US20110021702A1 - Functionalized vinyl polymer nanoparticles - Google Patents
Functionalized vinyl polymer nanoparticles Download PDFInfo
- Publication number
- US20110021702A1 US20110021702A1 US12/309,081 US30908107A US2011021702A1 US 20110021702 A1 US20110021702 A1 US 20110021702A1 US 30908107 A US30908107 A US 30908107A US 2011021702 A1 US2011021702 A1 US 2011021702A1
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- Prior art keywords
- nanoparticles according
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- monomer
- nanoparticles
- comonomer
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- 239000002105 nanoparticle Substances 0.000 title claims abstract description 102
- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 43
- 239000000178 monomer Substances 0.000 claims abstract description 85
- 239000012763 reinforcing filler Substances 0.000 claims abstract description 24
- 239000011159 matrix material Substances 0.000 claims abstract description 18
- 229920001577 copolymer Polymers 0.000 claims abstract description 17
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 14
- 238000004132 cross linking Methods 0.000 claims abstract description 13
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000001588 bifunctional effect Effects 0.000 claims abstract description 10
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims abstract description 9
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims abstract description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 77
- 229920001971 elastomer Polymers 0.000 claims description 40
- 229920000642 polymer Polymers 0.000 claims description 39
- -1 ethoxyl Chemical group 0.000 claims description 29
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 24
- 239000000806 elastomer Substances 0.000 claims description 16
- 239000007822 coupling agent Substances 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 13
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 13
- KBQVDAIIQCXKPI-UHFFFAOYSA-N 3-trimethoxysilylpropyl prop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C=C KBQVDAIIQCXKPI-UHFFFAOYSA-N 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 9
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 8
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 8
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
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- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 6
- 239000000460 chlorine Substances 0.000 claims description 6
- 229910052801 chlorine Inorganic materials 0.000 claims description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 5
- 150000002367 halogens Chemical class 0.000 claims description 5
- 150000003077 polyols Chemical class 0.000 claims description 5
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 4
- WVAFEFUPWRPQSY-UHFFFAOYSA-N 1,2,3-tris(ethenyl)benzene Chemical compound C=CC1=CC=CC(C=C)=C1C=C WVAFEFUPWRPQSY-UHFFFAOYSA-N 0.000 claims description 3
- HIACAHMKXQESOV-UHFFFAOYSA-N 1,2-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC=C1C(C)=C HIACAHMKXQESOV-UHFFFAOYSA-N 0.000 claims description 3
- ZVDJGAZWLUJOJW-UHFFFAOYSA-N 1-(4-ethenylphenyl)ethyl-trimethoxysilane Chemical compound CO[Si](OC)(OC)C(C)C1=CC=C(C=C)C=C1 ZVDJGAZWLUJOJW-UHFFFAOYSA-N 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- GRVDJDISBSALJP-UHFFFAOYSA-N methyloxidanyl Chemical group [O]C GRVDJDISBSALJP-UHFFFAOYSA-N 0.000 claims description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 2
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 2
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 150000002430 hydrocarbons Chemical group 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 claims description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 claims 2
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 claims 1
- VFZKVQVQOMDJEG-UHFFFAOYSA-N 2-prop-2-enoyloxypropyl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(=O)C=C VFZKVQVQOMDJEG-UHFFFAOYSA-N 0.000 claims 1
- FOYKCXMFPGANMJ-UHFFFAOYSA-N 3-ethoxysilylpropyl prop-2-enoate Chemical class CCO[SiH2]CCCOC(=O)C=C FOYKCXMFPGANMJ-UHFFFAOYSA-N 0.000 claims 1
- AJDKBPFLUGQGEW-UHFFFAOYSA-N 3-hydroxysilylpropyl prop-2-enoate Chemical class C(C=C)(=O)OCCC[SiH2]O AJDKBPFLUGQGEW-UHFFFAOYSA-N 0.000 claims 1
- POZWNWYYFQVPGC-UHFFFAOYSA-N 3-methoxysilylpropyl 2-methylprop-2-enoate Chemical class CO[SiH2]CCCOC(=O)C(C)=C POZWNWYYFQVPGC-UHFFFAOYSA-N 0.000 claims 1
- SBHBXEGSFJXBTA-UHFFFAOYSA-N 3-methoxysilylpropyl prop-2-enoate Chemical class CO[SiH2]CCCOC(=O)C=C SBHBXEGSFJXBTA-UHFFFAOYSA-N 0.000 claims 1
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 claims 1
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 claims 1
- JNKDQXGYYGPBBN-UHFFFAOYSA-N CC(=C)C(=O)OCCC[SiH2]O Chemical class CC(=C)C(=O)OCCC[SiH2]O JNKDQXGYYGPBBN-UHFFFAOYSA-N 0.000 claims 1
- KMLTUQLZFGALMK-UHFFFAOYSA-N CCO[SiH2]CCCOC(=O)C(C)=C Chemical class CCO[SiH2]CCCOC(=O)C(C)=C KMLTUQLZFGALMK-UHFFFAOYSA-N 0.000 claims 1
- 229920000193 polymethacrylate Polymers 0.000 abstract description 14
- 239000002102 nanobead Substances 0.000 abstract description 4
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 33
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- 229920003048 styrene butadiene rubber Polymers 0.000 description 22
- 244000043261 Hevea brasiliensis Species 0.000 description 19
- 229920003052 natural elastomer Polymers 0.000 description 19
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- 238000012360 testing method Methods 0.000 description 13
- 150000003254 radicals Chemical class 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000006229 carbon black Substances 0.000 description 10
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
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- 239000004215 Carbon black (E152) Substances 0.000 description 1
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- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- GMPDOIGGGXSAPL-UHFFFAOYSA-N Phenyl vinyl sulfide Chemical compound C=CSC1=CC=CC=C1 GMPDOIGGGXSAPL-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
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- 229910008051 Si-OH Inorganic materials 0.000 description 1
- 229910006358 Si—OH Inorganic materials 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
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- SCPNGMKCUAZZOO-UHFFFAOYSA-N [3-[(3-dimethylsilyl-3-ethoxypropyl)tetrasulfanyl]-1-ethoxypropyl]-dimethylsilane Chemical compound CCOC([SiH](C)C)CCSSSSCCC([SiH](C)C)OCC SCPNGMKCUAZZOO-UHFFFAOYSA-N 0.000 description 1
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- 125000001931 aliphatic group Chemical group 0.000 description 1
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- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 description 1
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 description 1
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- JEVCWSUVFOYBFI-UHFFFAOYSA-N cyanyl Chemical compound N#[C] JEVCWSUVFOYBFI-UHFFFAOYSA-N 0.000 description 1
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- 239000010432 diamond Substances 0.000 description 1
- PSHMSSXLYVAENJ-UHFFFAOYSA-N dilithium;[oxido(oxoboranyloxy)boranyl]oxy-oxoboranyloxyborinate Chemical compound [Li+].[Li+].O=BOB([O-])OB([O-])OB=O PSHMSSXLYVAENJ-UHFFFAOYSA-N 0.000 description 1
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- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
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- 239000000446 fuel Substances 0.000 description 1
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
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- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
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- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- COYVWKMZTCAFHO-UHFFFAOYSA-N n-methyl-n-propan-2-ylprop-2-enamide Chemical compound CC(C)N(C)C(=O)C=C COYVWKMZTCAFHO-UHFFFAOYSA-N 0.000 description 1
- CLNYHERYALISIR-UHFFFAOYSA-N nona-1,3-diene Chemical compound CCCCCC=CC=C CLNYHERYALISIR-UHFFFAOYSA-N 0.000 description 1
- ORTFAQDWJHRMNX-UHFFFAOYSA-M oxidooxomethyl Chemical compound [O-][C]=O ORTFAQDWJHRMNX-UHFFFAOYSA-M 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
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- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
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- 239000004416 thermosoftening plastic Substances 0.000 description 1
- FBBATURSCRIBHN-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyldisulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSCCC[Si](OCC)(OCC)OCC FBBATURSCRIBHN-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
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- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/14—Monomers containing only one unsaturated aliphatic radical containing one ring substituted by heteroatoms or groups containing heteroatoms
- C08F212/22—Oxygen
Definitions
- the present invention relates to reinforcing fillers capable of reinforcing polymeric matrices or compositions, more particularly to reinforcing fillers of organic type and to their use for reinforcing such matrices, in particular elastomeric matrices involved in the manufacture of tyres for automobiles.
- a first subject of the invention relates to nanoparticles of functionalised, cross-linked vinyl polymer, usable in particular as reinforcing filler in a polymeric matrix, characterised in that said vinyl polymer is a copolymer of at least the following monomers, which are all copolymerisable by free-radical polymerisation:
- the subject of the invention is also the use of nanoparticles according to the invention for reinforcing a polymeric, in particular elastomeric, matrix.
- a particular subject of the invention is the use of nanoparticles according to the invention for reinforcing finished articles or semi-finished products made of rubber, these articles or semi-finished products being in particular intended for any ground contact system for automobiles, such as tyres, internal safety supports for tyres, wheels, rubber springs, elastomeric joints and other suspension and anti-vibration elements.
- the subject of the invention is very particularly the use of nanoparticles according to the invention for reinforcing tyres.
- the subject of the invention is also a masterbatch comprising nanoparticles according to the invention, embedded in a polymeric, in particular elastomeric, matrix.
- the subject of the invention is also a polymeric composition
- a polymeric composition comprising at least one polymer, in particular elastomer, nanoparticles according to the invention and a coupling agent providing the bond between the polymer and the surface of the nanoparticles.
- FIG. 1 is an electron microscopy (TEM) image taken of a sample of VP nanoparticles in aqueous emulsion, in accordance with the invention.
- the filler of vinyl polymer (abbreviated to “VP”) described below consists of “nanoparticles”, that is to say particles the principal dimension of which (diameter or length) is typically less than one micrometre, generally within a range of the order of about ten nanometres to one or several hundreds of nanometres.
- These VP nanoparticles are in the form of elementary particles (or “primary particles”), these elementary particles or nanoparticles possibly forming aggregates (or “secondary particles”) of at least two of these nanoparticles, said nanoparticles and/or aggregates possibly in turn forming agglomerates capable of disagglomerating into these nanoparticles and/or aggregates under the effect of an external force, for example under the action of mechanical working.
- nanoparticles are characterised using a transmission electron microscope (TEM), as indicated below.
- TEM transmission electron microscope
- the VP filler latex diluted beforehand with water (for example 8 g of filler per litre of water) is diluted to approximately 50 times its volume in isopropanol. 40 ml of the solution thus obtained is poured into a tall-form beaker (50 ml), then dispersed using a 600 W ultrasound probe (Vibracell probe, reference 72412, sold by Bioblock Scientific), at a power of 100%, for 8 min. in pulse mode (1 sec ON/1 sec OFF).
- CM 200 sold by FEI, acceleration voltage 200 kV
- camera MegaView II camera sold by Soft Imaging System
- image analysis system AnalySIS Pro A version 3.0 from Soft Imaging System
- the settings of the TEM are optimised in known manner, according to the sample and the state of ageing of the filament (typically, condenser diaphragm 2 (50 ⁇ m diameter)—lens 3 (40 ⁇ m diameter)).
- the magnification of the microscope is adapted so as to have sufficient resolution on the nanoparticles. For example, a magnification of 65,000 corresponds to a resolution close to 0.96 nm/pixel, on a digital image of 1248 ⁇ 1024 pixels; such a resolution permits, for example, definition of a spherical nanoparticle of 40 nm diameter with more than 1000 pixels.
- the camera is calibrated conventionally using standards (at low magnification, a gold grid of 2160 lines/mm; at high magnification, gold beads of a diameter of 0.235 nm).
- the diameter of the nanoparticles is measured using the software AnalySIS Pro A version 3.0 (with “Circle” option of the “Measurement” menu). For each image and for a given nanoparticle, the operator shows on the screen (using the mouse) three points located on the periphery of the image of the nanoparticle. The software then automatically traces the circle passing through these three points and stores the values of the circular area, the circular perimeter and the circular diameter of the nanoparticle in a file (Excel). As this operation is possible only for nanoparticles having well-defined contours, nanoparticles present in agglomerates are excluded from the measurement. The test is repeated on at least 2000 nanoparticles representative of the sample (from at least 10 different images, typically 50).
- the samples of VP filler in vulcanised rubber composition are prepared in known manner by ultracryomicrotomy (see for example L. Sawyer and D. Grubb, Polymer Microscopy , p. 92, Chapman and Hall).
- the apparatus used here is a Leica ultracryomicrotome (“EMFCS”) equipped with a diamond knife.
- EMFS Leica ultracryomicrotome
- the sample is cut in the form of a truncated pyramid with rectangular base, the truncated face from which the sections will be taken having a side length of less than 600 ⁇ m. This truncated pyramid is held firmly during cutting.
- the sample is cooled to a suitable temperature (close to the glass transition temperature of the sample) so that it is sufficiently hard to permit cutting, the temperature of the knife being typically close to that of the sample.
- the speed and thickness of cut are preferably between 1 and 2 mm/sec and between 20 and 30 nm, respectively.
- aqueous sucrose solution 40 g in 40 ml of water
- the sections are recovered from the enclosure of the ultracryomicrotome, then placed on a TEM grid, at ambient temperature.
- the sucrose is then eliminated by placing the grid on the surface of a crystalliser filled with distilled water.
- the sections may be subjected to a step of staining with osmium tetroxide (OsO 4 ), using a process well-known to the person skilled in the art (L. C. Sawyer and David Grubb, Polymer Microscopy, Chapman and Hall, London, N.Y., 1987, pp. 97-98): the grids are placed above an open crystalliser containing a mix of 20 ml distilled water and 0.1 g of OsO 4 (Agar Scientific, reference R1015); the whole, placed in an airtight desiccator, is heated in a water bath to 50° C. for 3 to 31 ⁇ 2 hours.
- OsO 4 osmium tetroxide
- the sections are observed using a CM 200 microscope (voltage 200 kV). To optimise the contrast, the observations are performed by conventional energy-filtered imaging (energy window ⁇ E equal to approximately 15 eV), with a GIF (Gatan Imaging Filter) imaging system and the associated software (Filter Control and Digital Micrograph 3.4).
- energy window ⁇ E equal to approximately 15 eV
- GIF Global Imaging Filter
- the nanoparticles of the invention have the essential characteristic of being formed of a functionalised, cross-linked vinyl polymer, said vinyl polymer (abbreviated to “VP”) being a copolymer of at least the following monomers, all copolymerisable by free-radical polymerisation:
- VP vinyl polymer
- the VP above is a copolymer the monomers of which are exclusively vinyl ones or the majority weight fraction of the monomers of which (preferably equal to or greater than 50%, more preferably equal to or greater than 70%) is constituted of vinyl monomers (the minority fraction possibly resulting from one or more monomer(s) other than vinyl ones).
- the monomer C in order to be able to cross-link the VP, must be at least bifunctional, that is to say bear at least two functions which are polymerisable by free-radical polymerisation, unlike the monomers A and B which, from the point of view of the polymerisation, must be at least monofunctional, that is to say bear at least one function which is polymerisable by free-radical polymerisation.
- the present invention is not limited to the cases of monomers A and B which are monofunctional from the point of view of the polymerisation, each of them possibly comprising more than one function which is polymerisable by free-radical polymerisation.
- a bifunctional monomer A or monomer B (as is the case, for example, for the di(meth)acrylates or di(meth)acrylamides described later)
- the latter might possibly also, according to one particular embodiment of the invention, fulfil the cross-linking function of the monomer C.
- the Z functionalisation of the VP is provided by the monomer B.
- the molar ratio of this monomer B is preferably greater than 5%, in particular between 5 and 30%, in particular between 5 and 20%.
- X is a halogen, in particular chlorine, or X satisfies the formula OR in which O is oxygen and R represents hydrogen or a straight-chain or branched monovalent hydrocarbon group, comprising preferably from 1 to 15 carbon atoms.
- Z functions selected from the so-called “hydroxysilyl” ( ⁇ Si—OH) or “alkoxysilyl” ( ⁇ Si—OR′) functions are more particularly suitable, R′ being a monovalent hydrocarbon radical preferably comprising from 1 to 15 carbon atoms, more preferably selected from among alkyls, alkoxyalkyls, cycloalkyls and aryls, in particular from among C 1 -C 8 alkyls, C 2 -C 8 alkoxyalkyls, C 5 -C 10 cycloalkyls and C 6 -C 12 aryls.
- Z corresponds to one of the formulae below:
- radicals R 1 are selected from among methyl and ethyl and the radicals R 2 are selected from among hydroxyl, methoxyl and ethoxyl.
- the comonomer B is selected from the group consisting of hydroxysilyl-(C 1 -C 4 ) alkyl acrylates and methacrylates, (C 1 -C 4 ) alkoxysilyl-(C 1 -C 4 ) alkyl acrylates and methacrylates, and mixs of such monomers.
- it is selected from the group consisting of hydroxy-, methoxy-, ethoxysilyl-(C 1 -C 4 ) alkyl acrylates and methacrylates and mixs of such monomers, in particular from among hydroxy-, methoxy-, ethoxy-silylpropyl acrylates and methacrylates, more particularly from among trimethoxysilylpropyl acrylate and methacrylate.
- the comonomer B is selected from the group consisting of styryl-(C 1 -C 4 ) alkyl-hydroxysilanes, styryl-(C 1 -C 4 ) alkyl-(C 1 -C 4 ) alkoxysilanes and mixs of such monomers.
- styryl-(C 1 -C 4 ) alkyl hydroxy-, methoxy-, ethoxy-silanes and mixs of such monomers in particular from among styrylethylhydroxysilanes, styrylethylmethoxysilanes and styrylethylethoxysilanes; more particularly styrylethyltrimethoxysilane (or trimethoxysilylethylstyrene) is used.
- this comonomer B bearing the function Z is used in a weight ratio which is preferably greater than 10%, more preferably of between 10 and 30%, in particular between 15 and 30%.
- TSPM trimethoxysilylpropyl methacrylate
- TSPA trimethoxysilylpropyl acrylate
- TSES trimethoxysilylethylstyrene
- non-aromatic vinyl monomer A preferably corresponds to Formula (II):
- R 3 hydrogen
- butyl acrylate (R′ is tert. butyl), tert. butyl methacrylate (R′ is tert. butyl), hydroxyethyl acrylate (R′ is hydroxyethyl), hydroxyethyl methacrylate (R′ is hydroxyethyl), and mixs of these compounds.
- methyl acrylate or methyl methacrylate is used.
- MMA still methyl methacrylate
- monomers A of bifunctional type there could be used monomers of Formula (II) above in which the radical Y bears a second vinyl or vinylidene group which is copolymerisable by free-radical polymerisation.
- the Z-functionalised VP is furthermore present in a cross-linked state, that is to say in a three-dimensional form, so as maintain the morphology of the filler properly at high temperature.
- the cross-linking is provided by at least one starting comonomer (monomer C) which is polymerisable by addition reaction and is bifunctional from the point of view of the polymerisation, that is to say bears at least one second function capable of creating a three-dimensional VP network upon polymerisation.
- This monomer C termed “cross-linking”, may be a vinyl or non-vinyl, aromatic or aliphatic monomer.
- More preferably suitable as comonomer C are comonomers bearing two unsaturated groups, in particular ethylene groups, polymerisable by free-radical polymerisation, in particular those selected from the group consisting of di(meth)acrylates or tri(meth)acrylates to of polyols, in particular of diols or of triols (for example of ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, trimethylolpropane), alkylene di(meth)acrylamides (for example methylene bis-acrylamide), vinyl aromatic compounds, preferably styrene ones, bearing at least two vinyl groups (for example diisopropenylbenzene (DIB), divinylbenzene (DVB), trivinylbenzene (TVB)), and mixs of such comonomers.
- comonomers bearing two unsaturated groups, in particular ethylene groups, polymerisable by free-radi
- the VP of the nanoparticles of the invention is a polyacrylate or polymethacrylate, or a copolymer resulting from (meth)acrylate units in a majority weight fraction (preferably at least equal to or greater than 50%, more preferably equal to or greater than 70%), for example a copolymer selected from the group consisting of the copolymers MMA-TSPM-EGDMA, MMA-TSPM-PGDMA, MMA-TSPM-HGDMA and MMA-TSPM-DVB.
- the comonomer B bearing the aforementioned function Z or the comonomer A could be also used as cross-linking comonomer, provided of course that this comonomer B or this comonomer A is itself at least bifunctional and copolymerisable by free-radical polymerisation with the other comonomers.
- the weight ratio of cross-linking comonomer C is preferably greater than 1%, more preferably greater than 5%, in particular between 10 and 30%.
- Various other monomers such as for example diene monomers such as butadiene, isoprene, piperylene, may possibly be added in a minority proportion, preferably less than 20% of the total weight of monomers.
- the monomers A, B and C are different and are all three vinyl monomers, in particular are all three non-aromatic vinyl monomers.
- the monomers A and B bear a single function polymerisable by addition, and the cross-linking monomer C bears only two functions which are polymerisable by free-radical polymerisation.
- the cross-linked, Z-functionalised VP may be prepared by any synthesis process suitable for functionalisation of a vinyl copolymer.
- this synthesis is carried out by free-radical polymerisation of the different monomers.
- the general principle of such a technique is known, and has been applied in particular to the free-radical polymerisation in emulsion of Z-functionalised polystyrene (alkoxysilane or hydroxysilane) in the presence of TSPM (see for example Macromolecules 2001, 34, 5737 and Macromolecules 2002, 35, 6185), or to the synthesis of polystyrene which is cross-linked (but not functionalised) in the presence of DVB ( Polymer 2000, 41, 481).
- the non-aromatic vinyl monomer A is an acrylate or methacrylate monomer
- the functionalising comonomer B (bearing the function Z) is preferably selected from the group consisting of TSPM, TSPA, TSES and mixs of these monomers
- the cross-linking comonomer C is itself a vinyl compound, preferably selected from the group consisting of HGDMA, PGDMA, EGDMA, DVB and mixs of these monomers.
- nanoparticles of Z-functionalised, cross-linked VP, in emulsion in water that is to say in the form of a latex (typically, for example, 100 g of polymer per litre of water).
- a latex typically, for example, 100 g of polymer per litre of water.
- polymer “latex” must be understood in known manner to mean a colloid system composed of a suspension or an emulsion of polymer particles in an aqueous medium.
- these VP nanoparticles characterised by TEM in accordance with section I-1-A above are preferably present in a substantially spherical form (therefore in the form of nanobeads), either in the isolated state or in the form of aggregates which themselves may possibly be agglomerated.
- the number of nanoparticles per aggregate is typically between 2 and 100.
- the average diameter of these nanobeads which can be measured for example by TEM as indicated in section I-1-A, is preferably between 10 and 100 nm, more preferably between 10 and 60 nm, in particular between 10 and 40 nm.
- VP nanoparticles according to the invention previously described are advantageously usable for reinforcing polymeric matrices, the polymer of these matrices possibly being of any nature, for example a thermoplastic material, a thermohardening material, or a diene or non-diene elastomer.
- the amount of VP nanoparticles is preferably of between 10 and 100 parts by weight per hundred parts of polymer. Owing to the low density of these nanoparticles, this amount is advantageously between 10 and 80 parts, preferably between 20 and 50 phr and even more preferably strictly greater than 30 phr.
- the VP filler furthermore constitutes more than 80%, more preferably more than 90% (% by volume) of the entire reinforcing filler, a minority fraction (preferably less than 20%, more preferably less than 10% by volume) of this entire filler possibly being constituted by another reinforcing filler, for example an inorganic filler or carbon black.
- the VP nanoparticles may advantageously constitute the entire reinforcing filler in said polymeric matrices.
- VP nanoparticles previously described are advantageously incorporated into their polymer matrix by means of a masterbatch, that is to say that these particles are mixed beforehand with at least one polymer to facilitate their later incorporation into the final polymeric matrix.
- Masterbatch should be understood in known manner to mean the mix of at least one polymer (for example an elastomer or a mix of elastomers) and a reinforcing filler, the precursor mix of the final polymer matrix, ready for use.
- this masterbatch may be prepared by a process comprising the following steps:
- the polymer latex may consist of a polymer already available in emulsion or for example a polymer initially in solution which is emulsified in a mix of organic solvent and water, generally by means of a surfactant (the organic solvent being eliminated at the moment of coagulation or precipitation).
- the operation of thoroughly mixing the two latexes is performed so as to disperse the VP nanoparticles properly in the polymer, homogenise the entire mix to form a latex mix of concentration of solid matter preferably of between 20 and 500 g/l, more preferably between 50 and 350 g/l.
- the two starting latexes are diluted in water before mixing (for example 1 volume of water to 1 volume of latex).
- the mix of the two latexes may be precipitated by any process known to the person skilled in the art, for example by mechanical action or preferably by action of a coagulating agent.
- the coagulating agent is any liquid compound, water-miscible but a non-solvent (or poor solvent) of the polymer, for example an aqueous saline solution, preferably an alcohol or a mix of solvents comprising at least one alcohol (for example alcohol and water, alcohol and toluene). More preferably, the coagulating agent is a single alcohol such as methanol or isopropanol.
- the coagulation is carried out preferably with stirring, at ambient temperature, in a large volume of coagulating agent; typically, substantially a volume of alcohol at least twice the total combined volume of the two diluted latexes is used. During this step, it is preferred to pour the mix of the two latexes on to the coagulating agent, and not vice versa.
- the masterbatch After washing and drying, the masterbatch is obtained in the form of polymer “crumbs”, comprising at least the selected polymer and the VP nanoparticles embedded in the polymer matrix.
- additives may possibly be incorporated in the masterbatch, whether they be intended for the masterbatch proper (for example a stabilising agent, carbon black as colouring and anti-UV agent, a plasticiser, an antioxidant, etc.) or for the final polymer matrix for which the masterbatch is intended.
- a stabilising agent for example a stabilising agent, carbon black as colouring and anti-UV agent, a plasticiser, an antioxidant, etc.
- a plasticiser for example a plasticiser, an antioxidant, etc.
- the polymer of the masterbatch may be any polymer, whether identical or not to the one (or ones) of the final polymer matrix. It may be advantageous to use the same polymer and to adjust the amount of VP in the masterbatch to the intended final amount, so as not to have to add polymer later, during the manufacture of the final polymeric composition comprising the nanoparticles of the invention, as reinforcing filler, and the polymer thus reinforced.
- the nanoparticles according to the invention previously described are preferably used for reinforcing tyres or semi-finished products for tyres, these semi-finished products being in particular selected from the group consisting of treads, underlayers intended for example to be placed beneath these treads, crown reinforcement plies, sidewalls, carcass reinforcement plies, beads, protectors, inner tubes, airtight internal rubbers for tubeless tyres, internal sidewall reinforcement rubbers and other rubbers intended for bearing the load in the event of travelling on a flat tyre.
- rubber compositions are used which are based on at least: (i) a (that is to say at least one) diene elastomer; (ii) a (that is to say at least one) VP filler according to the invention and (iii) a (that is to say at least one) coupling agent providing the bond between this VP filler and this diene elastomer.
- the expression “based on” is to be understood to mean a composition comprising the mix and/or the product of reaction of the different base constituents used, some of these constituents being able to react and/or being intended to react together, at least in part, during the different phases of manufacture of the composition, or during the later curing thereof.
- Elastomer or rubber (the two terms being synonymous) of “diene” type is understood in known manner to mean an elastomer resulting at least in part (i.e. a homopolymer or a copolymer) from diene monomers (monomers bearing two double carbon-carbon bonds, whether conjugated or not).
- the diene elastomer is preferably selected from the group of highly unsaturated diene elastomers which consists of polybutadienes (abbreviated to BR), polyisoprenes (IR), natural rubber (NR), butadiene copolymers, isoprene copolymers and mixs of these elastomers.
- the diene elastomer is majoritarily, that is to say to more than 50 phr, a styrene/butadiene copolymer (SBR), be it an SBR prepared in emulsion (“E-SBR”) or an SBR prepared in solution (“S-SBR”), or an SBR/BR, SBR/NR (or SBR/IR), or alternatively BR/NR (or BR/IR) blend (mix).
- SBR styrene/butadiene copolymer
- the diene elastomer is majoritarily (to more than 50 phr) an isoprene elastomer, that is to say an isoprene homopolymer or copolymer selected from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), the various isoprene copolymers and mixs of these elastomers.
- This isoprene elastomer is preferably natural rubber, or a synthetic cis-1,4 polyisoprene having an amount of cis-1,4 bonds greater than 90%, more preferably still greater than 98% (mole %).
- the rubber composition may contain at least one essentially saturated diene elastomer, in particular at least one EPDM copolymer or a butyl rubber (possibly chlorine or brominated), whether these copolymers be used alone or in a mix with highly unsaturated diene elastomers such as mentioned previously, in particular NR or IR, BR or SBR.
- the coupling agent (or bonding agent) is intended to establish a sufficient connection between the surface of the VP particles and the polymer for which these particles are intended, so that the latter may fully perform their function of reinforcing filler.
- Coupling agents are well-known to the person skilled in the art and have been described in a very large number of documents. Any coupling agent capable of ensuring, in a diene rubber composition usable for the manufacture of tyres, the effective bonding between a reinforcing inorganic filler such as a silica and a diene elastomer, in particular polyfunctional organosilanes or polyorganosiloxanes, may be used.
- organosilanes By way of examples of organosilanes, mention may be made of bis-((C 1 -C 4 ) alkoxysilyl-(C 1 -C 4 )) alkyl polysulphides, such as, for example bis(3-trimethoxysilylpropyl) or bis(3-triethoxysilylpropyl) polysulphides, in particular bis(3-triethoxysilylpropyl) tetrasulphide, abbreviated to TESPT, of formula [(C 2 H 5 O) 3 Si(CH 2 ) 3 S 2 ] 2 or bis-(triethoxysilylpropyl) disulphide, abbreviated to TESPD, of formula [(C 2 H S O) 3 Si(CH 2 ) 3 S] 2 .
- TESPT bis(3-trimethoxysilylpropyl) or bis(3-triethoxysilylpropyl) polysulphides, in particular bis(
- the amount of coupling agent is preferably less than 10 phr, more preferably less than 7 phr, in particular less than 5 phr.
- the above rubber compositions also comprise all or some of the conventional additives usually used in elastomer compositions intended for the manufacture of tyres, such as, for example, plasticisers or extender oils, pigments, protective agents such as anti-ozone waxes, chemical antiozonants, antioxidants, anti-fatigue agents, reinforcing or plasticising resins, methylene acceptors or donors, coupling activators, covering agents, agents facilitating processability, a cross-linking system based either on sulphur or on sulphur and/or peroxide and/or bismaleimide donors, vulcanisation accelerators or vulcanisation activators.
- plasticisers or extender oils such as, for example, plasticisers or extender oils, pigments, protective agents such as anti-ozone waxes, chemical antiozonants, antioxidants, anti-fatigue agents, reinforcing or plasticising resins, methylene acceptors or donors, coupling activators, covering agents, agents facilitating processability, a cross-link
- two fillers of (Z-)functionalised, cross-linked polymethacrylate are synthesised by free-radical polymerisation of three different monomers—methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDMA) and filler A: trimethoxysilylpropyl methacrylate (TSPM) or filler B: trimethoxysilylpropyl acrylate (TSPA)—then incorporated in a rubber composition for a tyre in the form of masterbatches obtained by coprecipitation of a latex of the VP filler and a latex of a diene elastomer (SBR).
- MMA methyl methacrylate
- EGDMA ethylene glycol dimethacrylate
- TSPA trimethoxysilylpropyl acrylate
- the weight ratio of comonomer B bearing the Z function (here, TSPM or TSPA) is of between 20 and 30%, and that of the cross-linking comonomer C (here, EGDMA) is of between 10% and 30%.
- the different monomers are subjected beforehand to nitrogen bubbling, as are all the aqueous solutions used with the exception of the solution of SDS (bubbling in powder state).
- the reaction is carried out in a 1.5 l reactor equipped with a mechanical stirring means. After introduction of 840 ml water and 30 minutes' nitrogen bubbling with stirring, there are introduced in succession 50 ml of a 0.9 mol/l aqueous solution of sodium dodecyl sulphate (SDS) as surfactant, 50 ml of a 1 mol/l equimolar buffer solution of sodium hydrogen phosphate and of ammonium dihydrogen phosphate. To this solution buffered at pH 7, stirred at 350 rpm and heated to 60° C. there is added the monomer filler in the following order:
- Filler A 48.7 g of MMA (or a weight fraction of 47.1%), 29.1 g of EGDMA (weight fraction of 28.1%) then 25.6 g of TSPM (weight fraction of 24.8%).
- Filler B 48.7 g of MMA (or a weight fraction of 47.8%), 29.1 g of EGDMA (weight fraction of 28.6%) then 24.1 g of TSPA (Weight fraction of 23.7%).
- the functionalised, cross-linked polymethacrylates thus obtained are in the form of a latex comprising approximately 10% by weight of solid (VP) and water to make up (approximately 90%).
- the filler A latex is characterised in accordance with section I-1-A.
- the TEM image given in FIG. 1 shows that the nanoparticles (elementary particles) of the invention here are in the form of nanobeads, the majority of which have a diameter of between 20 and 60 nm.
- the average circular diameter is equal to 34 nm (standard deviation 6 nm).
- the polymethacrylate (filler A) is isolated and dried to evaluate the amount of (Z-)functionalisation thereof provided by the monomer TSPM, by analysis of the amount of silicon, by proceeding as follows:
- operation is as follows: the sample is calcined at 525° C. for 2 hours. The fusion is then carried out on the ash obtained, at 1150° C. ( ⁇ 50° C.) with lithium tetraborate (for example 2 g per 1 g of calcined filler), for approximately 25 min. After cooling, the entire fused bead obtained is solubilised at 80° C. in hydrochloric acid diluted to 2% in water. The solution is then transferred and adjusted in a volumetric flask.
- the analysis of the silicon is then carried out, on the contents of the volumetric flask, by ICP/AES: the aqueous solution is delivered into an argon plasma via an introduction system, where it undergoes the phases of desolvation, atomisation then excitation/ionisation of the atoms present.
- the emission line of the silicon at 251.611 nm is then selected by means of a monochromator, then quantified relative to a calibration curve prepared from a certified standard solution of the corresponding element (the intensity I of the line emitted being proportional to the concentration C of the corresponding element).
- the amount of silicon thus measured is equal to 2.6% ( ⁇ 0.2%), therefore virtually equal to the theoretical amount (namely 2.8%).
- the density of the filler A nanoparticles is measured on the powder, using a helium pycnometer: the value obtained is equal to 1.25 g/cm 3 .
- the polymethacrylate latices are then incorporated directly into an SBR diene elastomer to obtain a masterbatch as indicated in section II-2 above.
- the amount of polymethacrylate filler intended in the masterbatch, as in the intended final rubber composition, is 39 phr (parts by weight per hundred parts of elastomer).
- the SBR latex is prepared in a manner known to the person skilled in the art, under the following conditions: polymerisation temperature: 5° C.; surfactant: sodium dodecyl sulphate; initiator: iron II salt/hydroperoxide redox system. The conversion is of the order of 50 to 60%.
- the quantity of dry matter of the SBR latex is determined by weighing, on a dry extract, before preparing the masterbatch.
- the SBR latex is diluted to 3 times its volume in water, namely:
- Filler A 652 ml of SBR latex at 177.1 g/l (115.4 g of SBR) and 1304 ml of dilution water.
- Filler B 408 ml of SBR latex at 195.9 g/l (80 g of SBR) and 820 ml of dilution water.
- the polymethacrylate filler latices are cooled to room temperature and then added to the SBR latices diluted to a proportion of 39 phr of filler, i.e.:
- Filler A 497 ml of polymethacrylate filler latex at 90.5 g/l (45 g of filler),
- Filler B 368 ml of polymethacrylate filler latex at 84.8 g/l (31.2 g of filler).
- the resulting mix is homogenised gently. At a rate of 100 ml/minute, the mix is then added to filler A: 5000 ml; filler B: 3500 ml of methanol stirred at 350 rpm.
- the precipitate thus obtained is filtered off on filter paper, rinsed with water until there is constant slight residual foaming in the washing water and the washing water tests negative with silver nitrate.
- the precipitate thus washed is dried under reduced pressure under nitrogen at 60° C. for 3 to 4 days. 156 g (filler A) and 107.7 g (filler B) of dry masterbatch are thus recovered.
- a control composition (HD silica filler) is prepared in conventional manner, as follows: first of all (“non-productive phase”) the SBR elastomer extended beforehand with 37.5 phr of oil and part of the filler are introduced into an internal mixer, the initial tank temperature of which is approximately 90° C. After an appropriate kneading time, of the order of 1 minute, the coupling agent and the remaining part of the filler are added. The other ingredients, with the exception of the vulcanisation system, are added after 2 minutes. The internal mixer is then filled to 75%. Thermomechanical working of a duration of about 6 minutes is then performed, with an average blade speed of 70 rpm, until a dropping temperature of about 135° C. is obtained.
- the mix obtained is recovered and cooled, then the vulcanisation system (sulphur and sulphenamide-type primary accelerator) is added on an external mixer at 30° C., by mixing everything (“productive phase”) for an appropriate time (between 5 and 12 min).
- vulcanisation system sulphur and sulphenamide-type primary accelerator
- compositions thus obtained are then either calendered in the form of plates (thickness of 2 to 3 mm) of rubber in order to measure their mechanical properties, or extruded in the form of a semi-finished product for tyres, for example a tread.
- Vulcanisation (curing) is carried out at 150° C. for 40 min, under pressure.
- the rubber compositions are characterised, before and after curing, as indicated below.
- the measurements are effected at 150° C. with an oscillating-chamber rheometer, in accordance with DIN Standard 53529—part 3 (June 1983).
- the evolution of the rheometric torque as a function of time describes the evolution of the stiffening of the composition following the vulcanisation reaction.
- the measurements are processed in accordance with DIN Standard 53529—part 2 (March 1983).
- the conversion rate constant K (in min ⁇ 1 ) of order 1, calculated between 30% and 80% conversion, is measured, which makes it possible to assess the vulcanisation kinetics (the higher K is, the faster are the kinetics).
- the dynamic properties ⁇ G* and tan( ⁇ ) max are measured on a viscoanalysisr (Metravib VA4000), in accordance with ASTM Standard D 5992-96.
- the response of a sample of vulcanised composition (cylindrical test piece of a thickness of 2 mm and a section of 79 mm 2 ), subjected to an alternating single sinusoidal shearing stress, at a frequency of 10 Hz, under normal conditions of temperature (23° C.) in accordance with Standard ASTM D 1349-99, is recorded. Scanning is effected at an amplitude of peak-to-peak deformation of 0.1 to 50% (outward cycle), then of 50% to 0.1% (return cycle).
- the aim of the test is to compare the performance OF THE nanoparticles of the invention with that of the conventional inorganic filler (HD silica).
- the three compositions prepared in accordance with section C above the general formulation of which is conventional for high-performance tyre treads, combining low rolling resistance and high wear resistance (passenger-vehicle tyres of low energy consumption known as “Green Tyres”), are compared.
- the HD silica selected to reinforce the control composition is a tyre-grade silica having in known manner a very high reinforcing ability (“Zeosil” type “1165 MP” from Rhodia—density approximately 2.1 g/cm 3 ).
- the diene elastomer used is the SBR the synthesis of which is described in section III-2, extended beforehand with 37.5% of TDAE oil (namely 37.5 phr of oil per 100 phr of dry SBR).
- the amount of reinforcing filler was adjusted to equal volume fractions of filler (same volume—namely approximately 19%—of filler in each composition).
- volume fractions of filler equal volume fractions of filler (same volume—namely approximately 19%—of filler in each composition).
- specific surface area of the polymer filler being lesser, the quantity of TESPT coupling agent introduced into the compositions C-2 and C-3 is therefore lower.
- compositions C-2 and C-3 (invention), the VP nanoparticles represent approximately 97% (by volume) of the entire reinforcing filler, the latter comprising a small proportion (2 phr) of carbon black.
- Tables 1 and 2 show in succession the formulation of the different compositions (Table 1—amount of the different products expressed in phr), and their properties before and after curing at 150° C. for 40 minutes (Table 2).
- MMA methyl methacrylate
- EGDMA ethylene glycol dimethacrylate
- TSPA trimethoxysilylpropyl acrylate
- the polymethacrylate latex is incorporated directly into natural rubber.
- the polymethacrylate filler content targeted in the masterbatch is 39 phr (parts by weight per hundred parts of elastomer).
- the amount of NR latex dry matter is determined by weighing, on the dry extract, before preparing the masterbatch.
- the NR latex is diluted threefold with water, i.e. 447 ml of to NR latex at 178.8 g/l (80 g of NR) and 900 ml of dilution water.
- the polymethacrylate filler latex (Filler B synthesised in paragraph III-1-A) is cooled to room temperature and then added to the NR latex diluted to a rate of 39 phr of filler, i.e. 368 ml of polymethacrylate filler latex at 84.8 g/l (31.2 g of filler). The resulting mix is homogenised gently. At a rate of 100 ml/minute, the mix is then added to 3500 ml of methanol stirred at 350 rpm. The precipitate thus obtained is filtered through filter paper, rinsed with water until there is constant slight residual foaming in the washing water and the washing water tests negative with silver nitrate. The precipitate thus washed is dried under reduced pressure under nitrogen at 60° C. for 3 to 4 days. 110 g of dry masterbatch are thus recovered.
- compositions of NR rubber are then prepared as indicated previously for Test 1 (dropping temperature of about 145° C.), these two compositions differing only in the nature of their reinforcing filler, as follows:
- such rubber compositions are typically used in the parts of road contact systems, especially of tyres, usually using NR-based rubber matrices, for instance the inner safety bearings of tyres, the sidewalls, the bead zones of tyres, the underlayers of treads and also the treads of these tyres, especially for heavy-goods vehicles.
- NR-based rubber matrices for instance the inner safety bearings of tyres, the sidewalls, the bead zones of tyres, the underlayers of treads and also the treads of these tyres, especially for heavy-goods vehicles.
- composition C-5 of the invention the content of reinforcing filler was adjusted to equal volume fractions of filler (same volume—i.e. about 17%—of filler in each composition). Since the specific surface area of the polymer filler is lower, the amount of TESPT coupling agent introduced into composition C-5 is thus markedly lower.
- the VP filler represents about 97% (by volume) of the total amount of reinforcing filler, the latter comprising a small proportion (1 phr) of carbon black.
- Tables 3 and 4 show in succession the formulation of the different compositions (Table 3—amount of the different products expressed in phr), and their properties before and after curing at 150° C. for 25 minutes (Table 4).
- the VP nanoparticles according to the invention owing to their very greatly reduced density compared with a conventional reinforcing filler such as carbon black or HD silica, make it possible to reduce very significantly the weight of the polymeric compositions.
- VP filler since the density of the polymeric matrix becomes substantially equal to that of the VP filler itself, it thus becomes possible to increase the amount of reinforcing filler without increasing the density of said polymeric matrix.
- nanoparticles of the invention are advantageously usable as reinforcing filler for any type of polymeric matrix, whether the polymers be in particular thermoplastic, thermohardening, or alternatively elastomers (by way of examples polyamides, polyesters, polyolefins such as polypropylene, polyethylene, PVC, polycarbonates, polyacrylics, epoxy resins, polysiloxanes, polyurethanes or diene elastomers).
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| FR0606168A FR2903411B1 (fr) | 2006-07-06 | 2006-07-06 | Nanoparticules de polymere vinylique fonctionnalise |
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| PCT/EP2007/005771 WO2008003434A1 (fr) | 2006-07-06 | 2007-06-29 | Nanoparticules de polymere vinylique fonctionnalise |
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Cited By (76)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070142550A1 (en) * | 2005-12-16 | 2007-06-21 | Bridgestone Corporation | Combined use of liquid polymer and polymeric nanoparticles for rubber applications |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20120208948A1 (en) | 2012-08-16 |
| CN101484508B (zh) | 2012-11-28 |
| CN101484508A (zh) | 2009-07-15 |
| WO2008003434A1 (fr) | 2008-01-10 |
| FR2903411B1 (fr) | 2012-11-02 |
| US8883929B2 (en) | 2014-11-11 |
| FR2903411A1 (fr) | 2008-01-11 |
| JP2009542826A (ja) | 2009-12-03 |
| EP2041207B1 (fr) | 2011-11-23 |
| JP5484901B2 (ja) | 2014-05-07 |
| ATE534690T1 (de) | 2011-12-15 |
| EP2041207A1 (fr) | 2009-04-01 |
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