WO1998005439A1 - Procede de decomposition thermique de vehicules a moteur mis a la ferraille et appareil de mise en oeuvre de ce procede - Google Patents
Procede de decomposition thermique de vehicules a moteur mis a la ferraille et appareil de mise en oeuvre de ce procede Download PDFInfo
- Publication number
- WO1998005439A1 WO1998005439A1 PCT/JP1997/002650 JP9702650W WO9805439A1 WO 1998005439 A1 WO1998005439 A1 WO 1998005439A1 JP 9702650 W JP9702650 W JP 9702650W WO 9805439 A1 WO9805439 A1 WO 9805439A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heating
- furnace
- chamber
- gas
- thermal decomposition
- Prior art date
Links
- 238000005979 thermal decomposition reaction Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 63
- 239000000428 dust Substances 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 27
- 229910001385 heavy metal Inorganic materials 0.000 claims abstract description 26
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000001301 oxygen Substances 0.000 claims abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 18
- 238000011084 recovery Methods 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 56
- 238000000197 pyrolysis Methods 0.000 claims description 36
- 239000002699 waste material Substances 0.000 claims description 32
- 206010011906 Death Diseases 0.000 claims description 27
- 238000010025 steaming Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 20
- -1 ferrous metals Chemical class 0.000 claims description 16
- 239000000126 substance Substances 0.000 claims description 14
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 13
- 230000006837 decompression Effects 0.000 claims description 12
- 238000002485 combustion reaction Methods 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 239000000112 cooling gas Substances 0.000 claims description 7
- 238000001704 evaporation Methods 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 238000003303 reheating Methods 0.000 claims description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 claims description 2
- 239000003923 scrap metal Substances 0.000 claims description 2
- 238000000354 decomposition reaction Methods 0.000 claims 2
- 238000003672 processing method Methods 0.000 claims 1
- 238000004227 thermal cracking Methods 0.000 claims 1
- 150000002739 metals Chemical class 0.000 abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 7
- 229910052799 carbon Inorganic materials 0.000 abstract description 7
- 238000009429 electrical wiring Methods 0.000 abstract description 4
- 239000000383 hazardous chemical Substances 0.000 abstract description 3
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 abstract 2
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 14
- 239000003921 oil Substances 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229920003023 plastic Polymers 0.000 description 10
- 239000004033 plastic Substances 0.000 description 10
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 9
- 229920001971 elastomer Polymers 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 150000002013 dioxins Chemical class 0.000 description 6
- 238000006298 dechlorination reaction Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000003575 carbonaceous material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005255 carburizing Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000002296 pyrolytic carbon Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001784 detoxification Methods 0.000 description 1
- 238000007922 dissolution test Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000009489 vacuum treatment Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/005—Preliminary treatment of scrap
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to a method and an apparatus for thermally decomposing a waste vehicle, and more particularly, to scrapping the entire body of the waste vehicle in the same shape as it is, while cutting off oxygen as much as possible, without oxidizing metals.
- shredderless waste-vehicle treatment technology that thermally decomposes combustible materials such as plastics, rubber, and fibers, and does not generate shredder dust generated when shredded waste vehicle bodies. It relates to the technology for thermal decomposition of shredder dust and the technology for recycling end-of-life vehicles.
- the paper is cut by a crusher such as a shredder, and then separated into iron, non-ferrous metal, and non-metal by using various sorts of means (magnetic sorting, specific gravity sorting, visual sorting, etc.) It has been established in many countries.
- shredder dusts combustibles mainly composed of plastics, vinyl chloride, rubber, and fibers
- shredder dusts combustibles mainly composed of plastics, vinyl chloride, rubber, and fibers
- cotton-like substances mixed with pulverized products of the above substances.
- the law has mandated the use of managed landfill methods from April 1996, as the risk of heavy metal spills from the landfilled dust is high.
- incineration of the flammable substances contained in the landfill was carried out while minimizing the generation of pollution, thereby reducing the amount of landfill and chemically stabilizing it.
- Japanese Patent Application Laid-Open No. H5-14-1641 discloses that “shredder dust is used to melt steel in a steelmaking electric furnace or Discloses a method of using high-temperature atmosphere and incinerating it as dust or as mixed dust. " Japanese Patent Application Laid-Open No.
- 7-80443 discloses that “dust containing vinyl chloride, that is, shredder dust, is steamed in a state where oxygen is cut off as much as possible at 35 Ot: ⁇ 500 and gas and Separated into oil, moisture and solid residue, the generated gas and oil are collected by contacting with water to wash and remove acidic substances, and the solid is contacted with water to separate chlorine ions, non-ferrous metals and carbon. It separates into solids that are the main component and recovers solids that are mainly composed of non-ferrous metal and carbon. ”A method for thermally decomposing vinyl chloride-containing dust is disclosed.
- Japanese Patent Application Laid-Open No. 7-80433 discloses that "shredder dust is steamed in a relatively low-temperature and oxygen-suppressed atmosphere, so that dioxin hardly occurs. Either carbonize almost all of the waste plastic or recover it as gas or oil to reduce the amount of harmful substances disposed of. ''
- the use of carbonized carbonaceous materials in electric furnaces etc. was proposed. .
- pyrolysis residue a considerable amount of dioxins was contained in the solid residue after steaming (hereinafter referred to as pyrolysis residue). Therefore, it was necessary to eliminate dioxin content in order to realize a proposal to utilize this residue as carbonaceous material.
- the present invention provides a method and apparatus for thermally decomposing a so-called shredderless waste vehicle, which facilitates removal of electric wiring from the vehicle body of the waste vehicle and does not generate shredder dust composed of combustible materials. It is intended to provide
- Another object of the present invention is to prevent heavy metals and dioxins from being contained in the so-called pyrolysis residue obtained by subjecting shredder dust generated from the body of a waste car to "steaming treatment" so that it can be stably landfilled.
- Another object of the present invention is to provide a method and an apparatus for thermally decomposing a shredder dust that can be effectively used as a carbon material.
- Still another object of the present invention is to provide a completely new treatment method in which the scrapped car body is stopped from being shredded by shredding, the scrapped car body is entirely steamed, and the pyrolysis residue is vacuum-treated at a high temperature.
- the present invention relates to a method for thermally decomposing an end-of-life vehicle, wherein when recovering ferrous and non-ferrous metals as scrap from a vehicle body from which valuable parts and materials or dangerous substances have been removed, the vehicle body is entirely steamed as it is. It is.
- the present invention provides a furnace chamber for housing a plurality of the above-mentioned vehicle bodies and heating them while moving them, a cooling chamber for cooling the heated vehicle body, and loading and unloading a vehicle body into and out of the furnace chamber and the cooling chamber.
- a gas replacement chamber disposed therein, a means for transferring a vehicle body that moves continuously through each of these chambers, a heating means for keeping the furnace chamber at a constant temperature, and a cooling gas supply for blowing a cooling gas into the cooling chamber.
- the present invention also provides a thermal decomposition processing apparatus for a waste vehicle, comprising: means, an exhauster for sucking exhaust gas from each of the above-mentioned chambers, and a truck for carrying the transported vehicle body and transporting it to a breathing machine.
- the covering material of the electrical wiring is destroyed by the thermal decomposition action and falls off the crooked mouth, and at the same time, there is a gap at the fixed part with the clip.
- Non-metallic shredder dust consisting of plastics, vinyl chloride, rubber, and fibers is not generated, and there is no need to sort or separately treat shredder dust as in the past.
- the second aspect of the present invention relates to a method of shredding dust generated by shredding a body of an end-of-life vehicle and pyrolyzing it by steaming in a state where oxygen is cut off as much as possible.
- a method for thermally decomposing shredder dust comprising reheating the solid matter remaining after steaming under reduced pressure in a temperature range of 500 to 900 ° C.
- dechlorination from dioxin is promoted during heating under reduced pressure, and it becomes possible to detoxify dioxin contained in the so-called pyrolysis residue after “steaming”. Further, since heavy metal is not contained in the residue, it can be used as a carbon material or can be stably landfilled.
- a third aspect of the present invention is that a waste vehicle body obtained by removing valuable parts from a waste vehicle is steamed and separated into a pyrolysis gas, a pyrolysis oil, a waste vehicle body metal and a pyrolysis residue, and the waste vehicle body metal and the pyrolysis residue are separated. It is introduced into a vacuum atmosphere at a high temperature and heat-treated continuously. Decomposed substances and evaporation in the pyrolysis residue are collected in a vacuum exhaust system. After cooling, the copper wire is removed from the scrap metal of the scrap car body. This is a method for thermal decomposition treatment of end-of-life vehicles. When the H 2 gas is sealed during the heat treatment under vacuum, a reducing atmosphere can be maintained, whereby heavy metals are reduced and metals can be easily collected in a vacuum exhaust system.
- steaming refers to heating the car body with oxygen cut off as much as possible. It generates pyrolysis products.
- furnaces or radiators that directly heat the car body with contact hot gas are used.
- a furnace for indirect heating can be used.
- direct heating since about 10% by volume of oxygen may remain in the furnace atmosphere, oxidation of metals and combustion of combustibles may occur slightly.
- the reduction of dioxin emissions in the entire treatment process includes: (a) combustion process, (mouth) heat recovery, exhaust gas cooling process, (c) exhaust gas treatment process, and (2) ash and residue detoxification process. There is a workaround.
- An apparatus for carrying out this method includes a heating furnace for storing and heating the end-of-life vehicle body, an N 2 gas supply device disposed near the entrance and exit of the heating furnace, and a vacuum provided downstream of the heating furnace.
- a heating furnace, a vacuum pump, and a heavy metal recovery device are provided.
- FIG. 1 is a diagram showing a flow of a method for thermal decomposition treatment of a waste vehicle according to the present invention
- FIG. 2 is a diagram showing an example of a thermal decomposition treatment device for a waste vehicle according to the present invention
- FIG. 3 is FIG. Fig. 4 is a view showing a cross section A-A of the furnace chamber shown in (a), in which (a) shows the case of the indirect heating system, (b) shows the case of the direct heating system, and Fig. 4 shows the shredder according to the present invention.
- FIG. 5 is a schematic plan view illustrating a shredder dust pyrolysis apparatus according to the present invention
- FIG. 6 is a flow sheet of an embodiment of a waste car thermal decomposition treatment method according to the present invention
- FIG. 7 is a schematic plan view showing an apparatus configuration of an embodiment of a waste car thermal decomposition treatment device according to the present invention.
- FIG. 8 is a flow sheet of another embodiment of the method for pyrolyzing a scrap car according to the present invention.
- FIG. 9 is a schematic plan view showing the equipment configuration of another embodiment of the waste car pyrolysis treatment apparatus according to the present invention.
- the heating time is 30 minutes when the moving speed of the waste vehicle 1 is set to 1 mZ. During that time, since the firing is steaming, the amount of generated gas is smaller than that of a normal heating furnace, but a slight amount of gas is generated by the combustion and thermal decomposition of nonmetallic plastic, vinyl chloride, and rubbers in the scrapped vehicle 1.
- the gas is sucked by an exhaust blower 5 through a flue provided on the ceiling of the furnace chamber 2 and rendered harmless by an exhaust gas treatment device 6 (mainly dust removal or washing of generated water, oil, pyrolysis gas, etc.). After being recovered as fuel or subjected to predetermined treatment after secondary combustion, it is released to the atmosphere.
- the iron and the non-ferrous metal attached to each part do not undergo very severe oxidation because the oxygen concentration of the atmosphere is 10% by volume or less, and the surface has a thickness of 5 to 5%. Only a scale layer of about 10 microns is formed.
- the steamed waste body 1 moves again through the intermediate gas replacement chamber 3b to the next cooling chamber 7, where it is cooled down to 200 by nitrogen blown from its supply means 8 as a cooling gas. Is done. Then, the waste vehicle body 1 is While preventing the intrusion of air from the last gas replacement chamber 3c, the gas is sequentially taken out of the furnace, transferred to the carriage 9, and naturally cooled to room temperature.
- the waste vehicle 1 After cooling, the waste vehicle 1 is transported together with the bogie 9 to a Cu line removal work station (not shown), where the Cu line is extracted manually. As a result, the Cu line could be easily pulled out without any obstacle as expected above. Thereafter, the waste vehicle body 1 was moved to a work place where a press machine (not shown) was installed, pressed by a known method, and turned into scrap of a predetermined size. Then, as a final step, these scraps
- the reason why the atmosphere temperature of the steaming is set to 500 or more is that if the temperature is lower than 500, the temperature is too low and the steaming time takes 2 hours or more, and the present invention cannot be put to practical use.
- the upper limit of the ambient temperature was set to 65 0 because the limit of the ambient oxygen of 10 Vo 1% was broken and the thickness of the scale formed on the metal surface was an allowable value ( This is because it is often larger than 20 microns in the case of iron and scrap of the specified quality cannot be collected.
- the heating means is based on the combustion exhaust gas of the fuel gas.
- the present invention is not limited to this.
- a radiant tube 15 type shown in FIG. 3A of an indirect heating type or an electric heating type may be used.
- the transport means is a skid.
- a trolley transport method may be used.
- the present invention it is possible to easily remove electric wiring from a scrapped vehicle, which has been difficult in the past, by hand, and the scrapping process becomes smooth.
- the oxidation of ferrous and non-ferrous metals is less than before, and high-quality scrap can be recovered. Una shredder 'Dust separation work is no longer necessary, and significant labor savings can be expected in the treatment of end-of-life vehicles.
- the residue obtained by incinerating or thermally decomposing combustibles is mainly composed of carbon, so it is considered that it can be used as a heat source in, for example, a purification vessel such as an electric furnace.
- the shredder dust separated from the scraps of ferrous and non-ferrous metals is steamed at a temperature of, for example, 500: .about.650 and in a state where oxygen is cut off. Then, the dust is thermally decomposed and separated into product gas, oil, moisture, and solids as a pyrolysis residue.
- the generated gas and oil are suctioned by a suction means (for example, a blower), processed by known means including water washing or the like (not shown), and recovered as fuel or recovered as high-temperature gas by burning. .
- a suction means for example, a blower
- the present invention is characterized in that generated gas and oil are removed by suction in the “steaming” step, and the remaining so-called pyrolysis residue is further processed. That is, while the residue was placed in a container of the 5 0 0 t: at a temperature of at ⁇ 9 0 0 and 1 0 under a reduced pressure one 1 ⁇ 1 0- 3 T orr, 3 0 ⁇ 1 2 0 min Reheat to the extent. In the meantime, the dioxin in the residue is dechlorinated due to the progress of dechlorination.
- Table 1 and Table 2 compare the analysis values of the target components of the residue after steaming shredder 'dust and the residue after vacuum heating according to the present invention. From Tables 1 and 2, it is clear that only a very small amount of dioxin remains in the residue treated according to the present invention. table 1
- N i 2 900 1 6 50 Next, a description will be given of an apparatus invention for carrying out the present invention with reference to FIG. It starts with a container 2 2 holding a shredder 'dust 2 1. It is desirable that the side wall of the container 22 be porous (for example, a mesh structure) in order to improve the efficiency of steaming and heating under reduced pressure.
- the steaming furnace 23 (hereinafter referred to as a furnace chamber 23) can accommodate a plurality of the above containers 22 so that a large amount of shredder dust 21 can be processed. ⁇ Make the dust 21 large enough to be heated continuously. For this heating, either direct heating, in which the combustion exhaust gas of fuel is blown into the furnace chamber, or indirect heating, which uses a radiant tube to heat by radiation, may be employed.
- a suction means (blower) 24 for suctioning and separating gaseous substances generated by the thermal decomposition of plastics, vinyl chloride, rubber, fibers, etc. by heating, while maintaining the residual solid matter after the suction separation.
- a decompression chamber 26 is provided for housing the container 22 and heating the residual solid under reduced pressure. In the decompression chamber 26, the above-described dioxin is dechlorinated and decomposed. In order to prevent oxygen from entering both chambers when loading and unloading the vessel 22 into and from the furnace chamber 23 and the decompression chamber 26, gas replacement chambers 27 are arranged on the upstream and downstream sides of both chambers. Means for transporting the container 22 (generally, skid) that continuously moves in each of these chambers is also provided. Further, a plurality of decompression means (for example, a vacuum pump) 29 for exhausting the decompression chamber 26 and a cooling gas supply means 30 for cooling the heated residual solid in the decompression chamber 26 are provided. is there.
- the cooling is performed using the same room after the completion of the heating under reduced pressure, and the indirect heating method is used for heating the reduced pressure room.
- an exhaust blower 31 that sucks exhaust gas from each of the above-mentioned chambers through a decompression means (vacuum pump) 29 and a cooling chamber 32 for the sucked exhaust gas are provided. It also facilitates the recovery of some heavy metals (a small amount because they have been removed as non-ferrous scraps in advance).
- the heavy metal may be recovered by a known means (for example, a condenser used in vacuum purification of a non-ferrous metal) as necessary in the heavy metal recovery chamber 35.
- the thermal decomposition treatment apparatus is provided with the above-described pressure reducing means (vacuum pump) 29 so that the shredder dust 21 can be placed not only under reduced pressure but also under a reducing atmosphere.
- the reducing agent supply means 3 3 is provided with the residue of the reduction becomes possible, in the case of direct heating type, is once oxidized heavy metals again residue ⁇ containing, volatile recovery is accelerated It is.
- the reducing agent for example, hydrogen gas or the like can be used.
- the dioxin which poses a pollution problem will not be contained in the pyrolysis residue, and the heavy metal slightly contained in the residue will be volatilized and can be recovered as needed in the exhaust gas system. And it becomes possible to make the residue into a stable landfill. Further, since the residue contains a large amount of carbon, it can be expected that the residue is effectively used as a carburizing material in an electric furnace furnace or the like.
- FIG. 6 is a flow sheet of the waste vehicle recycling technology according to the present invention.
- the end-of-life vehicles are subjected to steaming through a process of removing valuable parts such as engines, missions and catalysts, hazardous materials such as tires, batteries and liquids, and pollutants.
- the scrap car body from which the valuable parts 3 are removed separates pyrolysis gas, oil and water in the steaming process.
- the scrapped car body is continuously sent to the vacuum heat treatment process.
- decomposed dioxins and heavy metals are recovered, and non-evaporable metals and pyrolytic carbon are emitted.
- Pyrolysis gas, oil, and water are converted into fuel through a cleaning process.
- FIG. 7 is a configuration diagram showing an embodiment of an apparatus for performing this method.
- Waste car body 4 1 is charged into the forehearth 4 2, atmosphere air furnace 4 within 2 are eliminated by the vacuum pump 4 3, N 2 gas through the conduit 4 8 Ru is supplied N 2 substituted .
- the scrapped vehicle body is sent to a furnace 44 where it is heated and steamed with oxygen cut off. At that time, N 2 is supplied as needed.
- the exhausted gas passes through a process chamber 45 for exhaust gas combustion, gas cooling, etc., is sucked into an exhaust valve C-46, washed and discharged by a scrubber 47 and the like.
- the scrapped vehicle body 41 When the scrapped vehicle body 41 is supplied from the furnace 44 to the furnace 51, the atmospheric gas is sucked by the vacuum pump 53, the Nz gas is supplied as needed, and 211 is collected by the recovery device 52. Collected. Further, when the scrapped vehicle body 41 advances to the furnace 54, reducing gas such as hydrogen is supplied from the supply port 57 as needed, and the Zn is recovered by the vacuum pump 56 and the Zn recovery device 55. Is done. Next, while cooling in the furnace 61, the atmospheric gas is sucked by the vacuum pump 62, and the recovered scrap car body 63 is directed to the destination 64.
- FIG. 8 is a flow sheet of another embodiment.
- the end-of-life vehicle body is steamed at a temperature of 50 O: ⁇ 650 and with oxygen cut off, and the flammable components such as waste plastic, rubber, and fibers in the end-of-life vehicle are pyrolyzed gas and heat component. Separated into oil cracking, moisture and pyrolysis residue.
- Scrapped body containing the pyrolysis residue further 5 0 0 ⁇ and at a temperature of 9 0 0 1 0 - Ru brought 1-1 0 3 under a vacuum of T orr to stay 3 0 minutes to 1 2 0 min .
- the generated pyrolysis gas, oil and water are recovered as fuel after cracking, and after a predetermined treatment such as acid and ash cleaning, or after secondary combustion, used for heat recovery, that is, power generation.
- the scrap car body containing the pyrolysis residue will decompose dioxin in a high-vacuum treatment process, collect heavy metals, and complete the treatment through a vacuum cooling process.
- FIG. 9 is a schematic plan view of another processing apparatus of the present invention.
- Reference numerals 41 to 65 indicate the same configuration as in FIG.
- suction is performed by the vacuum pumps 73, 83, and 93 in the furnaces 71, 81, and 91, respectively, and heavy metals are recovered in the recovery devices 72, 82, and 92, respectively.
- the amount of heavy metals (Cd, Pb, Zn) and harmful substances (dioxins) in the residue was 0.000%, and the dissolution test was performed. The results were all Tr (not detected).
- the waste car body is steamed and then heat-treated under reduced pressure, so that dioxin contained in the pyrolysis residue is dechlorinated and rendered harmless.
- dioxin which poses a pollution problem
- dioxin which poses a pollution problem
- heavy metals slightly contained in the residue are volatilized so that they can be recovered as needed in the exhaust gas system.
- the residue can be put into a stable landfill.
- the residue contains a large amount of carbon, it can be expected that the residue is effectively used as a carburizing material in electric furnace refining and the like.
- heavy metals contained in the residue or used in plating or the like in end-of-life vehicles are volatilized and recovered in the exhaust gas system, and heavy metals can be recovered as valuable resources.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Metallurgy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Geochemistry & Mineralogy (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Cette invention consiste à cuire telle quelle la carcasse entière d'un véhicule à moteur mis à la ferraille et dont on a retiré les pièces de valeur ainsi que matières dangereuses. L'élimination du câblage électrique de la carcasse du véhicule en est ainsi facilitée, tandis que les métaux sont récupérés sous forme de ferraille sans entraîner la formation de poussière non métallique due au broyage. Les résidus de la décomposition thermique, qui ont été séparés lors de la cuisson de la carcasse du véhicule, sont ensuite soumis à un traitement thermique sous vide et à haute température. La dioxine décomposée et les métaux lourds présents dans les résidus de décomposition thermique peuvent ainsi être récupérés dans un système d'évacuation sous vide, ceci de manière à pouvoir récupérer la ferraille et le carbone issu de la décomposition thermique. La poussière issue du broyage de la carcasse du véhicule est ensuite cuite en vue de sa décomposition thermique dans des conditions où l'apport en oxygène est aussi réduit que possible. Les solides restants sont réchauffés à une température allant de 400 à 500° C et à une pression réduite, ce qui permet d'éviter que la dioxine et les métaux lourds ne se mélangent aux résidus de la décomposition thermique.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8/203711 | 1996-08-01 | ||
JP8203711A JPH1043708A (ja) | 1996-08-01 | 1996-08-01 | 廃車の熱分解処理方法及びその装置 |
JP20370996A JPH1047635A (ja) | 1996-08-01 | 1996-08-01 | 廃自動車の熱分解処理方法及び装置 |
JP8/203709 | 1996-08-01 | ||
JP8203710A JPH1047629A (ja) | 1996-08-01 | 1996-08-01 | シュレッダ・ダストの熱分解処理方法及び装置 |
JP8/203710 | 1996-08-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998005439A1 true WO1998005439A1 (fr) | 1998-02-12 |
Family
ID=27328275
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1997/002650 WO1998005439A1 (fr) | 1996-08-01 | 1997-07-30 | Procede de decomposition thermique de vehicules a moteur mis a la ferraille et appareil de mise en oeuvre de ce procede |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO1998005439A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7156027B1 (en) | 1998-03-31 | 2007-01-02 | Houei Syoukai Co., Ltd. | Method for producing soil, soil-processing unit, method for processing and unit for processing |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5032954B1 (fr) * | 1971-06-14 | 1975-10-25 | ||
JPS62503184A (ja) * | 1985-06-28 | 1987-12-17 | アルミニウム カンパニ− オブ アメリカ | 金属から揮発物を除去する方法および装置 |
JPS6353249B2 (fr) * | 1986-07-25 | 1988-10-21 | Isao Kuboyama | |
JPH04346681A (ja) * | 1991-05-23 | 1992-12-02 | Toyota Motor Corp | 金属付着鋼板の付着金属除去方法および装置 |
JPH06184657A (ja) * | 1992-12-16 | 1994-07-05 | Kawasaki Heavy Ind Ltd | 亜鉛めっき鋼板屑からの亜鉛除去方法および装置 |
JPH0780433A (ja) * | 1993-09-17 | 1995-03-28 | Topy Ind Ltd | 塩化ビニル含有ダストの熱分解処理方法 |
JPH0816248B2 (ja) * | 1991-11-29 | 1996-02-21 | 株式会社オギハラ | 真空蒸発回収方法 |
JPH08134255A (ja) * | 1994-11-10 | 1996-05-28 | Motoda Electron Co Ltd | 産業廃棄物の脱塩化水素処理方法及び装置 |
JPH08151213A (ja) * | 1994-11-28 | 1996-06-11 | Motoda Electron Co Ltd | 塩素を含む合成樹脂廃材から塩化カルシウムを製造する方法 |
JPH08290148A (ja) * | 1995-02-22 | 1996-11-05 | Mitsubishi Materials Corp | シュレッダーダストの処理方法 |
JPH0978148A (ja) * | 1995-09-14 | 1997-03-25 | Ogihara Ekorojii Kk | 廃棄構造物の破壊処理方法 |
-
1997
- 1997-07-30 WO PCT/JP1997/002650 patent/WO1998005439A1/fr active Application Filing
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5032954B1 (fr) * | 1971-06-14 | 1975-10-25 | ||
JPS62503184A (ja) * | 1985-06-28 | 1987-12-17 | アルミニウム カンパニ− オブ アメリカ | 金属から揮発物を除去する方法および装置 |
JPS6353249B2 (fr) * | 1986-07-25 | 1988-10-21 | Isao Kuboyama | |
JPH04346681A (ja) * | 1991-05-23 | 1992-12-02 | Toyota Motor Corp | 金属付着鋼板の付着金属除去方法および装置 |
JPH0816248B2 (ja) * | 1991-11-29 | 1996-02-21 | 株式会社オギハラ | 真空蒸発回収方法 |
JPH06184657A (ja) * | 1992-12-16 | 1994-07-05 | Kawasaki Heavy Ind Ltd | 亜鉛めっき鋼板屑からの亜鉛除去方法および装置 |
JPH0780433A (ja) * | 1993-09-17 | 1995-03-28 | Topy Ind Ltd | 塩化ビニル含有ダストの熱分解処理方法 |
JPH08134255A (ja) * | 1994-11-10 | 1996-05-28 | Motoda Electron Co Ltd | 産業廃棄物の脱塩化水素処理方法及び装置 |
JPH08151213A (ja) * | 1994-11-28 | 1996-06-11 | Motoda Electron Co Ltd | 塩素を含む合成樹脂廃材から塩化カルシウムを製造する方法 |
JPH08290148A (ja) * | 1995-02-22 | 1996-11-05 | Mitsubishi Materials Corp | シュレッダーダストの処理方法 |
JPH0978148A (ja) * | 1995-09-14 | 1997-03-25 | Ogihara Ekorojii Kk | 廃棄構造物の破壊処理方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7156027B1 (en) | 1998-03-31 | 2007-01-02 | Houei Syoukai Co., Ltd. | Method for producing soil, soil-processing unit, method for processing and unit for processing |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0234087B1 (fr) | Procédé et dispositif pour le liage, l'encapsulage, la stabilisation et la détoxification de métaux lourds contenus dans des boues, des terres, des cendres et matériaux similaires | |
FR2612797A1 (fr) | Procede pour la recuperation de poussiere de fours, notamment de fours a arc electrique | |
CN1251776C (zh) | 用于处理含烃物料的方法 | |
JPH04326974A (ja) | 廃棄物の処理方法及び処理装置 | |
JP3395148B2 (ja) | 土壌の生産方法、土壌処理装置、処理方法および処理装置 | |
EP0653252B1 (fr) | Procédé et dispositif pour la restauration de sols contenant des déchets | |
WO1998005439A1 (fr) | Procede de decomposition thermique de vehicules a moteur mis a la ferraille et appareil de mise en oeuvre de ce procede | |
JP2000288527A (ja) | 廃棄物の処理方法 | |
US6846472B2 (en) | Process for treating gaseous emissions generated during production of carbon anodes in an aluminum plant | |
JPH1047629A (ja) | シュレッダ・ダストの熱分解処理方法及び装置 | |
JP7197909B2 (ja) | 種々の廃ポリマー、廃金属、および廃有機・無機物を含む混合物の処理方法と処理装置 | |
JP2009161845A (ja) | スクラップの事前処理方法 | |
JPH1047635A (ja) | 廃自動車の熱分解処理方法及び装置 | |
JP3267111B2 (ja) | シュレッダーダストの処理方法および装置 | |
JPH1043708A (ja) | 廃車の熱分解処理方法及びその装置 | |
JP4160065B2 (ja) | 土壌の処理装置 | |
JP2998734B2 (ja) | 超臨界水による無機物の回収方法 | |
JP3602685B2 (ja) | 固形燃料およびその製造方法 | |
EP3963118B1 (fr) | Grillage par oxydation d'écume noire et de gâteau de sel | |
JPH11100621A (ja) | アルミ廃材処理方法及びシステム | |
JPH11302749A (ja) | 製鋼ダストの処理方法 | |
EP1558790B1 (fr) | Procede de traitement de rejets gazeux produits pendant la production d'anodes de carbone dans une usine d'aluminium | |
JP2000140790A (ja) | 複合廃棄物の処理装置及び処理方法 | |
JP2024095368A (ja) | 炭素化処理装置及び炭素化処理方法 | |
JP2002331273A (ja) | 処理方法及び処理装置 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): CA KR US |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
CFP | Corrected version of a pamphlet front page | ||
CR1 | Correction of entry in section i | ||
122 | Ep: pct application non-entry in european phase | ||
NENP | Non-entry into the national phase |
Ref country code: CA |