US9464146B2 - Chloroprene rubber, method for producing same, chloroprene rubber composition and vulcanized product of chloroprene rubber composition - Google Patents

Chloroprene rubber, method for producing same, chloroprene rubber composition and vulcanized product of chloroprene rubber composition Download PDF

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US9464146B2
US9464146B2 US14/417,007 US201314417007A US9464146B2 US 9464146 B2 US9464146 B2 US 9464146B2 US 201314417007 A US201314417007 A US 201314417007A US 9464146 B2 US9464146 B2 US 9464146B2
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chloroprene rubber
chloroprene
rosin
mass
rubber composition
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Sachiyo Kishi
Hiroyuki Yashima
Hidehiro Matsuda
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Denka Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F36/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F36/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F36/04—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F36/14—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen
    • C08F36/16—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen
    • C08F36/18—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen containing chlorine
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F136/04—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F136/14—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen
    • C08F136/16—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen
    • C08F136/18—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen containing chlorine
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00—Processes of polymerisation
    • C08F2/12—Polymerisation in non-solvents
    • C08F2/16—Aqueous medium
    • C08F2/22—Emulsion polymerisation
    • C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00—Processes of polymerisation
    • C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F236/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F236/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F236/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F236/14—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen
    • C08F236/16—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen
    • C08F236/18—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated containing elements other than carbon and hydrogen containing halogen containing chlorine
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00—Compositions of homopolymers or copolymers of chloroprene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
    • C08L93/04—Rosin

Definitions

  • the present invention relates to a chloroprene rubber, a method for producing the same, a chloroprene rubber composition and a vulcanized product thereof. More specifically, it relates to a chloroprene rubber for use in general industrial rubber products and processed goods such as automobile parts.
  • Chloroprene rubbers which are superior in heat resistance, weather resistance, ozone resistance, chemical resistance, and others, have been used in various fields including general industrial rubber products and automobile parts.
  • Such molded chloroprene rubber articles are generally produced by molding a composition containing a chloroprene rubber, a vulcanizing agent, a vulcanization accelerator, a filler, and others into a particular shape and vulcanizing the molded article.
  • chloroprene rubber compositions have a disadvantage that the rubber compositions are adhesive to rolls during roll processing, leading to deterioration in processability.
  • proposed as a method for reducing the adhesiveness to rolls was a means of blending 1 to 50 parts by mass of a chlorinated polyethylene to 100 parts by mass of a chloroprene rubber (see Patent Document 1).
  • the vulcanized product of the chloroprene rubber composition is also desired to be superior in physical properties such as tensile strength and tear strength.
  • a method for improving these physical properties was a means of blending 0.5 to 2.0 parts by mass of a fatty acid having a carbon number of 36 or more to 100 parts by mass of a chloroprene rubber (see Patent Document 2).
  • Also proposed as a method for reducing adhesiveness of the rubber composition to rolls and improving the physical properties of the vulcanized product was a means of producing a chloroprene rubber comprising polymerizing 2-chloro-1,3-butadiene: 80 to 99.7 parts by mass, sulfur: 0.3 to 2 parts by mass, and a monomer copolymerizable with 2-chloro-1,3-butadiene: 0 to 19.7 parts by mass at a polymerization temperature of 35 to 40° C., terminating the polymerization when the conversion rate reaches 70 to 90%, adding a thiuram compound, and peptizing the resulting mixture to a Mooney viscosity of 51 to 67 (see Patent Document 3).
  • the chloroprene rubber composition described in Patent Document 1 may have mechanical properties lower under low temperature environment, as it contains a chlorinated polyethylene having no double bond in the main chain.
  • the chloroprene rubber composition described in Patent Document 2 which contains a fatty acid, shows an adverse effect on vulcanization behavior.
  • chloroprene rubber compositions containing a fatty acid in a large amount may become less adhesive to fibers and molds, thus leading to deterioration in appearance such as blooming.
  • the chloroprene rubber for use is restricted to sulfur-modified rubbers.
  • main objects of the present invention are to provide a chloroprene rubber that is less adhesive to rolls and gives a vulcanized product with improved physical properties after vulcanization, a production method thereof, a chloroprene rubber composition, and a vulcanized product thereof.
  • the chloroprene rubber according to the present invention contains a steroid skeleton-containing compound.
  • the steroid skeleton-containing compound may be contained in an amount of 0.01 to 1 mass % in the chloroprene rubber.
  • the chloroprene rubber can be obtained, for example, by emulsion-polymerizing chloroprene alone or chloroprene and other monomers in combination in the presence of a rosin containing a steroid skeleton-containing compound.
  • the method for producing a chloroprene rubber according to the present invention comprises emulsion-polymerizing chloroprene alone or chloroprene and other monomers in combination in the presence of a rosin containing a steroid skeleton-containing compound.
  • the rosin used may then comprise the steroid skeleton-containing compound in an amount of 0.2 to 20 mass %.
  • the chloroprene rubber composition according to the present invention is chloroprene rubber composition containing the chloroprene rubber described above.
  • the vulcanized product according to the present invention is a product obtained by vulcanizing the chloroprene rubber composition described above.
  • the chloroprene rubber in the present embodiment contains a chloroprene polymer as the major component and a steroid skeleton-containing compound additionally.
  • the chloroprene polymer is a homopolymer of 2-chloro-1,3-butadiene (hereinafter, referred to as chloroprene) or a copolymer of chloroprene and other monomers.
  • the monomers copolymerizable with chloroprene include acrylic esters such as methyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate; methacrylic esters such as methyl methacrylate, butyl methacrylate, and 2-ethylhexyl methacrylate; hydroxy(meth)acrylates such as 2-hydroxyethyl(meth)acrylate, 2-hydroxymethyl(meth)acrylate, and 2-hydroxypropyl(meth)acrylate; 2,3-dichloro-1,3-butadiene, 1-chloro-1,3-butadiene, butadiene, isoprene, ethylene, styrene, acrylonitrile, and the like
  • the monomers copolymerizable with chloroprene may be used alone or in combination of two or more.
  • the polymer structure of the chloroprene polymer is not particularly restricted.
  • Examples of the steroid skeleton-containing compounds include 5a-ergost-8(14)-ene represented by Chemical Formula 1, cholest-3-ene represented by Chemical Formula 2, cholesta-3,5-diene represented by Chemical Formula 3, ergost-5-ene-3-ol represented by Chemical Formula 4, cholesta-2,4-diene represented by Chemical Formula 5, cholesta-4-ene represented by Chemical Formula 6, stigmastan-3,5-diene represented by Chemical Formula 7, cholestan-3-ol represented by Chemical Formula 8, ergost-22-en-3-ol represented by Chemical Formula 9, ergosta-5,24(28)-dien-3-ol represented by Chemical Formula 10, cholesterol represented by Chemical Formula 11, campesterol represented by Chemical Formula 12, ergosterol represented by Chemical Formula 13, stigmasterol represented by Chemical Formula 14, ⁇ -sitosterol represented by Chemical Formula 15, stigmastanol represented by Chemical Formula 16, ⁇ -sitosterol represented by Chemical Formula 17, brassicasterol represented by Chemical Formula 18, cholestan-5-en-3-one represented
  • the chloroprene rubber in the present embodiment preferably contains a steroid skeleton-containing compound in an amount of 0.01 to 1 mass %, more preferably in an amount of 0.01 to 0.5 mass %.
  • the chloroprene rubber composition obtained may not be sufficiently less adhesive to rolls, leading to deterioration of the processability and workability of the chloroprene rubber.
  • the chloroprene rubber composition obtained may be less heat-resistant.
  • the content of the steroid skeleton-containing compound can be determined, for example, by cutting the chloroprene rubber into pieces, placing them in a round-bottomed flask equipped with a condenser, extracting rosin acids therefrom with ETA, methyl-esterifying the extract with a methylation reagent, and analyzing the resulting rosin acid esters by gas chromatography.
  • the chloroprene rubber in the present embodiment is prepared by emulsion-polymerizing raw monomers containing chloroprene as the major component, using a rosin containing a steroid skeleton-containing compound as the emulsifier/dispersant.
  • the rosin containing a steroid skeleton-containing compound is not particularly limited, but a rosin containing a steroid skeleton-containing compound in an amount of 0.2 to 20 mass % is preferably used. More preferably, a rosin containing a steroid skeleton-containing compound in an amount of 0.3 to 8 mass % is used.
  • a rosin containing a steroid skeleton-containing compound in an amount of less than 0.2 mass % it may not be possible to improve the physical properties of the vulcanized product obtained and reduce the adhesiveness of the chloroprene composition to rolls, if it is not used in a greater amount during emulsion polymerization.
  • the rosin containing a steroid skeleton-containing compound in an amount of more than 20 mass % has a lower emulsification efficiency, it may inhibit the chloroprene polymerization or deteriorate the stability of polymerization, thus giving an adverse effect on productivity.
  • Examples of the catalysts used in the polymerization reaction include inorganic peroxides such as potassium persulfate and organic peroxides such as ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, and diacyl peroxide.
  • Examples of the catalyst-activating agents include sodium sulfite, potassium sulfite, iron (II) oxide, anthraquinone, sodium ⁇ -sulfonate, formamidinesulfonic acid, L-ascorbic acid, and the like.
  • the polymerization initiator is not particularly limited and those commonly used in emulsion polymerization of chloroprene can be used. Specifically, persulfate salts such as potassium persulfate, organic peroxides such as tert-butyl hydroperoxide, and the like are used favorably.
  • the chain-transfer agent is also not particularly limited, and those commonly used in emulsion polymerization of chloroprene can be used.
  • known chain-transfer agents including long-chain alkylmercaptans such as n-dodecylmercaptan, tert-dodecylmercaptan, and n-octylmercaptan, dialkylxanthogen disulfides such as diisopropylxanthogen disulfide and diethylxanthogen disulfide as well as iodoform can be used.
  • the polymerization terminator that is added for termination of polymerization is not particularly limited and those commonly used may be used. Specifically, phenothiazine, para-t-butylcatechol, hydroquinone, hydroquinone monomethylether, diethyl hydroxylamine, thiodiphenylamine, 1,3,5-trihydroxybenzene, and the like can be used.
  • the temperature for polymerization of the chloroprene latex is not particularly limited and the polymerization may be carried out at a temperature in the range in which emulsion polymerization is generally carried out.
  • the final polymerization degree of the chloroprene polymer (chloroprene rubber) obtained in the polymerization step described above is not particularly limited, but is preferably controlled arbitrarily in the range of 50 to 100%.
  • Unreacted monomers are then removed from the polymer solution obtained in the polymerization step (monomer removal).
  • the method is not particularly limited and known methods such as heating under reduced pressure are applicable.
  • the final polymerization degree of the chloroprene polymer is preferably 30% or more.
  • the chloroprene rubber in the present embodiment gives a vulcanized product with favorable physical properties and a chloroprene rubber composition less adhesive to rolls.
  • the chloroprene rubber composition in the present embodiment contains a chloroprene rubber and additionally a vulcanizing agent, a vulcanization accelerator, a filler, a reinforcing agent, a softener, plasticizer, a lubricant, an aging inhibitor, a stabilizer, a silane-coupling agent, an acid acceptor, and/or the like.
  • vulcanizing agents examples include metals such as beryllium, magnesium, zinc, calcium, barium, germanium, titanium, tin, zirconium, antimony, vanadium, bismuth, molybdenum, tungsten, tellurium, selenium, iron, nickel, cobalt, and osmium; the oxides and hydroxides thereof, and the like.
  • metals such as beryllium, magnesium, zinc, calcium, barium, germanium, titanium, tin, zirconium, antimony, vanadium, bismuth, molybdenum, tungsten, tellurium, selenium, iron, nickel, cobalt, and osmium
  • the oxides and hydroxides thereof and the like.
  • calcium oxide, zinc oxide, antimony dioxide, antimony trioxide, and magnesium oxide are favorable, as they have higher vulcanization efficiency.
  • These vulcanizing agents may be used in combination of two or more.
  • the vulcanization accelerators for use include thiourea-based vulcanization accelerators, thiuram-based vulcanization accelerators, sulfenamide-based vulcanization accelerators, and the like.
  • thiourea-based vulcanization accelerators thiuram-based vulcanization accelerators
  • sulfenamide-based vulcanization accelerators sulfenamide-based vulcanization accelerators
  • ethylene thiourea which is superior in the balance between processability and the physical properties of vulcanized product, is preferable.
  • These vulcanization accelerators may be used in combination of two or more.
  • the chloroprene rubber composition may contain, as needed, a softener, a filler, a reinforcing agent, a plasticizer, a processing aid, a lubricant, an aging inhibitor, a stabilizer, a silane-coupling agent, and/or the like.
  • the filler and the reinforcing agent for use, as blended to the chloroprene rubber composition may be those commonly used in chloroprene rubber application and examples thereof include carbon black, silica, clay, talc, calcium carbonate, and the like.
  • the plasticizers for use can also be those commonly used in chloroprene rubber application and examples thereof include dioctyl phthalate, dioctyl adipate, and the like.
  • the aging inhibitor for use may be an aging inhibitor commonly used in chloroprene rubber application. Typical examples thereof include amine-based aging inhibitors, imidazole-based aging inhibitors, metal carbamate salt, phenol-based aging inhibitors, waxes, and the like and these aging inhibitors may be used alone or in combination. In particular among these aging inhibitors, an amine-based aging inhibitors, such as 4,4′-bis( ⁇ , ⁇ -dimethylbenzyl)diphenylamine or an octylated diphenylamine, may lead to improvement of the heat resistance of molded article, when used.
  • an amine-based aging inhibitors such as 4,4′-bis( ⁇ , ⁇ -dimethylbenzyl)diphenylamine or an octylated diphenylamine
  • the softener for use may be a softener commonly used in chloroprene rubber application.
  • Typical examples thereof for use include lubricating oils, process oils, paraffins, liquid paraffins, vaselines, petroleum softeners such as petroleum asphalts, and vegetable oil-based softeners such as rapeseed oil, flaxseed oil, castor oil, and coconut oil, and these softeners may be used alone or in combination.
  • the chloroprene rubber composition can be vulcanized into a vulcanized product by a known method such as press vulcanization, injection-molding vulcanization, vulcanizer vulcanization, UHF vulcanization, LCM vulcanization, or HFB vulcanization.
  • the vulcanization temperature then may be set to an arbitrary value according to the composition of the chloroprene rubber composition and the kind of the vulcanizing agent, but it is normally preferably in the range of 130 to 190° C. and more preferably in the range of 140 to 180° C.
  • the chloroprene rubber composition in the present embodiment which contains a chloroprene rubber containing a steroid skeleton-containing compound, gives a vulcanized product superior in physical properties such as tensile strength and compression set and reduces adhesiveness thereof to rolls during processing.
  • the mixture was then allowed to polymerize under nitrogen environment at 40° C., using 0.1 parts by mass of potassium persulfate as the catalyst; when the final polymerization degree reached 64%, an emulsion containing 0.03 parts by mass of phenothiazine was added thereto for termination of polymerization; and unreacted monomers were removed under reduced pressure. Then, the pH of the chloroprene-based polymer (chloroprene latex) was controlled to 7.0, using dilute acetic acid. Freeze-solidification drying of the mixture gave a chloroprene rubber sheet.
  • the rosins A to H used respectively in Examples and Comparative Examples are those containing a steroid skeleton-containing compound shown in the following Table 1.
  • Rosin A a disproportionated rosin acid sodium salt produced by Harima Chemicals, Inc.
  • Rosin B a disproportionated rosin acid potassium salt produced by Harima Chemicals, Inc.
  • Rosin C a disproportionated tall oil soap produced by Harima Chemicals, Inc.
  • Rosin D a tall oil rosin produced by Harima Chemicals, Inc.
  • Rosin E mixture of 70 parts by mass of rosin B and 30 parts by mass of soy bean oil
  • Rosin F mixture of 65 parts by mass of rosin B and 35 parts by mass of soy bean oil
  • Rosin G mixture of 10 parts by mass of rosin B and 90 parts by mass of rosin H (shown below)
  • the content of the steroid skeleton-containing compound can be determined by cutting the chloroprene rubber sheet into pieces, placing them in a round-bottomed flask equipped with a condenser, extracting rosin acids therefrom with ETA, methyl-esterifying the extract with a methylation reagent, and analyzing the esters by gas chromatography under the condition shown below.
  • Mass spectrometer Jms-Q1000GC Mkll produced by JASCO Corp.
  • Air flow rate 300 ml/min
  • the chloroprene rubber of Example 2 was prepared by a method similar to that in Example 1 above, except that the rosin A was replaced with rosin B, as shown in Table 1.
  • the chloroprene rubber of Example 3 was prepared by a method similar to that in Example 1 above, except that the rosin A was replaced with rosin C, as shown in Table 1.
  • the chloroprene rubber of Example 4 was prepared by a method similar to that in Example 1 above, except that the rosin A was replaced with rosin D, as shown in Table 1.
  • the chloroprene rubber of Example 5 was prepared by a method similar to that in Example 1 above, except that the rosin A was replaced with rosin E, as shown in Table 1.
  • the chloroprene rubber of Example 6 was prepared by a method similar to that in Example 3 above, except that the addition amount of rosin C was changed to 3.0 mass %, as shown in Table 1.
  • the chloroprene rubber of Example 7 was prepared by a method similar to that in Example 5 above, except that the addition amount of rosin E was changed to 3.0 mass %, as shown in Table 1.
  • the chloroprene rubber of Example 8 was prepared by a method similar to that in Example 5 above, except that the addition amount of rosin E was changed to 4.5 mass %, as shown in Table 1.
  • the chloroprene rubber of Example 9 was prepared by a method similar to that in Example 8 above, except that the rosin E was replaced with rosin F, as shown in Table 1.
  • the chloroprene rubber of Example 10 was prepared by a method similar to that in Example 9 above, except that the addition amount of rosin F was changed to 3.5 mass %, as shown in Table 1.
  • the chloroprene rubber of Example 11 was prepared by a method similar to that in Example 10 above, except that the rosin F was replaced with rosin G, as shown in Table 1.
  • the chloroprene rubber of Comparative Example 1 was prepared by a method similar to that in Example 1 above, except that the rosin A was replaced with rosin H, as shown in Table 1.
  • Chloroprene rubber compositions in the composition shown in the following Table 2 were then prepared respectively from these chloroprene rubbers of Examples and Comparative Example and were evaluated by the methods and under the conditions shown below.
  • the adhesiveness to rolls of the chloroprene rubber composition during kneading was evaluated, using an 8-inch open roll heated to 50° C.
  • the rubber composition can be kneaded repeatedly, as the rubber layer thereof is readily turned over, and there is no deposition of the chloroprene rubber composition on rolls, the adhesiveness was indicated by ⁇ , while when there is deposition of the chloroprene composition on rolls, it was indicated by x.
  • the Mooney viscosity at 100° C. and the scorch time (minute) at 125° C. of the chloroprene rubber composition obtained were determined according to JIS-K 6300.
  • each of the chloroprene rubber compositions obtained were vulcanized under pressure under the condition of 141° C. for 25 minutes, to give a test piece of vulcanized sheet having a thickness of 2 mm, and the tensile strength (MPa) and the elongation (%) of the vulcanized product (vulcanized rubber) were determined in the tensile test according to JIS K 6251.
  • the chloroprene rubber composition obtained was vulcanized under pressure under the condition of 141° C. for 25 minutes, a test piece was prepared according to JIS K 6253, and the hardness (Shore A) of the vulcanized product (vulcanized rubber) was determined.
  • the chloroprene rubber composition obtained was vulcanized under pressure under the condition of 141° C. for 25 minutes, to give a test piece of vulcanized sheet having a thickness of 2 mm; and the strength, elongation, and hardness of the vulcanized product (vulcanized rubber) were determined according to JIS K 6251 and JIS K 6253 after storage under a high temperature condition at 120° C. for 48 hours and after storage under a high temperature condition at 120° C. for 96 hours for evaluation of the changes in tensile strength, elongation, and hardness.
  • the chloroprene rubber composition obtained was vulcanized under pressure under the condition of 141° C. for 25 minutes, to give a test piece of vulcanized sheet having a thickness of 2 mm; the amount of wear (mm 3 ) of the vulcanized product (vulcanized rubber) was determined in the DIN abrasion test according to JIS K-6264-2.
  • the chloroprene rubber composition obtained was vulcanized under pressure under the condition of 141° C. for 25 minutes, to give a test piece of vulcanized sheet having a thickness of 2 mm; the storage elastic modulus E′ (MPa), loss elastic modulus E′′ (MPa), and loss factor (tan ⁇ ) of the vulcanized product (vulcanized rubber) were determined according to JIS K-6394 at 100° C.
  • the chloroprene rubber composition in the composition shown in Table 2 was immersed in toluene at 23° C. for 24 hours, and the swelling degree of the resulting composition was determined according to JIS K 6250, and the crosslinking density ( ⁇ 10 ⁇ 4 ) was calculated using the Flory-Rehner equation.
  • the chloroprene rubber composition in the composition shown in Table 2 was vulcanized at 141° C. for 35 minutes; the compression sets (%) thereof when tested under the temperature condition of 0° C. for 22 hours and when tested under the temperature condition of 70° C. for 22 hours were determined according to JIS K 6262.
  • Example 10 Example 11 Example 1 Kind of rosin E F F G H Addition amount of rosin (mass %) 4.5 4.5 3.5 3.5 4.0 Content of steroid skeleton-containing compound in 1.0 2.0 1.5 0.05 0 chloroprene rubber (mass %) Adhesiveness to rolls ⁇ ⁇ ⁇ ⁇ x Mooney viscosity 49 42 50 47 48 Scorch time (minute) 10.5 11.4 11 8.7 9.1 Tensile strength (MPa) 26.7 27.1 23.9 25.6 22.7 Elongation (%) 1032 1039 1025 891 870 Hardness (Shore A) 39 39 41 40 40 Tensile strength (N/mm) 32 32 31 34 29 Heat resistance Change in tensile strength (%) ⁇ 12 ⁇ 15 ⁇ 9 ⁇ 5 ⁇
  • Comparative Example 1 containing a chloroprene rubber was inferior in the adhesiveness to rolls. It also gave a vulcanized rubber with a lower tensile strength of 22.7 MPa. It also gave a vulcanized rubber with a lower tear strength of 29 N/mm. It also gave a vulcanized rubber with a lower compression set of 18.1% under the condition of 70° C.
  • compositions each containing the chloroprene rubber of Examples 1 to 11, which contain a steroid skeleton-containing compound were less adhesive to rolls and gave a vulcanized product superior in physical properties. They are also superior in other physical properties as well.

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  • Compositions Of Macromolecular Compounds (AREA)
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WO2014017216A1 (ja) 2014-01-30
JP5485342B2 (ja) 2014-05-07
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EP2878605A1 (en) 2015-06-03

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