US7353783B2 - Exhaust gas recirculation device for engine - Google Patents

Exhaust gas recirculation device for engine Download PDF

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Publication number
US7353783B2
US7353783B2 US11/219,878 US21987805A US7353783B2 US 7353783 B2 US7353783 B2 US 7353783B2 US 21987805 A US21987805 A US 21987805A US 7353783 B2 US7353783 B2 US 7353783B2
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Prior art keywords
exhaust
throttle
exhaust gas
suction
engine
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US11/219,878
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US20070186899A1 (en
Inventor
Shinji Nishimura
Hiroki Masuda
Hiroyuki Fujii
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Yanmar Co Ltd
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Yanmar Co Ltd
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Assigned to YANMAR CO., LTD. reassignment YANMAR CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FUJII, HIROYUKI, MASUDA, HIROKI, NISHIMURA, SHINJI
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52—Systems for actuating EGR valves
    • F02M26/59—Systems for actuating EGR valves using positive pressure actuators; Check valves therefor
    • F02M26/61—Systems for actuating EGR valves using positive pressure actuators; Check valves therefor in response to exhaust pressure
    • F02M26/615—Systems for actuating EGR valves using positive pressure actuators; Check valves therefor in response to exhaust pressure the exhaust back pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00—Cylinders; Cylinder heads 
    • F02F1/24—Cylinder heads
    • F02F1/42—Shape or arrangement of intake or exhaust channels in cylinder heads
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/17—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the intake system
    • F02M26/20—Feeding recirculated exhaust gases directly into the combustion chambers or into the intake runners
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52—Systems for actuating EGR valves
    • F02M26/59—Systems for actuating EGR valves using positive pressure actuators; Check valves therefor
    • F02M26/60—Systems for actuating EGR valves using positive pressure actuators; Check valves therefor in response to air intake pressure
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

Definitions

  • the invention relates to an exhaust gas recirculation device for an engine, provided with a mechanism for recirculating a portion of exhaust gas to the suction side of the engine.
  • EGR exhaust gas recirculation device
  • the EGR mechanism recirculates a portion of gas exhausted from the engine to the suction flow passage so as to reduce the temperature of combusted gas in the cylinder, thereby reducing NOx.
  • an EGR passage is formed between the suction flow passage and the exhaust flow passage so that the exhaust flow passage communicates to the suction flow passage via the EGR passage so as to recirculate exhaust gas.
  • the EGR mechanism is complicated and expensive because the EGR mechanism is a pipe disposed between the suction flow passage and the exhaust flow passage.
  • an exhaust gas recirculation device for an engine having a cylinder head with a suction port and an exhaust port, provided with a mechanism for recirculating a portion of exhaust gas to the suction side of the cylinder head comprises a connection hole is opened through a wall of the cylinder head disposed between the suction port and the exhaust port.
  • the connection hole simplifies the EGR mechanism such as to restrain increase of temperature for combustion of gas and to reduce NOx. Further, since the EGR passage can be integrated with the cylinder head, no piping for recirculation of exhaust gas is required, thereby reducing costs.
  • connection hole is bored vertically slantwise. Therefore, the connection hole can be easily bored from a hole (the exhaust port) communicating with the exhaust manifold.
  • connection hole at the suction side is opened along the direction of swirls of sucked air. Therefore, while the exhaust gas is introduced into a cylinder from the opening of the connection hole at the suction side via the suction port, the exhaust gas does not disturb the swirls but promotes the swirls, whereby the recirculated exhaust gas can be mixed with air introduced from an air cleaner, thereby reducing NOx.
  • a throttle is disposed in a suction flow passage communicating with the suction port so that the opening area of the suction flow passage can be adjusted by the throttle. Therefore, the EGR rate can be changed by the throttle.
  • the throttle is adjusted to reduce the EGR rate for increasing introduction of the outside air, thereby reducing NOx.
  • the throttle in the suction flow passage is operatively connected to a control lever of a fuel injection pump for adjusting the amount of injected fuel. Therefore, the throttle is automatically shifted to be closed for increasing the EGR rate during low speed drive, and to be opened for reducing the EGR rate during high speed drive, thereby reducing NOx.
  • a link may be used for connecting the throttle to the control lever so as to ensure a simple linkage.
  • the linkage may be provided with a variable length mechanism for adjusting the timing for controlling the amount of recirculated exhaust gas.
  • the EGR rate can be controlled to a value nearly synchronous to engine action.
  • the throttle in the suction flow passage is operatively connected to a regulator. Therefore, the throttle is automatically shifted to be closed for increasing the EGR rate during low speed setting, and to be opened for reducing the EGR rate during high speed setting, so as to reduce NOx while keeping desirable engine performance.
  • a simple link may be used so as to constitute a simple linkage for connecting the throttle to the regulator.
  • the throttle in the suction flow passage is operatively connected to a thermo-sensing expansive member which is expanded and contracted in correspondence to engine temperature. Therefore, according to temperature variation of the engine itself, the throttle is automatically shifted to be closed for increasing the EGR rate in a low temperature, and to be opened for reducing the EGR rate in a high temperature, so as to reduce NOx while keeping desirable engine performance.
  • a throttle is disposed in an exhaust flow passage communicating with the exhaust port so that the opening area of the exhaust flow passage can be adjusted by the throttle. Therefore, the EGR rate can be changed by the throttle.
  • the throttle is adjusted to reduce the EGR rate for increasing introduction of the outside air, thereby reducing NOx.
  • the throttle in the exhaust flow passage is operatively connected to a control lever of a fuel injection pump for adjusting the amount of injected fuel. Therefore, the throttle is automatically shifted to be closed for increasing the EGR rate during low speed drive, and to be opened for reducing the EGR rate during high speed drive, thereby reducing NOx.
  • a link may be used for connecting the throttle to the control lever so as to ensure a simple linkage.
  • the linkage may be provided with a variable length mechanism for adjusting the timing for controlling the amount of recirculated exhaust gas.
  • the EGR rate can be controlled to a value nearly synchronous to engine action.
  • the throttle in the exhaust flow passage is operatively connected to a regulator. Therefore, the throttle is automatically shifted to be closed for increasing the EGR rate during low speed setting, and to be opened for reducing the EGR rate during high speed setting, so as to reduce NOx while keeping desirable engine performance.
  • a simple link may be used so as to constitute a simple linkage for connecting the throttle to the regulator.
  • the throttle in the exhaust flow passage is operatively connected to a thermo-sensing expansive member which is expanded and contracted in correspondence to engine temperature. Therefore, according to temperature variation of the engine itself, the throttle is automatically shifted to be closed for increasing the EGR rate in a low temperature, and to be opened for reducing the EGR rate in a high temperature, so as to reduce NOx while keeping desirable engine performance.
  • connection hole has a portion at the suction side and a portion at the exhaust side which have diameters that are different from each other. Therefore, the connection hole is prevented from being clogged with accumulated carbon.
  • opened-and-closed means is disposed in an intermediate portion of the connection hole so as to adjust the opening area of the connection hole. Therefore, the opened-and-closed means adjusts the amount of recirculated exhaust gas flowing in the connection hole so as to change the EGR rate. Accordingly, when the engine is driven at high speed or with heavy load, the throttle is adjusted to reduce the EGR rate for increasing introduction of the outside air, thereby reducing NOx.
  • FIG. 1 is a sectional front view of an engine according to the present invention.
  • FIG. 2 is a side view of the engine according to the present invention.
  • FIG. 3 is a sectional side view of a governor portion.
  • FIG. 4 is a sectional view of a governor lever portion.
  • FIG. 5 is a sectional side view of an upper portion of the engine.
  • FIG. 6 is a sectional plan view of a cylinder head.
  • FIG. 7 illustrates a link mechanism between a variable throttle and a limiter lever.
  • FIG. 8 illustrates a link mechanism between the variable throttle and a control lever.
  • FIG. 9 illustrates a link mechanism between the variable throttle and thermo-sensing expansive member.
  • FIG. 10 illustrates a link mechanism between an alternative variable throttle and the limiter lever.
  • FIG. 11 illustrates a link mechanism between the alternative variable throttle and the control lever.
  • FIG. 12 illustrates a link mechanism between the alternative variable throttle and the thermo-sensing expansive member.
  • FIG. 13 illustrates a connection hole with opening-and-closing means.
  • FIG. 14( a ) is sectional side view of the shape of an alternative connection hole having a diametrically large portion serving as a passage on the exhaust side
  • FIG. 14( b ) is sectional side view of the shape of an alternative connection hole having a diametrically large portion serving as a passage on the suction side.
  • FIG. 15 is sectional side view of an alternative connection hole.
  • FIG. 16 is sectional side view of an alternative connection hole.
  • an engine 1 has a main body consisting of an upper cylinder block 2 and a lower crankcase 5 .
  • a vertical cylinder 2 a is formed in a central portion of cylinder block 2 , and a piston 4 is disposed in cylinder 2 a .
  • a fore-and-aft crankshaft 3 is journalled in crankcase 5 , and connected to piston 4 via a connection rod 17 .
  • a cylinder head 6 is disposed above cylinder block 2 , and a bonnet cover 7 is disposed above cylinder head 6 so as to provide a rocker arm chamber therein.
  • a muffler 8 is disposed on one side (left side in FIG. 1 ) of cylinder head 6
  • a fuel tank 9 is disposed on the other side (right side in FIG. 1 ) of cylinder head 6 .
  • crankcase 5 at the lower portion of cylinder block 2 are disposed balance weights, a governor 11 and the like, and disposed a camshaft 13 , a fuel injection pump 12 and the like above governor 11 .
  • a pump drive cam 14 is provided on the fore-and-aft middle portion of camshaft 13 .
  • Fuel injection pump 12 is configured so that its plunger is reciprocated by rotation driving of pump drive cam 14 so as to suck fuel from fuel tank 9 and supply a certain quantity of fuel to a fuel injection nozzle 10 via a high-pressure pipe at a certain timing.
  • Fuel injection pump 12 has a control lever 16 which is rotated to control the efficient stroke of the plunger, thereby adjusting the amount of fuel injected from fuel injection nozzle 10 .
  • Camshaft 13 is journalled in crankcase 5 in parallel to crankshaft 3 , and has an end, on which a gear 15 is fixed. Gear 15 meshes with a gear 18 fixed on crankshaft 3 , and with a governor gear 22 fixed on a governor shaft 21 , as shown in FIG. 3 . In this way, the driving force is transmitted from crankshaft 3 to camshaft 13 via gears 18 and 15 , and transmitted from camshaft 13 to governor shaft 21 via cam gear 15 and governor gear 22 .
  • governor shaft 21 is journalled in crankcase 5 in parallel to camshaft 13 and below camshaft 13 .
  • Governor gear 22 is fixed on the fore-and-aft middle portion of governor shaft 21 .
  • a lube pump 23 is provided on one end portion of governor shaft 21 toward crankcase 5 (front end portion), and governor 11 is disposed on the other end portion (rear end portion) of governor shaft 21 .
  • governor 11 has a governor weight 24 , a governor lever 30 .
  • Governor weight 24 is pivoted at an intermediate portion thereof onto governor gear 22 via a pin, so as to be opened at one end thereof by increasing the rotary speed of governor shaft 21 .
  • Governor weight 24 engages at the other end thereof with a sleeve 25 .
  • Sleeve 25 is slidably fitted on governor shaft 21 , and has a tip abutting against a contact portion 31 b of governor lever 30 .
  • governor lever 30 has a first rotary member 31 and a second rotary member 32 .
  • First rotary member 31 is formed at an intermediate portion thereof with a boss portion 31 a , pivoted on a connection shaft 32 a of second rotary member 32 .
  • Contact portion 31 b projects on one end (lower end) of first rotary member 31 so as to abut against sleeve 25 .
  • a bifurcated engage portion 31 c is formed on the other end (upper end) of first rotary member 31 , so as to engage with one end of control lever 16 .
  • Second rotary member 32 is provided with a restriction arm 33 and a control lever 34 .
  • Restriction arm 33 disposed in crankcase 5 and control lever 34 disposed outside crankcase 5 are integrally connected to each other through connection shaft 32 a .
  • Restriction arm 33 is integrally formed at one end thereof with a boss portion 33 a , which is fixed on the inner end of connection shaft 32 a .
  • Restriction arm 33 is bent at the other end thereof in a U-like shape when viewed in plan, so as to form restriction portions 33 b , which can fit first rotary member 31 for restricting the rotation of first rotary member 31 within a predetermined range.
  • Retaining portion 33 c projects sideward from an intermediate portion of restriction arm 33 , and a spring 35 is interposed between retaining portion 33 c and first rotary member 31 so as to bias first rotary member 31 to abut against one side of restriction portion 33 b.
  • control lever 34 is fixed on the outer end of connection shaft 32 a outside the main body of engine 1 .
  • Control lever 34 has a central portion fixed on connection shaft 32 a , and has three arms 34 a , 34 b and 34 c radially projecting from the central portion.
  • First arm 34 a and second arm 34 b are connected to regulator 39 via respective springs 36 and 37 , and third arm 34 c abuts against a tip of a slide shaft 46 of thermo-sensing expansive member 40 serving as a limiter.
  • Regulator 39 is provided for setting the rotary speed of engine 1 , and for stopping engine 1 .
  • Regulator 39 is so configured as to be rotated along a lever guide 38 and held at an optional rotary position.
  • Thermo-sensing expansive member 40 is detachably and positionally adjustably attached onto a side surface of the main body of engine 1 so as to restrict rotation of governor lever 30 in correspondence to the increase of temperature of engine 1 .
  • thermo-sensing material in thermo-sensing expansive member 40 is out of expansion.
  • control lever 34 of second rotary member 32 is pulled by spring 37 to abut against a tip of a second slide shaft 46 of thermo-sensing expansive member 40 . Since centrifugal force is not applied on governor weight 24 because of the low rotary speed of engine 1 , first rotary member 31 is pulled by spring 35 to rotate so that contact portion 31 b of first rotary member 31 abuts against the tip of sleeve 25 , and engage portion 31 c of first rotary member 31 rotates control lever 16 for increasing injected fuel.
  • first rotary member 31 is disposed between restriction portions 33 b and 33 b so as to be rotatable within the range defined by restriction portions 33 b . More specifically, when the engine starts, due to rotation of regulator 39 , the amount of supplied fuel is set. Simultaneously, due to the rotation of regulator 39 , control lever 34 of second rotary member 32 is rotated via springs 36 and 37 , i.e., the rotation of control lever 34 is set. The rotation of first rotary member 31 is restricted by restriction portions 33 b and 33 b of second rotary member 32 based on the rotation setting of control lever 34 .
  • thermo-sensing expansive member 40 After the engine start, engine 1 is warmed to expand the thermo-sensing material in thermo-sensing expansive member 40 , so that slide shaft 46 moves to a certain degree so as to push arm 34 c of control lever 34 , thereby rotating second rotary member 32 for reducing injected fuel. Due to the rotation of arm 34 c , restriction arm 33 connected to arm 34 c via connection shaft 32 a also rotates with restriction portion 33 b abutting against the side surface of first rotary member 31 , whereby first rotary member 31 rotates together with restriction arm 33 to reduce injected fuel.
  • thermo-sensing material serving as the limiter detects whether the temperature of warmed engine 1 reaches the predetermined value.
  • Thermo-sensing expansive member 40 is set so that, when started engine 1 is cold, the amount of injected fuel is increased larger than the normal value, and so that, as engine 1 is warmed, the thermo-sensing material is expanded so as to reduce the amount of injected fuel. If the temperature of the warmed engine reaches or exceeds the predetermined temperature, the projection amount of the slide shaft of thermo-sensing expansive member 40 is limited due to the structure of the slide shaft itself and the slide limiter, thereby reducing the amount of injected fuel by the predetermined amount so as to drive the engine in the normal condition.
  • camshaft 13 is formed on intermediate portions thereof with an air suction cam 51 and an air exhaust cam 52 with a certain space therebetween, and pump drive cam 14 is disposed between suction and exhaust cams 51 and 52 .
  • Tappets 53 and 54 abut against suction and exhaust cams 51 and 52 , and connected to lower ends of an air suction pushrod and an air exhaust pushrod, respectively.
  • the air suction pushrod and the air exhaust pushrod are extended into the rocker arm chamber in bonnet cover 7 through respective vertical rod holes between cylinder block 2 and cylinder head 6 .
  • Each of rocker arms 55 and 56 has one side lower end against which each of the top ends of the air suction pushrod and the air exhaust pushrod abut, and as shown in FIG. 5 , each of rocker arms 55 and 56 has the other side lower end against which each of the top ends of air suction valve 27 and air exhaust valve 28 .
  • Air suction valve 27 (air exhaust valve 28 ) is formed at the bottom portion thereof with a valve head 27 a ( 28 a ), and at a middle portion thereof with a valve rod 27 b ( 28 b ), so as to be disposed above piston 4 .
  • Valve head 27 a ( 28 a ) can be fitted or separated on and from a valve seat formed on the lower surface of cylinder head 6 , so as to communicate or separate suction port 6 a (exhaust port 6 b ) formed in cylinder head 6 to and from the combustion chamber of cylinder 2 a formed in cylinder block 2 .
  • Suction port 6 a is communicated to an air cleaner 19 disposed on one side surface (rear surface) of cylinder head 6
  • exhaust port 6 b is communicated to muffler 8 via an exhaust manifold 72 .
  • Valve rod 27 b ( 28 b ) is slidably extended upward through cylinder head 6 into bonnet cover 7 , and abuts at the top end thereof against rocker arm 55 ( 56 ).
  • valve rod 27 b ( 28 b ) is provided therearound with a spring 49 ( 49 ) to be biased upward so as to close air suction valve 27 (air exhaust valve 28 ).
  • air suction cam 51 and air exhaust cam 52 on camshaft 13 when receiving the rotation force of crankshaft 3 via gears 18 and 15 , rotate to lift up and down tappets 53 and 54 .
  • air suction valve 27 and air exhaust valve 28 are vertically slid to be opened and closed via the pushrods and rocker arms 55 and 56 .
  • air suction valve 27 and air exhaust valve 28 are opened and closed in connection with the rotation of air suction cam 51 and air exhaust cam 52 on camshaft 13 .
  • Fuel injection nozzle 10 is disposed between air suction valve 27 and air exhaust valve 28 . Fuel injection nozzle 10 is extended downward through cylinder head 6 , so as to have a tip portion (injection port) disposed above the center of cylinder 2 a , thereby injecting fuel supplied from fuel injection pump 12 into cylinder 2 a.
  • Suction port 6 a is a connection hole formed in cylinder head 6 and communicating with air cleaner 19 so as to send air into cylinder 2 a . Therefore, a portion of air sucked into a fan case 45 is introduced to suction port 6 a via air cleaner 19 by a fan disposed below air cleaner 19 .
  • connection hole 6 c serving as an EGR passage is bored through a wall between suction port 6 a and exhaust port 6 b of cylinder head 6 .
  • Connection hole 6 c is opened at the substantially central portion of cylinder head 6 when viewed in plan. Therefore, a portion of exhaust gas exhausted from air exhaust valve hole 28 c to exhaust port 6 b can be recirculated to suction port 6 a so as to constitute an exhaust gas recirculation (EGR) mechanism.
  • EGR exhaust gas recirculation
  • Connection hole 6 c is bored in cylinder head 6 vertically slantwise when viewed in front so as to be easily bored from a hole (exhaust port 6 b ) communicating with exhaust manifold 72 .
  • connection hole 6 c is bored slantwise in cylinder head 6 so as to have an opening 6 d on the air suction side and an opening 6 e on the air exhaust side, wherein opening 6 e is higher than opening 6 d.
  • the EGR mechanism which suppresses increase of the temperature of combusted gas so as to reduce Nox, can be simplified.
  • the EGR passage can be integrated with the cylinder head, thereby requiring no pipe for recirculating exhaust gas and saving costs.
  • Connection hole 6 c may be bored to have the shortest distance between centers of air suction valve 27 and air exhaust valve 28 when viewed in plan.
  • connection hole 6 c having opening 6 d on the suction side and opening 6 e on the exhaust side is bored in cylinder head 6 so as to horizontally offset openings 6 d and 6 e from each other, as shown in FIG. 6 .
  • connection hole 6 c is bored in cylinder head 6 slantwise from a phantom line between centers of air suction valve 27 and air exhaust valve 28 (to cross the phantom line).
  • opening 6 d of connection hole 6 c on the suction side is opened in the direction along the swirl of air flowing from air suction valve 27 c into cylinder 2 a.
  • opening 6 d of connection hole 6 c on the exhaust side is opened so as to have the centerline of connection hole 6 c disposed on the substantially tangent direction of air suction valve hole 27 c . Therefore, when exhaust gas in exhaust port 6 b flows from opening 6 d of connection hole 6 c on the suction side into cylinder 2 a through suction port 6 a , the recirculated exhaust gas flows along the swirl direction so as not to disturb the swirl but to promote the swirl, thereby being mixed with the suctioned air from the air cleaner 19 , and thereby reducing Nox.
  • connection hole 6 f as shown in FIG. 14( a ) or a connection hole 6 i as shown in FIG. 14( b ) may replace the connection hole 6 c serving as the EGR passage.
  • connection hole 6 f a portion 6 g on the exhaust gas side is diametrically larger than a portion 6 h on the suction gas side.
  • a portion 6 j on the air suction side is diametrically larger than a portion 6 k on the air exhaust side. Due to the diametrical difference of each of connection holes 6 f and 6 i , the diametrically smaller portion accelerates the flow of gas therethrough so as to reduce carbon stuck thereon, thereby preventing connection holes 6 f and 6 i from being clogged with carbon.
  • connection holes 6 f and 6 i are as axially short as possible so as to reduce the clogging.
  • connection hole 6 m is narrowed at an intermediate portion thereof so as to serve as an orifice, as shown in FIG. 15 .
  • a connection hole 6 n has both tapered ends and a narrowed axially intermediate portion. Such connection holes 6 m and 6 n are prevented from being clogged with carbon.
  • variable throttle 41 is provided on an intermediate portion of suction flow passage 29 for communicating suction port 6 a with air cleaner 19 , so that the EGR rate can be changed by adjusting variable throttle 41 .
  • Variable throttle 41 of this embodiment incorporates a valve member 41 a having a sectional shape which is substantially similar to the sectional shaped of suction flow passage 29 , so that suction flow passage 29 is opened and closed by rotating a central portion of valve member 41 a around its horizontal (alternatively, perpendicular) axis.
  • Variable throttle 41 is not limitative in configuration.
  • Variable throttle 41 is a butterfly in this embodiment, however, it may be provided with a shutter.
  • the only requirement for variable throttle 41 is to have a valve member which may be rotated or slid for adjusting the opening area of suction flow passage 29 .
  • valve member 41 a has a rotary shaft 41 b fixed to a link 43 .
  • Link 43 is operatively connected to second arm 34 b of control lever 34 via a link 44 .
  • Second arm 34 b is provided with a plurality of connection holes 34 d disposed at certain intervals.
  • Link 44 is connected at one end thereof to one of connection holes 34 d .
  • the length of the linkage can be changed by exchanging connection hole 34 d to be connected to connecting link 44 , or by interposing a turn buckle or the like between links 43 and 44 , thereby changing the timing of controlling the amount of recirculated exhaust gas.
  • variable throttle 41 is automatically opened and closed in correspondence to rotation of control lever 34 so as to adjust the amount of air introduced into suction port 6 a , thereby adjusting the EGR rate.
  • control lever 34 when the engine is driven at low speed, control lever 34 is rotated for low speed drive so as to rotate variable throttle 41 in the closed direction. Therefore, the amount of air introduced from air cleaner 19 is reduced and the amount of exhaust gas recirculated via connection hole 6 c is increased (The EGR rate becomes high), thereby greatly combusting incompletely combusted material so as to reduce NOx and the like.
  • the governor device 11 rotates control lever 34 for high speed drive so as to open variable throttle 41 . At this time, substantially complete combustion is performed in engine 1 so that a great amount of air is introduced from air cleaner 19 , and the exhaust gas recirculated from connection hole 6 c is reduced.
  • variable throttle 41 can reduce NOx because it is automatically shifted to be closed for increasing the EGR rate during low speed drive, and alternatively to be closed for reducing the EGR rate during high speed drive.
  • linkage including links 43 and 44 for operatively connecting variable throttle 41 to control lever 34 can be simplified.
  • This linkage can control the EGR rate to a value nearly synchronous to the engine action in comparison with a later-discussed linkage of variable throttle 41 connected to regulator 39 .
  • variable throttle 41 may be operatively connected not to control lever 34 but to regulator 39 via links 47 and 48 .
  • variable throttle 41 is opened and closed to a position corresponding to the set position via links 47 and 48 , so as to adjust the amount of air introduced into suction port 6 a from air cleaner 19 via suction flow passage 29 , thereby adjusting the EGR rate, similar to the above embodiment.
  • variable throttle 41 is rotated to be closed by rotating regulator 39 during low speed setting, and alternatively, variable throttle 41 is opened during high speed setting. Consequently, variable throttle 41 is automatically shifted to be closed to increase the EGR rate during the low speed drive, and to be opened to reduce the EGR rate during the high speed drive, so that NOx can be reduced while keeping the desirable performance of the engine. Further, the linkage including links 47 and 48 for operatively connecting variable throttle 41 to regulator 39 can be simplified.
  • variable throttle 41 may be operatively connected to thermo-sensing expansive member 40 , as shown in FIG. 9 .
  • thermo-sensing expansive member 40 is expanded in correspondence to the temperature change of engine 1 so as to slidably shift slide shaft 46 for rotating control lever 34 .
  • Thermo-sensing expansive member 40 is operatively connected to variable throttle 41 via links 57 and 58 so as to automatically open and close variable throttle 41 for adjusting the EGR rate.
  • thermo-sensing expansive member 40 shifts variable throttle 41 in the closing direction in a low temperature, and alternatively opens variable throttle 41 in a high temperature. Consequently, variable throttle 41 is automatically shifted to be closed for increasing the EGR rate during low speed drive, and to be opened for reducing the EGR rate during high speed drive, so that NOx can be reduced while keeping the desirable performance of the engine.
  • a thermo-sensing expansive member other than thermo-sensing expansive member 40 may be disposed in exhaust port 6 b or the like so as to be operatively connected to variable throttle 41 for adjusting the EGR rate.
  • variable throttle 41 in the intermediate portion of suction flow passage 29
  • an alternative variable throttle 61 may be disposed in an intermediate portion of exhaust flow passage 59 connecting exhaust port 6 b to exhaust manifold 72 , as shown in FIGS. 10 to 12 , so as to be operatively connected to control lever 34 , regulator 39 , thermo-sensing expansive member 40 or so on, thereby adjusting the EGR rate.
  • Description of linkage for operative connection of variable throttle 61 is omitted because it is substantially similar to the above embodiments.
  • opened-and-closed means may be disposed in an intermediate portion of connection hole 6 c so as to directly adjust the amount of exhaust gas flowing in connection hole 6 c , thereby adjusting the EGR rate.
  • a needle valve 63 as shown in FIG. 13 may serve as the opened-and-closed means. Needle valve 63 may have a valve member operatively connected to control lever 34 , regulator 39 , thermo-sensing expansive member 40 or so on via an unshown linkage so as to adjust the EGR rate, similar to the above embodiments.
  • the exhaust gas recirculation device for an engine according to the present invention can have the simple EGR mechanism such as to restrain increase of temperature for combustion of gas, and to reduce NOx. Therefore, the device is industrially applicable.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust-Gas Circulating Devices (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
US11/219,878 2003-03-11 2005-09-07 Exhaust gas recirculation device for engine Expired - Fee Related US7353783B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2003065289A JP2004270632A (ja) 2003-03-11 2003-03-11 エンジンの排気還流装置
JP2003-65289 2003-03-11
PCT/JP2004/001951 WO2004081363A1 (ja) 2003-03-11 2004-02-19 エンジンの排気還流装置

Related Parent Applications (1)

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PCT/JP2004/001951 Continuation WO2004081363A1 (ja) 2003-03-11 2004-02-19 エンジンの排気還流装置

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US20070186899A1 US20070186899A1 (en) 2007-08-16
US7353783B2 true US7353783B2 (en) 2008-04-08

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US11/219,878 Expired - Fee Related US7353783B2 (en) 2003-03-11 2005-09-07 Exhaust gas recirculation device for engine

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US (1) US7353783B2 (zh)
EP (1) EP1605153A4 (zh)
JP (1) JP2004270632A (zh)
KR (1) KR20050118278A (zh)
CN (1) CN1759234B (zh)
TW (1) TW200506191A (zh)
WO (1) WO2004081363A1 (zh)

Cited By (2)

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Publication number Priority date Publication date Assignee Title
US20100139632A1 (en) * 2008-12-05 2010-06-10 Hyundai Motor Company Exhaust Gas Recirculation System with Unified Cylinder Head and Exhaust Gas Recirculation Device
US20110088673A1 (en) * 2009-10-20 2011-04-21 Kapala David T Mixer for use in an exhaust gas recirculation system and method for assembly of the same

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JP4853480B2 (ja) * 2008-02-28 2012-01-11 株式会社デンソー 吸気装置
JP5148423B2 (ja) * 2008-09-10 2013-02-20 三菱重工業株式会社 Ｅｇｒ装置付きディーゼルエンジンの制御方法
US8056545B2 (en) * 2009-01-06 2011-11-15 Ford Global Technologies Integrated cover and exhaust gas recirculation cooler for internal combustion engine
US8616180B2 (en) * 2009-07-09 2013-12-31 Honda Motor Co., Ltd. Automatic idle systems and methods
US8567371B2 (en) * 2010-03-02 2013-10-29 Honda Motor Co., Ltd. Throttle auto idle with blade brake clutch
US20140014078A1 (en) * 2012-07-11 2014-01-16 GM Global Technology Operations LLC Engine including internal egr
CN102943716A (zh) * 2012-11-29 2013-02-27 河南创世电机科技有限公司 一种通用小型汽油机高功率用气缸盖
JP6087686B2 (ja) * 2013-03-26 2017-03-01 株式会社クボタ エンジンのｅｇｒ装置
JP6079405B2 (ja) * 2013-04-19 2017-02-15 スズキ株式会社 車両用エンジンの排気ガス還流装置
CN105019963A (zh) * 2015-06-08 2015-11-04 上海交通大学 带有肋筋的进气门装置
CN105134324A (zh) * 2015-06-08 2015-12-09 上海交通大学 气动式进气量调节系统
CN105019964A (zh) * 2015-06-08 2015-11-04 上海交通大学 分段式发动机进气门装置

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100139632A1 (en) * 2008-12-05 2010-06-10 Hyundai Motor Company Exhaust Gas Recirculation System with Unified Cylinder Head and Exhaust Gas Recirculation Device
US8210157B2 (en) * 2008-12-05 2012-07-03 Hyundai Motor Company Exhaust gas recirculation system with unified cylinder head and exhaust gas recirculation device
US20110088673A1 (en) * 2009-10-20 2011-04-21 Kapala David T Mixer for use in an exhaust gas recirculation system and method for assembly of the same
US8430083B2 (en) 2009-10-20 2013-04-30 Harvey Holdings, Llc Mixer for use in an exhaust gas recirculation system and method for assembly of the same

Also Published As

Publication number Publication date
WO2004081363A1 (ja) 2004-09-23
JP2004270632A (ja) 2004-09-30
KR20050118278A (ko) 2005-12-16
US20070186899A1 (en) 2007-08-16
CN1759234A (zh) 2006-04-12
TW200506191A (en) 2005-02-16
EP1605153A1 (en) 2005-12-14
CN1759234B (zh) 2010-05-05
EP1605153A4 (en) 2009-07-01

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