US20220110369A1 - Ceramic heating element and non-contact heat-not-burn heating device with the same - Google Patents

Ceramic heating element and non-contact heat-not-burn heating device with the same Download PDF

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Publication number
US20220110369A1
US20220110369A1 US17/518,597 US202117518597A US2022110369A1 US 20220110369 A1 US20220110369 A1 US 20220110369A1 US 202117518597 A US202117518597 A US 202117518597A US 2022110369 A1 US2022110369 A1 US 2022110369A1
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Prior art keywords
heating
ceramic
heating element
smoking product
burn
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US17/518,597
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English (en)
Inventor
Xiaohua ZHU
Zhaorong XIONG
Zengxue FU
Xiangyi YU
Maoqi Liu
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Xiamen Fengtao Ceramics Co Ltd
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Xiamen Fengtao Ceramics Co Ltd
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Assigned to Xiamen Fengtao Ceramics Co., Ltd. reassignment Xiamen Fengtao Ceramics Co., Ltd. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FU, Zengxue, LIU, Maoqi, XIONG, Zhaorong, YU, Xiangyi, ZHU, Xiaohua
Publication of US20220110369A1 publication Critical patent/US20220110369A1/en
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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46—Shape or structure of electric heating means
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00—Smokers' requisites not otherwise provided for
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/42—Heating elements having the shape of rods or tubes non-flexible
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/17—Filters specially adapted for simulated smoking devices
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • A24F40/51—Arrangement of sensors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • A24F40/53—Monitoring, e.g. fault detection
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • A24F40/57—Temperature control
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/0019—Circuit arrangements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/42—Heating elements having the shape of rods or tubes non-flexible
    • H05B3/46—Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/42—Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20—Devices using solid inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48—Fluid transfer means, e.g. pumps
    • A24F40/485—Valves; Apertures
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013—Heaters using resistive films or coatings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022—Heaters specially adapted for heating gaseous material
    • H05B2203/024—Heaters using beehive flow through structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00—Combustion technologies with mitigation potential
    • Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Definitions

  • the present invention relates to the technical field of heat-not-burn products, and in particular to a ceramic heating element and a non-contact heat-not-burn heating device with the ceramic heating element.
  • Smoking products such as cigarettes and cigars produce smoke by burning tobaccos during use, while the smoke produced by burning of the tobaccos contains many harmful substances, like tar, and inhalation of these harmful substances for a long term will cause great harm to the human body.
  • a cigarette substitute namely a heat-not-burn product
  • a typical heat-not-burn scheme is to release effective substances in the smoking products in the heat-not-burn mode, like nicotine.
  • the heat-not-burn product mainly uses a working principle of low-temperature heating to heat the smoking products to about 300° C., thereby baking out effective ingredients like the nicotine in the smoking products. Because the burning temperature is not reached, the harmful substances like the tar in the smoking products are greatly reduced.
  • the heat-not-burn product generally adopts a contact heating scheme to bake the smoking products, for example, a sword-shaped needle-shaped heating element is inserted into the smoking products for heating.
  • the contact heating scheme has the shortcoming of uneven heating, that is, the part in direct contact with the heating element has a higher temperature, while the part far away from the heating element has rapid temperature decrease. Therefore, only the part of the tobacco close to the heating element can be completely baked, leading to the fact that the cut tobacco in the smoking products cannot be completely baked, and not only the cut tobacco is wasted, but also the smoke volume is wasted. If the baking efficiency is improved by increasing the temperature of the heating element, the cut tobacco around the heating element can be easily burnt, which not only affects the taste, but even leads to a large increase in the harmful ingredients and affects physical health.
  • the smoking process itself is an air flow process. If the air flowing into the smoking products has the higher temperature, the hot air can play a direct role in baking the smoking products. Since the hot air can penetrate and bake all the tobacco of the smoking products with the smoking process, the problem of uneven heating can be effectively solved. Therefore, the smoking product is baked by heating the air and then using the hot air flow during the smoking process to achieve healing, and this scheme can achieve good overall heating effect.
  • an objective of the present invention is to provide a ceramic heating element which can increase the contact area between the heating body and the air to achieve sufficient heating of the air.
  • the ceramic heating element not only has high heating efficiency and high thermal conductivity, and is energy saving and power saving, but also has good compactness, will not adsorb smoke particles and thus has no peculiar smell.
  • Another objective of the present invention is to provide a non-contact heat-not-burn heating device.
  • an embodiment of the present invention provides a ceramic heating element comprising a heating body which is cylindrical and internally provided with a porous channel; and a heating circuit which is arranged on the healing body to heal air passing through the porous channel.
  • the healing body is internally provided with the porous channel, so that the contact area between the heating body and the air can be increased when the air passing through the porous channel is heated by the heating circuit, which makes the specific surface area of the honeycomb ceramic body large and achieves sufficient heating of the air. Not only the heating efficiency is high, but also the ceramic heating body has high thermal conductivity, so that the aim of heating the air can be achieved more quickly. Further, the air flow speed is limited to some extent due to the structure of the porous channel, the contact time between the hot air and a smoking product is longer during baking of the smoking product, heat loss is reduced, and energy is saved.
  • the hot air can be locked by means of the porous shape of the ceramic heating body, which reduces outer flow of the hot air and further saves the energy.
  • the ceramic heating body has high surface compactness, adsorption of the smoke particles can be effectively prevented, and the effect of preventing peculiar smell can be achieved.
  • the ceramic heating element provided according to the above embodiment of the present invention can further have the following additional technical characteristics:
  • the heating body is a cylinder, and the porous channel is arranged in the heating body in the axial direction.
  • through holes of the porous channel are round holes or polygonal holes.
  • the through holes of the porous channel are regularly distributed in the heating body.
  • the hole diameter of the through holes can be 0.1-2 mm, and the distance between two adjacent through holes can be 0.1-0.5 mm.
  • the heating body is made of aluminum oxide ceramics, aluminum nitride ceramics, silicon nitride ceramics, silicon carbide ceramics, beryllium oxide ceramics or zirconium oxide ceramics.
  • the aluminum oxide content in the aluminum oxide ceramics is greater than 99%, and the density of the aluminum oxide ceramics is not less than 3.86 g/cm 3 .
  • the heating circuit is printed on the outer surface of the heating body in the thick film circuit mode.
  • printing materials of the heating circuit comprise silver, tungsten or molybdenum manganese.
  • another embodiment of the present invention provides a non-contact heat-not-burn heating device, comprising: the ceramic heating element; a smoking product bearing assembly, wherein a cavity defined by the smoking product bearing assembly is suitable for placing the smoking product, and the smoking product bearing assembly separates the smoking product from the ceramic heating element; and a scaling sleeve arranged in a hollow mode to sleeve the ceramic healing element and the smoking product bearing assembly inside.
  • the non-contact heat-not-burn heating device heats the air through the ceramic heating element to make the heated flow air bake the smoking product evenly to avoid cut tobacco waste of the smoking product and improve the smoke volume.
  • the ceramic heating element adopts the high-purity aluminum oxide ceramics which have high compactness and almost have no pores in the micro structure, pollutants in fluids cannot enter the ceramic heating element and thus cannot leave pollution or peculiar smell on the surface.
  • the smoking product bearing assembly separates the smoking product from the ceramic heating element completely, non-contact air heating is completely achieved to ensure that the product is not polluted.
  • the ceramic heating element adopts the porous arrangement, so that the specific surface area of the honeycomb ceramic body is large enough to achieve sufficient heating of the air.
  • the ceramic heating body has high thermal conductivity, so that the aim of heating the air can be achieved more quickly.
  • the air flow speed is limited to some extent due to the structure of the porous channel, the contact time between the hot air and the smoking product is longer during baking of the smoking product, the heat loss is reduced, and the energy is saved.
  • the hot air can be locked by means of the porous shape of the ceramic heating body, which reduces outer flow of the hot air and further saves the energy.
  • the smoking product bearing assembly comprises a ceramic tube, wherein the cavity defined by the ceramic tube is suitable for placing the smoking product; and a blocking piece connected to the ceramic tube and adjacent to the ceramic heating element to separate the smoking product from the ceramic heating element.
  • the cavity defined by the ceramic tube is used for placing the smoking product, and the blocking piece is used for separating the smoking product placed in the cavity from the ceramic healing element, which prevents the ceramic heating element from being in direct contact with the smoking product or being too close to the smoking product to further prevent the part of the smoking product close to the ceramic heating element from being heated to be over 320° C. and burnt.
  • the hot air flows into the cavity quickly to bake the smoking product evenly and quickly to ensure that the hot air heated by the ceramic heating element bakes the smoking product effectively, the baking efficiency is high, and the smoke volume is sufficient.
  • the ceramic tube has high surface compactness, adsorption of the smoke particles can be effectively prevented, and the effect of preventing peculiar smell can be achieved.
  • the ceramic tube is further used for preheating the smoking product.
  • a preheating tube can achieve the effect of preheating the cavity and improve the heating efficiency.
  • the hot air flows into the cavity quickly to bake the smoking product evenly and quickly to ensure that the hot air heated by the ceramic heating element bakes the smoking product effectively, the baking efficiency is high, and the smoke volume is further improved.
  • the blocking piece is a flow deflector located on an opening at one end of the ceramic tube and forming a cup body with the ceramic tube, and the flow deflector is provided with a plurality of deflector holes.
  • the blocking piece forms a step surface extending along the wall of the ceramic tube to the center.
  • the wall of the ceramic tube extends out in the axial direction relative to the blocking piece to contain at least one part of the ceramic heating element.
  • the ceramic tube and the flow deflector are both made of aluminum oxide ceramics, aluminum nitride ceramics, silicon nitride ceramics, silicon carbide ceramics, beryllium oxide ceramics or zirconium oxide ceramics.
  • the embodiment of the present invention further provides a non-contact air heating type heat-not-burn heating device which comprises a heating assembly, a scaling sleeve and a heat recovery device, wherein the side wall of the heat recovery device is internally provided with a first cellular porous channel, and the first cellular porous channel divides the heat recovery device into an outer wall and an inner wall; the inner wall of the heat recovery device is provided with the sealing sleeve, the sealing sleeve is internally provided with the heating assembly in the sleeve mode, and the heating assembly is connected to the heat recovery device through the sealing sleeve; the heating assembly is internally provided with a heating body; and the heating body is provided with a heating circuit, the endpoints of the heating circuit are provided with wires, and the healing body is internally provided with a second cellular porous channel.
  • a non-contact air heating type heat-not-burn heating device which comprises a heating assembly, a scaling sleeve and a heat recovery device, wherein the side wall of the
  • the heating assembly is provided with a preheating tube, a flow deflector and a heating element sequentially from top to bottom, wherein the flow deflector is provided with a plurality of deflector holes.
  • the heating assembly and the heat recovery device are both made of the high-purity aluminum oxide ceramics with the density not less than 3.86 g/cm 3 .
  • first cellular porous channel and the second cellular porous channel are provided with square holes or other polygonal holes evenly distributed, the hole diameter range is 0.1-2 mm, and the minimum distance between two adjacent holes is 0.1-0.5 mm.
  • printing materials of the heating circuit comprise but not limited to silver, tungsten and MoMn (molybdenum manganese).
  • materials of the wires comprise but not limited to silver, copper and nickel.
  • the non-contact air heating type heat-not-burn heating device of the embodiment of the present invention heats the air through the heating assembly to make the heated flow air bake the tobacco evenly and improve the smoke volume. Meanwhile, due to the fact that the heating assembly and the heat recovery device both adopt the high-purity aluminum oxide ceramics which have high compactness and almost have no pores in the micro structure, the pollutants in the fluids cannot enter the ceramics and cannot leave pollution or peculiar smell on the surface. Further, due to the air heating mode, no contact with a cartridge ensures that the device is not polluted.
  • FIG. 1 is a structure diagram of a non-contact air heating type heat-not-burn heating device of embodiment of the present invention.
  • FIG. 2 is a schematic diagram of a ceramic heating element of an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of a flow deflector of an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a heat recovery device of an embodiment of the present invention.
  • FIG. 5 is a structure diagram of a smoking product bearing assembly of an embodiment of the present invention.
  • FIG. 6 is a structure diagram of a smoking product bearing assembly of another embodiment of the present invention.
  • FIG. 7 is a schematic diagram of the position relationship between the ceramic heating element and the smoking product bearing assembly of an embodiment of the present invention.
  • FIG. 8 is a structure diagram of a smoking product bearing assembly of another embodiment of the present invention.
  • FIG. 9 is a structure diagram of a non-contact air heating type heat-not-burn heating device of another embodiment of the present invention.
  • the inventor of the present invention finds that the heating scheme of heating the air and utilizing the hot air to bake the smoking product in the smoking process is better in heating effect on the whole.
  • the air heating scheme when the air heating scheme is adopted, first it is necessary to select a suitable healing element to heat the air, and when the heating element heals the air, room temperature air needs to enter the heating element, and the temperature of air should reach 300° C. or above after flowing out of the heating element; second, some general smoking habits have to be considered, that is, about 20 ml per second must be ensured during temperature rise, and each puff lasts for about 3 seconds, and the heating element needs a total heating efficiency of about 60 ml air.
  • the inventor has learned through a lot of experiments that when a heating wire is used to heat the air, the heating wire should have high temperature, and only when the temperature of the heating wire is up to 600° C. or above, it can heat the air flowing through to more than 300° C., and the heating wire will cool quickly as long as air flows by, in this way, each puff of smoking will make the temperature of the heating wire drop by 200-300° C.
  • the heating wire needs power compensation during smoking, otherwise it may be difficult to guarantee air heating required for smoking; while, power compensation is performed for the heating wire based on the air flow detected by an air flow sensor, due to small contact area between heating wire and air, this power compensation scheme not only needs high power to achieve the required heating effect, but also has the problem of inaccurate gas temperature after heating, untimely compensation response, which may cause uneven temperature in all directions.
  • metal ions separated from the heater strip may be mixed into the smoking airflow and enter the human body to do harm to the body health due to temperature increase of the heater strip and direct contact of the heater strip with the air.
  • the inventor of the present invention has concluded through a lot of research that when air heating is used to bake a smoking product, the heating element used to heat the air needs to have a large healing area so as to reduce the temperature difference between the heating element and the air; the heating element also needs high heat capacity to resist against the temperature drop caused after the smoking airflow passes, and high thermal conductivity to reduce the heating preparation time.
  • the applicant finds based on in-depth research on ceramics for years that a larger heating surface area can be obtained by designing a porous structure of the honeycomb ceramics, so that the heating element will have a high air heating efficiency, and the honeycomb ceramic heating element of porous structure is closer to a solid structure and has a higher heat capacity than a ceramic tube of the same size; in addition, the thermal conductivity of alumina material is greater than 30 W/MK, which can make the heat conduction faster and more uniformly, thereby obtaining high thermal conductivity. Therefore, the honeycomb ceramic heating element of porous structure can meet the requirement of baking the smoking product by heating air.
  • a ceramic heating element and a non-contact heat-not-burn heating device with the ceramic heating element of the embodiment of the present invention are described below with reference to the drawings.
  • the ceramic heating element 10 comprises a heating body 11 and a heating circuit 12 .
  • the heating body 11 is cylindrical, and the heating body 11 is internally provided with a porous channel 101 ; and the healing circuit 12 is arranged on the heating body 11 to heat air passing through the porous channel 101 .
  • the heating circuit 12 performs heating work after powered on to heat the air passing through the porous channel 101 to achieve the function of even heating of the air.
  • the heating body 11 can be cylindrical and can also be in the shape of a polygonal cylinder, such as in the shape of a prism, a square column, a pentagonal column, etc. This is not specifically limited in the present invention.
  • the heating body 11 is a cylinder, and the porous channel 101 is arranged in the heating body 11 in the axial direction.
  • the healing circuit 12 is printed on the outer surface of the heating body 11 in the thick film circuit mode.
  • the heating circuit encircles the outer surface of the heating body 11 in the heating coil mode and is integrated with the heating body 11 .
  • printing materials of the heating circuit 12 comprise silver, tungsten or molybdenum manganese.
  • the outer wall of the cylindrical cellular ceramic heating body is printed with the heating silver paste thick film heating circuit for heating. Due to the fact that the ceramic heating body 11 adopts the porous cellular structure, the healing surface area of the healing element can be greatly increased. According to experiments, the user only needs to heat the heating body 11 to about 380° C. to heat the air to above 300° C. Because the ceramic heating body 11 has higher heat capacity, after each smoking airflow (for example, 50 ml air) passes through the ceramic heating element, temperature decrease is small, only 20-30° C.
  • the heating circuit 12 When the heating circuit 12 is printed on the outer surface of the healing body 11 in the thick film circuit mode, its heating resistor is generally a PTC thermistor, that is, the resistance increases when the temperature rises.
  • the temperature of the ceramic heating element corresponds to the resistance, so that the temperature of the ceramic heating element can be represented by measuring the resistance.
  • the temperature of the heating element can be pulled back to the original temperature within several seconds by utilizing the self-compensation effect (the heating element is cooled, the resistance decreases, the current increases, and the power increases) of the thick film heating circuit under constant voltage supply of a DC power supply, and the temperature of the heating element can be kept stable without fluctuations when there is no airflow.
  • the ceramic heating element can provide sufficient heat capacity, so that the temperature effect of the airflow on the heating element is very small in the simulated smoking process, no power compensation is required, and the effect of the heating air for cigarette smoking can be achieved by self-regulation.
  • the heating circuit 12 printed on the heating body 11 in the thick film circuit mode has a clear temperature-sensitive offset.
  • the resistance increases with increase of the temperature and decreases with decrease of the temperature, the heating circuit can be used as a sensor, so no temperature sensor is required to control the temperature of the heating element.
  • the ceramic heating element of the embodiment of the present invention does not need to perform dynamic power compensation based on an airflow sensor, nor does it need to detect or control the temperature based on a temperature sensor, which not only simplifies the complexity of a control system, but also achieves a better control response effect.
  • through holes of the porous channel 101 are round holes or polygonal holes.
  • the through holes of the porous channel 101 are regularly distributed in the healing body 11 , for example, as shown in FIG. 2 .
  • the through holes of the porous channel 101 can be evenly distributed in the peripheral direction.
  • the through holes of the porous channel 101 are polygonal holes, the through holes can be distributed in the cylinder in central symmetry.
  • the distribution of the through holes of the porous channel 101 may not be limited, as long as the porous cellular structure of the heating body 11 is limited.
  • the hole diameter of the through holes of the porous channel 101 is 0.1-2 mm, for example, 0.5 mm and 1 mm; and the distance between two adjacent through holes is 0.1-0.5 mm, for example, 0.2 mm and 0.4 mm. Understandably, the hole diameter of the through holes of the porous channel 101 and the distance between two adjacent through holes can be limited according to the specific circumstances of the heating body 11 , as long as ventilation can be performed to increase the contact area between the air and the surface.
  • the healing body 11 is made of aluminum oxide ceramics, aluminum nitride ceramics, silicon nitride ceramics, silicon carbide ceramics, beryllium oxide ceramics or zirconium oxide ceramics.
  • the aluminum oxide content in the aluminum oxide ceramics is greater than 99%, and the density of the aluminum oxide ceramics is not less than 3.86 g/cm 3 .
  • the ceramic heating element comprises the cellular heating body 11 made of the aluminum oxide ceramics, the heating circuit 12 and wires 13 .
  • the center of the cellular heating body 11 is provided with the porous channel 101
  • the porous channel 101 is provided with square holes evenly distributed
  • the heating circuit 12 is arranged on the outer surface of the heating body 11 in the encircling mode
  • the head end and the tail end of the heating circuit 12 are provided with the wires 13 .
  • the density of the aluminum oxide ceramics of the heating body 11 is 3.9 g/cm 3 , and the resistance of the heating body 11 can be 0.1-2 ⁇ , for example, 0.6 ⁇ and 0.8 ⁇ ;
  • the hole diameter of the square holes of the porous channel 101 can be 1.5 mm, that is, the side length of the square holes is 1.5 mm;
  • the wall thickness of the porous channel 101 can be 0.2 mm, as shown in FIG. 2 , the distance between corresponding sides of two adjacent square holes is the wall thickness of the porous channel 101 .
  • the material of the heating circuit 12 can be silver.
  • the printing thickness of the heating circuit 2 is 0.01-0.02 mm
  • the wires 13 can be silver wires
  • the diameter is 0.2 mm.
  • the purity of the aluminum oxide ceramics for making the heating body 11 is greater than 99%, that is, the ceramics are high-purity aluminum oxide ceramics, the cellular ceramic surface has very high compactness, adsorption of the smoke particles can be effectively prevented, and the effect of preventing peculiar smell can be achieved.
  • the cellular heating body made of the high-purity aluminum oxide ceramics has good thermal conductivity, up to 33 W/MK.
  • the wall thickness and the hole diameter are both very small in the structure of the cellular ceramic heating element, and the heat conduction effect is extremely good.
  • the contact area with the air can be greatly increased by means of the cellular shape, so that the specific surface area of the honeycomb aluminum oxide ceramics is large, the heating efficiency is high, and the aim of heating the air can be achieved more quickly.
  • the cellular ceramic heating element of the embodiment of the present invention is arranged under a smoking product to be baked and not in direct contact with the smoking product to be baked. When a user smokes the smoking product, the air flows through the through holes of the heating element honeycomb to be heated to the specific temperature, then the smoking product is quickly heated to about 320° C.
  • the heating area and the heating efficiency of the smoking product are greatly improved, the heating is more even, the cut tobacco is carbonized more completely, cut tobacco waste is avoided, the taste of the user is improved, the smoke volume is sufficient, and the effect is not limited by the variety of the smoking product.
  • the air flow speed is limited to some extent due to the structure of the porous honeycomb, the contact time between the hot air and the smoking product is longer, heat loss is reduced, and energy is saved.
  • the porous honeycomb ceramic can lock the hoi air while reducing the outflow of hot air, which will further save energy.
  • the heating body is internally provided with the porous channel, so that the contact area between the heating body and the air can be increased when the air passing through the porous channel is heated by the heating circuit, which makes the specific surface area of the honeycomb ceramic body large and achieves sufficient heating of the air. Not only the heating efficiency is high, but also the ceramic heating body has high thermal conductivity, so that the aim of heating the air can be achieved more quickly. Further, the air flow speed is limited to some extent due to the structure of the porous channel, the contact time between the hot air and a smoking product is longer during baking of the smoking product, heat loss is reduced, and energy is saved.
  • the hot air can be locked by means of the porous shape of the ceramic heating body, which reduces outer flow of the hot air and further saves the energy.
  • the ceramic heating body has high surface compactness, adsorption of the smoke particles can be effectively prevented, and the effect of preventing peculiar smell can be achieved.
  • the embodiment of the present invention further provides a non-contact heat-not-burn heating device which comprises the ceramic heating element 10 described in the above embodiment, a smoking product bearing assembly 20 and a sealing sleeve 30 .
  • a cavity defined by the smoking product bearing assembly 20 is suitable for placing the smoking product, and the smoking product bearing assembly 20 separates the smoking product from the ceramic heating element 10 .
  • the smoking product bearing assembly 20 can specifically comprise a ceramic tube 21 and a blocking piece 22 , the cavity defined by the ceramic tube 21 is suitable for placing the smoking product, and the blocking piece 22 is connected to the ceramic tube 21 and adjacent to the ceramic heating element 10 to separate the smoking product from the ceramic heating element 10 .
  • the blocking piece 22 can be a flow deflector located on an opening at one end of the ceramic tube 21 and forming a cup body with the ceramic tube 21 , and the flow deflector is provided with a plurality of deflector holes 202 .
  • the plurality of deflector holes 202 are evenly distributed in the peripheral direction.
  • the deflector holes 202 are round holes with the hole diameter of 0.1-2 mm.
  • the flow deflector separates the ceramic heating element 10 from the smoking product, which can effectively prevent the ceramic heating element 10 from being in direct contact with the smoking product or being too close to the smoking product to further prevent the part of the smoking product close the ceramic heating element front being heated to be over 320° C. and burnt. Further, when a user smokes the smoking product, the hot air can flow into the cavity quickly through hot air through holes to bake the smoking product evenly and quickly.
  • the blocking piece 22 forms a step surface extending along the wall of the ceramic tube 21 to the center.
  • two blocking pieces 22 can be provided and the two blocking pieces 22 are arranged oppositely to separate the ceramic heating element 10 from the smoking product effectively and further effectively prevent the ceramic heating element 10 from being in direct contact with the smoking product or being too close to the smoking product to further prevent the part of the smoking product close to the ceramic heating element from being heated to be over 320° C. and burnt. Further, when the user smokes the smoking product, the hot air can flow into the cavity quickly through the gap between the two blocking pieces to bake the smoking product evenly and quickly.
  • the ceramic tube 21 is made of the aluminum oxide ceramics, the aluminum nitride ceramics, the silicon nitride ceramics, the silicon carbide ceramics, the beryllium oxide ceramics or the zirconium oxide ceramics.
  • the flow deflector can also be made of the aluminum oxide ceramics, the aluminum nitride ceramics, the silicon nitride ceramics, the silicon carbide ceramics, the beryllium oxide ceramics or the zirconium oxide ceramics.
  • the aluminum oxide content in the aluminum oxide ceramics is greater than 99%, and the density of the aluminum oxide ceramics is not less than 3.86 g/cm 3 .
  • the purity of the aluminum oxide ceramics is greater than 99%, so that the ceramic surface has very high compactness, adsorption of the smoke particles can be effectively prevented and the effect of preventing peculiar smell can be achieved.
  • the aluminum oxide ceramics have good thermal conductivity, up to 33 W/MK, so that the heating efficiency is high, and air temperature rise in the cavity can be achieved more quickly.
  • the aluminum oxide ceramic tube 21 does not serve as a heating component, which can reduce the heat loss.
  • the hot air through holes adopted can facilitate circulation of hot air, on the other hand, it also prevents direct diffusion of the hot air when there is no smoking action. The heat insulation effect is achieved.
  • the inventor of the present invention finds that, in the smoking product of the current common heat-not-burn product, the carbonization temperature of cigarette paper wrapped outside is less than that of the cut tobacco inside; and when the temperature of the cigarette paper wrapped outside the smoking product exceeds 240° C., there will be burnt smell, while the cut tobacco inside needs to be baked at about 330° C. to emit smoke effectively.
  • the problem that the tobacco paper will be over-baked before the cut tobacco is heated to the ideal temperature needs to be resolved.
  • the inventor finds through experiments that better use experiences will be achieved during actual smoking if the entire smoking product has the ideal preparation temperature, like 200-220° C.
  • the smoking product bearing assembly 20 is required to provide the preparation temperature of 200-220° C. Therefore, the ceramic tube further needs to have a preheating function.
  • the blocking piece needs to be arranged at the bottom of the ceramic tube or in the defined cavity to achieve the effect of position limiting.
  • the blocking piece can not only effectively separate the smoking product from the ceramic heating element, but also achieve the effect that tobacco tar precipitate generated during the smoking process of the smoking product will not condense on the ceramic heating element and the blocking piece, repeated smoking achieves the self-cleaning effect naturally, no peculiar smell is left, no frequent cleaning is required, and high use value can be achieved.
  • the aluminum oxide ceramic tube can not only effectively provide the ideal preparation temperature for the smoking product through the high thermal conductivity of the aluminum oxide material, but also achieve the effect that no tobacco tar residue is left due to compactness of the material of the aluminum oxide ceramic tube, and peculiar smell caused by continuous use is avoided.
  • the non-contact heat-not-burn heating device of the embodiment of the present invention adopts the heating strategy of adopting high-power pulling up in the initial stage and maintaining the working temperature at low power alter reaching the working temperature. Due to the temperature transfer process, the smoking product and the smoking product bearing assembly have not reached the corresponding temperature except for the ceramic heating element that has reached the working temperature. Therefore, while the ceramic heating element is controlled to maintain the working temperature by low-power heating, the voltage cannot be directly reduced to the voltage in the thermal insulation stage but needs to be slowly reduced.
  • the voltage reduction process needs to be completed in multiple stages. For example, two-stage voltage reduction is required. In the first stage, the voltage is quickly reduced; in the second stage, the voltage needs to be slowly reduced to the corresponding voltage in the thermal insulation stage to enter the thermal insulation stage maintaining the working temperature. Because the power is much higher than the heat balance power in order to raise the temperature quickly in the early stage. If the voltage reduction is too slow, the temperature of the smoking product can exceed 330° C. easily when the user smokes the smoking product continuously after the first smoking action, leading to scorching of the smoking product. Therefore, the control process of first reducing the voltage quickly and then reducing the voltage slowly can avoid the situation effectively.
  • the ceramic tube 21 can further achieve a preheating effect and can preheat the smoking product, therefore it can be called a preheating tube.
  • the wall of the preheating tube can extend out in the axial direction relative to the blocking piece to contain at least one part of the ceramic heating element 10 . See FIG. 7 .
  • the blocking piece 22 is arranged in the cavity defined by the ceramic tube 21 to divide the cavity into two parts, one part is used for placing the smoking product, and the other part is used for containing at least one part of the ceramic heating element 10 .
  • the flow deflector with the plurality of deflector holes 202 is arranged in the cavity defined by the ceramic tube 21 .
  • the ceramic heating element 10 performs heating work, because the flow deflector and the ceramic tube are both made of the high-purity aluminum oxide ceramics which can be quickly heated to achieve the effect of preheating the cavity, the heating efficiency can be improved, and even baking of the smoking product can be facilitated.
  • the scaling sleeve 30 is arranged in the hollow mode to sleeve the ceramic heating element 10 and the smoking product bearing assembly 20 inside.
  • the non-contact heat-not-burn heating device heats the air through the ceramic heating element to make the heated flow air bake the smoking product evenly to avoid out tobacco waste of the smoking product and improve the smoke volume.
  • the ceramic heating element adopts the high-purity aluminum oxide ceramics which have high compactness and almost have no pores in the micro-structure, pollutants in fluids cannot enter the ceramic heating element and thus cannot leave pollution or peculiar smell on the surface.
  • the smoking product bearing assembly separates the smoking product from the ceramic heating element completely, non-contact air heating is completely achieved to ensure that the product is not polluted.
  • the ceramic heating element adopts the porous arrangement, so that the specific surface area of the honeycomb ceramic body is large enough to achieve sufficient heating of the air.
  • the ceramic heating body has high thermal conductivity, so that the aim of heating the air can be achieved more quickly.
  • the air flow speed is limited to some extent due to the structure of the porous channel, the contact time between the hot air and the smoking product is longer during baking of the smoking product, the heat loss is reduced, and the energy is saved.
  • the hot air can be locked by means of the porous shape of the ceramic heating body, which reduces outer flow of the hot air and further saves the energy.
  • the embodiment of the present invention further provides a non-contact air heating type heat-not-burn heating device which comprises a heating assembly 1 , a sealing sleeve 30 and a heat recovery device 3 , wherein the side wall of the heat recovery device 3 is internally provided with a first cellular porous channel 31 , and the first cellular porous channel 31 divides the heat recovery device 3 into an outer wall 32 and an inner wall 33 ; the inner wall 33 of the heat recovery device 3 is provided with the sealing sleeve 30 , the sealing sleeve 30 is internally provided with the heating assembly 1 in the sleeve mode, and the heating assembly 1 is connected to the heat recovery device 3 through the sealing sleeve 30 ; the heating assembly 1 is internally provided with a heating body 11 ; and the heating body 11 is provided with a heating circuit 12 , the endpoints of the heating circuit 12 are provided with wires 13 , and the heating body 11 is internally provided with a second cellular porous channel 101 .
  • the heating assembly 1 is provided with a preheating tube 21 , a flow deflector 22 and a heating dement 20 sequentially from top to bottom, wherein the flow deflector 22 is provided with a plurality of deflector holes 202 .
  • the heating assembly 1 and the heat recovery device 3 are both made of the high-purity aluminum oxide ceramics with the density not less than 3.86 g/cm 3 .
  • first group of honeycomb porous channels 31 and the second group of honeycomb porous channels 101 are uniformly arranged square holes or other polygonal holes, with a pore diameter ranging from 0.1 mm to 2 mm, and the minimum distance between two adjacent holes within 0.1 mm-0.5 mm
  • printing materials of the heating circuit 12 comprise but not limited to silver, tungsten and MoMn (molybdenum manganese).
  • materials of the wires 13 comprise but not limited to silver, copper, and nickel.
  • the side wall of the heat recovery device 3 is internally provided with the first cellular porous channel 31 , and the first cellular porous channel 31 divides the heat recovery device 3 into the outer wall 32 and the inner wall 33 ;
  • the inner wall 33 of the heat recovery device 3 is provided with the sealing sleeve 30 ,
  • the sealing sleeve 30 is internally provided with the heating assembly 1 in the sleeve mode, and the heating assembly 1 is connected to the heat recovery device 3 through the sealing sleeve 30 ;
  • the heating assembly 1 is internally provided with the preheating tube 21 , the flow deflector 22 and the heating body 11 sequentially from top to bottom, as shown in FIG.
  • the heating body 11 is provided with the heating circuit 12
  • the endpoints of the heating circuit 12 are provided with the wires 13
  • the heating body 11 is internally provided with the second cellular porous channel 101 .
  • the cartridge only needs to be heated from 200° C. to 320° C. during the first and second smoking, that is, the first heating, more quickly than temperature increase from the room temperature, and the smoke volume and the first and second smoking can be further ensured.
  • the heating body 11 is internally provided with the second cellular porous channel 101 , and the porous channel is provided with the square holes or other polygonal holes evenly distributed with the hole diameter range of 0.1-2 mm and the minimum distance between two adjacent holes of 0.1-0.5 mm.
  • the expansion area is large, so the air heating efficiency is very high.
  • the hot air flows through the honeycomb center without contact with the heating circuit 12 , and no pollution will be caused.
  • the heating assembly 1 and the heat recovery device 3 are both made of the high-purity aluminum oxide ceramics with good insulation, high strength and good thermal conductivity, therefore, the heating element 20 has no electric leakage during heating, and the preheating tube 21 and the flow deflector 22 can be rapidly heated due to good thermal conductivity of the high-purity aluminum oxide ceramics, and the user does not have to wait long to smoke the cartridge.
  • the airflow is heated to 320° C. through the heating element 20 and then passes through the deflector holes 202 in the flow deflector 22 to be further homogenized and shunted to flow into the cartridge more evenly to heat the cut tobacco to improve the smoke volume. In the heating process, all the heat not acting on the cartridge will be recovered.
  • the porous channel 31 is provided with the square holes or other polygonal holes evenly distributed with the hole diameter range of 0.1-2 mm and the minimum distance between two adjacent holes of 0.1-0.5 mm, the expansion area is large, so the heating efficiency is very high, the thermal insulation effect can be achieved, and the energy saving can be achieved by reducing the heating time.
  • the heated air flows to the second cellular porous channel 101 , the air flows into the heat recovery device 3 to further take away the heat in the first cellular porous channel 31 to achieve heat recovery.
  • the sealing sleeve 30 achieves the scaling effect between the heat recovery device 3 and the heating assembly 1 , ensuring that the hot air does not flow to other places.
  • some fluid contaminants emitted flora the cartridge may inevitably remain in the device.
  • the high-purity alumina ceramics feature high density (not less than 3.86 g/cm 3 ) and almost have no pores in microstructure, so penetration of contaminants in smoke is impossible, and no pollution and odd smell will be left on the surface.
  • orientation or position relationships indicated by terms “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “Vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “counterclockwise” etc. are orientation or position relationships as shown in the drawings, and these terms are just utilized to facilitate description of the present invention and simplify the description, but not to indicate or imply that the mentioned device or component must have a specific orientation and must be established and operated in a specific orientation, and thus, these terms cannot be understood as a limitation to the present invention.
  • first and second are used only for the purpose of description and are not intended to indicate or imply relative importance or imply the number of technical characteristics indicated.
  • a characteristic defined by “first” and “second” can comprise one or a plurality of characteristics explicitly or implicitly.
  • “a plurality of” means two or more, unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected”, “connected with” and “fixed” should be comprehended in a broad sense.
  • these terms may be comprehended being fixedly connected, detachably connected or integrally connected; mechanically connected or electrically connected; directly connected or indirectly connected through an intermediate medium, and in an internal communication between two components or in an interactive relationship between two components.
  • a person of ordinary skill in the art may understand specific meanings of the foregoing terms in the present invention according to specific situations.
  • a first characteristic is “above” or “below” a second characteristic may include that the first characteristic and the second characteristic are in direct contact and may also include that the first characteristic and the second characteristic are not in direct contact but in contact through an additional characteristic between them.
  • the expression that the first characteristic is “over”, “above” and “on” the second characteristic includes that the first characteristic is right above or at the inclined top of the second characteristic, or just means that the level of the first characteristic is higher than that of the second characteristic.
  • the expression that the first characteristic is “under”, “below” and “beneath” the second characteristic includes that the first characteristic is under or at the inclined bottom of the second characteristic, or just means that the level of the first characteristic is lower than that of the second characteristic.

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  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Resistance Heating (AREA)
  • Control Of Resistance Heating (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Electric Stoves And Ranges (AREA)
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CN201920703370 2019-05-16
CN201921493371.2U CN211298446U (zh) 2019-05-16 2019-09-10 陶瓷发热体及具有其的非接触式电子烟加热器
CN201921496504.1U CN211431089U (zh) 2019-05-16 2019-09-10 非接触式电子烟加热器及其发烟制品承载组件
CN201910851288.6 2019-09-10
CN201921493371.2 2019-09-10
CN201921496504.1 2019-09-10
CN201910851288.6A CN110710726A (zh) 2019-05-16 2019-09-10 陶瓷发热体及具有其的非接触式电子烟加热器
PCT/CN2020/090245 WO2020228775A1 (zh) 2019-05-16 2020-05-14 陶瓷发热体及具有其的非接触式电子烟加热器

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US17/521,877 Pending US20220061390A1 (en) 2019-05-16 2021-11-09 Non-contact Heat-not-burn Heating Device
US17/521,869 Pending US20230103278A9 (en) 2019-05-16 2021-11-09 Non-contact Heat-not-burn Heating Device
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US17/521,869 Pending US20230103278A9 (en) 2019-05-16 2021-11-09 Non-contact Heat-not-burn Heating Device
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