US3907063A - Non-flammable paper for speaker cones - Google Patents
Non-flammable paper for speaker cones Download PDFInfo
- Publication number
- US3907063A US3907063A US489156A US48915674A US3907063A US 3907063 A US3907063 A US 3907063A US 489156 A US489156 A US 489156A US 48915674 A US48915674 A US 48915674A US 3907063 A US3907063 A US 3907063A
- Authority
- US
- United States
- Prior art keywords
- weight
- parts
- chlorinated
- speaker
- loudspeaker
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000098 polyolefin Polymers 0.000 claims abstract description 47
- 239000000460 chlorine Substances 0.000 claims abstract description 24
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 23
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims abstract description 16
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims abstract description 12
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 12
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract 3
- 239000000835 fiber Substances 0.000 claims description 28
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 26
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 239000002245 particle Substances 0.000 claims description 20
- -1 polypropylene Polymers 0.000 claims description 13
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 8
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 7
- 238000005728 strengthening Methods 0.000 claims description 7
- 229920003051 synthetic elastomer Polymers 0.000 claims description 7
- 239000005061 synthetic rubber Substances 0.000 claims description 7
- 239000000701 coagulant Substances 0.000 claims description 6
- 229920003052 natural elastomer Polymers 0.000 claims description 6
- 229920001194 natural rubber Polymers 0.000 claims description 6
- 230000006872 improvement Effects 0.000 claims description 5
- 229920003043 Cellulose fiber Polymers 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 230000002633 protecting effect Effects 0.000 abstract description 6
- 229920001131 Pulp (paper) Polymers 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- 239000002904 solvent Substances 0.000 description 13
- 239000000843 powder Substances 0.000 description 12
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229920001971 elastomer Polymers 0.000 description 8
- 239000005060 rubber Substances 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 239000003570 air Substances 0.000 description 6
- 238000005660 chlorination reaction Methods 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 description 6
- 239000011707 mineral Substances 0.000 description 6
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 6
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000003063 flame retardant Substances 0.000 description 5
- 150000008282 halocarbons Chemical class 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000007900 aqueous suspension Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 229920002873 Polyethylenimine Polymers 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 150000002896 organic halogen compounds Chemical class 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000011122 softwood Substances 0.000 description 3
- 238000001256 steam distillation Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920001206 natural gum Polymers 0.000 description 2
- 150000002903 organophosphorus compounds Chemical class 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical class C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- DJKGDNKYTKCJKD-BPOCMEKLSA-N (1s,4r,5s,6r)-1,2,3,4,7,7-hexachlorobicyclo[2.2.1]hept-2-ene-5,6-dicarboxylic acid Chemical compound ClC1=C(Cl)[C@]2(Cl)[C@H](C(=O)O)[C@H](C(O)=O)[C@@]1(Cl)C2(Cl)Cl DJKGDNKYTKCJKD-BPOCMEKLSA-N 0.000 description 1
- XMNDMAQKWSQVOV-UHFFFAOYSA-N (2-methylphenyl) diphenyl phosphate Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 XMNDMAQKWSQVOV-UHFFFAOYSA-N 0.000 description 1
- YAOMHRRYSRRRKP-UHFFFAOYSA-N 1,2-dichloropropyl 2,3-dichloropropyl 3,3-dichloropropyl phosphate Chemical compound ClC(Cl)CCOP(=O)(OC(Cl)C(Cl)C)OCC(Cl)CCl YAOMHRRYSRRRKP-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- IHCCLXNEEPMSIO-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 IHCCLXNEEPMSIO-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 1
- 241000237519 Bivalvia Species 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 241000861718 Chloris <Aves> Species 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- HEFNNWSXXWATRW-UHFFFAOYSA-N Ibuprofen Chemical compound CC(C)CC1=CC=C(C(C)C(O)=O)C=C1 HEFNNWSXXWATRW-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 101100042631 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) SIN3 gene Proteins 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- YYQRGCZGSFRBAM-UHFFFAOYSA-N Triclofos Chemical compound OP(O)(=O)OCC(Cl)(Cl)Cl YYQRGCZGSFRBAM-UHFFFAOYSA-N 0.000 description 1
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- UXJHQBVRZUANLK-UHFFFAOYSA-N azanylidyne(dichloro)-$l^{5}-phosphane Chemical compound ClP(Cl)#N UXJHQBVRZUANLK-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Chemical class 0.000 description 1
- DWPHWVJZBHLVPI-UHFFFAOYSA-N bromophosphonic acid Chemical compound OP(O)(Br)=O DWPHWVJZBHLVPI-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- ITVPBBDAZKBMRP-UHFFFAOYSA-N chloro-dioxido-oxo-$l^{5}-phosphane;hydron Chemical compound OP(O)(Cl)=O ITVPBBDAZKBMRP-UHFFFAOYSA-N 0.000 description 1
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 1
- 235000020639 clam Nutrition 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- ONXPZLFXDMAPRO-UHFFFAOYSA-N decachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl ONXPZLFXDMAPRO-UHFFFAOYSA-N 0.000 description 1
- 238000006704 dehydrohalogenation reaction Methods 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- YAFOVCNAQTZDQB-UHFFFAOYSA-N octyl diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)(OCCCCCCCC)OC1=CC=CC=C1 YAFOVCNAQTZDQB-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 229960001147 triclofos Drugs 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R7/00—Diaphragms for electromechanical transducers; Cones
- H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
Definitions
- a non-flammable paper for speaker cones is prepared by adding (1) chlorinated polyolefin having a molecu- [3O] Forelgn Apphcaton Pnonty Data lar weight of from 500 to 40,000 and a chlorine con- July 19, 1973 Japan 48-81162 tent of from 40 to 75 weight percent, or (1) brominecontaining chlorinated polyolefin having a molecular US s 6 weight of from 500 to 40,000, a chlorine content of [51] Int. Cl.
- EXAMPLE 1 COM PAPATIVE EXAMPLE 1 SOUND PPESSURE (ab) I00 Z00 500 I000 2000 500010000 FREQUENCY (CYCLES PER SECOND) i PEIOQ 1 NON-FLAMMABLE PAPER FOR SPEAKER CONES BACKGROUND OF THE INVENTION 1.
- This invention relates to a loudspeaker having a diaphragm or speaker cone made of a special non-flammale paper. Particularly, this invention relates to a paper for speaker cones having a good non-flammable property and good sound-reproducing characteristics.
- This invention also Description of the Prior Art speaker cones which is capable of maintaining its strength for a long period of time because it possesses extremely reduced hygroscopic and increased metal protecting properties.
- paper made of cellulosic fibers has been used as the material for making speaker cones because of its advantages such as its relatively low density, high Youngs modulus, high propagation velocity of longitudinal waves, moderate vibration loss, etc.
- fire-retardants such as the following organic phosphorous compounds, halogenated organic compounds and inorganic compounds have been used as additives for imparting to paper a non-flammable property.
- Such organic phosphorous compounds include tricresyl phosphate, diphenylcresyl phosphate, diphenyloctyl phosphate, trichloroethyl phosphate, tributyl phosphate, triphenyl phosphate, tris(dichloropropyl) phosphate, tris(dibromopropyl) phosphate, chlorophosphonate, bromophosphonate, phosphorus-containing polyols and phosphonitrile chloride.
- Representative halogenated organic compounds are chlorendic acid, perbrominated polyols, tetrabrominated phthalic anhydride, tetrabrominated bisphenol A, tetrachlorinated phthalic anhydride, decachlorobiphenyl, chlorinated paraffin, polyvinyl chloride, polyvinylidene chloride, etc.
- representative inorganic compounds are alkali metal or alkali earth metal salts of phosphoric acid and boric acid, etc.
- fireretardants cannot impart a sufficient non-flammable property to paper.
- these fire-retardants are hygroscopic and therefore cause variations of sound reproduction caused by the decrease in strength and the deformation of the speaker cones due to variations in ambient humidity. Similar phenomena are caused by heat applied during processing.
- above-mentioned halogenated organic compounds are corrosive to metals and therefore cause the corrosion of the parts of speaker cones made from metals due to dehydrohalogenation.
- FIG. 1 is a graph showing the relationship between the frequency and the sound intensity of speaker cones.
- FIG. 2 is a sectional view of a typical conventional loudspeaker, the cone of which can be made of the special paper in accordance with this invention.
- the speaker cone of this invention has a good nonflammable property; and it possesses good soundreproducing characteristics.
- Another object of this invention is to provide a speaker cone capable of maintaining its strength for a long period of time because of its extremely reduced hygroscopicity and increased metal protecting properties.
- the physical shape and size of the speaker cone is not critical, according to this invention.
- the speaker cone can be of any suitable shape and size in accordance with conventional practices in the loudspeaker art for the use of paper speaker cones or diaphragms, and the invention does not pertain to any improvement in such physical features.
- FIG. 2 a prior art loudspeaker construction (US. Pat. No. 3 436 494) and illustrating the shape of one representative speaker cone.
- the loudspeaker comprises a housing 2 having a permanently magnetized pole piece 4 and a core 6 with a space for receiving a voice coil 8 of a cone-shaped diaphragm or speaker cone 10.
- the voice coil 8 has electrically conductive wires 12 wound around the exterior surface thereof.
- the pole piece 4 and the core 6 provide a magnetic flux in the voice coil aperture 14 and AC electric signals conducted through wires 12 generate a second magnetic flux.
- the interaction of the two magnetic fluxes induces axial movement of the voice coil to which the speaker cone 10 is attached.
- Speaker cone 10 is supported by a compliant annulus 13 at the top and bottom.
- the speaker cone 10 can be made of the special paper in accordance with this invention.
- the invention is not limited to the speaker cone of the shape illustrated in FIG. 2 and that the invention can be incorporated into speaker cones of various shapes and sizes in accordance with the conventional practice in the art of loudspeakers using paper speaker cones and diaphragms.
- the speaker cone of this invention is made of cellulosic fiber paper.
- the paper contains as essential additive constituents uniformly distributed in the cellulosic fibers, (1) chlorinated polyolefin powder or (1) bromine-containing chlorinated polyolefin powder and (2) antimony trioxide.
- chlorinated polyolefins are chlorinated polyethylene, chlorinated polypropylene and chlorinated rubber, wherein rubber means natural or synthetic rubber.
- rubber means natural or synthetic rubber.
- Such synthetic rubber includes polyisoprene rubber, polyisobutene rubber, butyl rubber, SB rubber, polybutadiene rubber, neoprene rubber and nitrile rubber, and the most prefera ble is polyisoprene rubber.
- These chlorinated polyolefin materials such as chlorinated polyethylene, chlorinated polypropylene and chlorinated rubber are conventionally produced as follows.
- a starting material of polyethylene, polypropylene or natural or synthetic rubber is dissolved in one or a mix ture of two or more halogenated hydrocarbon solvents and then it it is chlorinated by introducing a gas containing at least 80volume percent of chlorine, and which can contain more than 0.1 volume percent of oxygen and/or ozone, at l7070 C, preferably 4060C, in the presence of mineral acids containing water and radical initiators, whereby to form a reaction mixture containing chlorinated polyolefin having a chlorine content of from 40 to 75 weight percent.
- the chlorinated polyolefin powder having a molecular weight of 500 to 40,000 and preferably, a particle size of more than 300 mesh and less than 80 mesh, is obtained by steam distillation of the reaction mixture or precipitation in water. If the need arises, pulverization can be carried out after steam distillation or precipitation in order to adjust the particle size of the chlorinated polyolefin powder.
- the halogenated hydrocarbon solvents used for dissolving said starting polyolefin must be inert during the chlorination step.
- the preferred solvents are halogenated lower aliphatic hydrocarbons such as methylene chloride, chloroform, carbon tetrachloride, trichloroethylene and tetrachloroethylene, and halogenated aromatic hydrocarbons such as monochlorobenzene and dichlorobenzene.
- the most preferred and practical solvent is carbon tetrachloride because of the solubility of the polyolefins therein, the ease of solvent removal after chlorination, and the closeness of its boiling point to that of the reaction temperature.
- the amount of polyolefin dissolved in the halogenated hydrocarbon solvent is in the range of l to 20, preferably 3 to 10, percent by weight.
- the preferred mineral acids are phosphoric acid, sulfuric acid, hydrochloric acid, etc.
- the concentration thereof in the aqueous acid solution is usually more than 0.1 N.
- the amount of aqueous mineral acid solution added to the solution of polyolefin in the halogenated hydrocarbon solvent is from 0.5 to 3.1, preferably l to 2, parts by weight, per one part by weight of polyolefin.
- the addition of mineral acid to the chlorination reaction system is not always essential during the initial stage of the chlorination reaction, because the hydrogen chloride gas by-produced during the chlorination becomes dissolved in the water added at the initial stage to form aqueous hydrochloric acid solution.
- the concentration of the mineral acid aqueous solution must be more than 0.1 N during the final stage of the chlorination reaction.
- radical initiators used in this reaction are nitrogen-containing compounds (azo compounds) having the following formula:
- R I R" R C N N C R'" l X X wherein R, R, R" and R, which can be the same or different, are alkyls having one to four carbon atoms, and X is CN or C0 R, wherein R' is alkyl having one to four carbon atoms.
- the amount of these azo compounds such as azobisisobutyronitrile, added to the reaction system is from 0.01 to 1.0, preferably 0.1 to 0.5, percent by weight, based on the weight of said polyolefin.
- the chlorine gas used for chlorinating the polyolefins in the halogenated hydrocarbon solvents can be supplied in admixture together with oxygen and/or ozone. Howex er, the gas mixture must contain at least volume percent of chlorine.
- the oxygen employed can be the oxygen gas industrially produced by air fractionation of gaseous mixtures of oxygen together with inert gases such as nitrogen and carbon dioxide, or air. Ozone, produced industrially for example by corona discharge, can also be used together with the chlorine gas.
- the oxygen and/or ozone content of the chlorinecontaining gas is less than 0.1 volume percent, the stabilizing effect of oxygen on the chlorinated polyolefin cannot be observed.
- the upper limit of the oxygen and/or ozone content of the chlorine-containing gas is 20 volume percent in order to maintain the chlorine content of the gas high enough to highly chlorinate polyolefins from the economical point of view.
- the preferred range of oxygen and/or ozone content is 0.1 to 10 volume percent.
- the oxygen can also be supplied in the form of air.
- the reaction gas can contain nitrogen as a nonreactive diluent, provided that the chlorine content of the gas is at least 80 volume percent.
- Bromine-containing chlorinated polyolefins are also effective for the purpose of this invention. These brominecontaining chlorinated polyolefins are produced in such a way as disclosed in the Japanese Patent Publication No. 49-8952. The water suspension of the polyolefins listed above is reacted with a brominating agent and chlorine gas to give a bromine-containing chlorinated polyolefins.
- the preferred example is a bromine-containing polyolefin having a chlorine content of from 10 to 30 percent by weight and a bromine content of from 60 to 80 percentv
- powders of chlorinated polymers have been obtained by either direct pulverization of the solid polymers or the removal of solvent from solvent solutions of the polymers by steam distilling, precipitating or spraying the reaction solution.
- the powder of chlorinated polyolefins used in this invention is obtained most preferably by removing the solvent from the reac- 6
- the amount of chlorinated polyolefins added to the pulp is from 10 to 50, preferably 20 to 40, parts by weight, per 100 parts by weight of fibers.
- the preferred fixing agents are polyacryl amides, modified epoxy restion solution by means of steam distillation or precipi- 5 ins, starches, polyethylene imines, polyethylene oxides, tation into water.
- pulverization can be carpolyvinyl alcohol, ethylene-vinyl acetate copolymer, ried out after said solvent removal to adjust the particle and carboxymethyl cellulose, the amount of antimony size.
- Chlorinated polyolefins obtained by steam distillatrioxide added to the pulp is from 5 to 40, preferably 10 tion are macroscopically thin leaf or scale-like powders to 30 parts by weight, per 100 parts by weight of fibers. of low bulk density.
- the amount of fixing agent added is from 1 to Chlorinated polyolefin powders obtained by precipi- 5, preferably 3 to 5, parts by weight, per 100 parts by tation in non-solvents, for example water, are macroweight of fibers.
- scopically globular or ellipsoidal powders are macroweight of fibers.
- the preferred coagulating agents are polyacrylpowders have more uniform particle sizes, compared amide, aluminum sulfate, polyaluminium chloride, with powders obtained by the other methods, and are, polyethylene imine, modified polyamide-epichlorohytherefore, more preferable for use in this invention.
- the particle size of chlorinated polyolefins in this inpulp is from 0.01 to 0.1, preferably 0.05 to 0.08, parts vention is preferably more than 300 mesh size and less by weight, per 100 parts by weight of fibers. than 80 mesh size.
- parts vention is preferably more than 300 mesh size and less by weight, per 100 parts by weight of fibers. than 80 mesh size.
- This invention provides a non-flammable speaker Another essential constituent present in the paper of come capable of maintaining its strength for a long perthe speaker cone, namely, (2) antimony trioxide is also iod of time because of its extremely reduced hygroemployed in the form of a powder of preferably more scopicity and its improved metal protecting property. than 300 mesh size and less than 80 mesh size.
- the speaker cone of this invention is prepared in the'followmolecular weight and the chlorine content of chlori ing way.
- nated polyolefins must be from 500 to 40,000 and from The preparation of the paper pulp fibers can be car- 40 to 75 weight percent, respectively.
- the beaten pulp is thoroughly mixed with dyes, lower molecular weights and chlorine contents than the pigments and paper strengthening agents, and with the above-mentioned ranges does not impart sufficient chlorinated polyolefins and antimony trioxide in a non-flammability to the speaker cones, it causes stickibeater, in the same manner as is conventional for sizing ness of the speaker cones and a decrease of the sizing paper.
- These additives are precipitated on the fibers by degree. adding a precipitating and fixing agent such as alumi- A preferred example of the preparation of chlorinum sulfate, as is conventional.
- nated polyolefins an essential constituent of this invenother additives such as coagulating agents is extremely tion, is as follows: effective.
- a chlo- The pulp-water suspension is poured into a porous rine introducing tube, a thermometer and a condenser, mold to form a paper product in the form of a speaker are charged 60 parts (the term parts employed cone.
- the speaker-cone-type paper product is therein refers to parts by weight) of polyethylene dried to give a speaker cone.
- the speaker (Trademark Sumikathene G 801 melt index 20) and cone can be shaped by compression molding.
- CPE-Z, CPP 1 CPP-2, paste, polyacrylamide, ureaformaldehyde resins, epoxy CR-l and CR-2 are produced in a similar way as in the resins, polyethylene imine, polyethylene oxide and mixproduction of CPE1. Their chlorine content, molecutures thereof.
- the amount of paper strengthening agent lar weight and particle size are shown in Table 1. added to the pulp is from 0.1 to 5 parts by weight, per 100 parts by weight of fibers.
- Table 2 shows the amount of each ingredient added and the non-flammability and sound-reproducing char- Speaker cones are produced in the following way. acteristics of the speaker cones produced.
- FIG. 1 shows the relationship between the frequency and the sound pressure level of speaker Pans cones in this invention.
- direct black dye 3 speaker cones of this invention have improved sound Paper Strengthcnmg characteristics in the high frequency region and give a (urea-formaldehyde resin) 3 chlorinated polymer", 30 substantially flat sound pressure level in the middle freantimony trioxide quency regi n aluminum sulfate 5 coagulating agent (Trademark Aquoflock) 008 TABLE 2
- Addition amount (parts) fibers dye paper fire fixing agent coagulating strengthening retardant agent agent N.B.K direct urea- CPE-l/ aluminum Aquoflock (20SR) black fonnaldehyde pans sulfate 305
- Example 2 31 250 Example 3 33 210 Example 4 3] 250 Example 5 32 200
- Example 6 30 240 Addition amount (parts) fiber dye paper fire fixing coagulating strengthening retardant agent agent agent N.B.K,, direct ureaphosphoaluminum Aquoflock Comparative (20SR) black formaldehyde nitrile sulfate 305
- Example 1 100 dye resin chloride 5 parts 0.08 parts parts 3 parts 3 parts parts Comparative polyvinyl
- Example 2 chloride 50 parts Comparative none Example 3 fiber content weight/area oxygen index propagation frequency in water velocity character suspension istics Comparative 0.05% 30 g/m 23 900 m/sec dotted line Example 1 in FIG.
- a loudspeaker of the type which comprises a speaker diaphragm or cone adapted to generate sonic and/or subsonic vibrations in response to an electrical signal
- said diaphragm or speaker cone is made of cellulose fiber paper containing uniformly distributed therein l from 10 to 50 parts by weight of particles of chlorinated polyolefin having a molecular weight of from 500 to 40,000 and a chlorine content of from 40 to 75 percent by weight and (2) from 5 and 40 parts by weight of particles of antimony trioxide, the amounts of (l) and (2) each being based on 100 parts by weight of cellulosic fibers, whereby said diaphragm or speaker cone is non-flammable.
- a loudspeaker according to claim 1 wherein said chlorinated polyolefin is chlorinated polypropylene.
- a loudspeaker according to claim 1 wherein said chlorinated polyolefin is chlorinated polyethylene.
- chlorinated polyolefin is a mixture comprising at least two components selected from the group consisting of chlorinated polyethylene, chlorinated polypropylene and chlorinated natural or synthetic rubber.
- a loudspeaker of the type which comprises a speaker diaphragm or cone adapted to generate sonic and/or subsonic vibrations in response to an electrical signal
- said diaphragm or speaker cone is made of cellulose fiber paper containing uniformly distributed therein 1) from 10 to 50 parts by weight of particles of bromine containing chlorinated polyolefin having a molecular weight of from 500 to 40,000, a chlorine content of from 10 to 30 percent by weight and a bromine content of from 60 to percent by weight, and (2) from 5 to 40 parts by weight of particles of antimony trioxide, the amounts of (l) and (2) each being based on parts by weight of cellulosic fibers, whereby said diaphragm or speaker cone is nonflammable.
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Paper (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8116273A JPS5346087B2 (enrdf_load_stackoverflow) | 1973-07-19 | 1973-07-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3907063A true US3907063A (en) | 1975-09-23 |
Family
ID=13738742
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US489156A Expired - Lifetime US3907063A (en) | 1973-07-19 | 1974-07-17 | Non-flammable paper for speaker cones |
Country Status (2)
Country | Link |
---|---|
US (1) | US3907063A (enrdf_load_stackoverflow) |
JP (1) | JPS5346087B2 (enrdf_load_stackoverflow) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2345048A1 (fr) * | 1976-03-19 | 1977-10-14 | Harwood Hugh | Membrane de transducteur electro-acoustique |
US4086449A (en) * | 1974-05-14 | 1978-04-25 | Matsushita Electric Industrial Co., Ltd. | Loudspeaker with burning resistant diaphragm |
US4291781A (en) * | 1978-10-17 | 1981-09-29 | Matsushita Electric Industrial Co., Ltd. | Speaker diaphragm and method of preparation of the same |
EP0034503B1 (en) * | 1980-02-21 | 1984-05-16 | Wharfedale Limited | Improvements in moving coil loudspeakers |
US4451609A (en) * | 1981-06-26 | 1984-05-29 | Pioneer Electronic Corporation | Flame-retarded acoustic diaphragm |
US4472543A (en) * | 1981-06-01 | 1984-09-18 | Pioneer Electronic Corporation | Flame retardant diaphragm for acoustic transducers |
US5920040A (en) * | 1997-02-27 | 1999-07-06 | Kenneth R. Lavacot | Speaker diaphragm |
US20050178516A1 (en) * | 2004-02-13 | 2005-08-18 | Pioneer Corporation | Speaker component, method of manufacturing the same and speaker apparatus including the same |
US20060062423A1 (en) * | 2004-09-22 | 2006-03-23 | Kazuharu Kawata | Speaker diaphragm and method of forming the same |
KR101464132B1 (ko) * | 2013-12-09 | 2014-11-21 | 에스텍 주식회사 | 종이 진동판의 제조방법 |
US20160032583A1 (en) * | 2014-08-01 | 2016-02-04 | Usg Interiors, Llc | Acoustic ceiling tiles with anti-sagging properties and methods of making same |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1759387A (en) * | 1928-10-16 | 1930-05-20 | Specialty Insulation Mfg Compa | Acoustic diaphragm and process for its manufacture |
US2416447A (en) * | 1943-07-27 | 1947-02-25 | Du Pont | Weather resistant flameproof paper |
US3092537A (en) * | 1959-06-05 | 1963-06-04 | Cons Paper Corp Ltd | Flameproofing of organic materials |
US3436494A (en) * | 1965-10-11 | 1969-04-01 | R T Bozak Mfg Co The | Compliant annulus for loudspeaker and related circuit |
US3560441A (en) * | 1968-12-16 | 1971-02-02 | M & T Chemicals Inc | Antimony trioxide inorganic compound glass flame retardant compositions and methods for their preparation |
US3624028A (en) * | 1970-05-12 | 1971-11-30 | Phillips Petroleum Co | Processing of flame-resistant polymers |
US3738958A (en) * | 1972-02-10 | 1973-06-12 | Thiokol Chemical Corp | Synergistic flame retarding composition for polypropylene of 1,2,3,4,5-pentabromo-6-chlorocyclohexane,tetrabromophthalic anhydride and antimony trioxide |
-
1973
- 1973-07-19 JP JP8116273A patent/JPS5346087B2/ja not_active Expired
-
1974
- 1974-07-17 US US489156A patent/US3907063A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1759387A (en) * | 1928-10-16 | 1930-05-20 | Specialty Insulation Mfg Compa | Acoustic diaphragm and process for its manufacture |
US2416447A (en) * | 1943-07-27 | 1947-02-25 | Du Pont | Weather resistant flameproof paper |
US3092537A (en) * | 1959-06-05 | 1963-06-04 | Cons Paper Corp Ltd | Flameproofing of organic materials |
US3436494A (en) * | 1965-10-11 | 1969-04-01 | R T Bozak Mfg Co The | Compliant annulus for loudspeaker and related circuit |
US3560441A (en) * | 1968-12-16 | 1971-02-02 | M & T Chemicals Inc | Antimony trioxide inorganic compound glass flame retardant compositions and methods for their preparation |
US3624028A (en) * | 1970-05-12 | 1971-11-30 | Phillips Petroleum Co | Processing of flame-resistant polymers |
US3738958A (en) * | 1972-02-10 | 1973-06-12 | Thiokol Chemical Corp | Synergistic flame retarding composition for polypropylene of 1,2,3,4,5-pentabromo-6-chlorocyclohexane,tetrabromophthalic anhydride and antimony trioxide |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4086449A (en) * | 1974-05-14 | 1978-04-25 | Matsushita Electric Industrial Co., Ltd. | Loudspeaker with burning resistant diaphragm |
FR2345048A1 (fr) * | 1976-03-19 | 1977-10-14 | Harwood Hugh | Membrane de transducteur electro-acoustique |
US4291781A (en) * | 1978-10-17 | 1981-09-29 | Matsushita Electric Industrial Co., Ltd. | Speaker diaphragm and method of preparation of the same |
EP0034503B1 (en) * | 1980-02-21 | 1984-05-16 | Wharfedale Limited | Improvements in moving coil loudspeakers |
US4472543A (en) * | 1981-06-01 | 1984-09-18 | Pioneer Electronic Corporation | Flame retardant diaphragm for acoustic transducers |
US4451609A (en) * | 1981-06-26 | 1984-05-29 | Pioneer Electronic Corporation | Flame-retarded acoustic diaphragm |
US5920040A (en) * | 1997-02-27 | 1999-07-06 | Kenneth R. Lavacot | Speaker diaphragm |
US20050178516A1 (en) * | 2004-02-13 | 2005-08-18 | Pioneer Corporation | Speaker component, method of manufacturing the same and speaker apparatus including the same |
US20060062423A1 (en) * | 2004-09-22 | 2006-03-23 | Kazuharu Kawata | Speaker diaphragm and method of forming the same |
KR101464132B1 (ko) * | 2013-12-09 | 2014-11-21 | 에스텍 주식회사 | 종이 진동판의 제조방법 |
US20160032583A1 (en) * | 2014-08-01 | 2016-02-04 | Usg Interiors, Llc | Acoustic ceiling tiles with anti-sagging properties and methods of making same |
US9492961B2 (en) * | 2014-08-01 | 2016-11-15 | Usg Interiors, Llc | Acoustic ceiling tiles with anti-sagging properties and methods of making same |
Also Published As
Publication number | Publication date |
---|---|
JPS5029028A (enrdf_load_stackoverflow) | 1975-03-24 |
JPS5346087B2 (enrdf_load_stackoverflow) | 1978-12-11 |
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