US3595946A - Process for the production of carbon filaments from coal tar pitch - Google Patents
Process for the production of carbon filaments from coal tar pitch Download PDFInfo
- Publication number
- US3595946A US3595946A US734257A US73425768A US3595946A US 3595946 A US3595946 A US 3595946A US 734257 A US734257 A US 734257A US 73425768 A US73425768 A US 73425768A US 3595946 A US3595946 A US 3595946A
- Authority
- US
- United States
- Prior art keywords
- pitch
- filaments
- temperature
- coal tar
- filament
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title abstract description 20
- 229910052799 carbon Inorganic materials 0.000 title abstract description 18
- 239000011294 coal tar pitch Substances 0.000 title abstract description 15
- 238000000034 method Methods 0.000 title description 21
- 238000004519 manufacturing process Methods 0.000 title description 4
- 238000004821 distillation Methods 0.000 abstract description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 239000011295 pitch Substances 0.000 description 44
- 238000010438 heat treatment Methods 0.000 description 15
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 14
- 238000001914 filtration Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- 230000001590 oxidative effect Effects 0.000 description 11
- 229920000049 Carbon (fiber) Polymers 0.000 description 9
- 239000004917 carbon fiber Substances 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 9
- 238000007254 oxidation reaction Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 239000011280 coal tar Substances 0.000 description 7
- 238000009987 spinning Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 238000003763 carbonization Methods 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- WHRZCXAVMTUTDD-UHFFFAOYSA-N 1h-furo[2,3-d]pyrimidin-2-one Chemical compound N1C(=O)N=C2OC=CC2=C1 WHRZCXAVMTUTDD-UHFFFAOYSA-N 0.000 description 3
- 235000006173 Larrea tridentata Nutrition 0.000 description 3
- 244000073231 Larrea tridentata Species 0.000 description 3
- 229960002126 creosote Drugs 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- RJKGJBPXVHTNJL-UHFFFAOYSA-N 1-nitronaphthalene Chemical compound C1=CC=C2C([N+](=O)[O-])=CC=CC2=C1 RJKGJBPXVHTNJL-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000011316 heat-treated pitch Substances 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- BFCFYVKQTRLZHA-UHFFFAOYSA-N 1-chloro-2-nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1Cl BFCFYVKQTRLZHA-UHFFFAOYSA-N 0.000 description 1
- IQUPABOKLQSFBK-UHFFFAOYSA-N 2-nitrophenol Chemical compound OC1=CC=CC=C1[N+]([O-])=O IQUPABOKLQSFBK-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- VYZAHLCBVHPDDF-UHFFFAOYSA-N Dinitrochlorobenzene Chemical compound [O-][N+](=O)C1=CC=C(Cl)C([N+]([O-])=O)=C1 VYZAHLCBVHPDDF-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000002198 insoluble material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- VLZLOWPYUQHHCG-UHFFFAOYSA-N nitromethylbenzene Chemical compound [O-][N+](=O)CC1=CC=CC=C1 VLZLOWPYUQHHCG-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011301 petroleum pitch Substances 0.000 description 1
- 239000011312 pitch solution Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
- D01F9/12—Carbon filaments; Apparatus specially adapted for the manufacture thereof
- D01F9/14—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
- D01F9/145—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues
- D01F9/15—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues from coal pitch
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/19—Inorganic fiber
Definitions
- Carbon filaments are made from specially treated high temperature coal tar pitch.
- the pitch is filtered, heat treated and its low molecular weight components are removed by distillation.
- the treated pitch is spun into filaments, the filaments partially oxidized and then carbonized under carefully regulated conditions to yield filamentary carbon having a tensile strength of more than 100,000 p.s.i.
- the filaments may be graphitized.
- Carbon fibers have been produced from organic polymer fibers such as rayon or polyacrylonitrile by subjecting the latter to a regulated carbonization, preceded, in the case of fusible polymers, by a controlled oxidation to an infusible state.
- a difiiculty with this type of approach has been the low yield of carbon available from synthetic polymers.
- Satisfactory carbon fibers have also been made from molten decomposition products of synthetic polymeric materials such as polyvinylchloride, polyvinyl acetate, and from fusible carbon-yielding materials like blown asphalt and petroleum pitch.
- the fusible material is spun into fibers, oxidized and carbonized to yield carbon fibers possessing strengths of over 100,000 p.s.i.
- coal tar pitch however, these measures have failed and the art does not provide any successful method for the satisfactory spinning of pitches of coal tar origin and for their subsequent conversion into useful carbon fibers having properties comparable to those possessed by carbon fibers from other raw materials.
- the pitch filament is oxidized in one or more stages in an oxidizing medium and then carbonized at a temperature in the vicinity of 1000 C. in an inert atmosphere. If desired, the resulting carbon filament may be graphitized by heating in an inert atmosphere at elevated temperatures.
- the raw materials from which the fibers of the invention are spun consist of commercially available high temperature coal tar pitches having a ring-and-ball softening point (A.S.T.M. method) within the range of 70 to 250 C.
- A.S.T.M. method ring-and-ball softening point within the range of 70 to 250 C.
- all softening points in the text of this application are ring-and-ball softening points and all percentages are on a weight basis.
- those preferred have a softening point within the range of to 200 C.
- a critical operation in the transformation process of the invention is the removal of the quinoline insolubles from the coal tar pitch selected.
- Quinoline insolubles represent material which is not soluble in the pitch at spinning temperature or, in other words, which forms an undesirable second phase. This removal is generally done before heat treating and distilling the pitch. This sequence of operations however is not binding, especially when a pitch of low quinoline insoluble content is employed.
- the pitch may be diluted in an appropriate solvent, filtered or centrifuged and recovered.
- the solvents usable for this purpose are generally speaking any aromatic liquid having a boiling point or range between about 200 and 400 C., provided that the major liquifiable portion of the coal tar pitch is soluble in it.
- Said liquid should also be removable from the filtered pitch solution at temperatures preferably not exceeding 300 C., either at atmospheric pressure or under reduced pressure.
- examples of usable liquids which fit these specifications are light creosote oil, anthracene oil, phenanthrene, quinoline, highly aromatic petroleum fractions and the like.
- the dilution of the pitch and the subsequent filtration can be carried out at any temperature within a range going from the softening point of the pitch to about 300 C. Proportions of solvents to pitch vary with the viscosity of the substrate at the temperatures selected. In general, a dilution of 1:1 at a temperature of about 200 C. has been found convenient.
- the diluted pitch is then filtered to remove the undissolved material. This may be accomplished in a number of manners with known equipment, provided of course that the foraminous member of this equipment can withstand the filtration conditions. Fritted glass and porous stainless steel septums having openings of about 10 microns in average diameter are satisfactory. The filtration process may be facilitated and improved in a conventional manner by additions of known filter aids to the pitch liquid.
- the number of actual filtrations and their timing may vary according to several factors such as viscosity of the pitch liquid, amount and nature of undissolved solids, temperature, pressure and the like.
- at least one filtration is required for the purpose of this invention and that it may be carried out on liquid solvent diluted or undiluted pitch at any stage before the actual passage of the pitch through the filament-forming spinneret.
- the solvent is removed by evaporation preferably under reduced pressure at about C., in any event, at a temperature not exceeding 300 C.
- the separation of the undesirable second phase may be ac complished by centrifugation rather than filtration, although the latter technique is preferred in most instances.
- the coal tar pitch to be used for spinning filaments is heat treated and distilled to improve its molecular weight range. Either or both of these treatments may be carried out, as indicated earlier, before, after or between filtrations.
- the pitch is distilled at a temperature within the range of about 280 to 305 to remove its lower molecular weight components. This may be accomplished by any conventional method including distillation under reduced pressure, steam distillation and so on, using any conventional equipment such as a molecular still and the like, provided the temperature limits are respected.
- the pitch is heat soaked at similar temperatures for a period of about 10 to 100 hours or more under pressures which may range from less than one atmosphere to more than one atmosphere. The actual length of this heat treatment depends of course on the nature of the pitch components as well as on other factors.
- Polymerization can also be favored by incorporating within the pitch various oxidizing, dehydrogenating and polymerizing agents which may shorten the heat treatment or lower the operating temperature.
- suitable materials which may accomplish these ends are included organic and inorganic peroxides and high boiling nitro-aromatic compounds such as nitronaphthalene and 2,4-dinitrochlorobenzene, and the like.
- the heat treatment must be carried in such a manner and under such conditions, within the limits already described, that there is produced a spinnable pitch having a softening point or range within 230 and 320 C., and a quinoline insoluble content of less than 2%.
- Preferred pitches within these limits are those which soften between 240 and 260 C. and contain no second phase at spinning temperatures or below.
- the heat treated coal tar pitch prepared in the manner described is then spun into a continuous filament through a nozzle or spinneret with an internal diameter appropriate for the thickness of filament required.
- the pitch is metled at a temperature between its melting point and about 300 C. and the melt is extruded through the spinnerets orifice by sufiicient nitrogen pressure to achieve a satisfactory rate or by other conventional means such as a metering pump, a piston and the like.
- the actual pressure and tem erature used depend on the properties of the heat treated pitch used as well as upon each other. In this respect, it has been found that a pitch of the type prescribed by this invention can be spun satisfactorily under a driving N pressure of about 80 p.s.i.
- the filament produced emerges in air and is stretched and taken up on a conventional textile winder at a fixed speed, e.g. at 250 to 300 meters per minute. Filaments with diameters ranging from about 5 microns and higher can thus be produced.
- Extrusion of the filament at high temperature initiates an oxidation process which may be intensified by passing the filament through an oxidizing atmosphere for a length of time sufficient to create the infusibility required by the subsequent carbonization treatment.
- Suitable oxidizing media for this purpose include air; ozone in air; oxygen blended with air, flue gases or inert gases; vapors or mists of nitroaromatic compounds such as nitrobenzene, nitrophenol, alpha-nitronaphthalene, nitrotoluene, nitrochlorobenzene and the like; oxidizing gases such as sulfur dioxide, sulfur trioxide, nitric oxide and the like.
- the filament may be cooled to a temperature below its fusing point and then passed through liquid oxidizing baths of the above mentioned nitroaromatics or of other oxidizing liquids such as nitric acid, sulfuric acid, chromic acid, permanganate solutions and the like.
- the oxidation of filament wound in packages must follow a fairly critical heating regime if the superimposed and adjacent loops of filament are not to fuse together. This regime will naturally vary with the pitch, its previous oxidation history and the type and quality of additive present, if any. The best heating rates and soaking temperatures for a given material are naturally difiicult to determine since the fusion temperature of the pitch changes as the oxidation proceeds. Nevertheless, it has been established that a heat treated pitch of the type preferred, as described earlier, will yield filaments that are successfully oxidized by raising the temperature to C.
- a non-critical step holding the filament at 100 for about 20 hours; raising the temperatures from 100 to 195 C., at a preferred rate of about 5 C./hour; holding the filament at the later temperature for a period within the range of about 60 to about hours, the upper part of that range being preferred.
- temperature increase rates of up to 10 C./hour may be tolerated.
- the temperature at any time during the oxidation treatment should preferably be not higher than 10 C. below the softening point of the pitch at the given time.
- This batch type oxidation is best carried out in a circulating oven through which passes a constant flow of air or oxygen containing gas, both fresh and recycle, pre-heated at the desired temperature.
- the oxidized filament may then be cooled to room temperature or subjected immediately to carbonization. If cooling is elected, it should be gradual, the to 100 C. step being accomplished at about the same rate as the reverse step previously carried out, with the last 100 to room temperature adjustment taking about three hours.
- the oxidized pitch filament is then converted to a carbon filament. This is accomplished in an oven or kiln provided with means for allowing sweeping of the reac tion area with an inert gas, e.g. nitrogen scoured through hot coke.
- an inert gas e.g. nitrogen scoured through hot coke.
- the packages are placed in a sagger and, as the inert gas is allowed to sweep the package for example from bottom to top, the temperature of the kiln is raised according to the following typical cycle: from 30 to 100 C., when necessary, at the rate of 10/hour; from 100 to 500 C. at 5/hour and from 500 to 1100 C. at 10/hour. Cooling to room temperature also should be gradual, e.g. from 1100 to 30 C. in about 36 hours.
- the 100 to 500 C. temperature range is the most critical in the carbonization process, special care need be exerted in controlling the heating rate through that range.
- the top carbonization temperature it must be noted that useful carbon fibers may be produced from 700 C. for amorphous carbon filaments to as high as 2800+ C. if graphitic filaments are desired. Heating rates and holding times are no longer critical about 1100 C.
- a graphite filament may be conveniently prepared by heating a carbon filament for about one hour in argon at above 1500 C.
- Carbon filaments (1100 C.) of conventional textile lengths may be produced from coal tar pitch by the method just described, having a tensile strength of 80,000 to 130,000 p.s.i., a modulus of elasticity within the range of 4.5 to 5.2 10 p.s.i., a volume resistivity in aohm-inch of 1200 to 1600 and an apparent density of about 1.65 g./cc.
- Such filaments, and their graphitic counterparts are eminently suited as substrate in vapor phase depositions such as manufacture of boron filaments, heat resistant reinforcement in fiber-matrix composites, as well as in other similar applications where filamentary carbon is conventionally and advantageously employed.
- the modified coal tar pitch just described was spun through a spinneret having an orifice of 1.5 mm. in length and a diameter of 0.3 mm.
- the molten pitch at 287 C.
- the total residence in the oxidizing oven was thus 178.25 hours.
- the oxidized filament packages were then placed in a stainless steel sagger on the same type of graphite hangers as used in the oxidation step, and subjected to the following time-temperature regime while being constantly swept by nitrogen previously scoured through coke at process temperature:
- the carbon monofilament had an average diameter of microns and, as measured on 0.125 inch long samples, a volume resistivity of 1419 ,uohm-inch with a variation of i5.0%.
- a method for producing carbon filaments from a coal tar pitch having a softening point within the range of to 250 C. which comprises:
- step (c) removing the volatile materials during at least a portion of step (b);
- step (f) carbonizing the filament from step (e) by heating it in an inert atmosphere through the temperature range of 100 to 500 C. at a rate not greater than 5 C. per hour and then through the range of 500 to 1100 C. at a rate not greater than 10 C. per hour.
- step (b) is done under reduced pressure at a temperature ranging fiom about 280 to about 300 C.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Inorganic Fibers (AREA)
- Working-Up Tar And Pitch (AREA)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US734257A US3595946A (en) | 1968-06-04 | 1968-06-04 | Process for the production of carbon filaments from coal tar pitch |
GB1225726D GB1225726A (enrdf_load_stackoverflow) | 1968-06-04 | 1969-05-08 | |
DE1925609A DE1925609C3 (de) | 1968-06-04 | 1969-05-20 | Verfahren zur Herstellung von Kohlenstoff-Faeden |
JP4173969A JPS4637786B1 (enrdf_load_stackoverflow) | 1968-06-04 | 1969-05-30 | |
FR6917831A FR2010075A1 (enrdf_load_stackoverflow) | 1968-06-04 | 1969-05-30 | |
US00084896A US3718493A (en) | 1968-06-04 | 1970-10-28 | Process for the production of carbon filaments from coal tar pitch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US734257A US3595946A (en) | 1968-06-04 | 1968-06-04 | Process for the production of carbon filaments from coal tar pitch |
Publications (1)
Publication Number | Publication Date |
---|---|
US3595946A true US3595946A (en) | 1971-07-27 |
Family
ID=24950931
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US734257A Expired - Lifetime US3595946A (en) | 1968-06-04 | 1968-06-04 | Process for the production of carbon filaments from coal tar pitch |
Country Status (5)
Country | Link |
---|---|
US (1) | US3595946A (enrdf_load_stackoverflow) |
JP (1) | JPS4637786B1 (enrdf_load_stackoverflow) |
DE (1) | DE1925609C3 (enrdf_load_stackoverflow) |
FR (1) | FR2010075A1 (enrdf_load_stackoverflow) |
GB (1) | GB1225726A (enrdf_load_stackoverflow) |
Cited By (53)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3723609A (en) * | 1969-10-17 | 1973-03-27 | Bayer Ag | Process for the production of carbon fibers |
US3890262A (en) * | 1972-05-15 | 1975-06-17 | Carborundum Co | Pyrogenous residue-novolac fibers |
US3903248A (en) * | 1974-04-15 | 1975-09-02 | Celanese Corp | Process for the production of large denier carbon fibers |
US3919387A (en) * | 1972-12-26 | 1975-11-11 | Union Carbide Corp | Process for producing high mesophase content pitch fibers |
US3919376A (en) * | 1972-12-26 | 1975-11-11 | Union Carbide Corp | Process for producing high mesophase content pitch fibers |
US3928544A (en) * | 1972-03-06 | 1975-12-23 | Sumitomo Chemical Co | Process for producing carbon products |
US3953561A (en) * | 1972-10-27 | 1976-04-27 | E. I. Du Pont De Nemours And Company | Firing process for alumina yarn |
US3959448A (en) * | 1969-08-27 | 1976-05-25 | Coal Industry (Patents) Limited | Process for the manufacture of carbon fibers |
US3966887A (en) * | 1971-11-08 | 1976-06-29 | Charbonnages De France | Process for production of carbon fibers and the resultant fibers |
US3972968A (en) * | 1974-11-21 | 1976-08-03 | Sun Oil Company Of Pennsylvania | Use of hot buoyant liquid to convert pitch to continuous carbon filament |
US3974264A (en) * | 1973-12-11 | 1976-08-10 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US3995014A (en) * | 1973-12-11 | 1976-11-30 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US3997654A (en) * | 1974-04-24 | 1976-12-14 | Bergwerksverband Gmbh | Method for the production of carbonaceous articles, particularly strands |
US4005183A (en) * | 1972-03-30 | 1977-01-25 | Union Carbide Corporation | High modulus, high strength carbon fibers produced from mesophase pitch |
US4026788A (en) * | 1973-12-11 | 1977-05-31 | Union Carbide Corporation | Process for producing mesophase pitch |
US4032430A (en) * | 1973-12-11 | 1977-06-28 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US4055583A (en) * | 1974-04-24 | 1977-10-25 | Bergwerksverband Gmbh | Method for the production of carbonaceous articles, particularly strands |
US4066737A (en) * | 1971-05-05 | 1978-01-03 | Koppers Company, Inc. | Method for making isotropic carbon fibers |
US4138525A (en) * | 1976-02-11 | 1979-02-06 | Union Carbide Corporation | Highly-handleable pitch-based fibers |
US4146576A (en) * | 1970-09-08 | 1979-03-27 | Coal Industry (Patents) Limited | Manufacture of carbon fibres |
US4197282A (en) * | 1977-05-25 | 1980-04-08 | The British Petroleum Company Limited | Manufacture of carbon fibres |
US4277325A (en) * | 1979-04-13 | 1981-07-07 | Exxon Research & Engineering Co. | Treatment of pitches in carbon artifact manufacture |
US4277324A (en) * | 1979-04-13 | 1981-07-07 | Exxon Research & Engineering Co. | Treatment of pitches in carbon artifact manufacture |
US4283269A (en) * | 1979-04-13 | 1981-08-11 | Exxon Research & Engineering Co. | Process for the production of a feedstock for carbon artifact manufacture |
US4301135A (en) * | 1979-12-26 | 1981-11-17 | Union Carbide Corporation | Process for spinning pitch fiber into a hot gaseous environment |
US4356158A (en) * | 1981-07-04 | 1982-10-26 | Nippon Carbon Co., Ltd. | Process for producing carbon fibers |
US4431623A (en) * | 1981-06-09 | 1984-02-14 | The British Petroleum Company P.L.C. | Process for the production of carbon fibres from petroleum pitch |
EP0119273A4 (en) * | 1982-08-30 | 1985-02-28 | Osaka Gas Co Ltd | MANUFACTURING PROCESS FOR PECH. |
US4511625A (en) * | 1982-09-30 | 1985-04-16 | Union Carbide Corporation | Physical conversion of latent mesophase molecules to oriented molecules |
EP0116956A3 (en) * | 1983-02-17 | 1985-04-17 | Carl Still Gmbh & Co. Kg | Process for the purification of solids containing concentrated coking plant tars |
US4534950A (en) * | 1982-08-13 | 1985-08-13 | Nippon Oil Co., Ltd. | Process for producing carbon fibers |
US4574077A (en) * | 1983-10-14 | 1986-03-04 | Nippon Oil Company Limited | Process for producing pitch based graphite fibers |
EP0153419A4 (en) * | 1983-08-29 | 1986-03-04 | Osaka Gas Co Ltd | PROCESS FOR TREATING COAL TAR OR COAL PIT. |
DE3441727A1 (de) * | 1984-11-15 | 1986-05-15 | Bergwerksverband Gmbh, 4300 Essen | Verfahren zur herstellung von anisotropen kohlenstoffasern |
US4608402A (en) * | 1985-08-09 | 1986-08-26 | E. I. Du Pont De Nemours And Company | Surface treatment of pitch-based carbon fibers |
EP0147005A3 (en) * | 1983-08-05 | 1986-10-01 | E.I. Du Pont De Nemours And Company | Oxidation of pitch fibers |
US4686096A (en) * | 1984-07-20 | 1987-08-11 | Amoco Corporation | Chopped carbon fibers and methods for producing the same |
US4892642A (en) * | 1987-11-27 | 1990-01-09 | Conoco Inc. | Process for the production of mesophase |
US4892641A (en) * | 1986-01-30 | 1990-01-09 | Conoco Inc. | Process for the production of mesophase pitch |
US4904371A (en) * | 1988-10-13 | 1990-02-27 | Conoco Inc. | Process for the production of mesophase pitch |
US5032250A (en) * | 1988-12-22 | 1991-07-16 | Conoco Inc. | Process for isolating mesophase pitch |
US5238672A (en) * | 1989-06-20 | 1993-08-24 | Ashland Oil, Inc. | Mesophase pitches, carbon fiber precursors, and carbonized fibers |
US5266294A (en) * | 1984-04-30 | 1993-11-30 | Amoco Corporation | Continuous, ultrahigh modulus carbon fiber |
US5501788A (en) * | 1994-06-27 | 1996-03-26 | Conoco Inc. | Self-stabilizing pitch for carbon fiber manufacture |
US20090277772A1 (en) * | 2006-04-15 | 2009-11-12 | Toho Tenax Co., Ltd. | Process for Continous Production of Carbon Fibres |
US20110104489A1 (en) * | 2007-10-11 | 2011-05-05 | Toho Tenax Co., Ltd. | Hollow carbon fibres and process for their production |
US20140175688A1 (en) * | 2012-12-26 | 2014-06-26 | Honeywell Federal Manufacturing & Technologies, Llc | Methods of making carbon fiber from asphaltenes |
EP2451581A4 (en) * | 2009-07-09 | 2014-10-29 | Univ Ohio | CARBON FIBER COMPOSITE-gave ELECTRODE |
US20210060896A1 (en) * | 2019-08-26 | 2021-03-04 | Hyundai Motor Company | Composite Fiber Web Having Superior Heat Resistance and Sound Absorption and Method of Manufacturing Same |
CN113061451A (zh) * | 2020-01-02 | 2021-07-02 | 宝武炭材料科技有限公司 | 一种特种沥青的生产系统和方法 |
US20240141559A1 (en) * | 2019-10-17 | 2024-05-02 | TanGold Inc. | Fabrication of carbon fibers with high mechanical properties |
EP4179135A4 (en) * | 2020-07-13 | 2024-10-02 | Ramaco Carbon, LLC | SYSTEMS AND METHODS FOR THE PRODUCTION OF CARBON FIBERS FROM COAL |
US12145097B2 (en) | 2020-06-12 | 2024-11-19 | Carbon Holdings Intellectual Properties, Llc | Systems and methods for processing coal for use in a direct air capture system |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1455724A (en) * | 1973-04-06 | 1976-11-17 | Nat Res Dev | Carbon fibre production |
JPS5853085B2 (ja) * | 1978-06-30 | 1983-11-26 | 呉羽化学工業株式会社 | ピツチ糸の不融化方法及び装置 |
US4497789A (en) * | 1981-12-14 | 1985-02-05 | Ashland Oil, Inc. | Process for the manufacture of carbon fibers |
KR880002095B1 (ko) * | 1982-02-15 | 1988-10-15 | 닛뽄세끼유 가부시끼가이샤 | 탄소섬유용 피치 |
DE3724102C1 (de) * | 1987-07-21 | 1989-02-02 | Didier Eng | Verfahren und Vorrichtung zum Herstellen von anisotropen Kohlenstoffasern |
DE19750802A1 (de) | 1997-11-17 | 1999-05-20 | Henkel Kgaa | Stabilisierte Cyanacrylatklebstoffe |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2631982A (en) * | 1951-03-09 | 1953-03-17 | Allied Chem & Dye Corp | Process for treating tar |
FR1465030A (fr) * | 1965-01-20 | 1967-01-06 | Kureha Chemical Ind Co Ltd | Procédé de production de filaments de carbone ou de graphite à partir de poix |
FR1548739A (enrdf_load_stackoverflow) * | 1966-11-29 | 1968-12-06 |
-
1968
- 1968-06-04 US US734257A patent/US3595946A/en not_active Expired - Lifetime
-
1969
- 1969-05-08 GB GB1225726D patent/GB1225726A/en not_active Expired
- 1969-05-20 DE DE1925609A patent/DE1925609C3/de not_active Expired
- 1969-05-30 FR FR6917831A patent/FR2010075A1/fr not_active Withdrawn
- 1969-05-30 JP JP4173969A patent/JPS4637786B1/ja active Pending
Cited By (60)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3959448A (en) * | 1969-08-27 | 1976-05-25 | Coal Industry (Patents) Limited | Process for the manufacture of carbon fibers |
US3723609A (en) * | 1969-10-17 | 1973-03-27 | Bayer Ag | Process for the production of carbon fibers |
US4146576A (en) * | 1970-09-08 | 1979-03-27 | Coal Industry (Patents) Limited | Manufacture of carbon fibres |
US4066737A (en) * | 1971-05-05 | 1978-01-03 | Koppers Company, Inc. | Method for making isotropic carbon fibers |
US3966887A (en) * | 1971-11-08 | 1976-06-29 | Charbonnages De France | Process for production of carbon fibers and the resultant fibers |
US3928544A (en) * | 1972-03-06 | 1975-12-23 | Sumitomo Chemical Co | Process for producing carbon products |
US4005183A (en) * | 1972-03-30 | 1977-01-25 | Union Carbide Corporation | High modulus, high strength carbon fibers produced from mesophase pitch |
US3890262A (en) * | 1972-05-15 | 1975-06-17 | Carborundum Co | Pyrogenous residue-novolac fibers |
US3953561A (en) * | 1972-10-27 | 1976-04-27 | E. I. Du Pont De Nemours And Company | Firing process for alumina yarn |
US3919387A (en) * | 1972-12-26 | 1975-11-11 | Union Carbide Corp | Process for producing high mesophase content pitch fibers |
US3919376A (en) * | 1972-12-26 | 1975-11-11 | Union Carbide Corp | Process for producing high mesophase content pitch fibers |
US4026788A (en) * | 1973-12-11 | 1977-05-31 | Union Carbide Corporation | Process for producing mesophase pitch |
US3995014A (en) * | 1973-12-11 | 1976-11-30 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US4032430A (en) * | 1973-12-11 | 1977-06-28 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US3974264A (en) * | 1973-12-11 | 1976-08-10 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
US3903248A (en) * | 1974-04-15 | 1975-09-02 | Celanese Corp | Process for the production of large denier carbon fibers |
US3997654A (en) * | 1974-04-24 | 1976-12-14 | Bergwerksverband Gmbh | Method for the production of carbonaceous articles, particularly strands |
US4055583A (en) * | 1974-04-24 | 1977-10-25 | Bergwerksverband Gmbh | Method for the production of carbonaceous articles, particularly strands |
US3972968A (en) * | 1974-11-21 | 1976-08-03 | Sun Oil Company Of Pennsylvania | Use of hot buoyant liquid to convert pitch to continuous carbon filament |
US4138525A (en) * | 1976-02-11 | 1979-02-06 | Union Carbide Corporation | Highly-handleable pitch-based fibers |
US4197282A (en) * | 1977-05-25 | 1980-04-08 | The British Petroleum Company Limited | Manufacture of carbon fibres |
US4277325A (en) * | 1979-04-13 | 1981-07-07 | Exxon Research & Engineering Co. | Treatment of pitches in carbon artifact manufacture |
US4277324A (en) * | 1979-04-13 | 1981-07-07 | Exxon Research & Engineering Co. | Treatment of pitches in carbon artifact manufacture |
US4283269A (en) * | 1979-04-13 | 1981-08-11 | Exxon Research & Engineering Co. | Process for the production of a feedstock for carbon artifact manufacture |
US4301135A (en) * | 1979-12-26 | 1981-11-17 | Union Carbide Corporation | Process for spinning pitch fiber into a hot gaseous environment |
US4431623A (en) * | 1981-06-09 | 1984-02-14 | The British Petroleum Company P.L.C. | Process for the production of carbon fibres from petroleum pitch |
US4356158A (en) * | 1981-07-04 | 1982-10-26 | Nippon Carbon Co., Ltd. | Process for producing carbon fibers |
US4534950A (en) * | 1982-08-13 | 1985-08-13 | Nippon Oil Co., Ltd. | Process for producing carbon fibers |
EP0119273A4 (en) * | 1982-08-30 | 1985-02-28 | Osaka Gas Co Ltd | MANUFACTURING PROCESS FOR PECH. |
US4511625A (en) * | 1982-09-30 | 1985-04-16 | Union Carbide Corporation | Physical conversion of latent mesophase molecules to oriented molecules |
EP0116956A3 (en) * | 1983-02-17 | 1985-04-17 | Carl Still Gmbh & Co. Kg | Process for the purification of solids containing concentrated coking plant tars |
EP0147005A3 (en) * | 1983-08-05 | 1986-10-01 | E.I. Du Pont De Nemours And Company | Oxidation of pitch fibers |
EP0153419A4 (en) * | 1983-08-29 | 1986-03-04 | Osaka Gas Co Ltd | PROCESS FOR TREATING COAL TAR OR COAL PIT. |
US4574077A (en) * | 1983-10-14 | 1986-03-04 | Nippon Oil Company Limited | Process for producing pitch based graphite fibers |
US5266294A (en) * | 1984-04-30 | 1993-11-30 | Amoco Corporation | Continuous, ultrahigh modulus carbon fiber |
US4686096A (en) * | 1984-07-20 | 1987-08-11 | Amoco Corporation | Chopped carbon fibers and methods for producing the same |
DE3441727A1 (de) * | 1984-11-15 | 1986-05-15 | Bergwerksverband Gmbh, 4300 Essen | Verfahren zur herstellung von anisotropen kohlenstoffasern |
US4608402A (en) * | 1985-08-09 | 1986-08-26 | E. I. Du Pont De Nemours And Company | Surface treatment of pitch-based carbon fibers |
US4892641A (en) * | 1986-01-30 | 1990-01-09 | Conoco Inc. | Process for the production of mesophase pitch |
US4999099A (en) * | 1986-01-30 | 1991-03-12 | Conoco Inc. | Process for making mesophase pitch |
US4892642A (en) * | 1987-11-27 | 1990-01-09 | Conoco Inc. | Process for the production of mesophase |
US4904371A (en) * | 1988-10-13 | 1990-02-27 | Conoco Inc. | Process for the production of mesophase pitch |
US5032250A (en) * | 1988-12-22 | 1991-07-16 | Conoco Inc. | Process for isolating mesophase pitch |
US5614164A (en) * | 1989-06-20 | 1997-03-25 | Ashland Inc. | Production of mesophase pitches, carbon fiber precursors, and carbonized fibers |
US5238672A (en) * | 1989-06-20 | 1993-08-24 | Ashland Oil, Inc. | Mesophase pitches, carbon fiber precursors, and carbonized fibers |
US5501788A (en) * | 1994-06-27 | 1996-03-26 | Conoco Inc. | Self-stabilizing pitch for carbon fiber manufacture |
US20090277772A1 (en) * | 2006-04-15 | 2009-11-12 | Toho Tenax Co., Ltd. | Process for Continous Production of Carbon Fibres |
US20110104489A1 (en) * | 2007-10-11 | 2011-05-05 | Toho Tenax Co., Ltd. | Hollow carbon fibres and process for their production |
EP2451581A4 (en) * | 2009-07-09 | 2014-10-29 | Univ Ohio | CARBON FIBER COMPOSITE-gave ELECTRODE |
US20140175688A1 (en) * | 2012-12-26 | 2014-06-26 | Honeywell Federal Manufacturing & Technologies, Llc | Methods of making carbon fiber from asphaltenes |
US9580839B2 (en) * | 2012-12-26 | 2017-02-28 | Honeywell Federal Manufacturing & Technologies, Llc | Methods of making carbon fiber from asphaltenes |
US12319046B2 (en) | 2019-08-26 | 2025-06-03 | Hyundai Motor Company | Composite fiber web having superior heat resistance and sound absorption and method of manufacturing same |
US20210060896A1 (en) * | 2019-08-26 | 2021-03-04 | Hyundai Motor Company | Composite Fiber Web Having Superior Heat Resistance and Sound Absorption and Method of Manufacturing Same |
US20240141559A1 (en) * | 2019-10-17 | 2024-05-02 | TanGold Inc. | Fabrication of carbon fibers with high mechanical properties |
US12371821B2 (en) * | 2019-10-17 | 2025-07-29 | Thread Innovations Inc. | Fabrication of carbon fibers with high mechanical properties |
CN113061451A (zh) * | 2020-01-02 | 2021-07-02 | 宝武炭材料科技有限公司 | 一种特种沥青的生产系统和方法 |
EP4164984A4 (en) * | 2020-06-12 | 2024-12-04 | Carbon Holdings Intellectual Properties, LLC | COAL PROCESSING SYSTEMS AND METHODS FOR USE IN A DIRECT AIR CAPTURE SYSTEM |
US12145097B2 (en) | 2020-06-12 | 2024-11-19 | Carbon Holdings Intellectual Properties, Llc | Systems and methods for processing coal for use in a direct air capture system |
US12359348B2 (en) | 2020-07-13 | 2025-07-15 | Carbon Holdings Intellectual Properties, Llc | Systems and methods for manufacturing carbon fiber from coal |
EP4179135A4 (en) * | 2020-07-13 | 2024-10-02 | Ramaco Carbon, LLC | SYSTEMS AND METHODS FOR THE PRODUCTION OF CARBON FIBERS FROM COAL |
Also Published As
Publication number | Publication date |
---|---|
DE1925609C3 (de) | 1973-10-18 |
JPS4637786B1 (enrdf_load_stackoverflow) | 1971-11-06 |
FR2010075A1 (enrdf_load_stackoverflow) | 1970-02-13 |
GB1225726A (enrdf_load_stackoverflow) | 1971-03-24 |
DE1925609A1 (de) | 1970-09-03 |
DE1925609B2 (de) | 1973-03-15 |
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Legal Events
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AS | Assignment |
Owner name: MANUFACTURERS HANOVER TRUST COMPANY A NY CORP. Free format text: SECURITY INTEREST;ASSIGNOR:GREAT LAKES CARBON CORPORATION, A DE CORP;REEL/FRAME:004376/0430 Effective date: 19850228 |
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Owner name: FORTAFIL FIBERS, INC., A DE CORP. Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:MANUFACTURERS HANOVER TRUST COMPANY;REEL/FRAME:005221/0871 Effective date: 19870724 |
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Owner name: AKZO N.V., ARNHEM, THE NETHERLANDS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GREAT LAKES CARBON CORPORATION;REEL/FRAME:005277/0858 Effective date: 19900103 |