US20130037647A1 - Winding Machine and Method for Controlling the Winding Machine - Google Patents

Winding Machine and Method for Controlling the Winding Machine Download PDF

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Publication number
US20130037647A1
US20130037647A1 US13/571,600 US201213571600A US2013037647A1 US 20130037647 A1 US20130037647 A1 US 20130037647A1 US 201213571600 A US201213571600 A US 201213571600A US 2013037647 A1 US2013037647 A1 US 2013037647A1
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United States
Prior art keywords
winding
tension
wound
winding material
deflection
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Abandoned
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US13/571,600
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English (en)
Inventor
Carsten Gõrke
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Georg Sahm GmbH and Co KG
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Georg Sahm GmbH and Co KG
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Assigned to GEORG SAHM GMBH & CO. KG reassignment GEORG SAHM GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GOERKE, CARSTEN
Publication of US20130037647A1 publication Critical patent/US20130037647A1/en
Abandoned legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/40—Applications of tension indicators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40—Arrangements for rotating packages
    • B65H54/52—Drive contact pressure control, e.g. pressing arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/385—Regulating winding speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H61/00—Applications of devices for metering predetermined lengths of running material
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/10—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/70—Other constructional features of yarn-winding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
    • B65H63/028—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element

Definitions

  • the present invention generally relates to a method for controlling a winding machine, wherein continuously supplied or fed winding material, especially a yarn, a thread, a tape, a ribbon, a wire, a twine etc. is simultaneously wound to two or multiple wound packages. During the winding process the packages are positioned and supported by a common spindle. Further, the invention relates to a winding machine. The winding machine simultaneously winds continuously fed winding material to multiple wound packages.
  • winding machines continuously fed winding material is fed from a supply station.
  • the supply station is in particular built by the production device for the winding material or a stock unit for the winding material.
  • the winding material is fed via a feeding path of the winding machine to a winding station.
  • the winding material is processed such that (with the use of a core or without the use a core) a wound package is formed.
  • the wound package is supported by a spindle.
  • the winding material is moved in lateral direction and parallel to the spindle by a traversing device. A three-dimensional wound package is formed.
  • a pressure roller linked with the traversing device is supported at the outer surface of the wound package.
  • the required relative movement of the pressure roller and the rotational axis of the wound package might be effected by a movement of the pressure roller with the associated traversing device wherein the rotational axis of the wound package is fixed.
  • the required movement is effected by a stationary pressure roller with traversing device with the use of a moving rotational axis of the wound package.
  • the pressure roller has an orientation parallel to the spindle.
  • the pressure roller also serves for pressing the newly fed winding material at the outer surface of the wound package.
  • the package density of the wound package depends on the pressing force of the pressure roller at the surface of the wound package.
  • the completely wound packages in the end serve for the transportation, the storage and/or the subsequent processing of the winding material.
  • the velocity of feeding the winding material from the supply station differs from the winding speed at the winding machine, this results in a change in the length of the winding material in the feeding path.
  • Any such differences in the feeding velocity and the winding velocity might for example result from a varying feeding velocity of the winding material at the supply station (e.g. due to a fluctuating production process of the winding material) and/or from a changed winding velocity at the winding machine (e.g. due to a mis-winding of the winding material, fluctuations of the diameter of the wound package and fluctuations of the diameter of the winding material itself).
  • the change of the length of the winding material in the feeding path might cause a change of the tension in the winding material.
  • the drive mechanism is controlled such that a changed tension of the winding material is counteracted by a change of the winding velocity leading to a changed velocity of taking off the winding material at the wound package.
  • the drive mechanism is controlled such that a changed tension of the winding material is counteracted by a change of the winding velocity leading to a changed velocity of taking off the winding material at the wound package.
  • German Patent No. DE 37 23 593 C1 An alternative or cumulative option for influencing the tension of the winding material is known from German Patent No. DE 37 23 593 C1.
  • This patent describes a cross-winding machine.
  • the aim is to automatically decrease the tension of the winding material during the winding process with increasing diameter of the wound package.
  • a pressure roller linked with a pivoting frame is pivoted.
  • the pivoting movement of the pivoting frame actuates a lever mechanism.
  • By means of the lever mechanism it is possible to adjust a base of a spring.
  • the other base of the spring is coupled to a pivotable dancer arm of a dancer roller.
  • the pivoting angle of the dancer arm is sensed by a sensor.
  • the sensor is formed as a contact-free displacement switch.
  • the switch senses the distance to a cam plate which is pivoted with the dancer arm.
  • a control unit here with a PID-control strategy
  • the voltage for controlling the drive mechanism of the spindle is controlled with the aim of keeping the dancer arm at a constant pivoting angle.
  • this control has the result that a desired change of the tension of the winding material is provided with the increase of the diameter of the outer surface of the wound package, with the pivoting movement of the pivoting frame, with the actuation of the lever mechanism and with the adjustment of the base point of the spring.
  • the changing characteristic is dependent on the kinematics of the pivoting frame, the lever mechanism and the coupling with the dancer arm via the spring.
  • European Patent No. EP 1 190 974 B1 describes the problem that a slow or inaccurate control of the rotational speed of the wound package results in a changed length of the winding material in the feeding path.
  • a related undesired result is that the tension in the winding material changes in dependence on the difference between the feeding velocity of the winding material by the supply station and the velocity of taking off the winding material by the wound package.
  • the sensitivity also depends on the longitudinal stiffness of the winding material. Hence, any fluctuations of the tension of the winding material directly depend on the quality of the control of the rotational speed of the spindle.
  • German Patent No. DE 37 23 593 C1 provides the option of an accommodation of and a compensation for a certain change of the length of the winding material in the feeding path due to a compensating movement of the dancer roller even in case of an inaccurate control of the rotational speed of the wound package. Accordingly, undesired changes of the tension are at least reduced.
  • This undesired effect might be reduced by supporting the dancer roller by a pneumatic cylinder instead of a spring.
  • the pneumatic cylinder is (independent on the pivoting angle of the dancer roller) controlled to a constant pressure.
  • the constant pressure effects a constant tension of the winding material independent of the deflection of the dancer roller.
  • an undesired change of the tension of the winding material is effected, if the length of the winding material exceeds the maximum displacement of the dancer roller, so that the dancer roller has reached an end position wherein no further compensating movement is possible.
  • German Patent Application No. DE 25 13 981 A1 corresponding to U.S. Pat. No. 4,120,462 discloses a method and an apparatus for controlling the tension of winding material.
  • the tension of the winding material is continuously sensed and controlled in dependence on a deviation from a preset value.
  • the control uses a pivoting movement of the wound package relative to a pressure roller.
  • the pressure roller is in contact with the wound package along a contact line and acts as a driving roller for driving the wound package.
  • the pressure roller is formed conically. Accordingly, a pivoting movement has the result that the contact pressure between the wound package and the pressure roller is increased in direction of one of the ends of their contact line.
  • the circumferential velocity of the wound package depends on the pivoting movement.
  • the winding velocity of the winding material is changed with the pivoting movement with the aim to keep the tension of the winding material at a set value.
  • a change of the tension of a fed winding material is sensed via a strain gauge. Based on the signal of the strain gauge, a control signal for an actuator is generated.
  • the actuator pivots a wound package relative to a pressure roller. Due to the pivoting movement of the wound package, the contact pressure between the wound package and the driving pressure roller is varied such that the winding velocity is increased or decreased and the tension is controlled to a set value.
  • the tension is changed by a direct control of the rotational speed of the wound package:
  • the pressure roller is driven by a motor with a driving rotational speed n 1 , wherein the pressure roller drives the wound package via a friction drive with a drive ratio i.
  • the rotational speed n 2 of the wound package is controlled via a change of the drive ratio i of the friction drive. It is suggested to change the drive ratio i of the friction drive on the basis of two different mechanisms:
  • a control of a tension of winding material is achieved by directly controlling the rotational speed of a wound package or indirectly controlling the rotational speed of a wound package by a change of a drive ratio i of a friction drive.
  • the present invention bases on the finding that the known measures for controlling the tension of the winding material base on the prejudice that it is only possible to influence the tension of the winding material by use of a dancer roller and/or by the controlling of the rotational speed of the wound package. Contrary to this prejudice, the invention proposes to use further alternative or cumulative measures for influencing the tension of the winding material as follows:
  • continuously fed winding material is wound in parallel and simultaneously to two (or more) wound packages.
  • the wound packages are supported by a common spindle and driven together by a common spindle. Accordingly, the wound packages rotate together with the same rotational speed.
  • “winding in parallel” means that the wound packages are simultaneously wound, wherein this does not mean that the winding material is fed to the wound packages in parallel in terms of geometry.
  • (at least) one control signal is generated and (at least) one actuator is actuated by the control signal.
  • the actuator might be of any kind, especially an electric, a pneumatic or a hydraulic actuator.
  • the actuator changes the pressing force of (at least) one pressure roller pressing at (at least) one wound package in dependence on the (at least) one control signal.
  • the invention covers embodiments wherein only the pressing force of one pressure roller pressing at one wound package might be changed, whereas a pressing force of another pressure roller remains unchanged. However, it is also possible that the pressing force of at least one pressure roller simultaneously contacting and pressing at (at least) two wound packages is changed in common.
  • the pressing force correlates with the distance of the pressure roller from the rotational axis of the wound package, the package density and the radial stiffness of the wound package.
  • the invention also comprises an embodiment in which the actuator is controlled to an increasing or decreasing distance of the pressure roller from the rotational axis of the wound package instead of an increasing or decreasing pressing force of the pressure roller pressing at the wound package.
  • the force of the at least one actuator might directly influence the pressing force or correspond to the pressing force. It is also possible that the actuator provides only one component of the pressing force, whereas another component is provided by other measures, e.g. by a further actuator and/or a weight of the pressure roller and the traversing mechanism.
  • the actuator is responsible for an individual change of the pressing force for the corresponding winding of at least one wound package with regard to a predetermined (averaged or normal) pressing force characteristic, whereas the predetermined (averaged or normal) pressing force characteristic is provided by the overall weight of the traversing mechanism and the pressure roller and/or a further actuator.
  • the at least one actuator only a changed pressing force characteristic is effected, whereas the overall pressing force remains unchanged.
  • a directly or indirectly sensed tension of the winding material is not (exclusively) used to change the position of a dancer roller and/or to control the driving rotational speed of the wound package.
  • the (at least) one control signal is determined in dependence on the tension of the winding material, especially the tension of the winding material at a feeding path to one wound package or to both or more wound packages. Via this control signal, the bias of the actuator and thus the pressing force is influenced.
  • the at least one control signal is determined in dependence on the deflection of at least one dancer roller.
  • a change of the pressing force results from a change of the tension of the winding material or a change of the deflection of the dancer roller due to the action of the changed control signal to the actuator.
  • an increase of the tension of the winding material can effect an increase of the pressing force.
  • the increase of the pressing force has the result that the package density of the winding is (slightly) changed.
  • the change of the density has the result that the radius R of the outer surface of the wound package is decreased at least at that position where the winding material is wound on the wound package.
  • the winding material is taken off with a reduced velocity ⁇ R, whereby the increased tension of the winding material can be counteracted.
  • a decrease of the tension of the winding material results in a controlled decrease of the pressing force with a resulting increased radius R and increased velocity ⁇ R.
  • an increased deflection of a dancer roller might be counteracted by increasing the pressing force of the pressure roller.
  • the inventive measure of influencing the tension of the winding material and/or of the deflection of the dancer roller might be exclusively carried out by the before mentioned change of the pressing force or alternatively or cumulatively by influencing the rotational speed of the wound package.
  • the tension of the winding material and/or the deflection of the dancer roller at the feeding path of the winding material to one or several wound packages is sensed and processed separately for each feeding path.
  • various options are known.
  • the wound packages are driven by the spindle, whereas for the prior art mentioned in the beginning a friction drive is used for driving the wound packages.
  • a friction drive is used for driving the wound packages.
  • the wound package is typically wound with a pattern according to the so-called “constant angle winding” or “random winding”. This results from the fact that due to the friction drive the circumferential velocity of the wound package is determined by the pressure roller. Supposing a constant rotational driving speed of the friction drive (disregarding an eventual slip) the circumferential velocity of the friction drive remains constant with increasing radius of the wound package.
  • the ratio of the winding material's velocity and of the traversing velocity remains constant for a constant traversing motion.
  • the winding angle of the winding material does not change with increasing diameter of the wound package.
  • the winding ratio changes.
  • the result of this is that the number of windings per layer changes during the winding process.
  • the “precision winding” is for example achieved, when the wound package is supported by a spindle and driven by this spindle.
  • the “constant angle winding” or “random winding” for the “precision winding” it is necessary to keep the ratio of the angular velocity of the spindle to the traversing velocity constant. This n is difficult for a frction drive but easy to achieve when driving the spindle.
  • the wound packages are driven by their common spindle. It is possible to produce wound packages with patterns both of the type “constant angle winding” and “random winding” as well as of the type “precision winding” (wherein there are various possibilities of controlling the driving speed of the wound package(s) and the traversing mechanism(s)).
  • the invention also suggests calculating a control signal that depends on a tension of the winding material and/or a deflection of at least one dancer roller as follows:
  • the invention covers both embodiments wherein the tension or deflection compared with the desired or predetermined tension or deflection is an absolute tension or deflection within the feeding path as well as embodiments wherein the tension or deflection is a difference of the tensions or deflections in the different feeding paths.
  • the tension of the winding material is sensed by supporting of a roller for the winding material by a supporting means.
  • the tension in the winding material results in a bias of the supporting means which is sensed by an appropriate sensor.
  • a supporting means as described in EP 1 190 974 B1 might be used in line with the invention, wherein the bias is determined via a strain gauge.
  • an alternative supporting means as described in German Patent No. DE 10 2008 032 643 B3, corresponding to Japanese Patent Publication No. JP 2000226154 A, which might be applied in line with the invention for sensing the tension of the winding material.
  • the supporting means used according to the invention and the applied sensor are not restricted to the above examples.
  • a sensor for sensing the deflection of a dancer roller might sense the translational movement along a translational degree of freedom of the dancer roller or a pivoting angle of a dancer arm for example.
  • the same or different sensors might be applied, e.g. a sensor basing on a supporting means of the roller and another sensor sensing the movement of a dancer roller. It is also possible that in one or each feeding path different redirecting units with corresponding sensors are provided in a row.
  • the rotational speed of the wound package is kept constant or depends on a predetermined characteristic.
  • a control of the rotational speed of the wound packages might be carried out in dependence on any operating parameters, for example in dependence on a feeding velocity of the winding material in the region of the supply station.
  • the rotational speed of the wound packages is (only or also) controllable in dependence on the tension of the winding material and/or a deflection of the at least one dancer roller.
  • the parallel wound packages are driven with the same controlled rotational speed.
  • the wound packages are driven by the spindle.
  • the rotational speed of the wound packages is controlled in dependence on several tensions or deflections which are each sensed at parallel feeding paths of the winding material to the wound packages.
  • the rotational speed of the wound packages is controlled in dependence on an average value of tensions or deflections which are each sensed at parallel feeding paths of the winding material to the wound packages.
  • tensions or deflections which are each sensed at parallel feeding paths of the winding material to the wound packages.
  • Case C Mixed compensation: If both a component with a unique movement of both dancer rollers as well as a component with a relative movement of both dancer rollers occur, this might be compensated by a cumulative control
  • separate pressure rollers are applied for each of two (or more) wound packages.
  • an individual change of the pressing force of one pressure roller pressing at the corresponding wound package might be effected by a movement or displacement of the pressure roller in radial direction relative to the rotational axis of the wound package.
  • the other the pressure roller also changes its position relative to the spindle or that an additional, individual movement or displacement of the other pressure roller is effected. In this manner, the velocity of taking off by that wound package with the associated displaced pressure roller is individually be effected.
  • the tension of the winding material which is fed to this wound package and/or the deflection of the at least one dancer roller can be individually effected.
  • DE 100 03 513 A1 Another embodiment of the invention transfers a design known from DE 100 03 513 A1 to another application and control:
  • DE 100 03 513 A1 describes the problem that in the case of winding several wound packages located at a single spindle the weight distributed along the spindle increases during the winding process.
  • the increasing weight effects an increasing bending and deflection of the spindle.
  • the bending deflection has the result that the pressing force of a single pressure roller responsible for all of the wound packages varies for each of the wound packages corresponding to the effected bending deflection line.
  • DE 100 03 513 A1 proposes to replace one single end-to-end pressure roller by several, separate pressure rollers which are each associated with a single wound package.
  • Each of the pressure rollers can be adjusted and actuated by an actuator in radial direction relative to the longitudinal axis of the wound package such that each pressure roller is pressed at the wound package with the same pressing force.
  • Such an embodiment with various pressure rollers according to DE 100 03 513 A1 might also be used in line with the present invention.
  • the pressing force of the pressure rollers pressing at the outer surfaces of the wound packages is not controlled to be as constant as possible. Instead, according to the invention, the pressing force is selectively and individually increased or decreased in order to counteract a changed tension of the winding material or a deflection of a dancer roller.
  • an adjustment of different tensions occurring in the feeding paths of the winding material to the different wound packages is effected by moving a pressure roller in radial direction relative to the rotational axis of the spindle towards the spindle for increasing the pressing force and for decreasing the tension of the winding material and/or of the deflection of a dancer roller in the corresponding feeding path.
  • the other pressure roller is moved in radial direction relative to the rotational axis of the spindle away from the spindle for decreasing the pressing force and for increasing the tension of the winding material and/or of the deflection of the dancer roller in the corresponding feeding path. It is possible but not required that in addition to these measures the rotational speed of the wound packages is controlled.
  • a change of the pressing force might be effected by a change of the angle of the rotational axis of the pressure roller relative to the rotational axis of the spindle.
  • the change of the angle is effected by (at least) one actuator. Due to this change of the angle the outer surface of the winding is (at least in the contact region with the pressure roller) deformed to a truncated cone corresponding to the outer surface of the pressure roller. In dependence on the position where the winding material is laid on the outer surface of this truncated cone, a change of the diameter is effected. This results in a changed velocity of taking off the winding material.
  • the opening angle of the truncated cone depends on the angle of the rotational axis of the pressure roller relative to the rotational axis of the wound package.
  • This measure can also be applied for the use of separate pressure rollers for each wound package. Preferentially, however, this measure is applied for a pressure roller which is in contact with the outer surfaces of and drives at least two wound packages.
  • a change of the angle of the pressure roller is effected for example such that the largest diameter of the truncated cone of a wound package is smaller than the smallest diameter of the truncated cone of the other wound package.
  • different diameters of the wound packages and thus velocities of taking off the winding material at the different feeding paths can selectively be achieved. This might be used for compensating different tensions of the winding material in the different feeding paths and/or of the deflections of the dancer rollers in these feeding paths.
  • a winding machine wherein by means of the winding machine continuously fed winding material is wound in parallel to at least two wound packages.
  • the winding machine comprises a spindle which drives the wound packages at at least two winding stations. At each winding station at least one wound package is located. At the winding stations simultaneous winding processes of the winding material are carried out.
  • the winding machine comprises one single pressure roller for a plurality of wound packages or a plurality of pressure rollers which might be each associated with only one wound package or a subgroup of wound packages.
  • the winding machine further comprises at least one actuator which is controllable by a control signal.
  • the distance of one of the pressure rollers or the distance of several pressure rollers are adjustable and/or the pressing forces of at least one pressure roller pressing at the wound packages are adjustable.
  • a sensor is provided which senses a tension of the winding material and/or of a deflection of a dancer roller in a feeding path to a corresponding wound package. It is also possible that several sensors are provided for the different feeding paths.
  • the winding machine according to the invention comprises a control unit which comprises control logic for controlling the tension in the winding material and/or the deflection of the dancer roller.
  • control logic determines a control signal, wherein the control signal depends on the tension in the winding material and/or the deflection of the dancer roller.
  • the control signal controls the actuator for counteracting a change of a tension of the winding material and/or of the deflection of the dancer roller as described before.
  • a separate sensor is provided at each of the parallel feeding paths of winding material to the winding stations, wherein each sensor is provided for sensing the tension of the winding material and/or the deflection of the dancer roller.
  • the senor might be of any type.
  • the sensor might sense a bias of a supporting means for a roller.
  • the sensor might also sense a strain or extension, a tension or a force in the supporting means which is caused by the bias by the tension of the winding material. It is also possible that a sensor is used which senses the deflection of a dancer roller.
  • FIG. 1 schematically illustrates an inventive winding machine in a front view.
  • FIG. 2 schematically illustrates the winding machine of FIG. 1 in a detail when seen from as a partial view in viewing direction II.
  • FIG. 3 illustrates the winding machine of FIGS. 1 and 2 in a top view.
  • FIG. 4 schematically illustrates an inventive method.
  • FIG. 1 illustrates a winding machine 1 .
  • the parallel feeding of winding material 2 a , 2 b to the wound package 3 a , 3 b is carried out via feeding paths 4 a , 4 b.
  • the feeding paths 4 a , 4 b are offset relative to each other in a direction vertical to the plane of projection of FIG. 1 .
  • corresponding elements in the feeding paths 4 a , 4 b are labelled with the same reference numerals with added letters a or b. respectively.
  • the person with skill in the art will know that also more than the two shown parallel feeding paths 4 a , 4 b might be implemented in the winding machine 1 .
  • the winding material 2 a leaves a supply station 6 not depicted in the figures with a delivering velocity 5 a.
  • the winding material 2 a is redirected by a first, stationary roller 7 a towards a movable dancer roller 8 a.
  • the dancer roller 8 a in turn redirects the winding material 2 a towards a stationary roller 9 a.
  • the stationary roller 9 a located approximately in the same height as the roller 7 a.
  • the roller 9 a again redirects the winding material 2 a towards a traversing guide (not shown in the figures).
  • the dancer roller 8 a is rotatably linked with a dancer arm 11 a which is pivotably supported in pivoting directions 10 a.
  • a reduction of the length of the winding material 2 a within the feeding path 4 a correlates with a counter-clockwise pivoting of the dancer arm 11 a.
  • This pivoting movement also correlates with an increase of the tension of the winding material 2 a.
  • the dancer arm 11 a is not supported via a spring, but via a pneumatic cylinder, which is controlled to a constant pressure, the change of the deflection of the dancer arm 11 a does not correlate with a changed tension of the winding material 2 a , but only with a changed length of the winding material 2 a within the feeding path 4 a .
  • the increase of the length of the winding material 2 a at the feeding path 4 a results in a clockwise pivoting movement of the dancer arm 11 a according to FIG. 1 .
  • a traversing movement 12 a for building a fan angle between the roller 9 a and the traversing mechanism By the traversing mechanism (not shown in the figures) a traversing movement 12 a for building a fan angle between the roller 9 a and the traversing mechanism. From the traversing mechanism the winding material 2 a is delivered to the outer surface of a pressure roller 13 which is pressed at the outer surfaces 14 a , 14 b of the wound packages 3 a , 3 b. The winding material 2 a moves in contact with the pressure roller 13 along a part of the circumference. Then, the winding material 2 a is laid upon the outer surface 14 a of the wound package 3 a (preferentially in a contact region of the pressure roller 13 with the wound package 3 a ).
  • the traversing mechanisms are part of a common yarn guiding and pressing unit 33 and supported by the pressure roller 13 at the wound packages 3 a , 3 b.
  • the wound packages 3 a , 3 b are supported by a common spindle 18 .
  • the spindle 18 extends in a direction vertical to the drawing plane of FIG. 1 .
  • the spindle 18 is supported by a machine frame 19 .
  • the rollers 7 , 9 and the dancer arms 11 are also supported by the machine frame 19 .
  • the spindle 18 is driven by a drive mechanism controlled by a control unit 28 and that the driving movement of the spindle 18 is transferred to the wound packages 3 a , 3 b , for example due to a positive lock or engaging contact between the spindle 18 and cores of the wound packages 3 a , 3 b.
  • the distance of the yarn guiding and pressing unit 33 from the rotational axis 17 increases during the winding process by a movement along a guideway.
  • the yarn guiding and pressing unit 33 is actuated by its weight and/or by at least one actuator (not shown) for producing the base level of the pressing force acting between the pressure roller 13 and the outer surfaces 14 a , 14 b of the wound packages 3 a , 3 b.
  • the dancer arms 11 a , 11 b are pivotable separate from each other. Especially from FIG. 2 and FIG. 3 it can be seen that the traversing mechanisms are synchronously operated, i.e. the traversing mechanisms simultaneously reach their reversal points.
  • the rotational axis 16 of the pressure roller 13 is adjustable via actuators 20 , 21 .
  • the actuators 20 , 21 generate adjusting movements 22 , 23 .
  • the actuators 20 , 21 are formed as fluid-driven adjusting cylinders, wherein also other actuators might be applied, like for example an electric actuating drive. If the actuators 20 , 21 are controlled by different control signals such that the adjusting movements 22 , 23 are different from each other, this results in a change of an angle 24 of the rotational axis 16 of the pressure roller 13 relative to the rotational axis 17 of the spindle 18 . (In FIG.
  • FIG. 2 the rotational axis pivoted by the angle 24 is illustrated with an exaggerated large angle.
  • a pivoting movement pivots about an axis vertical to the drawing plane.
  • a pivoting movement clockwise direction is caused in the case that the adjusting movement 23 is larger than the adjusting movement 22 .
  • the adjusting movements 22 , 23 have the same value, but are opposite to each other.
  • the outer surface 14 b of the wound package 3 b is compressed stronger than the outer surface 14 a of the wound package 3 a.
  • the contact lines of the pressure roller 13 with the outer surfaces 14 a , 14 b are tilted relative to the rotational axis 17 .
  • Truncated cone-like outer surfaces 14 a , 14 b result (or at least the contact lines between the pressure roller 13 and the wound packages 3 a , 3 b are located on a truncated cone's outer surface).
  • the largest diameter of the truncated cone of the wound package 3 b is smaller than the smallest diameter of the truncated cone of the wound package 3 a.
  • the radius 25 b for winding the winding material 2 b on the wound package 3 b is smaller than the radius 25 a for winding the winding material 2 a on the wound package 3 a.
  • the wound package 3 b takes off less winding material 2 b than the wound package 3 a takes winding material 2 a. Accordingly the length of the winding material 3 b at the feeding path 4 b increases since the winding material 2 b is further continuously supplied by the supply station 6 b , especially without a change of supply velocity.
  • an increased tension of the winding material 2 b is determined by the dancer arm 11 b or if the length of the winding material 2 b is reduced (wherein the reduced length is sensed by a deflection of the dancer arm 11 b ) the pivoting of the rotational axis 16 about the angle 24 , as illustrated in FIG. 2 , compensates an undesired change of the tension: the tension of the winding material 2 b is reduced back to the normal level or that the change of the deflection of the dancer roller 8 a is counteracted. Preferably this compensation takes several windings.
  • the actuator 21 might be omitted, whereas in this end region the pressure roller 13 is supported by a pivot bearing with a fixed position at the yarn guiding and pressing unit 33 .
  • the rotational axis 16 is pivoted about this pivot bearing by controlling one single actuator 20 instead of two actuators. Only due to an adjusting movement 22 the pressure roller 13 is pivoted about the pivot bearing with an angle 24 . (Here, the angle 24 is to be measured at the pivot bearing.)
  • the tensions of the winding material 2 a , 2 b and/or the deflections of the dancer rollers 8 a , 8 b might additionally influenced by a control of the rotational speed of the wound packages 3 of the spindle 18 , respectively.
  • the pivoting of the rotational axis 16 of the pressure roller 13 goes along with the fact that an increase or decrease of the tension of the winding material 2 a , 2 b occurs at both feeding paths 4 a , 4 b , but to different extents depending on the distance of the traversing mechanism from the pivot bearing. In this case, an additional, superimposed influencing might occur due to an adjusted rotational speed of the wound packages 3 a , 3 b.
  • each of the wound packages 3 a , 3 b is assigned to an individual pressure roller 13 a , 13 b , wherein these two pressure rollers 13 a , 13 b are each separately controllable by two actuators 20 a , 21 a and 20 b , 21 b.
  • actuators 20 a , 21 a and 20 b , 21 b it is not compulsory that a change of the angles of the pressure rollers 13 a , 13 b is effected, but it is optional.
  • a parallel movement or displacement of the pressure rollers 13 a , 13 b is effected with different distances 15 a , 15 b of the pressure rollers 13 a 13 b from the rotational axis 17 for compensating the different tensions in the feeding paths 4 a , 4 b.
  • the pressure rollers, actuators, degrees of freedom and supports as well as bearings according to DE 100 03 513 A1, wherein all these embodiments might be integrated into the present invention (however, with a changed concept of the control).
  • FIG. 4 on a very schematic level illustrates a method according to the invention.
  • the tension of the winding material 2 a , 2 b or the deflections of the dancer rollers 8 a , 8 b at the feeding paths 4 a , 4 b are each sensed by sensors 26 a , 26 b.
  • the sensors 26 a , 26 b can for example sense the pivoting angle of the dancer arms 11 a , 11 b .
  • the tension of the winding material 2 a , 2 b is sensed by a supporting means with an integrated sensor or DMS according to EP 1 190 974 B1 or DE 10 2008 032 643 B3.
  • Measurement signals 27 a , 27 b are supplied to a control unit 28 which generates appropriate control signals to counteract deviations of tensions of the winding materials 2 a , 2 b at the feeding paths 4 a , 4 b from set tensions or to counteract changes of the deflections of the dancer rollers 8 a , 8 b.
  • the control unit 28 generates control signals 29 , 30 which control the actuators 20 , 21 (or actuators 20 a , 21 a , 20 b , 21 b ) to control a change of a distance 15 and/or a change of the angle 24 .
  • control unit 28 the additional, optional generation of a control signal 31 by a control unit 28 is illustrated in dashed lines, wherein the generation of the control signal 31 by the control unit 28 serves for the control of a drive mechanism 32 of the spindle 18 or the wound packages 3 a , 3 b , respectively.
  • the angle 24 is actively controlled such that a control of the amount of winding material taken off by the separate wound package 3 a , 3 b is adjusted.
  • the pressing force of the pressure roller 13 pressing at one or several wound packages 3 a , 3 b is reduced by the change of the angle 24 , the density of the wound packages 3 a , 3 b is reduced, and thus, the diameter of the wound packages 3 a , 3 b is increased.
  • the actual length of the winding material 2 a , 2 b i.e. a position of a dancer roller 8 a , 8 b , is continuously sensed in each of the paths 4 a , 4 b .
  • the sensor signals are supplied to the control unit 28 .
  • the sensed values are compared, and a required change of the angle 24 of the pressure roller 13 relative to the spindle 18 is calculated on the basis of the determined differences.
  • This calculated angle 24 is then directly or indirectly applied by means of one or more actuators 20 , 21 at the winding machine 1 , e.g. by use of a leverage.
  • the distance of the pressure roller 13 from the spindle axis is increased with increasing length of the winding material 2 a , 2 b.
  • its distance from the wound packages 3 a , 3 b is reduced with reduced length of the winding material 2 a , 2 b.
  • each of the separate pressure rollers 13 a , 13 b is oriented parallel to the spindle 18 in a controlled distance to the spindle 18 .
  • the term “change of the pressing force” comprises a change in the magnitude of the pressing force and/or a change of the distribution of the pressing force along the contact line or contact surface of the pressure roller with the outer surface of the package or packages.
  • both actuators 20 , 21 are supported at the pressure roller 13 in one end region, whereas in the other end region the actuators 20 , 21 are supported at the yarn guiding and pressing unit 33 .
  • the whole resulting pressing force acting on the wound packages 3 a , 3 b is independent from the adjusting movements 22 , 23 .
  • the resulting pressing force depends on the weight of the yarn guiding and pressing unit 33 and/or additional actuators biasing the yarn guiding and pressing unit 33 (these optional additional actuators are not illustrated in the figures).
  • the actuators 20 , 21 or additional actuators act on the yarn guiding and pressing unit 33 .
  • the distance 15 might be changed for adjusting movements 22 , 23 of equal magnitude and of equal orientation and for maintaining the parallelism of the rotational axes 16 , 17 .
  • the distribution of the pressing force at the wound packages 3 a , 3 b can be adjusted by a pivoting movement of the yarn guiding and pressing unit 33 together with the pressure roller 13 about the angle 24 as described before. Due to a superimposed change of the distance 15 on the one hand and a change of the angle 24 on the other hand, both a direct component of the changed pivoting angle 10 a , 10 b as well as a relative change of the pivoting angle 10 a , 10 b can be compensated for.
  • two separate pressure rollers 13 a , 13 b are biased by pairs of actuators 20 a , 21 a and 20 b , 21 b , respectively.
  • the pairs of actuators are each provided for one respective wound package 3 a , 3 b.
  • the actuators 20 a , 20 b , 21 a , 21 b are preferably supported at the yarn guiding and pressing unit 33 .
  • a separate adjustment of the distances 15 a , 15 b of the pressure rollers 13 a , 13 b from the rotational axis 17 can be effected, wherein alternatively or additionally also the angle 24 a , 24 b of the pressure rollers 13 a , 13 b might be influenced.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Winding Filamentary Materials (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
US13/571,600 2011-08-12 2012-08-10 Winding Machine and Method for Controlling the Winding Machine Abandoned US20130037647A1 (en)

Applications Claiming Priority (2)

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DE1020110526994 2011-08-12
DE102011052699.4A DE102011052699B4 (de) 2011-08-12 2011-08-12 Spulmaschine und Verfahren zur Steuerung derselben

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EP (1) EP2557061A3 (pt)
JP (1) JP2013040047A (pt)
KR (1) KR101867628B1 (pt)
CN (1) CN102951494A (pt)
BR (1) BR102012019961A2 (pt)
DE (1) DE102011052699B4 (pt)

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US10147559B2 (en) 2013-04-09 2018-12-04 Blue Solutions Device for separating at least two adjacent strands of material and system including such a device
CN108996318A (zh) * 2018-07-16 2018-12-14 赵雷 自动卷线机
US20200063762A1 (en) * 2018-08-21 2020-02-27 Maschinenfabrik Rieter Ag Spinning Machine or Winder and Method for Operating a Spinning Machine or Winder
US11731852B2 (en) 2018-09-19 2023-08-22 Georg Sahm Gmbh & Co. Kg Winding machine

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DE102014117921B3 (de) 2014-12-04 2016-03-03 Horst Zaun Verwendung eines Garnspulen-Handhabungscontainers, Garnspulmaschine, Garnspulmaschinen-Baugruppe und Verfahren zur Handhabung einer Garnspule
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US10147559B2 (en) 2013-04-09 2018-12-04 Blue Solutions Device for separating at least two adjacent strands of material and system including such a device
CN108996318A (zh) * 2018-07-16 2018-12-14 赵雷 自动卷线机
US20200063762A1 (en) * 2018-08-21 2020-02-27 Maschinenfabrik Rieter Ag Spinning Machine or Winder and Method for Operating a Spinning Machine or Winder
US11731852B2 (en) 2018-09-19 2023-08-22 Georg Sahm Gmbh & Co. Kg Winding machine

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EP2557061A2 (de) 2013-02-13
DE102011052699A1 (de) 2013-02-14
CN102951494A (zh) 2013-03-06
KR101867628B1 (ko) 2018-06-14
EP2557061A3 (de) 2014-01-22
KR20130018171A (ko) 2013-02-20
BR102012019961A2 (pt) 2020-09-29
DE102011052699B4 (de) 2015-12-31
JP2013040047A (ja) 2013-02-28

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