US20190076928A1 - TiAI-BASED INTERMETALLIC SINTERED COMPACT AND METHOD FOR PRODUCING TiAI-BASED INTERMETALLIC SINTERED COMPACT - Google Patents

TiAI-BASED INTERMETALLIC SINTERED COMPACT AND METHOD FOR PRODUCING TiAI-BASED INTERMETALLIC SINTERED COMPACT Download PDF

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Publication number
US20190076928A1
US20190076928A1 US16/085,061 US201716085061A US2019076928A1 US 20190076928 A1 US20190076928 A1 US 20190076928A1 US 201716085061 A US201716085061 A US 201716085061A US 2019076928 A1 US2019076928 A1 US 2019076928A1
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United States
Prior art keywords
tial
sintered compact
based intermetallic
weight
powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/085,061
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English (en)
Inventor
Kenji Suzuki
Kentaro Shindo
Syuntaro TERAUCHI
Hisashi KITAGAKI
Kazuki HANAMI
Tadayuki Hanada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Yakin Kogyo Co Ltd
Mitsubishi Heavy Industries Aero Engines Ltd
Original Assignee
Osaka Yakin Kogyo Co Ltd
Mitsubishi Heavy Industries Aero Engines Ltd
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Filing date
Publication date
Application filed by Osaka Yakin Kogyo Co Ltd, Mitsubishi Heavy Industries Aero Engines Ltd filed Critical Osaka Yakin Kogyo Co Ltd
Assigned to OSAKA YAKIN KOGYO CO., LTD., MITSUBISHI HEAVY INDUSTRIES AERO ENGINES, LTD. reassignment OSAKA YAKIN KOGYO CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HANAMI, Kazuki, KITAGAKI, Hisashi, TERAUCHI, Syuntaro, HANADA, TADAYUKI, SHINDO, KENTARO, SUZUKI, KENJI
Publication of US20190076928A1 publication Critical patent/US20190076928A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/16Both compacting and sintering in successive or repeated steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • B22F1/0059
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0408Light metal alloys
    • C22C1/0416Aluminium-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • C22C1/0458Alloys based on titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/047Making non-ferrous alloys by powder metallurgy comprising intermetallic compounds
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/05Light metals
    • B22F2301/052Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/20Refractory metals
    • B22F2301/205Titanium, zirconium or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/40Intermetallics other than rare earth-Co or -Ni or -Fe intermetallic alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2304/00Physical aspects of the powder
    • B22F2304/10Micron size particles, i.e. above 1 micrometer up to 500 micrometer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Definitions

  • FIG. 3 is a schematic diagram illustrating the phases of the TiAl-based intermetallic sintered compact according to the first embodiment.
  • the TiAl phase in the TiAl-based sintered powder particle F 1 is referred to as TiAl phase F 2 and the additional metal phase (Ni phase) is referred to as additional metal phase F 3 .
  • the Ni phase (additional metal phase F 3 ) is present between adjacent TiAl-based sintered powder particles F 1 (grain boundary), that is, between the TiAl phase F 2 of one TiAl-based sintered powder particle F 1 and the TiAl phase F 2 of the adjacent TiAl-based sintered powder particle F 1 .
  • the Ni phase (additional metal phase F 3 ) is present on the periphery of each of a plurality of TiAl-based intermetallic compounds (TiAl phase F 2 ).
  • the TiAl-based intermetallic sintered compact Fx according to Comparative Example 1 contains neither Fe nor Ni. More specifically, the TiAl-based intermetallic sintered compact Fx according to Comparative Example 1 has a Fe content less than 0.05% by weight and a Ni content less than 0.01% by weight. As illustrated in FIG. 5 , the TiAl-based intermetallic sintered compact Fx according to Comparative Example 2 has a Fe content of less than 0.05% by weight and a Ni content of 1.05% by weight. As illustrated in FIG. 5 , the TiAl-based intermetallic sintered compact F according to Example 1 contains Ni alone as an additional metal, in which the Ni content is 0.2% by weight of the total content, and the Fe content is less than 0.05% by weight of the total content.
  • FIG. 10 is a plot of results of Comparative Examples 1 and 2 and Examples 1 and 2. As illustrated in FIG. 10 , when the TiAl-based intermetallic sintered compact F containing Ni alone as an additional metal has a Ni content of 0.1% by weight to 1% by weight of the total content, the sintered density is high and occurrence of a ⁇ -phase colony is suppressed.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
US16/085,061 2016-04-05 2017-02-21 TiAI-BASED INTERMETALLIC SINTERED COMPACT AND METHOD FOR PRODUCING TiAI-BASED INTERMETALLIC SINTERED COMPACT Abandoned US20190076928A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2016075932A JP6688662B2 (ja) 2016-04-05 2016-04-05 TiAl系金属間化合物焼結体及びTiAl系金属間化合物焼結体の製造方法
JP2016-075932 2016-04-05
PCT/JP2017/006390 WO2017175499A1 (ja) 2016-04-05 2017-02-21 TiAl系金属間化合物焼結体及びTiAl系金属間化合物焼結体の製造方法

Publications (1)

Publication Number Publication Date
US20190076928A1 true US20190076928A1 (en) 2019-03-14

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US16/085,061 Abandoned US20190076928A1 (en) 2016-04-05 2017-02-21 TiAI-BASED INTERMETALLIC SINTERED COMPACT AND METHOD FOR PRODUCING TiAI-BASED INTERMETALLIC SINTERED COMPACT

Country Status (5)

Country Link
US (1) US20190076928A1 (ja)
EP (1) EP3415648A4 (ja)
JP (1) JP6688662B2 (ja)
CA (1) CA3017441C (ja)
WO (1) WO2017175499A1 (ja)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021121690A (ja) * 2020-01-31 2021-08-26 三菱重工航空エンジン株式会社 TiAl基合金およびその製造方法
JP7457980B2 (ja) * 2020-02-27 2024-03-29 三菱重工航空エンジン株式会社 TiAl基合金の製造方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0730418B2 (ja) * 1989-01-30 1995-04-05 住友軽金属工業株式会社 Ti―Al系金属間化合物部材の成形法
JPH03193801A (ja) * 1989-12-25 1991-08-23 Nippon Steel Corp 金属間化合物焼結添加用粉末および焼結法
JPH03243741A (ja) * 1990-02-21 1991-10-30 Nippon Tungsten Co Ltd Ti―Al系焼結体およびその製造方法
US5098469A (en) * 1991-09-12 1992-03-24 General Motors Corporation Powder metal process for producing multiphase NI-AL-TI intermetallic alloys
JPH0892602A (ja) * 1994-09-28 1996-04-09 Toyo Alum Kk TiAl金属間化合物粉末およびその焼結体
JP2000355704A (ja) * 1999-06-15 2000-12-26 Osaka Yakin Kogyo Kk Ti−Al系合金の射出成形法における脱脂成形体の炭素量と酸素量の制御方法
JP3728507B2 (ja) * 2002-08-19 2005-12-21 独立行政法人産業技術総合研究所 焼結チタン合金及びその製造方法
US7387763B2 (en) * 2004-07-27 2008-06-17 General Electric Company Preparation of sheet by injection molding of powder, consolidation, and heat treating

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Publication number Publication date
CA3017441A1 (en) 2017-10-12
WO2017175499A1 (ja) 2017-10-12
JP6688662B2 (ja) 2020-04-28
JP2017186609A (ja) 2017-10-12
EP3415648A4 (en) 2019-04-17
CA3017441C (en) 2021-10-26
EP3415648A1 (en) 2018-12-19

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