WO2001032971A1 - Dispositif de coloration en continu par pulverisation permettant d'atteindre des vitesse elevees comprenant une ouverture et un organe vibratoire d'ecoulement d'air - Google Patents

Dispositif de coloration en continu par pulverisation permettant d'atteindre des vitesse elevees comprenant une ouverture et un organe vibratoire d'ecoulement d'air Download PDF

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Publication number
WO2001032971A1
WO2001032971A1 PCT/CN1999/000178 CN9900178W WO0132971A1 WO 2001032971 A1 WO2001032971 A1 WO 2001032971A1 CN 9900178 W CN9900178 W CN 9900178W WO 0132971 A1 WO0132971 A1 WO 0132971A1
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WO
WIPO (PCT)
Prior art keywords
dyeing
fabric
liquid
air
cloth
Prior art date
Application number
PCT/CN1999/000178
Other languages
English (en)
French (fr)
Inventor
Zhaocheng Jiang
Original Assignee
Zhaocheng Jiang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to UA2002043622A priority Critical patent/UA73147C2/uk
Priority to CNB998169773A priority patent/CN1147637C/zh
Priority to EA200200407A priority patent/EA003221B1/ru
Priority to CZ20021873A priority patent/CZ20021873A3/cs
Priority to SK603-2002A priority patent/SK6032002A3/sk
Priority to PL99355814A priority patent/PL355814A1/xx
Priority to HU0203276A priority patent/HUP0203276A2/hu
Priority to PCT/CN1999/000178 priority patent/WO2001032971A1/zh
Priority to NZ518500A priority patent/NZ518500A/en
Priority to JP2001535647A priority patent/JP2003514129A/ja
Application filed by Zhaocheng Jiang filed Critical Zhaocheng Jiang
Priority to BR9917554-1A priority patent/BR9917554A/pt
Priority to AU10265/00A priority patent/AU769565B2/en
Priority to IL14925599A priority patent/IL149255A0/xx
Priority to CA002389678A priority patent/CA2389678A1/en
Priority to MXPA02004314A priority patent/MXPA02004314A/es
Priority to KR10-2002-7005589A priority patent/KR100420575B1/ko
Priority to EP99953519A priority patent/EP1233098A4/en
Publication of WO2001032971A1 publication Critical patent/WO2001032971A1/zh
Priority to NO20022073A priority patent/NO20022073L/no
Priority to HK03100606.3A priority patent/HK1048504A1/zh

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting

Definitions

  • the invention relates to a continuous and combined spray type pneumatic open-width vibration acceleration dyeing machine, which is referred to as a continuous spray dyeing machine for short, and belongs to a high-efficiency environmental protection type continuous dyeing and processing machine.
  • the continuous sprayer referred to in this specification refers to a facility in which dyeing or other processing is completed by Hi in a continuous and consistent manner during dyeing or other processing processes.
  • the fabric is continuously transported in a free-width manner, and the dye liquor and the treatment agent are in the form of fine particles or particulates and come into contact with the fabric.
  • a high-speed air flow is formed at the lower end of the fabric to promote the fabric.
  • the pressure difference between the air flow on the upper and lower end faces causes the static pressure on the upper end face of the fabric to be greater than the static pressure on the lower end face, so that in addition to the high-speed blowing airflow, the fabric can obtain a pneumatic lift and achieve free expansion.
  • the dye, the treatment agent, or the reoxidizing gas can be promoted to obtain the energy required to accelerate the penetration into the fabric fiber tissue. Therefore, the absorption rate and diffusion speed between the dye and the fiber are improved, and a continuous dyeing processing technology with high efficiency, low tension, low energy consumption, low bath ratio, and low pollution is realized.
  • the present invention relates to the effect caused by the formation of a bipolar anti-air flow on a cloth guide tube.
  • it can also enhance the penetration of reoxidizing gas when dyeing by low-temperature redox method.
  • Achieve rapid color development, and during other processing, can also quickly remove impurities between fabric fibers, making desizing, refining, bleaching, soaping, weight loss, enzymes, water washing, de-dyeing, weaving, relaxation and baking Drying and other processes can be completed quickly, and the purpose of dyeing and processing can be achieved in a very short time.
  • the continuous dyeing machine system generally refers to a system that connects two or more different types of machines and equipment and can achieve the same dyeing purpose by continuous and consistent processing methods.
  • the dyeing process mainly includes three stages: pressure suction of dyeing, color development and fixing, and washing and drying after dyeing.
  • Common continuous dyeing machine systems use dye presses as the main line.
  • some are designed and manufactured in accordance with a particular dyeing method, while others are selected by combining their own separate machinery. Therefore, in order to achieve the most ideal process flow or limited by the workshop environment, the pre-treatment before dyeing is generally performed separately. Referring to FIGS. 1 and 2, FIG.
  • FIG. 1 is a side view showing a connection structure of a conventional dye press suction type continuous dyeing machine system
  • FIG. 2 is a side view showing a structure of a conventional continuous open-width washing machine.
  • the system shown in Figure 1 is connected in order: a fuel pressure suction machine, a steam treatment machine or dryer, an air oxidizer, a medicine pressure suction machine, a steam treatment machine, a cloth washer, a dewatering machine and a drying machine (according to Process sequence).
  • Each machine is connected back and forth, and the fabric is driven by each machine.
  • the rollers and cloth guides are continuously fed into the machine and connected to each other. In order for the fabric to be carried in smoothly and continuously, and to achieve a full open shape, it must be applied in the warp and weft direction of the fabric. Of tension.
  • the commonly used continuous dyeing machine system (see Figure 3 ()) is mainly through the twisting action generated by the driving roller and pressure roller on the dye press, and at the same time, the fabric is brought into and passed through the dye press to achieve Dye absorption purpose. Therefore, the size of the contact surface of the rollers pressing the two cylinders directly affects the pressure absorption rate of the dye, and the fuel pressure absorption rate directly affects the depth of dyeing.
  • the usual method is to control the pressure on the left and right ends of the pressure roller to be consistent, and the middle end face of the pressure roller should meet the mid-to-high design standard to absorb the dye and medicament. All can obtain a uniform distribution.
  • Figure 3 () and Figure 3 () are the side view structure diagrams of two other common dye pressure suction machines.
  • the fabric passing through the dye press is then introduced and passed through a steam processor.
  • steam treatment machines There are many types of steam treatment machines, but usually only perform a single processing task, which is different from ordinary discontinuous dyeing machines.
  • air-flow or liquid-flow dyeing machines can simultaneously perform continuous replenishment of dyes to achieve the purpose of simultaneous dyeing.
  • the main function is to promote the dye color development and fixation, and the fabric guide shaft group in the machine is mainly used to carry the fabric into the fabric.
  • a common cloth washing machine uses one unit per tank, and several units are connected into a group, and a large amount of flowing water washing liquid is stored in the tank.
  • a pressure roller for dehydration is provided at the upper end outlet of each tank.
  • a set of general cloth washing machines has a minimum of three tanks, and more than 15 tanks, depending on the post-treatment process of the dyeing method.
  • the conventional post-dyeing treatment includes re-oxidation, pickling, neutralization, hot shower, soaping, hot shower and cold water washing. The machine uses a combination of seven to nine slots.
  • the fabric is washed with water, dewatered by a dewatering machine, and then introduced into a dryer to obtain a drying treatment.
  • the drying form of the dryer is generally composed of a plurality of drying cylinders, so that the fabric can get the required drying.
  • the fabric should be developed and fixed immediately after pressure-absorbing the dye.
  • the dye pressure-suction machine must be connected to the color-developing and fixed processor. Therefore, the continuous dyeing machine system usually used must be composed of various machines to achieve the purpose of joint dyeing and other processing.
  • FIG. 6 is a side view of the structure of the continuous spray dyeing machine of the present invention, in which the design principle and structure of the air guide nozzle part are substantially the same as those of the dyeing machine in FIG. 4, but the two are different in the application field of the air guide nozzle. .
  • the previous invention belongs to a non-continuous dyeing machine, which can only provide a small amount of dyeing processing.
  • the continuous spray dyeing machine of the present invention which can be continuously processed in a processing tank, it can also be combined and combined.
  • an optional treatment tank may be provided.
  • the invention overcomes the shortcomings existing in such technologies in the field and realizes a better environmental protection dyeing method.
  • the main object of the present invention is to provide a continuous spray dyeing machine.
  • the fabric can be used to form floating, expanding and intense vibration effects by the blowing action of high-speed air flow, so that the fabric can Finishing the processing purpose in a short time, it can also make knitting or other elastic fabrics to be continuously dyed in the shape of a web.
  • Another object of the present invention is to provide a continuous spray dyeing machine, which can achieve a consistent and consistent processing purpose by connecting and combining, and can also be arbitrarily changed, adjusted, expanded or reduced according to the needs of the process to achieve the most economical dyeing and Processing technology.
  • Another object of the present invention is to provide a continuous spray dyeing machine.
  • the fabrics are transported in a synchronized manner in a superimposed manner.
  • only one belt wheel is used to move the fabric.
  • the tension to which the fabric is subjected can be reduced to a minimum, thereby solving the hand feel problem of the fabric after dyeing in the ordinary pressure suction continuous dyeing machine system.
  • Another object of the present invention is to provide a continuous spray dyeing machine.
  • the upstream processing tank can also be used to perform low temperature in an environment filled with nitrogen (inert gas).
  • nitrogen inert gas
  • the spraying operation of the reducing dye liquid, when the fabric enters the next processing tank, the reducing dye liquid on the fabric can use a large amount of fresh air sprayed from the air guiding nozzle to realize reoxidation and color development.
  • Another object of the present invention is to provide a continuous spray dyeing machine, in which the fabric forms a high-speed blowing air flow on the lower end surface of the fabric when the fabric passes through each treatment tank, thereby causing the fabric to have a full cycle.
  • the intense vibrational motion distribution of the dye, treatment agent or reoxidized air can be used to accelerate the penetration into the fibrous tissue by this motion effect, so as to achieve high efficiency, small amount of liquid dyeing and other processing treatments.
  • Yet another object of the present invention is to provide a continuous spray dyeing machine, in which when fabrics with a tight structure are washed or dyed with water, dyes or a large amount of water-washing liquid sprayed by air guide nozzles can also be sprayed on the lower side of the fabric by air guide nozzles.
  • the rapid air flow enables the fabric to be dyed on both sides or the impurities remaining on the fabric can be quickly diffused into the water washing solution to achieve the purpose of rapid water washing and improve the dyeing function.
  • Another object of the present invention is to provide a continuous spray dyeing machine, in addition to the effect of dyeing fabrics with a small amount of liquid and high concentration by means of periodic intense vibration, it can also improve the impurities contained in fibers.
  • the ability of material removal enables desizing, refining, bleaching, soaping, and water washing operations to be completed quickly, and it can also enhance the cleaning effect of printed and dyed fabrics.
  • Another object of the present invention is to provide a continuous spray dyeing machine, in addition to providing dyeing, that is, other wet processing treatments, the purpose of drying fabrics can also be achieved by the high-temperature and high-heat air flow sprayed from air-directed nozzles. It is also possible to introduce cold air from the outside to lower the temperature.
  • the continuous spray dyeing machine has processing tanks which can be connected and combined to form a combined dyeing.
  • Each processing tank is constructed with the same design principle, and mainly includes a collecting tank, a guide Pipe, air guide nozzle, cloth wheel, blower, dyeing liquid pump, cloth distributor, air heater, dyeing liquid heater, air cooling inlet, exhaust gas outlet, nitrogen inlet and steam inlet, air filtration Filters, dye filters, communication lines and control elements.
  • the continuous spray dyeing machine of the present invention is provided with a passage opening at each of the front and back side ends of the treatment tank, and the left and right side ends thereof form a parallel wide passage with the left and right side walls of the treatment tank, which can be used for the fabric to enter and pass through the treatment in an open state.
  • a trough in which a cloth collecting trough is provided at the bottom near the bottom of the trough in the upstream section at the entrance passage, and when the fabric reaches the expected amount of superimposed cloth, the cloth is decelerated to move, so that the tension during the joint transportation is dispersed.
  • a cloth guide pipe is formed in the downstream section of the passage.
  • one or more spaced-apart air guiding nozzles are provided along the passage direction, which can communicate with the blower through the pipe. For the charge air to be introduced and ejected.
  • One or more dyeing liquid nozzles are arranged on the upper side of the cloth guide tube, which can communicate with the dyeing liquid pump through the pipeline, for the dye or treatment agent to be introduced and sprayed, and sprayed onto the surface of the fabric.
  • a power belt cloth wheel is arranged on the lower side of the downstream outlet passage, which pulls the fabric in the cloth collecting trough through the cloth guide pipe, and makes the fabric be continuously introduced into the next processing tank for another processing.
  • the fabric when dyeing or other processing, the fabric can be in full contact with the fine-grained or particulate-shaped dyeing liquid sprayed from the dyeing liquid nozzle, which can achieve the purpose of dyeing with a small amount of liquid.
  • the fabric can also generate periodic intense vibration distribution by the high-speed blowing air flow sprayed from the air guiding nozzle, so that the dyes and chemical agents or reoxidizing gas can get accelerated penetration into the fabric fibers.
  • the energy required inside the tissue improves the exhaustion rate of the dye by the fiber and the diffusion rate of the dye in the fiber to achieve a continuous high efficiency, low tension, low energy consumption, low bath ratio, and low pollution.
  • Dyeing processing the energy required inside the tissue improves the exhaustion rate of the dye by the fiber and the diffusion rate of the dye in the fiber to achieve a continuous high efficiency, low tension, low energy consumption, low bath ratio, and low pollution.
  • Figure 1 is a side view of the combined structure of a common pressure suction continuous dyeing machine system
  • Figure 2 is a side view of the structure of a commonly used continuous open-width water washing machine
  • Figure 3 is a side view of the structure of a common dye pressure suction machine:
  • Fig. 4 is a side view of another spray-type, swathable pneumatic vibration acceleration dyeing machine, namely Taiwan Invention Patent No. 0 9 8 3 1 6 and US Invention Patent No. 5 7 7 5 1 3 6; PCT International Publication W Structural side view of the dyeing machine disclosed in 0 9 8/4 9 3 8 3;
  • FIG. 6 is a side view showing the structure of the continuous spray dyeing machine of the present invention and its use state;
  • FIG. 8 is a Y Y cross-sectional view showing the structure of the continuous spray dyeing machine of the present invention.
  • Fig. 9 is a side view showing the combined structure of the continuous spray dyeing machine of the present invention and its use state.
  • the continuous spray dyeing machine of the present invention includes a treatment tank 1, an inlet path 1 0 1, an outlet path 1 0 2, a collecting tank 4, a cloth guide path 5, an air guide nozzle 5 1, and a reflection Action substrate 5 2, Air return path 6 3, Cloth wheel 3, Blower 6, Air filter 6 0 2, Dyeing liquid pump 7, Dyeing liquid nozzle 7 1. Dimmer 8, carrying fabric 2, Air heater 6 0 1. Dye liquor heater 7 0 2. Dye liquor filter 7 0 1. Gas-liquid return guide 5 3. New air inlet 6 5. Exhaust gas outlet 6 6. Nitrogen inlet 6 4 1. Steam introduction Port 6 4 2. Water washing liquid introduction port 7 4. Water washing nozzle 7 2 1. Flushing nozzle 7 2 2. Valve 1 0 3. Outlet cloth placing machine 1 1. Dyeing liquid confluence path 5 4.
  • the front and rear side ends of the processing tank 1 are formed according to the same design specifications, and the upper side of the upstream side wall of the processing tank 1 path
  • An inlet passageway 101 is provided on the side
  • an outlet passageway 102 is provided on the upper side of the downstream side wall of the passageway.
  • a parallel wide cross section is formed between the left and right side ends of each passageway and the left and right side walls of the passageway in the processing tank 1.
  • the downstream end surface 4 2 of the bottom of the treatment tank 1 is lower than the upstream end 4 0 1 and forms a small-angle inclined surface for the rapid flow of the reflux liquid.
  • a cloth collecting tank 4 is provided in the upstream section of the processing tank 1 path, and the bottom of the tank is composed of a gas-liquid separation screen 41.
  • a cloth guide tube 5 is formed in the downstream section of the processing tank 1 path.
  • One or more dyeing nozzles 7 1 are provided on the upper side wall of the cloth guide tube 5 path, and the outer side below the passage is in the same direction as the cloth guide tube 5.
  • An air distribution pipe 6 2 is provided at the part, so that the lower flat pipe wall of the guide pipe 5 and the upper end pipe wall of the air distribution pipe 62 form a common pipe wall 5 2, and the common pipe wall 5 2 is a reflection substrate .
  • one or more segmented air guide nozzles 51 are provided along the passage.
  • the upstream side end of the common pipe wall 5 2 and the lower side of the collecting groove 4 The liquid separation screen 41 is connected to each other, and the downstream end is in communication with the outlet passage 102, so that the common pipe wall 52 is at an inclined angle, and the upstream end is lower than the downstream end.
  • a cloth wheel 3 is provided below the exit passageway 102, and a cloth swinging device 8 is provided in the downstream direction below the cloth wheel 3.
  • the outer power transmission device connected in this system makes the swing plate longitudinally on the passageway. swing.
  • a dye liquid return guide plate 5 3 is provided at a portion where the common pipe wall 52 and the gas-liquid separation screen 41 are connected to each other, and is formed by extending the common pipe wall 52.
  • One or more dyeing liquid collecting channels 54 are formed in the downstream section of the dyeing liquid returning guide 53, and an air returning channel opening 63 is formed between the collecting channel 54 and the channels, so that no backflowing dye from the common tube wall 52 is generated. The phenomenon that the liquid mixes with the return air flow when passing through the confluence path.
  • a hidden blower 6 is provided at a position below the air distribution pipe 62.
  • An inlet 64 of the blower 6 is provided with an equalizing cylinder 64, and an inner space of the equalizing cylinder is provided.
  • the fabrics 2 superimposed in the cloth collecting tank 4 in advance can be shared under the cloth guide tube 5.
  • the end surface of the tube wall 52 (reflection effect substrate 52) passes through, and the dye solution or medicine in the preparation tank 9 can be pressurized by the dye solution pump 7 and passed through the filter 701 and the heat exchanger 702 through the conveying pipe 72 to be introduced into the guide cloth.
  • the dyeing liquid nozzle 71 in the tube 5 is then ejected and sprayed onto the upper surface of the fabric. Therefore, during dyeing or other processing, the high-speed blowing air flow sprayed from the air guide nozzle 51 expands the fabric 2 and reaches a free open state.
  • the cloth 2 passes through the cloth guide pipe 5 and is dyed from the upper side of the cloth guide pipe 5
  • the dye liquid and treatment agent sprayed out by the liquid nozzle 71 and spread in a fine granular or particulate form cover the upper surface of the fabric 2 in a comprehensive manner, and achieve the effect of dyeing the fabric in a moisture permeability manner from top to bottom.
  • a plurality of segmented air guide nozzles 51 on the lower side of the passageway are formed by a force of a high-pressure air blown by a relay force to act on the other lower end surface of the fabric 2 so as to cause the fabric 2 to float up and down.
  • the fabric 2 through the cloth guide tube 5 can generate periodic and intense vibrational movements at the same time.
  • the counterbalance phenomenon of high air pressure on the upper side of the fabric can force part of the diffused air flow blowing at high speed to be driven only through the left and right side ends of the fabric. Therefore, when the fabric passes through the cloth guide tube 5, the fabric 2 can be obtained by In addition to the periodic fierce vibration, it can also be carried forward in a wide state by the continuous expansion of the diffused air flow to the left and right ends.
  • the unabsorbed free dye and solution can be guided as the reflux liquid to the lowest position through the confluence channel 54 due to the role of the dye liquid return guide plate 53 and returned to the dye liquid preparation tank 9 through the dye liquid recovery pump 17 or again.
  • the processing tank 1 introduced downstream is discharged again through a dyeing liquid nozzle. During the water washing operation, the dirty liquid can be directly discharged.
  • the air return flow equalizing cylinder 64 and the blower 6 communicate with each other (if a hidden blower is not used, a return pipe and a conveying pipe should be additionally provided), so that the gas in the tank is compressed by the blower 6 and passes through the air filter 602 and the conveying pipe.
  • the air heat exchanger 601 enters the air distribution pipe 62, and is ejected toward the upstream direction of the cloth guide pipe 5 through the air guide nozzle 51, and is pushed along the end surface of the reflection effect substrate 52, so that the blowing air flow is transmitted to the fabric 2. Movement in the opposite direction. Since the friction force generated by the contact between the belt wheel 3 and the fabric is greater than the force imparted to the fabric by air blowing, the fabric 2 can move stably in the reverse direction.
  • the fabric 2 can also move in the same direction with the blowing air flow in the treatment tank 1 to achieve the dyeing purpose.
  • the difference between the dyeing effect obtained by the reverse and co-directional movement is not large, but In operation, the stability of the reverse movement of the fabric is better than that of the same movement.
  • the co-movement is more suitable for the field of discontinuous dyeing machines.
  • the co-movement has been described in detail in the inventor's prior invention patent, and will not be described in detail here.
  • Basically, in the field of continuous and non-continuous dyeing technology there is a big difference between the two requirements for the speed of the fabric. The reason is that when the continuous dyeing machine is dyeing, when the fabric 2 passes through each unit of machine The equipment is only treated once.
  • the quality of fabric 2 is generally slowed down to ensure the quality requirements.
  • the fabric and air flow are in reverse motion.
  • the speed at which the fabric 2 is carried can be completely controlled by the power 3. Therefore, the problem of fabric synchronization need not be considered during operation.
  • the air ejected by the air guiding nozzle 51 can be used as the kinetic energy to convert all the energy required to cause the fabric to vibrate.
  • most of the pollution on the fabric can be caused.
  • the object is taken away by the air blowing air flow and the returning liquid, so that the residual dirt when the fabric is re-introduced into another treatment tank 1 is minimized.
  • a flushing nozzle 721 is provided on the inner and upstream ends of the air distribution pipe 62, and communicates with the high-pressure flushing pump or the water tower pipeline through the transmission pipeline 74; and another communication pipeline 73 and the dyeing liquid transportation pipeline are provided on the pipeline 74 72 communicating; each direction of the communication pipeline is set to change the direction of control wide, the purpose is to wash or dye particularly tight and thick fabrics, the control valve can be opened to make the washing liquid or dye liquid into the washing nozzle spray, spray into The air distribution pipe 62 is mixed with the air stream, and the air stream with a large amount of water washing or dyeing liquid sprayed from the air guide nozzle 51 is brought into contact with the fabric 2, so that the remaining impurities or agents attached to the fabric 2 can be quickly
  • the ground diffusion causes water to achieve double-sided dyeing of the fabric 2.
  • a steam communication pipeline is provided on the above-mentioned together pipe 74, and a direction changing control valve 641 is installed on the pipeline to directly provide the temperature in the processing tank 1.
  • the fabric 2 can touch the fabric panel 8 and then fall into the fabric collecting tank 4 through the action of the fabric panel 8 on the path, so that the fabrics falling into the fabric collecting tank 4 can be For the best folding results you can expect.
  • the magnitude of the vibration frequency is mainly determined by the magnitude of the momentum of the air flow speed in addition to the quality of the fabric. Therefore, when dyeing or processing, the opening of the air guide nozzle 51 or the output power of the blower can be used to achieve the desired purpose.
  • the above-mentioned periodic waveform vibration motion is an effect caused by a large amount of energy work.
  • the spray type pneumatic open-width vibration-accelerated dyeing machine provided by the invention can be used continuously and jointly, and the main application range is the textile industry.
  • the rapid dyeing characteristics of the present invention not only can industrial production efficiency be improved, processing equipment can be simplified, but also the improvement of dyeing quality and environmental protection can be taken into consideration at the same time, which is in line with the current world's concept of attaching importance to efficiency and environmental protection.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

气力开幅振动的喷雾式快速连续染色联合机 技术领域
本发明涉及一种连续及联合的喷雾式气力开幅振动加速染色机， 简称连续式喷雾 染色机， 属于高效率环保型连续染色与加工处理机械。
背景技术
本犮明所称的连续式喷雾机， 是指在染色或其他加工处理工艺中， Hi以连续一贯 的作业方式完成对纺织品的染色或其他加工处理的设施。 处理中， 织物是以自由幵幅 状方式连续运进的， 染液和处理剂均呈细粒或微粒状而与织物接触， 在织物的下侧端 形成高速吹动的空气流， 促使织物的上下端面间的空气流出现压差， 使织物上侧端面 上的静压力大于下侧端面的静压力， 从而织物除可凭借高速吹动气流而获得气力的浮 升并达到自由开幅的扩展外， 还可借助不平衡压力的互动作用而使移动中的织物全面 产生周期性的激烈震动， 因此， 可促使染料、 处理剂、 或再氧化气体均能获得加速渗 入织物纤维组织内部所需的能量， 进而提高染料与纤维之间的吸收率和扩散速度， 实 现高效率、 低张力、 低耗能、 低浴比、 低污染的连续染色加工处理技术。
本发明特别涉及在导布管上形成二极化对抗的空气流所产生的效应， 除了可增进 染料加速渗入和扩散外， 在利用低温氧化还原法染色时， 也可增进再氧化气体的渗入 而实现快速显色， 在进行其他加工时， 还可快速去除织物纤维间的不纯物， 使退浆、 精炼、 漂白、 皂洗、 减量、 酵素、 水洗、 解染、 分织、 松弛及烘干等工序均能迅速完 成， 在极短的时间内达到染色及加工处理的目的。
通常所说的连续染色机系统， 是指联接两种以上不同功能的机器设备， 并能以连 续一贯的加工方法共同实现同一染色目的的系统。在染色加工中， 主要包括三个阶段， 染色的压吸、 颜色的显现和固定及染后的水洗和烘干等。 常见的连续染色机系统， 均 以染料压吸机为设置主线， 为实现某一工艺目的， 有的是遵循某一特殊染色方法设计 制造， 有的则选择各自所需的单独机械组合而成。 因此， 为了达到最理想的工艺流程 或受工场环境的限制， 一般将染色前的前期处理分开进行。 参看图 1和图 2， 图】为 显示常用染料压吸机式的连续染色机系统的连接结构的侧视图， 图 2为显示常用的连 续式开幅式水洗机结构的侧视图。 图 1所示的系统中依次连接有： 燃料压吸机、 蒸汽 处理机或烘干机、 空气氧化机、 药剂压吸机、 蒸汽处理机、 洗布机、 脱水机和烘干机 等 （按流程顺序排列）。 各机器间均按前后方式连接， 织物分别借助各机器上的驱动 辊筒和导布轴的牵动而被连续不断地运进并通过相互连接的各个机器， 为了使织物能 够顺利持续运进， 且实现完全的开幅状， 必须在织物的经纬方向施与相当大的张力。
一般常用的连续染色机系统 （参看图 3 ( ) )， 主要是介着染料压吸机上的驱动辊 筒与压力辊筒所产生的绞压作用， 同时牵动织物进入并通过染料压吸机， 达到染料的 吸收目的。 所以， 辊筒压紧两筒的接触面的大小， 直接影响染料的压吸率， 燃料的压 吸率又会直接影响染色的深度。 为了防止织物发生左右异色现象， 通常的做法是除了 控制施加在压吸辊筒左右侧端的压力保持一致外， 该压力辊筒的中间端面更应达到中 高的设计标准， 使染料和药剂的吸收均可获得均匀分布。 图 3 ( ) 和图 3 ( ) 为另外 两种常见的染料压吸机的侧视结构图。 通过染料压吸机的织物随即被导入并通过蒸汽 处理机。 蒸汽处理机的形式很多， 但通常只完成单项处理任务， 不同于一般的非连续 染色机。 比如， 气流式或液流式染色机可同时进行染料持续的循环补给， 达到同步施 染的目的。 织物在通过蒸汽处理机或空气氧化机时， 主要的作用是为促成染料显色并 固定， 主要籍机内的导布轴组支撑而运进织物。 在染料固定后， 再将织物导入洗布机 内， 使未固定浮色及残留的化学药剂或其他不纯物被洗去。 常见的洗布机均以每槽为 一单位， 若干单位连成一组， 在槽内均储存大量的流动水洗液， 每一槽的上侧端出口 处均设有一脱液用压力辊轴。一般的洗布机一组最少有三个槽， 多者可达十五槽以上， 视染色方法后处理的过程而定。 在常用的染料压吸机和蒸汽处理机的系统中， 常规的 染色后处理包括有再氧化、 酸洗、 中和、 热淋洗、 皂洗、 热淋洗和冷水洗等工序， 故 洗布机采用七至九槽的组合较为合适。 织物经水洗后， 经脱水机脱水， 再被导入烘干 机， 得到干燥处理。 烘干机的干燥形式， 一般以多个烘缸构成， 使织物得到所需的干 燥。 织物在压吸染料后应随即进行显色和固定处理， 染料压吸机需连接显色和固定处 理机。 因此通常所用的连续染色机系统必须分别由各种不同的机器组成， 才能达到联 合一贯的施染和其他加工处理的目的。
实质上， 利用染料压吸机进行织物的染色和运进， 基本上会使大多数的织物无法 产生良好的手感， 且经常会出现直线状的摺痕染花问题。 为了使织物均能在全幵幅状 态下被施染和运进， 操作中除了其纬向需借助扩布器外， 经向部位所施与的张力， 通 常超出 1。 5的拉张力 （以每一公分幅宽计算）。 故常用的连续染色机系统仅能针对梭 织物的染色与加工， 至今仍未能解决一般的针织织物或弹性织物的施染所发生的问 题。 又， 在染料压吸机的施染作业中， 虽然可达到小液量的施染目的， 但只能实现一 次的压染作业； 在蒸汽处理机内进行显色及固定时， 无法以同步方式同时持续进行染 料的补给， 故而织物不易获得深色效果， 在洗布时需用大量的水洗液进行请清洗。 参看图 4 , 图中显示了另一由本发明人在先发明的喷雾式可开幅气力振动加速染 色机， 公开于台湾发明专利第 098316号， 美国发明专利第 5775136号及 98/49383号， 而本发明是在此基础上的改进。
图 6所示为本发明的连续式喷染机结构侧视图， 其中空气导向喷嘴部分的设计原 理及构造上与图 4中的染色机大致相同， 但两者在空气导向喷嘴的应用领域上不同。 在先发明属一种非连续式的染色机， 只能提供小量化的施染加工， 而本发明的连续喷 雾染色机除了可在一个处理槽内连续进行加工外， 还可以连接组合的方式构成联合一 贯施染方式而完成染料、 药剂的吸收、 蒸汽显色、 空气显色、 固色处理、 水洗及烘干 等工序。 特别是， 为了实现快速均匀吸收或提高生产率， 可任意加设处理槽。 本发明 克服了本领域此类技术中存在的不足， 实现了更佳的环保染色方法。
发明内容
本发明的主要目的在于提供一种连续式喷雾染色机， 在进行染色或其他加工处理 时， 织物可借高速空气流的吹动作用形成浮升、 扩展及激烈振动的效果而使织物在一 及短时间内完成加工目的， 还可使针织或其他弹性织物得到幵幅状的连续施染。
本发明的另一目的在于提供一种连续式喷雾染色机， 可通过连接组合的方式达到 联合一贯的加工目的， 也可依流程的需要任意改变、 调整、 扩充或缩小， 实现最经济 的染色及加工工艺。
本发明的又一目的在于提供一种连续式喷雾染色机， 在联合加工时， 织物是以叠 加的方式分区同步进行运进的， 在每一区段中仅用一个带布轮来牵动， 因此， 织物所 承受的张力可减至最小， 进而解决普通压吸式连续染色机系统中存在的织物染色后的 手感问题。
本发明的又一目的在于提供一种连续式喷雾染色机， 除了提供一般分散性、 反应 性染料达到施染目的外， 还可借助上游处理槽在充满氮气 （惰性气体） 的环境下， 进 行低温还原性染液的喷染作业， 当织物进入通过下一个处理槽时， 织物上的还原染液 可利用空气导向喷嘴所喷出的大量新空气实现再氧化显色。
本发明的又一目的在于提供一种连续式喷雾染色机， 其中织物在通过每一个处理 槽时， 在织物的下侧端面均构成一股高速吹动的空气气流， 进而使织物全面产生周期 性的激烈振动运动分布， 因此染料、 处理剂或再氧化空气均可藉此运动作用加速渗入 纤维组织内部， 从而达到高效率、 小液量的染色及其他加工的处理。 本发明的又一目的在于提供一种连续式喷雾染色机， 其中在水洗或施染组织结构 较紧密的织物时， 在织物下侧面也可借空气导向喷嘴喷出的含有染料或大量水洗液的 髙速空气气流， 使织物获得双面施染或使织物所残留的不纯物能迅速扩散至水洗液 中， 达到快速水洗目的并增进施染功能。
本发明的又一目的， 在于提供一种连续式喷雾染色机， 其中除了借助周期性的激 烈振动达到小液量、 高浓度的施染织物效果外， 也可提髙对纤维中所含不纯物的去除 能力， 使退浆、 精炼、 漂白、 皂洗、 水洗作业均能迅速完成， 还可增强印染织物洗净 效果。
本发明的又一目的在于提供一种连续式喷雾染色机， 其中除了可提供染色即其他 湿式加工处理外， 也可藉空气导向喷嘴喷出的高温千热的空气流达到烘干织物的目 的， 亦可导入外侧的冷空气达到降温目的。
为实现上述目的， 本发明所提供的连续式喷雾染色机具有可供连接组合成一联合 施染的处理槽， 每一处理槽内均以相同的设计原理构成的， 主要包括有集布槽、 导布 管、 空气导向喷嘴、 带布轮、 鼓风机、 染液泵、 摆布器、 空气加热器、 染液加热器、 空气式冷却入口、 废气排出口、 氮器导入口及蒸汽的导入口、 空气过滤器、 染液过滤 器、 各连通管路及控制元件等。
本发明的连续式喷雾染色机， 在处理槽的前后侧端各设有一通路口， 其左右侧端 与处理槽左右侧壁形成一平行宽阔的通路， 可供织物呈开幅状态进入并通过处理槽， 其中在上游区段在入口通路处的下侧方近槽底部位设有一集布槽， 当织物达到预期的 叠加布量时减速移动， 以使联合运进中张力分散。 通路下游区段形成一导布管， 在导 布管下方侧壁的横跨截断面上， 沿通路方向设有一个或多个分段隔开的空气导向喷 嘴， 可经由管路与鼓风机相互连通， 供增压空气导入喷出。 在导布管上侧方则设有一 个或多个染液喷嘴， 可经由管路与染液泵相互连通， 供染料或处理剂导入喷出， 喷向 织物表面上。 在下游出口通路上的下侧方设有一动力带布轮， 牵动集布槽内的织物经 过导布管， 并使织物以连续运进的方式导入下一个处理槽而进行另一项处理。 因此在 染色或其他加工处理时， 因织物可与染液喷嘴所喷出的细粒或微粒状的染液达到全面 接触， 可实现小液量的施染目的。 每当织物与染液相互接触时， 织物亦可藉空气导向 喷嘴所喷出的高速吹动空气流产生周期性的激烈振动分布， 促使染料及化学药剂或再 氧化气体均能获得加速渗入织物纤维组织内部所需的能量， 提高纤维对染料的吸尽率 和染料在纤维中的扩散速度， 达到高效率、 低张力、 低耗能、 低浴比、 低污染的连续 染色加工。
附图说明
下面通过对本发明一最佳实施例的详细说明并参考附图， 进一步介绍本发明的技 术内容及其功效。
图 1为常用压吸式连续染色机系统联合结构的侧视图；
图 2为常用连续式开幅式水洗机结构的侧视图；
图 3为常用染料压吸机结构的侧视图：
图 4为另一种喷雾式可幵幅气力振动加速染色机的侧视图， 即台湾发明专利第 0 9 8 3 1 6号、 美国发明专利第 5 7 7 5 1 3 6号， P C T国际公布 W 0 9 8 / 4 9 3 8 3中所公布的染色机的结构侧视图；
图 5为本发明的连续式喷雾染色机结构的侧视图；
图 6为显示本发明的连续式喷雾染色机结构及其使用状态的侧视图；
图 7为本发明的连续式喷雾染色机结构的 X X方向剖视图；
图 8为显示本发明的连续式喷雾染色机结构的 Y Y方向剖视图； 及
图 9为显示本发明的连续式喷雾染色机的联合结构及其使用状态的侧视图。
最佳实施方式
参看图 5及图 8 , 本发明的连续式喷雾染色机包括有处理槽 1 、 入口通路 1 0 1、 出口通路 1 0 2、 集布槽 4、 导布通路 5、 空气导向喷嘴 5 1、 反射作用基 板 5 2、 空气回流通路 6 3、 带布轮 3、 鼓风机 6、 空气过滤器 6 0 2、 染液泵 7、 染液喷嘴 7 1、 摆布器 8、 运进织物 2、 空气加热器 6 0 1、 染液加热器 7 0 2、 染 液过滤器 7 0 1、 气液回流导向板 5 3、 新空气导入口 6 5、 废气排出口 6 6、 氮气 导入口 6 4 1、 蒸汽导入口 6 4 2、 水洗液导入口 7 4、 水洗喷嘴 7 2 1、 冲洗喷嘴 7 2 2、 活门 1 0 3、 出口摆布机 1 1、 染液汇流通路 5 4。
参看图 5、 图 6、 图 7、 图 8及图 9， 为了便利相互连接组合， 处理槽 1的前后 各侧端按相同的设计规格构成， 其中在处理槽 1通路上游端侧壁的上侧方设有一入口 通路 1 0 1， 在通路下游端侧壁的上侧方设有一出口通路 1 0 2， 各通路的左右侧端 与处理槽 1内通路的左右侧壁间形成一平行宽阔的截面通路， 可供织物 2呈开幅状态 进入并通过处理槽 1； 处理槽 1下侧方槽底下游端面 4 0 2低于上游端面 4 0 1， 构 成小角度的倾斜面，供回流液迅速流至最低处， 再经由回收泵 1 7导入染液制备槽内； 在处理槽 1通路的上游区段设有一集布槽 4， 槽底由一气液分离网板 4 1构成。 在处理槽 1通路的下游区段形成一导布管 5， 导布管 5通路内的上侧壁上设有 一个或多个染液喷嘴 7 1 , 通路下方外侧与导布管 5同向的部位设有一空气分配管 6 2 , 使导布管 5下侧方平面管壁与空气分配管 6 2上侧端管壁构成一共同的管壁 5 2， 该共同管壁 5 2即反射作用基板。 在共同管壁 5 2的横截断面部位上， 沿通路 设有一个或多个分段隔幵的空气导向喷嘴 5 1， 共同管壁 5 2的上游侧端与集布槽 4 的下侧气液分离网板 4 1相互连接， 下游侧端则与出口通路 1 0 2相互连通， 使共用 管壁 5 2呈一倾斜角度， 使上游侧端较低于下游侧端。 在出口通路 1 0 2的下方设有 一带布轮 3， 在带布轮 3下侧方位于下游方向设有一摆布器 8， 本系统中所联接的外 侧动力传动装置使摆动板在通路上做纵向摆动。 在共同的管壁 5 2与气液分离网板 4 1相互连接的部位上， 设有一染液回流导板 5 3，是由共同管壁 5 2延伸所形成的。 在染液回流导板 53的下游区段构成一个或多个染液汇流通路 54， 在汇流通路 54与 通路之间形成一空气回流通路口 63， 因此， 不致于产生来自共同管壁 52的回流染液 在通过汇流通路时与回流空气流混合的现象。
在处理槽 1 通路的下游区段的左右侧壁上， 位于空气分配管 62 下侧方的部位设 有一隐藏式鼓风机 6, 鼓风机 6入口端设有一均流筒 64 , 均流筒内侧空间内设有一空 气过滤器 602， 鼓风机 6出口端与空气分配管 62相互连通。
如上所述， 本发明所述的连续式喷雾染色机在染色加工时， 在带布轮 3的牵动下， 集布槽 4内预先叠加的织物 2均能在导布管 5下侧方的共用管壁 52(反射作用基板 52 ) 的端面上通过， 制备槽 9内的染液或药剂则可被染液泵 7加压经由输送管路 72通过 过滤器 701及热交换器 702， 导入导布管 5 内的染液喷嘴 71后喷出喷向织物的上表 面。 因此， 在染色或其他加工处理时， 空气导向喷嘴 51 所喷出的高速吹动空气流使 织物 2形成扩展而达到自由开幅状态通过导布管 5, 由导布管 5上侧方的染液喷嘴 71 所喷出并呈细粒状或微粒状扩散的染液、 处理剂全面散布覆盖于织物 2的上表面上， 达到以由上而下的透湿方式对织物施染的效果。通路下侧方多个分段空气导向喷嘴 51 接力式地喷出的高度吹动空气流构成的协力式作用力作用于织物 2的另一下端面而使 织物 2获得浮升， 同时使织物 2上下侧端的气流出现压力差异， 下方气流速度较快则 其压力较低， 上方气流速度较慢则其压力较高， 进而促使织物 2上下端面的气流形成 互动作用而产生二极化的激烈对抗， 使通过导布管 5的织物 2能全面产生周期性的激 烈振动运动同时织物上侧方气流压力较高的抗衡现象可迫使高速吹动的部分扩散空气 流只能经由织物下方左右侧端驱出， 因此， 织物在通过导布管 5时， 织物 2除可获得 周期性的激烈振动外， 还可借趋向左右侧端的扩散空气流获得持续不断的扩展而呈现 幵幅状态的运进。 未经吸收的游离染料及溶液可因染液回流导板 53 的作用， 被引导 作为回流液通过汇流通路 54流向最低处，经由染液回收泵 17送回至染液制备槽 9内， 或再次被导入下游的处理槽 1经由染液喷嘴再喷出。 在进行水洗作业时， 污液可直接 排出。
空气回流均流筒 64 与鼓风机 6相互连通 （未采用隐藏式鼓风机时， 应另加设回 流管及输送管路）， 使槽内气体经由鼓风机 6 压缩后在经输送管通过空气过滤器 602 及空气热交换器 601进入空气分配管 62内， 并经由空气导向喷嘴 51朝向导布管 5的 上游方向喷出， 沿着反射作用基板 52的端面推进， 使吹动空气流做与织物 2的运进 方向相反方向的运动。 由于带布轮 3与织物间的接触所产生的摩擦力大于空气吹动时 所赋予织物的作用力， 此反向运动的织物 2才能获得稳定的运进。 事实上， 织物 2在 处理槽 1 内也可与吹动的空气流作同向运动， 达到施染目的， 其中反向与同向运动间 所得到的施染效果， 差异并不大， 但在操作时， 反向运动织物的运进稳定程度优于同 向运动。 换言之， 同向运动较适用于非连续染色机的领域中， 有关同向运动部分在本 发明人的在先发明专利中已有详细说明， 在此不再详述。 基本上在连续式与非连续式 染色技术领域中， 两者对织物的运进速度要求有很大的差异， 原因是， 连续式染色机 在施染时， 当织物 2通过每一个单位的机器设备时， 仅经受一次处理， 因此在有限设 备和时间内， 为了达到完全均染的目的， 一般均以放慢织物 2的运进速度来确保品质 的要求，织物与空气流在反向运动中，织物 2运进的速度快慢可完全由动力 3来控制， 因此， 在操作时不需考虑织物同步的问题。 而空气导向喷嘴 51 所喷出的空气作为动 能， 可全部用来转换成使织物产生振动所需的能量； 另外， 在施染或对不纯物进行处 理时， 可使织物上大部分的污染物跟随空气吹动气流、 回流液体而被带走， 使织物再 次导入另一个处理槽 1 时的残留污物减至最少。 又， 在空气分配管 62 内上游端设有 一冲洗喷嘴 721， 通过输送管路 74而与高压冲洗泵或水塔管路相连通； 在管路 74上 另设一连通管路 73与染液输送管 72连通； 各连通管路上分别设置一变向控制阔， 目 的是在水洗或施染特别紧密和较厚的织物时， 可通过控制阀门开启使水洗液或染液导 入水洗喷嘴喷出， 喷入空气分配管 62内与空气流混合， 进而使空气导向喷嘴 51喷出 的带有大量水洗液或染液的空气流与织物 2接触， 使附着于织物内 2的残留不纯物或 药剂可迅速地扩散致水中， 实现织物 2的双面施染。 在上述连同管 74上另设一蒸汽 连通管路， 并在此管路上安设有一变向控制阀 641 , 直接提供处理槽 1内的温度。 织物进入下一个处理槽 1时， 可通过通路上的摆布板 8的作用， 使织物 2碰触摆 布板 8后再掉入集布槽 4内， 从而使掉入集布槽 4内的织物均可实现预期的最佳折叠 效果。
下面描述导布管内所发生物理效应。
依据伯努利定律 （B E R N O U L L I ' S L A W ): "流动的液体或气体， 速度 越快的地方压力就越小。" 因此， 当织物 2下方产生高速推动气流时， 织物下方的静 压力会降低： 而织物 2上方所形成的静压力气流会因其速度较慢， 而使压力变大。 织 物 2在上方气流压力和地心引力的作用下， 可持续不断地倾向于高速吹动气流区域， 与高速吹动气流紧密的接触而增加摩擦， 进而获得最大能量。 故而， 每当织物继续接 近高速吹动气流的主流区时， 就会受到正截气流的抵抗而无法继续前靠。 因高速吹动 气流的主流区的动能较大， 具有足够的动力将前靠的织物推离而使织物获得持续不断 地浮升并浮行于平面管壁上， 同时也阻止其与管壁间发生接触摩擦。 因此， 每当织物 2被压迫进入高速吹动气流的主流区时， 正截气流就随即产生一压力波峰， 以迫使织 物 2急速离开主流区域， 上述压力波峰是由动能受到阻力而转换为压能而形成的。 其 可在受到平面反射作用基板 5 2的反射作用情况下， 与另一波峰同相， 致使瞬间达到 另一压力波峰， 在导布管 5内以周期性的方式持续不断的发生作用于织物上， 使织物 的任何一部位均会产生周期性的振动运动。 其中振动频率的大小， 除受织物的质量影 响外， 主要由空气流速度的动量的大小所决定。 因此， 在染色或加工处理时， 均可利 用空气导向喷嘴 5 1的喷嘴口的开度大小或鼓风机所输出的功率大小达到所需的目 的。 上述周期性波形振动运动， 是大量能量作功所造成的效应， 因此在每一次振动中 除可促使织物纤维组织结构发生松解现象而使染液获得对流的通路外， 亦使染料获得 加速渗入织物纤维组织内部所需的能量， 进而提高纤维对染料的吸尽率及染料在纤维 中的扩散速度， 所以在染色作业时， 除可借助周期性的激烈振动获得对织物小液量高 浓度、 高效率、 低耗能、 低浴比、 低污染的染色目的外， 亦可达到使织物分纤、 解捻 及松弛的效果， 同时更可提高纤维所含不纯物的去除能力， 使退桨、 精练、 漂白、 减 量、 酵素、 皂洗、 水洗等加工处理均能迅速完成， 在极短时间内达到染色或加工处理 的目的。
以上详细说明的仅仅是本发明一具体实施例。 在本发明的保护范围内， 可有多 种等效修改， 只要这种修改不背离本发明公开的宗旨和范畴即可。 工业应用性
本发明所述的可供连续及联合的喷雾式气力开幅振动加速染色机， 主要应用范围 是紡织工业。利用本发明的快速染色特点， 不但能提高工业生产效率、 简化加工设备, 亦能同时兼顾染色质量的提升和环保， 符合现今世界重视效率及环保的观念。

Claims

1 . 一种可供连续及联合的喷雾式气力开幅振动加速染色机， 至少包括一个或多 个连接组合的处理槽， 其内构成一条宽阔的截面通路， 可供织物在通路上以连续或联 合一贯的方式完成染色及其他加工处理；
在该处理槽的上游侧壁的上侧端设有一入口通路， 下游侧壁的上侧端设有一出口 通路， 在入口及出口的通路上各设有一动力带布轮， 在处理槽内通路的上游区段位于 入口通路的下侧方设有一集布槽， 在处理槽内通路的下游区段位于出口通路与集布槽 间形成具有一倾斜角度的导布管， 导布管的下游侧端较高于上游侧端， 在导布管的上 方侧壁设有一个或多个染液喷嘴， 经由管路与染液泵相互连通供染液或处理液导入喷 出， 使喷向织物的染液或处理液均能以细粒状或微粒状进行扩散而增大散布面积与织 物接触， 在导布管下方侧壁的横跨截断面上， 沿通路设有一个或多个分段隔开的空气 导向喷嘴， 使上游空气导向喷嘴与下游空气导向喷嘴间隔一段距离， 在每一喷嘴的下 游方向均形成一反射作用基板， 并经由管路与鼓风机相互连通而供增压气体导入空气 导向喷嘴喷出， 在反射作用基板的作用下， 使喷出的高速吹动空气流沿反射作用基板 的端面， 在织物的下侧方朝向导布管上游方向推进， 导布管内因织物上方空气流速度 较稳定而使在织物上侧端间的空气流的静压力较高， 因织物下方空气流速度较快而使 织物下侧端间的空气流的静压力较低， 使织物上下侧端的空气流形成二极化的互动作 用， 进而使通过导布管内正在运进中的织物持续性地处于开幅状态， 并全面产生周期 性的激烈振动分布， 织物上侧方空气流的静压力较大于织物下侧方空气流的静压力形 成的压差作用并加上地心引力产生的重力， 能促使运进中的织物均持续不断地倾向于 高速吹动气流的主流区域， 使织物紧密接触高速吹动气流， 以增大能量变换的作用效 率， 使染料渗入织物组织内部时能获得最大能量， 在染色或进行其他加工处理时， 织 物可由动力带布轮牵动运进， 在运进中织物可利用集布槽分散张力并增加反应时间， 织物可利用染液喷嘴所喷出的细粒状或微粒状的染液或处理液实现小液量的施染及其 他加工处理， 织物可凭借空气导向喷嘴所喷出的高速吹动空气流而获得浮升、 扩展、 振动， 呈幵幅状的运进方式达到施染目的， 因此， 在一极短时间内可完成染色或其他 加工处理， 实现高效率、 低张力、 低耗能、 低浴比、 低污染的环保型的连续染色与其 他加工处理。
2 . 根据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其特 征在于， 它还包括设置在导布管与集布槽相互连接部位处的牵引式气液回流导向板及 分离式气液回流通路， 气液回流导向板是 ώ反射作用基板延伸所构成的， 与渐进方式 构成一弧线型的回路， 导向板下游区段以分流的方式构成一个或多个液体汇流导管， 导管与导管间形成一空气流通路口， 借牵引式气液回流导向板的牵引力及压力差异以 及位能的作用， 使回流的液流均沿气液回流导向板的端面通过汇流导管， 导入处理槽 下侧壁面， 使织物下侧方作用的空气流迅速回转通过集布槽下侧方的网孔， 再经由空 气回流通路口导入鼓风机， 因此， 使处理槽内构成一气液分离的回路。
3 . 根据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其特 征在于， 它还包括设置在空气分配管通路上的喷雾喷嘴装置， 基本上包括有一连通管 路， 在管路上设有一个或多个喷嘴， 连通管路另一端可经由管路与染液输送管路互相 连通， 又分别与加压泵或水塔及蒸汽输送管路相互连通， 在各连通管上各设有一可因 制程需要任意控制的控制阀， 使染液或水洗液或蒸汽均可导入空气分配管通路并从其 上的喷嘴喷出， 使喷出液体或气体与空气流混合后， 由空气导向喷嘴喷出含有染液或 含有大量水洗液或是蒸汽的高速吹动空气流。
4 . 棍据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其特 征在于， 它还包括设置在处理槽内上游通路上位于动力带布轮下侧方的摆布器装置， 基本上包括有一摆布板、 一固设于摆布板一端上的传动轴心、 一驱动连杆、 一驱动， 摆布板可利用传动轴心枢安设在通路左右的侧壁上， 轴心一端延伸至槽壁外侧与驱动 机组相互连接而达到传动的目的， 摆布板在通路内作纵向往复移动， 使通过的织物碰 触到摆布板后再掉下， 掉至集布槽内的织物均能获得预期的折叠效果。
5 . 根据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其特 征在于， 它还包括设置在鼓风机吸入口通路上的新空气导入口及废气排出口及在处理 槽上侧壁的废热空气排出口和氮气 （惰性气体） 导入口， 以及处理槽下侧方最底处的 处理液回收或排出口， 在各导入及排出口上各设有一可因制程需要任意控制处理槽内 的换气补给或对流的控制阀。
6 . 根据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其 特征在于， 它还包括一热交换器、 一过滤器， 分别连接在染液输送或回流通路上和空 气输送或回流通路上构成一通路。
7 . 根据权利要求 1所述的可供连续及联合的喷雾式气力振动加速染色机， 其 特征在于， 它还包括一般在处理槽内较易污染角落设置的水洗液喷嘴， 在完成每一施 染作业时， 可经由管路与高压泵相互连通， 使水洗液导入喷嘴喷向受污染的壁面上。
PCT/CN1999/000178 1999-11-02 1999-11-02 Dispositif de coloration en continu par pulverisation permettant d'atteindre des vitesse elevees comprenant une ouverture et un organe vibratoire d'ecoulement d'air WO2001032971A1 (fr)

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UA2002043622A UA73147C2 (en) 1999-11-02 1999-02-11 Apparatus for continuous and combined action for vibration-intensified dyeing with spraying at whole width of the fabric
CA002389678A CA2389678A1 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
CZ20021873A CZ20021873A3 (cs) 1999-11-02 1999-11-02 Kontinuálně a kombinovaně provozovatelný rozprašovací barvicí stroj s na šířku roztaženou tkaninou a zvýšenými vibracemi
SK603-2002A SK6032002A3 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
PL99355814A PL355814A1 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
HU0203276A HUP0203276A2 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
PCT/CN1999/000178 WO2001032971A1 (fr) 1999-11-02 1999-11-02 Dispositif de coloration en continu par pulverisation permettant d'atteindre des vitesse elevees comprenant une ouverture et un organe vibratoire d'ecoulement d'air
BR9917554-1A BR9917554A (pt) 1999-11-02 1999-11-02 Máquina de tingir por aspersão com vibração intensificada e expansão de largura operável de forma contìnua e combinável
JP2001535647A JP2003514129A (ja) 1999-11-02 1999-11-02 接続及び合併可能な噴霧式空気力展開振動加速染色機
CNB998169773A CN1147637C (zh) 1999-11-02 1999-11-02 气力开幅振动的喷雾式快速连续染色联合机
NZ518500A NZ518500A (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
AU10265/00A AU769565B2 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
IL14925599A IL149255A0 (en) 1999-11-02 1999-11-02 Continuous spray dyeing apparatus or dyeing range for accelerated dyeing with opening and vibration means of airflow
EA200200407A EA003221B1 (ru) 1999-11-02 1999-11-02 Сопловая машина для непрерывного крашения или красильный агрегат для ускоренного крашения, оснащенный аэродинамическими средствами для обработки вибрацией и расправки по ширине
MXPA02004314A MXPA02004314A (es) 1999-11-02 1999-11-02 Maquina de tenido por aspersion mejorada por vibracion y de expansion de ancho operable en forma continua y combinada.
KR10-2002-7005589A KR100420575B1 (ko) 1999-11-02 1999-11-02 연속적이고 연결되게 작업 가능하도록 폭이 펴지고바이브레이션이 강화된 스프레이 염색장치
EP99953519A EP1233098A4 (en) 1999-11-02 1999-11-02 SPRAYING DEVICE FOR CONTINUOUSLY ACCELERATING DYEING OF A TEXTILE MATERIAL WITH A AIR FLOW FOR LOCKING AND VIBRATING THE TEXTILE MATERIAL
NO20022073A NO20022073L (no) 1999-11-02 2002-04-30 Kontinuerlig og i kombinasjon anvendbar breddeutvidelses og vibrasjonsforbedret spröytefargemaskin
HK03100606.3A HK1048504A1 (zh) 1999-11-02 2003-01-23 氣力開幅振動的噴霧式快速連續染色聯合機

Applications Claiming Priority (1)

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PCT/CN1999/000178 WO2001032971A1 (fr) 1999-11-02 1999-11-02 Dispositif de coloration en continu par pulverisation permettant d'atteindre des vitesse elevees comprenant une ouverture et un organe vibratoire d'ecoulement d'air

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BR (1) BR9917554A (zh)
CA (1) CA2389678A1 (zh)
CZ (1) CZ20021873A3 (zh)
EA (1) EA003221B1 (zh)
HK (1) HK1048504A1 (zh)
HU (1) HUP0203276A2 (zh)
IL (1) IL149255A0 (zh)
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CN108425200A (zh) * 2018-05-13 2018-08-21 新疆天通兴业农牧科技有限公司 一种节水矿化羊绒染色装置
CN110965240A (zh) * 2019-12-11 2020-04-07 福建福能南纺新材料有限公司 一种薄型干法革基布浅色品种一步法染色生产线及工艺
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US7931699B2 (en) 2002-12-27 2011-04-26 Hbi Branded Apparel Enterprises, Llc Compositions for spray dyeing cellulosic fabrics
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CN102851907B (zh) * 2012-08-28 2016-08-03 无锡市信达染整机械厂 气流染色机摆布装置
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Cited By (10)

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Publication number Priority date Publication date Assignee Title
CN102330299A (zh) * 2010-07-13 2012-01-25 江兆城 冲动式爆震波快速染色机
CN108425200A (zh) * 2018-05-13 2018-08-21 新疆天通兴业农牧科技有限公司 一种节水矿化羊绒染色装置
CN108425200B (zh) * 2018-05-13 2024-03-12 新疆天通兴业农牧科技有限公司 一种节水矿化羊绒染色装置
CN110965240A (zh) * 2019-12-11 2020-04-07 福建福能南纺新材料有限公司 一种薄型干法革基布浅色品种一步法染色生产线及工艺
CN111940257A (zh) * 2020-08-24 2020-11-17 广东利元亨智能装备股份有限公司 一种均风风嘴及其烘箱
CN111940257B (zh) * 2020-08-24 2024-03-15 广东利元亨智能装备股份有限公司 一种均风风嘴及其烘箱
CN112064263A (zh) * 2020-09-17 2020-12-11 安徽和邦纺织科技有限公司 一种涤纶面料染色装置
CN113699712A (zh) * 2021-08-10 2021-11-26 浙江鑫涛科技股份有限公司 一种导湿快干提花交织面料退浆设备
CN113699712B (zh) * 2021-08-10 2022-05-27 浙江鑫涛科技股份有限公司 一种导湿快干提花交织面料退浆设备
CN114964594A (zh) * 2022-04-28 2022-08-30 海门市恒昌织带有限公司 一种基于工业数据处理的安全织带染色质量检测方法

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NO20022073L (no) 2002-06-28
EA003221B1 (ru) 2003-02-27
CN1375022A (zh) 2002-10-16
CN1147637C (zh) 2004-04-28
HUP0203276A2 (en) 2006-08-28
EP1233098A1 (en) 2002-08-21
EP1233098A4 (en) 2006-08-16
NZ518500A (en) 2004-04-30
NO20022073D0 (no) 2002-04-30
KR20020051927A (ko) 2002-06-29
EA200200407A1 (ru) 2002-10-31
IL149255A0 (en) 2002-11-10
SK6032002A3 (en) 2002-12-03
PL355814A1 (en) 2004-05-17
CZ20021873A3 (cs) 2003-05-14
BR9917554A (pt) 2002-10-15
CA2389678A1 (en) 2001-05-10
AU1026500A (en) 2001-05-14
AU769565B2 (en) 2004-01-29
HK1048504A1 (zh) 2003-04-04
UA73147C2 (en) 2005-06-15
MXPA02004314A (es) 2002-11-14
KR100420575B1 (ko) 2004-03-02

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