CN208312001U - 具有散热效果的发光二极管灯具 - Google Patents
具有散热效果的发光二极管灯具 Download PDFInfo
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- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
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- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
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- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
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Abstract
本实用新型涉及一种具有散热效果的发光二极管灯具,该发光二极管灯具包括一发光二极管装置及一灯头;该发光二极管装置包含灯条及保护套,其中,该灯条是由在多个间隔设置的导电基板上设置发光二极管晶粒,再由一封装层包覆该多个发光二极管晶粒而构成,该保护套包覆该灯条且在该保护套内部填注导热液体,该导热液体与灯条直接接触以提供散热作用;通过该导热液体将发光二极管晶粒产生的热能传导至保护套,可使该些发光二极管晶粒所产生的热能快速散发至空气中,提高散热效果。
Description
技术领域
本实用新型涉及一种照明灯具,尤指一种具有散热效果的发光二极管灯具。
背景技术
美国专利US7,997,750B2公开了一种高功率LED灯泡,在灯泡中央具有一高功率的LED元件,该LED元件的周围环设一散热组件,该散热组件可由金属构成。虽然在灯泡内部填充有液体,但热能必须从LED元件先传递至散热组件,再由散热组件传递至液体,最后通过灯泡外壳传递至空气。在此专利中,因为灯泡外壳内部是大容积的空腔,作为发热源的LED元件相对灯泡外壳的距离较远,因此传热路径极长,不利于快速散热,再者,当空腔内部填满液体后若再加上整组散热组件的重量,则整体LED灯泡的重量及体积将明显提高。
另外,美国专利US2011/0255268A1、US2014/0015397A1也是将 LED设置在一散热基座上,该散热基座以金属制成并位于灯泡外壳的内部中心,两公开案也具有与上述专利相同的问题。
美国专利US8,115,370B2公开了一种LED弯管灯,多个LED芯片设置在一长带状的软性电路板上,再置入一玻璃弯管内,在玻璃弯管内可注入散热液。其中,此专利的LED芯片为单向发光且与相邻的 LED芯片相距较远,故不会产生连续光。且该软性电路板的宽度较大,相对的需要采用较大管径的玻璃弯管,其结构脆弱易于破裂,且受限于玻璃材质而无法任意设计造型。若在其内部再注入散热液,将提高重量而使其固定支点端(anchor)产生断裂。
实用新型内容
鉴于现有发光二极管灯泡虽填充有散热液体,但却需要额外金属散热件导致整体重量增加且传热距离较远等问题,本实用新型的主要目的是提供一以液体为散热媒介而且体积小、重量轻且散热快速的发光二极管灯具。
为达成前述目的,本实用新型的具有散热效果的发光二极管灯具包含有:一灯条,包含有多个导电基板及排列在导电基板上的多发光二极管晶粒,各发光二极管晶粒由两相邻的导电基板共同承载并且电性连接,各发光二极管晶粒为双面发光的倒装芯片,在该发光二极管晶粒的上下表面分别覆盖一封装层,其中,该灯条具有至少一导线连接该导电基板;一保护套,其包含有一绝缘可透光的透光管,该透光管为压出成型的塑料管体且包覆该灯条;导热液体,其为透光绝缘的液体,填入该保护套内部并与灯条直接接触;密封件,其设置在该保护套的端部以防止导热液体外漏,其中,该灯条的导线穿出该密封件,且该密封件维持该导热液体不外漏;一固定块,其包覆该保护套及填充该导热液体的灯条,其端点固定于该固定块,在该固定块内部容置一电路板,且该电路板与灯条的导线电性连接;一灯头,其与该固定块连接并电性连接该电路板,其中,该灯头供与一外部电源连接。
优选地,该透光管的两端分别设置有该密封件。
优选地,该保护套进一步包含至少一散热管;该散热管为中空且与该透光管相连接,使导热液体可在透光管及散热管中流通。
优选地,该散热管为一金属管。
优选地,具有散热效果的发光二极管灯具包含有两个该散热管,两个该散热管分别连接在该透光管的两端;在各散热管的末端设置该密封件。
优选地,该密封件为一环形块、一中空套体或一硬化胶体。
优选地,该包覆有保护套的灯条弯曲为圆形、梨形、心形、椭圆形、三角形、梯形、菱形、剑形或太极形。
优选地,该包覆有保护套的灯条弯曲为半圆形、半梨形、半心形、半椭圆形、半三角形、半梯形、半菱形或半剑形。
本实用新型利用灌注在保护套内的散热液体直接与灯条接触,将灯条产生的热能传导给保护管,再直接散热到保护套外围的空气,由于从灯条至保护管的距离极小,该散热液体能快速传导热能,提高散热效率。而且本实用新型无需使用额外金属制的散热元件,故可避免灯具重量过度增加,有利于降低灯具重量。
本实用新型的保护套具有一弯曲造型,故具有较长的管体长度,若在不同区段位置有明显的温度差异时,在保护套内部的导热液体因为温度差异可形成自然的对流效应,利用对流效果使散热效果更为均匀。
附图说明
图1:本实用新型的示意图。
图2:本实用新型的分解示意图。
图3:本实用新型的灯条示意图。
图4:本实用新型的灯条侧视示意图。
图5:本实用新型的LED装置剖面图。
图6:本实用新型在灯条外侧设置散热套的示意图。
图7A至图7I:本实用新型不同实施例的示意图。
图8A至图8H:本实用新型设置有散热套的不同实施例的示意图。
具体实施方式
参见图1至图2,本实用新型的具有散热效果的发光二极管灯具包含一LED装置10、一固定块20、一电路板30以及一灯头40。
该LED装置10包含一灯条14及一保护套16。如图3、图4所示,该灯条14具有多个发光二极管(LED)晶粒11、多个导电基板12及一封装层13。各LED晶粒11为倒装芯片结构的双面发光二极管,其具有至少一上出光面111,该LED晶粒11可透过该上出光面111将产生的光线向外投射,其中该上出光面111位于各LED晶粒11的顶部。各导电基板12为一金属导电薄片,各导电基板12呈间距依序排列,各LED晶粒11搭载在两相邻的导电基板12之间且电性连接该两相邻的导电基板12。该封装层13至少包含一上封装层131,以包覆各导电基板12的其中一表面及该表面上的LED晶粒11以构成灯条14。本实施例中,该灯条14具有可挠性。在本实施例中,如图3所示,在该灯条14一端的导电基板12延伸形成一第一导电部121,在该灯条14另一端的另一导电基板12延伸形成一第二导电部122,该第一导电部121 与该第二导电部122互为电极相异的两端,该第一导电部121及第二导电部122可分别连接一条导线123、124,用以接收电源;但是本实用新型的灯条14并不局限于具有两条导线123、124,在其它实施例中,只要可形成电源回路,灯条14只需具备单一导线。本实用新型的导电基板12与传统的软性电路板(flexible PCB)的设计不同,该导电基板 12的宽度相对较窄,可介于2mm~6mm之间,减轻因基板的宽度过大而只能在该宽面基板上呈现双面发光的效果,相反的,本实用新型因窄化该导电基板12,当LED晶粒11点亮后可以产生细长且全面的发光视觉效果。
如图5所示,在本实施例中,该封装层13包含有上封装层131及一下封装层132,且在各导电基板12的下表面设置一透光板15,光线能透过该透光板15向下散发;该透光板15的面积大于等于各导电基板12的面积。该上封装层131的截面大致为半椭圆状,且设置于该导电基板12的上表面并完全包覆该多个LED晶粒11,该下封装层132 的截面大致为半椭圆状,且覆盖导电基板12及LED晶粒的下表面。
该保护套16在本实施例中为一透光管160,该透光管160可成型为不同形状;且该透光管160为一绝缘体,其材质为透光材料,在保护该灯条14时也能具有良好的透光效果;该透光管160可利用压出成型的方式制造,再通过热塑工法等加热方式使其产生型变,再放入模具中成型,因此该透光管160为非玻璃的塑料材料。
在该保护套16内部灌注导热液体50,该导热液体50为透光绝缘不易自燃的液体,例如可采用硅油(silicon oil)。当导热液体50注入保护套16内部后,在该保护套16两端的开口分别置入一密封件161,该密封件可以是一环形块或一中空的套体,在该密封件161上具有一开孔,灯条14两端的导线123、124可穿过密封件161的开孔而连接至电路板30。在一实施例中,当导线穿过密封件161之后,可在密封件161的开孔上涂布封胶,令封胶硬化后封闭保护套16的两端,防止内部的导热液体50泄漏;或是该密封件161本身为可硬化的液态胶体,当导线穿过密封件161之后可待密封件161硬化后达到封闭保护套16 两端的效果。
参见图1,该固定块20上形成有多个穿孔22,本实施例中,该固定块20具有两个穿孔22,各穿孔22的孔径与该保护套16的外径相匹配,可使该LED装置10两端的第一导电部121及第二导电部122分别插入两穿孔22,并固定在该穿孔22内部,使该LED装置10得以维持牢固状态。
该电路板30设置在固定块20内部,在该电路板30上设有多个电极连接点,本实施例中包含两个电极连接点311a、311b,各电极连接点311a、311b互为相异极性,例如一正极连接点与一负极连接点,该正极连接点可与该第一导电部121电性连接,该负极连接点可与该第二导电部122电性连接;该电路板30上可设有电子组件,例如电容、电阻IC等而构成一控制电路。
该灯头40的内部具有一第一电性连接部41,该灯头40的侧边具有一第二电性连接部43,该第一电性连接部41与该第二电性连接部 43互为相异极性且分别连接一外部电源,该第一电性连接部41与该第二电性连接部43用于分别与该电路板30的电极连接点33a、33b电性连接,本实施例中,该第二电性连接部43为螺纹结构。
本实用新型因为在保护套16内部填入导热液体50与灯条14直接接触,因此由LED晶粒11产生的热能可以直接传递至导热液体50,再由导热液体50传递至保护套16,最后直接散逸在空气中,达到良好的散热效果。因为本实用新型并不需使用其它额外的金属散热结构,不会提高灯具的重量。
再者,如图7A至图7I的不同实施例,该长条状的保护套16因为呈多种弯曲长条状,其整体长度相对较长,若不同区段的温度有明显的温度时,在保护套16内部的导热液体50可产生自然的热对流效应,位在较高温度区段的导热液体50可流至较低温度区段,利用热对流效果提高散热效率。举例而言,图7A所示的该LED装置10即弯折一圆形,形成如同一般灯泡的形状;如图7B所示,该LED装置10弯折成一梨形;如图7C所示,该LED装置10弯折成一心形;如图7D所示,该LED装置10弯折成椭圆形;如图7E所示,该LED装置10弯折成一三角形;如图7F所示,该LED装置10弯折成一梯形;如图7G所示,该LED装置10弯折成一菱形;如图7H所示,该LED装置10弯折成一剑形;如图7I所示,两个LED装置10弯折排列成一太极形,各LED装置10采单端连接至电路板30。通过将该LED装置10弯曲成数种不同的造型,以提供用户多样化的造型选择。
参考图6所示,在本实施例中,该保护套16包含有一透光管160 及至少一散热管162,在此以两散热管162为例说明。该灯条14由该透光管160所包覆。该散热管162的材质可选用导热效率高的材质构成,例如金属材质。该散热管162也是一中空的管体,两散热管162分别连接在该透光管160的两端,使导热液体50可以在透光管160与散热管162之间任意流动传热。
在图6的实施例中,因为导热液体50可直接与散热管162接触,而该散热管162因其材质具有比透光管160更高的散热效率,故可以更进一步提高灯具的散热效果。除此之外,通过适当地设计散热管162 的位置可设计出多段的线状亮区及暗区,如图8A至图8H所示,创造出特殊的视觉效果。举例而言,图8A所示的该LED装置10呈现一新月形;如图8B所示,该LED装置10呈现半梨形;如图8C所示,该 LED装置10呈现半心形;如图8D所示,该LED装置10呈现半椭圆形;如图8E所示,该LED装置10呈现半三角形;如图8F所示,该 LED装置10弯折成半梯形;如图8G所示,该LED装置10呈现半菱形;如图8H所示,该LED装置10呈现半剑形。
Claims (8)
1.一种具有散热效果的发光二极管灯具,其特征在于包含:
一灯条,其包含有多个导电基板及排列在导电基板上的多发光二极管晶粒,各发光二极管晶粒由两相邻的导电基板共同承载并且电性连接,各发光二极管晶粒为双面发光的倒装芯片,在该发光二极管晶粒的上下表面分别覆盖一封装层,其中,该灯条具有至少一导线连接该导电基板;
一保护套,其包含有一绝缘可透光的透光管,该透光管为压出成型的塑料管体且包覆该灯条;
导热液体,其为透光绝缘的液体,填入该保护套内部并与灯条直接接触;
密封件,其设置在该保护套的端部以防止导热液体外漏,其中,该灯条的导线穿出该密封件,且该密封件维持该导热液体不外漏;
一固定块,其包覆该保护套及填充该导热液体的灯条,其端点固定于该固定块,在该固定块内部容置一电路板,且该电路板与灯条的导线电性连接;
一灯头,其与该固定块连接并电性连接该电路板,其中,该灯头供与一外部电源连接。
2.如权利要求1所述的具有散热效果的发光二极管灯具,其特征在于,该透光管的两端分别设置有该密封件。
3.如权利要求1或2所述的具有散热效果的发光二极管灯具,其特征在于,该保护套进一步包含至少一散热管;该散热管为中空且与该透光管相连接,使导热液体可在透光管及散热管中流通。
4.如权利要求3所述的具有散热效果的发光二极管灯具,其特征在于,该散热管为一金属管。
5.如权利要求4所述的具有散热效果的发光二极管灯具,其特征在于,其包含有两个该散热管,两个该散热管分别连接在该透光管的两端;在各散热管的末端设置该密封件。
6.如权利要求5所述的具有散热效果的发光二极管灯具,其特征在于,该密封件为一环形块、一中空套体或一硬化胶体。
7.如权利要求1所述的具有散热效果的发光二极管灯具,其特征在于,该包覆有保护套的灯条弯曲为圆形、心形、椭圆形、三角形、梯形或菱形。
8.如权利要求5所述的具有散热效果的发光二极管灯具,其特征在于,该包覆有保护套的灯条弯曲为半圆形、半心形、半椭圆形、半三角形、半梯形或半菱形。
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2017
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- 2017-10-23 TW TW106215561U patent/TWM559977U/zh unknown
- 2017-11-09 CN CN201711099503.9A patent/CN108662446B/zh active Active
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2018
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- 2018-02-14 TW TW107105600A patent/TWI638118B/zh active
- 2018-02-14 TW TW107202433U patent/TWM563517U/zh unknown
- 2018-03-09 CN CN201820322059.6U patent/CN208312001U/zh not_active Expired - Fee Related
- 2018-03-09 CN CN201810192991.6A patent/CN108692200B/zh active Active
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- 2018-03-27 EP EP18164133.3A patent/EP3343098B1/en active Active
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108692200A (zh) * | 2017-03-31 | 2018-10-23 | 液光固态照明股份有限公司 | 具有散热效果的发光二极管灯具 |
CN108692200B (zh) * | 2017-03-31 | 2020-06-02 | 液光固态照明股份有限公司 | 具有散热效果的发光二极管灯具 |
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TWI638118B (zh) | 2018-10-11 |
EP3343098B1 (en) | 2019-06-05 |
CN108662446A (zh) | 2018-10-16 |
CN108662446B (zh) | 2020-06-23 |
ES2734873T3 (es) | 2019-12-12 |
EP3343098A1 (en) | 2018-07-04 |
US20180283674A1 (en) | 2018-10-04 |
JP2018174135A (ja) | 2018-11-08 |
US10619798B2 (en) | 2020-04-14 |
TWM559977U (zh) | 2018-05-11 |
TWI678495B (zh) | 2019-12-01 |
US10598314B2 (en) | 2020-03-24 |
TWM563517U (zh) | 2018-07-11 |
US20180283619A1 (en) | 2018-10-04 |
ES2784922T3 (es) | 2020-10-02 |
DK3343098T3 (da) | 2019-08-19 |
TW201837374A (zh) | 2018-10-16 |
CN108692200B (zh) | 2020-06-02 |
JP6630381B2 (ja) | 2020-01-15 |
TW201812205A (zh) | 2018-04-01 |
JP2018174126A (ja) | 2018-11-08 |
DK3301354T3 (da) | 2020-05-11 |
CN108692200A (zh) | 2018-10-23 |
JP6517974B2 (ja) | 2019-05-22 |
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