US10526020B2 - Side body structure of vehicle - Google Patents

Side body structure of vehicle Download PDF

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Publication number
US10526020B2
US10526020B2 US15/490,163 US201715490163A US10526020B2 US 10526020 B2 US10526020 B2 US 10526020B2 US 201715490163 A US201715490163 A US 201715490163A US 10526020 B2 US10526020 B2 US 10526020B2
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United States
Prior art keywords
hinge pillar
hinge
reinforcement
pillar
surface part
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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US15/490,163
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English (en)
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US20170313358A1 (en
Inventor
Takashi Narahara
Shuichi Nakagami
Hiroshi Matsubara
Katsuhisa Miyoshi
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Mazda Motor Corp
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Mazda Motor Corp
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Assigned to MAZDA MOTOR CORPORATION reassignment MAZDA MOTOR CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MATSUBARA, HIROSHI, Miyoshi, Katsuhisa, NAKAGAMI, SHUICHI, NARAHARA, TAKASHI
Publication of US20170313358A1 publication Critical patent/US20170313358A1/en
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Publication of US10526020B2 publication Critical patent/US10526020B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/15Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/02Side panels
    • B62D25/025Side sills thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/04Door pillars ; windshield pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/20Floors or bottom sub-units
    • B62D25/2009Floors or bottom sub-units in connection with other superstructure subunits
    • B62D25/2036Floors or bottom sub-units in connection with other superstructure subunits the subunits being side panels, sills or pillars

Definitions

  • the present invention relates to a body structure of a vehicle, and particularly relates to a side body structure of a vehicle in a hinge pillar, and a part therearound.
  • a pair of left and right front-side frames provided in a front part of the vehicle extending in vehicle longitudinal directions, crashes and absorbs the impact load, and via the front-side frames, distributes the impact load to various vehicle parts, in order to reduce cabin deformation.
  • a front wheel in the overlapped area may move rearwardly (retreat) with respect to the vehicle body and the impact load may be applied from the front wheel to a hinge pillar extending in a vehicle vertical direction.
  • the applied impact load is distributed rearwardly via structures, such as a side sill extending rearwardly from a lower end of the hinge pillar, a front pillar extending upwardly and rearwardly from an upper end of the hinge pillar, and an impact bar of a front door attached near the hinge pillar.
  • the distribution of the load from the hinge pillar to various parts on the rear side reduces the retreating of the hinge pillar and a dashboard and, as a result, reduces the cabin deformation.
  • the hinge pillar is continuously formed with a closed section space extending vertically between the inner and outer hinge pillar members, and thus, a suitable load transmission occurs between the lower end and the upper end of the hinge pillar.
  • the side sill is continuously formed with a closed section space extending in the vehicle longitudinal directions, and thus, a suitable rearward load transmission via the side sill is achieved.
  • JP2013-159290A discloses a structure in which an inner reinforcing member extending in vehicle longitudinal directions is disposed inside a connecting part between a lower end part of a hinge pillar and a front end part of a side sill to form another closed section space. It is considered that the bucking of the front end part of the side sill is reduced in this structure. According to this structure of JP2013-159290A, an impact load is effectively distributed rearwardly via the side sill extending rearwardly from the lower end part of the hinge pillar.
  • the present invention is made in view of the above issues and aims to provide a side body structure of a vehicle, which effectively distributes a frontal impact load applied to a hinge pillar to a vehicle rear side.
  • a side body structure of a vehicle which includes a hinge pillar extending in vertical directions of the vehicle, a hinge reinforcement disposed in the hinge pillar, and a reinforcing member disposed in the hinge pillar and extending in the vertical directions.
  • the hinge reinforcement is provided with an overlapping section provided on a rear side of a portion of the reinforcing member and overlapping in the vertical directions with the portion when viewed from a vehicle front side.
  • the reinforced part of the hinge pillar when an impact load is applied to a part of the hinge pillar where the reinforcing member is provided in the vertical directions (hereinafter, this part is referred to as “the reinforced part of the hinge pillar”), since the reinforcing member extending in the vertical directions is disposed in the hinge pillar, a rigidity of the hinge pillar is increased by the reinforcing member so that bending of the hinge pillar due to the impact load is reduced.
  • the hinge reinforcement is provided with the overlapping section provided on the rear side of the portion of the reinforcing member and overlapping in the vertical directions with the portion when viewed from the vehicle front side, when the reinforcing member receives a frontal impact load applied to the reinforced part of the hinge pillar, it collapses rearwardly together with the reinforced part due to a moment generated by the impact load. Then, the portion of the reinforcing member is displaced rearwardly in relation to the hinge reinforcement, and contacts with the overlapping section of the hinge reinforcement and a part therearound.
  • the hinge reinforcement functions as the support of the hinge pillar and the reinforcing member, and the hinge pillar is prevented from collapsing further rearwardly.
  • the contact between the reinforcing member and the hinge reinforcement allows the impact load to be transmitted from the hinge pillar to the hinge reinforcement via the reinforcing member, and further rearwardly via a front pillar extending upwardly and rearwardly from an upper end of the hinge pillar, and an impact bar of a front door attached near the hinge pillar.
  • the hinge reinforcement may have a base surface part fixed to the hinge pillar and a side wall part extending inwardly in width directions of the vehicle from the base surface part.
  • the overlapping section may include the side wall part.
  • the reinforcing member when the reinforcing member receives the impact load, it collapses rearwardly together with the reinforced part of the hinge pillar, and the portion of the reinforcing member is displaced rearwardly in relation to the hinge reinforcement and contacts with the side wall part of the hinge reinforcement and a part therearound.
  • the frontal impact load transmitted to the reinforced part is transmitted from the hinge pillar to the side wall part of the hinge reinforcement and then to the base surface part via the reinforcing member, and further transmitted rearwardly from the base surface part via the front pillar and the impact bar. In this manner, the cabin deformation is reduced while distributing the frontal impact load effectively rearwardly.
  • the hinge reinforcement may have an edge part extending forwardly from one end of the side wall part on the inner side in the width directions.
  • the overlapping section may include the edge part.
  • the reinforcing member when the reinforcing member receives the impact load, it collapses rearwardly together with the reinforced part of the hinge pillar, and the portion of the reinforcing member is displaced rearwardly in relation to the hinge reinforcement and contacts with the edge part of the hinge reinforcement and a part therearound.
  • the frontal impact load applied to the reinforced part is transmitted from the hinge pillar to the side wall part or the edge part of the hinge reinforcement and then to the base surface part via the reinforcing member, and further transmitted rearwardly from the base surface part via the front pillar and the impact bar. In this manner, the cabin deformation is reduced while distributing the frontal impact load effectively rearwardly.
  • the side body structure may further include a side sill extending in longitudinal directions of the vehicle and connected to the hinge pillar.
  • the reinforcing member may be partially fixed to the side sill.
  • the frontal impact load applied to the hinge pillar is transmitted rearwardly via the side sill connected to the hinge pillar.
  • part of the impact load applied to the reinforced part of the hinge pillar is transmitted from the hinge pillar to the side sill via the reinforcing member, and further transmitted rearwardly. In this manner, the rearward transmission of the impact load is effectively achieved.
  • the reinforcing member may be partially fixed to the hinge pillar and an upper part thereof is free from being fixed to the hinge pillar.
  • the overlapping section may be located on the rear side of an upper end part of the reinforcing member and overlap in the vertical directions with the upper end part when viewed from the vehicle front side.
  • the reinforced part of the hinge pillar is a part of the hinge pillar where the reinforcing member is fixed in the vertical directions.
  • a part of the reinforcing member fixed to the hinge pillar contributes an increase of a rigidity of the hinge pillar against the impact load applied thereto.
  • a part of the hinge pillar near the upper end part or a part therearound does not collapse, or collapses less.
  • the upper end part of the reinforcing member is displaced rearwardly in relation to the hinge reinforcement, and contacts with the overlapping section of the hinge reinforcement located on the rear side of the upper end part and a part therearound. In this manner, the cabin deformation is reduced while distributing the frontal impact load effectively rearwardly.
  • a side body structure of a vehicle which includes a hinge pillar extending in vertical directions of the vehicle, a hinge reinforcement disposed in the hinge pillar, and a reinforcing member disposed in the hinge pillar and extending in the vertical directions, the reinforcing member being provided with a contacting section for contacting with the hinge reinforcement upon receiving a load applied from a vehicle front side to a part of the hinge pillar where the reinforcing member is provided in the vertical directions.
  • the reinforcing member extending in the vertical directions is disposed in the hinge pillar, a rigidity of the hinge pillar is increased by the reinforcing member so that bending of the hinge pillar due to the impact load is reduced.
  • the contacting section is provided so as to contact with the hinge reinforcement upon receiving an impact load applied from the front side to the reinforcing member, when the reinforcing member receives the impact load, it collapses rearwardly together with the reinforced part due to a moment generated by the impact load. Then, the contacting section of the reinforcing member is displaced rearwardly in relation to the hinge reinforcement, and the portion contacts with the hinge reinforcement and a part therearound.
  • the hinge reinforcement functions as the support of the hinge pillar and the reinforcing member, and the hinge pillar is prevented from collapsing further rearwardly.
  • the contact between the reinforcing member and the hinge reinforcement allows the impact load to be transmitted from the hinge pillar to the hinge reinforcement via the reinforcing member. Then the impact load is further transmitted rearwardly via a front pillar extending upwardly and rearwardly from an upper end of the hinge pillar, and an impact bar of a front door attached near the hinge pillar.
  • the reinforcing member may have an extended part extending inwardly in width directions of the vehicle from an upper end part.
  • the overlapping section may be located on a rear side of the extended part and overlap in the vertical directions with the extended part when viewed from the vehicle front side.
  • FIG. 1 is a perspective view illustrating a side body structure of a vehicle according to one embodiment of the present invention.
  • FIG. 2 is a perspective view illustrating an inner part of an internal structure of a hinge pillar and a side sill.
  • FIG. 3 is a side view illustrating the inner part of the internal structure of the hinge pillar and the side sill.
  • FIG. 4 is a perspective view illustrating an outer part of the internal structure of the hinge pillar and the side sill.
  • FIG. 5 is a partial enlarged view of FIG. 4 .
  • FIG. 6 is a partially-broken front perspective view illustrating the hinge pillar and an inside thereof, viewed from an inner side in vehicle lateral directions.
  • FIG. 7 is a perspective view illustrating a hinge pillar reinforcement.
  • FIG. 8 is a top cross-sectional view illustrating the hinge pillar reinforcement and parts therearound taken along a line A-A of FIG. 4 .
  • FIG. 9 is a view corresponding to FIG. 8 in a modification of the present invention.
  • FIG. 10 is a front cross-sectional view illustrating the inside of the hinge pillar.
  • FIG. 11 is a top cross-sectional view illustrating the inside of the hinge pillar taken along a line B-B of FIG. 1 .
  • FIG. 12 is a perspective view illustrating a first inner reinforcement.
  • FIG. 13 is a perspective view illustrating a second inner reinforcement.
  • FIG. 14 is a perspective view illustrating a third inner reinforcement.
  • FIGS. 15A to 15C show front cross-sectional views illustrating the first to third inner reinforcements and parts therearound, taken along lines C-C, D-D, and E-E of FIG. 3 , respectively.
  • the phrases “inner side” and “inward(ly)” indicate directions toward a center of the vehicle in the vehicle lateral directions and the phrases “outer side” and “outward(ly)” indicate directions away from the center in the vehicle lateral directions, unless otherwise defined.
  • the phrases “lateral directions” and “lateral(ly)” indicate the vehicle lateral directions and the phrases “longitudinal directions” and “longitudinal(ly)” indicate the vehicle longitudinal directions, unless otherwise defined.
  • FIG. 1 is a perspective view illustrating a left side body of an automobile (vehicle) 1 having the side body structure of this embodiment. Note that in FIG. 1 , a cabin side outer 48 (see FIG. 4 etc.) constituting a surface of a side body part of the vehicle is omitted.
  • the vehicle 1 includes side sills 4 extending longitudinally, and hinge pillars 20 extending vertically.
  • a lower end part of each hinge pillar 20 is connected to a front end part of the side sill 4 .
  • the hinge pillar outer 21 constituting an outer member of the hinge pillar 20 has a side surface part 21 a having a concave portion dented outwardly and on which a base surface part 51 of a hinge reinforcement 50 (described later) is disposed.
  • the side sills 4 are provided in left and right side parts of a vehicle body, and a floor panel (not illustrated) is built between the left and right side sills 4 .
  • the hinge pillars 20 are also provided in the left and right side parts of the vehicle body, and a dashboard (not illustrated) is built to extend laterally from the left hinge pillar 20 to the right hinge pillar 20 .
  • the vehicle 1 includes a front pillar 30 extending obliquely upwardly and rearwardly from an upper end part of each hinge pillar 20 , a roof rail 36 extending rearwardly from an upper end part of the front pillar 30 , and a center pillar 38 vertically extending from the roof rail 36 to the side sill 4 .
  • the side body part of the vehicle 1 is formed with a front door opening 40 surrounded by an upper edge of the side sill 4 , a rear edge of the hinge pillar 20 , a rear edge of the front pillar 30 , a lower edge of the roof rail 36 , and a front edge of the center pillar 38 .
  • a curved corner 42 is formed in a circumferential edge of the door opening 40 , between a lower end portion of the rear edge of the hinge pillar 20 and a front end portion of the upper edge of the side sill 4 .
  • the door opening 40 is covered by a door body (not illustrated) to be openable.
  • the door body is provided with an impact bar 110 extending longitudinally and for absorbing an impact load caused by a side collision.
  • the impact bar 110 inclines so that a front end part 111 is located higher than a rear end part 112 .
  • the front end part 111 of the impact bar 110 is attached to an impact bar attaching surface (not illustrated) which is provided to a rear end part of a hinge unit including a hinge member 120 (see FIGS. 8 and 10 ).
  • the rear end part 112 of the impact bar 110 is attached to an impact bar attaching surface (not illustrated) provided to a rear edge part of the door body.
  • the hinge pillar 20 includes a hinge pillar outer 21 illustrated in FIGS. 4 and 5 , having a hat-shaped cross section opening inwardly.
  • the hinge pillar 20 also includes a lower hinge pillar inner 22 and an upper hinge pillar inner 23 illustrated in FIGS. 2 and 3 , having a hat-shaped cross section opening outwardly.
  • the lower and upper hinge pillar inners 22 and 23 constitute inner members of the hinge pillar 20 .
  • the lower and upper hinge pillar inners 22 and 23 are disposed vertically continuously to each other, and an upper end part of the lower hinge pillar inner 22 is joined to a lower end part of the upper hinge pillar inner 23 .
  • the lower and upper hinge pillar inners 22 and 23 include side surface parts 22 a and 23 a constituting an inner surface of the hinge pillar 20 , front surface parts 22 b and 23 b constituting a front surface of the hinge pillar 20 , rear surface parts 22 c and 23 c constituting a rear surface of the hinge pillar 20 , first flanges 22 d and 23 d provided at outer edges of the front surface parts 22 b and 23 b , and second flanges 22 e and 23 e provided to outer edges of the rear surface parts 22 c and 23 c , respectively.
  • the lower hinge pillar inner 22 has a pillar structure 22 A extending vertically and constituting the lower end part of the hinge pillar 20 , a curve structure 22 B curving obliquely downwardly and rearwardly from a lower end of the pillar structure 22 A, and a rear elongated structure 22 C extending rearwardly from a rear end of the curve structure 22 B.
  • the curve structure 22 B constitutes the part connecting the lower end part of the hinge pillar 20 and the front end part of the side sill 4 to each other.
  • the rear elongated structure 22 C constitutes a part of the side sill 4 and is joined at a rear end to a front end of a side sill inner 6 (described later).
  • the pillar structure 22 A, the curve structure 22 B, and the rear elongated structure 22 C of the lower hinge pillar inner 22 extend integrally.
  • Each of the side surface part 22 a , the front surface part 22 b , the rear surface part 22 c , and the first and second flanges 22 d and 22 e constituting the lower hinge pillar inner 22 is formed continuously over the pillar structure 22 A, the curve structure 22 B, and the rear elongated structure 22 C.
  • the front surface part 22 b constitutes lower surface parts of the curve structure 22 B and the rear elongated structure 22 C
  • the rear surface part 22 c constitutes upper surface parts of the curve structure 22 B and the rear elongated structure 22 C.
  • the hinge pillar outer 21 includes a side surface part 21 a constituting an outer surface of the hinge pillar 20 , a front surface part 21 b constituting the front surface of the hinge pillar 20 , a rear surface part 21 c constituting the rear surface of the hinge pillar 20 , a first flange 21 d provided to an inner edge of the front surface part 21 b , and a second flange 21 e provided to an inner edge of the rear surface part 21 c.
  • the hinge pillar outer 21 is disposed on the outer side of the lower and upper hinge pillar inners 22 and 23 , opposing thereto.
  • the hinge pillar outer 21 is joined to the lower and upper hinge pillar inners 22 and 23 by joining the first flanges 21 d , 22 d and 23 d and joining the second flanges 21 e , 22 e and 23 e.
  • a closed section space S 1 is formed vertically continuously by the hinge pillar outer 21 and the lower and upper hinge pillar inners 22 and 23 (see FIG. 11 ).
  • this closed section space is referred to as “the closed section space S 1 of the hinge pillar 20 .”
  • an upper end part of the hinge pillar outer 21 is located on the inner side of the front pillar 30 and fixedly joined to the front pillar 30 by, for example, spot welding.
  • a hinge reinforcement 50 is disposed in a space inside the hinge pillar 20 defined by the hinge pillar outer 21 and the lower and upper hinge pillar inners 22 and 23 .
  • the hinge reinforcement 50 has a higher rigidity than the hinge pillar outer 21 and the upper hinge pillar inner 23 . Note that rigidities of panel members described in this specification are suitably set by adjusting a plate thickness, material, etc.
  • the hinge reinforcement 50 includes the base surface part 51 disposed on the concaved portion of the side surface part 21 a of the hinge pillar outer 21 , an upper surface part 52 extending inwardly from an upper edge of the base surface part 51 , and a lower surface part 53 extending inwardly from a lower edge of the base surface part 51 .
  • the hinge reinforcement 50 as a whole, has a substantially inwardly opening channel shape or upwardly opening channel shape in the longitudinal directions Y.
  • the upper edge of the base surface part 51 is disposed in or near a joined part between the hinge pillar outer 21 and the front pillar 30 .
  • the lower edge of the base surface part 51 is disposed higher than a vertical center of the hinge pillar 20 .
  • the base surface part 51 of the hinge reinforcement 50 has a front side wall portion 51 a extending inwardly from a front edge of the base surface part 51 while inclining forward, and a front edge portion 51 b extending forwardly from the front side wall portion 51 a .
  • the base surface part 51 further has a rear side wall portion 51 c extending inwardly from a rear edge of the base surface part 51 while inclining rearwardly, and a rear edge portion 51 d extending rearwardly from the rear side wall portion 51 c.
  • the base surface part 51 of the hinge reinforcement 50 is fixedly joined to the side surface part 21 a of the hinge pillar outer 21 by a fastener (bolt, screw, etc.) along with the cabin side outer 48 and the hinge member 120 for the front door (see FIGS. 8 and 10 ).
  • the upper surface part 52 of the hinge reinforcement 50 has an inner edge portion 52 a provided at an inner end, and front- and rear-side edge portions 52 b and 52 c provided at both ends in the longitudinal directions Y.
  • the lower surface part 53 of the hinge reinforcement 50 has an inner edge portion 53 a provided at an inner end, and front- and rear-side edge portions 53 b and 53 c provided at both ends in the longitudinal directions Y.
  • the inner edge portions 52 a and 53 a are fixedly joined to the upper hinge pillar inner 23 , by fasteners (bolts, screws, etc.), respectively.
  • the front- and rear-side edge portions 52 b and 52 c of the upper surface part 52 are fixedly joined to the front and rear surface parts 21 b and 21 c of the hinge pillar outer 21 by, for example, spot welding, respectively.
  • the front- and rear-side edge portions 53 b and 53 c of the lower surface part 53 are fixedly joined to the front and rear surface parts 21 b and 21 c of the hinge pillar outer 21 by, for example, spot welding, respectively.
  • the joined parts between the front- and rear-side edge portions 52 b and 53 c to the front and rear surface parts 21 c vertically overlap with the joined parts between the front and rear surface parts 21 b and 21 c and the front pillar 30 .
  • a bolt is used as each fastener.
  • the hinge reinforcement 50 has an overlapping section 54 located on the rear side of a portion of a hinge pillar reinforcement 100 (described later) and vertically overlapping with the portion.
  • the front side wall portion 51 a is located on the rear side with respect to an upper end portion 103 of the hinge pillar reinforcement 100 and vertically overlaps with the upper end portion 103 .
  • the hinge pillar reinforcement 100 extending vertically is disposed in the hinge pillar 20 .
  • the hinge pillar reinforcement 100 includes a side reinforcing part 101 disposed along an inner surface of the side surface part 21 a of the hinge pillar outer 21 , and a front reinforcing part 102 disposed along a rear surface of the front surface part 21 b of the hinge pillar outer 21 .
  • the hinge pillar reinforcement 100 has a higher rigidity than the hinge pillar outer 21 .
  • the side reinforcing part 101 of the hinge pillar reinforcement 100 has the upper end portion 103 and a lower end portion 104 .
  • the side reinforcing part 101 is fixedly joined to the side surface part 21 a of the hinge pillar outer 21 by, for example, spot welding at a plurality of positions between the upper and lower end portions 103 and 104 in the vertical directions Z.
  • the upper end portion 103 of the side reinforcing part 101 is not fixed to any members including the hinge pillar outer 21 , and is spaced inwardly from the side surface part 21 a .
  • the lower end portion 104 of the side reinforcing part 101 is fixedly joined to a side sill outer 5 (described later).
  • the upper end portion 103 has a tip end portion 103 a extending in the longitudinal directions Y at an upper end.
  • the side reinforcing part 101 is also formed with an arc-shaped portion 105 extending along front and lower edge portions of (the flat part of) the base surface part 51 of the hinge reinforcement 50 .
  • the front reinforcing part 102 of the hinge pillar reinforcement 100 extends inwardly from a front edge of the side reinforcing part 101 .
  • a part of the hinge pillar reinforcement 100 where the front reinforcing part 102 is provided in the vertical directions Z has a substantially L-shaped cross section in the vertical directions Z.
  • the front reinforcing part 102 is joined and fixed to the front surface part 21 b of the hinge pillar outer 21 by, for example, spot welding at a plurality of positions (joined sections 102 a ) as illustrated in FIGS. 5 and 7 .
  • the portion of the hinge pillar reinforcement 100 is located on the front side of the overlapping section 54 of the hinge reinforcement 50 and vertically overlaps with the overlapping section 54 .
  • at least the upper end portion 103 of the hinge pillar reinforcement 100 is located on the front side of the front side wall portion 51 a of the hinge reinforcement 50 and vertically overlaps with the upper end portion 103 when viewed from the front side.
  • the portion of the hinge pillar reinforcement 100 receives the load and functions as a contacting section for contacting with the hinge reinforcement 50 .
  • an outer reinforcement panel 28 is disposed inside the hinge pillar 20 .
  • the outer reinforcement panel 28 is entirely disposed on the rear side of the hinge pillar reinforcement 100 and, as illustrated in FIGS. 2 and 11 , joined to be fixed to the hinge pillar reinforcement 100 by, for example, spot welding so that the hinge pillar reinforcement 100 overlaps on the outer side.
  • the outer reinforcement panel 28 has a substantially L-shaped cross section and is joined to the side and rear surface parts 21 a and 21 c of the hinge pillar outer 21 . As illustrated in FIG. 4 , an upper end of the outer reinforcement panel 28 is located lower than an upper end of the hinge pillar reinforcement 100 .
  • a lower end part of the outer reinforcement panel 28 protrudes downwardly of a lower end part of the hinge pillar outer 21 and is joined to the side sill outer 5 (described later).
  • a reinforcing member 29 is disposed across the internal space of the hinge pillar 20 from the lower and upper hinge pillar inners 22 and 23 to the hinge pillar outer 21 .
  • the reinforcing member 29 is formed in a crank shape in the longitudinal directions Y
  • the reinforcing member 29 is joined to the lower end part of the upper hinge pillar inner 23 at an inner edge, and joined to hinge pillar outer 21 via the hinge pillar reinforcement 100 and the outer reinforcement panel 28 at an outer edge. Note that in FIG. 4 , the illustration of the reinforcing member 29 is omitted.
  • the side surface part 22 a of the lower hinge pillar inner 22 is formed with a bend-facilitating portion 90 extending intermittently vertically.
  • the bend-facilitating portion 90 vertically intermittently extends through a rear end of a horizontal bead portion 22 g extending in the longitudinal directions Y, upper and lower ends of a first vertical bead portion 22 h , and upper and lower ends of a second vertical bead portion 22 i.
  • the horizontal bead portion 22 g and the first and second vertical bead portions 22 h and 22 i bulge outwardly from the side surface part 22 a .
  • a stress caused by an impact load applied to the lower hinge pillar inner 22 easily concentrates in the horizontal bead portion 22 g and the first and second vertical bead portions 22 h and 22 i which have high rigidities, and boundary portions between these high rigidity portions and lower rigidity portions therearound.
  • the side sill 4 includes the side sill outer 5 illustrated in FIGS. 4 and 6 , having a hat-shaped cross section opening inwardly, and the side sill inner 6 illustrated in FIGS. 2 and 3 , having a hat-shaped cross section opening outwardly.
  • the side sill inner 6 includes a side surface part 6 a constituting an inner surface of the side sill 4 , an upper surface part 6 b extending outwardly from an upper edge of the side surface part 6 a and constituting an upper surface of the side sill 4 , a lower surface part 6 c extending outwardly from a lower edge of the side surface part 6 a and constituting a lower surface of the side sill 4 , an upper flange 6 d extending upwardly from an outer edge of the upper surface part 6 b , and a lower flange 6 e extending downwardly from an outer edge of the lower surface part 6 c.
  • the side sill outer 5 includes a side surface part 5 a constituting an outer surface of the side sill 4 , an upper surface part 5 b extending inwardly from an upper edge of the side surface part 5 a and constituting the upper surface of the side sill 4 , a lower surface part 5 c extending inwardly from a lower edge of the side surface part 5 a and constituting the lower surface of the side sill 4 , an upper flange 5 d extending upwardly from an inner edge of the upper surface part 5 b , and a lower flange 5 e extending downwardly from an inner edge of the lower surface part 5 c.
  • the side sill outer 5 is disposed on the outer side of the side sill inner 6 , opposing thereto.
  • the side sill outer 5 is joined to the side sill inner 6 by joining the upper flanges 5 d and 6 d , and joining the lower flanges 5 e and 6 e by spot welding, for example.
  • a closed section space S 2 is formed continuously in the longitudinal directions Y between the side sill outer 5 and the side sill inner 6 (see FIG. 15C ).
  • this closed section space is referred to as “the closed section space S 2 of the side sill 4 .”
  • the side sill outer 5 protrudes forwardly of the side sill inner 6 .
  • a front end of the side sill outer 5 is located on the front side of the rear edge of the hinge pillar 20 , for example, between the front surface part 21 b and the rear surface part 21 c of the hinge pillar outer 21 in the longitudinal directions Y.
  • the front end of the side sill outer 5 is disposed in the connecting part between the hinge pillar 20 and the side sill 4 .
  • a front end part of the side sill outer 5 is located on the inner side of the side surface part 21 a of the hinge pillar outer 21 and on the outer side of the side surface part 22 a of the lower hinge pillar inner 22 .
  • the front end part of the side sill outer 5 is disposed below the internal space of the hinge pillar 20 .
  • the lower end portion 104 of the hinge pillar reinforcement 100 (see FIG. 7 etc.), the lower end part of the outer reinforcement member 28 , and a lower end portion of the side surface part 21 a of the hinge pillar outer 21 are stacked on each other and joined to an outer surface of the side surface part 5 a of the side sill outer 5 in the lateral directions X.
  • a reinforcing member 7 joined to outer surfaces of the hinge pillar outer 21 and the side sill outer 5 is disposed in the joined part between the front end part of the side sill 4 and the lower end part of the hinge pillar 20 .
  • the reinforcing member 7 extends longitudinally, and a front end portion of the reinforcing member 7 extends forwardly while curving upwardly along the curved corner 42 of the door opening 40 .
  • the lower flange 5 e of the side sill outer 5 is joined to the first flange 22 d of the lower hinge pillar inner 22 by, for example, spot welding, on the front side of the rear edge of the hinge pillar 20 .
  • the upper flange 5 d of the side sill outer 5 is not joined to either one of the lower hinge pillar inner 22 and the hinge pillar outer 21 .
  • the side sill outer 5 does not form a closed section space on the front side of the rear edge of the hinge pillar 20 , and the closed section space S 2 of the side sill 4 is only formed on the rear side of the hinge pillar 20 .
  • the side sill outer reinforcing member 8 includes a side surface reinforcing part 8 a joined to the side surface part 5 a of the side sill outer 5 , an upper surface reinforcing part 8 b joined to the upper surface part 5 b of the side sill outer 5 , and a lower surface reinforcing part 8 c joined to the lower surface part 5 c of the side sill outer 5 .
  • the side sill outer reinforcing member 8 as a whole, has a substantially channel-shaped cross section in the longitudinal directions Y.
  • a front end portion of the upper surface reinforcing part 8 b of the side sill outer reinforcing member 8 is provided with a flange 8 d extending upwardly from an inner edge.
  • the flange 8 d is joined to the upper flange 5 d of the side sill outer 5 .
  • a first inner reinforcement 60 , a second inner reinforcement 70 , and a third inner reinforcement 80 which extend longitudinally are disposed in the connecting part between the lower end part of the hinge pillar 20 and the front end part of the side sill 4 .
  • the first to third inner reinforcements 60 to 80 have higher rigidities than the lower hinge pillar inner 22 and the side sill inner 6 .
  • the first inner reinforcement 60 has a higher rigidity than the second and third inner reinforcements 70 and 80 .
  • the first inner reinforcement 60 has a hat-shaped cross section and is joined to an outer surface of the side surface part 22 a of the lower hinge pillar inner 22 .
  • the first inner reinforcement 60 includes a first side surface part 61 opposing the outer side of the side surface part 22 a , an upper surface part 62 extending inwardly from an upper edge of the first side surface part 61 , a lower surface part 63 extending inwardly from a lower edge of the first side surface part 61 , an upper flange 64 extending upwardly from an inner edge of the upper surface part 62 , and a lower flange 65 extending downwardly from an inner edge of the lower surface part 63 .
  • the first side surface part 61 is formed to have a vertical dimension that increases toward the front side as compared to the rear side.
  • the first side surface part 61 is arranged to incline so that a lower end on a front end portion 61 a is located higher than an upper end of a rear end portion 61 b.
  • the front end portion 61 a of the first side surface part 61 is located higher than the upper surface part 6 b of the side sill inner 6 .
  • the front end portion 61 a of the first side surface part 61 of this embodiment is entirely located higher than the upper surface part 6 b of the side sill inner 6
  • the front end portion 61 a of the first side surface part 61 may be located higher than the upper surface part 6 b of the side sill inner 6 only partially.
  • the upper flange 64 extends from a front end to a center portion of the upper surface part 62 and is joined to the side surface part 22 a of the lower hinge pillar inner 22 .
  • the lower flange 65 is joined to the side surface part 22 a of the lower hinge pillar inner 22 via a flange 73 (described later) of the second inner reinforcement 70 .
  • the second inner reinforcement 70 includes a second side surface part 71 opposing the outer side of the side surface part 22 a of the lower hinge pillar inner 22 , an upper surface part 72 extending inwardly from an upper edge of the second side surface part 71 , and the flange 73 extending upwardly from an inner edge of the upper surface part 72 .
  • the second side surface part 71 entirely extends longitudinally.
  • the second side surface part 71 and the first side surface part 61 are disposed substantially in a single plane.
  • the flange 73 of the second inner reinforcement 70 extends from a front end to a center portion of the upper surface part 72 and is joined to the side surface part 22 a of the lower hinge pillar inner 22 along with the lower flange 65 of the first inner reinforcement 60 .
  • the third inner reinforcement 80 includes a third side surface part 81 opposing the outer side of the side surface part 22 a of the lower hinge pillar inner 22 , a lower surface part 82 extending inwardly from a lower edge of the third side surface part 81 , a lower flange 83 extending downwardly from an inner edge of the lower surface part 82 , and an upper flange 84 extending outwardly from an upper edge of the third side surface part 81 .
  • the third side surface part 81 has a base portion 81 a extending longitudinally along the second side surface part 71 , and an upper elongated portion 81 b extending upwardly from the rear side of a front end.
  • the base portion 81 a is joined to the second side surface part 71 , for example, an outer surface of the second side surface part 71 .
  • the upper elongated portion 81 b is joined to the first side surface part 61 , for example, an outer surface of the first side surface part 61 .
  • the base portion 81 a protrudes rearwardly of a rear end of the second side surface part 71 , and a rear end of the base portion 81 a is disposed on the rear side of the front end of the side sill inner 6 .
  • the upper elongated portion 81 b is joined to a position on the rear side of a center in the longitudinal directions Y.
  • the lower surface part 82 of the third inner reinforcement 80 is disposed opposing the lower side of the upper surface part 72 of the second inner reinforcement 70 .
  • the lower surface part 82 is disposed further opposing the lower side of the upper surface part 22 c corresponding to the rear elongated structure 22 C of the lower hinge pillar inner 22 , and the upper surface part 6 b of the side sill inner 6 .
  • the upper flange 84 of the third inner reinforcement 80 is disposed along a lower surface of the upper surface portion 22 c corresponding to the rear elongated portion 22 C of the lower hinge pillar inner 22 and a lower surface of the upper surface part 6 b of the side sill inner 6 , and is joined to these surfaces.
  • the closed section space component is formed with the first and second closed section spaces S 3 and S 4 continuously in the longitudinal directions Y, and the frontal impact load applied to the hinge pillar 20 is transmittable to the rear side by the first and second closed section spaces S 3 and S 4 .
  • the first and second closed section spaces S 3 and S 4 are disposed vertically.
  • the first closed section space S 3 at the front end where the vertical dimension becomes largest is capable of receiving the frontal impact load in a vertically wide area. Therefore, a stress applied to a front end part of the first inner reinforcement 60 due to the frontal impact load is distributed, thus the shape of the first closed section space S 3 is sufficiently maintained and a rearward load transmission via the first closed section space S 3 is effectively achieved.
  • a corner Cl of the first closed section space S 3 between the first side and upper surface parts 61 and 62 of the first inner reinforcement 60 forms a substantially straight ridge line L 1 extending obliquely downwardly as it extends rearwardly.
  • this ridge line L 1 extends to be longitudinally continuous to a substantially straight line L 2 formed by the upper surface part 22 c corresponding to the rear elongated portion 22 C of the lower hinge pillar inner 22 and the upper surface part 6 b of the side sill inner 6 in a side view of the vehicle body, via a curved line L 3 formed by the portion of the upper surface part 22 c constituting the curve structure 22 B.
  • the second closed section space S 4 is disposed on the lower side of the first closed section space S 3 to be spaced apart therefrom.
  • the second closed section space S 4 is formed inside a space defined by the lower hinge pillar inner 22 and the second and third inner reinforcements 70 and 80 .
  • a vertical dimension, a lateral dimension, and a cross-sectional area of the second closed section space S 4 are substantially fixed over the entire longitudinal length. Therefore, a total vertical dimension and a total cross-sectional area of the first and second closed section spaces S 3 and S 4 increase toward the front side compared to the rear side.
  • the third side surface part 81 of the third inner reinforcement 80 is joined to the first side surface part 61 of the first inner reinforcement 60 on the outer side of the first closed section space S 3 , and joined to the second side surface part 71 of the second inner reinforcement 70 on the outer side of the second closed section space S 4 . Therefore, on the rear side of rear ends of the first and second closed section spaces S 3 and S 4 , a single converged closed section space S 5 is formed between the lower hinge pillar inner 22 and the third inner reinforcement 80 . Thus, rear end sides of the first and second closed section spaces S 3 and S 4 are converged into the single converged closed section space S 5 at the rear end sides.
  • This converged closed section space S 5 is formed using the third side surface part 81 joined to the outer side of the first side surface part 61 constituting the first closed section space S 3 and the outer side of the second side surface part 71 constituting the second closed section space S 4 . Therefore, the rear end sides of the first and second closed section spaces S 3 and S 4 are easily converged into the converged closed section space S 5 .
  • the converged closed section space S 5 is formed longitudinally continuously.
  • a front end section of the converged closed section space S 5 overlaps, in the longitudinal directions Y, with the portion of the upper surface part 22 c of the lower hinge pillar inner 22 constituting the curve structure 22 B (see the line D-D of FIG. 3 ).
  • a rear end section of the converged closed section space S 5 is disposed on the rear side of the front end of the side sill inner 6 (see the line E-E of FIG. 3 ).
  • the converged closed section space component forming the converged closed section space S 5 is comprised of the third side surface part 81 and the lower surface part 82 of the third inner reinforcement 80 , the side surface part 22 a and the upper surface part 22 c of the lower hinge pillar inner 22 , and the side surface part 6 a and the upper surface part 6 b of the side sill inner 6 .
  • the side surface part 22 a and the upper surface part 22 c of the lower hinge pillar inner 22 and the side surface part 6 a and the upper surface part 6 b of the side sill inner 6 also constitute the closed section space S 2 of the side sill 4 .
  • the rear end section of the converged closed section space S 5 is formed by using a member also used for the closed section space S 2 of the side sill 4 , and the rear end section of the converged closed section space S 5 is connected to the closed section space S 2 of the side sill 4 .
  • the frontal impact load applied to the reinforced part of the hinge pillar outer 21 (the part of the hinge pillar outer 21 where the hinge pillar reinforcement 100 is joined in the vertical directions) is effectively distributed rearwardly via the front pillar 30 , the impact bar 110 , and the side sill as described below.
  • a front wheel may be facilitated to move rearwardly (retreats) while sliding outwardly in order to reduce an impact load applied to the hinge pillar 20 from a collision object on the front side via the front wheel.
  • the impact load is applied to the hinge pillar 20 from the front side or the obliquely front side via the rearwardly and outwardly retreated front wheel.
  • a front-wheel-side suspension member (not illustrated) coupled to the front wheel and extending vertically retreats obliquely outwardly along with the front wheel while collapsing down, and is disengaged from a vehicle-body-side suspension member during the retreating process.
  • the front-wheel-side suspension member which continues to retreat obliquely outwardly comes into contact with the hinge pillar 20 , and thus another collision occurs between the collision object and the hinge pillar 20 via the suspension member.
  • the retreating suspension member comes into contact with the hinge pillar 20 at an outwardly offset position with respect to a center thereof in the vehicle width directions, and the impact load may be applied to the hinge pillar 20 at this position from the front side or the obliquely front side.
  • the hinge pillar reinforcement 100 is disposed on the side and front surface parts 21 a and 21 b of the hinge pillar outer 21 and the rigidities are increased, the bending of the hinge pillar 20 due to the impact load is reduced.
  • a moment generated by the impact load acts at least on the hinge pillar outer 21 (and the corresponding part of the lower hinge pillar inner 22 ) and the hinge pillar reinforcement 100 to collapses rearwardly together.
  • the rigidity of the part of the side and front surface parts 21 a and 21 b of the hinge pillar outer 21 where the hinge pillar reinforcement 100 is not disposed is not increased, and thus this part does not easily collapse rearwardly. Therefore, even when the hinge pillar outer 21 and the hinge pillar reinforcement 100 start collapsing rearwardly due to the impact load, the part of the hinge pillar outer 21 to which the hinge pillar reinforcement 100 is not joined does not collapse or collapses less.
  • This part of the hinge pillar outer 21 to which the hinge pillar reinforcement 100 is not joined includes the joined portion of the base surface part 51 of the hinge reinforcement 50 to the hinge pillar outer 21 .
  • the upper end portion 103 of the hinge pillar reinforcement 100 is displaced rearwardly in relation to the base surface part 51 of the hinge reinforcement 50 , in other words, is displaced toward the front side wall portion 51 a of the hinge reinforcement 50 .
  • At least the tip end portion 103 a of the upper end portion 103 contacts or is engaged with one of the front side wall portion 51 a and a portion therearound.
  • the hinge reinforcement 50 functions as the support of the hinge pillar 20 and the hinge pillar reinforcement 100 , and the hinge pillar 20 is prevented from collapsing further rearwardly.
  • the contact between the hinge pillar reinforcement 100 and the one of the front side wall portion 51 a and the portion therearound allows the impact load to be transmitted from the hinge pillar 20 to the front side wall portion 51 a of the hinge reinforcement 50 via the hinge pillar reinforcement 100 , and then to the base surface part 51 .
  • the impact load transmitted to the base surface part 51 of the hinge reinforcement 50 is further transmitted to the front pillar 30 via the hinge pillar outer 21 to which the base surface part 51 is joined, and also via the upper surface part 52 of the hinge reinforcement 50 and the upper hinge pillar inner 23 to which the upper part 52 is joined. Then the impact load is further transmitted rearwardly.
  • the impact load received by the base surface part 51 is transmitted to the hinge unit provided on the outer side of the hinge pillar outer 21 to which the base surface part 51 is joined, is transmitted to the front end part 111 of the impact bar 110 located in the rear end part of the hinge unit, and is further transmitted rearwardly from the rear end part 112 of the impact bar 110 .
  • the impact load transmitted from the hinge pillar outer 21 to the hinge pillar reinforcement 100 is transmitted to the side sill outer 5 of the side sill 4 joined to the lower end portion 104 of the hinge pillar reinforcement 100 . Then the impact load is further transmitted rearwardly.
  • the impact load applied to the hinge pillar 20 from the front side is transmitted to the side sill 4 , not only via the hinge pillar outer 21 , but also via the lower hinge pillar inner 22 .
  • the connecting part between the lower end part of the hinge pillar 20 and the front end part of the side sill 4 is formed with the first and second closed section spaces S 3 and S 4 and the converged closed section space S 5 extending in the longitudinal directions Y. Therefore, the impact load applied to the lower end part of the hinge pillar 20 from the front side is partially transmitted to the first and second closed section spaces S 3 and S 4 , and is further transmitted to the closed section space S 2 of the side sill 4 via the converged closed section space S 5 smoothly.
  • the rearward load distribution via the side sill 4 is effectively achieved.
  • the impact load applied to the part of the hinge pillar 20 higher than the side sill 4 is received in a front end section of the first closed section space S 3 and transmitted to the closed section space S 2 of the side sill 4 , the stress concentration in the curved corner 42 of the door opening 40 is lessened and the generation of moment acting rearwardly to cause the hinge pillar 20 to collapse is reduced more effectively, and thus a deformation of a cabin is reduced.
  • the bend-facilitating portion 90 formed in the side surface part 22 a of the lower hinge pillar inner 22 described above is adjacently disposed on the front side of the front end part of the first inner reinforcement 60 . Further, the bend-facilitating portion 90 is disposed along the front end part of the first inner reinforcement 60 in the vehicle side view.
  • the bend-facilitating portion 90 protruding outwardly as described above, which causes the front end parts of the first to third inner reinforcements 60 to 80 adjacently disposed on the rear side of the bend-facilitating portion 90 , to be displaced outwardly.
  • the front impact load applied to the hinge pillar 20 obliquely from the outer side is also effectively transmitted to the closed section space S 2 of the side sill 4 via the first and second closed section space S 3 and S 4 and the converged closed section space S 5 , and the rearward load distribution is effectively achieved.
  • the hinge pillar reinforcement 100 capable of reducing the bending of the hinge pillar 20 , the cabin deformation due to the hinge pillar 20 collapsing is reduced while distributing the front impact load effectively rearwardly applied to the reinforced part of the hinge pillar 20 via the front pillar 30 , the impact bar 110 , and the side sill 4 .
  • the front edge portion 51 b provided to the base surface part 51 is located on the rear side of the extended portion 103 c of the upper end portion 103 and vertically overlaps with the upper end portion 103 when viewed from the front side. Therefore, when the frontal impact load is applied to the reinforced part of the hinge pillar outer 21 , the effect described above is exerted, and as indicated by the two-dotted chain line of FIG. 9 , the extended portion 103 c of the hinge pillar reinforcement 100 contacts with the front edge portion 51 b of the hinge reinforcement 50 .
  • an adjustment of the upper end portion 103 of the hinge pillar reinforcement 100 in position and/or size allows the contact between the extended portion 103 c of the upper end portion 103 of the hinge pillar reinforcement 100 and the front edge portion 51 b of the hinge reinforcement 50 to occur simultaneously or substantially simultaneously to the contact between the base portion 103 b of the upper end portion 103 of the hinge pillar reinforcement 100 and the front edge portion 51 b of the hinge reinforcement 50 .
  • the hinge pillar reinforcement 100 contacts with the hinge reinforcement 50 more surely and the impact load is effectively transmitted rearwardly via the front pillar 30 , the impact bar 110 , and the side sill 4 .
  • the hinge pillar reinforcement 100 is supported by both the front side wall portion 51 a and the front edge portion 51 b of the hinge reinforcement 50 , the function of the hinge reinforcement 50 as the support for the hinge pillar reinforcement 100 collapsing rearwardly is enhanced.
  • the cabin deformation due to the hinge pillar collapsing is reduced while the frontal impact load applied to the hinge pillar is effectively distributed rearwardly by using the reinforcing member capable of reducing the bending of the hinge pillar. Therefore, it is possible to suitably use the present invention in the industrial fields of manufacturing automobiles with hinge pillars.
US15/490,163 2016-04-28 2017-04-18 Side body structure of vehicle Expired - Fee Related US10526020B2 (en)

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JP6863246B2 (ja) * 2017-11-21 2021-04-21 トヨタ自動車株式会社 車両後部構造
JP6828081B2 (ja) * 2019-04-19 2021-02-10 本田技研工業株式会社 車体側部構造
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CN107336748A (zh) 2017-11-10
JP6252617B2 (ja) 2017-12-27

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