product of the individual enrichment factors of the two or more nanofiltration stages.
- a particularly economical compromise between achieved enrichment, technical effort and membrane service life is obtained by coordinating the concentration enrichment factors in the first nanofiltration g) and in each further nanofiltration i) in such a way that the zinc ions contained in the feed of the first nanofiltration and optionally the further divalent cations in the last further retentate are concentrated by a total enrichment factor in the range from 20 to 80.
- step h) the pH of the first permeate is preferably raised by adding alkali before it is at least partially transferred into the cleaning solution and / or the first rinsing water.
- the zinc contents of the phosphating solution are preferably in the range from 0.4 to 2 g / l and in particular from 0.5 to 1.5 g / l, as are customary for low-zinc processes.
- the weight ratio of phosphate ions to zinc ions in the phosphate baths can vary within wide limits, provided that it is in the range between 3.7 and 30. A weight ratio between 10 and 20 is particularly preferred
- the phosphating bath can contain other components which are currently common in phosphating baths.
- Phosphating solutions which contain further mono- or divalent metal ions, which experience has shown to have a favorable effect on the paint adhesion and the corrosion protection of the phosphate layers thus produced, are preferably used.
- the phosphating solution according to the invention preferably additionally contains one or more of the following cations:
- the phosphating solution contains 0.1 to 4 g / l of manganese ions and 0.002 to 0.2 g / l of copper ions as additional cations and not more than 0.05 g / l, in particular not more than 0.001 g / l, of nickel ions.
- phosphating baths can be used which, in addition to zinc ions, contain 0.1 to 4, preferably up to 3 g / l manganese ions and additionally 0.05 to 2.5 g / l nickel ions.
- the form in which the cations are introduced into the phosphating baths is in principle irrelevant. It is particularly advisable to use oxides and / or carbonates as the cation source. Because of the risk of salting up the phosphating baths, salts of acids other than phosphoric acid should preferably be avoided.
- phosphating baths which are said to be suitable for different substrates, it has become customary to use free and / or complex-bound fluoride in amounts of up to 2.5 g / l of total fluoride, of which up to 750 mg / l of free fluoride, each calculated as F " ,
- the aluminum content of the bath should not exceed 3 mg / l.
- higher Al contents are tolerated as a result of the complex formation, provided the concentration of the uncomplexed AI does not exceed 3 mg / l.
- phosphating baths In addition to the layer-forming divalent cations, phosphating baths generally also contain sodium, potassium and / or ammonium ions to adjust the free acid.
- Phosphating baths that are used exclusively for the treatment of galvanized material do not necessarily have to contain a so-called accelerator.
- accelerators which are required for the phosphating of non-galvanized steel surfaces, are also often used in technology for the phosphating of galvanized material.
- Accelerating phosphating solutions have the additional advantage that they are suitable for both galvanized and non-galvanized materials. This is particularly important when phosphating car bodies, as these often contain both galvanized and non-galvanized surfaces.
- the phosphating solution can contain one or more of the following accelerators: 0.3 to 4 g / l chlorine ions 0.01 to 0.2 g / l nitrite ions 0.1 to 10 g / l hydroxylamine
- chlorine ions are formed from chloride ions, nitrate ions and ammonium ions from nitrate ions, ammonium ions from nitrate ions, ammonium ions from hydroxylamine and water from hydrogen peroxide.
- the anions or ammonium ions formed can pass through the nanofiltration membrane, so that they are at least partially discharged from the phosphating bath overflow or from the rinsing water after the phosphating in the process according to the invention.
- hydrogen peroxide can advantageously be used as the accelerator. This can be used as such or in the form of compounds which form hydrogen peroxide under the conditions of the phosphating bath.
- no polyvalent ions should preferably be formed as by-products, since these would be enriched in the phosphate bath when the concentrate of the nanofiltration was returned. Therefore, alkali metal peroxides are particularly suitable as an alternative to hydrogen peroxide.
- An accelerator which is also preferably to be used in the process according to the invention is hydroxylamine. If this is added to the phosphating bath in free form or in the form of hydroxylammonium phosphates, hydroxylammonium nitrate and / or hydroxylammonium chloride, only degradation or by-products are also formed which can penetrate a nanofiltration membrane.
- the nanofiltration membrane used should be acid-stable.
- inorganic membranes such as. B. ceramic membranes.
- Organic polymer membranes can also be used the.
- a polyamide membrane is particularly suitable.
- the membrane can be used, for example, as a winding module, tube module or plate module.
- Rinsing water 2 was prepared from rinsing water 1 by adding 100 g / m 3 of 85% phosphoric acid in order to lower the pH to 3.
- Flushing water (2) was circulated over a membrane NF TS 80 (company TRISEP) with the following parameters: membrane pressure: 12 bar working temperature: 35 ° C The rinsing water is separated through the membrane into a permeate (1) and a concentrate (retentate, taken from the circuit) (1).
- composition Ni 184 mg / l
- the concentrate (1) is used to apply the second membrane, see below.
- composition Ni 2.5 mg / l
- permeate (1) It can be sent to the central wastewater treatment, where the heavy metals are reduced to below the permitted limit values (eg in Germany: 0.5 mg / l for Ni). Alternatively, after neutralization, it can be used as rinsing water after cleaning in a phosphating system. Or it can continue locally up to the permitted limit values be purified, for example by ion exchange or further membrane filtration (nanofiltration or reverse osmosis)
- the concentrate (1) is passed over a membrane NF TS 80 (TRISEP) under the following conditions (in the circuit as for stage 1): membrane pressure: 12 bar working temperature: 33 ° C
- the concentrate (1) removed from the circuit in the first stage is separated through the membrane into a permeate (2) and a concentrate (retentate, removed from the circuit) (2).
- composition Ni 700 mg / l
- the concentrate (2) can be used without pH adjustment to supplement a phosphating solution. It is not necessary to add sodium hydroxide solution.
- permeate (2) It can be sent to the central wastewater treatment facility, where the heavy metals are reduced to below the permitted limit values (e.g. in Germany: 0.5 mg / l for Ni). Alternatively, it can be returned to the rinse water (2) before the first membrane filtration. Or it can be further cleaned locally up to the permitted limit values, for example by ion exchange or further membrane filtration (nanofiltration or reverse osmosis).
- Rinse water 2 was prepared from rinse water 1 by adding 5000 g / m 3 of 85% phosphoric acid in order to lower the pH to 1.9.
- Flushing water (2) was passed over a membrane DESAL DK (company. Osmonic) with the following parameters: membrane pressure: 6 bar working temperature: 35 ° C
- the rinsing water is separated through the membrane into a permeate (1) and a concentrate (retentate, taken from the circuit) (1).
- composition Ni 800 mg / l
- concentrate (1) After pH adjustment to 3.0, it can be used to supplement a phosphating solution. To bring the concentrate to the pH of the phosphating solution, 1070 g / m 3 NaOH (100%) are required.
- permeate (1) It can be sent to the central wastewater treatment, where the heavy metals are reduced to below the permitted limit values (e.g. in Germany: 0.5 mg / l for Ni). Alternatively, after neutralization, it can be used as rinsing water after cleaning in a phosphating system. Or it can be further cleaned locally up to the permitted limit values, for example by ion exchange or further membrane filtration (nanofiltration or reverse osmosis)
- a rinse water after phosphating contained:
- volume ratio: permeate / retentate: 10/1 to 40/1 concentration factor:
- Retentate a is used according to the invention for the second stage.
- Nanofiltration retentate a (level 2, only in example 2)
- Concentration factor H3P ⁇ 4 dosage 85%, kg / m 3 rinsing water
- gate single stage
- Embodiment 2 H3P04 dosing before the 1st nanofiltration stage: 1.25 kg of 85% phosphoric acid per m 3 of rinsing water
- a total concentration factor of 40 is achieved by the two-stage nanofiltration according to the invention, corresponding to comparative example 2. However, only 1.25 kg of 85% phosphoric acid per m 3 of rinsing water are required for the acidification before the first nanofiltration (which, according to comparative example 3, by one for one-stage concentration Factor 40 would lead to blocking of the membrane).
- a retentate with an acid content is obtained, which can be transferred directly to a phosphating solution without partial neutralization.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Nanotechnology (AREA)
- Water Supply & Treatment (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
La présente invention concerne un procédé pour phosphater des surfaces métalliques, les surfaces métalliques étant rincées avec de l'eau de rinçage après phosphatation, et l'eau de rinçage subissant un nanofiltrage en deux étapes ou plus. Selon l'invention, le concentré issu d'une étape de nanofiltrage est utilisé respectivement en tant que solution de départ pour l'étape de nanofiltrage suivante. Le concentré issu de la dernière étape de nanofiltrage est utilisé pour compléter la solution de phosphatation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003283433A AU2003283433A1 (en) | 2003-01-13 | 2003-11-28 | Two-stage or multi-stage method for treating phosphated rinsing water using a membrane |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10300879.9 | 2003-01-13 | ||
DE10300879A DE10300879A1 (de) | 2003-01-13 | 2003-01-13 | Zwei- oder mehrstufiges Membran-Aufbereitungsverfahren von Phosphatierspülwasser |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2004063424A2 true WO2004063424A2 (fr) | 2004-07-29 |
WO2004063424A3 WO2004063424A3 (fr) | 2004-12-02 |
Family
ID=32519873
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2003/013392 WO2004063424A2 (fr) | 2003-01-13 | 2003-11-28 | Procede pour traiter de l'eau de rinçage phosphatee au moyen de membranes bi- ou multicouches |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2003283433A1 (fr) |
DE (1) | DE10300879A1 (fr) |
WO (1) | WO2004063424A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008095555A1 (fr) * | 2007-02-05 | 2008-08-14 | Henkel Ag & Co. Kgaa | Procédé de production d'eau dessalée à partir d'eau de rinçage contenant du zircon |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009002144A1 (de) * | 2009-04-02 | 2010-10-07 | Henkel Ag & Co. Kgaa | Umkehrosmoseverfahren zur Aufbereitung von Spülwaser enthaltend polyvalente Metall-Kationen |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4130446A (en) * | 1976-04-19 | 1978-12-19 | Nippon Paint Co., Ltd. | Process for phosphate conversion coating with treatment of rinse water by reverse osmosis and ion exchange |
DE19854431A1 (de) * | 1998-11-25 | 2000-05-31 | Henkel Kgaa | Phosphatierverfahren mit Spülwasser-Einsparung |
DE19918713A1 (de) * | 1999-04-26 | 2000-11-02 | Henkel Kgaa | Abwasseraufbereitung bei der Phosphatierung |
DE19958775A1 (de) * | 1999-05-28 | 2000-11-30 | Henkel Kgaa | Nachpassivierung einer phosphatierten Metalloberfläche |
EP1106711A2 (fr) * | 1999-12-09 | 2001-06-13 | Nippon Paint Co., Ltd. | Procédé de récupération de solutions aqueuses de lavage dans la production de couches de conversion au phosphate et appareil de traitement de surfaces métalliques |
DE10043927A1 (de) * | 2000-09-06 | 2002-03-14 | Enviro Chemie Gmbh | Verfahren zur Aufbereitung von Spülwässern bei der Phosphatierung von metallischen Oberflächen |
DE10115244A1 (de) * | 2001-03-28 | 2002-10-02 | Henkel Kgaa | Nachpassivierung einer phosphatierten Metalloberfläche im Bandverfahren |
DE10142933A1 (de) * | 2001-06-08 | 2002-12-12 | Henkel Kgaa | Verhinderung von Membranverblockung bei der Abwasseraufbereitung bei der Phosphatierung |
-
2003
- 2003-01-13 DE DE10300879A patent/DE10300879A1/de not_active Withdrawn
- 2003-11-28 AU AU2003283433A patent/AU2003283433A1/en not_active Abandoned
- 2003-11-28 WO PCT/EP2003/013392 patent/WO2004063424A2/fr not_active Application Discontinuation
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4130446A (en) * | 1976-04-19 | 1978-12-19 | Nippon Paint Co., Ltd. | Process for phosphate conversion coating with treatment of rinse water by reverse osmosis and ion exchange |
DE19854431A1 (de) * | 1998-11-25 | 2000-05-31 | Henkel Kgaa | Phosphatierverfahren mit Spülwasser-Einsparung |
DE19918713A1 (de) * | 1999-04-26 | 2000-11-02 | Henkel Kgaa | Abwasseraufbereitung bei der Phosphatierung |
DE19958775A1 (de) * | 1999-05-28 | 2000-11-30 | Henkel Kgaa | Nachpassivierung einer phosphatierten Metalloberfläche |
EP1106711A2 (fr) * | 1999-12-09 | 2001-06-13 | Nippon Paint Co., Ltd. | Procédé de récupération de solutions aqueuses de lavage dans la production de couches de conversion au phosphate et appareil de traitement de surfaces métalliques |
DE10043927A1 (de) * | 2000-09-06 | 2002-03-14 | Enviro Chemie Gmbh | Verfahren zur Aufbereitung von Spülwässern bei der Phosphatierung von metallischen Oberflächen |
DE10115244A1 (de) * | 2001-03-28 | 2002-10-02 | Henkel Kgaa | Nachpassivierung einer phosphatierten Metalloberfläche im Bandverfahren |
DE10142933A1 (de) * | 2001-06-08 | 2002-12-12 | Henkel Kgaa | Verhinderung von Membranverblockung bei der Abwasseraufbereitung bei der Phosphatierung |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008095555A1 (fr) * | 2007-02-05 | 2008-08-14 | Henkel Ag & Co. Kgaa | Procédé de production d'eau dessalée à partir d'eau de rinçage contenant du zircon |
US9079787B2 (en) | 2007-02-05 | 2015-07-14 | Henkel Ag & Co. Kgaa | Process for obtaining desalted water from zirconium-containing wash water |
Also Published As
Publication number | Publication date |
---|---|
WO2004063424A3 (fr) | 2004-12-02 |
AU2003283433A1 (en) | 2004-08-10 |
DE10300879A1 (de) | 2004-07-22 |
AU2003283433A8 (en) | 2004-08-10 |
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