Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
  • B65D65/38—Packaging materials of special type or form
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
  • B65B41/18—Registering sheets, blanks, or webs

Definitions

• the present invention relates to a sheet material for packaging food products .
• Materials are known for packaging pourable food products, such as fruit juice, wine, tomato sauce, pasteurized or long-storage (UHT) milk, etc.
• the packages are formed from a continuous web of packaging material.
• the web is longitudinally sealed to form a continuous tube.
• the packaging material has a multilayer structure comprising a layer of paper material covered on both sides with layers of heat-seal material, e.g. polyethylene, and, in the case of aseptic packages for long-storage products, such as UHT milk, also comprises a layer of barrier material defined, for example, by an aluminium film, which is superimposed on a layer of heat- seal plastic material and in turn covered with another layer of heat-seal plastic material eventually defining the inner face of the package contacting the food product .
• heat-seal material e.g. polyethylene
• the web of packaging material is unwound off a reel and fed through an aseptic chamber in which it is sterilized, e.g.' by applying a sterilizing agent such as hydrogen peroxide, which is later vaporized by heating and/or by subjecting the packaging material to radiation of appropriate wavelength and intensity.
• a sterilizing agent such as hydrogen peroxide
• the sterilized web is then folded into a cylinder and sealed longitudinally to form, in known manner, a continuous, vertical, longitudinally sealed tube.
• the tube of packaging material in other words, forms an extension of the aseptic chamber, and is filled continuously with the pourable food product and then fed to a form-and-seal unit for forming the individual packages and on which pairs of jaws grip and seal the tube transversely to form pillow packs.
• the pillow packs are then separated by cutting the sealing portion between the packs, and are fed to a final folding station where they are folded mechanically into the shape of the finished packages.
• the various operations in the packaging material manufacturing process are performed using, as a reference, a register mark or marks printed on the material at the first printing stage.
• the register mark or marks include a printed code that is normally also used on the forming machine to control feed of the material through the various work stations. More specifically, as is known, a so-called “decoration correcting" device acts on the packages being formed to variously “draw” the material in the feed direction and ensure performance of -the mechanical forming operations matches the decoration on the packages .
• the transverse position of the web must normally also be controlled, e.g. to perform auxiliary operations, such as cutting and applying removable tabs or opening devices .
• a sheet material for producing packages of food products comprising a number of fold lines, and a succession of optically detectable register marks; characterized in that each register mark comprises at least two parallel segments perpendicular to a feed direction of said material; and a sloping segment interposed between the parallel segments.
• the register marks can be detected by one or more optical sensors for controlling the position of the web at a respective work station and connected to a processing and control unit for controlling devices governing the position of the web.
• the sloping segment together with the two segments transversal to the feed direction, indicates the transverse position of the material, which may be used to automatically correct both the transverse position of the flat web and the angular position of the tube.
• the packages are formed by folding the packaging material along fold lines "creased" intb the material. Though formation of the packages must match the fold lines, packaging material feed on the forming machine is normally controlled on the basis of register marks printed on the material . The reason for this lies in conventional direct optical detection of the fold lines still posing problems for which a satisfactory solution has not yet been devised.
• the optically detectable register marks are defined by compression-creased fold lines having a recessed profile on a first face of the material, and a nonconvex profile on a second face of the material.
• compression creasing provides for obtaining much clearer compression lines which are detectable optically and can therefore be used as register marks.
• the material also comprises a decoration having a printed area at least partly enclosing one or more compression-creased fold lines, so that the fold lines in the printed area define optically detectable, "negative-printed" marks.
• the packaging material When printed using any known printing technique, the packaging material is compressed between a print cylinder and a counter-cylinder. If a conventional creasing method is used, the convex profile of the crease on the counter- cylinder side produces thrust resulting in accidental, undesired contact between the packaging material and print cylinder on the concave side of the crease line, thus resulting in lines with blurred profiles which are substantially undetectable optically.
• Compression creasing also produces a flat or slightly concave profile on the face of the packaging material contacting the counter- cylinder, thus eliminating thrust, and the recessed opposite side of the fold line is definitely ink-free, thus obtaining a high-contrast mark perfectly detectable by an optical sensor.
• Figure 1 shows, schematically, a machine for producing aseptic packages from a web of sheet material in accordance with the present invention
• Figure 2 shows a portion of a sheet packaging material in accordance with the present invention
• Figures 3 and 4 show, schematically, respective steps in a method of producing the Figure '2 material
• Figure 5 shows a portion of a packaging material in accordance with a further embodiment of the invention.
• Number 1 in Figure 2 indicates a portion of a sheet packaging material 2 fed in the form of a continuous web 3.
• Web 3 of material 2 comprises a number of fold lines 4 and a printed decoration 5, which are repeated at intervals R equal to the length of material required to produce one package.
• Web 3 can be used on a machine 6, shown schematically in Figure 1, for producing aseptic packages, and on which web 3 is unwound off a reel 7 and fed through an aseptic chamber (not shown) , where it is sterilized, and through an assembly 8 by which it is folded and sealed longitudinally to form, in known manner, a continuous vertical tube 9.
• Tube 9 of packaging material is filled continuously with the pourable food product by means of a known filling device 10, and is then fed to a forming and transverse sealing station 14 where it is gripped between pairs of jaws (not shown) which seal the tube transversely to form pillow packs 15. Pillow packs 15 are then separated by cutting the sealing portion between the packs, and are fed to a final folding station 16 where they are folded mechanically to form the finished packages 17.
• the packages are formed by folding the material along fold lines 4, and by controlling material feed by means of an optical sensor 16 for "reading" register marks 18 located on the material at intervals R.
• each register mark 18 comprises a broken, substantially Z-shaped register line 37 defined by a first and a second segment 37a, 37b parallel to each other and perpendicular to the feed direction of web 3 on machine 6, and a segment 37c sloping with respect to segments 37a, 37b. Consequently, as web 3 is fed through machine 6, register mark 18 can be detected by one or more optical sensors 16 for controlling the position of web 3 at a respective work station and connected to a processing and control unit 41 for controlling known devices (not shown) governing the position of web 3.
• the position of web 3 can be controlled both in the feed direction and transversely, e.g. to correct the transverse position of the still-flat web - to perform auxiliary operations such as cutting and applying removable tabs or opening devices - or to correct the angular position of tube 9.
• control of the lateral alignment is enabled during the process of applying the adhesive strip to one web edge in order to longitudinally seal the web and form a tube, as well as control of the alignment of superimposed web edges in the case of web splicing.
• Optical sensor 16 in fact, successively detects first segment 37a, sloping segment 37c, and second segment 37b of the line; control unit 41 calculates a first time Tl between detection of first segment 37a and sloping segment 37c, and a second time T2 between detection of sloping segment 37c and second segment 37b; and the transverse position error of web 3 can be calculated and corrected on the basis of the Tl to T2 ratio. More specifically, if sensor 16 is located in the mid-plane of register marks 18, in the correct or reference position of web 3, the correct transverse position of the web corresponds to a T1/T2 ratio of 1. If the ratio is less than or greater than 1, the web can be moved transversely in known manner in the appropriate direction to reduce the position error.
• Fold lines 4 are conveniently defined by compression lines formed by means of a compression creasing process ( Figure 3) .
• roller 20 operates on the face 23 of the material defining the outer surface of the package, i.e. on which decoration 5 is printed, and roller 22 on the opposite face 25.
• the height of projections 21 ranges between 50% and 90%, and is preferably about 80%, of the thickness of material 2.
• the thickness of the material is reduced by the same percentage during compression, after which, the material recovers partly, but retains a permanent compressive set.
• the residual depth of the compression lines conveniently ranges between 30% and 60% of the thickness of material 2, and equals about 50% of the thickness when roughly 80% deformation is imposed during creasing.
• compression lines 4 have a recessed profile, defined laterally by step sides 26, on face 23 of material 2, and a substantially flat or slightly concave profile on the opposite face 25.
• Figure 4 also shows, schematically in plan form, the profiles of a print roller 30 and a counter-roller 31 respectively contacting faces 23 and 25 of material 2 at a compression line 4.
• the substantially flat or slightly concave profile of compression line 4 on the side facing counter-roller 31 eliminates thrust on material 2 which may result in the thinner portion of the material being brought into contact with print roller 30.
• Print roller 30 therefore only contacts the surface of material 2 outside compression line 4, which therefore appears as a sharp "negative-printed"'' line on the material .
• register mark 18 may be defined by a rectangular area 36 printed on the portion of material
• Area 36 encloses part of compression lines 4 - in particular, Z-shaped line 37 defined by segments 37a, 37b, 37c of compression lines 4 - so as to define register mark 18 with and by contrast with line 37.
• Z-shaped line 37 is thus "negative-printed" in area
• Material 2 ( Figure 2) is conveniently provided with optically detectable marks 40 for read-enabling optical sensor 16, so as to prevent mark 18 (which produces three variably spaced readings) from being “confused” with other marks defined by decoration 5, lines 4, or combinations of these.
• Marks 40 which may be printed or creased, may be defined by a register code or two or more lines perpendicular to the feed direction and spaced a predetermined distance apart.
• the register code may be located in any convenient position on the web.
• Processing unit 41 may be programmed, for example, to only open a read window - sized to definitely comprise the reading of register mark 18 - after ⁇ ' a predetermined time interval and/or distance from when the known succession of marks 40 with a given spacing has been read.
• register mark 18 is defined by compression lines 4 formed solely for that purpose, i.e. playing no part in the formation of the package, and conveniently comprises a square printed area 36 enclosing four compression lines 37d forming a square, and a compression line 37e along the diagonal of the square.
• the mark can thus be "read” in exactly the same way as Z-shaped register line 37, but, being square, can be read in two perpendicular material feed directions X, Y with respect to an optical sensor 16. This may be useful, for example, to use mark 18 as a register on a unit for applying opening devices to finished packages 17, and on which the packages are fed forward differently oriented.
• printed area 36 may be omitted and the crease read directly.
• the material may be provided with z-shaped or square-and-diagonal register marks printed positively or negatively in conventional manner, as opposed to compression-creased.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Containers And Plastic Fillers For Packaging (AREA)
• Wrappers (AREA)
• Making Paper Articles (AREA)
• General Preparation And Processing Of Foods (AREA)
• Cartons (AREA)
• Packages (AREA)

Priority Applications (10)

Applications Claiming Priority (2)

Publications (1)

Family

ID=11459285

Family Applications (1)

Country Status (16)

Cited By (6)

Families Citing this family (12)

Citations (2)

Family Cites Families (26)

• 2001
  • 2001-11-02 IT IT2001TO001045A patent/ITTO20011045A1/it unknown
• 2002
  • 2002-10-31 HU HU0401288A patent/HUP0401288A3/hu unknown
  • 2002-10-31 MX MXPA04002061A patent/MXPA04002061A/es active IP Right Grant
  • 2002-10-31 BR BR0212240-5A patent/BR0212240A/pt active Search and Examination
  • 2002-10-31 US US10/488,768 patent/US7521075B2/en not_active Expired - Fee Related
  • 2002-10-31 EP EP02785352A patent/EP1441954B1/de not_active Expired - Lifetime
  • 2002-10-31 KR KR1020047004962A patent/KR100944612B1/ko not_active IP Right Cessation
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  • 2002-10-31 DE DE60205399T patent/DE60205399T2/de not_active Expired - Lifetime
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  • 2002-10-31 UA UA20040403253A patent/UA77016C2/uk unknown
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  • 2002-10-31 CN CNB028216547A patent/CN1241788C/zh not_active Expired - Fee Related
  • 2002-10-31 ES ES02785352T patent/ES2246417T3/es not_active Expired - Lifetime
  • 2002-10-31 JP JP2003540022A patent/JP2005510414A/ja active Pending
• 2005
  • 2005-08-04 HK HK05106723A patent/HK1074193A1/xx not_active IP Right Cessation

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