US9666911B2 - Intrinsic overcharge protection for battery cell - Google Patents

Intrinsic overcharge protection for battery cell Download PDF

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US9666911B2
US9666911B2 US14/893,708 US201414893708A US9666911B2 US 9666911 B2 US9666911 B2 US 9666911B2 US 201414893708 A US201414893708 A US 201414893708A US 9666911 B2 US9666911 B2 US 9666911B2
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battery cell
doped
conducting
ion conducting
film
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US20160111756A1 (en
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Pontus SVENS
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Scania CV AB
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Scania CV AB
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4235—Safety or regulating additives or arrangements in electrodes, separators or electrolyte
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/052—Li-accumulators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/052—Li-accumulators
    • H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0565—Polymeric materials, e.g. gel-type or solid-type
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/058—Construction or manufacture
    • H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44—Methods for charging or discharging
    • H01M2/1653—
    • H01M2/1686—
    • H01M2/34—
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409—Separators, membranes or diaphragms characterised by the material
    • H01M50/411—Organic material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409—Separators, membranes or diaphragms characterised by the material
    • H01M50/411—Organic material
    • H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00—Safety devices for primary or secondary batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00—Batteries for particular applications
    • H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y02T10/7011—

Definitions

  • the present invention pertains to a battery cell, and a battery.
  • the present invention also pertains to a method for the manufacture of a battery cell.
  • Batteries are used today in a great number of devices, such as in vehicles, vessels, and in various electronic equipment, such as for example in computers, mobile telephones and toys. Generally, there are batteries in most electrical devices, which at least partly are designed so that they may be used without being connected to a power network. In this application, batteries are described primarily in their application for vehicles. However, they may of course also be used in other applications for vessels and various other electronic equipment which comprises batteries.
  • a battery comprises one or several battery cells, which may have a number of different designs and comprise a number of different substances and/or chemical compounds.
  • a battery/accumulator is drained when it is used and/or loses charging over time when it is not used.
  • substantially reversible transformations of chemical compounds occur within the battery.
  • the electrode materials comprised in the batteries may then be transformed from one chemical compound into another.
  • the battery/accumulator may be charged again through an external voltage source, for example, a generator in a vehicle or a vessel, or through a battery charger of some type, connected to the battery's poles.
  • an external voltage source for example, a generator in a vehicle or a vessel, or through a battery charger of some type, connected to the battery's poles.
  • Batteries comprising organic electrolytes such as electrolytes comprising zinc ions, sodium ions and/or lithium ions, are sensitive to high temperatures and high cell voltages, which accelerate the ageing of the batteries. Additionally the electrolyte is very flammable. For example, temperatures exceeding around 55° C. and/or cell voltages exceeding around 4.2 V may accelerate the aging of a lithium ion battery. At higher cell voltages there is also a risk of gas development, degradation of the battery cells and/or fire in the battery cells.
  • Prior art technology has attempted to solve these problems by introducing solid phase electrolytes into batteries, such as a lithium salt dissolved in polyethylene oxide, and/or through the use of one or several external support functions, such as voltage monitoring of the cell voltage at charging. Even though the solid phase electrolytes generally are not particularly flammable, there is still a risk of overheating of the battery cells, since they lack intrinsic overcharge protection. Hence, robust support functions are required at charging when this prior art solution is used.
  • the battery cell according to the present invention comprises a positive and a negative electrode separated by at least one electrically conducting polymer film, which has an ion conducting electrolyte distributed within itself, a P-doped and electrically semi-conductive and ion conductive film, and an N-doped and electrically semi-conductive and ion conductive film.
  • the battery cell has the following layers in the following order, which create the intrinsic overcharge protection:
  • an intrinsic/chemical overcharge protection is provided for the battery cell, which prevents too large an application of charging voltages to the battery cell.
  • the intrinsic/chemical overcharge protection provides an internal and automatic battery cell protection without the need for external voltage monitoring devices. This means that a degrading of the battery cell's capacity is counteracted without any added complexity and/or manufacturing cost for the device, for example a vehicle, in which the battery is used. In addition, the battery cell's function is not degraded by the activation of the overcharge protection, since the overcharge protection is electrically active, and not electrochemically active.
  • P-doped and the N-doped films may be permitted to have a worse ion conducting ability than the ion conducting ability of the at least one polymer film in the three-layer arrangement that includes the at least one polymer film, the P-doped film, and the N-doped film arranged in layers next to each other.
  • the at least one polymer film is thick enough to protect the battery cell from internal short-circuits during the life of the battery cell
  • the P-doped and the N-doped films may be made so thin that they do not significantly impact the battery cell's internal resistance.
  • a lithium ion battery for example, becomes a simpler and an equally reliable alternative as the previously commonly used chargeable nickel-hybrid batteries.
  • the battery cell according to the present invention may advantageously be used in high temperature applications, for example, at temperatures around 90° C.-100° C., but also has a good performance at lower temperatures, for example, room temperature.
  • the overcharge protection may according to the present invention also provide an intrinsic active balancing function between the battery cells in the battery when charging. This facilitates a simplification of the balancing electronics, for example, for hybrid vehicles and electric vehicles.
  • the overcharge protection has according to one embodiment of the invention a characteristic similar to a Zener-diode. This means that the intrinsic overcharge protection may very quickly be activated to protect the battery cell in fast voltage sequences and during voltage transients.
  • the intrinsic overcharging protection is homogeneously integrated in the battery cell. That is, the at least one polymer film has a homogeneous distribution of electrically conducting material and that the P-doped and N-doped films have a homogeneous distribution of electrically semi-conducting material.
  • a battery cell is created with an even power distribution in the event of a short-circuit, where the voltage U over the battery cell is greater than the absolute amount for the created Zener-diode's breakdown voltage
  • a very compact battery cell which comprises a reliable overcharge protection, and which is easy to manufacture, including in large numbers.
  • FIG. 1 shows an example vehicle in which the present invention may be implemented
  • FIG. 2 shows a battery cell according to the present invention
  • FIG. 3 shows a diode characteristic, which is used by a battery cell according to one embodiment of the present invention.
  • FIG. 1 shows schematically an example vehicle 100 , which may comprise the present invention.
  • the vehicle 100 which may be a passenger car, a truck, a bus or another vehicle, comprises a drive line, which conveys power to driving wheels 110 , 111 in the vehicle 100 .
  • the drive line comprises one engine 101 , which in a customary manner, via an output shaft 102 on the engine 101 , is connected to a gearbox 103 via a clutch 106 .
  • the engine 101 may, for example, be an electric engine, a hybrid engine or a combustion engine.
  • the vehicle's drive line may comprise a conventional manual gearbox, an automatic transmission, a hybrid drive line, etc.
  • the vehicle comprises at least one battery 120 . If the engine 101 is an electric engine, the battery 120 is used to at least partly drive the engine 101 . If the engine 101 is a pure combustion engine which is driven by fuel, the battery 120 is used among others to drive a start engine in the engine 101 , and to provide power to the engine's ignition system.
  • the battery 120 also provides power to operate electric equipment 130 in the vehicle.
  • This electric equipment 130 which is illustrated schematically in FIG. 1 , may comprise among others headlights and other lights, miscellaneous instruments, wipers, seat heaters, stereo equipment, video equipment, cigarette lighters and sockets for external equipment connected to the vehicle.
  • An output shaft 107 from the gearbox 103 drives the wheels 110 , 111 via a final drive 108 , such as a customary differential, and drive shafts 104 , 105 connected to said final drive 108 .
  • a final drive 108 such as a customary differential
  • a battery cell 200 is provided, which is displayed schematically in FIG. 2 .
  • the battery cell 200 comprises a positive electrode 201 and a negative electrode 202 , separated by at least one polymer film 203 . According to the present invention, an intrinsic/chemical overcharge protection for the battery cell is provided, which prevents the above-described accelerated aging due to overcharging of the battery cell.
  • the intrinsic overcharge protection is created according to the invention by arranging, between the negative electrode 202 and the at least one polymer film 203 , a P-doped and electrically semi-conducting and ion conducting film 204 , and an N-doped and electrically semi-conducting and ion conducting film 205 . Additionally, the at least one polymer film 203 is electrically conducting and has an ion conducting electrolyte distributed within itself.
  • the battery cell 200 has, according to the present invention, the following layers in the following order, the layers creating the intrinsic overcharge protection:
  • the battery cell comprises a current feeder 206 , which may consist of a number of materials, for example, aluminium.
  • a battery 120 may comprise one or several battery cells 200 , according to the present invention.
  • the number of cells in the battery 120 depends on the voltage and/or power which the battery 120 is to provide.
  • an intrinsic/chemical overcharge protection is achieved in the battery cell, which is described in more detail below.
  • This intrinsic/chemical overcharge protection in the battery cell means that the battery cell, and thus the battery including the battery cell, would have an internal overcharge protection, which automatically, and without any involvement of complexity-creating voltage monitoring devices, prevent the occurrence of dangerously high cell voltages.
  • accelerated aging and/or destruction of the battery cell and the battery is counteracted without any added complexity and/or manufacturing cost for the device, for example, a vehicle, in which the battery is used.
  • the positive electrode 201 of a battery cell typically consists of a porous structure of metal oxide or metal phosphate, surrounded by an ion conducting electrolyte either in liquid form, in gel-form or in solid form. That is, the positive electrode 201 consists of an electrolyte in an ion conducting solid phase or in an ion conducting liquid phase.
  • the at least one thin polymer film 203 may consist of a so-called separator, which separates the positive electrode 201 from the negative 202 , and which for example may consist of a thin foil of lithium metal or a porous graphite structure.
  • the NP-transition between the P-doped 204 and N-doped 205 films functions according to one embodiment as a diode.
  • no electric power I may flow in the diode's reverse direction, from N 205 to P 204 , within the battery's normal operating area.
  • no electric power I may flow from the positive electrode 201 and to the negative electrode 202 within the battery's normal operating area.
  • the overcharge protection in the battery cell 200 thus provides, according to one embodiment, a diode characteristic over the P-doped 204 and N-doped 205 films, which are arranged between the negative electrode 202 and the at least one polymer film 203 .
  • a diode characteristic over the P-doped 204 and N-doped 205 films which are arranged between the negative electrode 202 and the at least one polymer film 203 .
  • This is illustrated to the left in FIG. 2 by way of a schematic electric diagram, representing the overcharge protection in the battery cell 200 as a diode 210 arranged between the positive electrode/current feeder 211 and the negative electrode/current feeder 212 .
  • the diode 210 may have a diode characteristic comprising a Zener-function, which may be created through optimization of the P-doped 204 and N-doped 205 films.
  • the breakdown voltage U Z in the Zener-function is determined through selection of one or several features for the P-doped 204 and the N-doped 205 film.
  • FIG. 3 shows an example of a power characteristic I for a Zener-diode as a function of the voltage U over the diode.
  • substantially no electric power I flows through the diode 210 for voltages between 0 volt and the Zener-diode's breakdown voltage U Z , which in FIG. 3 is around ⁇ 4.2 V (Volt). Since the Zener-diode 210 is reverse-biased across the battery cell 200 , this means that substantially no electric power will flow through the overcharge protection within the battery cell's normal operating area, which may for example be the interval around 2 V to around 4 V, representing around ⁇ 2 V to around ⁇ 4 V in FIG. 3 , since the diode 210 is reverse-biased. Thus, substantially no power I will flow through the PN-transition between the P-doped 204 and the N-doped 205 films within the voltage interval where the battery cell 200 normally operates.
  • the battery cell voltage U passes the absolute amount for the breakdown voltage
  • an electric current I is permitted (that is to say a current through movement of electrons, to move internally within the battery cell 200 ) from the positive electrode 201 to the negative electrode 202 , when the voltage U over the battery cell 200 is greater than the absolute amount for the Zener-diode's breakdown voltage
  • a current I flowing from the positive electrode 201 to the negative electrode 202 is compensated by electrons moving from the negative electrode 202 to the positive electrode 201 .
  • the characteristics for the Zener-diode are very steep. This means that the intrinsic overcharge protection according to the present invention is very quickly activated to protect the battery cell. Thus, the present invention may provide good protection against quickly changing voltages, such as voltage peaks, voltage steps or other fast processes.
  • an electric current I may flow through the battery cell 200 via the semi-conducting films 204 , 205 when the battery voltage U exceeds the absolute amount for the Zener-diode's breakdown voltage
  • the battery voltage U which charges the battery cell is thus limited without any external impact to a maximum battery voltage U max , corresponding to the absolute amount for the Zener-diode's breakdown voltage
  • , U max
  • the liquid internal electronic current I through electron movement means that the battery cell is short-circuited electrically whilst charging is maintained. This also means that at least one chemical and/or electrochemical reaction in the battery cell decreases.
  • the chemical reactions which are problematic to the battery cell, require increasing battery voltage U over the battery cell in order to keep the reactions active. When this battery voltage U no longer increases, these chemical reactions thus stop. Thus premature aging for the battery cell 200 due to overcharging is effectively and reliably counteracted.
  • the PN-transition i.e. the transition between the P-doped 204 and N-doped 205 films
  • the current through the intrinsic overcharge protection at the Zener-breakthrough are distributed over a large surface, which results in an even and low heat development in the battery cell at overcharging.
  • the intrinsic overcharge protection is homogeneously integrated in a volume for the at least one polymer film 203 .
  • This integration may be homogeneous, or at least substantially homogeneous, in this volume, all the way down to the molecular level.
  • a battery cell is created which has an even power distribution, that is to say a substantially evenly distributed power flow, in the event of a short-circuit when the voltage U over the battery cell 200 is larger than the absolute amount for the Zener-diode's breakdown voltage
  • the ion conducting electrolyte which is distributed in the at least one electrically conducting polymer film 203 in the intrinsic overcharge protection consists of an organic electrolyte.
  • the organic electrolyte may be in a solid phase, in a liquid phase, or in a gel-form, and may comprise one or several of:
  • the battery cell 200 is a lithium ion battery cell.
  • the at least one polymer film 203 consists of a separator, which is electrically conducting and conducting for lithium ions.
  • the P-doped 204 and N-doped 205 films are electrically semi-conducting polymer films, which are conducting for lithium ions.
  • Lithium ion batteries have a range of advantages, among others, according to one embodiment, they function well in high temperature applications (at temperatures around 90° C.-100° C.) such as for applications in hybrid vehicles. Lithium ion batteries also have a high energy density and are relatively harmless to the environment.
  • each one of the P-doped 204 and N-doped 205 films comprise one or several of, and/or combinations of, the materials:
  • the overcharge protection may according to the present invention also provide an intrinsic active balancing function between the battery cells in the battery, when charging the battery. This facilitates a simplification of the balancing electronics, for example, for hybrid vehicles and electric vehicles, or in other devices for charging of batteries.
  • the battery cell 200 comprises a positive electrode 201 and a negative electrode 202 , which are separated by at least one polymer film 203 , arranged between the positive 201 and negative 202 electrodes.
  • the battery cell 200 is equipped with an intrinsic overcharge protection through distributing an ion conducting electrolyte in the at least one electrically conducting polymer film 203 , through P-doping of an electrically semi-conducting and ion conducting film 204 , through N-doping of an electrically semi-conducting and ion conducting film 205 , and by arranging the P-doped 204 and N-doped 205 films between the negative electrode 201 and the at least one polymer film 203 .
  • the positive electrode 201 may be joined with the at least one polymer film 203 .
  • These layers are joined also with the N-doped electrically semi-conducting and ion conducting film 205 . These layers are joined also with the P-doped electrically semi-conducting and ion conducting film 204 . These layers are joined with the negative electrode 202 .
  • the battery cell described in detail above may be manufactured, which produces a battery cell 200 with the above described advantages.
  • the ion conducting electrolyte is distributed homogeneously in the at least one polymer film's 203 volume.
  • the electrically conducting material is distributed within the at least one polymer film's 203 volume.
  • the electrically semi-conducting material in the P-doped 204 and N-doped 205 films is distributed homogeneously. This homogeneous distribution of the electrically conducting and electrically semi-conducting materials means that the intrinsic overcharge protection is integrated homogeneously all the way down to molecular level of the battery cell 200 , so that large short-circuit currents may be handled substantially without any destructive heating of the overcharge protection, since the current flow is distributed over the entire volume.
  • Zener-characteristics for the overcharge protection may be created through the PN-transition, that is to say, through the P-doped 204 and N-doped 205 films in combination.
  • a suitable breakthrough voltage V Z may be selected for the Zener-function, so that charging occurs within the battery cell's normal operating area, but efficiently and reliably is prevented from occurring outside the battery cell's normal operating area.
  • the ion conducting electrolyte may be in a solid phase, in a liquid phase or in gel-form, and may consist of an organic electrolyte, such as an ion conducting solution comprising zinc ions, sodium ions, or lithium ions.
  • the ion conducting electrolyte may also consist of an ion conducting polymer film comprising zinc ions, sodium ions, or lithium ions.
  • P-doped 204 and N-doped 205 films may be manufactured by one or several of, or combinations of, the above listed materials, namely:
  • the positive electrode 201 may be joined with the at least one polymer film 203 . These layers are joined also with the N-doped electrically semi-conducting and ion conducting film 205 . These layers are joined also with the P-doped electrically semi-conducting and ion conducting film 204 . These layers are joined with the negative electrode 202 . All of these joined layers constitute, following potential cropping and other adjustment, a film of several layers, from which the battery cell and its intrinsic overcharge protection is obtained. For example, the film with several layers may be rolled up, or placed in layers above each other, and be cropped to a size suitable for a battery cell 200 .
  • a very compact battery cell which comprises a reliable, fast and exact overcharge protection, and which is also easy to manufacture.
  • the manufacturing method according to the present invention solves the manufacturing problems which have existed with prior art solutions, which use discrete components as overcharge protection. Such discrete components may be very difficult to connect to a battery cell, and the use of such discrete overcharge protection may not permit the above mentioned manufacturing in which films with several layers are rolled up to create compact battery cells.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Dispersion Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Conductive Materials (AREA)
US14/893,708 2013-05-31 2014-05-16 Intrinsic overcharge protection for battery cell Active 2034-06-28 US9666911B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
SE1350667A SE537191C2 (sv) 2013-05-31 2013-05-31 Intrinsiskt överladdningsskydd för battericell
SE1350667-0 2013-05-31
SE1350667 2013-05-31
PCT/SE2014/050602 WO2014193291A1 (en) 2013-05-31 2014-05-16 Intrinsic overcharge protection for battery cell

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US20160111756A1 US20160111756A1 (en) 2016-04-21
US9666911B2 true US9666911B2 (en) 2017-05-30

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US (1) US9666911B2 (zh)
EP (1) EP3005447B1 (zh)
JP (1) JP6149156B2 (zh)
KR (1) KR101833964B1 (zh)
CN (1) CN105283981B (zh)
BR (1) BR112015026856B1 (zh)
SE (1) SE537191C2 (zh)
WO (1) WO2014193291A1 (zh)

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JP6465085B2 (ja) * 2016-08-12 2019-02-06 株式会社豊田中央研究所 電流遮断素子及びその製造方法
EP3336933A1 (en) * 2016-12-14 2018-06-20 Lithium Energy and Power GmbH & Co. KG System and method for operating a rechargeable battery unit and rechargeable battery unit
KR102201347B1 (ko) * 2017-06-15 2021-01-08 주식회사 엘지화학 배터리 모듈과 이를 포함하는 배터리 팩 및 자동차
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WO2014193291A1 (en) 2014-12-04
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KR20160013985A (ko) 2016-02-05
CN105283981A (zh) 2016-01-27
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SE537191C2 (sv) 2015-03-03
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EP3005447A4 (en) 2017-01-18
KR101833964B1 (ko) 2018-04-13

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