US20180023888A1 - Method for recovering helium - Google Patents

Method for recovering helium Download PDF

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Publication number
US20180023888A1
US20180023888A1 US15/549,854 US201615549854A US2018023888A1 US 20180023888 A1 US20180023888 A1 US 20180023888A1 US 201615549854 A US201615549854 A US 201615549854A US 2018023888 A1 US2018023888 A1 US 2018023888A1
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Prior art keywords
nitrogen
fraction
helium
enriched fraction
enriched
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US15/549,854
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Inventor
Heinz Bauer
Martin Gwinner
Andreas Bub
Christoph HERTEL
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Linde GmbH
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Linde GmbH
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Assigned to LINDE AKTIENGESELLSCHAFT reassignment LINDE AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BUB, ANDREAS, GWINNER, MARTIN, BAUER, HEINZ, HERTEL, Christoph
Publication of US20180023888A1 publication Critical patent/US20180023888A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/028Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of noble gases
    • F25J3/029Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of noble gases of helium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0204Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
    • F25J3/0209Natural gas or substitute natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0257Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of nitrogen
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    • F25J2200/02Processes or apparatus using separation by rectification in a single pressure main column system
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    • F25J2200/40Features relating to the provision of boil-up in the bottom of a column
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    • F25J2200/70Refluxing the column with a condensed part of the feed stream, i.e. fractionator top is stripped or self-rectified
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    • F25J2205/02Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum
    • F25J2205/04Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum in the feed line, i.e. upstream of the fractionation step
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    • F25J2205/40Processes or apparatus using other separation and/or other processing means using hybrid system, i.e. combining cryogenic and non-cryogenic separation techniques
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
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    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • F25J2205/66Regenerating the adsorption vessel, e.g. kind of reactivation gas
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J2205/82Processes or apparatus using other separation and/or other processing means using a reactor with combustion or catalytic reaction
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/40Air or oxygen enriched air, i.e. generally less than 30mol% of O2
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    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/04Recovery of liquid products
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    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/42Separating low boiling, i.e. more volatile components from nitrogen, e.g. He, H2, Ne
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    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/42Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being nitrogen
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    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
    • F25J2240/12Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream the fluid being nitrogen
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/42Processes or apparatus involving steps for recycling of process streams the recycled stream being nitrogen
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/02Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/02Internal refrigeration with liquid vaporising loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/04Internal refrigeration with work-producing gas expansion loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2290/00Other details not covered by groups F25J2200/00 - F25J2280/00
    • F25J2290/34Details about subcooling of liquids

Definitions

  • the invention relates to a method for recovering a helium product fraction from a nitrogen- and helium-containing feed fraction, wherein
  • helium product fraction be comprised of highly purified helium, the concentration and contamination of which do not exceed a value of 100 vppm, preferably of 10 vppm.
  • nitrogen- and helium-containing feed fraction be understood as a fraction, which contains 1 to 20 mol-% helium and 80 to 99 mol-% nitrogen. Further, this feed fraction can contain 0.1 to 2 mol-% methane and traces of hydrogen, argon and/or other noble gases.
  • helium is obtained almost exclusively from a mixture of volatile natural gas components, which typically contains methane and nitrogen as well as traces of hydrogen, argon and other noble gases besides helium.
  • concentration of this decontamination in helium cannot exceed a value of 100 vppm, preferably of 10 vppm.
  • the helium purification prior to the actual helium liquefaction generally consists of a combination of cryogenic—based on partial condensation—and adsorptive methods with regeneration through pressure and/or temperature changes. Based on the comparatively high product value, a helium yield as high as possible, preferably >99%, is desirable. In consequence, the helium-enriched fraction is often transferred from the liquid into the gaseous phase by pressure release and/or stripping from the liquid to the gaseous phase during the cryogenic step to remain available for further processing.
  • a nitrogen- and helium-containing feed fraction which originates, for example, from a separation process of natural gas, is first supplied to catalytic methane oxidation A and subsequently via line 2 to a drying unit B.
  • the water separated in the drying unit B is removed via line 30 .
  • the feed fraction conventionally pretreated in such way which typically has a pressure of between 10 and 40 bar, preferably between 15 and 25 bar, is supplied to the heat exchanger E 1 via line 3 and partially condensed therein against method flows yet to be explained.
  • the partially condensed feed fraction is supplied to a separator D 1 and separated therein into a first helium-enriched fraction 5 as well as a first nitrogen-enriched fraction 8 .
  • the helium-enriched fraction 5 is supplied to an adsorptive cleaning process D after preheating in the heat exchanger E 1 .
  • Such process is designed as (V)PSA and/or TSA process.
  • the helium-enriched fraction recovered therein and removed via line 6 represents the helium product fraction, the concentration of decontamination of which does not exceed a value of 100 vppm, preferably of 100 vppm.
  • this helium product fraction is supplied to a liquefaction process not illustrated in FIG. 1 .
  • the helium-containing residue gas removed from the adsorptive cleaning process D is supplied to a return compressor C via line 7 , is compressed therein to the pressure of the feed fraction 1 to be supplied to the catalytic methane oxidation A and admixed thereto via line 32 .
  • the above mentioned first nitrogen-enriched fraction 8 is expanded in valve a and supplied to the separation column T in its upper section as return flow.
  • the separation column T is preferably operated at a pressure between 7 and 20 bar, in particular between 10 and 15 bar.
  • a separation into a second helium-enriched gas fraction 9 and a second nitrogen-enriched liquid fraction 11 is implemented therein.
  • the second helium-enriched fraction 9 is preheated in heat exchanger E 1 against the feed fraction 3 to be partially condensed, and supplied to the mentioned return compressor C via control valve b, as well. Additional air is supplied thereto via line 31 .
  • the oxygen contained in the air serves as oxidation means for the catalytic methane oxidation A.
  • a sub-flow of the second nitrogen-enriched liquid fraction 11 is evaporated in heat exchanger E 1 and supplied to the separation column T as stripping gas 12 .
  • Such stripping gas supply causes the separation process taking place in separation column T and determines the helium content of the second helium-enriched fraction 9 .
  • At least a sub-flow of the second nitrogen-enriched fraction 11 is evaporated in heat exchanger E 1 against the feed fraction to be partially condensed 3 under a pressure of less than 5 bar, preferably of less than 3 bar.
  • This method serves to set a temperature as low as possible in separator D 1 .
  • a sub-flow of the second nitrogen-enriched fraction 11 is supplied to a circulation container D 2 via control valve c.
  • the liquid fraction removed therefrom via line 14 is supplied to heat exchanger E 1 under the above mentioned low pressure, at least partially evaporated therein, and resupplied to the circulation container D 2 .
  • a nitrogen-enriched gas fraction 15 is removed from the top of circulation container D 2 , preheated in heat exchanger E 1 against the feed fraction to be partially condensed 3 , and subsequently resupplied as regeneration gas to the above mentioned drying unit B, which is an adsorptive drying process, as a rule.
  • This loaded regeneration gas is removed from the process via line 16 .
  • the sub-flow 13 of the second nitrogen-enriched fraction 11 which is not supplied to the circulation container D 2 , can be supercooled in heat exchanger E 1 and can be generated as supercooled liquid via control valve d and line 17 .
  • an otherwise required generation or provision of liquefied nitrogen (LIN), as the case may be, can be refrained from.
  • a sub-flow of liquid fraction 14 removed from the circulation container D 2 can be removed in the above described manner via control valve d and line 17 .
  • the coldness required for the partial condensation of the feed fraction 3 can principally be provided by preheating cold, gaseous decomposition products as well as the above described evaporation of liquid fraction 14 , which was removed from the circulation container D 2 .
  • the larger the stripping gas quantity 12 evaporated in heat exchanger E 1 the lower can be the quantity of liquid fraction 14 removed from the circulation container D 2 . It must, however, be ensured that heat exchange and temperature of flow 12 are suitable for cooling and partially condensing feed fraction 3 . If the content of flow 12 in the heat turnover in heat exchanger E 1 becomes too large, the temperature in separator D 1 increases undesirably.
  • the quantity of the stripping gas 12 supplied to separation column T is selected according to the invention to such amount that a third nitrogen-enriched fraction 20 can be removed from separation column T in the section of its bottom, wherein such fraction contains at least 30%, preferably at least 50% of the nitrogen contained in the first nitrogen-enriched fraction 8 .
  • These nitrogen contents are achieved in that a larger stripping gas quantity 12 is boiled up in the bottom of separation column T than would be required for the actual stripping process in separation column T.
  • a further nitrogen-enriched fraction can be recovered in separation column T under increased pressure.
  • This further or third nitrogen-enriched fraction can be condensed to a pressure after preheating in heat exchanger E 1 , which is above the pressure of column T by 4 to 20 bar, preferably by 5 to 15 bar.
  • the nitrogen-enriched fraction 21 is cooled in heat exchanger E 1 and subsequently work-performing expanded in expansion device X.
  • the expanded nitrogen-enriched fraction 22 is subsequently preheated against the feed fraction to be partially condensed 3 in heat exchanger E 1 and admixed to the above described nitrogen-enriched fraction 15 .
  • Such work-performing expansion X which increases thermo-dynamic efficiency of the process, is optional, facilitates or increases the quantity of the cooled liquid (LIN) removed via line 17 , however.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Separation Of Gases By Adsorption (AREA)
US15/549,854 2015-02-10 2016-01-26 Method for recovering helium Abandoned US20180023888A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102015001664.4A DE102015001664A1 (de) 2015-02-10 2015-02-10 Verfahren zur Heliumgewinnung
DE102015001664.4 2015-02-10
PCT/EP2016/000131 WO2016128111A1 (de) 2015-02-10 2016-01-26 Verfahren zur heliumgewinnung

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US20180023888A1 true US20180023888A1 (en) 2018-01-25

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US (1) US20180023888A1 (ru)
AU (1) AU2016218602B2 (ru)
CA (1) CA2976341C (ru)
DE (1) DE102015001664A1 (ru)
RU (1) RU2689252C2 (ru)
WO (1) WO2016128111A1 (ru)

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FR3096900B1 (fr) * 2019-06-06 2021-10-01 Air Liquide Procédé et unité de purification d’hélium

Citations (4)

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Publication number Priority date Publication date Assignee Title
US5351491A (en) * 1992-03-31 1994-10-04 Linde Aktiengesellschaft Process for obtaining high-purity hydrogen and high-purity carbon monoxide
US5771714A (en) * 1997-08-01 1998-06-30 Praxair Technology, Inc. Cryogenic rectification system for producing higher purity helium
DE10007440A1 (de) * 2000-02-18 2001-08-23 Linde Ag Verfahren zum Abtrennen einer Helium-reichen Fraktion aus einem wenigstens Methan, Stickstoff und Helium enthaltenden Strom
US20080272340A1 (en) * 2005-02-01 2008-11-06 Daphne Koh Method for Producing Syngas with Low Carbon Dioxide Emission

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AU2016218602A1 (en) 2017-08-31
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