Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
  • C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
  • C08G63/16—Dicarboxylic acids and dihydroxy compounds
  • C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
  • C08G63/181—Acids containing aromatic rings
  • C08G63/183—Terephthalic acids
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/66—Polyesters containing oxygen in the form of ether groups
  • C08G63/668—Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
  • C08G63/672—Dicarboxylic acids and dihydroxy compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
  • C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
  • C08G63/123—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
  • C08G63/137—Acids or hydroxy compounds containing cycloaliphatic rings
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/78—Preparation processes
• • G—PHYSICS
  • G06—COMPUTING; CALCULATING OR COUNTING
  • G06F—ELECTRIC DIGITAL DATA PROCESSING
  • G06F8/00—Arrangements for software engineering
  • G06F8/60—Software deployment
  • G06F8/65—Updates
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
  • C08G2261/50—Physical properties
  • C08G2261/63—Viscosity
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
  • Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
  • Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
  • Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]

Definitions

• This invention relates to a polyester resin and a method for preparing the same, and more specifically to a polyester resin copolymerized with isosorbide and 1,4-cyclohexane dimethanol and having an improved impact strength, and a method for preparing the same.
• the polyester resin has been widely used in fields of the packing materials, the forming products and the films, and is one of the environment-friendly plastics which has no endocrine disruptors. Recently, in the polycarbonate which has been used as the heat-resisting container for food, harmfulness of bisphenol-A to the human being has been revealed. So, the demand for the environment-friendly transparent and heat-resisting polyester resin has more increased.
• the polyester resin which is copolymerized with at least two glycol or dicarboxylic acid components has been commercially widely used to improve a moldability thereof and to remove a crystallinity thereof.
• isosorbide has low activity as a secondary alcohol so that it is difficult to prepare high viscous polyester which can be used for manufacturing sheets or bottles.
• recent U.S. Pat. No. 5,959,066 discloses a method for preparing polyester having the intrinsic viscosity of more than 0.35 dl/g by melt polymerization using terephthalic acid or dimethylterephthalate and various diols comprising isosorbide.
• the polyester resin having the intrinsic viscosity of more than 0.35 dl/g is used for optical products and coating, and the polyester resin having the intrinsic viscosity of more than 0.4 dl/g is used for CD, and the polyester resin having the intrinsic viscosity of more than 0.5 dl/g can be used for a bottle, a film, a sheet and injection molding.
• U.S. Pat. No. 6,063,464 discloses a method for preparing the polyester having the intrinsic viscosity of more than 0.15 dl/g by melt polymerization using the glycol components comprising isosorbide.
• the present invention provides a copolymerized polyester resin having an alternating structure of acid moieties which are derived from acid components and diol moieties which are derived from diol components, wherein the acid components comprise terephthalic acid, and the diol components comprise (i) 5 ⁇ 99 mol % of 1,4-cyclohexanedimethanol and (ii) 1 ⁇ 60 mol % of isosorbide with respect to the total diol components.
• the present invention also provides a method for preparing polyester resin, comprising the steps of: carrying out an esterification reaction or a trans-esterification reaction of acid components and diol components at the increased pressure of 0.2 ⁇ 3.0 kg/cm 2 and the temperature of 200 ⁇ 300° C. during an average retention time of 2 ⁇ 10 hours; and carrying out a polycondensation reaction for a product of the esterification reaction or the trans-esterification reaction at the reduced pressure of 400 ⁇ 0.1 mmHg and at the temperature of 240 ⁇ 300° C.
• the acid components comprise terephthalic acid
• the diol components comprise (i) 5 ⁇ 99 mol % of 1,4-cyclohexanedimethanol and (ii) 1 ⁇ 60 mol % of isosorbide with respect to the total diol components.
• the polyester resin of the present invention shows superior heat-resistance and impact strength by using 1,4-cyclohexanedimethanol and isosorbide as diol components.
• the polyester resin according to the present invention has superior heat-resistance and impact strength because it use 1,4-cyclohexane dimethanol and isosorbide at the same time as diol components.
• the copolymerized polyester resin according to the present invention is prepared by copolymerization of acid components and diol components, and has an alternating structure of acid moieties which are derived from the acid components and diol moieties which are derived from the diol components.
• the acid components include terephthalic acid as a major component.
• the acid components can be composed entirely of terephthalic acid, or, if necessary, may include a minor amount of one or more copolymerization acid components (copolymerization monomers) which are selected from the group consisting of aromatic dicarboxylic acid components of 8 ⁇ 14 carbon numbers, aliphatic dicarboxylic acid components of 4 ⁇ 12 carbon numbers and mixtures thereof for improving the properties of the produced polyester resin.
• the preferable amount of the terephthalic acid component is 80 ⁇ 100 mol % with respect to the total acid components.
• the preferable amount of the copolymerization acid components is 0 ⁇ 50 mol %, more preferably 0.1 ⁇ 40 mol %, most preferably 1 ⁇ 10 mol %, and, generally 0 ⁇ 20 mol % with respect to the total acid components. If the amount of the copolymerization acid components is beyond the range, the properties of the polyester resin may be insufficiently improved or even deteriorated.
• the aromatic dicarboxylic acid components of 8 ⁇ 14 carbon numbers include various aromatic dicarboxylic acid components which are conventionally used for producing polyester resin, and examples thereof include benzenedicarboxylic acid such as phthalic acid and isophthalic acid, naphthalene dicarboxylic acid such as 2,6-naphthalene dicarboxylic acid, diphenyl dicarboxylic acid, and so on, except terephthalic acid.
• the aliphatic dicarboxylic acid components of 4 ⁇ 12 carbon numbers include various linear, branched or cyclic aliphatic dicarboxylic acid components which are conventionally used for producing polyester resin, and examples thereof include cyclohexane dicarboxylic acid such as 1,4-cyclohexane dicarboxylic acid and 1,3-cyclohexane dicarboxylic acid, sebasic acid, succinic acid, isodecylsuccinic acid, maleic acid, fumaric acid, adipic acid, glutaric acid, azelaic acid, and so on.
• one or more of the copolymerization acid components can be used at the same time.
• terephthalic acid or terephthalic acid component include terephthalic acid, alkyl ester (lower alkyl (1 ⁇ 4 carbon numbers) ester such as monoalkyl, monoethyl, dimethyl, diethyl or dibutyl ester) of terephthalic acid, and acid anhydride thereof, which produce terephthaloyl moiety when reacted with glycol component.
• alkyl ester lower alkyl (1 ⁇ 4 carbon numbers
• ester such as monoalkyl, monoethyl, dimethyl, diethyl or dibutyl ester
• acid anhydride thereof which produce terephthaloyl moiety when reacted with glycol component.
• the acid moiety or the diol moiety represents residue which remains after hydrogens, hydroxyl groups, or alkoxy groups are removed in the polymerization reaction of the acid components and the diol components.
• the diol components of the present invention include (i) 5 ⁇ 99 mol %, preferably 5 ⁇ 95 mol %, more preferably 8 ⁇ 91 mol %, most preferably 20 ⁇ 91 mol % of 1,4-cyclohexane dimethanol (CHDM mol %) and (ii) 1 ⁇ 60 mol %, preferably mol % range of the following Equation 1 and equal or less than 60 mol %, more preferably 4 ⁇ 40 mol %, most preferably 8 ⁇ 40 mol % of isosorbide (ISB mol %) with respect to the total diol components.
• the remaining components in the total diol components can be selected from the group consisting of (iii) ethylene glycol, (iv) other copolymerization diol components (monomers) for improving the properties of the polyester resin such as diethylene glycol, triethylene glycol, propanediol (for example, 1,2-propanediol and 1,3-propanediol), 1,4-butanediol, pentanediol, hexanediol (for example, 1,6-hexanediol), neopentyl glycol (2,2-dimethyl-1,3-propanediol), 1,2-cyclohexanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, tetramethylcyclobutanediol, and mixtures thereof.
• other copolymerization diol components
• the major component of the other diol components is preferably (iii) ethylene glycol.
• the remaining diol components except (i) 1,4-cyclohexanedimethanol and (ii) isosorbide are preferably composed of (iii) ethylene glycol.
• the amount of (iv) the other copolymerization diol components is preferably 0 ⁇ 50 mol %, more preferably 0.1 ⁇ 40 mol %, and generally 1 ⁇ 10 mol % with respect to the total diol components.
• the amount of 1,4-cyclohexanedimethanol and (ii) isosorbide(1,4:3,6-dianhydroglucitol) of the present invention as the amount of 1,4-cyclohexanedimethanol increases, the impact strength of the produced polyester resin rapidly increases.
• 1,4-cyclohexanedimethanol and (ii) isosorbide improve the properties such as an impact strength, a moldability of the produced polyester resin compared with a homopolymer prepared with only terephthalic acid and ethylene glycol.
• the impact strength of the polyester resin may be undesirable.
• the amount of 1,4-cyclohexane dimethanol is more than 99 mol %
• the amount of isosorbide is less than 1 mol % and the heat-resistance of the polyester resin may decrease. Meanwhile, when the amount of isosorbide is less than 1 mol %, the heat-resistance of the polyester resin may be insufficient, and when the amount of isosorbide is more than 60 mol %, the color of the polyester resin may become yellow.
• the notch izod impact strength (ASTM D256 method, measuring temperature: 23° C.) of the test sample is generally more than 50 J/m.
• the test sample when a polyester resin is prepared with ethylene glycol and isosorbide, the test sample generally has the notch izod impact strength of less than 50 J/m.
• the polyester resin of the present invention is subject to an annealing treatment at 300° C. for 5 minutes, and is cooled to room temperature, and then is re-heated with the temperature increasing speed of 10° C./min, the polyester resin shows the glass transition temperature (Tg) of more than 90° C.
• the polyester resin of the present invention when the polyester resin of the present invention is dissolved with orthochlorophenol (OCP) to a concentration of 1.2 g/dl, the polyester resin shows the intrinsic viscosity of more than 0.35 dl/g, preferably more than 0.40 dl/g, more preferably 0.45 dl/g at the temperature of 35° C. Since the polyester resin of the present invention has superior heat-resistance and impact strength, the polyester resin is suitable for producing polyester resin article selected from the group consisting of a film, a sheet, a drink bottle, a baby bottle, a fiber, an optical product, and so on.
• OCP orthochlorophenol
• the acid components and the diol components are subject to an esterification reaction or a trans-esterification reaction at the increased pressure of 0.2 ⁇ 3.0 kg/cm 2 and the temperature of 200 ⁇ 300° C. during an average retention time of 2 ⁇ 10 hours.
• the acid components include (i) 80 ⁇ 100 mol % of terephthalic acid component and (ii) 0 ⁇ 20 mol % of copolymerization acid components which are selected from the group consisting of aromatic dicarboxylic acid components of 8 ⁇ 14 carbon numbers, aliphatic dicarboxylic acid components of 4 ⁇ 12 carbon numbers and mixtures thereof.
• the diol components includes (i) 5 ⁇ 99 mol % of 1,4-cyclohexane dimethanol, (ii) 1 ⁇ 60 mol % of isosorbide, and optionally (iii) ethylene glycol and other copolymerization diol components.
• the product of the esterification reaction or the trans-esterification reaction is subject to a polycondensation reaction at the reduced pressure of 400 ⁇ 0.1 mmHg and at the temperature of 240 ⁇ 300° C. during an average retention time of 1 ⁇ 10 hours to produce the polyester resin of the present invention.
• the pressure of the polycondensation reaction eventually reaches to less than 2.0 mmHg, and the esterification reaction or the trans-esterification reaction and the polycondensation reaction are carried out under an inert gas atmosphere.
• the polymerization conditions for preparing the polyester resin of the present invention will be described in more detail.
• the mole ratio of the total glycol (diol) components comprising 1,4-cyclohexanedimethanol, isosorbide, ethylene glycol and so on with respect to the total dicarboxylic acid components comprising terephthalic acid and so on is controlled to 1.05 ⁇ 3.0, and the esterification reaction is carried out at the temperature of 200 ⁇ 300° C., preferably 240 ⁇ 260° C., more preferably 245 ⁇ 255° C.
• the mole ratio of the total glycol components with respect to the total dicarboxylic acid components is less than 1.05, the dicarboxylic acid components may not fully react in the polymerization reaction, which deteriorates the transparency of the resin.
• the mole ratio is more than 3.0, the polymerization reaction rate may decrease and the productivity of the resin may be unsatisfactory.
• the reaction time of the esterification reaction (average retention time) is generally 100 minutes ⁇ 10 hours, preferably 2 hours ⁇ 500 minutes, which can be varied according to the reaction temperature, the reaction pressure, the mole ratio of glycol components and dicarboxylic acid components, and so on.
• the process for preparing polyester resin can be divided into the esterification reaction (Step 1) and the polycondensation reaction (Step 2).
• the esterification reaction does not require catalyst, but catalyst can be used to reduce the reaction time.
• the esterification reaction (Step 1) can be carried out in a batch-wise manner or a continuous manner. Each reactant can be introduced into a reactor separately, but it is preferable to introduce a slurry including the glycol components and the dicarboxylic acid component into the reactor.
• the glycol components which are solid at room temperature can be dissolved with water or ethylene glycol, and then mixed with the terephthalic acid component to form a slurry.
• water can be added to a slurry including terephthalic acid component, glycol components and isosorbide to increase the solubility of isosorbide, or the slurry can be prepared at the increased temperature of more than 60° C. so that isosorbide can be melted in the slurry.
• the polycondensation reaction (Step 2) is carried out.
• a poly-condensation catalyst Before the initiation of the polycondensation reaction, a poly-condensation catalyst, a stabilizer, a brightening agent and other additives can be added to the product of the esterification reaction.
• the polycondensation catalyst include conventional titanium based catalyst, germanium based catalyst, antimony based catalyst, aluminum based catalyst, tin based catalyst, and mixtures thereof.
• examples of the preferable titanium based catalyst include tetraethyl titanate, acetyl-tripropyl titanate, tetrapropyl titanate, tetrabutyl titanate, polybutyl titanate, 2-ethylhexyl titanate, octylene glycol titanate, lactate titanate, triethanolamine titanate, acetylacetonate titanate, ethyl acetoacetic ester titanate, isostearyl titanate, titanium dioxide, titanium dioxide/silicon dioxide co-precipitates, titanium dioxide/zirconium dioxide co-precipitates, and so on.
• examples of the preferable germanium based catalyst include germanium dioxide and co-precipitates of germanium dioxide.
• the stabilizer for the polycondensation reaction conventional various phosphor based stabilizers, such as phosphoric acid, trimethyl phosphate, triethyl phosphate, and so on, can be used.
• the stabilizer is introduced so that the amount of phosphor of the stabilizer is 10 ⁇ 100 ppm with respect to the total weight of the produced polyester resin.
• the amount of phosphor of the stabilizer is less 10 ppm, the polyester resin may not be sufficiently stabilized and the color of the polyester resin may become yellow.
• the amount of phosphor is more than 100 ppm, the polymerization degree of the polyester resin may be insufficient.
• the brightening agent is added to improve the color property of the polyester resin.
• the brightening agent examples include conventional brightening agent such as cobalt acetate, cobalt propionate. If necessary, organic brightening agent can be used as the brightening agent.
• the preferable amount of the brightening agent is 0 ⁇ 100 ppm with respect to the total weight of the polyester resin.
• the polycondensation reaction is carried out at the temperature of 240 ⁇ 300° C., preferably 250 ⁇ 290° C., more preferably 260 ⁇ 280° C. and at the reduced pressure of 400 ⁇ 0.1 mmHg. The reduced pressure of 400 ⁇ 0.1 mmHg is maintained in order to remove by-products of the polycondensation reaction or excess glycol.
• the polycondensation reaction can be carried out until desirable intrinsic viscosity of the polyester resin can be obtained, and, for example, can be carried out during an average retention time of 1 ⁇ 10 hours.
• TPA, IPA, ISB, CHDM and EG represent a terephthalic acid, an isophthalic acid, isosorbide (1,4:3,6-dianhydroglucitol), 1,4-cyclohexanedimethanol, and ethylene glycol respectively, and the method for performance evaluation of polymers is as follows
• IV Intrinsic viscosity
• TPA, ISB and EG were added in the reactor of 7 L volume, and the reactor was heated to 240 ⁇ 300° C. And a catalyst, a stabilizer, a brightening agent and so on were added to carry out an esterification reaction and a polycondensation reaction. And the polymerization was terminated at certain viscosity.
• the acid component was TPA only, and the glycol components were 4 mol % of ISB, 0 mol % of CHDM, 94 mol % of EG and 2 mol % DEG, the intrinsic viscosity was 0.74 dl/g, the heat-resistance (Tg) was 85° C., and the izod impact strength according to ASTM D256 was 38 J/m.
• polyester resin was prepared by the same manner described in Comparative Example 1. Intrinsic viscosity, heat-resistance (Tg) and izod impact strength of the polyester resin were measured, and represented in Table 1.
• polyester resin was prepared by the same manner described in Comparative Example 1. Intrinsic viscosity, heat-resistance (Tg) and izod impact strength of the polyester resin were measured, and represented in Table 1.
• Example 4 In Example 4 and Comparative Example 5, impact strength could not be measured because any break did not occur (No-Break: N.B) due to high mechanical strength.
• the polyester resin according to the present invention As shown in Table 1, to compare a conventional polyester resin, the polyester resin according to the present invention has much superior impact strength though it has same or higher heat-resistance.

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• 2009
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