US20160061631A1 - Method for Detecting Abnormality of Resolver, Angle Detection Device, Motor, and Transportation Device - Google Patents

Method for Detecting Abnormality of Resolver, Angle Detection Device, Motor, and Transportation Device Download PDF

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US20160061631A1
US20160061631A1 US14/888,462 US201314888462A US2016061631A1 US 20160061631 A1 US20160061631 A1 US 20160061631A1 US 201314888462 A US201314888462 A US 201314888462A US 2016061631 A1 US2016061631 A1 US 2016061631A1
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Prior art keywords
resolver
direct current
current voltage
abnormality
signal
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Abandoned
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US14/888,462
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English (en)
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Kei Kondo
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NSK Ltd
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NSK Ltd
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Assigned to NSK LTD. reassignment NSK LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KONDO, KEI
Publication of US20160061631A1 publication Critical patent/US20160061631A1/en
Abandoned legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D3/00—Indicating or recording apparatus with provision for the special purposes referred to in the subgroups
    • G01D3/08—Indicating or recording apparatus with provision for the special purposes referred to in the subgroups with provision for safeguarding the apparatus, e.g. against abnormal operation, against breakdown
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D18/00—Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D3/00—Indicating or recording apparatus with provision for the special purposes referred to in the subgroups
    • G01D3/028—Indicating or recording apparatus with provision for the special purposes referred to in the subgroups mitigating undesired influences, e.g. temperature, pressure
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
    • G01D5/204—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils
    • G01D5/2073—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils by movement of a single coil with respect to two or more coils
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/02—Providing protection against overload without automatic interruption of supply
    • H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/02—Providing protection against overload without automatic interruption of supply
    • H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
    • H02P29/0241—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the fault being an overvoltage

Definitions

  • the present invention relates to a method for detecting an abnormality of a resolver configured to detect a rotating position of a rotating body, an angle detection device having a function of detecting the abnormality of the resolver, and a motor and a transportation device each having the angle detection device.
  • Patent Literature 1 in synchronization with a maximum value or a minimum value of an excitation signal of the resolver, each resolver output signal is sampled, and when an offset of the sampled value falls out of a given range near 0, it is determined that an abnormality occurs at the resolver.
  • Patent Literature 2 As another method for detecting the abnormality of the resolver, for example, there is a technique disclosed in Patent Literature 2. In this technique, different values are set to the respective voltage transformation ratios between the excitation coil and the respective three resolver coils, and when three rotor electrical angles (operation electrical angles) operated from the three-phase resolver signal indicate different values from one another, it is determined that a short-circuit abnormality occurs at the resolver.
  • a method for detecting an abnormality of a resolver including: applying a direct current voltage to the resolver configured to output rotating positional information of a rotating body, as an electrical signal; and comparing output voltages of phases of the resolver, when the direct current voltage is applied to detect the abnormality of the resolver.
  • the resolver is excited by use of a sine wave in general, the direct current voltage is applied to the resolver and the resolver signal output as a result is confirmed, so as to determine whether or not an abnormality occurs at the resolver.
  • the resolver output signals when the direct current is applied to the resolver have all the same potentials in a normal state, the output voltages of the respective phases of the resolver are compared with each other to detect an abnormal state. Therefore, no complicated operation is necessary. Further, the abnormal state can be detected without rotating a rotor.
  • the abnormal state of the resolver can be detected with a simple configuration appropriately.
  • an angle detection device including: a resolver configured to output rotating positional information of a rotating body, as an electrical signal; a sine wave generator configured to generate a sine wave signal; a direct current voltage generator configured to generate a direct current voltage; an excitation signal supplier configured to select one of the sine wave signal generated by the sine wave generator or the direct current voltage generated by the direct current voltage generator, and to supply the selected one to the resolver as an excitation signal; a voltage measurement portion configured to measure output voltages of phases of the resolver; and an abnormality detector configured to detect an abnormality of the resolver, by comparing the output voltages of the phases of the resolver measured by the voltage measurement portion, when the excitation signal supplier supplies the direct current voltage generated by the direct current voltage generator, as the excitation signal.
  • the excitation signal supplier may be configured to select the direct current voltage generated by the direct current voltage generator and to supply the direct current voltage to the resolver, as the excitation signal, immediately after power is turned on.
  • a motor including the above-described angle detection device.
  • a transportation device configured to transport a transportation target by using the above-described motor.
  • the abnormality of the resolver can be detected promptly without the necessity of the rotor revolution.
  • an abnormal determination is made possible by a simple comparing operation, it is possible to achieve an abnormality detection function at a low cost.
  • FIG. 1 is a schematic configuration view of an angle detection device in one embodiment of the present disclosure
  • FIG. 2 is a circuit diagram illustrative of a configuration of the angle detection device
  • FIG. 3 is a flow chart illustrative of a short-circuit abnormality determination procedure.
  • FIG. 4 is a schematic configuration view illustrative of the angle detection device in another embodiment of the present disclosure.
  • FIG. 1 is a schematic configuration view of an angle detection device, in one embodiment of the present disclosure.
  • reference numeral 1 indicates a motor (rotating body), reference numeral 2 indicates a resolver configured to detect a rotating position of the motor 1 .
  • the motor 1 is, for example, a direct drive motor included in a transportation device, and serves as a drive source configured to drive a transportation target 10 .
  • a servo motor includes the motor 1 , a resolver 2 , and a drive unit 3 , to be described later. It is to be noted that a mega torque motor can be used as the motor 1 .
  • the resolver 2 is configured to include a cylindrical stator, and a rotor configured to hold a rotation shaft and arranged rotatably in the stator, and to change a reluctance between the rotor and the stator depending on the location of the rotor so that one cycle of a fundamental wave component of the reluctance change indicates one revolution of the rotor.
  • the inner diameter center of the rotor is aligned with the inner diameter center of the stator
  • the outer diameter center of the rotor is configured to be eccentric by only a certain eccentric amount from the inner diameter center thereof to change the thickness of the rotor.
  • the reluctance changes depending on the location of the rotor.
  • the resolver 2 is a three-phase resolver configured, when a since wave shaped excitation signal is given from the outside, to output a resolver signal of phase A changing depending on the turning angle of the rotation shaft, a resolver signal of phase B, which is different in phase by 120 degrees from the resolver signal of phase A, and a resolver signal of phase C, which is different in phase by 120 degrees from the resolver signal of phase B.
  • the resolver 2 and the drive unit 3 are connected by an electrical cable 5 through a connector 4 .
  • the electrical signal (resolver signal) output from the resolver 2 is transmitted to the drive unit 3 through the electrical cable 5 .
  • the drive unit 3 is configured to have a position detection function of detecting the rotating position (turning angle) of the motor 1 , and an abnormality detection function of detecting a short-circuit abnormality between phases of the resolver 2 .
  • the position detection function is a function of acquiring a resolver signal transmitted from the resolver 2 as rotating positional information of the motor 1 , and detecting a rotating position (turning angle) of the motor 1 based on the resolver signal.
  • the abnormality detection function is a function of detecting short-circuiting/short-circuit abnormality of the resolver 2 , immediately after the power is turned on.
  • This drive unit 3 is configured to include an excitation signal generation block 11 , a short-circuit abnormality detection signal generation block 12 , a change-over switch 13 , and a current amplification circuit 14 .
  • the excitation signal generation block 11 is configured to generate a sine wave signal, and then to output the sine wave signal.
  • the short-circuit abnormality detection signal generation block 12 is configured to generate a direct current voltage as a short-circuit abnormality detection signal, and then to output the short-circuit abnormality detection signal.
  • the change-over switch 13 is configured to switch between the sine wave signal from the excitation signal generation block 11 and the direct current voltage from the short-circuit abnormality detection signal generation block 12 in response to a switch signal S 1 from an abnormality determination controller 19 to be described later, to output to the current amplification circuit 14 .
  • the current amplification circuit 14 is configured to amplify the signal output from the change-over switch 13 , and to supply the amplified signal as an excitation signal to the resolver 2 through the electrical cable 5 .
  • the drive unit 3 is configured to include an angle detection signal reception block 15 , an R/D conversion block 16 , and a CPU 17 .
  • the CPU 17 is configured to include an angle detector 18 , an abnormality determination controller 19 , and a short-circuit abnormality determination unit 20 .
  • the angle detection signal reception block 15 is configured to receive inputs of the three-phase resolver signal output from the resolver 2 when the excitation signal is applied.
  • the resolver signal is a three-phase analog signal of the phase A, the phase B, and the phase C, each being different in phase by 120 degrees.
  • the angle detection signal reception block 15 is configured to convert the three-phase resolver signal that has been input into a two-phase signal and to output the two-phase signal to the R/D conversion block 16 , and in addition, to detect the voltage of the three-phase resolver signal that has been input and to output the detected voltage to the short-circuit abnormality determination unit 20 , to be described later, of the CPU 17 .
  • the angle detection signal reception block 15 has a configuration illustrated in FIG. 2 .
  • the angle detection signal reception block 15 is configured to include shunt resistances R 1 , R 2 , and R 3 , and to detect voltages (V A , V B , and V C ) of the resolver by using the shunt resistances R 1 to R 3 .
  • the resistance values of the shunt resistances R 1 to R 3 are all set to the same values.
  • the respective phase voltages V A to V C are converted into digital values by A/D converters 21 a to 21 c , and then are input into the CPU 17 (the short abnormality determination unit 20 ).
  • the angle detection signal reception block 15 is configured to input the two-phase resolver signal into the R/D conversion block (RD converter) 16 .
  • the R/D conversion block 16 is configured to convert an output signal from the resolver 2 into a digital angle data, and to input the digital angle data into the angle detector 18 of the CPU 17 , as illustrated in FIG. 1 .
  • the angle detector 18 is configured to acquire the angle data that has been output from the R/D conversion block 16 , and to use the angle data for various kinds of control (motor control and the like).
  • a short-circuit abnormality determination result is configured to be output to the outside so that a given abnormality process should be carried out. For example, the drive control of the motor 1 can be stopped as an abnormality process.
  • FIG. 3 is a flowchart illustrative of the short-circuit abnormal determination procedure.
  • the short-circuit abnormality determination process starts, when the power is turned on.
  • the short-circuit abnormality determination unit 20 acquires the voltages of the resolver output signals output from the three-phase resolver 2 .
  • the voltages of the resolver output signals to be acquired here are values obtained by the A/D converters 21 a to 21 c converting the respective phase voltages V A to V C of the resolver 2 detected by the angle detection signal reception block 15 into digital values.
  • step S 3 it is determined whether or not the respective phase voltage values acquired at step S 2 are all equal. Then, when it is determined that all values have equal potentials at step S 4 , processing goes to step S 4 , whereas when it is determined that all values do not have equal potentials at step S 4 , processing goes to step S 5 .
  • step S 4 it is determined that the resolver signal is in a normal state, that is, it is determined that no short-circuit abnormality or short-circuiting occurs at the resolver 2 , a short-circuit abnormality determination result indicating “normal state” is output, and then the short-circuit abnormality determination process ends.
  • step S 5 it is determined that the resolver signal is in a short-circuit state or in an open state, a short-circuit abnormality determination result indicating “abnormal state” is output, and then the short-circuit abnormality determination process ends.
  • the DC voltage is applied to the three-phase resolver 2 , as the excitation signal.
  • the impedance characteristic of the resolver coil is j ⁇ L ( ⁇ : angular acceleration, L: inductance), and the angular acceleration of the DC voltage is 0 rad/s 2 .
  • the impedance is 0 ⁇ . Therefore, when the resolver signal is in a normal state, the voltages available at the shunt resistances R 1 to R 3 when the DC voltage is applied are all equal.
  • the resolver signal is in an abnormal state (short-circuit state, open state)
  • the voltages available at the shunt resistances R 1 to R 3 when the DC voltage is applied are all different from one another.
  • the abnormal state of the resolver 2 can be detected by use of the fact that the voltages made available at the shunt resistances R 1 to R 3 when the DC voltage is applied change depending on whether the resolver signal is in an abnormal state (short-circuit state, open state) or in a normal state.
  • the excitation signal generation block 11 corresponds to a sine wave generator
  • the short-circuit abnormality detection signal generation block 12 corresponds to a direct current voltage generator
  • the change-over switch 13 and the current amplification circuit 14 correspond to an excitation signal supplier
  • the angle detection signal reception block 15 corresponds to a voltage measurement portion
  • the short-circuit abnormality determination unit 20 corresponds to an abnormality detector.
  • an abnormality of the resolver 2 can be determined without the need of the rotor revolution. Thus, when an abnormality occurs at the resolver 2 , the abnormality can be detected promptly.
  • all the voltage transformation ratios of the resolver 2 that are same can be realized.
  • an abnormality of the resolver 2 can be detected in a simple comparing operation, such a method is achievable at a low cost.
  • the short-circuit abnormality can be determined by use of a comparator.
  • resolver configured to output the resolver signals of the phase A, the phase B, and the phase C has been described.
  • a resolver configured to output the resolver signal of four or more phases is also applicable.
  • a servomotor can be configured with the motor 1 , the resolver 2 , an RD unit 6 , and the drive unit 7 .
  • the RD unit 6 and the drive unit 7 which are assembled with the resolver 2 , are configured to be connected with the electrical cable 5 through the connector 4 .
  • the RD unit 6 is configured to have functions of the above-described angle detection signal reception block 15 and the R/D conversion block 16 .
  • the drive unit 7 is configured to have functions of the excitation signal generation block 11 , the short-circuit abnormality detection signal generation block 12 , the change-over switch 13 , the current amplification circuit 14 , and the CPU 17 . Then, the signal output from the RD unit 6 is transmitted to the drive unit 7 through the electrical cable 5 , so that the angle detection of the resolver 2 and the short-circuit abnormality determination can be carried out.
  • the abnormality of the resolver can be detected promptly without the need of the rotor revolution.
  • the abnormality detection function can be realized at a low cost and it is useful.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
  • Control Of Electric Motors In General (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
US14/888,462 2013-05-15 2013-12-19 Method for Detecting Abnormality of Resolver, Angle Detection Device, Motor, and Transportation Device Abandoned US20160061631A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2013103395A JP5556931B1 (ja) 2013-05-15 2013-05-15 角度検出装置、モータ及び搬送装置
JP2013-103395 2013-05-15
PCT/JP2013/007484 WO2014184833A1 (ja) 2013-05-15 2013-12-19 レゾルバの異常検出方法、角度検出装置、モータ及び搬送装置

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PCT/JP2013/007484 A-371-Of-International WO2014184833A1 (ja) 2013-05-15 2013-12-19 レゾルバの異常検出方法、角度検出装置、モータ及び搬送装置

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US15/341,251 Continuation US10184805B2 (en) 2013-05-15 2016-11-02 Method for detecting abnormality of resolver, angle detection device, motor, and transportation device

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US15/341,251 Active US10184805B2 (en) 2013-05-15 2016-11-02 Method for detecting abnormality of resolver, angle detection device, motor, and transportation device

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US (2) US20160061631A1 (de)
EP (1) EP2998707B1 (de)
JP (1) JP5556931B1 (de)
CN (1) CN104321624B (de)
WO (1) WO2014184833A1 (de)

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DE102015211216A1 (de) * 2015-06-18 2016-12-22 Robert Bosch Gmbh Verfahren und Schaltung zum Erkennen eines Kurzschlusses der Sinus- oder Kosinus-Empfängerspule eines Resolvers
CN107709947B (zh) * 2015-06-26 2019-02-01 日本精工株式会社 相对角度检测装置、扭矩传感器、电动助力转向装置和车辆
US10884037B2 (en) * 2016-09-12 2021-01-05 Texas Instruments Incorporated Angular resolver imbalance detection
CN107091962B (zh) * 2017-06-30 2023-09-12 深圳市德西机电有限责任公司 旋转变压器的测试系统
CN107728097A (zh) * 2017-10-12 2018-02-23 湖南银河电气有限公司 一种旋转变压器检验装置及其检验方法
CN111103867B (zh) * 2019-12-23 2022-11-08 上海大郡动力控制技术有限公司 电机控制器旋变故障定位及自适应学习方法

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EP2998707B1 (de) 2018-07-18
JP5556931B1 (ja) 2014-07-23
CN104321624A (zh) 2015-01-28
WO2014184833A1 (ja) 2014-11-20
US10184805B2 (en) 2019-01-22
JP2014224723A (ja) 2014-12-04
EP2998707A4 (de) 2017-01-11
US20170074679A1 (en) 2017-03-16
CN104321624B (zh) 2016-05-25
EP2998707A1 (de) 2016-03-23

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