US8047259B2 - High temperature metal mold and procedure for making the mold - Google Patents
High temperature metal mold and procedure for making the mold Download PDFInfo
- Publication number
- US8047259B2 US8047259B2 US12/694,414 US69441410A US8047259B2 US 8047259 B2 US8047259 B2 US 8047259B2 US 69441410 A US69441410 A US 69441410A US 8047259 B2 US8047259 B2 US 8047259B2
- Authority
- US
- United States
- Prior art keywords
- mold
- ceramic coating
- substrate
- alumina
- silicon dioxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
Links
- 238000000034 method Methods 0.000 title claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 title claims description 9
- 239000002184 metal Substances 0.000 title claims description 9
- 238000005524 ceramic coating Methods 0.000 claims abstract description 38
- 239000000758 substrate Substances 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 12
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 9
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 8
- 238000010285 flame spraying Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 230000003746 surface roughness Effects 0.000 claims description 5
- 238000007751 thermal spraying Methods 0.000 claims description 3
- 238000007788 roughening Methods 0.000 claims 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 9
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010301 surface-oxidation reaction Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910000914 Mn alloy Inorganic materials 0.000 description 1
- 238000005270 abrasive blasting Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
Definitions
- the present disclosure generally relates to a mold, particularly, to a mold having a ceramic coating for molding metal articles at high temperature and method for making the mold.
- Titanium, magnesium, and aluminum alloys are typically processed to form articles.
- a corresponding metallic base alloy is placed into a mold.
- the mold is heated to a temperature generally higher than 800° C., softening the base alloy.
- the mold is usually made of metal or ceramic materials. Ceramic molds are good at surface oxidation and corrosion resistance, but have bad shock resistance. Metal molds are strong and shock resistant, but have bad surface oxidation and corrosion resistance. Additionally, at high temperatures, the surfaces of metal molds tend to be oxidized and adhesive.
- FIG. 1 is a surface view under a metallurgical microscope (100 ⁇ magnified) of an unused ceramic coating of titanium oxide and chromic oxide.
- FIG. 2 is a cross-section view under a metallurgical microscope (100 ⁇ magnified) of the ceramic coating shown in FIG. 1 .
- FIG. 3 is a schematic cross-section view of an exemplary embodiment of the present mold.
- FIG. 4 is a surface view under a metallurgical microscope (100 ⁇ magnified) of an unused ceramic coating as formed on the mold shown in FIG. 3 .
- FIG. 5 is a cross-section view under a metallurgical microscope (100 ⁇ magnified) of the ceramic coating as formed on the mold shown in FIG. 3 .
- FIG. 3 shows an exemplary mold 10 for molding metal articles at high temperatures.
- the molded metal articles include titanium, manganese and aluminum alloys.
- the mold 10 includes a substrate 12 and a ceramic coating 14 .
- the substrate 12 is made of metal, such as heat resistant alloy steel.
- the substrate 12 has an inside surface 121 and an outside surface 123 .
- the ceramic coating 14 is formed on and covers the inside surface 121 and a bottom portion of the outside surface 123 .
- Thermal spraying e.g., flame spraying or plasma spraying can be used to form the ceramic coating 14 .
- the ceramic coating 14 comprises about 89% to 93% chromic oxide (Cr 2 O 3 ), about 6% to 10% silicon dioxide (SiO 2 ), and about 0.5% to 1.5% alumina (Al 2 O 3 ).
- the amount, by weight, of the chromic oxide, silicon dioxide, and alumina are respectively selected as 91%, 8%, and 1%.
- the thickness of the ceramic coating can be about 0.05 to 0.15 mm, and in an exemplary embodiment is about 0.10 to 0.12 mm.
- An exemplary method for making the mold 10 may include the following steps.
- the substrate 12 is provided and pretreated, during which the substrate 12 is degreased using an alkali-based cleaning solution to remove oil stains.
- the degreased substrate 12 is roughened; for example, by abrasive blasting to achieve an average surface roughness (Ry) of about 40 to 100 ⁇ m.
- the substrate 12 is preheated to a temperature of about 150 to 200° C.
- the molten spray material to form the ceramic coating 14 may have a temperature of about 2500° C. The preheating of the substrate 12 ensures good bonding between the substrate 12 and the ceramic coating 14 .
- a ceramic coating 14 is formed on the substrate 12 by a thermal spraying method, e.g., flame spraying or plasma spraying.
- a wire material is used in the flame spraying.
- the flame spraying process is carried out using: a pressure of oxygen flow of about 0.4 to 0.44 MPa, a pressure of acetylene flow of about 0.14 to 0.18 MPa, an air pressure of about 0.45 to 0.5 MPa, a feeding velocity of the wire material of about 0.45 to 0.48 m/min, and a moving speed of the spray gun of about 1000 mm/s
- the oxygen and the acetylene are the fuel gas.
- the air is used for deliver the sprayed material.
- the present mold 10 having the ceramic coating 14 can be compared with molds not having ceramic coatings, and molds coated with different ceramic coatings, for example a ceramic coating comprising titanium oxide (TiO 2 ) and chromic oxide (Cr 2 O 3 ) (hereinafter referred to as the “titanium oxide coating”).
- a ceramic coating comprising titanium oxide (TiO 2 ) and chromic oxide (Cr 2 O 3 ) (hereinafter referred to as the “titanium oxide coating”).
- TiO 2 titanium oxide
- Cr 2 O 3 chromic oxide
- the three distinct molds are tested to mold one hundred titanium articles, such as by super-plastic forming or blow molding under a molding temperature of about 800 to 900° C.
- the unused titanium oxide coating has an average surface roughness (Ry) of about 10.0 ⁇ m or more.
- FIG. 2 shows that the cross-section of the titanium oxide coating has many pores. The pores have an average aperture size of about 16.4 ⁇ m or more.
- the ceramic coating 14 of an exemplary embodiment has a smoother surface with an average surface roughness (Ry) of about 1.56 ⁇ m or less.
- the cross-section of the ceramic coating 14 is solid and has less pores, which have an average aperture size less than 5.0 ⁇ m.
- Titanium Oxide Coating After repeated molding processes, the titanium oxide coating of the titanium oxide coated mold substantially peeled off. Portions of the surface where the titanium oxide coating peeled off are obviously oxidized.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200910305587.6 | 2009-08-13 | ||
CN2009103055876A CN101992244A (zh) | 2009-08-13 | 2009-08-13 | 金属高温成型模具及其制造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
US20110036967A1 US20110036967A1 (en) | 2011-02-17 |
US8047259B2 true US8047259B2 (en) | 2011-11-01 |
Family
ID=43588031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/694,414 Expired - Fee Related US8047259B2 (en) | 2009-08-13 | 2010-01-27 | High temperature metal mold and procedure for making the mold |
Country Status (3)
Country | Link |
---|---|
US (1) | US8047259B2 (zh) |
JP (1) | JP2011036913A (zh) |
CN (1) | CN101992244A (zh) |
Families Citing this family (11)
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CN103111517A (zh) * | 2013-01-14 | 2013-05-22 | 无锡市玉祁红光电子有限公司 | 一种软焊料装片整形压模及其制造方法 |
CN103212636B (zh) * | 2013-04-19 | 2015-04-01 | 杨媛媛 | 电动自行车弯梁用模具 |
US9865434B2 (en) * | 2013-06-05 | 2018-01-09 | Applied Materials, Inc. | Rare-earth oxide based erosion resistant coatings for semiconductor application |
CN103286222B (zh) * | 2013-06-29 | 2016-04-06 | 苏州海而仕信息科技有限公司 | 耐磨冲压模具 |
CN103317027B (zh) * | 2013-06-29 | 2016-03-09 | 苏州海而仕信息科技有限公司 | 耐磨冲压模具 |
CN103286201B (zh) * | 2013-06-29 | 2016-01-06 | 苏州唐氏机械制造有限公司 | 一种耐磨冲压模具 |
JP5960106B2 (ja) * | 2013-09-20 | 2016-08-02 | 曙ブレーキ工業株式会社 | キャリパ用鋳造装置に用いる金型、キャリパ用鋳造装置、およびキャリパの製造方法 |
JP6168090B2 (ja) | 2014-08-28 | 2017-07-26 | トヨタ自動車株式会社 | 成形型 |
CN105714232A (zh) * | 2016-04-26 | 2016-06-29 | 清华大学 | 一种增强热作模具钢表面耐高温磨损的陶瓷复合涂层及其制备方法 |
CN108004538B (zh) * | 2017-11-25 | 2020-04-14 | 东莞智通模具塑胶制品有限公司 | 一种不粘塑模纳米涂层的制备方法 |
CN111893421A (zh) * | 2020-08-12 | 2020-11-06 | 常熟市绿一电器配件制造有限公司 | 耐磨损模具表面纳米晶体图层及其制备方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US4167418A (en) * | 1977-09-26 | 1979-09-11 | Svirsky Lazar D | Protective coating for metal ingot molds and cores |
US5948532A (en) * | 1996-12-10 | 1999-09-07 | International Business Machines Corporation | Cermet adhesion layer with carbonaceous wear layer for head/disk interfaces |
US20090166259A1 (en) * | 2007-12-28 | 2009-07-02 | Steven Bradley | Metal-based coatings for inhibiting metal catalyzed coke formation in hydrocarbon conversion processes |
Family Cites Families (15)
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---|---|---|---|---|
US3720549A (en) * | 1970-09-23 | 1973-03-13 | Gen Electric | Insulating coating and method of making the same |
JPS568920Y2 (zh) * | 1975-07-15 | 1981-02-26 | ||
JPS5913073A (ja) * | 1982-07-14 | 1984-01-23 | Usui Internatl Ind Co Ltd | セラミツク被覆金属構造体 |
JPS60125375A (ja) * | 1983-12-07 | 1985-07-04 | Usui Internatl Ind Co Ltd | 金属・セラミツクス接合体及びその製造方法 |
JPS61167215U (zh) * | 1985-04-09 | 1986-10-17 | ||
NO162957C (no) * | 1986-04-30 | 1990-03-14 | Norske Stats Oljeselskap | Fremgangsmaate for fremstilling av et kromoksydbelegg. |
JP3040447B2 (ja) * | 1990-10-11 | 2000-05-15 | 臼井国際産業株式会社 | エンジンバルブ及びその製造方法 |
CN2232332Y (zh) * | 1995-09-11 | 1996-08-07 | 马鞍山钢铁股份有限公司 | 金属陶瓷表面复合层钢锭模 |
JPH1129875A (ja) * | 1997-07-08 | 1999-02-02 | Toshiba Corp | クロム酸化物被覆部品およびその製造方法 |
DE10124434A1 (de) * | 2001-05-18 | 2002-11-28 | Bosch Gmbh Robert | Funktionsbeschichtung und Verfahren zu deren Erzeugung, insbesondere zum Verschleißschutz, Korrosionsschutz oder zur Temperaturisolation |
CN2873458Y (zh) * | 2006-02-15 | 2007-02-28 | 熊林勇 | 金属陶瓷复合砂轮模具 |
JP4602998B2 (ja) * | 2007-01-18 | 2010-12-22 | トーカロ株式会社 | 溶射皮膜形成方法 |
CN101240408A (zh) * | 2008-01-30 | 2008-08-13 | 上海君山表面技术工程股份有限公司 | 炉辊及其制造方法 |
CN101249698A (zh) * | 2008-03-25 | 2008-08-27 | 武汉优科表面工程有限公司 | 热喷涂纳米复合陶瓷涂层塑料模具及其生产方法 |
US8033320B2 (en) * | 2008-07-25 | 2011-10-11 | General Electric Company | High emittance shell molds for directional casting |
-
2009
- 2009-08-13 CN CN2009103055876A patent/CN101992244A/zh active Pending
-
2010
- 2010-01-27 US US12/694,414 patent/US8047259B2/en not_active Expired - Fee Related
- 2010-05-07 JP JP2010107270A patent/JP2011036913A/ja active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US4167418A (en) * | 1977-09-26 | 1979-09-11 | Svirsky Lazar D | Protective coating for metal ingot molds and cores |
US5948532A (en) * | 1996-12-10 | 1999-09-07 | International Business Machines Corporation | Cermet adhesion layer with carbonaceous wear layer for head/disk interfaces |
US20090166259A1 (en) * | 2007-12-28 | 2009-07-02 | Steven Bradley | Metal-based coatings for inhibiting metal catalyzed coke formation in hydrocarbon conversion processes |
Also Published As
Publication number | Publication date |
---|---|
US20110036967A1 (en) | 2011-02-17 |
JP2011036913A (ja) | 2011-02-24 |
CN101992244A (zh) | 2011-03-30 |
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Owner name: FIH (HONG KONG) LIMITED, HONG KONG Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LONG, LI;MA, DE-BAO;LIN, CHAO-HSUN;AND OTHERS;REEL/FRAME:023855/0944 Effective date: 20100110 Owner name: SHENZHEN FUTAIHONG PRECISION INDUSTRY CO., LTD., C Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LONG, LI;MA, DE-BAO;LIN, CHAO-HSUN;AND OTHERS;REEL/FRAME:023855/0944 Effective date: 20100110 |
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Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
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Effective date: 20151101 |