US20230364979A1 - Vehicle drive device - Google Patents

Vehicle drive device Download PDF

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Publication number
US20230364979A1
US20230364979A1 US18/029,444 US202118029444A US2023364979A1 US 20230364979 A1 US20230364979 A1 US 20230364979A1 US 202118029444 A US202118029444 A US 202118029444A US 2023364979 A1 US2023364979 A1 US 2023364979A1
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United States
Prior art keywords
axis
gear
output
disposed
distribution
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US18/029,444
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English (en)
Inventor
Hiroshi Kato
Takuyo MAEDA
Kyosuke Komizo
Shohei TOKORO
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Aisin Corp
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Aisin Corp
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Assigned to AISIN CORPORATION reassignment AISIN CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TOKORO, Shohei, KATO, HIROSHI, KOMIZO, KYOSUKE, MAEDA, TAKUYO
Publication of US20230364979A1 publication Critical patent/US20230364979A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48—Parallel type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • B60K6/387—Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44—Series-parallel type
    • B60K6/442—Series-parallel switching type
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44—Series-parallel type
    • B60K6/448—Electrical distribution type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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    • F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/04—Combinations of toothed gearings only
    • F16H37/042—Combinations of toothed gearings only change gear transmissions in group arrangement
    • F16H37/046—Combinations of toothed gearings only change gear transmissions in group arrangement with an additional planetary gear train, e.g. creep gear, overdrive
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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    • F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/06—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
    • F16H37/08—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
    • F16H37/0806—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts
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    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54—Transmission for changing ratio
    • B60K2006/542—Transmission for changing ratio with overdrive ratio
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/52—Driving a plurality of drive axles, e.g. four-wheel drive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/90—Vehicles comprising electric prime movers
    • B60Y2200/92—Hybrid vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/62—Hybrid vehicles

Definitions

  • the present disclosure relates to a vehicle drive device including an input member drivingly connected to an internal combustion engine, an output member drivingly connected to wheels, a rotary electric machine, a transmission mechanism including a transmission engagement device for switching the state of power transmission, and a distribution differential gear mechanism.
  • Patent Document 1 An example of such a vehicle drive device is disclosed in Patent Document 1 below.
  • signs used in Patent Document 1 are shown in parentheses.
  • the vehicle drive device of Patent Document 1 includes an input member ( 8 ) drivingly connected to an internal combustion engine ( 3 ), an output member ( 7 ) drivingly connected to wheels, a rotary electric machine ( 4 ), a distribution differential gear mechanism ( 10 ) that is a planetary gear mechanism including a first rotation element ( 11 ), a second rotation element ( 12 ), and a third rotation element ( 13 ), a distribution output gear connected to the second rotation element ( 12 ) so as to rotate integrally with the second rotation element ( 12 ), a transmission mechanism ( 19 ) that shifts rotation of the distribution output gear and transmits it to the output member ( 7 ), and a disconnection engagement device ( 17 ) that connects or disconnects power transmission between the input member ( 8 ) and the first rotation element ( 11 ).
  • the input member ( 8 ), the disconnection engagement device ( 17 ), the distribution differential gear mechanism ( 10 ), and the distribution output gear are disposed coaxially and arranged in an axial direction. Therefore, there is a problem that the axial dimension of the vehicle drive device is likely to increase.
  • the vehicle drive device includes:
  • a rotary electric machine including a rotor
  • a rotary electric machine drive gear drivingly connected to the rotor
  • a transmission mechanism including a transmission engagement device configured to switch a state of power transmission
  • a distribution differential gear mechanism including a first rotation element drivingly connected to the input member, a second rotation element drivingly connected to the transmission mechanism, and a third rotation element drivingly connected to the rotary electric machine drive gear;
  • a first distribution output gear connected to the second rotation element so as to rotate integrally with the second rotation element
  • a disconnection engagement device configured to connect or disconnect power transmission between the input member and the first rotation element
  • the transmission mechanism is configured to transmit rotation transmitted from the distribution differential gear mechanism to the output member
  • the distribution differential gear mechanism, the first distribution output gear, and the disconnection engagement device are disposed on a first axis
  • the rotary electric machine and the rotary electric machine drive gear are disposed on a second axis different from the first axis
  • the transmission engagement device is disposed on a third axis different from the first axis and the second axis,
  • an axial direction of the rotary electric machine includes a first axial side where the rotary electric machine is disposed with respect to the rotary electric machine drive gear, and a second axial side opposite to the first axial side, and
  • the distribution differential gear mechanism is disposed on the second axial side of the first distribution output gear and the disconnection engagement device.
  • the combination of the distribution differential gear mechanism, the first distribution output gear, and the disconnection engagement device, the combination of the rotary electric machine and the rotary electric machine drive gear, and the transmission engagement device are disposed on different axes.
  • the dimension of the vehicle drive device in the axial direction can easily be reduced compared to a configuration in which some or all of them are disposed coaxially.
  • the rotary electric machine drive gear is disposed on the second axial side of the rotary electric machine
  • the distribution differential gear mechanism is disposed on the second axial side of the first distribution output gear and the disconnection engagement device. That is, the rotary electric machine drive gear and the distribution differential gear mechanism are disposed on the same side in the axial direction with respect to the other elements disposed coaxially therewith. Therefore, both the rotary electric machine and the combination of the first distribution output gear and the disconnection engagement device can be disposed in an area on the first axial side of the rotary electric machine drive gear and the distribution differential gear mechanism while the third rotation element of the distribution differential gear mechanism and the rotary electric machine drive gear are drivingly connected appropriately. Accordingly, the dimension of the vehicle drive device in the axial direction can easily be reduced in the configuration including the input member, the output member, the rotary electric machine, the distribution differential gear mechanism, the transmission mechanism, and the disconnection engagement device.
  • FIG. 1 is a skeleton diagram of a first drive unit of a vehicle drive device according to an embodiment.
  • FIG. 2 is a skeleton diagram of a second drive unit of the vehicle drive device according to the embodiment.
  • FIG. 3 is a sectional view of the first drive unit of the vehicle drive device according to the embodiment that is taken along an axial direction.
  • FIG. 4 is a sectional view of the first drive unit of the vehicle drive device according to the embodiment that is taken along the axial direction.
  • FIG. 5 is a diagram showing a positional relationship of elements in the first drive unit of the vehicle drive device according to the embodiment.
  • FIG. 6 is a diagram showing states of engagement devices in each operation mode of the vehicle drive device according to the embodiment.
  • the vehicle drive device 100 includes a first drive unit 100 A that drives first wheels W 1 , and a second drive unit 100 B that drives second wheels W 2 .
  • the first wheels W 1 are front wheels of a vehicle
  • the second wheels W 2 are rear wheels of the vehicle.
  • the first drive unit 100 A includes an input member I drivingly connected to an internal combustion engine EG of the vehicle, a first output member O 1 drivingly connected to the first wheels W 1 , a first rotary electric machine MG 1 , a first rotary electric machine drive gear DG 1 , a transmission mechanism T including a transmission engagement device CLt, a distribution differential gear mechanism SP, a first distribution output gear SG 1 , and a first engagement device CL 1 .
  • the first drive unit 100 A further includes a second distribution output gear SG 2 , a first output differential gear mechanism DF 1 , and a second engagement device CL 2 .
  • “drivingly connected” refers to a state in which two rotation elements are connected so that a driving force can be transmitted, and includes a state in which the two rotation elements are connected so as to rotate integrally or a state in which the two rotation elements are connected so as to be able to transmit a driving force via one, two, or more transmitting members.
  • Such transmitting members include various members that transmit rotation at the same speed or at a shifted speed, such as a shaft, a gear mechanism, a belt, and a chain.
  • the transmitting members may include an engagement device that selectively transmits rotation and driving force, such as a friction engagement device and an intermeshing engagement device.
  • the distribution differential gear mechanism SP, the first distribution output gear SG 1 , and the first engagement device CL 1 are disposed on a first axis X 1 serving as their rotation axes.
  • the input member I, the second distribution output gear SG 2 , and the second engagement device CL 2 are also disposed on the first axis X 1 .
  • the first rotary electric machine MG 1 and the first rotary electric machine drive gear DG 1 are disposed on a second axis X 2 different from the first axis X 1 .
  • the transmission engagement device CLt is disposed on a third axis X 3 different from the first axis X 1 and the second axis X 2 .
  • the first output member O 1 and the first output differential gear mechanism DF 1 are disposed on a fourth axis X 4 different from the first axis X 1 , the second axis X 2 , and the third axis X 3 .
  • the second drive unit 100 B includes a second output member O 2 drivingly connected to the second wheels W 2 , a second rotary electric machine MG 2 , a counter gear mechanism CG, and a second output differential gear mechanism DF 2 .
  • the second rotary electric machine MG 2 is disposed on a fifth axis X 5 serving as its rotation axis.
  • the counter gear mechanism CG is disposed on a sixth axis X 6 different from the fifth axis X 5 .
  • the second output member O 2 and the second output differential gear mechanism DF 2 are disposed on a seventh axis X 7 different from the fifth axis X 5 and the sixth axis X 6 .
  • axial direction L a direction parallel to the rotation axis (second axis X 2 ) of the first rotary electric machine MG 1
  • the axial direction L includes a “first axial side L 1 ” where the first rotary electric machine MG 1 is disposed with respect to the first rotary electric machine drive gear DG 1 , and a “second axial side L 2 ” opposite to the first axial side L 1 .
  • a direction orthogonal to the axes X 1 to X 7 will be referred to as “radial direction R” with respect to each axis.
  • the direction may be simply referred to as “radial direction R”.
  • the axes X 1 to X 7 are parallel to each other.
  • a part of the input member I, the distribution differential gear mechanism SP, the first distribution output gear SG 1 , the second distribution output gear SG 2 , the first engagement device CL 1 , the second engagement device CL 2 , the first rotary electric machine MG 1 , the first rotary electric machine drive gear DG 1 , the transmission mechanism T, the first output differential gear mechanism DF 1 , and the first output member O 1 are housed in a case 9 .
  • the case 9 includes a first side wall portion 91 and a second side wall portion 92 disposed on the second axial side L 2 of the first side wall portion 91 .
  • the first side wall portion 91 and the second side wall portion 92 are formed so as to extend along the radial direction R.
  • a housing space for housing the components of the vehicle drive device 100 is formed between the first side wall portion 91 and the second side wall portion 92 in the axial direction L.
  • the input member I is an input shaft 1 extending along the axial direction L.
  • the input shaft 1 is disposed so as to pass through the distribution differential gear mechanism SP, the first distribution output gear SG 1 , the second distribution output gear SG 2 , the first engagement device CL 1 , and the second engagement device CL 2 in the axial direction L.
  • the input shaft 1 is disposed so as to pass through the second side wall portion 92 in the axial direction L.
  • the input shaft 1 is drivingly connected to an output shaft ES of the internal combustion engine EG via a damper device DP that damps fluctuation in transmitted torque.
  • the internal combustion engine EG is a prime mover (gasoline engine, diesel engine, or the like) that is driven by combustion of fuel to take out driving force.
  • the internal combustion engine EG functions as a driving force source for the first wheels W 1 .
  • the first rotary electric machine MG 1 functions as a driving force source for the first wheels W 1 .
  • the first rotary electric machine MG 1 has a function as a motor (electric motor) that receives supply of electric power to generate driving force, and a function as a generator (electric power generator) that receives supply of driving force to generate electric power.
  • the first rotary electric machine MG 1 is electrically connected to a power storage device such as a battery or a capacitor so as to exchange electric power with the power storage device.
  • the first rotary electric machine MG 1 generates a driving force by power running with electric power stored in the power storage device.
  • the first rotary electric machine MG 1 generates electric power with a driving force of the internal combustion engine EG or a driving force transmitted from the first output member O 1 side to charge the power storage device.
  • the first rotary electric machine MG 1 includes a first stator ST 1 and a first rotor RT 1 supported so as to be rotatable relative to the first stator ST 1 .
  • the first rotor RT 1 is disposed on an inner side in the radial direction R with respect to the first stator ST 1 .
  • the first stator ST 1 includes a stator core STC and coil end portions CE.
  • the stator core STC is fixed to a non-rotating member (in this case, the case 9 ).
  • the coil end portion CE is a coil portion protruding in the axial direction L from the stator core STC.
  • a coil is wound around the stator core STC so as to protrude from the stator core STC to both sides in the axial direction L (first axial side L 1 and second axial side L 2 ). Portions of the coil that protrude from the stator core STC to the first axial side L 1 and the second axial side L 2 correspond to the coil end portions CE.
  • the first rotor RT 1 includes a rotor core RTC supported so as to be rotatable relative to the first stator core STC 1 . Although illustration is omitted, permanent magnets are disposed in the rotor core RTC.
  • a first rotor shaft RS 1 extending along the axial direction L is connected to the first rotor RT 1 so as to rotate integrally with the first rotor RT 1 .
  • the first rotor shaft RS 1 is rotatably supported by a first bearing B 1 and a second bearing B 2 .
  • the first rotor shaft RS 1 is disposed so as to protrude from the rotor core RTC to the first axial side L 1 and the second axial side L 2 .
  • a portion of the first rotor shaft RS 1 that protrudes from the rotor core RTC to the first axial side L 1 is rotatably supported by the first side wall portion 91 of the case 9 via the first bearing B 1 .
  • a portion of the first rotor shaft RS 1 that protrudes from the rotor core RTC to the second axial side L 2 is rotatably supported by the second side wall portion 92 of the case 9 via the second bearing B 2 .
  • the first rotary electric machine drive gear DG 1 is connected to the first rotor shaft RS 1 so as to rotate integrally with the first rotor shaft RS 1 .
  • the first rotary electric machine drive gear DG 1 is connected to the first rotor shaft RS 1 via a torque limiter TL. Therefore, in a normal state in which a torque equal to or smaller than a permissible transmission torque of the torque limiter TL acts on the first rotary electric machine drive gear DG 1 , the first rotary electric machine drive gear DG 1 and the first rotor shaft RS 1 are connected by the torque limiter TL.
  • the torque limiter TL When a torque exceeding the permissible transmission torque of the torque limiter TL acts on the first rotary electric machine drive gear DG 1 , the connection between the first rotary electric machine drive gear DG 1 and the first rotor shaft RS 1 by the torque limiter TL is terminated.
  • the first rotary electric machine drive gear DG 1 rotates relative to the first rotor shaft RS 1 , thereby limiting torque transmission between the first rotary electric machine drive gear DG 1 and the first rotor shaft RS 1 .
  • the torque limiter TL has a multi-plate frictional configuration including a plurality of plate members arranged in the axial direction L.
  • the distribution differential gear mechanism SP includes a first rotation element E 1 drivingly connected to the input member I, a second rotation element E 2 drivingly connected to the transmission mechanism T, and a third rotation element E 3 drivingly connected to the first rotary electric machine drive gear DG 1 .
  • the distribution differential gear mechanism SP is a planetary gear mechanism including a sun gear S 1 , a carrier C 1 , and a ring gear R 1 .
  • the distribution differential gear mechanism SP is a single-pinion planetary gear mechanism including the carrier C 1 that supports pinion gears P 1 , the sun gear S 1 that meshes with the pinion gears P 1 , and the ring gear R 1 that is disposed on an outer side in the radial direction R with respect to the sun gear S 1 and meshes with the pinion gears P 1 .
  • the first rotation element E 1 is the sun gear S 1 .
  • the second rotation element E 2 is the carrier C 1 .
  • the third rotation element E 3 is the ring gear R 1 . Therefore, the order of rotation speeds of the rotation elements of the distribution differential gear mechanism SP according to the present embodiment is the order of the first rotation element E 1 , the second rotation element E 2 , and the third rotation element E 3 .
  • the “order of rotation speeds” means the order of rotation speeds of the rotation elements in a rotating state. The rotation speeds of the rotation elements change depending on the rotating state of the planetary gear mechanism, but the order of the rotation speeds of the rotation elements is constant because it is determined by the structure of the planetary gear mechanism.
  • the first distribution output gear SG 1 is connected to the second rotation element E 2 so as to rotate integrally with the second rotation element E 2 .
  • the first distribution output gear SG 1 is disposed on the first axial side L 1 of the carrier C 1 serving as the second rotation element E 2 .
  • the second distribution output gear SG 2 is connected to the third rotation element E 3 so as to rotate integrally with the third rotation element E 3 .
  • the second distribution output gear SG 2 is formed on the outer peripheral surface of a tubular gear forming member 2 with its axis on the first axis X 1 .
  • the ring gear R 1 serving as the third rotation element E 3 is formed on the inner peripheral surface of the gear forming member 2 .
  • the second distribution output gear SG 2 is disposed on the outer side in the radial direction R with respect to the ring gear R 1 .
  • the second distribution output gear SG 2 is disposed so as to overlap the ring gear R 1 in a radial view along the radial direction R.
  • the phrase “overlap when viewed in a specific direction” means that, when a virtual straight line parallel to the line-of-sight direction is moved in directions orthogonal to the virtual straight line, an area where the virtual straight line intersects both the two elements is present at least in part.
  • the second distribution output gear SG 2 is drivingly connected to the first rotary electric machine drive gear DG 1 via an idler gear IG. That is, the second distribution output gear SG 2 and the first rotary electric machine drive gear DG 1 mesh with the idler gear IG at different positions in a circumferential direction.
  • the idler gear IG is disposed on an axis different from the first axis X 1 to the seventh axis X 7 .
  • the idler gear IG is rotatably supported, via a sixth bearing B 6 , by a protrusion 921 formed so as to protrude from the second side wall portion 92 of the case 9 to the first axial side L 1 .
  • the sixth bearing B 6 is supported by the protrusion 921 from the inner side in the radial direction R.
  • the sixth bearing B 6 rotatably supports the idler gear IG from the inner side in the radial direction R.
  • a pair of sixth bearings B 6 is disposed to adjoin each other in the axial direction L.
  • the first distribution output gear SG 1 and the gear forming member 2 on which the second distribution output gear SG 2 is formed are rotatably supported by a support wall portion 93 of the case 9 .
  • the support wall portion 93 includes a first tubular portion 931 having a tubular shape and disposed on the inner side in the radial direction R with respect to the first distribution output gear SG 1 , and a second tubular portion 932 having a tubular shape and disposed on the outer side in the radial direction R with respect to the first distribution output gear SG 1 .
  • the first distribution output gear SG 1 is rotatably supported by the first tubular portion 931 via a third bearing B 3 .
  • the gear forming member 2 is rotatably supported by the first tubular portion 931 via a fourth bearing B 4 .
  • the third bearing B 3 is supported by the first tubular portion 931 from the inner side in the radial direction R.
  • the third bearing B 3 rotatably supports the first distribution output gear SG 1 from the inner side in the radial direction R.
  • a pair of third bearings B 3 is disposed to adjoin each other in the axial direction L.
  • the fourth bearing B 4 is supported by the second tubular portion 932 from the outer side in the radial direction R.
  • the fourth bearing B 4 rotatably supports the gear forming member 2 from the outer side in the radial direction R.
  • the transmission mechanism T transmits the rotation transmitted from the distribution differential gear mechanism SP to the first output member O 1 .
  • the transmission mechanism T includes a first gear 21 , a second gear 22 , a transmission output gear 23 , and a transmission shaft 24 .
  • the first gear 21 , the second gear 22 , the transmission output gear 23 , and the transmission shaft 24 are disposed on the third axis X 3 .
  • the first gear 21 meshes with the second distribution output gear SG 2 .
  • the second gear 22 meshes with the first distribution output gear SG 1 .
  • each of the first gear 21 and the second gear 22 is supported via a bearing so as to be rotatable relative to the transmission shaft 24 .
  • the transmission output gear 23 meshes with a first differential input gear 31 of the first output differential gear mechanism DF 1 (see FIGS. 1 and 4 ).
  • the first differential input gear 31 corresponds to the first output member O 1 .
  • the transmission output gear 23 is connected to the transmission shaft 24 so as to rotate integrally with the transmission shaft 24 .
  • the transmission output gear 23 is formed integrally with the transmission shaft 24 .
  • the transmission output gear 23 is disposed on the second axial side L 2 of the first gear 21 and the second gear 22 .
  • the transmission shaft 24 is formed so as to extend along the axial direction L.
  • the transmission shaft 24 is rotatably supported by a seventh bearing B 7 and an eighth bearing B 8 .
  • the seventh bearing B 7 is supported by the first side wall portion 91 of the case 9 from the outer side in the radial direction R.
  • the seventh bearing B 7 rotatably supports the end of the transmission shaft 24 on the first axial side L 1 from the outer side in the radial direction R.
  • the eighth bearing B 8 is supported by the second side wall portion 92 of the case 9 from the outer side in the radial direction R.
  • the eighth bearing B 8 rotatably supports the end of the transmission shaft 24 on the second axial side L 2 from the outer side in the radial direction R.
  • the first output differential gear mechanism DF 1 distributes the rotation of the first differential input gear 31 serving as the first output member O 1 to the pair of first wheels W 1 .
  • the first output differential gear mechanism DF 1 further includes, in addition to the first differential input gear 31 , a first differential case 32 , a pair of first pinion gears 33 , and a pair of first side gears 34 . Both the pair of first pinion gears 33 and the pair of first side gears 34 are bevel gears.
  • the first differential case 32 is connected to the first differential input gear 31 so as to rotate integrally with the first differential input gear 31 .
  • the first differential case 32 is rotatably supported by a ninth bearing B 9 and a tenth bearing B 10 .
  • the ninth bearing B 9 is supported by the first side wall portion 91 of the case 9 from the outer side in the radial direction R.
  • the ninth bearing B 9 rotatably supports the end of the first differential case 32 on the first axial side L 1 from the outer side in the radial direction R.
  • the tenth bearing B 10 is supported by the second side wall portion 92 of the case 9 from the outer side in the radial direction R.
  • the tenth bearing B 10 rotatably supports the end of the first differential case 32 on the second axial side L 2 from the outer side in the radial direction R.
  • the first differential case 32 is a hollow member.
  • the first differential case 32 houses the pair of first pinion gears 33 and the pair of first side gears 34 .
  • the pair of first pinion gears 33 is disposed so as to face each other with a distance along the radial direction R with respect to the fourth axis X 4 .
  • the pair of first pinion gears 33 is attached to a first pinion shaft 33 a supported so as to rotate integrally with the first differential case 32 .
  • the pair of first pinion gears 33 is rotatable (spinnable) about the first pinion shaft 33 a and rotatable (revolvable) about the fourth axis X 4 .
  • the pair of first side gears 34 is output elements of the first output differential gear mechanism DF 1 .
  • the pair of first side gears 34 is disposed so as to face each other across the first pinion shaft 33 a with a distance in the axial direction L.
  • the pair of first side gears 34 meshes with the pair of first pinion gears 33 .
  • First drive shafts DS 1 drivingly connected to the first wheels W 1 are connected to the pair of first side gears 34 so as to rotate integrally with the pair of first side gears 34 .
  • the disposition area of the first output differential gear mechanism DF 1 in the axial direction L overlaps the disposition areas of the first gear 21 , the second gear 22 , and the transmission engagement device CLt in the axial direction L.
  • the disposition areas of the first gear 21 , the second gear 22 , and the transmission engagement device CLt in the axial direction L are within the disposition area of the first output differential gear mechanism DF 1 in the axial direction L.
  • the end on the first axial side L 1 for the second gear 22 positioned closest to the first axial side L 1 among the first gear 21 , the second gear 22 , and the transmission engagement device CLt is positioned on the second axial side L 2 of the end on the first axial side L 1 for the first differential case 32 of the first output differential gear mechanism DF 1 .
  • the end on the second axial side L 2 for the first gear 21 positioned closest to the second axial side L 2 among the first gear 21 , the second gear 22 , and the transmission engagement device CLt is positioned on the first axial side L 1 of the end on the second axial side L 2 for the first differential case 32 of the first output differential gear mechanism DF 1 .
  • the dimension of the vehicle drive device 100 in the axial direction L can be reduced compared to a configuration in which the disposition area of the first output differential gear mechanism DF 1 in the axial direction L does not overlap the disposition area of at least one of the first gear 21 , the second gear 22 , and the transmission engagement device CLt in the axial direction L.
  • the transmission engagement device CLt of the transmission mechanism T is an engagement device that switches the state of power transmission.
  • the transmission engagement device CLt is an intermeshing engagement device (dog clutch) that selectively connects the first gear 21 or the second gear 22 to the transmission shaft 24 .
  • the first gear 21 and the second gear 22 are disposed coaxially, and the first distribution output gear SG 1 and the second distribution output gear SG 2 are disposed coaxially.
  • the first gear 21 is formed to have a smaller diameter than the second gear 22 .
  • the second distribution output gear SG 2 that meshes with the first gear 21 is formed to have a larger diameter than the first distribution output gear SG 1 that meshes with the second gear 22 . Therefore, in the present embodiment, the gear ratio of the second gear 22 to the first distribution output gear SG 1 is larger than the gear ratio of the first gear 21 to the second distribution output gear SG 2 .
  • the transmission engagement device CLt when the transmission engagement device CLt connects the second gear 22 to the transmission shaft 24 , a low speed that is a shift speed having a relatively large speed ratio is formed.
  • a high speed that is a shift speed having a relatively small speed ratio is formed.
  • the transmission engagement device CLt is switchable to a neutral state in which neither of the shift speeds is formed. When the transmission engagement device CLt is in the neutral state, the transmission mechanism T does not transmit the rotation between the distribution differential gear mechanism SP and the first output member O 1 .
  • the transmission mechanism T is structured as a parallel-shaft gear transmission including the second distribution output gear SG 2 and the first gear 21 that mesh with each other, and the first distribution output gear SG 1 and the second gear 22 that mesh with each other.
  • the transmission engagement device CLt is disposed between the first gear 21 and the second gear 22 in the axial direction L.
  • the transmission engagement device CLt includes a support member 41 , a switching member 42 , a first engaged portion 43 , and a second engaged portion 44 .
  • the support member 41 is formed so as to protrude outward in the radial direction R from the transmission shaft 24 .
  • the support member 41 is connected to the transmission shaft 24 so as to rotate integrally with the transmission shaft 24 .
  • the support member 41 is connected to the transmission shaft 24 by spline engagement.
  • the switching member 42 is formed in a tubular shape covering an outer side of the support member 41 in the radial direction R.
  • An engaging portion 42 a having a plurality of internal teeth is formed on the inner peripheral portion of the switching member 42 , and a plurality of external teeth mating with the internal teeth is formed on the outer peripheral portion of the support member 41 .
  • These internal and external teeth are engaged so as to be relatively movable in the axial direction L and not to be relatively rotatable in the circumferential direction.
  • the switching member 42 is supported so as to rotate integrally with the support member 41 and to move relative to the support member 41 in the axial direction L. That is, the switching member 42 is a sleeve of the intermeshing engagement device (dog clutch).
  • the first engaged portion 43 is connected to the first gear 21 so as to rotate integrally with the first gear 21 .
  • the first engaged portion 43 is disposed on the second axial side L 2 of the support member 41 .
  • the first engaged portion 43 is formed in a tubular shape with its axis on the third axis X 3 .
  • a plurality of external teeth engageable with the plurality of internal teeth of the engaging portion 42 a of the switching member 42 so as to be relatively movable in the axial direction L and not to be relatively rotatable in the circumferential direction is formed on the outer peripheral portion of the first engaged portion 43 .
  • the second engaged portion 44 is connected to the second gear 22 so as to rotate integrally with the second gear 22 .
  • the second engaged portion 44 is disposed on the first axial side L 1 of the support member 41 .
  • the second engaged portion 44 is formed in a tubular shape with its axis on the third axis X 3 .
  • a plurality of external teeth engageable with the plurality of internal teeth of the engaging portion 42 a of the switching member 42 so as to be relatively movable in the axial direction L and not to be relatively rotatable in the circumferential direction is formed on the outer peripheral portion of the second engaged portion 44 .
  • the switching member 42 moves to the first axial side L 1 relative to the support member 41 and the internal teeth of the engaging portion 42 a and the external teeth of the second engaged portion 44 are engaged with each other, the second gear 22 is connected to the transmission shaft 24 , that is, the low speed described above is formed.
  • the switching member 42 moves to the second axial side L 2 relative to the support member 41 and the internal teeth of the engaging portion 42 a and the external teeth of the first engaged portion 43 are engaged with each other, the first gear 21 is connected to the transmission shaft 24 , that is, the high speed described above is formed.
  • the first engagement device CL 1 is a “disconnection engagement device” that connects or disconnects power transmission between the input member I and the first rotation element E 1 of the distribution differential gear mechanism SP.
  • the first engagement device CL 1 is disposed on the first axial side L 1 of the first distribution output gear SG 1 .
  • the first distribution output gear SG 1 is disposed on the first axial side L 1 of the distribution differential gear mechanism SP.
  • the distribution differential gear mechanism SP is disposed on the second axial side L 2 of the first distribution output gear SG 1 and the first engagement device CL 1 .
  • the first engagement device CL 1 includes a friction member 51 and a piston 52 that presses the friction member 51 .
  • the friction member 51 includes a plurality of inner friction members supported by a first support member 53 from the inner side in the radial direction R, and a plurality of outer friction members supported by a second support member 54 from the outer side in the radial direction R.
  • the inner friction members and the outer friction members are disposed alternately in the axial direction L.
  • the first support member 53 is connected to the sun gear S 1 of the distribution differential gear mechanism SP so as to rotate integrally with the sun gear S 1 .
  • the first support member 53 is connected to the sun gear S 1 via a tubular connecting member 20 disposed between the first tubular portion 931 of the support wall portion 93 of the case 9 and the input shaft 1 in the radial direction R so as to pass through the first tubular portion 931 in the axial direction L.
  • the first support member 53 is formed so as to extend outward in the radial direction R from the connecting member 20 and further extend to the first axial side L 1 .
  • a portion of the first support member 53 that extends to the first axial side L 1 supports the inner friction members of the friction member 51 from the inner side in the radial direction R.
  • the second support member 54 is connected to the input shaft 1 so as to rotate integrally with the input shaft 1 .
  • the second support member 54 is formed so as to extend outward in the radial direction R from a portion of the input shaft 1 on the first axial side L 1 of the connection portion between the first support member 53 and the connecting member 20 , further extend to the first axial side L 1 , further extend outward in the radial direction R, and further extend to the second axial side L 2 .
  • a portion of the second support member 54 that extends to the second axial side L 2 supports the outer friction members of the friction member 51 from the outer side in the radial direction R.
  • the piston 52 is urged to the first axial side L 1 by an urging member 52 a such as a spring.
  • an urging member 52 a such as a spring.
  • the piston 52 is disposed so as to overlap the friction member 51 in the radial view along the radial direction R.
  • the piston 52 includes a sliding portion 521 that slides in the axial direction L in a cylinder portion formed by the input shaft 1 , a portion of the second support member 54 that extends outward in the radial direction R from the input shaft 1 , and a portion that extends to the first axial side L 1 from the end of that portion on the outer side in the radial direction R.
  • the sliding portion 521 overlaps the friction member 51 in the radial view along the radial direction R.
  • the dimension of the vehicle drive device 100 in the axial direction L can be reduced compared to a configuration in which the piston 52 does not overlap the friction member 51 in the radial view.
  • the second engagement device CL 2 connects or disconnects power transmission between two elements selected from among the three rotation elements that are the first rotation element E 1 , the second rotation element E 2 , and the third rotation element E 3 of the distribution differential gear mechanism SP.
  • the second engagement device CL 2 connects or disconnects power transmission between the carrier C 1 serving as the second rotation element E 2 and the ring gear R 1 serving as the third rotation element E 3 .
  • the second engagement device CL 2 is an intermeshing engagement device (dog clutch) including a support member 61 , a switching member 62 , and an engaged portion 63 .
  • the disposition area of the second engagement device CL 2 in the axial direction L overlaps the disposition area of the transmission output gear 23 in the axial direction L.
  • the support member 61 is connected to the ring gear R 1 so as to rotate integrally with the ring gear R 1 .
  • the support member 61 is formed in a tubular shape protruding from a gear forming member 10 to the second axial side L 2 .
  • the support member 61 is rotatably supported by a fifth bearing B 5 .
  • the fifth bearing B 5 is supported by the second side wall portion 92 of the case 9 from the outer side in the radial direction R.
  • the fifth bearing B 5 rotatably supports the support member 61 from the outer side in the radial direction R.
  • the switching member 62 is supported so as to rotate integrally with the support member 61 and to move relative to the support member 61 in the axial direction L.
  • the switching member 62 is formed in a tubular shape covering an inner side of the support member 61 in the radial direction R.
  • a plurality of external teeth is formed on the outer peripheral portion of the switching member 62
  • a plurality of internal teeth mating with the external teeth is formed on the inner peripheral portion of the support member 61 .
  • These internal and external teeth are engaged so as to be relatively movable in the axial direction L and not to be relatively rotatable in the circumferential direction.
  • the switching member 62 is a sleeve of the intermeshing engagement device (dog clutch).
  • an engaging portion 62 a having a plurality of internal teeth is formed on the inner peripheral portion of the switching member 62 .
  • the engaged portion 63 is connected to the carrier C 1 so as to rotate integrally with the carrier C 1 .
  • the engaged portion 63 is formed in a tubular shape with its axis on the first axis X 1 .
  • a plurality of external teeth engageable with the plurality of internal teeth of the engaging portion 62 a of the switching member 62 so as to be relatively movable in the axial direction L and not to be relatively rotatable in the circumferential direction is formed on the outer peripheral portion of the engaged portion 63 .
  • the vehicle drive device 100 (in this case, the first drive unit 100 A) includes:
  • the first output member O 1 drivingly connected to the first wheels W 1 ;
  • the first rotary electric machine MG 1 including the first rotor RT 1 ;
  • the first rotary electric machine drive gear DG 1 drivingly connected to the first rotor RT 1 ;
  • the transmission mechanism T including the transmission engagement device CLt configured to switch the state of power transmission;
  • the distribution differential gear mechanism SP including the first rotation element E 1 drivingly connected to the input member I, the second rotation element E 2 drivingly connected to the transmission mechanism T, and the third rotation element E 3 drivingly connected to the first rotary electric machine drive gear DG 1 ;
  • the first distribution output gear SG 1 connected to the second rotation element E 2 so as to rotate integrally with the second rotation element E 2 ;
  • the first engagement device CL 1 configured to connect or disconnect the power transmission between the input member I and the first rotation element E 1 .
  • the transmission mechanism T is configured to transmit the rotation transmitted from the distribution differential gear mechanism SP to the first output member O 1 .
  • the distribution differential gear mechanism SP, the first distribution output gear SG 1 , and the first engagement device CL 1 are disposed on the first axis X 1 .
  • the first rotary electric machine MG 1 and the first rotary electric machine drive gear DG 1 are disposed on the second axis X 2 different from the first axis X 1 .
  • the transmission engagement device CLt is disposed on the third axis X 3 different from the first axis X 1 and the second axis X 2 .
  • the axial direction L of the first rotary electric machine MG 1 includes the first axial side L 1 where the first rotary electric machine MG 1 is disposed with respect to the first rotary electric machine drive gear DG 1 , and the second axial side L 2 opposite to the first axial side L 1 .
  • the distribution differential gear mechanism SP is disposed on the second axial side L 2 of the first distribution output gear SG 1 and the first engagement device CL 1 .
  • the combination of the distribution differential gear mechanism SP, the first distribution output gear SG 1 , and the first engagement device CL 1 , the combination of the first rotary electric machine MG 1 and the first rotary electric machine drive gear DG 1 , and the transmission engagement device CLt are disposed on different axes.
  • the dimension of the vehicle drive device 100 in the axial direction L can easily be reduced compared to a configuration in which some or all of them are disposed coaxially.
  • the first rotary electric machine drive gear DG 1 is disposed on the second axial side L 2 of the first rotary electric machine MG 1
  • the distribution differential gear mechanism SP is disposed on the second axial side L 2 of the first distribution output gear SG 1 and the first engagement device CL 1 . That is, the first rotary electric machine drive gear DG 1 and the distribution differential gear mechanism SP are disposed on the same side in the axial direction L with respect to the other elements disposed coaxially therewith.
  • both the first rotary electric machine MG 1 and the combination of the first distribution output gear SG 1 and the first engagement device CL 1 can be disposed in an area on the first axial side L 1 of the first rotary electric machine drive gear DG 1 and the distribution differential gear mechanism SP while the third rotation element E 3 of the distribution differential gear mechanism SP and the first rotary electric machine drive gear DG 1 are drivingly connected appropriately. Accordingly, the dimension of the vehicle drive device 100 in the axial direction L can easily be reduced in the configuration including the input member I, the first output member O 1 , the first rotary electric machine MG 1 , the distribution differential gear mechanism SP, the transmission mechanism T, and the first engagement device CL 1 .
  • both the disposition area of the first distribution output gear SG 1 in the axial direction L and the disposition area of the first engagement device CL 1 in the axial direction L overlap the disposition area of the first rotary electric machine MG 1 in the axial direction L.
  • the disposition areas of the first distribution output gear SG 1 and the first engagement device CL 1 in the axial direction L are within the disposition area of the first rotary electric machine MG 1 in the axial direction L.
  • the end on the first axial side L 1 for the first engagement device CL 1 positioned on the first axial side L 1 of the first distribution output gear SG 1 is positioned on the second axial side L 2 of the end on the first axial side L 1 for the coil end portion CE of the first rotary electric machine MG 1 on the first axial side L 1 .
  • the end on the second axial side L 2 for the first distribution output gear SG 1 is positioned on the first axial side L 1 of the end on the second axial side L 2 for the coil end portion CE of the first rotary electric machine MG 1 on the second axial side L 2 .
  • the dimension of the vehicle drive device 100 in the axial direction L can be reduced compared to a configuration in which the disposition area of at least one of the first distribution output gear SG 1 and the first engagement device CL 1 in the axial direction L does not overlap the disposition area of the first rotary electric machine MG 1 in the axial direction L.
  • the vehicle drive device 100 (in this case, the first drive unit 100 A) further includes the second distribution output gear SG 2 connected to the third rotation element E 3 so as to rotate integrally with the third rotation element E 3 .
  • the distribution differential gear mechanism SP is the planetary gear mechanism including the sun gear S 1 , the carrier C 1 , and the ring gear R 1 .
  • the third rotation element E 3 is the ring gear R 1 .
  • the second distribution output gear SG 2 is disposed on the first axis X 1 and on the outer side in the radial direction R with respect to the ring gear R 1 .
  • the transmission mechanism T includes the first gear 21 disposed on the third axis X 3 and meshing with the second distribution output gear SG 2 .
  • the ring gear R 1 and the second distribution output gear SG 2 overlap each other in the radial view along the radial direction R.
  • the dimension of the vehicle drive device 100 in the axial direction L can be reduced compared to a configuration in which the ring gear R 1 and the second distribution output gear SG 2 do not overlap each other in the radial view along the radial direction R.
  • the second distribution output gear SG 2 connected to the ring gear R 1 serving as the third rotation element E 3 drivingly connected to the first rotary electric machine drive gear DG 1 so as to rotate integrally with the ring gear R 1 is disposed on the outer side in the radial direction R with respect to the ring gear R 1 . Therefore, the second distribution output gear SG 2 and the first rotary electric machine drive gear DG 1 can easily mesh with each other directly or indirectly. Thus, the first rotary electric machine drive gear DG 1 and the third rotation element E 3 can be drivingly connected appropriately.
  • the vehicle drive device 100 (in this case, the first drive unit 100 A) further includes the first output differential gear mechanism DF 1 including the first differential input gear 31 serving as the first output member O 1 and configured to distribute the rotation of the first differential input gear 31 to the pair of first wheels W 1 .
  • the transmission mechanism T further includes the second gear 22 disposed on the third axis X 3 and meshing with the first distribution output gear SG 1 , and the transmission output gear 23 disposed on the third axis X 3 and meshing with the first differential input gear 31 .
  • the transmission output gear 23 , the first gear 21 , the transmission engagement device CLt, and the second gear 22 are disposed in this order from the second axial side L 2 .
  • the transmission mechanism T can be structured as the parallel-shaft gear transmission including the second distribution output gear SG 2 and the first gear 21 that mesh with each other, and the first distribution output gear SG 1 and the second gear 22 that mesh with each other.
  • the rotation shifted by the transmission can be transmitted to the pair of first wheels W 1 via the first output differential gear mechanism DF 1 .
  • the transmission engagement device CLt is disposed between the first gear 21 and the second gear 22 in the axial direction L.
  • the transmission engagement device CLt can easily switch the states of power transmission of the first gear 21 and the second gear 22 .
  • the second rotary electric machine MG 2 functions as a driving force source for the second wheels W 2 .
  • the second rotary electric machine MG 2 has a function as a motor (electric motor) that receives supply of electric power to generate driving force, and a function as a generator (electric power generator) that receives supply of driving force to generate electric power.
  • the second rotary electric machine MG 2 is electrically connected to the power storage device so as to exchange electric power with the power storage device.
  • the second rotary electric machine MG 2 generates a driving force by power running with electric power stored in the power storage device.
  • the second rotary electric machine MG 2 generates electric power with a driving force transmitted from the second output member O 2 side to charge the power storage device.
  • the second rotary electric machine MG 2 includes a second stator ST 2 and a second rotor RT 2 .
  • the second stator ST 2 is fixed to a non-rotating member (for example, a case that houses the second rotary electric machine MG 2 and the like).
  • the second rotor RT 2 is supported so as to be rotatable relative to the second stator ST 2 .
  • the second rotor RT 2 is disposed on the inner side in the radial direction R with respect to the second stator ST 2 .
  • a second rotary electric machine drive gear DG 2 is connected to the second rotor RT 2 via a second rotor shaft RS 2 extending along the axial direction L so as to rotate integrally with the second rotor RT 2 .
  • the second rotor gear RG 2 is disposed on the first axial side L 1 of the second rotor RT 2 .
  • the counter gear mechanism CG includes a counter input gear 71 , a counter output gear 72 , and a counter shaft 73 connecting these gears 71 and 72 so as to rotate integrally.
  • the counter input gear 71 is an input element of the counter gear mechanism CG.
  • the counter input gear 71 meshes with the second rotary electric machine drive gear DG 2 .
  • the counter output gear 72 is an output element of the counter gear mechanism CG.
  • the counter output gear 72 is disposed on the second axial side L 2 of the counter input gear 71 .
  • the counter output gear 72 is formed to have a smaller diameter than the counter input gear 71 .
  • the second output differential gear mechanism DF 2 distributes the rotation of the second output member O 2 to the pair of second wheels W 2 .
  • the second output member O 2 is a second differential input gear 81 that meshes with the counter output gear 72 of the counter gear mechanism CG.
  • the second output differential gear mechanism DF 2 is a bevel gear type differential gear mechanism.
  • the second output differential gear mechanism DF 2 includes a hollow second differential case, a second pinion shaft supported so as to rotate integrally with the second differential case, a pair of second pinion gears rotatably supported on the second pinion shaft, and a pair of second side gears meshing with the pair of second pinion gears and functioning as output elements.
  • the second differential case houses the second pinion shaft, the pair of second pinion gears, and the pair of second side gears.
  • the second differential input gear 81 serving as the second output member O 2 is connected to the second differential case so as to protrude outward in the radial direction R from the second differential case.
  • Second drive shafts DS 2 drivingly connected to the second wheels W 2 are connected to the pair of second side gears so as to rotate integrally with the second side gears.
  • the second output differential gear mechanism DF 2 distributes the rotation of the second output member O 2 (in this case, the second differential input gear 81 ) to the pair of second wheels W 2 via the pair of second drive shafts DS 2 .
  • FIG. 5 An arrow “V” in FIG. 5 indicates a vertical direction of the vehicle drive device 100 mounted on the vehicle (vehicle-mounted state).
  • the second axis X 2 serving as the rotation axes of the first rotary electric machine MG 1 and the first rotary electric machine drive gear DG 1 is located, in the vehicle-mounted state, above a virtual plane P including the first axis X 1 serving as the rotation axes of the distribution differential gear mechanism SP, the first distribution output gear SG 1 , the second distribution output gear SG 2 , and the like and the fourth axis X 4 serving as the rotation axes of the first output member O 1 and the first output differential gear mechanism DF 1 .
  • the third axis X 3 serving as the rotation axes of the first gear 21 , the second gear 22 , the transmission output gear 23 , and the like is located below the virtual plane P in the vehicle-mounted state.
  • the vehicle drive device 100 (in this case, the first drive unit 100 A) further includes the first output differential gear mechanism DF 1 configured to distribute the rotation of the first output member O 1 to the pair of first wheels W 1 .
  • the first output differential gear mechanism DF 1 is disposed on the fourth axis X 4 different from the first axis X 1 , the second axis X 2 , and the third axis X 3 .
  • the second axis X 2 is located above the virtual plane P including the first axis X 1 and the fourth axis X 4 in the vehicle-mounted state.
  • the third axis X 3 is located below the virtual plane P in the vehicle-mounted state.
  • the first rotary electric machine MG 1 and the first rotary electric machine drive gear DG 1 disposed on the second axis X 2 and the transmission engagement device CLt disposed on the third axis X 3 can be arranged in the vertical direction V in the vehicle-mounted state. Therefore, the dimension of the vehicle drive device 100 in a direction orthogonal to the axial direction L, for example, the dimension of the vehicle drive device 100 in a vehicle fore-and-aft direction (lateral direction in FIG. 5 ) can be reduced easily.
  • the vehicle drive device 100 has, as the operation modes, an electric torque converter mode (hereinafter referred to as “eTC mode”), a first EV mode, a second EV mode, a first HV mode, a second HV mode, and a charging mode.
  • eTC mode electric torque converter mode
  • FIG. 6 shows states of the first engagement device CL 1 , the second engagement device CL 2 , and the transmission engagement device CLt in each operation mode of the vehicle drive device 100 of the present embodiment.
  • “o” indicates that the target engagement device is engaged
  • “x” indicates that the target engagement device is disengaged.
  • “Lo” indicates that the transmission engagement device CLt forms the low speed
  • “Hi” indicates that the transmission engagement device CLt forms the high speed
  • “N” indicates that the transmission engagement device CLt is neutral.
  • the eTC mode is a mode in which the distribution differential gear mechanism SP amplifies the torque of the internal combustion engine EG by using the torque of the first rotary electric machine MG 1 as a reaction force and transmits the amplified torque to the first output member O 1 , thereby causing the vehicle to travel.
  • the eTC mode is called “electric torque converter mode” because the torque of the internal combustion engine EG can be amplified and transmitted to the first output member O 1 .
  • the first rotary electric machine MG 1 generates electric power by outputting a positive torque while rotating backward
  • the distribution differential gear mechanism SP combines the driving force of the first rotary electric machine MG 1 and the driving force of the internal combustion engine EG and outputs a driving force larger than the driving force of the internal combustion engine EG from the second rotation element E 2 (in this case, the carrier C 1 ).
  • the rotation of the second rotation element E 2 is shifted in the transmission mechanism T at a speed ratio corresponding to the low speed and transmitted to the first output member O 1 . Therefore, the eTC mode can be selected even when the charge level of the power storage device is relatively low.
  • the first EV mode is a mode in which the vehicle travels at a relatively low speed with the driving force of only the first rotary electric machine MG 1 out of the internal combustion engine EG and the first rotary electric machine MG 1 .
  • the second EV mode is a mode in which the vehicle travels at a relatively high speed with the driving force of only the first rotary electric machine MG 1 out of the internal combustion engine EG and the first rotary electric machine MG 1 .
  • control is performed so that the first engagement device CL 1 is disengaged, the second engagement device CL 2 is engaged, and the transmission engagement device CLt forms the low speed.
  • control is performed so that the first engagement device CL 1 is disengaged, the second engagement device CL 2 is engaged, and the transmission engagement device CLt forms the high speed.
  • the internal combustion engine EG is separated from the distribution differential gear mechanism SP by disengaging the first engagement device CL 1 . Therefore, the power transmission between the internal combustion engine EG and the first output member O 1 is interrupted.
  • the second engagement device CL 2 By engaging the second engagement device CL 2 , the three rotation elements E 1 to E 3 of the distribution differential gear mechanism SP rotate integrally with each other. As a result, the rotation input from the first rotary electric machine MG 1 side to the distribution differential gear mechanism SP is transmitted as it is to the first gear 21 and the second gear 22 of the transmission mechanism T.
  • the rotation transmitted to the transmission mechanism T is shifted at the speed ratio of the low speed in the first EV mode and at the speed ratio of the high speed in the second EV mode depending on the state of the transmission engagement device CLt, and is transmitted to the first output member O 1 .
  • the first HV mode is a mode in which the vehicle travels at a relatively low speed with the driving force of at least the internal combustion engine EG out of the internal combustion engine EG and the first rotary electric machine MG 1 .
  • the second HV mode is a mode in which the vehicle travels at a relatively high speed with the driving force of at least the internal combustion engine EG out of the internal combustion engine EG and the first rotary electric machine MG 1 .
  • control is performed so that both the first engagement device CL 1 and the second engagement device CL 2 are engaged and the transmission engagement device CLt forms the low speed.
  • control is performed so that both the first engagement device CL 1 and the second engagement device CL 2 are engaged and the transmission engagement device CLt forms the high speed.
  • the internal combustion engine EG is connected to the distribution differential gear mechanism SP by engaging the first engagement device CL 1 .
  • the second engagement device CL 2 By engaging the second engagement device CL 2 , the three rotation elements E 1 to E 3 of the distribution differential gear mechanism SP rotate integrally with each other.
  • the rotation input from the internal combustion engine EG side and the first rotary electric machine MG 1 side to the distribution differential gear mechanism SP is transmitted as it is to the first gear 21 and the second gear 22 of the transmission mechanism T.
  • the rotation transmitted to the transmission mechanism T is shifted at the speed ratio of the low speed in the first EV mode and at the speed ratio of the high speed in the second EV mode depending on the state of the transmission engagement device CLt, and is transmitted to the first output member O 1 .
  • the charging mode is a mode in which the power storage device is charged by causing the first rotary electric machine MG 1 to generate electric power by using the driving force of the internal combustion engine EG.
  • control is performed so that the first engagement device CL 1 is engaged, the second engagement device CL 2 is engaged, and the transmission engagement device CLt is neutral.
  • the control is performed so that the internal combustion engine EG outputs the driving force and the first rotary electric machine MG 1 outputs the driving force in a direction opposite to the rotation direction of the first rotor RT 1 rotated by the driving force of the internal combustion engine EG, thereby generating electric power.
  • the vehicle In the charging mode, the vehicle may be stopped, or may travel by causing the second rotary electric machine MG 2 to perform power running with electric power generated by the first rotary electric machine MG 1 and transmitting the driving force of the second rotary electric machine MG 2 to the second wheels W 2 .
  • the mode in which the vehicle travels by the driving force of the second rotary electric machine MG 2 while being in the charging mode is called “series hybrid mode”.
  • the vehicle drive device 100 may include the first drive unit 100 A but not include the second drive unit 100 B.
  • the first drive unit 100 A may include the second rotary electric machine MG 2 .
  • the transmission mechanism T is the transmission capable of forming either one of the two shift speeds that are the low speed and the high speed.
  • the transmission mechanism T may form any one of three or more shift speeds.
  • the transmission mechanism T may include a counter gear mechanism or a planetary gear mechanism to shift the rotation transmitted from the distribution differential gear mechanism SP at a constant speed ratio and transmit it to the first output member O 1 .
  • the present disclosure is not limited to such a configuration.
  • the second distribution output gear SG 2 may be disposed so as not to overlap the ring gear R 1 in the radial view. In that case, the second distribution output gear SG 2 may be disposed at the same position in the radial direction R as the ring gear R 1 , or may be disposed on the inner side in the radial direction R with respect to the ring gear R 1 .
  • the operation mode of the vehicle drive device 100 that is realized by engaging the first engagement device CL 1 and disengaging the second engagement device CL 2 is the electric torque converter mode (eTC mode).
  • the present disclosure is not limited to such a configuration.
  • the distribution differential gear mechanism SP may be configured to realize a so-called split hybrid mode by engaging the first engagement device CL 1 and disengaging the second engagement device CL 2 .
  • the split hybrid mode is a mode in which the torque of the internal combustion engine EG is distributed to the first rotary electric machine MG 1 and the transmission mechanism T and a torque damped relative to the torque of the internal combustion engine EG by using the torque of the first rotary electric machine MG 1 as a reaction force is transmitted to the transmission mechanism T.
  • the order of the rotation speeds of the rotation elements of the distribution differential gear mechanism SP may be set to the order of the second rotation element E 2 , the first rotation element E 1 , and the third rotation element E 3 .
  • the sun gear may be drivingly connected to the first rotor RT 1 as the third rotation element E 3
  • the carrier may be drivingly connected to the input member I as the first rotation element E 1
  • the ring gear may be used as the second rotation element E 2 to serve as the output element of the distribution differential gear mechanism SP.
  • the first rotary electric machine MG 1 generates electric power by outputting a negative torque while rotating forward
  • the distribution differential gear mechanism SP outputs the torque of the internal combustion engine EG from the second rotation element E 2 by using the torque of the first rotary electric machine MG 1 as a reaction force.
  • the rotation of the second rotation element E 2 is transmitted to the transmission mechanism T.
  • the vehicle drive device ( 100 ) includes:
  • MG 1 a rotary electric machine including a rotor (RT 1 );
  • DG 1 a rotary electric machine drive gear drivingly connected to the rotor (RT 1 );
  • a transmission mechanism including a transmission engagement device (CLt) configured to switch a state of power transmission;
  • a distribution differential gear mechanism including a first rotation element (E 1 ) drivingly connected to the input member (I), a second rotation element (E 2 ) drivingly connected to the transmission mechanism (T), and a third rotation element (E 3 ) drivingly connected to the rotary electric machine drive gear (DG 1 );
  • a first distribution output gear (SG 1 ) connected to the second rotation element (E 2 ) so as to rotate integrally with the second rotation element (E 2 );
  • a disconnection engagement device configured to connect or disconnect power transmission between the input member ( 1 ) and the first rotation element (E 1 ), in which
  • the transmission mechanism (T) is configured to transmit rotation transmitted from the distribution differential gear mechanism (SP) to the output member (O 1 ),
  • the distribution differential gear mechanism (SP), the first distribution output gear (SG 1 ), and the disconnection engagement device (CL 1 ) are disposed on a first axis (X 1 ),
  • the rotary electric machine (MG 1 ) and the rotary electric machine drive gear (DG 1 ) are disposed on a second axis (X 2 ) different from the first axis (X 1 ),
  • the transmission engagement device (CLt) is disposed on a third axis (X 3 ) different from the first axis (X 1 ) and the second axis (X 2 ),
  • an axial direction (L) of the rotary electric machine (MG 1 ) includes a first axial side (L 1 ) where the rotary electric machine (MG 1 ) is disposed with respect to the rotary electric machine drive gear (DG 1 ), and a second axial side (L 2 ) opposite to the first axial side (L 1 ), and
  • the distribution differential gear mechanism (SP) is disposed on the second axial side (L 2 ) of the first distribution output gear (SG 1 ) and the disconnection engagement device (CL 1 ).
  • the combination of the distribution differential gear mechanism (SP), the first distribution output gear (SG 1 ), and the disconnection engagement device (CL 1 ), the combination of the rotary electric machine (MG 1 ) and the rotary electric machine drive gear (DG 1 ), and the transmission engagement device (CLt) are disposed on different axes.
  • the dimension of the vehicle drive device ( 100 ) in the axial direction (L) can easily be reduced compared to a configuration in which some or all of them are disposed coaxially.
  • the rotary electric machine drive gear (DG 1 ) is disposed on the second axial side (L 2 ) of the rotary electric machine (MG 1 ), and the distribution differential gear mechanism (SP) is disposed on the second axial side (L 2 ) of the first distribution output gear (SG 1 ) and the disconnection engagement device (CL 1 ). That is, the rotary electric machine drive gear (DG 1 ) and the distribution differential gear mechanism (SP) are disposed on the same side in the axial direction (L) with respect to the other elements disposed coaxially therewith.
  • both the rotary electric machine (MG 1 ) and the combination of the first distribution output gear (SG 1 ) and the disconnection engagement device (CL 1 ) can be disposed in an area on the first axial side (L 1 ) of the rotary electric machine drive gear (DG) and the distribution differential gear mechanism (SP) while the third rotation element (E 3 ) of the distribution differential gear mechanism (SP) and the rotary electric machine drive gear (DG 1 ) are drivingly connected appropriately.
  • the dimension of the vehicle drive device ( 100 ) in the axial direction (L) can easily be reduced in the configuration including the input member (I), the output member (O 1 ), the rotary electric machine (MG 1 ), the distribution differential gear mechanism (SP), the transmission mechanism (T), and the disconnection engagement device (CL 1 ).
  • the dimension of the vehicle drive device ( 100 ) in the axial direction (L) can be reduced compared to a configuration in which the disposition area of at least one of the first distribution output gear (SG 1 ) and the disconnection engagement device (CL 1 ) in the axial direction (L) does not overlap the disposition area of the rotary electric machine (MG 1 ) in the axial direction (L).
  • the vehicle drive device ( 100 ) further include a second distribution output gear (SG 2 ) connected to the third rotation element (E 3 ) so as to rotate integrally with the third rotation element (E 3 ),
  • the distribution differential gear mechanism be a planetary gear mechanism including a sun gear (S 1 ), a carrier (C 1 ), and a ring gear (R 1 ),
  • the third rotation element (E 3 ) be the ring gear (R 1 ),
  • the second distribution output gear (SG 2 ) be disposed on the first axis (X 1 ) and on an outer side in a radial direction (R) with respect to the ring gear (R 1 ),
  • the transmission mechanism (T) include a first gear ( 21 ) disposed on the third axis (X 3 ) and meshing with the second distribution output gear (SG 2 ), and
  • the dimension of the vehicle drive device ( 100 ) in the axial direction (L) can be reduced compared to a configuration in which the ring gear (R 1 ) and the second distribution output gear (SG 2 ) do not overlap each other in the radial view along the radial direction (R).
  • the second distribution output gear (SG 2 ) connected to the ring gear (R 1 ) serving as the third rotation element (E 3 ) drivingly connected to the rotary electric machine drive gear (DG 1 ) so as to rotate integrally with the ring gear (R 1 ) is disposed on the outer side in the radial direction (R) with respect to the ring gear (R 1 ). Therefore, the second distribution output gear (SG 2 ) and the rotary electric machine drive gear (DG 1 ) can easily mesh with each other directly or indirectly. Thus, the rotary electric machine drive gear (DG 1 ) and the third rotation element (E 3 ) can be drivingly connected appropriately.
  • the vehicle drive device ( 100 ) further include an output differential gear mechanism (DF 1 ) including a differential input gear ( 31 ) serving as the output member (O 1 ) and configured to distribute rotation of the differential input gear ( 31 ) to a pair of the wheels (W 1 ),
  • the transmission mechanism (T) further include a second gear ( 22 ) disposed on the third axis (X 3 ) and meshing with the first distribution output gear (SG 1 ), and a transmission output gear ( 23 ) disposed on the third axis (X 3 ) and meshing with the differential input gear ( 31 ), and
  • the transmission output gear ( 23 ), the first gear ( 21 ), the transmission engagement device (CLt), and the second gear ( 22 ) be disposed in this order from the second axial side (L 2 ).
  • the transmission mechanism (T) can be structured as a parallel-shaft gear transmission including the second distribution output gear (SG 2 ) and the first gear ( 21 ) that mesh with each other, and the first distribution output gear (SG 1 ) and the second gear ( 22 ) that mesh with each other.
  • the rotation shifted by the transmission can be transmitted to the pair of wheels (W 1 ) via the output differential gear mechanism (DF 1 ).
  • the transmission engagement device (CLt) is disposed between the first gear ( 21 ) and the second gear ( 22 ) in the axial direction (L).
  • the transmission engagement device (CLt) can easily switch the states of power transmission of the first gear ( 21 ) and the second gear ( 22 ).
  • the vehicle drive device ( 100 ) further include a second engagement device (CL 2 ) configured to connect or disconnect power transmission between two elements selected from among three rotation elements that are the first rotation element (E 1 ), the second rotation element (E 2 ), and the third rotation element (E 3 ), and
  • the dimension of the vehicle drive device ( 100 ) in the axial direction (L) can be reduced compared to a configuration in which the disposition area of the second engagement device (CL 2 ) in the axial direction (L) does not overlap the disposition area of the transmission output gear ( 23 ) in the axial direction (L).
  • the vehicle drive device ( 100 ) further include an output differential gear mechanism (DF 1 ) configured to distribute rotation of the output member (O 1 ) to a pair of the wheels (W 1 ),
  • the output differential gear mechanism (DF 1 ) be disposed on a fourth axis (X 4 ) different from the first axis (X 1 ), the second axis (X 2 ), and the third axis (X 3 ),
  • the second axis (X 2 ) be located above a virtual plane (P) including the first axis (X 1 ) and the fourth axis (X 4 ) in a vehicle-mounted state, and
  • the third axis (X 3 ) be located below the virtual plane (P) in the vehicle-mounted state.
  • the rotary electric machine (MG 1 ) and the rotary electric machine drive gear (DG 1 ) disposed on the second axis (X 2 ) and the transmission engagement device (CLt) disposed on the third axis (X 3 ) can be arranged in the vertical direction (V) in the vehicle-mounted state. Therefore, the dimension of the vehicle drive device ( 100 ) in a direction orthogonal to the axial direction (L), for example, the dimension of the vehicle drive device ( 100 ) in a vehicle fore-and-aft direction can be reduced easily.
  • the technology according to the present disclosure is applicable to a vehicle drive device including an input member drivingly connected to an internal combustion engine, an output member drivingly connected to wheels, a rotary electric machine, a transmission mechanism including a transmission engagement device for switching the state of power transmission, and a distribution differential gear mechanism.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • Retarders (AREA)
  • Hybrid Electric Vehicles (AREA)
US18/029,444 2020-12-25 2021-12-03 Vehicle drive device Pending US20230364979A1 (en)

Applications Claiming Priority (3)

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JP2020-217700 2020-12-25
JP2020217700 2020-12-25
PCT/JP2021/044475 WO2022138072A1 (ja) 2020-12-25 2021-12-03 車両用駆動装置

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US20230364979A1 true US20230364979A1 (en) 2023-11-16

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US (1) US20230364979A1 (de)
EP (1) EP4215390A4 (de)
JP (1) JP7533630B2 (de)
CN (1) CN116529110A (de)
WO (1) WO2022138072A1 (de)

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WO2022138072A1 (ja) 2022-06-30
EP4215390A4 (de) 2024-03-06
EP4215390A1 (de) 2023-07-26
JP7533630B2 (ja) 2024-08-14
CN116529110A (zh) 2023-08-01
JPWO2022138072A1 (de) 2022-06-30

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