US4861456A - Electrochemical device - Google Patents
Electrochemical device Download PDFInfo
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- US4861456A US4861456A US07/119,281 US11928187A US4861456A US 4861456 A US4861456 A US 4861456A US 11928187 A US11928187 A US 11928187A US 4861456 A US4861456 A US 4861456A
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- solid electrolyte
- electrodes
- electrolyte body
- electrochemical device
- electrical insulation
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- 239000007784 solid electrolyte Substances 0.000 claims abstract description 129
- 239000004020 conductor Substances 0.000 claims abstract description 49
- 239000001301 oxygen Substances 0.000 claims abstract description 42
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 42
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000010292 electrical insulation Methods 0.000 claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000005086 pumping Methods 0.000 claims description 45
- 239000007789 gas Substances 0.000 claims description 29
- 125000006850 spacer group Chemical group 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 18
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 14
- 239000012530 fluid Substances 0.000 claims description 14
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 12
- 238000005868 electrolysis reaction Methods 0.000 claims description 10
- 229910052596 spinel Inorganic materials 0.000 claims description 6
- 239000011029 spinel Substances 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 238000009413 insulation Methods 0.000 abstract description 42
- 239000010410 layer Substances 0.000 description 75
- 239000000919 ceramic Substances 0.000 description 16
- 238000005259 measurement Methods 0.000 description 16
- 239000011241 protective layer Substances 0.000 description 10
- 239000003792 electrolyte Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 150000002926 oxygen Chemical class 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 230000004044 response Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000010344 co-firing Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 239000012772 electrical insulation material Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910017083 AlN Inorganic materials 0.000 description 1
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 229910003408 SrCeO3 Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- AXTYOFUMVKNMLR-UHFFFAOYSA-N dioxobismuth Chemical compound O=[Bi]=O AXTYOFUMVKNMLR-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000003411 electrode reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/407—Cells and probes with solid electrolytes for investigating or analysing gases
- G01N27/4071—Cells and probes with solid electrolytes for investigating or analysing gases using sensor elements of laminated structure
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/4067—Means for heating or controlling the temperature of the solid electrolyte
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/416—Systems
- G01N27/417—Systems using cells, i.e. more than one cell and probes with solid electrolytes
Definitions
- the present invention relates generally to an electrochemical device, and more particularly to a device which comprises a laminated electrochemical cell having planar solid electrolyte bodies.
- oxygen sensors to detect the oxygen concentration of an exhaust gas from internal combustion engines of automotive vehicles.
- the typical examples of such oxygen sensors include: an oxygen sensor which comprises a tubular body of oxygen-ion conductive solid electrolyte such as zirconia ceramics, and electrodes of platinum or the like provided on both inner and outer surfaces of the tubular solid electrolyte body, and which operates to determine the oxygen concentration according to the principle of an oxygen concentration cell; an oxygen sensor similar to the above, which incorporates a heater which enables the sensor to operate at a relatively low exhaust gas temperature; and a so-called "lean-burn" sensor suitable for detecting the oxygen concentration of an exhaust gas which is produced at lean air-fuel ratios, i.e., an exhaust gas having a larger oxygen content.
- electrochemical devices such as sensing and pumping elements for detecting hydrogen, nitrogen, carbon dioxide gas, etc. These sensing and pumping elements operate according to the principle of a concentration cell, like the oxygen sensor
- each of conductors such as a heating element of a heater and leads for the electrodes and the heating element is sandwiched between a pair of adjacent planar solid electrolyte bodies, that is, the conductors are embedded in the mass of the solid electrolyte. Accordingly, the conductors are held in direct contact with the solid electrolyte. Since the electrochemical device is adapted such that a voltage is applied, for example, to an oxygen pumping element through such conductors (conductive leads), parts of the solid electrolyte contacting the conductors are electrolyzed and tend to be deteriorated.
- the solid electrolyte bodies have potential problems of cracking, and deterioration or loss of the ion conductivity and other characteristics.
- the electrolysis of the solid electrolyte may cause an erroneous measurement between the conductor and a measuring electrode, which affects an electromotive force to be measured, and causes a measurement error of the electrochemical device.
- an air gap exists between the conductor and the solid electrolyte bodies sandwiching the conductor. This air gap accommodates an oxygen gas, which may cause degradation of the response and generation of output noises of the sensing device.
- a heater is embedded in the solid electrolyte for heating exhaust or other gases to be measured when their temperature is low, the heater tends to serve as a conductor and therefore may cause problems as indicated above.
- Another object of the invention is the provision of a highly reliable electrochemical device of laminar or integrally laminated type, which suffers minimum noises and measurement errors caused by the conductors embedded in the solid electrolyte, and which is thus improved in response.
- an electrochemical device comprising: a plurality of solid electrolyte bodies; at least one pair of electrodes; at least one conductor; and at least one electrical insulation layer.
- Each pair of the electrodes is disposed such that the electrodes are held in contact with the solid electrolyte bodies separately.
- the conductor is sandwiched by two adjacent ones of the solid electrolyte bodies, and each of the at least one electrical insulation layer is disposed between one side of the conductor and one of said two adjacent solid electrolyte bodies.
- the insulation layer covers at least a substantive portion of the conductor.
- an electrical insulation layer or layers electrically insulate an electric conductor or conductors, such as a lead connected to one of the electrodes, a heating element and/or leads connected to the heating elements, which are disposed between two adjacent solid electrolyte bodies.
- the insulation layers are effective to prevent cracking, deterioration or other troubles with the solid electrolyte bodies arising from the electrolysis. Further, the insulation layers serve as effective means for preventing output noises of the electrochemical device which would otherwise be produced due to the uninsulated conductors.
- the electrochemical device of the invention is highly reliable in operation, and suitably usable as various sensors for determining or controlling the concentration of specific components of a fluid associated with electrode reaction, such as nitrogen, carbon dioxide and hydrogen as well as oxygen, in particular as an oxygen sensor for determining the oxygen concentration of an exhaust gas emitted from an internal combustion engine.
- a fluid associated with electrode reaction such as nitrogen, carbon dioxide and hydrogen as well as oxygen
- an oxygen sensor for determining the oxygen concentration of an exhaust gas emitted from an internal combustion engine.
- the present invention finds its primary industrial significance in such fields of technology.
- the conductor or conductors are made of a material including elements of the platinum group, and the electrical insulation layer is made of a material consisting essentially of alumina or spinel.
- a substantial portion of the conductor is sandwiched on opposite sides thereof by two electrical insulation layers one of which is disposed between said one side of the conductor and said one of the two adjacent solid electrolyte bodies, and the other of which is disposed between the other side of the conductor and the other of said two adjacent solid electrolyte bodies.
- the conductor is a lead connected to one of said pair of electrodes, and said two adjacent solid electrolyte bodies includes said one of the solid electrolyte bodies
- the other of the electrodes is a measuring electrode which is exposed to the gaseous fluid
- said one of the electrodes is a reference electrode which is exposed to a reference gas.
- the measuring and reference electrodes generate an electromotive force which varies with a difference in concentration of the measuring component between the gaseous fluid and the reference gas.
- the other of said two adjacent solid electrolyte bodies has a cavity into which the reference gas is introduced, so that said one of the electrodes is exposed to the reference gas within the cavity.
- an electrochemical device for determining the concentration of a component of a gaseous fluid comprising:
- a pumping cell of laminar structure including a first planar solid electrolyte body, a pair of pumping electrodes disposed in contact with opposite sides of said first planar solid electrolyte bodies, and a pair of first leads connected at each one end thereof to each one of said pumping electrodes and at the other ends to an external power source;
- planar spacer member made of a solid electrolyte material cooperating with said first planar solid electrolyte body to sandwich one of said first leads;
- a sensing cell of laminar structure including a second planar solid electrolyte body, a pair of measuring electrodes disposed in contact with opposite sides of said second planar solid electrolyte body, and a pair of second lead connected at each one end thereof to each one of said measuring electrodes and at the other ends to an external measuring device, the laminar structures of said pumping cell and sensing cell being disposed so as to sandwich said spacer member;
- first and a second electrical insulation layer disposed between one side of said one of the first leads and said first planar solid electrolyte body, and between the other side of said one of the first leads and said spacer member, respectively;
- a third electrical insulation layer disposed between one of said second leads and said second planar solid electrolyte body.
- the spacer member has a cavity to and from which the component of said gaseous fluid is introduced and removed upon application of a voltage between said pumping electrodes.
- the pumping electrode connected to the first lead, and the measuring electrode connected to the second lead, may both be exposed to an atmosphere within said cavity formed in the spacer member.
- FIG. 1 is an exploded perspective view of a sensing element of one embodiment of an electrochemical device of the invention in the form of an oxygen sensor;
- FIG. 2 is an elevational schematic view in cross section taken along line 2--2 of FIG. 1;
- FIGS. 3, 5 and 7 are exploded perspective views corresponding to FIG. 1, of other embodiments of the electrochemical device of the invention, respectively;
- FIGS. 4, 6 and 8 are elevational schematic views in cross section taken along line 4--4 of FIG. 3, line 6--6 of FIG. 5 and line 8--8 of FIG. 7, respectively.
- the oxygen concentration sensor comprises a lean-burn sensor which is an integral lamination of a pumping cell 2 of laminar structure and a sensing cell 4 also of laminar structure via a planar spacer member 8 sandwiched therebetween.
- the spacer member 8 is made of a solid electrolyte material such as zirconia ceramics and has a cavity 6.
- the pumping cell 2 includes a solid electrolyte body 10 of plate-like or planar shape made of zirconia ceramics or the like, and a porous outer pumping electrode 12 made of platinum, for example, which is disposed on one of opposite sides or surfaces of the planar solid electrolyte body 10. More specifically, the planar solid electrolyte body 10 is provided with the outer pumping electrode 12 on its surface on the side which is exposed to an exhaust gas or other gases to be measured.
- the outer pumping electrode 12 is connected to an external power source through a conductor in the form of a lead 14 extending from the electrode 12.
- the outer pumping electrode 12 is covered with a porous protective layer 16 formed of porous spinel or the like by means of plasma spray technique, screen printing or the like and exposed to the measurement gas through the protective layer 16.
- the pumping cell 2 further includes an electrical insulation layer 20 which is disposed on the other side of the planar solid electrolye body 10.
- the insulation layer 20 has a cutout 18 of a size corresponding to the size of the outer pumping electrode 12.
- An inner pumping electrode 22 is disposed on the side of the insulation layer 20 remote from the solid electrolyte body 10 such that the electrode 22 is aligned with the cutout 18 formed in the insulation layer 20.
- the inner pumping electrode 22 is provided with a lead 24 of a conductive material which extends over the insulation layer 20 so that its end is located outside the pumping cell 2.
- Another electric insulation layer 26 is disposed on the side of the lead 24 remote from the insulation layer 20, whereby the lead 24 is sandwiched on its opposite sides by the two electrical insulation layers 20 and 26. In other words, the lead 24 is covered by the insulation layers 20, 26 at its upper and lower surfaces except the outer end portion which is exposed outside the pumping cell 2 for electric connection to the external power source.
- the pumping cell 2 comprises an oxygen pumping cell which includes a pair of pumping electrodes, i.e., the outer pumping electrode 12 formed on one side of the solid electrolyte body 10, and the inner pumping electrode 22 disposed adjacent to the cutout 18 in the insulation layer 20 on the other side of the solid electrolyte body 10.
- the oxygen pumping cell operates in the well known manner, to introduce the oxygen in the outside measurement gas into the cavity 6 formed in the spacer member 8, or to discharge or remove the oxygen from the cavity 6 out into the outside measurement gas, according to the direction of flow of an electric current between the electrodes 12 and 22.
- the sensing cell 4 includes a planar solid electrolyte body 28 made of zirconia ceramics or the like, and further includes an inner measuring electrode 32 and an outer measuring electrode 30 which adhere to opposite surfaces of the planar solid electrolyte body 28.
- an oxygen concentration cell is constituted.
- an electrical insulation layer 34 which has a cutout 36 aligned with the inner measuring electrode 32, so that the inner electrode 32 is disposed on the solid electrolyte body 28 via the cutout 36.
- the inner measuring electrode 32 is connected to a lead 38 which is electrically insulated by the insulation layer 34 with respect to the planar solid electrolyte body 28.
- the lead 38 extends out of the sensing cell 4 so that its end opposite to the electrode 30 is connected to a suitable measuring device.
- the outer measuring electrode 30 is connected via its lead 40 to the external measuring device, and covered at its outer surface with a porous protective layer 42 similar to the aforementioned porous protective layer 16. That is, the protective layer 42 protects the outer measuring electrode 30 from direct contact of the measurement gas.
- a porous protective layer 42 similar to the aforementioned porous protective layer 16. That is, the protective layer 42 protects the outer measuring electrode 30 from direct contact of the measurement gas.
- the laminar pumping cell 2 and the laminar sensing cell 4, and the spacer member 8 are laminated with the spacer member 8 sandwiched between the two cells 2, 4, whereby the intended laminar electrochemical cell (sensing element) is fabricated.
- the conductors interposed between the two masses of solid electrolyte, i.e., the leads 24 and 38 of the electrodes 22 and 32 are electrically insulated substantially along their entire length, that is, at the portions which are exposed to an elevated temperature, with respect to at least one of the two masses of solid electrolyte. Stated more particularly with reference to FIG.
- the lead 24 of the inner pumping electrode 22 is sandwiched by the electric insulation layers 20 and 26, and thus electrically insulated with respect to the planar solid electrolyte body 10 and the spacer member 8 (made of solid electrolyte) which are disposed on both sides of the lead 24.
- the lead 38 of the inner measuring electrode 32 is electrically insulated by the insulation layer 34 with respect to the planar solid electrolyte body 28 on one side of the lead 38.
- the portions of the solid electrolyte members which would otherwise contact the lead 24 will not be deteriorated due to electrolysis upon application of a pumping voltage between the inner and outer pumping electrodes 12, 22 to operate the pumping cell 2 as an oxygen pumping cell.
- the spacer member 8 and the planar solid electrolyte body 10 are protected against otherwise possible troubles of cracking, and deterioration of ion conductivity.
- the insulation layer 34 prevents the lead 38 of the inner measuring electrode 32 from directly contacting the planar solid electrolyte body 28.
- the insulation layer 34 effectively eliminates otherwise possible troubles: such as measurement errors based on measurements of an electromotive force between the conductor lead and the outer measuring electrode; degradation of the response characteristics of the sensing element due to presence of the oxygen gas staying within an air gap existing between the lead of the inner measuring electrode and the planar solid electrolyte bodies; and generation of output noises of the sensing element.
- the spacer member 8 is electrically insulated by the insulation layers 20, 26 and 34 with respect to the electrodes 12, 22 and 32 and their leads 14, 24 and 38. Therefore, it is not necessary to interpose an electrical insulation layer between the lead 38 and the spacer member 8.
- the insulation layers 20, 26 and 34 for electrical insulation of the conductors, i.e., leads 24 and 38 from the solid electrolyte materials 10, 8, 28, are preferably ceramic layers which comprises alumina or spinel as a major component.
- the insulation layers may be made of ceramics whose major component is borosilicate glass or mullite. It is desired that the insulation layers 20, 26 and 34 are fabricated to have a thickness as small as possible within a range in which they can provide sufficient electric insulating capability. Preferably, the thickness should be less than 100 ⁇ m, and more preferably ess than 50 ⁇ m.
- the insulation layers 20, 26 and 34 are made porous, for effectively minimizing a stress due to difference in coefficient of thermal expansion between these insulation layers and the solid electrolyte materials 8, 10, 28.
- the porous structure of the insulation layers is effective for preventing flake-off of these layers and the solid electrolyte members.
- the electrical insulation layers 20 and 34 are formed on the planar solid electrolyte bodies 10 and 28, respectively, by applying a paste of ceramic powder, for example by a screen-printing method, to green sheets of the planar solid electrolyte bodies 10, 28. Subsequently, the electrode 22 and its lead 24, and the electrode 32 and its lead 38, are similarly printed on the printed insulation layers 20 and 34, respectively. The insulation layer 26 is similarly printed on the printed lead 24 on the insulation layer 20.
- the solid electrolyte materials and electrical insulation materials are concurrently sintered.
- the electrodes 12, 22, 30 and 32, and their leads 14, 24, 40 and 38 are co-fired with the solid electrolyte and electrical insulation materials.
- these electrodes and leads which are electric conductors are preferably formed by screen printing, using as major components elements of the platinum group including platinum, palladium, rhodium, iridium, ruthenium and osmium.
- the printed layers are finally fired to form the intended layers of electrodes and leads concurrently with the solid electrolyte and insulation layers.
- the solid electrolyte materials used according to the invention may be aluminium nitride, SrCeO 3 , solid solution of bismuth oxide-oxide of rare earth element, La 1-x Ca x YO 3- ⁇ , or the like, in place of the previously indicated zirconia ceramics.
- the oxygen sensor illustrated in FIGS. 1 and 2 as an electrochemical device of the invention is suitably used as a lean-burn sensor for controlling an engine of the type emitting an exhaust gas of lean air-fuel ratios whose oxygen partial pressure is higher than that of the stoichiometric air-fuel ratio.
- the planar solid electrolyte bodies 10 and 28 may not be held at a sufficiently high temperature. In this condition, the oxygen sensor is not sufficiently capable.
- the oxygen sensor is generally provided with a heater.
- the principle of the present invention is also applicable to such a heater-equipped sensor, one example of which is illustrated in FIGS. 3 and 4.
- the modified oxygen sensor of FIGS. 3 and 4 is different from the sensor of FIGS. 1 and 2 in that a heater 44 is provided on the side of the sensing element 4. Since the arrangements of the pumping and sensing cells 2 and 4 are identical to those of the aforementioned sensor of FIGS. 1 and 2, the same reference numerals are used in FIGS. 3 and 4 to identify the corresponding parts, and the following description of this modified embodiment refers only to the heater 44 for avoiding repeated description of the same parts.
- the heater 44 is a lamination of a heating element 46 with leads 48, an inner and an outer gastight ceramic layer 50, 52 disposed on opposite sides of the heating element 46, and an electrical insulation layer 54 which is disposed between the inner gastight ceramic layer 50 and the planar solid electrolyte body 28 and which has the same configuration as the ceramic layer 50.
- the inner and outer gastight layers 50 and 52 are provided to restrain vaporization of platinum and other components of a composition of the heating element 46 and leads 48.
- the electrical insulation layer 54 is formed of the same materials as used for the insulation layers 20, 26 and 34 provided in the pumping and sensing elements 2 and 4.
- the insulation layer 54 is laminated on the surface of the planar solid electrolyte body 28 on which the outer measuring electrode 30 is disposed.
- the insulation layer 54 provides a barrier to protect the sensing cell 4 against otherwise possible leakage of electric current from the heating element 46 and leads 48 through the gastight ceramic layer 50, thereby protecting the sensing cell 4 from an influence of such leakage current.
- a porous protective layer 42 is superposed on the heater 44.
- the protective layer 42 protects the surface of the outer measuring electrode 30 which is exposed to the measurement gas through a cutout in the insulation layer 54, a cutout in the inner gastight ceramic layer 50, a void defined by the heating element 46, and a cutout in the outer gastight ceramic layer 52.
- the protective layer 42 also serves to protect an end portion of the lead 40 adjacent to the measuring electrode 30.
- the electrochemical device having the heater 44 uses the insulation layers which are similar in construction and location to those used in the device of FIGS. 1 and 2. Accordingly, these insulation layers attain the same functions as previously described.
- FIGS. 5 and 6 Another modified oxygen sensor as an electrochemical device of the invention is illustrated in FIGS. 5 and 6.
- the oxygen sensor of FIGS. 5 and 6, which is a modified embodiment of the electrochemical device of the invention, is a sensor to measure an exhaust gas which is produced in combustion of an air-fuel mixture at the stoichiometric ratio and which therefore has a low oxygen content.
- This oxygen sensor includes a planar solid electrolyte body 56 which is provided on its outer surface with a measuring electrode 58.
- the electrode 58 is connected via a lead 60 to an external device and exposed to the measurement gas through a porous protective layer 62 which covers the electrode 58.
- a reference electrode 64 with a lead 66 is disposed on the inner surface of the planar solid electrolyte body 56.
- a substantive portion of the lead 66 that is, the portion of the lead 66 which is exposed to an elevated temperature, is sandwiched by two electrical insulation layers 68 and 70.
- a U-shaped solid electrolyte body 72 and a planar solid electrolyte body 74 are superposed such that the U-shaped solid electrolyte body 72 is sandwiched by the two planar solid electrolyte bodies 56 and 74.
- the three solid electrolyte bodies 56, 72 and 74 cooperate to define a cavity 76 which is open at its one end to the ambient atmosphere.
- the reference electrode 64 is positioned so as to be exposed to a reference gas such as an ambient atmosphere introduced into the cavity 76.
- a heating element 78 sandwiched by a pair of gastight ceramic layers 77, 79 which protect and electrically insulate the heating element 78.
- the heater heats a portion of the planar solid electrolyte body 56 adjacent to the electrodes 58, 64, to an elevated temperature so as to maintain a sufficient oxygen-ion conductivity of that portion of the solid electrolyte body 56.
- the conductor disposed between the solid electrolyte bodies 56 and 72 that is, the lead 66 of the reference electrode 64 is sandwiched at its opposite surfaces by a pair of electrical insulation layers 68 and 70, and thereby electrically insulated with respect to the electrolyte bodies 56 and 72.
- the insulation layers 68, 70 prevent the lead 66 from directly contacting the solid electrolyte bodies 56, 72, and thereby eliminating an otherwise possible chance of erroneous measurement of an electromotive force between the lead 66, and the measuring electrode 58 which is more or less opposite to the lead 66.
- the output noises due to the lead 66 are effectively prevented.
- FIGS. 7 and 8 illustrate a further embodiment of the invention wherein the oxygen sensor is different from the sensor of FIGS. 5 and 6 in location and environments of the heater 78.
- the heating element 78 and its leads 80 of this modified embodiment of the oxygen sensor are sandwiched at their substantive portions by a pair of electrical insulation layers 82, 84.
- the end portions of the leads 80 remote from the heating element 78 are exposed for electric connection to an external power source.
- These insulation layers 82, 84 laminated to sandwich the heating element 78 and the leads 80 are sandwiched by a solid electrolyte body 86, and the previously indicated U-shaped solid electrolyte body 72 having the cavity 76.
- the lead 66 of the reference electrode 64 is electrically insulated over its entire length by a pair of elongate insulation layers 68, 70.
- the heating element 78 were directly embedded between the solid electrolyte bodies 72 and 86, a portion of the electric current flowing in the heating element 78 and the leads 80 would leak through the solid electrolyte bodies 72, 86 when the heating element 78 is energized to heat the oxygen sensor, more precisely a portion of the planar solid electrolyte body 56 adjacent to the measuring and reference electrodes 58 and 64.
- the heating element 78 not only the heating element 78 but also the leads 80 are electrically insulated relative to the solid electrolyte bodies 72 and 86 by the upper and lower electrical insulation layers 82 and 84, respectively.
- the electrolyte bodies 72, 86 are separated or spaced away from the heating element 78 and the leads 80 by the insulation layers 82, 84, and thus kept free from electrolysis due to energization of the heating element 78. Consequently, otherwise possible deterioration and cracking troubles with the solid electrolyte bodies 72, 86 due to the electrolysis will be effectively prevented.
- the insulation layer 82 serves to hinder a leakage flow of current from reaching the reference electrode 64 through the solid electrolyte body 72, thus preventing an unfavourable influence of such leakage current upon the reference electrode 64.
- electrochemical devices according to the invention have been illustrated in the form of a sensor having an oxygen concentration cell, or a lean-burn sensor having an oxygen pumping cell as well as a sensing cell, various other forms of the electrochemical device may be constructed according to the invention. Further, the invention may be applied to an electrochemical pump, polarographic electrochemical cell, and the like.
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- Immunology (AREA)
- Pathology (AREA)
- Measuring Oxygen Concentration In Cells (AREA)
- Fuel Cell (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58-218399 | 1983-11-18 | ||
JP58218399A JPS60108745A (ja) | 1983-11-18 | 1983-11-18 | 電気化学的装置 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06858826 Continuation | 1986-04-29 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07351810 Division | 1989-05-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4861456A true US4861456A (en) | 1989-08-29 |
Family
ID=16719295
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/119,281 Expired - Lifetime US4861456A (en) | 1983-11-18 | 1987-11-09 | Electrochemical device |
US07/634,589 Expired - Lifetime US5108577A (en) | 1983-11-18 | 1990-12-27 | Electrochemical device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/634,589 Expired - Lifetime US5108577A (en) | 1983-11-18 | 1990-12-27 | Electrochemical device |
Country Status (4)
Country | Link |
---|---|
US (2) | US4861456A (enrdf_load_html_response) |
EP (2) | EP0144185B1 (enrdf_load_html_response) |
JP (1) | JPS60108745A (enrdf_load_html_response) |
DE (2) | DE3483483D1 (enrdf_load_html_response) |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5238551A (en) * | 1990-10-03 | 1993-08-24 | Ngk Insulators, Ltd. | Oxygen sensor |
US6083367A (en) * | 1995-12-28 | 2000-07-04 | Fujitsu Limited | Oxygen electrode and its manufacture |
US6156176A (en) * | 1997-12-04 | 2000-12-05 | Denso Corporation | Air fuel ratio sensor with oxygen pump cell |
US6261429B1 (en) * | 1998-01-30 | 2001-07-17 | Robert Bosch Gmbh | Sensor element |
US6451187B1 (en) * | 1998-12-21 | 2002-09-17 | Hitachi, Ltd. | Air/fuel ratio sensor |
US6579436B2 (en) * | 2000-12-18 | 2003-06-17 | Delphi Technologies, Inc. | Gas sensor and method of producing the same |
US6579435B2 (en) * | 2000-12-18 | 2003-06-17 | Delphi Technologies, Inc. | Gas sensor |
US6592732B1 (en) * | 1999-03-23 | 2003-07-15 | Hitachi, Ltd. | Gas components measuring device |
US6861939B1 (en) * | 1999-12-02 | 2005-03-01 | Daimlerchrysler Ag | Arrangement of a heating layer for a high-temperature gas sensor |
US20070017806A1 (en) * | 2005-07-25 | 2007-01-25 | Ngk Spark Plug Co. Ltd. | Gas sensor element and gas sensor |
US7824531B2 (en) * | 1997-06-19 | 2010-11-02 | Denso Corporation | Multilayered air-fuel ratio sensor |
US10041903B2 (en) * | 2015-04-16 | 2018-08-07 | Ngk Spark Plug Co., Ltd. | Gas sensor element and gas sensor |
EP3581912A1 (en) * | 2004-06-01 | 2019-12-18 | Siemens Healthcare Diagnostics Inc. | Diagnostic devices incorporating fluidics and methods of manufacture |
Families Citing this family (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2502961B2 (ja) * | 1984-04-26 | 1996-05-29 | 日本碍子株式会社 | 電気化学的装置の製造方法 |
JPS6293653A (ja) * | 1985-10-18 | 1987-04-30 | Ngk Insulators Ltd | 加熱センサ |
JPH0684950B2 (ja) * | 1987-03-03 | 1994-10-26 | 日本碍子株式会社 | 電気化学的装置 |
DE4143539C2 (de) * | 1990-03-12 | 1996-09-19 | Ngk Insulators Ltd | Verfahren zur Herstellung eines elektrochemischen Elements |
JP2584881B2 (ja) * | 1990-03-12 | 1997-02-26 | 日本碍子株式会社 | セラミックグリーンシート並びにそれを用いた電気化学的素子の製造方法 |
JP2766029B2 (ja) * | 1990-03-12 | 1998-06-18 | 日本碍子株式会社 | セラミックグリーンシート材及び電気化学的素子並びにその製造方法 |
DE4020383C2 (de) * | 1990-06-27 | 1999-04-01 | Bosch Gmbh Robert | Verfahren zum Schutz von Katalysatoren für die Abgasreinigung sowie Wärmetönungssensor zur Durchführung des Verfahrens |
DE59305849D1 (de) * | 1992-07-31 | 1997-04-24 | Hoechst Ag | Planarer Sensor aus Keramikmaterial zum Nachweis von brennbaren Gasen |
JPH06229973A (ja) * | 1993-01-29 | 1994-08-19 | Kyoto Daiichi Kagaku:Kk | 電流検出型乾式イオン選択性電極 |
US5384030A (en) * | 1994-02-15 | 1995-01-24 | General Motors Corporation | Exhaust sensor including a composite tile sensing element and methods of making the same |
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US6071393A (en) * | 1996-05-31 | 2000-06-06 | Ngk Spark Plug Co., Ltd. | Nitrogen oxide concentration sensor |
JP3610182B2 (ja) * | 1997-03-27 | 2005-01-12 | 日本碍子株式会社 | ガスセンサ |
JPH11248675A (ja) * | 1997-12-24 | 1999-09-17 | Robert Bosch Gmbh | 測定ガスのガス濃度を測定する電気化学的測定センサ及びその使用 |
DE19837515B4 (de) * | 1998-08-19 | 2008-04-17 | Robert Bosch Gmbh | Elektrochemischer Meßfühler |
US6589410B1 (en) * | 1998-12-24 | 2003-07-08 | Matsushita Electric Industrial Co., Ltd. | Hydrocarbon sensor |
JP4688263B2 (ja) * | 2000-08-30 | 2011-05-25 | 京セラ株式会社 | 固体電解質形燃料電池セルおよびその起動方法 |
US20030146093A1 (en) * | 2002-02-05 | 2003-08-07 | Kyocera Corporation | Oxygen sensor |
FR2869455B1 (fr) | 2004-04-27 | 2006-07-14 | Soitec Silicon On Insulator | Procede de fabrication de puces et support associe |
DE102008032268A1 (de) * | 2007-07-11 | 2009-01-15 | NGK Spark Plug Co., Ltd., Nagoya-shi | Ammoniakgassensor |
JP5115247B2 (ja) * | 2008-03-06 | 2013-01-09 | 株式会社デンソー | ガスセンサ素子 |
JP5105488B2 (ja) * | 2008-07-09 | 2012-12-26 | 日本特殊陶業株式会社 | ガスセンサ |
CN101943675B (zh) * | 2010-07-28 | 2013-12-11 | 金坛鸿鑫电子科技有限公司 | 片式宽域标准信号输出车用氧传感器 |
DE102012207761A1 (de) * | 2012-05-09 | 2013-11-14 | Continental Automotive Gmbh | Sensorelement |
US9719957B2 (en) * | 2013-01-08 | 2017-08-01 | Ngk Spark Plug Co., Ltd. | Gas sensor element and gas sensor |
CN108120756B (zh) * | 2018-01-29 | 2024-03-08 | 上海艾瓷传感科技有限公司 | 一种微量氧传感器的敏感元件 |
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US4224113A (en) * | 1978-11-02 | 1980-09-23 | Nissan Motor Company, Limited | Method of detecting air/fuel ratio in combustor by detecting oxygen in combustion gas |
US4272329A (en) * | 1980-03-03 | 1981-06-09 | Ford Motor Company | Steady state mode oxygen sensor and method |
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US4298573A (en) * | 1979-05-19 | 1981-11-03 | Nissan Motor Company, Limited | Device for detection of oxygen concentration in combustion gas |
US4300990A (en) * | 1979-04-06 | 1981-11-17 | Robert Bosch Gmbh | Electrochemical sensor element construction |
US4334974A (en) * | 1979-02-23 | 1982-06-15 | Robert Bosch Gmbh | Electrochemical oxygen sensor, particularly for use with exhaust gases of internal combustion engines, and especially for polarographic application |
US4416763A (en) * | 1982-02-27 | 1983-11-22 | Nissan Motor Co., Ltd. | Air/fuel ratio detecting device for use in exhaust gas of IC engine |
US4428817A (en) * | 1982-08-12 | 1984-01-31 | Westinghouse Electric Corp. | Sensor cell structure for oxygen-combustibles gas mixture sensor |
US4450065A (en) * | 1982-03-09 | 1984-05-22 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
US4505807A (en) * | 1982-02-22 | 1985-03-19 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
US4505806A (en) * | 1981-12-21 | 1985-03-19 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
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DE2709173A1 (de) * | 1977-03-03 | 1978-09-07 | Bosch Gmbh Robert | Messfuehler zum messen der abgaszusammensetzung |
JPS55155859A (en) * | 1979-05-25 | 1980-12-04 | Towa Kogyo Kk | Method of waterproofing |
DE2928496A1 (de) * | 1979-07-14 | 1981-01-29 | Bosch Gmbh Robert | Elektrochemischer messfuehler fuer die bestimmung des sauerstoffgehaltes in gasen |
JPS5819873A (ja) * | 1981-07-30 | 1983-02-05 | Mitsubishi Electric Corp | 酸素ガス濃淡電池 |
JPS58130261U (ja) * | 1982-02-26 | 1983-09-02 | 日本特殊陶業株式会社 | 酸素センサ |
-
1983
- 1983-11-18 JP JP58218399A patent/JPS60108745A/ja active Granted
-
1984
- 1984-11-16 DE DE8888202171T patent/DE3483483D1/de not_active Expired - Lifetime
- 1984-11-16 EP EP84307964A patent/EP0144185B1/en not_active Expired
- 1984-11-16 EP EP88202171A patent/EP0309067B1/en not_active Expired
- 1984-11-16 DE DE8484307964T patent/DE3480119D1/de not_active Expired
-
1987
- 1987-11-09 US US07/119,281 patent/US4861456A/en not_active Expired - Lifetime
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1990
- 1990-12-27 US US07/634,589 patent/US5108577A/en not_active Expired - Lifetime
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US4224113A (en) * | 1978-11-02 | 1980-09-23 | Nissan Motor Company, Limited | Method of detecting air/fuel ratio in combustor by detecting oxygen in combustion gas |
US4334974A (en) * | 1979-02-23 | 1982-06-15 | Robert Bosch Gmbh | Electrochemical oxygen sensor, particularly for use with exhaust gases of internal combustion engines, and especially for polarographic application |
US4282080A (en) * | 1979-03-10 | 1981-08-04 | Robert Bosch Gmbh | Electrochemical sensor, particularly for oxygen determination in combustion gases |
US4300990A (en) * | 1979-04-06 | 1981-11-17 | Robert Bosch Gmbh | Electrochemical sensor element construction |
US4298573A (en) * | 1979-05-19 | 1981-11-03 | Nissan Motor Company, Limited | Device for detection of oxygen concentration in combustion gas |
US4272329A (en) * | 1980-03-03 | 1981-06-09 | Ford Motor Company | Steady state mode oxygen sensor and method |
US4505806A (en) * | 1981-12-21 | 1985-03-19 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
US4505807A (en) * | 1982-02-22 | 1985-03-19 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
US4416763A (en) * | 1982-02-27 | 1983-11-22 | Nissan Motor Co., Ltd. | Air/fuel ratio detecting device for use in exhaust gas of IC engine |
US4450065A (en) * | 1982-03-09 | 1984-05-22 | Ngk Spark Plug Co., Ltd. | Oxygen sensor |
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Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5238551A (en) * | 1990-10-03 | 1993-08-24 | Ngk Insulators, Ltd. | Oxygen sensor |
US6083367A (en) * | 1995-12-28 | 2000-07-04 | Fujitsu Limited | Oxygen electrode and its manufacture |
US7824531B2 (en) * | 1997-06-19 | 2010-11-02 | Denso Corporation | Multilayered air-fuel ratio sensor |
US6156176A (en) * | 1997-12-04 | 2000-12-05 | Denso Corporation | Air fuel ratio sensor with oxygen pump cell |
US6261429B1 (en) * | 1998-01-30 | 2001-07-17 | Robert Bosch Gmbh | Sensor element |
US6451187B1 (en) * | 1998-12-21 | 2002-09-17 | Hitachi, Ltd. | Air/fuel ratio sensor |
US6592732B1 (en) * | 1999-03-23 | 2003-07-15 | Hitachi, Ltd. | Gas components measuring device |
US6861939B1 (en) * | 1999-12-02 | 2005-03-01 | Daimlerchrysler Ag | Arrangement of a heating layer for a high-temperature gas sensor |
US6579435B2 (en) * | 2000-12-18 | 2003-06-17 | Delphi Technologies, Inc. | Gas sensor |
US6579436B2 (en) * | 2000-12-18 | 2003-06-17 | Delphi Technologies, Inc. | Gas sensor and method of producing the same |
EP3581912A1 (en) * | 2004-06-01 | 2019-12-18 | Siemens Healthcare Diagnostics Inc. | Diagnostic devices incorporating fluidics and methods of manufacture |
US20070017806A1 (en) * | 2005-07-25 | 2007-01-25 | Ngk Spark Plug Co. Ltd. | Gas sensor element and gas sensor |
US7407567B2 (en) * | 2005-07-25 | 2008-08-05 | Ngk Spark Plug Co., Ltd. | Gas sensor element and gas sensor |
CN100580443C (zh) * | 2005-07-25 | 2010-01-13 | 日本特殊陶业株式会社 | 气体传感器元件及气体传感器 |
DE102006034365B4 (de) * | 2005-07-25 | 2016-07-21 | Ngk Spark Plug Co., Ltd. | Gassensorelement und Gassensor |
US10041903B2 (en) * | 2015-04-16 | 2018-08-07 | Ngk Spark Plug Co., Ltd. | Gas sensor element and gas sensor |
Also Published As
Publication number | Publication date |
---|---|
EP0309067A3 (en) | 1989-04-12 |
EP0144185B1 (en) | 1989-10-11 |
DE3483483D1 (de) | 1990-11-29 |
EP0309067A2 (en) | 1989-03-29 |
EP0144185A1 (en) | 1985-06-12 |
DE3480119D1 (en) | 1989-11-16 |
JPH0562297B2 (enrdf_load_html_response) | 1993-09-08 |
EP0309067B1 (en) | 1990-10-24 |
JPS60108745A (ja) | 1985-06-14 |
US5108577A (en) | 1992-04-28 |
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