Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
  • B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
  • B65D81/3415—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated in hot water, e.g. boil pouches
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D33/00—Details of, or accessories for, sacks or bags
  • B65D33/16—End- or aperture-closing arrangements or devices
  • B65D33/18—End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps
  • B65D33/20—End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps using pressure-sensitive adhesive

Definitions

• the present invention relates to a releasably sealable bag and to methods for low temperature food preparation, especially low temperature cooking, using such a bag. More specifically, it relates to a releasably sealable bag that is air and liquid impermeable when sealed, and that does not deform at temperatures of up to about 125°C, and to methods of low temperature cooking and food preparation using the same.
• Low temperature vacuum cooking is a method of cooking at temperatures of about 100°C of less. This cooking method can be used to provide better flavor as compared to certain other cooking methods, as well as to provide aesthetically pleasing, nutritious foods. However, at present such cooking requires complex and expensive equipment that is normally used only by professional chefs.
• retortable bags It is also known to re-heat various prepared foods using flexible bags or pouches called retortable bags.
• certain prepared foods that are suitable to be eaten after re-heating can be purchased in hermetically sealed plastic bags. The sealed bag is placed in boiling water, and the heat from the boiling water re-heats the food without penetrating the bag. The user then only has to cut open the bag and remove the contents.
• a common example of this type of product is curry, available for example from the House Shokuhin, S&B Shokuhin, and Ajinomoto Companies of Japan.
• the types of retortable foods that can packaged and re-heated in this manner are quite limited.
• retortable bags cannot be used to actually cook fresh foods; they can only be used to re-heat a particular food that has already been prepared and preserved. Accordingly, such bags must be provided with some type of preservation agent, e.g., aluminum, as the freshness of the stored food product during storage and shelf life prior to consumer purchase must be maintained.
• some type of preservation agent e.g., aluminum
• conventional food storage bags such as those available under the brand name ZIPLOC from the S. C. Johnson Company in the United States and from the Asahi Kasei Company in Japan, and UBE Kitchen Bag from the UBE Film Company of Onoda City, Yamaguchi Prefecture, Japan, are difficult if not impossible to use for re-heating or for cooking foods in hot or boiling water.
• the materials (generally polyethylenes or blends thereof) from which these bags are made may not be capable of providing air tightness and/or liquid-tightness when sealed or during re-heating or cooking; similarly, such materials may not be heat resistant and may deform at temperatures of 100°C.
• the present invention relates to a releasably sealable bag for low temperature cooking comprising a film material, wherein the film material does not deform at temperatures of up to about 125°C, and wherein the bag is air and liquid impermeable when sealed.
• the present invention further relates to such bags wherein at least a portion of the film material is comprised of a composite film material provided with a pressure sensitive adhesive protected from inadvertent adherence.
• the present invention additionally relates to methods for low temperature cooking, microwave cooking, and preparation of marinated foods using any of the embodiments of the bag of the present invention.
• Figs. 1 a-c are perspective views of preferred embodiments of the bag of the present invention
• Fig. 2a is a plan view of a sheet of composite film material prior to formation into the preferred embodiment of a bag of the present invention shown in Fig. 2b;
• Fig. 6 is a plan view of another preferred embodiment of a three- dimensional, nesting resistant composite sheet material according to the present invention.
• the permanent seal may be formed as indicated by the reference numerals 12a and 12b in Figs. 1a and 1c and reference numeral 13 in Fig. 1b.
• the permanently sealed portion of the edges need not extend for the entire length of the superimposed edges, as it does in the preferred embodiment shown in Fig.1.
• the permanent seal may be provided at any portion and for any desired length of the superimposed edges.
• Fig. 1a shows the bag of Fig. 1a in its fully opened position, the advantages of which are described in fuller detail below.
• Fig. 1 b shows an alternative embodiment in which the bag 10 is provided in a triangular shape, with one pair of superimposed edges 23, 33 being permanently sealed along permanent seal 13.
• the permanently sealed portion of the edges need not extend for the entire length of the superimposed edges, and may be provided at any portion and for any desired length of the superimposed edges.
• the adhesive bearing sheet does not prematurely stick to a target surface, e.g., to the other sheet, to another portion of the same sheet, or to any other surface, until the user of the bag activates the adhesive by pressing the sheet.
• the adhesive-bearing film sheet is releasably sealable to the other film sheet, or to another portion of itself, when pressed thereagainst, to create a seal perimeter (not shown in Fig. 1 , see, e.g., Fig. 2c).
• the composite film material itself will be described in greater detail below.
• the seal perimeter will be created at the location chosen by the consumer when the consumer presses the sheet. Any location can be chosen and it should be noted that the seal perimeter need not coincide with the edges of the sheet material.
• the first portion is bounded by at least one first portion free edge.
• the first portion free edges are indicated by the reference numerals 82, 84, and 86.
• the second portion is bounded by at least one second portion free edge.
• the second portion free edges are indicated by the reference numerals 92, 94, and 96.
• this embodiment is not limited to having a specified number of free edges. For example, if the sheet 70 were oval, there would be one continuous first portion free edge that would not be shown in three segments as shown in Fig. 2a.
• at least one of the first portion 80 or the second portion 90 is comprised of a composite material provided with a pressure sensitive adhesive protected from inadvertent adherence.
• the bag 10 is formed from the sheet 70 as follows, see Fig. 2b.
• First portion 80 is folded generally at or around the juncture area 75 so that it is overlaid onto the second portion 90.
• a seal perimeter 85 may be created by pressing one of the first or second portions against the other portion at a desired location.
• an interior of the bag 10 is formed within the seal perimeter 85.
• the seal perimeter may be created totally independent of the juncture area 75 if desired by the consumer.
• the interior may be further be comprised within the juncture area as well as within the seal perimeter 85 as shown on Fig. 2c.
• Protrusions 140 have heights which are preferably less than their diameters, so that when they collapse, they collapse along an axis which is substantially perpendicular to a plane of film 120. This mode of collapse avoids protrusions 140 folding over and blocking adhesive from contact with a target surface.
• Fig. 4 shows a target surface 200, which according to the present invention is either another film sheet that comprises the bag 10 or another portion of the same film sheet from which the bag is formed, being spaced away from the layer of pressure sensitive adhesive 160 by outermost ends 180 of protrusions 140.
• Fig. 5 shows the target surface 200 contacting a layer of pressure sensitive adhesive 160 after protrusions 140 have partially inverted on themselves under pressure applied to the non-adhesive side of flexible film 120, as indicated by force F.
• the conical protrusions 140 have a base diameter of about 0.015 inches (0.381 mm) to about 0.03 inches (0.762 mm).
• the film material may be made from homogenous resins or blends thereof. Single or multiple layers within the film structure are contemplated whether co-extruded, extrusion-coated, laminate or combined by other known means. The key attribute of the film material is that it be formable to product protrusions and valleys.
• Useful resins include polyethylene, polypropylene, PET, PVC, PVDC, latex structures, nylon, etc.
• the preferred film material is from about 0.01 to about 0.02 mm, more preferably from about 0.012 to about 0.015 mm, nominal thickness polyethylene.
• a preferred film material is 100% HDPE film, about 0.012 mm, available from the Tredegar Co., USA. Such films are also available from the Exxon Co., USA.
• a preferred adhesive herein is a hot melt pressure sensitive adhesive about 0.025 mm thick.
• hot melt adhesives for example those available from the Findley Co., USA, e.g., specification nos. ATO Findley 2630.07, 2630.08, and 2630.09, and those available from the H.B. Fuller Co. of Minnesota, USA, e.g., specification nos. HB Fuller HL-2115X, HB Fuller HL 1711-XZP, and HB Fuller HL 1717-X, are suitable for use herein.
• other adhesives including latex can also be used for the adhesive layer 160.
• the size and spacing of protrusions is optimized to provide a continuous adhesive path for fluid tight seals, but without generating a film that is easily stretched. Stretched film result in residual forces parallel to the plane of adhesive contact, which may cause the weak adhesive bond to break.
• the composite sheet herein is a three-dimensional composite sheet material that resists nesting of superimposed layers into one another as described in the aforementioned McGuire et al. US patent 5,965,235.
• the protrusions form an amorphous pattern of a plurality of different two-dimensional geometrical shapes on one side of the composite sheet material; on the opposite side are provided a plurality of spaced, three-dimensional hollow depressions corresponding to the protrusions, such that the protrusions are hollow.
• the term "amorphous" as used herein is generally in accordance with the ordinary meaning of the term, i.e., a pattern which exhibits no readily perceptible organization, regularity, or orientation of constituent elements. In such a pattern, the orientation and arrangement of one element with regard to a neighboring element bear no predictable relationship to that of the next succeeding element(s) beyond.
• Fig. 6 is a plan view of a representative three-dimensional, nesting-resistant sheet material 200 in accordance with the present invention.
• the protrusions are indicated by the reference numeral 240 and the spaces by reference numeral 220.
• the dimension A which represents the width of spaces 220, measured as the substantially perpendicular distance between adjacent substantially parallel walls at the base of the protrusions.
• the width of the spaces 220 is preferably substantially constant throughout the pattern of protrusions.
• Protrusions 240 are preferably spaced center to center an average distance of approximately two protrusion base diameters or closer, in order to minimize the volume of valleys between protrusions and hence the amount of adhesive located between them.
• the protrusions Preferably, the protrusions have heights that are less than their diameters, so that when they deform, they deform by substantially inverting and/or crushing along an axis that is substantially perpendicular to a plane of the material.
• This protrusion shape and mode of deforming discourages protrusions from folding over in a direction parallel to a plane of the material so that the protrusions cannot block the adhesive in the valley between them from contact with a target surface.
• the film material may be made from homogenous resins or blends thereof. Single or multiple layers within the film structure are contemplated, whether co-extruded, extrusion-coated, laminated or combined by other known means.
• the key attribute of the film material is that it be formable to produce protrusions and valleys.
• Useful resins herein include polyethylene, polypropylene, PET, PVC, PVDC, latex structures, nylon, etc.
• Preferred material gauges are about 0.0025 mm to about 0.25 mm.
• a preferred film material is 100% HDPE film, about 0.012 mm, available from the Tredegar Co., USA. Such films are also available from the Exxon Co., USA.
• Forming may be done by mechanical embossing, vacuum thermoforming, hydroforming, or combinations thereof, as well as by other forming methods known to those of skill in the art.
• a portion of the sheet may exhibit some regular pattern of protrusions or may in fact be free of protrusions so as to present a generally planar surface.
• the designer may separate the amorphous regions with a regular, non-amorphous pattern or a "blank" region with no protrusions at all, or any combination thereof. The shape and dimensions of the non-amorphous regions can further be customized.
• At least one of the sheets 20 or 30 comprising the bag 10, or a portion of the sheet for embodiments made from a single sheet is a composite sheet material as described above.
• the other sheet material or portion thereof of may be the same or a similar composite material; or, the other sheet or portion thereof may be a non-composite sheet material, which may be any conventional film material known to those of skill in the art, e.g., high density polyethylene or low density polyethylene.
• at least a portion of the sheet 70 forming the bag 10 is a composite sheet material as described above.
• sheet materials herein or any portion or portions thereof may also be desirable to provide the sheet materials herein or any portion or portions thereof some type of decorative printing for aesthetic appeal. Such printing may be done in any pattern, color, style, design, etc.
• Fig. 1c shows the bag of Fig. 1a in its fully opened state, illustrating one of the advantages of the present invention.
• the bag 10 is provided with a large insertion and removal area that exists as a result of the fact that the bag has two superimposed edges that are not permanently sealed.
• representative dimensions for a bag according to the present invention are about 29.2-30.0 cm by about 30.0 cm.
• the insertion/removal open area is about 1040 cm 2 , calculated by defining the open area as a complete circle.
• Other non-limiting dimensions generally convenient for household use include about 15.0 cm by about 15.0 cm, and about 60.0 cm by about 60.0 cm.
• the open area mouth size of the embodiment of the bag shown in Figs. 1a and 1c of the present invention when in its fully opened state, is at least about 50% greater than that of other commercially available storage bags; e.g., stock bags and zipper bags.
• a square or rectangular shape gives a large interior area available for use and may provide two non-permanently sealed edges for convenient insertion and removal
• other shapes can be provided and are within the scope of the present invention, for example an oval or circular bag comprised of at least one sheet of the composite material described here, with a releasably sealable open area for insertion and removal of food items.
• bags having no permanently sealed edges are equally and sometimes more convenient to use than those having permanently sealed edges.
• the type of bag that is most suitable for the intended use depends on the desired use, the size and shape of the item to be placed in the interior of the bag, and the preference of the user.
• bags made from plastic films such as polyethylene, nylon, polypropylene, polyvinyledenchloride, polymethylpenten, water proof paper, water proof non-woven materials, and mixtures thereof. If the bag is formed from one of the above-listed materials, i.e., if it is formed from other than a composite film material having a pressure sensitive adhesive protected from inadvertent adherence, the releasable seal may be created by means known to those of skill in the art provided that the seal is air and liquid impermeable.
• the cooking usages herein are not merely a reheating process for retortable foods, it is not necessary to incorporate a food preservation agent, such as aluminum, into the film material that comprises the bag.
• a food preservation agent such as aluminum
• the bags of the present invention are free from food preservation agents.
• the bags of the present invention provide many advantages over currently available methods of meal preparation. Efficiency of meal preparation is improved, for example, in the following ways. Foods can be pre-packed and stored in the refrigerator; then the pre-packed foods can be prepared when desired simply by placing in boiling water. Also, after the bag has been placed in the boiling water, there is no need to remain in the kitchen for the entire boiling time, freeing up time to do other things during meal preparation.
• the appearance of the fresh colors of vegetables is also easily maintained by cooking according to the present invention. This is believed to be a result of the limited loss of chlorophyll associated with the low cooking temperatures.
• the soft/tender textures and the juiciness of meats and fishes prepared according to the present invention can be maintained because the food is not heated to high temperatures.
• fish cooked according to the present invention can be expected to have a pleasing appearance in that the skin does not detach from the fish meat during cooking. Conventional cooking methods frequently cause the skin of fish to pull away from the fish meat.
• FIGs. 7a-7d A preferred method of forming a bag of the present invention is shown in Figs. 7a-7d, in which the bag is provided with no permanently sealed edges, as previously described herein.
• a first film sheet 300 preferably formed from a composite film material as described herein, is placed atop a container body 310 that has a fitted lid 340, e.g., a TUPPERWARE-type container, with sufficient length of the film extending in all directions past the body of the container.
• Food and seasonings 320 as desired are placed directly on the first film sheet 300 in the location of the container body interior.
• the bag 315 is taken from the container body 310.
• the bag 315 is now ready to be placed in the boiling water to cook the contents. After the cooking time has elapsed, the bag is removed from the water, opened, and the contents served.
• the above described method for forming the bag by creating the seal perimeter using a container with a fitted lid is not limited to embodiments of the bag that comprise two sheets of film material with no permanently sealed edges. This method can be used to create the seal perimeter for any embodiment of the bag comprising a composite film material that is disclosed herein.
• Yet another method of food preparation herein comprises preparation of marinated or pickled food items.
• This method comprises placing at least one uncooked food item, e.g., raw vegetables, fish, or meat, and any desired flavorant, e.g., oil, salt, herbs, soy sauce, vinegar, miso, koji (a type of malt), or sakekasu (a rice-based sediment derived from the sake brewing process), into any embodiment of a bag according to the present invention, releasably sealing the bag so that the bag is air and liquid impermeable when sealed, e.g., by pressing the surface of the composite film in the desired locations to activate the adhesive and create the seal perimeter at the desired seal perimeter, placing the sealed bag in the refrigerator and leaving the bag in the refrigerator for a time sufficient to flavor the food. In most cases 1-2 nights is believed to be sufficient.
• the bag may then be opened to remove and serve the contents.
• water temperatures of less than 100°C may be used, as the higher level of heat generated by boiling water may not be needed in cases where the food is not raw or uncooked and there is no danger of eating undercooked foods.
• temperatures of from about 50°C to about 100°C are suitable.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Life Sciences & Earth Sciences (AREA)
• Food Science & Technology (AREA)
• Bag Frames (AREA)
• Packages (AREA)
• Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)

Priority Applications (11)

Applications Claiming Priority (1)

Related Child Applications (1)

Publications (1)

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Citations (11)

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• 2000
  • 2000-05-11 MX MXPA02011109A patent/MXPA02011109A/es active IP Right Grant
  • 2000-05-11 WO PCT/US2000/012812 patent/WO2001085570A1/en not_active Application Discontinuation
  • 2000-05-11 EP EP00930560A patent/EP1280714A1/en not_active Ceased
  • 2000-05-11 AU AU2000248359A patent/AU2000248359A1/en not_active Abandoned
  • 2000-05-11 JP JP2001582183A patent/JP2003532597A/ja active Pending
  • 2000-05-11 CN CN2007101601320A patent/CN101186242B/zh not_active Expired - Fee Related
  • 2000-05-11 CN CN00819514A patent/CN1452583A/zh active Pending
  • 2000-05-11 CA CA002409463A patent/CA2409463C/en not_active Expired - Lifetime
  • 2000-05-11 BR BRPI0017242-1A patent/BR0017242B1/pt not_active IP Right Cessation
• 2001
  • 2001-05-11 PE PE2001000427A patent/PE20020129A1/es not_active Application Discontinuation

Patent Citations (12)

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