TWM604785U - 遮光型廣告噴繪布的塗層結構 - Google Patents

遮光型廣告噴繪布的塗層結構 Download PDF

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Publication number
TWM604785U
TWM604785U TW109208813U TW109208813U TWM604785U TW M604785 U TWM604785 U TW M604785U TW 109208813 U TW109208813 U TW 109208813U TW 109208813 U TW109208813 U TW 109208813U TW M604785 U TWM604785 U TW M604785U
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TW
Taiwan
Prior art keywords
warp
layer
coating
light
shielding
Prior art date
Application number
TW109208813U
Other languages
English (en)
Inventor
林義堅
Original Assignee
大陸商達亞帆布（上海）有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 大陸商達亞帆布（上海）有限公司 filed Critical 大陸商達亞帆布（上海）有限公司
Priority to TW109208813U priority Critical patent/TWM604785U/zh
Priority to CN202021438554.7U priority patent/CN213092772U/zh
Priority to FR2009463A priority patent/FR3112308B3/fr
Priority to DE202020105527.5U priority patent/DE202020105527U1/de
Priority to GB2016148.5A priority patent/GB2596878A/en
Priority to SE2051224A priority patent/SE545524C2/en
Priority to US17/103,203 priority patent/US20220010483A1/en
Priority to KR2020200004369U priority patent/KR20220000175U/ko
Priority to HUU2000196U priority patent/HU5515U/hu
Priority to CA3101159A priority patent/CA3101159A1/en
Priority to CZ202038287U priority patent/CZ36021U1/cs
Priority to PT12007U priority patent/PT12007Y/pt
Publication of TWM604785U publication Critical patent/TWM604785U/zh
Priority to PL129687U priority patent/PL72774Y1/pl
Priority to NL1043939A priority patent/NL1043939B1/en
Priority to BE20210017A priority patent/BE1028456B9/nl
Priority to TR2021/009234U priority patent/TR202109234U5/tr

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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
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Abstract

一種遮光型廣告噴繪布的塗層結構，包含：一經編網布層(Warp knitted mesh fabric);一正面塗層，是由聚丙烯酸樹酯類為主混合防火及防水劑而成的漿料膠層，塗佈在經編網布層的正面上，使漿料膠層滲入網孔並覆蓋經編網布層，使正面塗層和經編網布層網緊密結合;以及一背面遮光塗層，是由壓克力樹酯為主混合遮光塗料所構成的遮光膠層，塗佈在經編網布層的背面上，使遮光膠層滲入網孔並覆蓋經編網布層，使背面遮光塗層和經編網布層緊密結合，據以直接成型為一可遮光的廣告噴繪布結構；本創作無須經過傳統的繁複工序，因此符合產業利用性、實用性以及環保功能。

Description

遮光型廣告噴繪布的塗層結構
本創作涉及一種廣告噴繪布，尤指一種以經編網布結構為基布，並直接塗佈成型具有遮光塗層結構的遮光型廣告噴繪布。
按，如圖1所示，習用一種廣告噴繪布的製程70，包含下列步驟:將胚布71加入液碱 +大量的水 →退漿72，加入H202+去油靈+漂白劑+螢光增白劑+大量的水 →漂洗+增白染色73 →定型74 →正面塗層75 →背面發泡76 →遮光型廣告噴繪布77。惟查，習用這種製程所生產的遮光型廣告噴繪布77，其製程非常複雜且能耗高，且退漿、洗布、漂白、染色會使用大量的化學藥劑及造成大量的汙水。因此，上述習用遮光型廣告噴繪布77的實用性及環保性並不足夠，尚有改善空間。
次按，除了製程之缺失外，傳統的廣告噴繪布實際使用時仍然具有下述的缺點: 1.在噴繪工藝上:使用Dye sub噴繪機時，熱能損耗極大、速度極慢。 2.在噴繪難度上:背面發泡耐溫性差，使用Dye Sub和Latex噴繪時極易因高溫熔化背面發泡層導致不易噴繪。 3.在應用場景上: 只可應用在室內環境。 4.在儲存週期上: PU塗層長時間會出現發粘、發黃情況，造成不易打開並影響噴繪。 5.在塗層短周期降解上: 不可降解。
是以，本創作人有鑑於上述問題點，乃積極研究改良，以期一種製程效率更快，能耗更低的技術，以符合環保法規的要求，為本創作所要克服的課題。
緣是，本創作之主要目的，係在提供一種遮光型廣告噴繪布的塗層結構，其成型工序便捷且能耗低，且無需使用化學藥劑，不會造成汙水的汙染。
為達上述目的，本創作所採用之技術手段包含:一經編網布層(Warp knitted mesh fabric)，是由聚酯纖維所編織而成的經編織物，並使該經編網布層具有高密度的網孔及抗拉性，其具有一正面與一背面;一正面塗層，是由聚丙烯酸樹酯類為主混合防火及防水劑而成的漿料膠層，以該漿料膠層塗佈在該經編網布層的正面上，使該漿料膠層滲入該網孔並覆蓋該經編網布層，使該正面塗層和該經編網布層網緊密結合;以及一背面遮光塗層，是由壓克力樹酯為主混合遮光塗料所構成的遮光膠層，以該遮光膠層塗佈在該經編網布層的背面上，使該遮光膠層滲入該網孔並覆蓋該經編網布層，使該背面遮光塗層和該經編網布層緊密結合，據以直接成型為一可遮光的廣告噴繪布結構。
依據前揭特徵，該經編網布層10的基本重量在158～178克/平方公尺(gsm)範圍內，較佳者為166～170克/平方公尺(gsm)範圍內，最佳者為168克/平方公尺(gsm)。
依據前揭特徵，該上表面塗層20及該背面遮光塗層30的基本重量在65～85克/平方公尺(gsm)範圍內，較佳者為73～77克/平方公尺(gsm) 範圍內，最佳者為75克/平方公尺(gsm)。
藉助上揭技術手段，本創作的廣告噴繪布，相較於傳統的廣告噴繪布，具有如下的實益及功效增進: 1.在噴繪工藝上: 本創作的廣告噴繪布使用在UV噴繪機與Latex噴繪機時，相較於傳統的廣告噴繪布，本創作具有能耗較低，且速度較快的優點。 2.在噴繪難度上:本創作具有耐溫性好，可以適應Latex噴繪機的高溫噴繪環境。 3.在應用場景上:本創作具有抗UV和防水性能好，室內、室外都可以使用的特性。 4.在儲存週期上:本創作具有PA塗層白度穩定，無發粘狀況的優點。 5.在塗層短周期降解上:具有可降解等的功效增進。 再者，本創作相較於傳統的廣告噴繪布的成型工序，本創作具有一道工序完成，能耗低的實用效益。
為充分瞭解本創作，茲藉由下述具體之實施例，並配合所附之圖式，對本創作做一詳細說明。本領域技術人員可由本說明書所公開的內容瞭解本創作的目的、特徵及功效。須注意的是，本創作可通過其他不同的具體實施例加以實施或應用，本說明書中的各項細節亦可基於不同觀點，在不悖離本創作的精神下進行各種變更。另外，本創作所附之圖式僅為簡單示意說明，並非依實際尺寸的描繪。以下的實施方式將進一步詳細說明本創作的相關技術內容，但所公開的內容並非用以限制本創作的技術範圍。說明如後：
首先，請參閱圖2～圖8所示，本創作較佳實施例的廣告噴繪布40，包含有:一經編網布層(Warp knitted mesh fabric)10，是由聚酯纖維(PET)所編織而成之經編織物，並使該經編網布層10具有高密度的網孔11及抗拉性，其具有一正面12與一背面13，如圖2、圖3所示者；是以，本創作經編網布層10不是PVC材料所構成。本實施例中，該經編網布層10的基本重量在158～178克/平方公尺(gsm)範圍內，較佳者為166～170克/平方公尺(gsm)範圍內，最佳者為168克/平方公尺(gsm)。
一正面塗層20，是由聚丙烯酸樹酯類為主混合防火及防水劑而成的漿料膠層，以該漿料膠層20塗佈在該經編網布層10的正面12上，使該漿料膠層20滲入該網孔11並覆蓋該經編網布層10的正面12，使該上表面塗層20和該經編網布層10網緊密結合;本實施例中，該正面塗層(即漿料膠層)20是能以塗佈機構將漿料膠層20塗佈在經編網布層10上，經由烘乾或風乾後，固著在該經編網布層10上。本實施例中，該上表面塗層20的基本重量在65～85克/平方公尺(gsm)範圍內，較佳者為73～77克/平方公尺(gsm)範圍內，最佳者為75克/平方公尺(gsm)。
一背面遮光塗層30，是由壓克力樹酯為主混合遮光塗料所構成的遮光膠層，以該遮光膠層30塗佈在該紡織胚布層10的反面13上，使該遮光膠層30滲入該網孔11並覆蓋該經編網布層10，使該背面遮光塗層30和該經編網布層10緊密結合，據此，該經編網布層10的正面12與反面13分別由該正面塗層20及背面遮光塗層30所包覆，直接成型為一可遮光的廣告噴繪布40結構。本實施例中，該背面遮光塗層30的基本重量在65～85克/平方公尺(gsm)範圍內，較佳者為73～77克/平方公尺(gsm) 範圍內，最佳者為75克/平方公尺(gsm)。
本實施例中，該背面遮光塗層30能以刮刀、滾膠等塗佈機構(圖未示)，將漿料膠層20塗佈在紡織胚布層10上，經由烘乾或風乾後，固著在紡織胚布層10上。惟該塗佈機構為先前技術，非本創作的專利標的，容不贅述。
基於上述構成，本創作的廣告噴繪布40，所使用的經編網布層10具有高密度的網孔11及抗拉性，而正面塗層20的聚丙烯酸樹酯類為無毒、無臭、無味的乳白色高結晶聚合物，是目前所有塑膠中最輕的品種之，密度僅為0.90～0.91g/cm 3，是PVC密度的60％左右，而在通用塑膠中，聚丙烯酸樹酯類的耐熱性最好，其熱變形溫度為80～100℃，同時具有良好的耐應力開裂性，有很高的彎曲疲勞壽命，並具有吸墨特性。再者，該背面遮光塗層30，以壓克力樹酯構成為主，且該正面塗層20/經編網布層10/背面遮光塗層30的克重比(gsm)為75:168:75，具有極佳的配比。據此，本創作的廣告噴繪布40係在該經編網布層10上，同時形成具有防火、防水及吸墨以及可遮光的複合結構。
如圖7、圖8所示者，其揭露本創作在室外使用的狀態參考圖，該廣告噴繪布40的正面可供一廣告油墨41噴繪，當照明光源60的光打在該廣告噴繪布40的正面時，藉助該經編網布層10的背面遮光塗層30，因具有遮光功能，所以背面的支撐架50不會若隱若現，可完全被遮蔽，所以不會破壞廣告圖案的清晰度跟視覺的整體性，是以，特別適於作為室外的廣告噴繪布。
本創作具有以下幾個特徵及功效需再闡明者：
首按，本創作的廣告噴繪布40結構，達到歐盟防火等級標準 EN13501-1 -B -s1-d0標準中防火等級『B級』，製品的燃燒性能，符合防火等級安全性較高的歐盟標準，因此其阻燃性及防火性無庸置疑。
次按，本創作的廣告噴繪布40，係以一以塗佈機構將漿料膠層20、遮光膠層30塗佈在經編網布層10上，經由烘乾或風乾後，固著在該經編網布層10上，使該漿料膠層20、遮光膠層30能滲入該網孔11，和該經編網布層10緊密結合，使經編網布層10正面同時形成具有防火及防水膠層的複合結構。更重要的是該背面遮光塗層30，一道塗佈工序即可完成，能直接穩固附著在該經編網布層10的背面上，無須經過傳統的繁複工序，因此符合產業利用性、經濟性及實用性。
又按，本創作的廣告噴繪布40，係以經編網布層10為基布，其具有非PVC材料及無毒的特性，因此亦可適用於室內廣告使用，並符合醫療等級之使用功效者。
再按，本創作的廣告噴繪布40，可燃/可埋，塗料可降解，回收後建議以焚燒為主、填埋為輔；因為本創作焚燒不會產生任何有害物質，經由測試燃燒後釋放的二噁英和氯化氫指數遠低於歐盟標準。填埋為輔是因為該正面塗層20及背面遮光塗層30上下二面塗層可降解，而中層的經編網布層(Warp knitted mesh fabric)10不會造成任何環境污染。
基此，本創作與傳統的廣告噴繪布的成型工序的比較分析:
  工藝複雜程度 化學藥劑 污水 能耗
傳統的廣告噴繪布 複雜 退漿，洗布，漂白，染色大量化學藥劑 退漿，洗布，漂白，染色需水量大，造成污水量大 工藝複雜，能耗高
本創作的廣告噴繪布 一道工序完成 無 無 一道工序，能耗低
本創作與傳統的廣告噴繪布由實際應用角度的比較分析:
  噴繪工藝 噴繪難度 應用場景 儲存週期 塗層短周期降解
傳統的廣告噴繪布 Dye sub 噴繪機:熱能損耗極大、速度極慢。 UV 噴繪機：能耗低、速度快。 Latex 噴繪機:能耗較高、 速度中等。 背面發泡耐溫性差，Dye Sub和Latex噴繪時極易因高溫熔化背面發泡層導致不易噴繪。 只可應用在室內環境。 PU塗層長時間會出現發粘、發黃情況，造成不易打開並影響噴繪。 不可降解。
本創作的廣告噴繪布 UV 噴繪機：能耗低、速度快。 Latex 噴繪機：能耗較高、速度中等。 耐溫性好，定位快速低能耗噴繪，噴繪順暢。 抗UV和防水性能好，室內、室外都可以使用。 PA塗層白度穩定，無發粘狀況。 可降解。
註1. Dye sub噴繪機，是Dye-sublimation printing的簡稱，名為「昇華染料打印」是一種計算機打印技術。 註2. UV噴繪機，指運用UV(Ultraviolet，紫外線)固化墨水的應用技術。 註3. Latex噴繪機，Latex即乳膠的英文，利用墨水中的乳膠成分加熱後融化，再次冷卻在介質表面固定墨水中顏料成分的特性，實現畫面列印。 註4. PU塗層，全稱為聚氨基甲酸酯塗層（Polyurethane簡稱PU）。 註5. PA塗層，全稱為聚丙烯酸酯塗層（Polyacrylate簡稱PA）。
由上述比對分析表清楚得知，本創作的廣告噴繪布40，相較於傳統的廣告噴繪布，具有如下的實益及功效增進:
1.在噴繪工藝上:本創作的廣告噴繪布40主要目標是UV噴繪機及Latex噴繪機的打印技術，所以相較於傳統背黑紡織布主要以Dye sub噴繪機為主的工藝，本創作具有能耗更低、速度更快的功效增進。
2.在噴繪難度上: 本創作具有耐溫性好，定位快速低能耗噴繪，噴繪順暢的功效增進。
3.在應用場景上: 本創作具有抗UV和防水性能好，室內、室外都可以使用的特性。
4.在儲存週期上: 本創作具有PA塗層白度穩定，無發粘狀況的優點。
5.在塗層短周期降解上: 本創作具有可降解等功效增進。
再者，本創作相較於傳統的廣告噴繪布的成型工序，本創作具有一道工序完成，能耗低的實用效益。
是以，本創作廣告噴繪布40的創造性並非「顯而易見」的，且具有突出的實質性特點，即本創作與現有技術相比具有更好的技術效果，提供了一種技術構思不同的技術方案，其技術效果能夠基本上達到現有技術的水準；因此，本創作符合專利的新穎性與創造性要件。
綜上所述，本創作所揭示之構造，為昔所無，且確能達到功效之增進，並具可供產業利用性，完全符合新型專利要件，祈請  鈞局核賜專利，以勵創新，無任德感。
惟，上述所揭露之圖式、說明，僅為本創作之較佳實施例，大凡熟悉此項技藝人士，依本案精神範疇所作之修飾或等效變化，仍應包括在本案申請專利範圍內。
10:經編網布層 11:網孔 12:正面 13:背面 20:正面塗層 30:背面遮光塗層 40:廣告噴繪布 41:油墨 50:支撐架 60:照明光源
圖1圖係習用一種遮光型廣告噴繪布的製程示意圖。 圖2 係本創作之經編網布層立體圖。 圖3 係圖2中3所指的放大結構圖。 圖4 係本創作較佳實施例之結構剖視立體圖。 圖5 係圖4中5-5斷面剖視圖。 圖6 係本創作一使用狀態參考立體圖。 圖7 係本創作一使用狀態參考側視圖。 圖8 係圖7中8所指的剖視圖。
10:經編網布層
11:網孔
12:正面
13:背面
20:正面塗層
30:背面遮光塗層
40:廣告噴繪布

Claims (3)

  1. 一種遮光型廣告噴繪布的塗層結構，包含有： 一經編網布層(Warp knitted mesh fabric)，是由聚酯纖維所編織而成的經編織物，並使該經編網布層具有高密度的網孔及抗拉性，其具有一正面與一背面; 一正面塗層，是由聚丙烯酸樹酯類為主混合防火及防水劑而成的漿料膠層，以該漿料膠層塗佈在該經編網布層的正面上，使該漿料膠層滲入該網孔並覆蓋該經編網布層，使該正面塗層和該經編網布層網緊密結合;以及 一背面遮光塗層，是由壓克力樹酯為主混合遮光塗料所構成的遮光膠層，以該遮光膠層塗佈在該經編網布層的背面上，使該遮光膠層滲入該網孔並覆蓋該經編網布層，使該背面遮光塗層和該經編網布層緊密結合，據以直接成型為一可遮光的廣告噴繪布結構。
  2. 如請求項1所述的遮光型廣告噴繪布的塗層結構，其中，該經編網布層10的基本重量在158～178克/平方公尺(gsm)範圍內，較佳者為166～170克/平方公尺(gsm)範圍內，最佳者為168克/平方公尺(gsm)。
  3. 如請求項1所述的遮光型廣告噴繪布的塗層結構，其中，該上表面塗層20及該背面遮光塗層30的基本重量在65～85克/平方公尺(gsm)範圍內，較佳者為73～77克/平方公尺(gsm) 範圍內，最佳者為75克/平方公尺(gsm)。
TW109208813U 2020-07-10 2020-07-10 遮光型廣告噴繪布的塗層結構 TWM604785U (zh)

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CN202021438554.7U CN213092772U (zh) 2020-07-10 2020-07-20 遮光型广告喷绘布的涂层结构
FR2009463A FR3112308B3 (fr) 2020-07-10 2020-09-18 Toile publicitaire ayant une couche arrière occultante
DE202020105527.5U DE202020105527U1 (de) 2020-07-10 2020-09-28 Lichtabschirmende Überzugstruktur für ein Tintenstrahl- Werbebanner
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US17/103,203 US20220010483A1 (en) 2020-07-10 2020-11-24 Coating structure of blackout advertising cloth
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CA3101159A CA3101159A1 (en) 2020-07-10 2020-11-30 A coating structure of blackout advertising cloth
CZ202038287U CZ36021U1 (cs) 2020-07-10 2020-11-30 Vrstvená struktura zatemňovací reklamní textilie
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