US6221801B1 - Catalyst component for the polymerization of olefins, process for its manufacture and process for the polymerization of olefins in the presence of the said catalyst component - Google Patents

Catalyst component for the polymerization of olefins, process for its manufacture and process for the polymerization of olefins in the presence of the said catalyst component Download PDF

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US6221801B1
US6221801B1 US08/573,129 US57312995A US6221801B1 US 6221801 B1 US6221801 B1 US 6221801B1 US 57312995 A US57312995 A US 57312995A US 6221801 B1 US6221801 B1 US 6221801B1
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polymerization
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Jean-Michel Brusson
Laurent Duranel
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Appryl SNC
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F110/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F110/04Monomers containing three or four carbon atoms
    • C08F110/06Propene

Definitions

  • the present invention relates to a new solid catalyst component for the polymerization of olefins, making it possible to synthesize polyolefins with broadened molecular mass distributions.
  • the present invention also relates to a process for the manufacture of the said solid catalyst component and to a process for the polymerization of olefins in the presence of the said solid catalyst component.
  • polyolefin films For the manufacture of polyolefin films it is preferable to have available polyolefins exhibiting broadened molecular masses.
  • the polyolefin intended to be converted into film must preferably contain molecules of high molecular mass because these are the molecules that ensure the continuity of the film and prevent its tearing when it is stretched.
  • a polyolefin contains molecules of high molecular mass if the ratio of the z-average molecular mass (denoted by Mz) to the weight-average molecular mass (denoted by Mw) is high. If the polyolefin contained only molecules of high molecular mass, its conversion into film would become difficult, given the high temperatures needed for its manufacture. This is why it is preferable that the polyolefin should also contain molecules of low molecular mass.
  • a polyolefin contains molecules of low molecular mass if the ratio of the weight-average molecular mass (de noted by Mw) to the number-average molecular mass (denoted by Mn
  • the reduction in crystallinity is reflected, on the one hand, in a lowering of the modulus of elasticity, which decreases the stiffness of the film and improves its resistance to stresses during stretching or in its final use, and, on the other hand, in a reduction in the effect of temperature on the rheological properties of the material being stretched, and this makes it easier to control the quality of the final product.
  • a polyolefin is less crystalline if it has a high solubility in heptane.
  • preference is given to a polyolefin exhibiting a low value of insolubility in heptane (represented by HI, from the expression “heptane-insoluble”), for example lower than 97% by weight and, better, lower than 94% by weight.
  • this value must not be too low because otherwise the polymer is tacky and consequently becomes difficult to transport.
  • This value is preferably higher than 80% by weight and, still more preferably, higher than 90% by weight.
  • Patent Application EP 0385 765 A2 teaches that it is possible to broaden the molecular mass distribution of polypropylene by introducing two kinds of silanes into the polymerization mixture.
  • This document describes polymerizations in the presence of catalyst components containing 2.5% by weight of titanium and 13.8% by weight of diisobutyl phthalate.
  • Patent Application EP 0350170 teaches that highly isotactic polypropylene can be obtained by polymerization of propylene in the presence of a solid catalyst component containing 2.2% by weight of titanium and in the presence of a silane as an external electron-donor.
  • Patent Application WO 91/14718 shows that polypropylene with a broadened molecular mass distribution can be obtained by carrying out the polymerization with the aid of a number of reactors mounted in cascade.
  • the present invention relates to a solid catalyst component for the polymerization of olefins which makes it possible to obtain polymers or copolymers exhibiting a high Mz/Mw, generally higher than 3, and a high Mw/Mn, generally higher than 5.5.
  • these polymers or copolymers when they originate from at least one monomer containing at least three carbon atoms, these polymers or copolymers generally exhibit an HI ranging from 85 to 97% by weight and capable of ranging even from 90 to 94% by weight.
  • the solid catalyst component according to the invention exhibits a high activity.
  • the solid catalyst component according to the invention includes magnesium, titanium and halogen, preferably chlorine, atoms and includes a diester of phthalic acid in which the hydrocarbon groups in the ester functional groups, which may be identical or different, are saturated, linear or branched and contain from one to eight carbon atoms, the titanium being in an at least partially halogenated, preferably chlorinated, form and in an oxidation state of three and/or four, and is characterized in that the titanium is present therein in a proportion of at least 2.5% by weight and in that the diester of phthalic acid is present therein in a proportion of less than 7% by weight.
  • the titanium content preferably ranges from 3 to 5% by weight.
  • the diester content is preferably higher than 2% by weight and, better, ranges from 3 to 6% by weight.
  • the diester of phthalic acid may be chosen, for example, from the following compounds: diethyl phthalate, diisobutyl phthalate, di-n-butyl phthalate, dihexyl phthalate and dioctyl phthalate.
  • the preferred diesters are dibutyl phthalates.
  • the catalyst component according to the invention may contain a Lewis base not forming part of the class of the diesters entering within the composition of the catalyst component according to the invention.
  • This Lewis base may be a liquid or solid organic compound known for entering within the composition of the catalyst components of Ziegler-Natta type.
  • This Lewis base may be chosen from aliphatic or aromatic carboxylic acids and their alkyl esters, aliphatic or cyclic ethers, ketones, vinyl esters, acrylic derivatives, in particular alkyl acrylates or alkyl methacrylates, and alcohols.
  • Lewis base particularly suitable as a Lewis base are compounds such as methyl para-toluate, ethyl benzoate, ethyl or butyl acetate, ethyl ether, ethyl para-anisate, tetrahydrofuran, dioxane, acetone, methyl isobutyl ketone, vinyl acetate, methyl methacrylate, ethanol and butanol.
  • This Lewis base may be present in the catalyst component according to the invention in a proportion of 0.01 to 8% by weight.
  • Tetrahydrofuran (THF) is a preferred Lewis base.
  • Tetrahydrofuran is preferably present in a proportion of 0.3 to 1% by weight in the solid catalyst component according to the invention.
  • Any known techniques for manufacturing solid catalyst components of Ziegler-Natta type, containing magnesium, halogen and titanium atoms and an ester of phthalic acid, may be adapted for the synthesis of the catalyst component according to the invention, so long as these processes can be modified in respect of the quantity of the titanium derivative which is introduced and in respect of the quantity of ester of phthalic acid which is introduced, so as to obtain the contents of titanium and of the diester of phthalic acid characterizing the solid catalyst component according to the invention.
  • the solid catalyst component is preferably based on MgCl 2 , that is to say it contains at least 60% by weight of MgCl 2 . This is generally obtained when MgCl 2 is employed as support for the catalyst component.
  • the solid catalyst component according to the invention may be the result of the combination of at least one titanium compound, one magnesium compound, chlorine, optionally one aluminium compound, a diester of phthalic acid in which the hydrocarbon groups in the ester functional groups, which may be identical or different, contain from one to eight carbon atoms, optionally a Lewis base, and of any other compound usable in the solid components of Ziegler-Natta type.
  • the titanium compound may be chosen from the chlorine compounds of titanium of formula Ti—(OR) x Cl 4-x in which R denotes an aliphatic or aromatic hydrocarbon radical containing from one to fourteen carbon atoms or denotes COR 1 with R 1 denoting an aliphatic or aromatic hydrocarbon radical containing from one to fourteen carbon atoms, and x denotes an integer ranging from 0 to 3.
  • the magnesium compound may be chosen from the compounds of formula Mg(OR 2 ) n Cl 2-n in which R 2 denotes hydrogen or a linear or cyclic hydrocarbon radical and n denotes an integer ranging from 0 to 2.
  • the chlorine present in the solid catalyst component may originate directly from the titanium halide and/or from the magnesium halide. It may also originate from an independent chlorinating agent such as hydrochloric acid, silicon tetrachloride or an organic halide like butyl chloride.
  • a Lewis base B chosen in order to be incorporated into the solid catalyst component according to the invention is a solvent which complexes MgCl 2
  • MgCl 2 in the presence of B so that the molar ratio of B to MgCl 2 is higher than 4 and, still more preferably, higher than 7, and then to wash the solid thus obtained with the aid of a solvent S to arrive at the desired ratio in the complex before bringing into contact.
  • Placing the MgCl 2 in the presence of B may be carried out at a temperature of between T b ⁇ 30° C. and T b +40° C., T b denoting the boiling temperature of B at atmospheric pressure. It may be carried out in the presence of an inert solvent, but this inert solvent is preferably not present in a greater mass than that of B.
  • the solvent S preferably dissolves less than 1000 ppm of MgCl 2 at the washing temperature but is miscible with the Lewis base B at the said washing temperature.
  • Aliphatic, alicyclic or aromatic hydrocarbons such as heptane, hexane, cyclohexane, toluene, xylene and benzene may be mentioned as solvent S. Washing with S may be carried out at a temperature between 20 and 150° C. and, better, between 50 and 80° C.
  • this latter technique is preferable to that consisting in impregnating MgCl 2 with the Lewis base B so as to obtain directly a support based on MgCl 2 containing the desired concentration of Lewis base B before bringing into contact.
  • the diester of phthalic acid may be brought into contact with the (MgCl 2 .complexing solvent) complex before, after or at the same time as the titanium derivative.
  • the principle of this technique is described in Patent Application EP 488 856. In relation to the technique described in this document it is appropriate to modify the quantities of the titanium derivative and of the diester of phthalic acid so as to arrive at the composition of the MgCl 2 catalyst component according to the invention.
  • Dioxane may be employed as complexing solvent for MgCl 2 , but tetrahydrofuran is preferred, which is also a preferred Lewis base.
  • the present invention also relates to a process for the polymerization of at least one olefin in the presence of the catalyst component according to the invention.
  • the polymerization mixture when the polymerization mixture contains an olefin containing at least three carbon atoms, such as propylene, the polymerization mixture preferably contains a silane of formula SiR 1 R 2 R 3 R 4 in which at least one of the groups bonded to the silicon is an alkoxy group of formula (—OR 5 ) in which R 5 denotes a linear saturated hydrocarbon group containing 1 to 4 carbon atoms and preferably 1 or 2 carbon atoms, the other groups bonded to the silicon being hydrocarbon groups preferably containing 1 to 8 carbon atoms, at least one of these groups containing at least four carbon atoms.
  • two of the groups bonded to silicon which may be identical or different, are alkoxy groups of formula (—OR 5 ) as defined above, and, still more preferably, in addition to the presence of the two alkoxy groups, at least one of the groups bonded to silicon is a cyclopentyl radical.
  • Preferred silanes which may be mentioned are methylcyclopentyldimethoxysilane, ethylcyclopentyldimethoxysilane, isopropylcyclopentyldimethoxysilane, isobutylcyclopentyldimethoxysilane, and dicyclopentyldimethoxysilane.
  • the silane is generally introduced in a proportion of 1 ⁇ 10 ⁇ 4 to 0.2 millimoles per mole of olefin to be polymerized or copolymerized.
  • the silane in a quantity such that the Al/Si molar ratio is between 5 and 200 and, still better, between 10 and 80.
  • the combination on the one hand, of a solid catalyst component according to the invention containing from 3 to 5% by weight of titanium, from 3 to 6% of the diester of phthalic acid and from 0.3 to 1% by weight of tetrahydrofuran and, on the other hand, of dicyclopentyldimethoxysilane as external electron donor in the polymerization mixture and of an organic aluminium derivative as cocatalyst in the polymerization mixture, is a preferred combination because this combination makes it possible to obtain an excellent set of properties.
  • Polymers may be obtained by polymerization of at least one olefin in the presence of the catalyst component according to the invention by suspension, solution, gas-phase or bulk processes.
  • the olefins which can be employed for the polymerization are, for example, the olefins containing from two to twenty carbon atoms and in particular the alpha-olefins of this group.
  • Olefins which may be mentioned are ethylene, propylene, 1-butene, 4-methyl-1-pentene, 1-octene, 1-hexene, 3-methyl-1-pentene, 3-methyl-1-butene, 1-decene, 1-tetradecene or mixtures thereof.
  • the term polymerization which is used in the present application therefore covers copolymerization reactions and the term polymer covers copolymers.
  • alpha-olefin mixtures preference is given to a mixture of ethylene and of at least one alpha-olefin containing from three to eight carbon atoms, the percentage of ethylene in the mixture being generally higher than 90% by weight.
  • the polymers obtained generally have a weight-average molecular mass of between 80,000 and 400,000 grams per mole.
  • a bulk polymerization process consists in carrying out a polymerization in at least one of the olefins to be polymerized, which is kept in the liquid or supercritical state.
  • Solution or suspension polymerization processes consist in carrying out a polymerization in solution or in suspension in an inert medium and especially in an aliphatic hydrocarbon.
  • a hydrocarbon containing from eight to twelve carbon atoms or a mixture of these hydrocarbons In the case of a suspension polymerization process it is possible to employ, for example, n-heptane, n-hexane, isohexane or isobutane.
  • the operating conditions for these bulk, solution, suspension or gas-phase polymerization processes are those usually proposed for similar cases making use of conventional catalyst systems of Ziegler-Natta type, whether supported or not.
  • temperatures ranging up to 250° C. and at pressures ranging from atmospheric pressure to 250 bars In the case of a polymerization process in liquid propylene medium the temperatures may range up to the critical temperature and the pressures may be between the atmospheric pressure and the critical pressure. In the case of a bulk polymerization process producing polyethylenes or copolymers in which ethylene predominates it is possible to operate at temperatures of between 130° C. and 350° C. and at pressures ranging from 200 to 3500 bars.
  • a gas-phase polymerization process may be applied with the aid of any reactor permitting a gas-phase polymerization and in particular in a reactor with an agitated bed and/or with a fluidized bed.
  • the conditions of application of the gas-phase polymerization are similar to those proposed in the prior art for the gas-phase polymerization of olefins.
  • the operation is generally carried out at a temperature lower than the melting point T. of the polymer or prepolymer to be synthesized, and more particularly between+20° C. and (T m ⁇ 5)° C., and at a pressure such that the olefin or the olefins are essentially in vapor phase.
  • a cocatalyst capable of activating the titanium of the catalyst component according to the invention must be present during the polymerization.
  • This cocatalyst may be any cocatalyst for a solid catalyst component of Ziegler-Natta type.
  • this cocatalyst may be an organic aluminium derivative.
  • This organic aluminium derivative may be a derivative of formula R 1 R 2 R 3 Al in which each of R 1 , R 2 and R 3 , which may be identical or different, denotes either a halogen atom or an alkyl group containing from 1 to 20 carbon atoms, at least one of R 1 , R 2 or R 3 denoting an alkyl group.
  • suitable compounds which may be mentioned are ethylaluminium dichloride or dibromide, isobutylaluminium dichloride or dibromide, diethylaluminium chloride or bromide, di-n-propyl-aluminium chloride or bromide and diisobutylaluminium chloride or bromide.
  • a trialkylaluminium such as tri-n-hexylaluminium, triisobutylaluminium, trimethylaluminium or triethylaluminium is employed in preference to the abovementioned compounds.
  • the cocatalyst may also be an aluminoxane.
  • This aluminoxane may be linear, of formula
  • R denoting an alkyl radical containing from one to six carbon atoms and n being an integer ranging from 2 to 40, preferably from 10 to 20.
  • the aluminoxane may contain groups R of different kinds. Preferably, all the groups R denote methyl groups.
  • cocatalyst is also intended to mean mixtures of the abovementioned compounds.
  • the quantities of cocatalyst which are employed during the polymerization must be sufficient to activate the titanium.
  • the quantity thereof which is introduced is generally such that the atomic ratio of the aluminium introduced by the cocatalyst to the titanium which it is desired to activate ranges from 0.5 to 10,000 and preferably from 1 to 1000.
  • the solution, suspension, bulk or gas-phase polymerization processes may involve a chain-transfer agent, so as to control the melt index of the polymer to be produced.
  • the chain-transfer agent employed may be hydrogen, which is introduced in a quantity that can range up to 90% and preferably lies between 0.01 and 60 mol % of the combined olefin and hydrogen delivered to the reactor.
  • the HI was determined by measuring the percentage by weight of polymer which is insoluble in boiling heptane, in the polymer in question. This is done by extraction of the soluble fraction with boiling heptane for two hours in an apparatus of Kumagawa type;
  • melt index at 230° C. under 2.16 kg load was determined according to ASTM standard D 1238, method L. It is expressed in grams of polymer flowing over 10 minutes and is denoted by “MI 2 ” in the tables;
  • melt index at 190° C. under 2.16 kg load was determined according to ASTM standard D 1238, method E. It is expressed in grams of polymer flowing over 10 minutes and is denoted by “MI 2 ” in the tables;
  • the product efficiency is calculated by dividing the mass of polymer obtained by the mass of solid catalyst component employed;
  • the molecular mass distribution was determined by steric exclusion chromatography, using an analytical system similar to that described in the following reference: D. Lecacheux et al., Journal of Applied Polymer Science, Vol. 27, 4867 (1982). The calculations were made from molecular masses originating from a polystyrene calibration and corrected by virtue of the Mark-Houwink laws. Masses lower than 2000 were truncated.
  • the solid is next washed 3 times with 150 ml of hexane at 60° C. for 10 minutes.
  • the solid is finally dried for two hours under a stream of nitrogen at 60° C.
  • the catalyst component contains 3.7% by weight of titanium, 20.9% by weight of magnesium and 4.3% by weight of di-n-butyl phthalate.
  • the reaction is allowed to take place for 10 minutes and then 20 mg of the catalyst component prepared in b) are injected into the reactor.
  • the temperature is raised to 70° C. over 10 min and maintained at this value for one hour.
  • the reactor is next cooled to the ambient temperature and the pressure lowered to the atmospheric pressure. 490 grams of a powder with an isotacticity value of 92.4% by weight are recovered.
  • Example 2 The procedure is as in Example 1, except that 89 ml of toluene and 89 ml of TiCl 4 are introduced during the first treatment of the support.
  • Example 2 The catalyst component synthesized in Example 2 is tested in polymerization in the conditions of Example 1 except that cyclohexylmethyldimethoxysilane is replaced with the same quantity of dicyclopentyldimethoxysilane (DCPDMS).
  • the quantity of hydrogen used is 2.45 Si in this case.
  • the catalyst component synthesized in Example 4 is tested in polymerization in the conditions of Example 3.
  • Example 2 The procedure is as in Example 1 except that 3.8 ml of di-n-butyl phthalate are introduced during the preparation of the catalyst component.
  • Example 2 The procedure is as in Example 1 except that 2.2 ml of di-n-butyl phthalate are introduced during the preparation of the catalyst component.
  • Example 2 The procedure is as in Example 1 except that di-n-butyl phthalate is replaced with 0.4 ml of diethyl phthalate (DEP) during the preparation of the catalyst component.
  • DEP diethyl phthalate
  • the catalyst component synthesized in Example 6 is tested in polymerization in the conditions of Example 3.
  • the quantity of hydrogen used is 3.5 Sl in this case.
  • a first treatment is carried out on all of the solid obtained above by introducing 14 kg of toluene and 84 kg of pure TiCl 4 at 25° C. The temperature is raised to 95° C. over one hour and 290 g of di-n-butyl phthalate are then introduced. The treatment continues for 2 hours. After filtration, a second series of treatments is carried out, which consists in carrying out the following five times in succession: 11 kg of TiCl 4 and 51 kg of toluene are added to the resulting solid, the temperature is raised to 105° C. for 1 hour and filtration is carried out. The solid is next washed 4 times with 30 liters of hexane at 65° C. for 15 minutes.
  • the solid is finally dried for 5 hours under a stream of nitrogen at 70° C.
  • the catalyst component takes the form of a dusty powder of controlled particle size and morphology.
  • the catalyst component contains 3.7% by weight of titanium, 18.3% by weight of magnesium and 4.1% by weight of di-n-butyl phthalate.
  • Reaction is allowed to take place for 10 minutes and then 40 mg of the catalyst component prepared in b) are injected into the reactor. The temperature is rapidly raised to 70° C. and maintained at this value for one hour. The reactor is next cooled to the ambient temperature and the pressure lowered to the atmospheric pressure.
  • Example 8 The procedure is as in Example 8 except that the polymerization is carried out at 62° C.
  • the quantity of hydrogen used is 1.6 Sl in this case.
  • Example 10 The procedure is as in Example 10 except that CHMDMS is replaced with the same quantity of DCPDMS.
  • the quantity of hydrogen used is 3.2 Sl in this case.
  • Example 8 is repeated.
  • Example 12 The procedure is as in Example 12 except that CHMDMS is replaced by the same quantity of DCPDMS.
  • the quantity of hydrogen used is 3.2 Sl in this case.
  • Example 12 The procedure is as in Example 12 except that CHMDMS is replaced with the same quantity of phenyltriethoxysilane (PTES).
  • PTES phenyltriethoxysilane
  • the quantity of hydrogen used is 1.6 Sl in this case.
  • Example 12 The procedure is as in Example 12 except that CHMDMS is replaced with the same quantity of diisobutyldimethoxysilane (DiBDMS).
  • the quantity of hydrogen used is 3.2 Sl in this case.
  • Example 12 The procedure is as in Example 12 except that 660 g of di-n-butyl phthalate are introduced during the preparation of the catalyst component.
  • the 8 g of the support obtained in a), 20 ml of toluene and 58 ml of pure TiCl 4 are introduced into a 300-ml reactor purged with nitrogen and provided with a stirrer rotating at 200 revolutions per minute. The temperature is raised to 90° C. and then 0.16 ml of di-n-butyl phthalate are introduced. The treatment continues for 2 hours. After filtering, a second series of treatments is carried out, which consists in carrying out the following four times: 4 ml of TiCl 4 and 76 ml of toluene are added to the resulting solid, the temperature is raised to 100° C. for 1 hour and filtration is carried out.
  • the solid is next washed 3 times with 80 ml of hexane at 60° C. for 10 minutes.
  • the solid is finally dried for 2 hours under a stream of nitrogen at 60° C.
  • the catalyst component is in the form of a dusty powder of controlled particle size and morphology.
  • the catalyst component contains 3.7% by weight of titanium, 20.3% by weight of magnesium and 2.2% by weight of di-n-butyl phthalate.
  • Reaction is allowed to take place for 10 minutes and then 20 mg of the catalyst component prepared above are injected into the reactor.
  • the temperature is rapidly raised to 70° C. and maintained at this value for one hour.
  • Example 16 The procedure is as in Example 16 except that 1.04 ml of di-n-butyl phthalate are introduced during the preparation of the catalyst component.
  • the solid is next washed 3 times with 80 ml of hexane at 60° C. for 10 minutes.
  • the solid is finally dried for 2 hours under a stream of nitrogen at 60° C.
  • the catalyst component is in the form of a dusty powder.
  • the catalyst component contains 3.1% by weight of titanium, 21% by weight of magnesium and 5.2% by weight of di-n-butyl phthalate.
  • Example 17 The procedure is as in Example 17 except that 1.36 ml of di-n-butyl phthalate are introduced during the preparation of the catalyst component.
  • the catalyst component prepared in Example 12 is used in a polymerization of ethylene in the conditions which follow.
  • the reactor is pressurized with 2 bars of nitrogen and its temperature is then raised to 75° C. 4 bars of hydrogen and 7 bars of ethylene are then introduced.
  • the pressure is kept constant by continuous addition of ethylene for 3 hours, after which the injection of ethylene is stopped and the reactor is cooled to 25° C.
  • the polymer is deactivated by adding an acidic solution of methanol. After filtering and drying at 80° C., the polymer is recovered.
  • Example 18 The procedure is as in Example 18 except that the solid catalyst component of Comparative Example 6 is employed. The results are listed in Table 6.
  • Example 19 The procedure is as in Example 19 except that the solid catalyst component of Comparative Example 6 is employed. The results are listed in Table 6.

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US08/573,129 1994-12-16 1995-12-15 Catalyst component for the polymerization of olefins, process for its manufacture and process for the polymerization of olefins in the presence of the said catalyst component Expired - Fee Related US6221801B1 (en)

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FR9415171 1994-12-16
FR9415171A FR2728181B1 (fr) 1994-12-16 1994-12-16 Composante catalytique pour la polymerisation des olefines, son procede de fabrication, et procede de polymerisation des olefines en presence de ladite composante catalytique

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EP (1) EP0717052B1 (ko)
JP (1) JPH08337610A (ko)
KR (1) KR100408904B1 (ko)
CN (1) CN1065248C (ko)
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CA (1) CA2165395A1 (ko)
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Cited By (3)

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Publication number Priority date Publication date Assignee Title
US20030157286A1 (en) * 2000-07-20 2003-08-21 Achim Hesse Singlelayer and multilayer polyolefin foam pipes
US20060025300A1 (en) * 2002-12-18 2006-02-02 Basell Poliolefine Italia S.P.A. Magnesium dichloride-based adducts and catalyst components obtained therefrom
US10351638B2 (en) 2015-03-09 2019-07-16 Centre National De La Recherche Scientifique Iron-based precatalyst and its use in the polymerization of α-olefins

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JP3143057B2 (ja) * 1996-02-16 2001-03-07 日本ポリオレフィン株式会社 オレフィン重合用固体触媒成分、その製造法およびポリオレフィンの製造法
AU2003215610A1 (en) 2002-03-04 2003-09-16 Akzo Nobel N.V. Treatment of a titanium tetrachloride-containing waste stream
KR100604962B1 (ko) * 2004-02-27 2006-07-26 삼성토탈 주식회사 올레핀 중합용 고체 티타늄 촉매의 제조방법
JP4993865B2 (ja) * 2004-03-01 2012-08-08 東邦チタニウム株式会社 オレフィン類重合用固体触媒成分の製造方法及び触媒
KR101701398B1 (ko) * 2014-11-17 2017-02-01 롯데케미칼 주식회사 폴리에틸렌 합성용 촉매의 제조방법 및 이를 이용한 폴리에틸렌의 제조방법

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Publication number Priority date Publication date Assignee Title
US20030157286A1 (en) * 2000-07-20 2003-08-21 Achim Hesse Singlelayer and multilayer polyolefin foam pipes
US6986922B2 (en) * 2000-07-20 2006-01-17 Borealis Gmbh Singlelayer and multilayer polyolefin foam pipes
US20060025300A1 (en) * 2002-12-18 2006-02-02 Basell Poliolefine Italia S.P.A. Magnesium dichloride-based adducts and catalyst components obtained therefrom
US7932206B2 (en) 2002-12-18 2011-04-26 Basell Poliolefine Italia S.P.A. Magnesium dichloride-based adducts and catalyst components obtained therefrom
US10351638B2 (en) 2015-03-09 2019-07-16 Centre National De La Recherche Scientifique Iron-based precatalyst and its use in the polymerization of α-olefins

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DE69507276T2 (de) 1999-08-12
FI956048A (fi) 1996-06-17
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NO955030L (no) 1996-06-17
EP0717052A1 (fr) 1996-06-19
JPH08337610A (ja) 1996-12-24
NO308857B1 (no) 2000-11-06
ATE175682T1 (de) 1999-01-15
FR2728181B1 (fr) 1997-01-31
ES2127984T3 (es) 1999-05-01
CA2165395A1 (fr) 1996-06-17
FR2728181A1 (fr) 1996-06-21
KR960022596A (ko) 1996-07-18
EP0717052B1 (fr) 1999-01-13
NO955030D0 (no) 1995-12-12
CN1065248C (zh) 2001-05-02
CN1131677A (zh) 1996-09-25
KR100408904B1 (ko) 2004-03-02

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