TWM563517U - 具散熱效果的發光二極體燈具 - Google Patents

具散熱效果的發光二極體燈具 Download PDF

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TWM563517U
TWM563517U TW107202433U TW107202433U TWM563517U TW M563517 U TWM563517 U TW M563517U TW 107202433 U TW107202433 U TW 107202433U TW 107202433 U TW107202433 U TW 107202433U TW M563517 U TWM563517 U TW M563517U
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light
heat
emitting diode
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light bar
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黃建郎
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液光固態照明股份有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/235Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S10/00Lighting devices or systems producing a varying lighting effect
    • F21S10/002Lighting devices or systems producing a varying lighting effect using liquids, e.g. water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/28Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports rigid, e.g. LED bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/506Cooling arrangements characterised by the adaptation for cooling of specific components of globes, bowls or cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/56Cooling arrangements using liquid coolants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/71Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/89Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/02Globes; Bowls; Cover glasses characterised by the shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • F21V31/005Sealing arrangements therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
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    • H01L33/54Encapsulations having a particular shape
    • HELECTRICITY
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    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F21V9/00Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
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    • F21Y2115/10Light-emitting diodes [LED]

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Abstract

本創作係關於一種具散熱效果的發光二極體(LED)燈具,該LED燈具包括一LED裝置及一燈頭;該LED裝置包含複數一燈條及一保護套,其中,該燈條係由在複數個間隔設置的導電基板上設置LED晶粒,再由一封裝層包覆該複數個LED晶粒而構成,該保護套係包覆該燈條且在該保護套內部係填注導熱液體,該導熱液體與燈條直接接觸以提供散熱作用;藉由該導熱液體將LED晶粒產生的熱能傳導至保護套,可使該些LED晶粒所產生的熱能快速散發至空氣中,提高散熱效果。

Description

具散熱效果的發光二極體燈具
本創作係有關一種照明燈具,尤指一種具散熱效果的發光二極體燈具。
美國專利US7,997,750 B2揭露一種高功率LED燈泡,在燈泡中央具有一高功率的LED元件,該LED元件的周圍環設一散熱組件,該散熱組件可由金屬構成。雖然於燈泡內部有填充液體,但熱能必須從LED元件先傳遞至散熱組件,再由散熱組件傳遞至液體,最後通過燈泡外殼傳遞至空氣。在此專利中,因為燈泡外殼內部是大容積的空腔,作為發熱源的LED元件相對燈泡外殼的距離較遠,因此傳熱路徑極長,不利於快速散熱,再者,當空腔內部填滿液體後若再加上整組散熱組件的重量,則整體LED燈泡的重量及體積將明顯提高。
另外美專US2011/0255268A1、US2014/0015397A1亦是將LED設置在一散熱基座上,該散熱基座以金屬製成並位於燈泡外殼的內部中心,兩公開案亦具有與上述專利相同的問題。
美國專利US8,115,370 B2揭露一種LED彎管燈,複數個LED晶片設置在一長帶狀的軟性電路板上,再置入於一玻璃彎管內,在玻璃彎管內可注入散熱液。其中,此專利的LED晶片為單向發光且與相鄰之LED晶片相距較遠,故不會產生連續光。且該軟性電路板的寬度較大,相對的需要採用較大管徑的玻璃彎管,其結構脆弱易於破裂,且受限於玻璃材質而無法任意設計造型。若在其內部再注入散熱液,將提高重量而使其固定支點端(anchor)產生斷裂。
鑑於現有發光二極體燈泡雖填充有散熱液體,但卻需要額外金屬散熱件導致整體重量增加且傳熱距離較遠等問題,本創作之主要目的係提供一以液體為散熱媒介而且體積小、重量輕且散熱快速的發光二極體燈具。
為達成前述目的,本創作具散熱效果的發光二極體燈具包含有: 一燈條,包含有複數個導電基板及排列在導電基板上的複數發光二極體晶粒,各發光二極體晶粒由兩相鄰的導電基板共同承載並且電性連接,各發光二極體晶粒為雙面發光的倒裝晶片,在該發光二極體晶粒之上下表面係各別覆蓋一封裝層,其中,該燈條具有至少一導線連接該導電基板; 一保護套,包含有一絕緣可透光的透光管,該透光管為押出成型的塑膠管體且包覆該燈條; 導熱液體,為透光絕緣的液體,係填入於該保護套內部並與燈條直接接觸; 密封件,係設置在該保護套的端部以防止導熱液體外漏,其中,該燈條的導線係穿出該密封件,且該密封件維持該導熱液體不外漏; 一固定塊,其中,已包覆該保護套及填充該導熱液體的燈條,其端點固定於該固定塊,於該固定塊內部容置一電路板,且該電路板與燈條的導線電性連接; 一燈頭,與該固定塊連結並電性連接該電路板,其中,該燈頭供與一外部電源連接。
本創作利用灌注在保護套內的散熱液體直接與燈條接觸,將燈條產生的熱能傳導給保護管,再直接散熱到保護套外圍的空氣,由於從燈條至保護管的距離極小,該散熱液體能快速傳導熱能,提高散熱效率。而且本創作無需使用額外金屬製的散熱元件,故可避免燈具重量過度增加,有利於降低燈具重量。
本創作之保護套具有一彎曲造型,故具有較長的管體長度,若在不同區段位置有明顯的溫度差異時,在保護套內部的導熱液體因為溫度差異可形成自然的對流效應,利用對流效果使散熱效果更為均勻。
請參見圖1至2,本創作具散熱效果的發光二極體燈具包含一LED裝置10、一固定塊20、一電路板30以及一燈頭40。
該LED裝置10包含一燈條14及一保護套16。如圖3、4所示,該燈條14具有複數個發光二極體(LED)晶粒11、複數個導電基板12及一封裝層13。各LED晶粒11為倒裝晶片結構的雙面發光二極體,其具有至少一上出光面111,該LED晶粒11可透過該上出光面111將產生的光線向外投射,其中該上出光面111位於各LED晶粒11之頂部。各導電基板12為一金屬導電薄片,各導電基板12呈間距依序排列,各LED晶粒11搭載在兩相鄰的導電基板12之間且電性連接該兩相鄰的導電基板12。該封裝層13至少包含一上封裝層131,以包覆各導電基板12的其中一表面及該表面上的LED晶粒11以構成燈條14。本實施例中,該燈條14具有可撓性。在本實施例中,如圖3所示,在該燈條14一端的導電基板12延伸形成一第一導電部121,在該燈條14另一端的另一導電基板12延伸形成一第二導電部122,該第一導電部121與該第二導電部122互為電極相異之兩端,該第一導電部121及第二導電部122可各別連接一條導線123、124,用以接收電源;惟本創作的燈條14並不侷限於具有兩條導線123、124,在其它實施例中,只要可形成電源迴路,燈條14只需具備單一導線。本創作之導電基板12與傳統之軟性電路板(flexible PCB)的設計不同,該導電基板12之寬度相對較窄,可介於2mm~6mm之間,減輕因基板之寬度過大而只能在該寬面基板上呈現雙面發光的效果,相反的,本創作因窄化該導電基板12,當LED晶粒11點亮後可以產生細長且全面的發光視覺效果。
如圖5所示,在本實施例中,該封裝層13包含有上封裝層131及一下封裝層132,且在各導電基板12之下表面設置一透光板15,光線能透過該透光板15向下散發;該透光板15之面積大於等於各導電基板12的面積。該上封裝層131的截面大致為半橢圓狀,且設置於該導電基板12之上表面並完全包覆該複數個LED晶粒11,該下封裝層132的截面大致為半橢圓狀,且覆蓋導電基板12及LED晶粒之下表面。
該保護套16在本實施例中為一透光管160,該透光管160可成型為不同形狀;且該透光管160為一絕緣體,其材質為透光材料,在保護該燈條14時亦能具有良好的透光效果;該透光管160可利用押出成型的方式製造,再透過熱塑工法等加熱方式使其產生型變,再放入模具中成型,因此該透光管160為非玻璃的塑膠材料。
在該保護套16內部係灌注導熱液體50,該導熱液體50為透光絕緣不易自燃的液體,例如可採用矽油(silicon oil)。當導熱液體50注入保護套16內部後,在該保護套16兩端的開口分別置入一密封件161,該密封件可以是一一環形塊或一中空的套體,在該密封件161上具有一開孔,燈條14兩端的導線123、124可穿過密封件161的開孔而連接至電路板30。在一實施例中,當導線穿過密封件161之後,可在密封件161的開孔上塗佈封膠,令封膠硬化後封閉保護套16的兩端,防止內部的導熱液體50洩漏;或是該密封件161本身為可硬化的液態膠體,當導線穿過密封件161之後可待密封件161硬化後達到封閉保護套16兩端的效果。
請參見圖1,該固定塊20上形成有複數個穿孔22,本實施例中,該固定塊20具有兩個穿孔22,各穿孔22之孔徑與該保護套16的外徑相匹配,可使該LED裝置10兩端的第一導電部121及第二導電部122分別插入兩穿孔22,並固定在該穿孔22內部,使該LED裝置10得以維持牢固狀態。
該電路板30係設置在固定塊20內部,在該電路板30上設有複數個電極連接點,本實施例中包含兩個電極連接點311a、311b,各電極連接點311a、311b 互為相異極性,例如一正極連接點與一負極連接點,該正極連接點可與該第一導電部121電性連接,該負極連接點可與該第二導電部122電性連接;該電路板30上可設有電子元件,例如電容、電阻IC等而構成一控制電路。
該燈頭40的內部具有一第一電性連接部41,該燈頭40之側邊具有一第二電性連接部43,該第一電性連接部41與該第二電性連接部43互為相異極性且分別連接一外部電源,該第一電性連接部41與該第二電性連接部43用於分別與該電路板30之電極連接點33a、33b電性連接,本實施例中,該第二電性連接部43為螺紋結構。
本創作因為在保護套16內部填入導熱液體50與燈條14直接接觸,因此由LED晶粒11產生的熱能可以直接傳遞至導熱液體50,再由導熱液體50傳遞至保護套16,最後直接散逸在空氣中,達到良好的散熱效果。因為本創作並不需使用其它額外的金屬散熱結構,不會提高燈具的重量。
再者,如附件1A~附件1I的不同實施例,該長條狀的保護套16因為呈多種彎曲長條狀,其整體長度相對較長,若不同區段的溫度有明顯的溫度時,在保護套16內部的導熱液體50可產生自然的熱對流效應,位在較高溫度區段的導熱液體50可流至較低溫度區段,利用熱對流效果提高散熱效率。舉例而言,附件1A所示的該LED裝置10即彎折一圓形,形成如同一般燈泡之形狀;如附件1B所示,該LED裝置10彎折成一梨形;如附件1C所示,該LED裝置10彎折成一心形;如附件1D所示,該LED裝置10彎折成橢圓形;如附件1E所示,該LED裝置10彎折成一三角形;如附件1F所示,該LED裝置10彎折成一梯形;如附件1G所示,該LED裝置10彎折成一菱形;如附件1H所示,該LED裝置10彎折成一劍形;如附件1I所示,兩個LED裝置10彎折排列成一太極形,各LED裝置10採單端連接至電路板30。藉由將該LED裝置10彎曲成數種不同的造型,以提供使用者多樣化的造型選擇。
請參考圖6所示,在本實施例中,該保護套16包含有一透光管160及至少一散熱管162,在此以兩散熱管162為例說明。該燈條14由該透光管160所包覆。該散熱管162的材質可選用導熱效率高的材質構成,例如金屬材質。該散熱管162亦是一中空的管體,兩散熱管162分別連接在該透光管160的兩端,使導熱液體50可以在透光管160與散熱管162之間任意流動傳熱。
在圖6的實施例中,因為導熱液體50可直接與散熱管162接觸,而該散熱管162因其材質具有比透光管160更高的散熱效率,故可以更進一步提高燈具的散熱效果。除此之外,藉由適當地設計散熱管162的位置可設計出多段的線狀亮區及暗區,如附件2A~附件2H所示,創造出特殊的視覺效果。舉例而言,附件2A所示的該LED裝置10呈現一新月形;如附件2B所示,該LED裝置10呈現半梨形;如附件2C所示,該LED裝置10呈現半心形;如附件2D所示,該LED裝置10呈現半橢圓形;如附件2E所示,該LED裝置10呈現半三角形;如附件2F所示,該LED裝置10彎折成半梯形;如附件2G所示,該LED裝置10呈現半菱形;如附件2H所示,該LED裝置10呈現半劍形。
10‧‧‧LED裝置
11‧‧‧發光二極體晶粒
111‧‧‧上出光面
12‧‧‧導電基板
121‧‧‧第一導電部
122‧‧‧第二導電部
123、124‧‧‧導線
125‧‧‧第一導電部
126‧‧‧第二導電部
13‧‧‧封裝層
131‧‧‧上封裝層
132‧‧‧下封裝層
14‧‧‧燈條
15‧‧‧透光板
16‧‧‧保護套
160‧‧‧透光管
161‧‧‧密封件
162‧‧‧散熱管
20‧‧‧固定塊
22‧‧‧穿孔
30‧‧‧電路板
311a、311b‧‧‧電極連接點
33a、33b‧‧‧電極連接端
40‧‧‧燈頭
41‧‧‧第一電性連接部
43‧‧‧第二電性連接部
50‧‧‧導熱液體
圖1:本創作之示意圖。 圖2:本創作之分解示意圖。 圖3:本創作之燈條示意圖。 圖4:本創作之燈條側視示意圖。 圖5:本創作之LED裝置剖面圖。 圖6:本創作在燈條外側設置散熱套之示意圖。 附件1A~附件1I:本創作不同實施例之圖片。 附件2A~附件2H:本創作在設置散熱套之不同實施例圖片。

Claims (8)

  1. 一種具散熱效果的發光二極體燈具,包含: 一燈條,包含有複數個導電基板及排列在導電基板上的複數發光二極體晶粒,各發光二極體晶粒由兩相鄰的導電基板共同承載並且電性連接,各發光二極體晶粒為雙面發光的倒裝晶片,在該發光二極體晶粒之上下表面係各別覆蓋一封裝層,其中,該燈條具有至少一導線連接該導電基板; 一保護套,包含有一絕緣可透光的透光管,該透光管為押出成型的塑膠管體且包覆該燈條; 導熱液體,為透光絕緣的液體,係填入於該保護套內部並與燈條直接接觸; 密封件,係設置在該保護套的端部以防止導熱液體外漏,其中,該燈條的導線係穿出該密封件,且該密封件維持該導熱液體不外漏; 一固定塊,其中,已包覆該保護套及填充該導熱液體的燈條,其端點固定於該固定塊,於該固定塊內部容置一電路板,且該電路板與燈條的導線電性連接; 一燈頭,與該固定塊連結並電性連接該電路板,其中,該燈頭供與一外部電源連接。
  2. 如請求項1所述具散熱效果的發光二極體燈具,其中,該透光管的兩端分別設置有該密封件。
  3. 如請求項1或2所述具散熱效果的發光二極體燈具,其中,該保護套進一步包含至少一散熱管;該散熱管為中空且與該透光管相連接,使導熱液體可在透光管及散熱管中流通。
  4. 如請求項3所述具散熱效果的發光二極體燈具,其中,該散熱管為一金屬管。
  5. 如請求項4所述具散熱效果的發光二極體燈具,係包含有兩個該散熱管,兩個該散熱管分別連接在該透光管的兩端;於各散熱管的末端係設置該密封件。
  6. 如請求項5所述具散熱效果的發光二極體燈具,該密封件為一環形塊、一中空套體或一硬化膠體。
  7. 如請求項1所述具散熱效果的發光二極體燈具,其中,該包覆有保護套的燈條係彎曲為圓形、梨形、心形、橢圓形、三角形、梯形、菱形、劍形或太極形。
  8. 如請求項5所述具散熱效果的發光二極體燈具,其中,該包覆有保護套的燈條係彎曲為半圓形、半梨形、半心形、半橢圓形、半三角形、半梯形、半菱形或半劍形。
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