US7491447B2 - Double-sided metallic laminate and method for manufacturing the same - Google Patents

Double-sided metallic laminate and method for manufacturing the same Download PDF

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US7491447B2
US7491447B2 US10/550,582 US55058204A US7491447B2 US 7491447 B2 US7491447 B2 US 7491447B2 US 55058204 A US55058204 A US 55058204A US 7491447 B2 US7491447 B2 US 7491447B2
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polyimide
formula
resin layer
double
precursor
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US20070042202A1 (en
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Soon-Yong Park
You-Jin Kyung
Heon-Sik Song
Byeong-In Ahn
Joo-Eun Ko
Yong-jun Park
Se-myung Jang
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Shengyi Technology Co Ltd
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LG Chem Ltd
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Priority claimed from KR10-2003-0018812A external-priority patent/KR100502178B1/ko
Priority claimed from KR10-2003-0018811A external-priority patent/KR100502177B1/ko
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Assigned to LG CHEM, LTD. reassignment LG CHEM, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AHN, BYEONG-IN, JANG, SE-MYUNG, KO, JOO-EUN, KYUNG, YOU-JIN, PARK, SOON-YONG, PARK, YONG-JUN, SONG, HEON-SIK
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/03—Use of materials for the substrate
    • H05K1/0313—Organic insulating material
    • H05K1/032—Organic insulating material consisting of one material
    • H05K1/0346—Organic insulating material consisting of one material containing N
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/308—Heat stability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B32B2307/734—Dimensional stability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/08—PCBs, i.e. printed circuit boards
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/03—Use of materials for the substrate
    • H05K1/0313—Organic insulating material
    • H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036—Multilayers with layers of different types
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01—Dielectrics
    • H05K2201/0104—Properties and characteristics in general
    • H05K2201/0129—Thermoplastic polymer, e.g. auto-adhesive layer; Shaping of thermoplastic polymer
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01—Dielectrics
    • H05K2201/0137—Materials
    • H05K2201/0154—Polyimide
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/06—Thermal details
    • H05K2201/068—Thermal details wherein the coefficient of thermal expansion is important
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31678—Of metal
    • Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31721—Of polyimide

Definitions

  • the present invention relates to a double-sided metallic laminate for a printed circuit board and a method for manufacturing the same, and more particularly, a metallic laminate for a circuit board comprising, between two metallic layers, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide; or a resin layer of a polyimide for improving adhesion with a metal, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide, which has excellent flexibility and thermal resistance, prevents the formation of curl and is securely laminated without the use of an additional adhesive.
  • a circuit board is made in a multi-layered structure to meet the demand.
  • a flexible printed circuit base board may be used to be installed in a limited space or a circuit with a narrow line width may be used to produce a large amount of circuits in the same space.
  • concern about an adhesive to produce the multi-layered structure without using lead is increased and there is a demand for an adhesive with high adhesion, high thermal resistance and low moisture absorption for a circuit board.
  • the conventional metallic laminate comprising a polyimide film and a metal foil adhered to each other by an acryl or epoxy adhesive is not adequate for a circuit board requiring a multi-layered structure, flexibility, high adhesive power and high thermal resistance. Therefore, there has been developed an adhesive free type flexible metallic laminate which is produced by directly adhering a polyimide and a metal foil without using an adhesive.
  • a circuit board of a double-sided metallic laminate comprising metal foils laminated at both sides of a polyimide resin is preferred.
  • Japanese Patent Laid-Open Publication No. Heil-244,841 discloses a method for preparing a double-sided metallic laminate for a printed circuit board using a thermoplastic polyimide having a glass transition temperature exceeding 250° C. Therefore, it has problems in that the lamination of the thermoplastic polyimide on a metal foil is performed under a condition including a high temperature of over 350° C. and a high pressure of over 50 kg/cm 2 .
  • U.S. Pat. No. 5,112,694 discloses a double-sided metallic laminate, in which a single layer of a polyimide is coated on a metal foil and another metal foil is laminated thereto at a temperature of over 380° C. and a pressure of 20 kg/cm or more.
  • this double-sided metallic laminate has problems in that it should be subjected to a high temperature and high pressure condition.
  • the present invention has been made in order to solve the foregoing problems, and it is an object of the present invention to provide a metallic laminate for a circuit board securely laminated without the use of an additional adhesive which has high density, flexibility and thermal resistance while preventing curl which often occurs on a laminated board.
  • the present invention provides a double-sided metallic laminate comprising a metallic layer at one side, a resin layer of a low expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5/° C., a resin layer of a thermoplastic polyimide and a metallic layer at the other side.
  • the low thermal expansion polyimide may be the following formula 1.
  • Y 1 is —O— or —CO—.
  • the thermoplastic polyimide may have a glass transition temperature of 200 to 250° C.
  • thermoplastic polyimide may be a copolymer including the following formula 2a, formula 2b, formula 2c and formula 2d.
  • X 2 is at least one selected from the group consisting of
  • Y 2 and Y 3 are each independently or simultaneously -, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 — or —CONH—,
  • Y 4 is -, —O— or —CO—.
  • the metallic layer may be formed of copper.
  • the double-sided metallic laminate may further comprise a resin layer of a polyimide between the metallic layer at one side and a resin layer of a low expansion polyimide for improving adhesion with a metal.
  • the polyimide for improving adhesion with a metal is a polyimide having a —NH— functional group introduced.
  • the polyimide for improving adhesion with a metal is a polyimide having the following formula 5 introduced.
  • the polyimide for improving adhesion with a metal is a copolymer including the formula 2a, formula 2b, formula 2c and formula 2d.
  • the present invention provides a method for manufacturing a double-sided metallic laminate comprising simultaneously or sequentially applying a precursor of a low thermal expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5/° C. and a precursor of a thermoplastic polyimide on a metal foil to form one side of the double-sided metallic layer, followed by drying and curing, and laminating another metal foil on the resin layer of a thermoplastic polyimide of the resulting one-sided metallic laminate comprising a metal foil layer, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide, which are sequentially laminated, to form the other side of the double-sided metallic laminate.
  • the precursor of a low thermal expansion polyimide may be a copolymer of the following formula 6.
  • Y 5 is -, —O— or —CO—.
  • the thermoplastic polyimide may have a glass transition temperature of 200 to 250° C.
  • the precursor of a thermoplastic polyimide may be a copolymer including the following formula 7a, formula 7b, formula 7c and formula 7d.
  • X 2 is at least one selected from the group consisting of
  • Y 2 and Y 3 are each independently or simultaneously -, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 — or —CONH—,
  • Y 4 is -, —O— or —CO—.
  • the precursor applied on the metal film at one side of the double-sided metallic layer may be a precursor of a polyimide for improving adhesion with a metal, precursor of a low thermal expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5/° C. and a precursor of a thermoplastic polyimide.
  • the precursor of a polyimide for improving adhesion with a metal is a precursor of a polyimide having a —NH— functional group introduced.
  • the precursor of a polyimide for improving adhesion with a metal is a precursor of a polyimide having the formula 5 introduced.
  • the precursor of a polyimide for improving adhesion with a metal is a copolymer including formula 7a, formula 7b, formula 7c and formula 7d.
  • FIG. 1 schematically shows the process for preparing a double-sided metallic laminate by sequentially laminating a metal foil layer 1 of one side, a resin layer of a low expansion polyimide 3 , a resin layer of a thermoplastic polyimide 4 and a metal foil layer 5 of the other side, according to the present invention
  • FIG. 2 schematically shows the process for preparing a double-sided metallic laminate by sequentially laminating a metal foil layer 1 of one side, a resin layer of a polyimide 2 to increase the adhesion, a resin layer of a low expansion polyimide 3 , a resin layer of a thermoplastic polyimide 4 and a metal foil layer 5 of the other side, according to the present invention.
  • the double-sided metallic laminate according to the present invention is to provide a circuit board for a high density printed circuit board having flexibility and thermal resistance so that it can be installed in a limited space, which comprises polyimide type resin layers laminated between two metallic layers.
  • a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide are laminated between two metallic layers.
  • polyimide type resin layers are selected to provide a metallic laminate having excellent flexibility and thermal resistance so that it can be installed in a limited small space.
  • the resin layer has a thermal expansion coefficient similar to that of the metal layer. Therefore, the resin layer which is laminated on the metallic layer according to the present invention is a low thermal expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5 /° C. If the low thermal expansion polyimide has a thermal expansion coefficient of less than 5 ⁇ 10 ⁇ 6 /° C., when only one side of the metallic layers is etched, curl with the inside being the metallic layer occurs. If the thermal expansion coefficient exceeds 2.5 ⁇ 10 ⁇ 5 /° C., when only one side of the metallic layers, curl with the inside being the resin layer occurs. Also, the resin layer of a low expansion polyimide is adhesive before curing into an insulating layer and thus, can be applied on the metal film without an additional adhesive.
  • the low thermal expansion polyimide is not particularly limited, as long as it has a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5 /° C., but is preferably a polyimide of the following formula 1 due to its low moisture absorption.
  • Y 1 is —O— or —CO—.
  • the polyimide is too hard to be suitable for a flexible circuit board to be used in a limited place. Also, since the thermal expansion coefficient exceeds 2.5 ⁇ 10 ⁇ 5 /° C., when the one side of the metallic layer is etched, curl with the inside being the resin layer occurs. If p/q exceeds 2.5, the polyimide resin layer is easy to break. Also, since the thermal expansion coefficient is excessively great, when the one side of the metallic layer is etched, curl with the inside being the metallic layer occurs.
  • the above-described low thermal expansion polyimide has a glass transition temperature (Tg) of 400° C. or higher. Therefore, it should be elevated to a temperature of over that to laminate in a metal foil. However, it is difficult to elevate the temperature of a lamination machine to over 400° C. and moreover, the polyimide may be decomposed at a temperature of over 400° C. Therefore, the present invention employs a thermoplastic polyimide resin layer having a glass transition temperature of 200 to 250° C., in addition to the low thermal expansion polyimide resin layer.
  • thermoplastic polyimide is not particularly limited as long as it has a glass transition temperature of 200 to 250° C., but is preferably a copolymer including the formulae 2a, 2b, 2c and 2d since the adhesion requirement is not complicated and the adhesion is excellent.
  • X 2 is at least one selected from the group consisting of
  • Y 2 and Y 3 are each independently or simultaneously -, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 — or —CONH—,
  • Y 4 is -, —O— or —CO—.
  • thermoplastic polyimide has the chemical resistance deteriorated and thereby, is not suitable for a resin layer of a metallic laminate for a circuit board, while if k+l ⁇ 1.5(m+n), the glass transition temperature is raised to over 250° C. and thereby, the lamination with the metal is non-efficient.
  • a monomer for a resin layer of the above described low expansion polyimide and a resin layer of the above-described thermoplastic polyimide may be at least one selected from the group consisting of tetracarboxylic acid dianhydrides such as pyromellitic acid dianhydride (PMDA), 3,3′,4,4′-biphenyl tetracarboxylic acid dianhydirde (BPDA), 4,4′-oxy di-(phthalic acid anhydride) (ODPA), 3,3′,4,4′-benzophenon-tetracarboxylic acid dianhydirde (BTDA) and trimellitic acid ethylene glycol dianhydride (TMEG).
  • tetracarboxylic acid dianhydrides such as pyromellitic acid dianhydride (PMDA), 3,3′,4,4′-biphenyl tetracarboxylic acid dianhydirde (BPDA), 4,4′-oxy di-(phthalic acid anhydride) (
  • aromatic diamines such as 1,3-phenyldiamine (MPDA), 3,4′-oxi-dianiline (3,4′-ODA), 4,4′-diaminobenzanilid (DABA), 3,3′-dihydroxy-4,4′-diaminobiphenyl (HAB), 1,4-di(4-aminophenyl)butane (DAPB), 1,3-bis(3-aminlphenoxy)benzene (APB), 4,4′-(1,3-phenylene diisopropylidene)dianiline (PDPDA), 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP) and bis([4-(3-aminophenoxy)phenyl]sulfone (BAPSM).
  • aromatic diamines such as 1,3-phenyldiamine (MPDA), 3,4′-oxi-dianiline (3,4′-ODA), 4,4′-diaminobenzanilid (DABA),
  • the double-sided metallic laminate according to the present invention may further comprise an additional adhesive layer between the metal layer at one side and the resin layer of a low expansion polyimide to further improve the adhesion of the metallic layer at one side and a resin layer of a low expansion polyimide.
  • an additional adhesive layer it is possible to simultaneously improve the properties such as size stability, moisture absorption, adhesion and the like, which are required for a flexible printed-circuit board.
  • the adhesive layer to improve the adhesion to the metal may be a resin layer of a polyimide containing a functional group having an affinity for the metal or a resin layer which can readily flow into the prominence and depression of the metal upon the lamination on the metal to be mechanically engaged with the metal.
  • the resin layer to improve the adhesion to the metal is preferably formed of a polyimide containing a —NH— group, more preferably a polyimide having the formula 5 introduced.
  • the resin layer which can readily flow into the prominence and depression of the metal upon the lamination on the metal to be mechanically engaged is preferably formed of a thermoplastic polyimide of the formulae 2a, 2b, 2c and 2d.
  • the two metallic layers, upon which the resin layers are laminated according to the present invention, are preferably formed of copper.
  • the present invention provides a method for manufacturing a double-sided metallic laminate comprising simultaneously or sequentially applying a precursor of a low thermal expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5 /° C. and a precursor of a thermoplastic polyimide; or a precursor of a polyimide for improving adhesion with a metal, a precursor of a low thermal expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5 /° C.
  • thermoplastic polyimide on a metal foil to form one side of the double-sided metallic laminate, followed by drying and curing, and laminating another metal foil on the surface of the resin layer of a thermoplastic polyimide of the resulting one-sided metallic laminate comprising the resin layer of a low expansion polyimide and the resin layer of a thermoplastic polyimide; or the resin layer of a polyimide for improving adhesion with a metal, the resin layer of a low expansion polyimide having a thermal expansion coefficient of 5 ⁇ 10 ⁇ 6 to 2.5 ⁇ 10 ⁇ 5 /° C. and the resin layer of a thermoplastic polyimide sequentially laminated on the metal foil layer, to form the other side of the double-sided metallic laminate.
  • a polyamic acid of a polyimide precursor is dissolved in an organic solvent to form a polyamic acid solution.
  • the polyamic acid which is used for improving adhesion with a metal is preferably a polyamic acid containing a —NH— group, more preferably a polyamic acid including a compound of the formula 5.
  • a precursor of the polyimide resin layer it is preferably a polyamic acid including the formulae 7a, 7b, 7c and 7d, which can readily flow into the prominence and depression of the metal upon the lamination on the metal to be mechanically engaged.
  • X 2 is at least one selected from the group consisting of
  • Y 2 and Y 3 are each independently or simultaneously -, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 — or —CONH,
  • Y 4 is -, —O— or CO—.
  • the polyamic acid is preferably 10 to 30% by weight based on the total solution. If it is less than 10% by weight, the unnecessary amount of the solvent is increased. If it exceeds 30% by weight, the viscosity of the solution is increased, which makes it difficult to produce a uniform coating.
  • the organic solvent to dissolve the polyamic acid is preferably a solvent having a polar group such as alcohol, ether, ketone, amide, sulfur monoxide and the like. Concrete examples include N-methyl-2-pyrrolidone (NMP), N,N-dimethyl acetamide (DMAc), N,N-dimethyl formamide (DMA), dimethyl sulfoxide (DMSO) and the like, which may be used alone or as a mixture of two or more thereof.
  • the polyamic acid solution may be prepared by further adding an additive such as an antifoaming agent, an antigelling agent, a curing accelerator to facilitate the coating and curing or to improve other properties.
  • an additive such as an antifoaming agent, an antigelling agent, a curing accelerator to facilitate the coating and curing or to improve other properties.
  • the polyamic acid solution thus obtained is applied using a die coater, a comma coater, a reverse comma coater, a gravure coater and the like, preferably to a thickness after drying and curing of 1 to 5 ⁇ m. If the thickness is less than 1 ⁇ m, the adhesion to the metal cannot be attained while if it exceeds 5 ⁇ m, the thermal expansion coefficient of the resin layer of a low expansion polyimide is affected, thereby causing the curling.
  • the coating is dried in an arch type oven, a floating type oven and the like at a temperature of lower than the boiling point of the solvent.
  • a polyamic acid of a thermoplastic polyimide precursor is dissolved in an organic solvent to form a polyamic acid solution.
  • the polyamic acid preferably comprises a copolymer of the formula 6.
  • Y 5 is -, —O— or —CO—.
  • the preparation of the polyamic acid is the same as described for the polyamide for improving adhesion with a metal layer.
  • the prepared polyamic acid solution is applied using a die coater, a comma coater, a reverse comma coater, a gravure coater and the like, preferably to a thickness after drying and curing of 15 to 50 ⁇ m, and dried in an arch type oven, a floating type oven and the like at a temperature of lower than the boiling point of the solvent.
  • the preparation of the polyamic acid is the same as described for the low expansion polyimide.
  • the prepared polyamic acid solution is applied using a die coater, a comma coater, a reverse comma coater, a gravure coater and the like, preferably to a thickness after drying and curing of 1 to 5 ⁇ m, and dried in an arch type oven, a floating type oven and the like at a temperature of lower than the boiling point of the solvent.
  • precursors of a low thermal expansion polyimide and a thermoplastic polyimide are applied on one side of a metal foil, dried and then cured to a temperature of 350° C.
  • the curing is performed by slowly heating in an oven under a nitrogen atmosphere or in a vacuum, or by continuously passing through a high temperature under a nitrogen atmosphere.
  • thermoplastic polyimide of the one-sided metallic laminate comprising a metal foil layer, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide; or a metal foil layer, a resin layer of a polyimide for improving adhesion with a metal, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide, which are sequentially laminated, another metal foil to form the other side of a double-sided metallic laminate is laminated by a batch type process using a press or a continuous type process using a role.
  • the lamination is performed preferably at a temperature of 300 to 350° C. If it is less than 300° C., the fluidity of the thermoplastic polyimide is reduced, whereby it is impossible to attain the desired adhesion after the lamination. If it exceeds 350° C., wrinkles may form on the metal foil.
  • APB 1,3-bis(3-aminophenoxy)benzene
  • PDPDA 4,4′-(1,3-phenylene diisopropylidene)dianiline
  • BAPSM bis([4-(3-aminophenoxy)phenyl]sulfone
  • Double-Sided Metallic Laminate Comprising a Resin Layer of a Low Expansion Polyimide and a Resin Layer of a Thermoplastic Polyimide
  • thermoplastic polyimide 500 ml of N-methyl-2-pyrrollidone was put into a flask under a nitrogen atmosphere and 14.625 g of ODA and 18.054 g of m-PDA were added and thoroughly dissolved therein. Then, while maintaining a temperature at 0° C., 117.321 g of BPADA was added thereto and stirred for 24 hours to complete the polymerization.
  • the polymerized low thermal expansion polyimide precursor was applied on a copper foil having a thickness of 12 ⁇ m to the final thickness after curing of 23 ⁇ m using a reverse comma coater and dried at 140° C. for 7 minutes. After drying, on the copper foil having the low thermal expansion polyimide precursor coated, the polymerized thermoplastic polyimide precursor was applied to the final thickness after curing of 2 ⁇ m, dried at 140° C., cured by continuously passing the product through temperatures of 180° C. for 20 minutes, 250° C. for 4 minutes and 350° C. for 8 minutes and slowly cooled to form a one-sided metallic laminate comprising a low thermal expansion polyimide and a thermoplastic polyimide sequentially laminated on a copper foil.
  • the prepared one-sided metallic laminate is laminated with another copper foil using a laminator at a temperature of 320° C. and a pressure of 15 kg/cm to form a double-sided metallic laminate comprising a copper foil, a resin layer of a low expansion polyimide, a resin layer of a thermoplastic polyimide and another copper foil, which are sequentially laminated.
  • the product was examined for properties and the results are shown in Table 3.
  • Double-sided metallic laminates were prepared following the same method as described in Example 1, except that components of the monomers for the resin layer of a low expansion polyimide and the resin layer of a thermoplastic polyimide, their compositional ratio, thermal expansion coefficient (CTE), glass transition temperature (Tg) of and thickness of the resin layers are as described in Tables 1 and 2, and examined for properties, and the results are shown in Table 3.
  • the adhesion among the properties was measured according to JIS C5016 and the curl was examined by measuring the curl radius of a double-sided metallic laminate with width and length of 100*100 mm.
  • thermoplastic polyimide Component Ratio (molar ratio) Anhydride Anhydride Amine Amine Anhydride Anhydride Amine Amine Tg Thickness (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (° C.) P12 Ex. 1 BPADA — ODA mPDA 100 — 60 40 220 2 Ex. 2 BPADA — ODA 3,4- 100 — 60 40 220 4 ODA Ex. 3 BPADA — ODA DAPB 100 — 90 10 237 2 Ex. 4 BPADA — ODA APB 100 — 80 20 206 3 Ex. 5 BPADA — ODA PDPBA 100 — 70 30 208 4 Ex. 6 BPADA — ODA BAPP 100 — 70 30 205 3 Ex.
  • the metallic laminate of Examples 1 to 13 comprising a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide according to the present invention showed the adhesion more excellent than Comparative examples 1 to 2 using a resin layer of a thermoplastic polyimide having a structure different from the present invention and substantially had no curl before and after etching the copper foil.
  • the adhesion is more excellent as the value is higher, no curl before etching is represented by ⁇ , no curl after etching is represented by the flatness and no curl is substantially observed as the absolute value of the curl data is higher.
  • polyimide type resins could be securely laminated on a metal foil without using a conventional acryl or epoxy adhesive. Further, it was noted that the use of a polyimide type resin provided flexibility and thermal resistance.
  • NMP N-methyl-2-pyrrollidone
  • thermoplastic polyimide 500 ml of N-methyl-2-pyrrollidone was put into a flask under a nitrogen atmosphere and 14.625 g of ODA and 18.054 g of m-PDA were added and thoroughly dissolved therein. Then, while maintaining a temperature at 0° C., 117.321 g of BPADA was added thereto and stirred for 24 hours to complete the polymerization.
  • the polymerized polyimide precursor for improving adhesion with a metal was applied on a copper foil having a thickness of 12 ⁇ m to the final thickness after curing of 1 ⁇ m using a reverse comma coater and dried at 140° C. for 2 minutes. After drying, on the copper foil having the polyimide precursor for improving adhesion with a metal coated, the polymerized low thermal expansion polyimide precursor was applied to the final thickness after curing of 22 ⁇ m and dried at 140° C. for 7 minutes. After drying, the polymerized thermoplastic polyimide precursor was applied to the final thickness after curing of 2 ⁇ m, dried at 140° C. for 10 minutes, heated to 200° C. for 6 minutes, maintained at 200° C. for 30 minutes, heated to 350° C.
  • a one-sided metallic laminate comprising a polyimide for improving adhesion with a metal, a low thermal expansion polyimide and a thermoplastic polyimide sequentially laminated on a copper foil.
  • the prepared one-sided metallic laminate is laminated with another copper foil using a laminator at a temperature of 320° C. and a pressure of 15 kg/cm to form a double-sided metallic laminate comprising a copper foil, a resin layer of a polyimide for improving adhesion with a metal, a resin layer of a low expansion polyimide, a resin layer of a thermoplastic polyimide and another copper foil, which are sequentially laminated.
  • the product was examined for properties and the results are shown in Table 7.
  • Double-sided metallic laminates were prepared following the same method as described in Example 1, except that components of the monomers for the resin layer of a polyimide for improving adhesion with a metal, the resin layer of a low expansion polyimide and the resin layer of a thermoplastic polyimide, their compositional ratio, thermal expansion coefficient (CTE), glass transition temperature (Tg) of and thickness of the resin layers are as described in Tables 4 to 6, and examined for properties, and the results are shown in Table 7.
  • the adhesion among the properties was measured according to JIS C5016 and the curl was examined by measuring the curl radius of a double-sided metallic laminate with width and length of 100*100 mm.
  • BPADA ODA mPDA — 100 — 60 40 40 220 1 27 Ex. BPADA — ODA BAPP 100 — 70 30 — 205 3 28 Ex. BPADA BTDA ODA — — 75 25 100 — — 226 3 29 Comp. BTDA — ODA — — 100 — 100 — — 277 4 Ex. 3 Comp. BPADA — ODA — — 100 — 100 — — 220 — Ex. 4
  • thermoplastic polyimide Component Ratio (molar ratio) Anhydride Anhydride Amine Amine Anhydride Anhydride Amine Amine Tg (1) (2) (1) (2) (1) (2) (1) (2) (° C.) Thickness Ex. BPADA — ODA mPDA 100 — 60 40 220 2 14 Ex. BPADA — ODA 3,4′- 100 — 60 40 220 3 15 ODA Ex. BPADA — ODA DAPB 100 — 90 10 237 3 16 Ex. BPADA — ODA APB 100 — 80 20 206 3 17 Ex. BPADA — ODA PDPBA 100 — 70 30 208 4 18 Ex. BPADA — ODA BAPP 100 — 70 30 205 3 19 Ex.
  • the metallic laminate of Examples 14 to 29 comprising a resin layer of a polyimide for improving adhesion with a metal, a resin layer of a low expansion polyimide and a resin layer of a thermoplastic polyimide according to the present invention showed the adhesion more excellent than Comparative examples 3 to 4 using a resin layer of a polyimide for improving adhesion with a metal and a resin layer of a thermoplastic polyimide having a structure different from the present invention and substantially had no curl before and after etching the copper foil.
  • the adhesion is more excellent as the value is higher, no curl before etching is represented by ⁇ , no curl after etching is represented by the flatness and no curl is substantially observed as the absolute value of the curl data is higher.
  • polyimide type resins could be securely laminated on a metal foil without using a conventional acryl or epoxy adhesive. Further, it was noted that the use of a polyimide type resin provided flexibility and thermal resistance.
  • the double-sided metallic laminate according to the present invention which is securely laminated without the use of an adhesive, has excellent flexibility and thermal resistance and can prevent curl, is a useful invention suitably applicable to a printed circuit board of a small size electric appliance.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
US10/550,582 2003-03-26 2004-03-25 Double-sided metallic laminate and method for manufacturing the same Active 2024-08-09 US7491447B2 (en)

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KR10-2003-0018812A KR100502178B1 (ko) 2003-03-26 2003-03-26 양면 금속 적층판 및 그의 제조방법
KR10-2003-0018812 2003-03-26
KR10-2003-0018811A KR100502177B1 (ko) 2003-03-26 2003-03-26 양면 금속 적층판 및 그의 제조방법
KR10-2003-0018811 2003-03-26
PCT/KR2004/000666 WO2004085146A1 (fr) 2003-03-26 2004-03-25 Stratifie metallique double face et procede de fabrication associe

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KR100668948B1 (ko) * 2004-09-21 2007-01-12 주식회사 엘지화학 금속 적층판 및 그의 제조방법
EP1910078A4 (fr) * 2005-08-02 2012-06-06 Nexolve Corp Compositions heteropolymeriques de polymere polyimide
TWI385198B (zh) * 2008-08-11 2013-02-11 Ind Tech Res Inst 雙面金屬箔層積層板及其製法
KR20100048474A (ko) * 2008-10-31 2010-05-11 에스케이에너지 주식회사 연성금속박적층체 및 이의 제조방법
JP5615253B2 (ja) * 2010-12-20 2014-10-29 エスケー イノベーション シーオー．， エルティーディー． 厚膜ポリイミドフレキシブル金属積層板の製造方法
KR101437612B1 (ko) * 2010-12-20 2014-09-15 에스케이이노베이션 주식회사 후막 폴리이미드 연성금속적층판의 제조방법
JP2013000995A (ja) * 2011-06-17 2013-01-07 Panasonic Corp 金属張積層板、及びプリント配線板
US9462688B2 (en) * 2011-09-07 2016-10-04 Lg Chem, Ltd. Flexible metal laminate containing fluoropolymer
JP2013123907A (ja) * 2011-12-16 2013-06-24 Panasonic Corp 金属張積層板、及びプリント配線板
JP5478701B2 (ja) * 2012-11-30 2014-04-23 新日鉄住金化学株式会社 ポリイミドフィルム
TWI490115B (zh) 2014-03-07 2015-07-01 Azotek Co Ltd 金屬基板及其製作方法
JP7195530B2 (ja) * 2019-01-11 2022-12-26 エルジー・ケム・リミテッド フィルム、金属張積層板、フレキシブル基板、フィルムの製造方法、金属張積層板の製造方法、及びフレキシブル基板の製造方法
CN113637165A (zh) * 2021-09-01 2021-11-12 大同共聚(西安)科技有限公司 一种双面导电聚酰亚胺柔性电路板的制备方法

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TWI303655B (en) 2008-12-01
JP2006521221A (ja) 2006-09-21
JP4373433B2 (ja) 2009-11-25
EP1606108A1 (fr) 2005-12-21
EP1606108B1 (fr) 2015-08-19
WO2004085146A1 (fr) 2004-10-07
US20070042202A1 (en) 2007-02-22
EP1606108A4 (fr) 2009-10-21

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