US20190078236A1 - Deodorizing nylon 6 fiber and preparation method thereof - Google Patents

Deodorizing nylon 6 fiber and preparation method thereof Download PDF

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Publication number
US20190078236A1
US20190078236A1 US16/127,216 US201816127216A US2019078236A1 US 20190078236 A1 US20190078236 A1 US 20190078236A1 US 201816127216 A US201816127216 A US 201816127216A US 2019078236 A1 US2019078236 A1 US 2019078236A1
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deodorizing
fiber
nylon
deodorizing nylon
spinning
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Chun-Hung LIAO
Yen-Hsiao CHEN
Chuan-Shing Lin
Kuan-Jung HUANG
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CHAIN YARN Co Ltd
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CHAIN YARN Co Ltd
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Assigned to CHAIN YARN CO., LTD. reassignment CHAIN YARN CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, YEN-HSIAO, HUANG, Kuan-Jung, LIAO, CHUN-HUNG, LIN, CHUAN-SHING
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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05—Filamentary, e.g. strands
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/04—Preparatory processes
    • C08G69/06—Solid state polycondensation
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
    • C08G69/14—Lactams
    • C08G69/16—Preparatory processes
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00—Treatment of filament-forming or like material
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00—Treatment of filament-forming or like material
    • D01D1/02—Preparation of spinning solutions
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00—Treatment of filament-forming or like material
    • D01D1/06—Feeding liquid to the spinning head
    • D01D1/065—Addition and mixing of substances to the spinning solution or to the melt; Homogenising
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/04—Pigments
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D01F1/103—Agents inhibiting growth of microorganisms
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/80—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G99/00—Subject matter not provided for in other groups of this subclass
    • D01G99/005—Conditioning of textile fibre during treatment before spinning
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/28—Heating or cooling arrangements for yarns

Definitions

  • the present disclosure relates to a nylon 6 fiber and a preparation method thereof. More particularly, the present disclosure relates to a nylon 6 fiber having a deodorizing function and a preparation method thereof.
  • Textiles made from processes of the textile industry are porous materials which can absorb sweat, sebum and other wastes discharged thereof when worn by a user, and the aforementioned wastes will be further decomposed and utilized by bacteria, fungus and other microorganisms hosted on the surface of the human body.
  • bacteria, fungus and other microorganisms hosted on the surface of the human body.
  • lots of byproducts will be produced and accompanied with unpleasant odors. It has not only health concerns but also a possibility to affect the interpersonal relationships due to the unpleasant odors. Therefore, because the health awareness and the living standard are both improved in the modern society, demands for woven materials with antibacterial and deodorizing properties are rapidly increasing.
  • antibacterial and deodorizing fibers are obtained mainly by modifying the chemical or physical properties of fibers, or the antibacterial agents will be coated on the fibers so as to suppress the growth of microorganisms, so that the demands for preventing the generation of the unpleasant odors can be satisfied.
  • mixing the antibacterial agents with a mother liquor of the fiber and then for spinning is the most widely used and relatively simple method.
  • the silver-based antibacterial agents are commonly used in the conventional antibacterial and deodorizing fibers, wherein the antibacterial agents with nano-silver particles are the most popular.
  • the nano-silver particles have high stability and can be added into the mother liquor of the fiber and then made into antibacterial fibers by spinning or other manufacturing methods.
  • the surface activity of the nano-silver particles is high, the nano-silver particles is easy to aggregate in the fiber material and then form a polymer in the textile process due to the high temperature, so that an additional dispersing agent is need to add into the fiber mother liquor so as to enhance the dispersal activity of the nano-silver particles.
  • it is not only increasing the manufacturing cost of the antibacterial textiles, but also increasing the difficulties of the process thereof.
  • an antibacterial and deodorizing fiber uses a non-silver antibacterial agent as an antibacterial and deodorizing additive, for example, mixing a p-tolyl-diiodomethylhydrazine having a bactericidal function with a plastic masterbatch so as to form an antibacterial fiber, or using titanium dioxide, tourmaline powder and bamboo charcoal as additives for antibacterial and deodorizing functions.
  • a non-silver antibacterial agent for example, mixing a p-tolyl-diiodomethylhydrazine having a bactericidal function with a plastic masterbatch so as to form an antibacterial fiber, or using titanium dioxide, tourmaline powder and bamboo charcoal as additives for antibacterial and deodorizing functions.
  • deodorizing demands of the textiles with deodorizing functions are always achieved by their antibacterial ability. Because the variety of microorganisms and odors, different antibacterial agents on different microorganisms are also with different antibacterial effects.
  • the growth of bacteria can be inhibite
  • a preparation method of a deodorizing nylon 6 fiber including providing a fabricating step of deodorizing nylon 6 chips and performing a spinning step.
  • the fabricating step includes the following steps.
  • a mixing step is performed, wherein a porous powder of citrate is mixed with a caprolactam powder so as to obtain a raw material of a deodorizing chip, wherein a weight ratio of the porous powder of citrate ranges from 2% to 6% based on a weight ratio of the raw material of the deodorizing chip as 100%, and a weight ratio of the caprolactam powder ranges from 94% to 98% based on the weight ratio of the raw material of the deodorizing chip as 100%.
  • a nano-grinding step is performed, wherein the raw material of the deodorizing chip is ground so as to obtain a size mixture of a deodorizing nylon 6, and an average diameter of the size mixture of the deodorizing nylon 6 ranges from 100 nm to 200 nm.
  • a granulated polymerizing step is performed, wherein the size mixture of the deodorizing nylon 6 is polymerized so as to obtain the deodorizing nylon 6 chips.
  • a viscosity adjusting step is performed, wherein a relative viscosity of the deodorizing nylon 6 chips is adjusted to a range from 2.20 mPa ⁇ s to 2.30 mPa ⁇ s.
  • a water content adjusting step is performed, wherein a water content ratio of the deodorizing nylon 6 chips is adjusted to a range from 350 ppm to 550 ppm.
  • the spinning step includes the following steps. A spinning material is provided, wherein the spinning material includes the deodorizing nylon 6 chips performed the viscosity adjusting step and the water content adjusting step. A melt fluxing step is performed, wherein the spinning material is spun under a temperature ranging from 255° C. to 265° C. so as to obtain the deodorizing nylon 6 fiber.
  • a deodorizing nylon 6 fiber is made by the preparation method according to the aforementioned aspect, wherein a denier per filament of the deodorizing nylon 6 fiber ranges from 0.5 dpf to 6 dpf, and a strength of the deodorizing nylon 6 fiber ranges from 3.0 g/d to 6.8 g/d.
  • FIG. 1 is a flow chart of a preparation method of a deodorizing nylon 6 fiber according to one embodiment of the present disclosure.
  • FIG. 2 is a flow chart of Step 300 of another embodiment of the present disclosure.
  • FIG. 3 is a schematic view of a spinning apparatus used in Step 300 of FIG. 2 .
  • FIG. 1 is a flow chart of a preparation method 100 of a deodorizing nylon 6 fiber according to one embodiment of the present disclosure.
  • the preparation method 100 of the deodorizing nylon 6 fiber includes Step 200 and Step 300 .
  • Step 200 a fabricating step of deodorizing nylon 6 chips is provided, and Step 200 includes Step 210 , Step 220 , Step 230 , Step 240 and Step 250 .
  • Step 210 a mixing step is performed, wherein a porous powder of citrate is mixed with a caprolactam powder so as to obtain a raw material of a deodorizing chip.
  • a weight ratio of the porous powder of citrate ranges from 2% to 6% based on a weight ratio of the raw material of the deodorizing chip as 100%, and a weight ratio of the caprolactam powder ranges from 94% to 98% based on the weight ratio of the raw material of the deodorizing chip as 100%.
  • the weight ratio of the porous powder of citrate is 5% based on the weight ratio of the raw material of the deodorizing chip as 100%
  • the weight ratio of the caprolactam powder is 95% based on the weight ratio of the raw material of the deodorizing chip as 100%
  • the aforementioned caprolactam powder can be a commercially available product.
  • Step 220 a nano-grinding step is performed, wherein the raw material of the deodorizing chip is ground so as to obtain a size mixture of a deodorizing nylon 6, and an average diameter of the size mixture of the deodorizing nylon 6 ranges from 100 nm to 200 nm.
  • the porous powder of citrate and the caprolactam powder can be refined into the size mixture in nanometer level in the nano-grinding step so as to improve the dispersibility of the porous powder of citrate in the caprolactam powder, so that the deodorizing ability of the deodorizing nylon 6 fiber can be further enhanced.
  • the pressure increasing condition of the size mixture can be effectively stabilized when the average diameter of the size mixture of the deodorizing nylon 6 ranges from 100 nm to 200 nm.
  • Step 230 a granulated polymerizing step is performed, wherein the size mixture of the deodorizing nylon 6 is polymerized so as to obtain the deodorizing nylon 6 chips, and the aforementioned deodorizing nylon 6 chips can be further physically modified so as to use in the following spinning processes.
  • Step 240 a viscosity adjusting step is performed, wherein a relative viscosity of the deodorizing nylon 6 chips is adjusted to a range from 2.20 mPa ⁇ s to 2.30 mPa ⁇ s.
  • the relative viscosity of the deodorizing nylon 6 chips is greater than 3.0 mPa ⁇ s, the flow rate of the spinning liquid is slow thereby. As a result, the residence time of the spinning liquid in the manifold is prolonged, so that it is unfavorable for spinning.
  • the relative viscosity of the deodorizing nylon 6 chips is less than 2.2 mPa ⁇ s, the strength of the deodorizing nylon 6 fiber made by the spinning liquid is low. Therefore, a relatively stable spinning effect can be obtained when the relative viscosity of the deodorizing nylon 6 chips is between 2.20 mPa ⁇ s to 2.30 mPa ⁇ s.
  • Step 250 a water content adjusting step is performed, wherein a water content ratio of the deodorizing nylon 6 chips is adjusted to a range from 350 ppm to 550 ppm. Therefore, a proper water content ratio of the deodorizing nylon 6 chips can be obtained by adjusting the water content thereof, so that better physical spinning properties can be obtained, and the probability of breaking or degrading of the deodorizing nylon 6 fiber can be reduced.
  • Step 300 a spinning step is performed, and Step 300 includes Step 310 and Step 320 .
  • a spinning material is provided, wherein the spinning material includes the deodorizing nylon 6 chips performed the viscosity adjusting step (that is, Step 240 ) and the water content adjusting step (that is, Step 250 ). Furthermore, the spinning material can further include a powder of titanium dioxide, and a weight ratio of the powder of titanium dioxide is greater than 0 and less than or equal to 7.5 based on the weight ratio of the deodorizing nylon 6 chips as 100%.
  • the aforementioned powder of titanium dioxide is a conventional matting agent, thus a specification the deodorizing nylon 6 fiber made by the deodorizing nylon 6 chips according to the present disclosure can be semi-dull or full-dull by adding titanium dioxide into the spinning material. Therefore, the applications of the deodorizing nylon 6 fiber of the present disclosure can be further expanded.
  • Step 320 a melt fluxing step is performed, wherein the spinning material is spun under a temperature ranging from 255° C. to 265° C. so as to obtain a deodorizing nylon 6 fiber.
  • Step 300 is a flow chart of Step 300 of another embodiment of the present disclosure.
  • Step 300 further includes Step 330 , Step 340 , Step 350 and Step 360 .
  • Step 330 a fiber extracting step is performed.
  • the spinning material is melted in Step 320 so as to obtain a spinning liquid
  • the fiber extracting step is for extracting the spinning liquid so as to obtain a nascent fiber of the deodorizing nylon 6.
  • Step 350 a drawing step is performed, wherein the solidified fiber of the deodorizing nylon 6 is drawn with a draw ratio ranging from 1.2% to 1.5%.
  • the draw ratio is a ratio of an output speed to an input speed of the drawing step.
  • Step 350 can further include Step 351 .
  • Step 351 a heating step is performed, wherein the solidified fiber of the deodorizing nylon 6 is heat set under a temperature ranging from 145° C. to 200° C.
  • Step 360 a winding step is performed, wherein the solidified fiber of the deodorizing nylon 6 performed the heating step is wound in a speed ranging from 3200 m/min to 4800 m/min, and a physical property of the solidified fiber of the deodorizing nylon 6, such as a strength or an elongation is changed by the drawing step (that is, Step 350 ) and the winding step (that is, Step 360 ), so that the solidified fiber of the deodorizing nylon 6 is transformed into the deodorizing nylon 6 fiber which is suitable for the following spinning processes.
  • a physical property of the solidified fiber of the deodorizing nylon 6 such as a strength or an elongation
  • FIG. 3 is a schematic view of a spinning apparatus 500 used in Step 300 in FIG. 2 .
  • the spinning apparatus 500 includes a feeding tank 510 , a servo motor 520 , an extruder 530 , a manifold 540 , a spinning beam 550 , a cooling device 560 , a draw device 570 and a winding device 580 .
  • Step 310 the deodorizing nylon 6 chips performed the viscosity adjusting step (that is, Step 240 ) and the water content adjusting step (that is, Step 250 ) and a powder of titanium dioxide are added into the feeding tank 510 and then transmitted into the extruder 530 .
  • Step 320 the deodorizing nylon 6 chips and the powder of titanium dioxide are melted and fluxed in the extruder 530 under a temperature ranging from 255° C. to 265° C. so as to form a spinning liquid.
  • the spinning liquid is pressed out of the extruder 530 by the servo motor 520 so that the spinning liquid will enter the manifold 540 , wherein a temperature of the manifold 540 ranges from 260° C. to 270° C. so as to prevent the spinning liquid from cooling down and solidifying in the manifold 540 before the spinning liquid enters the spinning beam 550 .
  • Step 330 the spinning liquid in the spinning beam 550 is distributed by a metering pump (not shown) to each spinneret (not shown) via tubes so as to form the nascent fiber A of the deodorizing nylon 6, wherein a temperature of the spinning beam 550 is controlled in a range from 260° C. to 270° C. Furthermore, there is a windless zone (not shown) between the spinning beam 550 and the cooling device 560 , and the nascent fiber A of the deodorizing nylon 6 can be cooled down slowly in the windless zone so as to prevent the crystallization of fibers from affecting by external forces such as air flow, so that the strength of the nascent fiber A of the deodorizing nylon 6 can be further enhanced.
  • Step 340 the nascent fiber A of the deodorizing nylon 6 is cooled by the cooling device 560 , wherein a cooling gas is provided by the cooling device 560 , and a temperature of the cooling gas ranges from 18° C. to 22° C. so as to cool and solidify the nascent fiber A of the deodorizing nylon 6 and then form the solidified fiber of the deodorizing nylon 6. Furthermore, the nascent fiber A of the deodorizing nylon 6 are bundled and oiled via an oiling nozzle (not shown) or an oiling roll (not shown) so that the nascent fiber A of the deodorizing nylon 6 can be bundled and lubricated.
  • the solidified fiber of the deodorizing nylon 6 is drawn and performed Step 351 by the draw device 570 so as to heat set the solidified fiber of the deodorizing nylon 6.
  • the draw device 570 includes a first godet roller assembly 571 , a second godet roller assembly 572 and a third godet roller assembly 573 , wherein at least one of the first godet roller assembly 571 , the second godet roller assembly 572 and the third godet roller assembly 573 has a heating function, so that the solidified fiber of the deodorizing nylon 6 can be heat set, and the solidified fiber of the deodorizing nylon 6 can be extended in multiple stages so as to change the physical properties such as a strength or an elongation.
  • Step 360 the solidified fiber of the deodorizing nylon 6 performed Step 350 can be wound on a paper tube in a speed ranging from 3200 m/min to 4800 m/min by the winding device 580 so as to form a spinning cake.
  • the physical property of the solidified fiber of the deodorizing nylon 6 has been changed, and the solidified fiber of the deodorizing nylon 6 is transformed into the deodorizing nylon 6 fiber which is suitable for the following spinning processes.
  • the deodorizing nylon 6 fiber of the present disclosure is made by the preparation method 100 of the deodorizing nylon 6 fiber, wherein a denier per filament of the deodorizing nylon 6 fiber ranges from 0.5 dpf to 6 dpf, a strength of the deodorizing nylon 6 fiber ranges from 3.0 g/d to 6.8 g/d, and an extensibility of the deodorizing nylon 6 fiber ranges from 40% to 50%.
  • the deodorizing nylon 6 fiber of the present disclosure has an excellent deodorizing ability and can be widely used in related fields.
  • the size distribution and the pressure increasing condition of the porous powder of citrate and the caprolactam powder of the size mixture of the deodorizing nylon 6 performed the nano-grinding step are analyzed so as to evaluate the dispersibility of the nanoparticles.
  • the average particle size and the particle size distribution of the size mixture of the deodorizing nylon 6 are analyzed by a laser particle size analyzer.
  • the deodorizing nylon 6 chips are melted, and then the melt of the deodorizing nylon 6 chips is injected into a single screw screen press equipped with a 25 ⁇ filter so as to observe the pressure change thereof.
  • Example 1 The detailed data of the average particle size and the dispersibility of the porous powder of citrate mixed with different percentage of the caprolactam powder and then performed nano-ground are shown in Table 1.
  • Example 1 a weight ratio of the porous powder of citrate is 3% and a weight ratio of the caprolactam powder is 97% based on a weight ratio of the raw material of the deodorizing chip as 100%.
  • Example 2 a weight ratio of the porous powder of citrate is 5% and a weight ratio of the caprolactam powder is 95% based on a weight ratio of the raw material of the deodorizing chip as 100%.
  • the present experiment further includes comparative examples.
  • Comparative Example 1 In Comparative Example 1 (CEm 1), a weight ratio of the porous powder of citrate is 7% and a weight ratio of the caprolactam powder is 93%, and in Comparative Example 2 (CEm 2), a weight ratio of the porous powder of citrate is 9% and a weight ratio of the caprolactam powder is 91%.
  • the size mixtures of the deodorizing nylon 6 of Example 1, Example 2 and Comparative Example 1 are performed the nano-grinding step, respectively, and the size mixture of Comparative Example 2 is not performed the nano-grinding step so as to evaluate the effects of the nano-grinding step to the average particle size and the dispersibility of the size mixture of the deodorizing nylon 6.
  • the size mixtures of the deodorizing nylon 6 of Example 1, Example 2, Comparative Example 1 and Comparative Example 2 are stood for five minutes so as to observe whether the precipitation occurs or not.
  • both of the average particle sizes of Example 1 and Example 2 are falling in a range from 100 nm to 200 nm, and the average particle sizes of Comparative Example 1 and Comparative Example 2 are 3635 nm and 5338 nm, respectively, wherein the Comparative Example 2 is without performing the nano-grinding step.
  • the porous powder of citrate and the caprolactam powder can be ground effectively by the nano-grinding step, and the average particle size of the size mixture of the deodorizing nylon 6 thereof can fall between 100 nm to 200 nm so as to enhance the dispersibility of the porous powder of citrate and the caprolactam powder.
  • the dispersibility of the size mixture of the deodorizing nylon 6 of Example 2 is best, the dispersibility of Example 1 is also good, and there is no precipitation of the size mixtures of the deodorizing nylon 6 of Example 1 and Example 2 after being stood for five minutes.
  • both of the dispersibility of size mixtures of the deodorizing nylon 6 of Comparative Example 1 and Comparative Example 2 are worse than Example 1 and Example 2, and a precipitation can be seen by eyes in Comparative Example 1 and Comparative Example 2 after being stood for five minutes.
  • the porous powder of citrate having a deodorizing function can be mixed with the caprolactam powder uniformly according to the mixing ratio of the present disclosure and provide a preferred dispersibility so as to facilitate the preparation of the deodorizing nylon 6 fiber.
  • the present experiment is for measuring the viscosity, the water content, the concentration of amino groups and the ash content of the deodorizing nylon 6 chips so as to analyze the physical properties of the deodorizing nylon 6 chips of the present disclosure.
  • the relative viscosity in sulfuric acid is the ratio of T 1 and T 2 , i.e., the relative viscosity in sulfuric acid equals to T 1 /T 2 .
  • the water content of the deodorizing nylon 6 chips is measured by a Karl Fisher's coulometric titrator (trace moisture measurement device AQ-2000; moisture evaporating device EV-200; made by the Hiranuma Sangyo Co., Ltd), wherein the moisture evaporating temperature is 180° C. under dry nitrogen atmosphere.
  • Example 3 (Em 3) and Comparative Example 3 (CEm 3) are used in the present experiment, wherein the deodorizing nylon 6 chips of the Example 3 is made by the preparation method of the deodorizing nylon 6 fiber of the present disclosure, and the nylon 6 chips used in Comparative Example 3 are commercially available product.
  • the preparation method of conventional nylon 6 chips is a conventional technology and will not be described herein.
  • Example 3 The detailed data of the property analysis of the nylon 6 chips of Example 3 and Comparative Example 3 are shown in Table 2.
  • Table 2 the relative viscosity of Example 3 is 2.23 mPa ⁇ s, which only has a small difference compared to 2.45 mPa ⁇ s of Comparative Example 3.
  • the water content of a particle is less than 500 ppm, it is favorable for improving the efficiency of spinning, wherein the water content of Example 3 is 440 ppm, and the water content of Comparative Example 3 is 480 ppm.
  • the concentrations of amino groups of Example 3 and Comparative Example 3 are almost equal to each other, and the ash contents of Example 3 and Comparative Example 3 are also almost equal to each other.
  • the present experiment is for measuring the denier per filament, the strength, the extensibility and a boiling water shrinkage of the deodorizing nylon 6 fiber so as to analysis the fiber properties of the deodorizing nylon 6 fiber of the present disclosure.
  • the denier per filament is measured according to ASTM D1907-2010, the strength is measured according to ASTM2256, the extensibility is measured according to ASTM2256, and the boiling water shrinkage is measured according to ASTM D2259-2002.
  • the extruder 530 is divided into four regions, wherein a temperature T 1 of the first region is 257° C., a temperature T 2 of the second region is 259° C., a temperature T 3 of the third region is 261° C., and a temperature T 4 of the four region is 263° C.
  • the rotational speed GR 1 of the first godet roller assembly 571 is 3550 m/min
  • the rotational speed GR 2 of the second godet roller assembly 572 is 4225 m/min
  • a temperature GRT 2 of the second godet roller assembly is 145° C.
  • the draw ratio is calculated by the output speed and the input speed of the spinning process, wherein the output speed is the rotational speed GR 3 of the third godet roller assembly 573 , and the input speed is the rotational speed GR 1 of the first godet roller assembly 571 , so that the draw ratio (GR 3 /GR 1 ) of the deodorizing nylon 6 fiber of the present disclosure is about 1.19, whereby a 50/34SD semi-dull deodorizing nylon 6 fiber is obtained.
  • the detailed data of the deodorizing ability analysis of the nylon 6 fiber of Example 4 and Comparative Example 4 are shown in Table 4.
  • the removed rate of acetic acid of Example 4 is 94% compared to 82% of the removed rate of acetic acid of Comparative Example 4, and the removed rate of ammonia molecules of Example 4 is 88% compared to 44.3% of the removed rate of acetic acid of Comparative Example 4. It shows that the deodorizing ability of the deodorizing nylon 6 fiber made by the preparation method of a deodorizing nylon 6 fiber of the present disclosure is excellent, and the deodorizing nylon 6 fiber of the present disclosure can not only enhance the deodorizing ability and deodorizing effects of the conventional nylon fiber, but also can expand the application of the deodorizing nylon 6 fiber.
  • the present disclosure has the advantages described bellowing.
  • the deodorizing ability of the nylon 6 fiber made by the preparation method of the deodorizing nylon 6 fiber of the present disclosure is achieved by adding the porous powder of citrate.
  • the porous powder of citrate is uniformly dispersed in the size mixture of the deodorizing nylon 6 so as to maintain the deodorizing ability thereof in the following spinning processes, and the manufacturing efficiency of the deodorizing nylon 6 fiber can be further enhanced.
  • acetic acid and ammonia molecules can be removed effectively by the deodorizing nylon 6 fiber of the present disclosure, that is, the deodorizing nylon 6 fiber of the present disclosure has an excellent deodorizing ability.
  • the physical properties such as the strength and the extensibility of the deodorizing nylon 6 fiber of the present disclosure are good, thus the application potential of the deodorizing nylon 6 fiber of the present disclosure is excellent.

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TW201912854A (zh) 2019-04-01

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