TWI774883B - Scribing method and scribing device for bonding substrates - Google Patents

Scribing method and scribing device for bonding substrates Download PDF

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TWI774883B
TWI774883B TW107141622A TW107141622A TWI774883B TW I774883 B TWI774883 B TW I774883B TW 107141622 A TW107141622 A TW 107141622A TW 107141622 A TW107141622 A TW 107141622A TW I774883 B TWI774883 B TW I774883B
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substrate
scribing
terminal
terminal area
area
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TW201927501A (en
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田光寿
森亮
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日商三星鑽石工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/07Cutting armoured, multi-layered, coated or laminated, glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/07Cutting armoured, multi-layered, coated or laminated, glass products
    • C03B33/076Laminated glass comprising interlayers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

本發明係提供一種黏合基板的劃線方法以及劃線裝置,該黏合基板的劃線 方法係抑制在劃線時之端子區域的變形,而可得到高品質的製品。 The present invention provides a scribing method and a scribing device for bonding substrates. The method suppresses the deformation of the terminal region during scribing, and can obtain a high-quality product.

黏合基板的劃線方法係對第一基板1之端緣部的一部分被切掉並在第 二基板2之端緣部形成端子區域T的黏合基板,藉上下之裁刀輪3a、3b向端子區域T之方向在基板上下面進行分割用之切割道的加工,該黏合基板的劃線方法係包含:選擇步驟,係選擇已預設之不超過該端子區域發生破壞之端子破壞點的適當切入量;劃線步驟,係以第一劃線負載在該黏合基板之該端子區域以外的區域劃線;劃線步驟,係以比第一劃線負載小之第二劃線負載在該端子區域劃線;以及退避步驟,係在該端子區域之終端部,該裁刀輪不會停止地從該終端部退避。 The scribing method of the bonded substrate is to cut off a part of the edge portion of the first substrate 1 The edge portions of the two substrates 2 form the bonding substrates of the terminal area T, and the upper and lower substrates are divided in the direction of the terminal area T by the upper and lower cutting wheels 3a and 3b. It includes: a selection step, which is to select a preset appropriate cut-in amount that does not exceed the terminal failure point of the terminal area; Scribing; the scribing step is to scribble the terminal area with a second scribing load smaller than the first scribing load; and the retreat step is performed at the terminal end of the terminal area, the cutter wheel does not stop Escape from the terminal.

Description

黏合基板的劃線方法以及劃線裝置 Scribing method and scribing device for bonding substrates

本發明係有關於一種對將2片基板黏合所形成之黏合基板(或亦稱為黏合母基板,以下將其稱為「母基板」)進行分割用之切割道的加工之劃線方法,尤其係有關於一種在緣部具有端子區域之母基板的劃線方法以及劃線裝置。 The present invention relates to a scribing method for processing scribe lines for dividing an adhesive substrate (or also called an adhesive mother substrate, hereinafter referred to as "mother substrate") formed by bonding two substrates, especially The invention relates to a scribing method and a scribing device for a mother substrate having a terminal area at the edge.

液晶顯示面板製造用之母基板係隔著封入液晶之密封材料將已形成複數片彩色濾光板之圖案的第一基板(亦稱為CF側基板)、與已形成複數個TFT及端子區域之圖案的第二基板(亦稱為TFT側基板)黏合。而且,藉由沿著格子狀之分割預定線藉裁刀輪等對該母基板進行切割道之加工,而分割成單位製品。又,端子區域係藉由在從端緣向內側移動僅所需之寬度(端子寬度)的位置切掉上側之CF側基板所形成(參照專利文獻1、2)。 The mother substrate for the manufacture of liquid crystal display panels is a first substrate (also called a CF side substrate) on which a plurality of color filter patterns have been formed, and a pattern on which a plurality of TFTs and terminal regions have been formed through a sealing material encapsulating the liquid crystal. The second substrate (also known as the TFT side substrate) is bonded. Then, the mother substrate is divided into unit products by subjecting the mother substrate to dicing processing along the grid-shaped dividing line to be divided by a cutter wheel or the like. In addition, the terminal area is formed by cutting the upper CF-side substrate at a position moved inward from the edge by a desired width (terminal width) (see Patent Documents 1 and 2).

圖2(a)~圖4係表示從母基板切割出單位製品之步驟的一例。此處係說明從母基板M切割出8片單位製品的情況。 FIGS. 2( a ) to 4 show an example of a step of cutting out a unit product from a mother substrate. Here, the case where 8 unit products are cut out from the mother substrate M will be described.

首先,如圖1及圖7(a)所示,使用以隔著母基板M相對向之方式在上下所配置之第一、第二裁刀輪3a、3b,對構成母基板M之CF側基板1與TFT側基板2的各個,沿著X方向之分割預定線將第一、第二裁刀輪3a、3b壓接並劃線,藉此,在各基板刻上切割道S1。接著,如圖7(b)所示,藉第一裁刀輪3a在CF側基板1形成端子區域形成用的切割道S2。切割道S1係藉在基板之厚度方向產生龜裂(crack)之程度的切入所形成,在後步驟利用使基板彎曲等來分割。從切割道S1所分割 之母基板M係如圖3(a)、(b)所示,成為各自包含4片單位製品的長方形基板M1,在切割道S2所分割之CF側基板1的端部係當作零頭材料E被除去,而端子區域T露出。 First, as shown in FIGS. 1 and 7( a ), first and second cutter wheels 3 a and 3 b arranged up and down so as to face each other across the mother substrate M are used to align the CF side of the mother substrate M. Each of the substrate 1 and the TFT-side substrate 2 is scribed by crimping the first and second cutter wheels 3a and 3b along a line to be divided in the X direction, thereby engraving a scribe line S1 on each of the substrates. Next, as shown in FIG.7(b), the dicing line S2 for terminal area formation is formed in the CF side board|substrate 1 by the 1st cutter wheel 3a. The scribe line S1 is formed by incision to the extent that a crack occurs in the thickness direction of the substrate, and is divided by bending the substrate or the like in a subsequent step. Divided from scribe line S1 The mother substrate M is as shown in Fig. 3(a), (b), and becomes a rectangular substrate M1 each containing 4 unit products, and the end of the CF-side substrate 1 divided by the scribe line S2 is regarded as a fractional material E. is removed, and the terminal region T is exposed.

接著,使長方形基板M1旋轉90度後,沿著分割預定線一面同時壓住第一、第二裁刀輪3a、3b一面劃線,而在各基板刻上切割道S3,再沿著該切割道S3分割,而切割出圖4所示的單位製品M2。 Next, after rotating the rectangular substrate M1 by 90 degrees, the first and second cutter wheels 3a and 3b are simultaneously pressed along the planned dividing line and the first and second cutter wheels 3a and 3b are scribed, and the scribe line S3 is engraved on each substrate. The lane S3 is divided, and the unit product M2 shown in FIG. 4 is cut out.

此外,端子區域T係除了如上述所示僅形成於單位製品之一邊的情況以外,亦有如圖5(a)所示形成於左右兩邊的情況、如圖5(b)所示沿著鄰接之兩邊形成L字形的情況、或者省略圖示之沿著單位製品之3邊形成

Figure 107141622-A0305-02-0003-16
字形的情況。 In addition, the terminal region T is not only formed on one side of the unit product as shown above, but also formed on the left and right sides as shown in FIG. 5(a), along the adjacent side as shown in FIG. In the case of forming an L shape on both sides, or forming along three sides of the unit product if the illustration is omitted
Figure 107141622-A0305-02-0003-16
glyph case.

此外,在藉第一、第二裁刀輪3a、3b在基板之上下面劃線的情況,除了第一、第二裁刀輪3a、3b在相同之相對向位置行駛之「同時切割」以外,還有如圖6(a)所示第一、第二裁刀輪3a、3b對劃線方向在前後偏移地行駛之「先行切割」、如圖6(b)所示第一、第二裁刀輪3a、3b對劃線方向在左右偏移地行駛之「挪移切割」、以及省略圖示之第一、第二裁刀輪對劃線方向在前後左右偏移地行駛之「先行、挪移切割」,根據基板的厚度或種類、上下之分割預定線的位置等靈活使用。一般,在端子區域存在於劃線之起點或終點的情況,為了第一、第二裁刀輪同時與基板同時接觸或從基板同時離開,常使用「先行切割」或「先行、挪移切割」之手法。 In addition, in the case where the first and second cutter wheels 3a, 3b are used to scribe the upper and lower sides of the substrate, except for "simultaneous cutting" in which the first and second cutter wheels 3a, 3b travel at the same opposing positions , and as shown in Fig. 6(a), the first and second cutter wheels 3a, 3b are driven in a forward and backward direction with respect to the scribing direction. The cutter wheels 3a and 3b run with a left-right offset in the scribing direction, and the first and second cutter wheels (not shown in the figure) run with a left-right offset in the scribing direction. Transfer cutting" can be used flexibly according to the thickness and type of the substrate, the position of the upper and lower dividing lines, etc. Generally, in the case where the terminal area exists at the start or end of the scribe line, in order to make the first and second cutter wheels come into contact with the substrate at the same time or leave the substrate at the same time, the “pre-cut” or “pre-and-shift cut” is often used. method.

[先行專利文獻] [Preceding Patent Documents] [專利文獻] [Patent Literature]

[專利文獻1]WO2005/087458號公報 [Patent Document 1] WO2005/087458

[專利文獻2]日本特開2015-13783號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2015-13783

在上述之母基板的分割過程,在製品區域係對各個CF側基板1與TFT側基板2藉第一、第二裁刀輪3a、3b在母基板M的上下面劃線。在此時,以往係作成裁刀輪係以既定推壓負載行駛至基板之終端並停止後,進行上下地退避的動作成離開基板。 In the above-mentioned dividing process of the mother substrate, the upper and lower sides of the mother substrate M are scribed by the first and second cutter wheels 3a and 3b for each of the CF side substrate 1 and the TFT side substrate 2 in the in-process area. At this time, conventionally, the cutter wheel train is made to travel to the end of the substrate with a predetermined pressing load and stop, and then performs an operation of vertically retreating to separate from the substrate.

另一方面,在已形成端子區域之部分劃線時,係如圖8所示,第二裁刀輪3b係在端子區域T的部分無上側之CF側基板1之狀態,僅推入下側的TFT側基板2並劃線。一般,對0.3mm~1.0mm之薄的TFT側基板,使用直徑2mm~3mm的裁刀輪,以4N~8N之負載劃線,但是在端子區域T的部分劃線時,上側的基板被切掉,因為無法藉上側之CF側基板1及相對向之第一裁刀輪3a支撐端子區域T,所以如圖9所示,因第二裁刀輪3b之壓住而發生端子區域T的部分以根部R為基點變形的現象。這種端子區域T的變形係基板愈薄,又端子寬度愈寬時變成愈大。 On the other hand, when a portion of the terminal area has been scribed, as shown in FIG. 8, the second cutter wheel 3b is in a state where the portion of the terminal area T does not have the CF side substrate 1 on the upper side, and only the lower side is pushed in. TFT side substrate 2 and scribe. Generally, for TFT side substrates as thin as 0.3mm to 1.0mm, a cutter wheel with a diameter of 2mm to 3mm is used to scribe lines with a load of 4N to 8N. However, when scribing the part of the terminal area T, the upper substrate is cut. Since the terminal area T cannot be supported by the upper CF side substrate 1 and the opposite first cutter wheel 3a, as shown in FIG. The phenomenon of deformation with the root R as the base point. The deformation of the terminal region T becomes larger when the substrate is thinner and the width of the terminal is wider.

又,裁刀輪在基板之終端停止後,至上下地退避有稍微的時間(根據測量值係0.18秒),因此,停止時間中係負載持續作用於基板,這成為端子區域T之變形的主要原因。發生這種變形時,發生端子區域T之破壞,或發生過度前進現象,成為不良品的原因,該過度前進現象係切割道之龜裂從輪的正下向劃線方向前方伸展,而在預定之劃線上未發生。 In addition, after the cutter wheel stops at the end of the board, it takes a little time (0.18 seconds according to the measured value) to retreat up and down. Therefore, the load continues to act on the board during the stop time, which is the main reason for the deformation of the terminal area T. . When this kind of deformation occurs, the terminal area T is broken, or excessive advance phenomenon occurs, which becomes the cause of defective products. The excessive advance phenomenon is that the crack of the dicing road extends from directly below the wheel to the front of the scribe line, and is in the predetermined direction. The dash did not happen.

又,在進行「先行、挪移切割」的情況,第一、第二裁刀輪對劃線方向在左右亦偏移地行駛。因此,從劃線行進方向觀察,基板之變形成為不對稱,而易發生對基板之厚度方向傾斜地形成切割道的龜裂之被稱為「垂直度不足」的現象。 In addition, in the case of performing "pre-run and shift cutting", the first and second cutter wheels travel with a left and right offset in the scribing direction. Therefore, the deformation of the substrate becomes asymmetrical when viewed from the advancing direction of the scribe line, and a phenomenon called "insufficient verticality" is likely to occur, which is a phenomenon called "insufficient verticality", which tends to form cracks that form scribe lines obliquely to the thickness direction of the substrate.

因此,本發明係鑑於上述之課題,其主要的目的在於提供一種黏 合基板的劃線方法以及劃線裝置,該黏合基板的劃線方法係即使是基板薄、端子寬度寬的情況,亦在劃線時抑制端子區域的變形現象,而可得到無破壞或過度前進、垂直度不足之高品質的製品。 Therefore, the present invention is in view of the above-mentioned problems, and its main object is to provide a sticky A scribing method and a scribing device for bonded substrates, the scribing method for bonded substrates suppresses the deformation of the terminal area during scribing even when the substrate is thin and the terminal width is wide, so that no damage or excessive advance can be obtained. , High-quality products with insufficient verticality.

為了達成該目的,在本發明,係採取如下所示之技術性手段。即,在本發明之黏合基板的劃線方法,係對第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板,藉由使用彼此相對向之2支裁刀輪向該端子區域的方向劃線,並在基板之上下面進行分割用之切割道的加工,該黏合基板的劃線方法係作成使對具有該端子區域之該第二基板劃線的第二裁刀輪,至到達該端子區域之終端位置的附近係令沿著與該第二基板之表面平行的行駛線移動,而從該端子區域之終端位置的附近至該端子區域之終端位置係令以從該端子區域之表面逐漸地離開的方式行駛,到達該端子區域之終端位置時以停止時間零瞬間從端子區域退避。 In order to achieve this object, in the present invention, the following technical means are adopted. That is, in the scribing method of the bonded substrate of the present invention, a portion of the edge portion of the first substrate is cut off and the terminal region is formed on the edge portion of the second substrate by using the substrates facing each other. 2. The cutter wheel scribes lines in the direction of the terminal area, and performs the processing of scribe lines for dividing on the upper and lower sides of the substrate. The scribing method of the bonded substrate is made so that the second substrate having the terminal area is scribed. The second cutter wheel of the line is moved along a travel line parallel to the surface of the second substrate to the vicinity of the terminal position of the terminal area, and from the vicinity of the terminal position of the terminal area to the end of the terminal area. The terminal position is instructed to travel gradually away from the surface of the terminal area, and when reaching the terminal position of the terminal area, the terminal area is withdrawn from the terminal area at a stop time zero instant.

又,本發明之別的形態的劃線方法係對第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板,藉由使用彼此相對向之2支裁刀輪向該端子區域的方向劃線,並在基板之上下面進行分割用之切割道的加工,該黏合基板的劃線方法係特徵為選擇已記憶預先探索之不超過端子破壞點之至少一種之適當切入量的加工條件之資料的劃線處方之一,再根據該加工條件對該黏合基板劃線。 In addition, in the scribing method of another aspect of the present invention, a part of the edge portion of the first substrate is cut away and a terminal region is formed on the edge portion of the second substrate, by using two opposing substrates. The cutting tool wheel scribes lines in the direction of the terminal area, and the cutting lines are processed on the upper and lower sides of the substrate for dividing. The scribing method of the bonded substrate is characterized by selecting the point that has been memorized and explored in advance and does not exceed the terminal failure point. One of the scribing recipes of at least one processing condition with an appropriate cutting amount, and then scribing the bonded substrate according to the processing condition.

進而,亦可在本發明之劃線方法,係作成在將該第一基板與該第二基板黏合的製品區域以第一劃線負載劃線,並以比該第一劃線負載小之第二劃線負載至少在該端子區域劃線。 Furthermore, in the scribing method of the present invention, a first scribing load is applied in the product area where the first substrate and the second substrate are bonded, and a second scribing load is smaller than the first scribing load. Two scribed loads are scribed at least in this terminal area.

又,本發明係亦特徵為一種劃線裝置,其係在第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板之上下面進行 分割用之切割道的加工,該劃線裝置係包含:工作台,係固持應加工之黏合基板;上下之裁刀輪,係經由升降機構可升降地被配置於該工作台所固持之黏合基板的上下,並朝向該黏合基板之端子區域的方向行駛;控制部,係進行藉該裁刀輪之基板加工處理整體的處理;以及該控制部所記憶之劃線處方;該劃線處方係作成記述加工條件的資料,該加工條件的資料係包含:在該裁刀輪切入該端子區域部分並劃線時該端子區域不會發生破壞的切入量、用以在該黏合基板之製品區域劃線的第一劃線負載、以及用以在該端子區域劃線之比該第一劃線負載小的第二劃線負載,該控制部係作成選擇該劃線處方之一,再根據該加工條件劃線,並使該升降機構升降成在該端子區域的終端部之前面該裁刀輪從該端子區域退避。 In addition, the present invention is also characterized by a scribing device, which is performed on the top and bottom of an adhesive substrate where a part of the edge portion of the first substrate is cut off and a terminal area is formed on the edge portion of the second substrate. For the processing of dicing lanes for dividing, the scribing device includes: a worktable, which holds the bonded substrate to be processed; upper and lower cutting wheels are arranged to be able to rise and fall on the bonded substrate held by the worktable via a lifting mechanism. up and down, and travel toward the direction of the terminal area of the bonded substrate; the control unit performs the overall processing of the substrate processing by the cutter wheel; and the scribing prescription memorized by the control unit; the scribing prescription is made into a description The data of the processing conditions, the data of the processing conditions include: the cutting amount that the terminal area will not be damaged when the cutter wheel cuts the part of the terminal area and scribes the line, and the cutting amount used to scribe the line in the product area of the bonded substrate A first scribing load and a second scribing load smaller than the first scribing load for scribing in the terminal area, the control unit is made to select one of the scribing recipes, and then scribing according to the processing conditions line, and the lifting mechanism is raised and lowered so that the cutter wheel is retracted from the terminal area in front of the terminal end of the terminal area.

本發明係如上述所示,在藉裁刀輪對具有端子區域之第二基板劃線時,因為從端子區域之終端位置的附近至終端位置以從端子區域之表面逐漸地離開的方式行駛,所以裁刀輪之對端子區域部分的壓住力被緩和,且因為作成裁刀輪到達端子區域之終端位置時以停止時間零瞬間從端子區域退避,所以不會如以往般在停止時間中負載持續作用於端子區域。因此,抑制在劃線終端時之端子區域的變形,而具有可防止端子區域之破壞或過度前進的效果。 In the present invention, as described above, when the second substrate having the terminal area is scribed by the cutter wheel, since the terminal area travels from the vicinity of the terminal area to the terminal position in such a manner as to gradually move away from the surface of the terminal area, Therefore, the pressing force of the cutter wheel on the terminal area is relieved, and since the cutter wheel is made to retreat from the terminal area at the zero moment of the stop time when the cutter wheel reaches the end position of the terminal area, it is not loaded during the stop time as in the past. Continuously acts on the terminal area. Therefore, deformation of the terminal region at the time of scribing termination is suppressed, and there is an effect of preventing breakage or excessive advance of the terminal region.

又,本發明之別的形態係因為作成在藉裁刀輪切入端子區域部分並劃線時,選擇不超過因端子區域變形而發生破壞之端子破壞點的適當切入量,再根據該加工條件劃線,所以抑制在裁刀輪之劃線終端時之端子區域的變形。因此,在基板薄的情況、或端子寬度寬的情況等端子區域之變形易變大的條件,亦具有可確實地防止端子區域之破壞或過度前進、垂直度不足之發生的效果。 In addition, another aspect of the present invention is that when the cutting wheel is used to cut into the terminal area and scribe the line, an appropriate cutting amount is selected that does not exceed the terminal breakage point where the terminal area is deformed and damaged, and then the cut is made according to the processing conditions. line, so the deformation of the terminal area at the end of the scribing line of the cutter wheel is suppressed. Therefore, even under conditions where the deformation of the terminal region is likely to increase, such as when the substrate is thin or when the terminal width is wide, it is possible to reliably prevent the terminal region from being damaged, excessively advanced, and insufficient verticality.

進而,製品區域係以比較大之第一劃線負載劃線,而在易發生變形之端子區域劃線時以比第一劃線負載小之第二劃線負載劃線,藉此,在抑制端子區域T 之變形下,在佔有切割道之大部分的製品區域,可形成更深之垂直裂縫。藉此,可提高後面之步驟的分離性,而可簡化分割步驟、或抑制分割的不良所伴隨之製品品質的降低。 Furthermore, the product area is scribed with a relatively large first scribing load, and the second scribing load that is smaller than the first scribing load when scribing the terminal area that is prone to deformation is scribed, thereby suppressing the Terminal area T Under the deformation, deeper vertical cracks can be formed in the area of the product that occupies most of the cutting track. Thereby, the separability of the subsequent step can be improved, the dividing step can be simplified, or the deterioration of the product quality accompanying the failure of the dividing can be suppressed.

在該發明,亦可作成使對該第一基板劃線的第一裁刀輪,至到達該第一基板之終端位置的附近係令沿著與該第一基板之表面平行的行駛線移動,而從該第一基板之終端位置的附近至該第一基板之終端位置係令以從該第一基板之表面逐漸地離開的方式行駛,到達該第一基板之終端位置時以停止時間零瞬間從該第一基板退避。因此,因為對第一基板劃線之第一裁刀輪亦在基板之終端瞬間退避,所以在第二裁刀輪退避後,在第一裁刀輪之停止時間中負載僅持續地作用於第一基板之終端的事不會發生,而第一基板及母基板整體之變形亦可抑制。 In this invention, the first cutter wheel for scribing the first substrate may be moved along a travel line parallel to the surface of the first substrate when it reaches the vicinity of the end position of the first substrate. And from the vicinity of the end position of the first substrate to the end position of the first substrate, the drive is gradually separated from the surface of the first substrate, and when the end position of the first substrate is reached, the stop time is zero instant. retreat from the first substrate. Therefore, since the first cutter wheel for scribing the first substrate also retreats instantaneously at the end of the substrate, after the second cutter wheel retreats, the load only continuously acts on the first cutter wheel during the stop time of the first cutter wheel. The terminal of a substrate does not occur, and the deformation of the first substrate and the mother substrate as a whole can be suppressed.

又,該劃線處方係可作成不僅包含基板的厚度,而且包含所從屬之端子區域的寬度、所使用之裁刀輪的直徑及刃尖的種類、以及裁刀輪之行駛速度的資訊。 In addition, the scribing recipe can be prepared to include not only the thickness of the substrate, but also the width of the associated terminal area, the diameter of the cutter wheel to be used, the type of the blade edge, and the travel speed of the cutter wheel.

藉此,劃線處方之選擇範圍變廣,而可應付多樣之基板的劃線。 Thereby, the selection range of the scribing prescription is widened, and the scribing of various substrates can be dealt with.

E:零頭材料 E: fractional material

h:Z軸位址的變化量 h: Change amount of Z-axis address

M:母基板 M: Motherboard

M1:長方形基板 M1: Rectangular substrate

M2:單位製品 M2: Unit product

N1,N2:終端位置的附近 N1,N2: Near the terminal position

P:製品區域 P: Product area

R:端子區域之根部 R: the root of the terminal area

SD:劃線處方 SD: Crossed prescription

S1,S2,S3:切割道 S1, S2, S3: cutting lanes

T:端子區域 T: Terminal area

Z:軸位址 Z: axis address

1:第一基板(CF側基板) 1: First substrate (CF side substrate)

2:第二基板(TFT側基板) 2: Second substrate (TFT side substrate)

3a:第一裁刀輪 3a: The first cutter wheel

3b:第二裁刀輪 3b: Second cutter wheel

4:工作台 4: Workbench

5:夾具 5: Fixtures

6:劃線頭 6: Scribing head

7:支撐柱 7: Support column

8:導桿 8: Guide rod

9:導件 9: Guide

10:馬達 10: Motor

11:電腦 11: Computer

12:控制部 12: Control Department

13:輸入部 13: Input part

14:顯示部 14: Display part

15,16:行駛線 15,16: Travel line

[圖1]係表示用以實施本發明之劃線方法的劃線裝置之一例的圖。 1 is a diagram showing an example of a scribing apparatus for implementing the scribing method of the present invention.

[圖2(a)]係表示成為加工對象之母基板的一例之平面圖。 FIG. 2( a ) is a plan view showing an example of a mother substrate to be processed.

[圖2(b)]係表示成為加工對象之母基板的一例之正視圖。 FIG. 2( b ) is a front view showing an example of a mother substrate to be processed.

[圖3(a)]係表示從圖2(a)、(b)之母基板所分割之長方形基板的平面圖。 [Fig. 3(a)] is a plan view showing a rectangular substrate divided from the mother substrate of Figs. 2(a) and (b).

[圖3(b)]係表示從圖2(a)、(b)之母基板所分割之長方形基板的側視圖。 [Fig. 3(b)] is a side view showing a rectangular substrate divided from the mother substrate of Figs. 2(a) and (b).

[圖4]係表示從圖3(a)、(b)之長方形基板所切割出之單位製品的立體圖。 Fig. 4 is a perspective view showing a unit product cut out from the rectangular substrate shown in Figs. 3(a) and (b).

[圖5(a)、(b)]係表示在單位製品所形成的端子區域之別的形成例的立體圖。 [FIG. 5(a), (b)] is a perspective view which shows another example of formation of the terminal area formed in the unit product.

[圖6(a)、(b)]係表示先行切割及挪移切割之劃線手段的說明圖。 [FIG. 6(a), (b)] It is explanatory drawing which shows the scribing means of a pre-cut and a shift cut.

[圖7(a)、(b)]係對母基板進行切割道之加工時的說明圖。 7( a ) and ( b ) are explanatory diagrams at the time of processing the scribe lines on the mother substrate.

[圖8]係藉第二裁刀輪在端子區域劃線時的說明圖。 [FIG. 8] It is an explanatory diagram at the time of scribing the terminal area by the second cutter wheel.

[圖9]係表示藉第二裁刀輪在端子區域劃線時之向上翹曲現象的說明圖。 [FIG. 9] It is an explanatory drawing which shows the upward warping phenomenon when a line is scribed in the terminal area by the second cutter wheel.

[圖10]係表示藉第二裁刀輪在端子區域劃線時之良好之狀態的說明圖。 [FIG. 10] It is an explanatory drawing which shows the favorable state at the time of scribing in the terminal area by the 2nd cutter wheel.

[圖11]係表示藉第一、第二裁刀輪之劃線過程的說明圖。 [FIG. 11] It is an explanatory drawing which shows the scribing process by the 1st, 2nd cutter wheel.

[圖12]係表示藉第一、第二裁刀輪之端子區域之劃線過程的說明圖。 [FIG. 12] It is an explanatory drawing which shows the scribing process of the terminal area by the 1st, 2nd cutter wheel.

[圖13]係表示劃線處方之一例的說明圖。 [ Fig. 13] Fig. 13 is an explanatory diagram showing an example of a ruled prescription.

[圖14]係表示劃線裝置所附帶之電腦之構造的方塊圖。 14 is a block diagram showing the structure of a computer attached to the scribing device.

在以下,說明本發明之細節。 Hereinafter, the details of the present invention will be described.

圖1係示意地表示用以實施本發明之劃線方法的劃線裝置之一例的立體圖。本劃線裝置係包括:水平之工作台4,係吸附並固持應加工之母基板M;以及第一裁刀輪3a及第二裁刀輪3b,係以隔著該工作台4彼此相對向的方式被配置於工作台4的上方及下方。工作台4係沿著圖1之Y方向隔著既定間隔在前後被分割,並被配置成第一裁刀輪3a及第二裁刀輪3b位於該間隔內。 FIG. 1 is a perspective view schematically showing an example of a scribing apparatus for implementing the scribing method of the present invention. The scribing device includes: a horizontal table 4, which attracts and holds the mother substrate M to be processed; and a first cutting wheel 3a and a second cutting wheel 3b, which face each other across the table 4 are arranged above and below the table 4. The table 4 is divided into front and rear at a predetermined interval along the Y direction in FIG. 1 , and the first cutter wheel 3a and the second cutter wheel 3b are arranged in the interval.

第一、第二裁刀輪3a及3b係分別被上下的夾具5、5所固持,夾具5、5係經由升降機構(省略圖示)可升降地被安裝於劃線頭6、6。又,劃線頭6、6係藉兩側之支撐柱7、7被安裝成可沿著在X方向水平地被架橋之上下之導桿8、8的導件9、9移動,並形成為藉馬達10、10之轉動可在X方向移動。 The first and second cutter wheels 3a and 3b are respectively held by upper and lower clamps 5 and 5, and the clamps 5 and 5 are mounted on the scribing heads 6 and 6 so as to be able to be raised and lowered via a lift mechanism (not shown). Furthermore, the scribe heads 6 and 6 are mounted so as to be movable along the guide members 9 and 9 of the guide rods 8 and 8 which are horizontally bridged in the X direction by the support columns 7 and 7 on both sides, and are formed as It can move in the X direction by the rotation of the motors 10 and 10 .

使用此劃線裝置之第一、第二裁刀輪3a、3b,根據與上述之圖2(a)~圖4所示的程序相同的程序,對母基板M進行切割道S1、S2之加工,而切割 出具有端子區域T的長方形基板M1。然後,沿著分割預定線對長方形基板M1進行切割道S3之加工,而切割出具有製品區域P與端子區域T的單位製品M2。此處,製品區域P係具有第一基板(CF側基板)1與第二基板(TFT側基板)2之各個的區域,端子區域T係CF側基板1預先被切掉端子寬度,而僅TFT側基板殘留的區域。 Using the first and second cutter wheels 3a, 3b of the scribing device, the mother substrate M is processed with the cutting lines S1, S2 according to the same procedure as the procedure shown in FIGS. 2(a) to 4 above. , while cutting A rectangular substrate M1 with terminal regions T is obtained. Then, the rectangular substrate M1 is processed by the dicing line S3 along the line to be divided, and the unit product M2 having the product area P and the terminal area T is cut out. Here, the product region P is a region having each of the first substrate (CF side substrate) 1 and the second substrate (TFT side substrate) 2 , the terminal region T is the CF side substrate 1 with the terminal width cut in advance, and only the TFT The area where the side substrate remains.

在本發明,係作成在對具有該端子區域T之長方形基板M1進行切割道S3之加工時藉下述之手段進行。即,作成在藉第二裁刀輪3b壓住具有端子區域T之第二基板(TFT側基板)2並劃線時,預先探索在端子區域T發生破壞時之第二裁刀輪3b之對基板的切入量,並預先設定成破壞切入量,在劃線時不超過破壞切入量之適當切入量之加工條件的範圍內推入第二裁刀輪3b並劃線,藉此,緩和端子區域T的變形,消除在端子區域T之破壞的發生。 In the present invention, when the processing of the scribe line S3 is performed on the rectangular substrate M1 having the terminal region T, it is performed by the following means. That is, when the second substrate (TFT side substrate) 2 having the terminal region T is pressed and scribed by the second cutter wheel 3b, the pair of the second cutter wheel 3b when the terminal region T is broken is searched in advance. The cutting amount of the substrate is preset to the breaking cutting amount, and the second cutting wheel 3b is pushed in and scribing within the range of processing conditions that does not exceed the appropriate cutting amount for the breaking cutting amount during scribing, thereby relaxing the terminal area. The deformation of T eliminates the occurrence of damage in the terminal area T.

發明者們係進行了劃線實驗,該劃線實驗係使用直徑2mm之第一、第二裁刀輪3a、3b,藉「先行切割」之劃線手法以1.0mm的切入量對TFT側基板2的厚度為0.3mm、端子寬度為6mm的黏合基板(長方形基板M1)進行切割道之加工。結果,如圖9所示,因端子區域T之變形而發生破壞,並確認那時之第二裁刀輪3b之Z軸位址的變化量h是0.41mm。此外,Z軸位址係意指在劃線時之裁刀輪之沿著基板厚度方向之移動軌跡的位置,變化量h係意指將裁刀輪與基板接觸的位置當作基準(O點),因應於所設定的切入量之實際的裁刀輪之位置的變化量。 The inventors conducted a scribing experiment using the first and second cutter wheels 3a, 3b with a diameter of 2 mm, and a scribing method of "pre-cutting" with an incision amount of 1.0 mm on the TFT side substrate. 2 The thickness of 0.3mm and the terminal width of 6mm are bonded substrates (rectangular substrate M1) for dicing. As a result, as shown in FIG. 9, the terminal area T was broken due to the deformation, and it was confirmed that the change amount h of the Z-axis address of the second cutter wheel 3b at that time was 0.41 mm. In addition, the Z-axis address refers to the position of the movement track of the cutter wheel along the thickness direction of the substrate during scribing, and the change amount h means that the position where the cutter wheel contacts the substrate is used as a reference (point O ), corresponding to the change of the actual cutter wheel position corresponding to the set cutting amount.

Figure 107141622-A0305-02-0009-1
Figure 107141622-A0305-02-0009-1

又,對與上述相同的黏合基板,分別設定0.1mm~0.9mm之切入量,進行了劃線實驗。在表1表示其結果。根據該結果,在切入量為 0.1mm~0.3mm,係在端子區域T之Z軸位址的最大變化量是0.4mm以下,位於上述之不超過端子破壞點的範圍,但是在切入量0.5mm以上,係Z軸位址之最大變化量超過端子破壞點,而在端子區域T發生破壞的可能性變高。因此,0.1mm~0.3mm成為適當切入量。實際上,在表1之切入量0.3mm的情況之在圖10之Z軸位址的最大變化量是0.253mm,端子區域T之變形係被抑制成小,而端子區域T之破壞係未發生。 In addition, with respect to the same bonded substrates as above, a scribing experiment was performed by setting the incision amount of 0.1 mm to 0.9 mm, respectively. The results are shown in Table 1. According to this result, the cut-in amount is 0.1mm~0.3mm, the maximum change of the Z-axis address in the terminal area T is 0.4mm or less, which is within the range above the terminal failure point, but when the cut-in amount is more than 0.5mm, it is the Z-axis address. The maximum amount of change exceeds the terminal breakage point, and the possibility of breakage in the terminal region T increases. Therefore, 0.1 mm to 0.3 mm is an appropriate cut-in amount. In fact, in the case of the cut-in amount of 0.3 mm in Table 1, the maximum change amount of the Z-axis address in FIG. 10 is 0.253 mm, the deformation of the terminal area T is suppressed to be small, and the destruction of the terminal area T does not occur. .

藉由對0.1mm~1.0mm之厚度的黏合基板分別進行這種劃線實驗,對各板厚將Z軸位址之最大變化量不超過端子破壞點的適當切入量分類並設定。而且,將該設定值作為劃線處方,並使在劃線裝置所附帶之電腦的控制部預先記憶,在開始劃線時,作成從處方選擇與應加工之基板對應之希望的切入量,並藉電腦控制來劃線。 By performing this scribing experiment on the bonded substrates with a thickness of 0.1mm to 1.0mm, the maximum variation of the Z-axis address for each board thickness is classified and set to an appropriate cut-in amount that does not exceed the terminal failure point. Then, the set value is used as a scribing recipe, and the control unit of the computer attached to the scribing device is memorized in advance, and when scribing is started, a desired cutting amount corresponding to the substrate to be processed is selected from the recipe, and Use computer control to draw lines.

其次,參照圖11、圖12,說明在包含端子區域T之第二基板,在切割道之起點位於製品區域P,端子區域T位於切割道之終點的情況所進行之劃線過程。圖11係表示藉第一、第二裁刀輪之劃線過程的說明圖,圖12係表示藉第一、第二裁刀輪之端子區域之劃線過程的說明圖。 11 and FIG. 12 , the scribing process performed on the second substrate including the terminal area T, the starting point of the scribe line is located in the product area P, and the terminal area T is located at the end point of the scribe line. FIG. 11 is an explanatory view showing the scribing process by the first and second cutter wheels, and FIG. 12 is an explanatory view showing the scribing process by the terminal regions of the first and second cutter wheels.

對TFT側基板2,選擇上述之適當切入量與第一劃線負載,並將第二裁刀輪3b壓在劃線之起點。藉由第二裁刀輪3b以既定行駛速度(劃線速度)滾動,在製品區域P形成切割道。接著,在端子區域T劃線時,選擇比第一劃線負載小例如20~50%的第二劃線負載。具體而言,從自端子區域T向內側既定距離劃線負載變化,在從端子區域T之根部R至終端部,即相當於端子寬度w的距離係以第二劃線負載形成切割道。為了從端子區域T之根部R確實地作為第二劃線負載,從端子區域T在內側,即製品區域P之端子區域T的附近負載開始變化較佳。另一方面,在製品區域P之劃線負載小的情況,垂直裂縫的深度變淺,而具有在以後之分割步驟發生分割不良的可能性。因此,從製品區域P之比端子區域 T之根部R往內側1~2mm的位置使負載變化較佳。藉此,可更抑制端子區域之變形,尤其,在因挪移切割而從劃線行進方向觀察時基板之變形成為不對稱的情況,可抑制垂直度不足之發生。 For the TFT-side substrate 2, the appropriate cutting amount and the first scribing load as described above are selected, and the second cutter wheel 3b is pressed against the starting point of the scribing. By rolling the second cutter wheel 3b at a predetermined travel speed (scribing speed), a cutting line is formed in the product area P. Next, when scribing the terminal area T, a second scribing load that is smaller than the first scribing load, for example, by 20 to 50%, is selected. Specifically, the scribing load changes from a predetermined distance inward from the terminal area T, and a scribe line is formed by the second scribing load at the distance from the root R of the terminal area T to the terminal end, that is, the distance corresponding to the terminal width w. In order to reliably act as the second scribe load from the root portion R of the terminal area T, it is preferable to change the load from the inner side of the terminal area T, that is, near the terminal area T of the product area P. On the other hand, when the scribing load in the product region P is small, the depth of the vertical crack becomes shallow, and there is a possibility that a division failure may occur in a subsequent division step. Therefore, the ratio of the product area P to the terminal area It is better to change the load 1~2mm inward from the root R of T. In this way, the deformation of the terminal region can be further suppressed, and in particular, when the deformation of the substrate is asymmetrical when viewed from the advancing direction of the scribe line due to shifting cutting, the occurrence of insufficient verticality can be suppressed.

進而,在端子區域T之終端部,係如圖12所示,令沿著水平之行駛線15移至端子區域T之終端位置的附近N2,從端子區域T之終端位置的附近N2至端子區域T之終端位置係令以從端子區域T之表面逐漸地且稍微地離開的方式行駛。而且,作成到達端子區域T之終端位置時令以停止時間零瞬間向垂直方向退避。具體而言,藉由從自終端位置向內側例如10μm第二裁刀輪3b開始離開端子區域T之表面,而可確實地在端子區域T之終端位置不會停止地向垂直方向退避。 Further, at the terminal portion of the terminal area T, as shown in FIG. 12, the traveling line 15 along the horizontal is moved to the vicinity N2 of the terminal position of the terminal area T, and from the vicinity N2 of the terminal position of the terminal area T to the terminal area The terminal position of T is made to travel gradually and slightly away from the surface of the terminal area T. Furthermore, when the terminal position of the terminal area T is reached, it is made to retreat in the vertical direction at the moment of zero stop time. Specifically, the second cutter wheel 3b is separated from the surface of the terminal region T from the end position inward, for example, 10 μm, so that the terminal region T can be reliably retracted in the vertical direction without stopping at the end position.

其次,說明第一基板(CF側基板)1之劃線動作。在本實施形態,係在第一基板(CF側基板)1與第二基板(TFT側基板)2,藉第一裁刀輪3a與第二裁刀輪3b同時地進行劃線動作。在CF側基板1,亦與TFT側基板2一樣地選擇切入量與上述之第一劃線負載,並將第一裁刀輪3a壓在劃線之起點,再以既定劃線速度執行製品區域P之劃線。接著,在相對向之TFT基板的端子區域T被劃線之間,以比第一劃線負載小例如20~50%的第二劃線負載進行劃線。具體而言,與藉TFT側基板之第二裁刀輪3b所施加的負載開始變化同時地在CF側基板亦負載被迫變化,而在相當於TFT側基板之端子寬度w的距離以第二劃線負載進行劃線。即,自製品區域P之終端部,從加上端子寬度w而向內側1~2mm的位置改變負載較佳。依此方式,因為第一裁刀輪3a與第二裁刀輪3b之負載同時地變化,所以作用於母基板之負載不會變成不均勻。因此,可抑制母基板整體的變形。 Next, the scribing operation of the first substrate (CF side substrate) 1 will be described. In this embodiment, the scribing operation is simultaneously performed on the first substrate (CF side substrate) 1 and the second substrate (TFT side substrate) 2 by the first cutter wheel 3a and the second cutter wheel 3b. On the CF side substrate 1, the cutting amount and the above-mentioned first scribing load are also selected in the same way as the TFT side substrate 2, and the first cutter wheel 3a is pressed against the starting point of the scribing line, and then the product area is executed at a predetermined scribing speed. P's dash. Next, scribing is performed with a second scribing load smaller than the first scribing load, for example, by 20 to 50%, between the terminal regions T of the opposing TFT substrate being scribed. Specifically, at the same time as the load applied by the second cutter wheel 3b of the TFT-side substrate starts to change, the load on the CF-side substrate is also forced to change, and at a distance corresponding to the terminal width w of the TFT-side substrate, the second Scribe load for scribing. That is, it is preferable to change the load from a position 1 to 2 mm inward by adding the terminal width w to the end portion of the self-product region P. In this way, since the loads of the first cutter wheel 3a and the second cutter wheel 3b are changed simultaneously, the load applied to the mother substrate does not become uneven. Therefore, deformation of the entire mother substrate can be suppressed.

又,至第一基板終端位置的附近N1係使第一裁刀輪3a在第一基板之表面沿著水平的行駛線16移動,而從CF側基板1之終端位置的附近N1至終端位置係以從第一基板之表面逐漸地且稍微地離開的方式行駛。而且,到達第 一基板之終端位置時令以停止時間零瞬間向垂直方向退避。具體而言,藉由從自終端位置向內側例如10μm第一裁刀輪3a開始離開CF側基板1之表面,而可確實地在CF側基板1之終端位置不會停止地向垂直方向退避。進而,因為依此方式對CF側基板1劃線之第一裁刀輪3a亦在基板之終端瞬間退避,所以在第一裁刀輪之停止時間中負載持續地僅作用於CF側基板1之終端的事不會發生。因此,CF側基板1及母基板M整體之變形亦可抑制。 Also, the first cutter wheel 3a is moved along the horizontal travel line 16 on the surface of the first substrate to the vicinity N1 of the end position of the first substrate, and from the vicinity N1 of the end position of the CF side substrate 1 to the end position Drive in such a way that it gradually and slightly moves away from the surface of the first substrate. Moreover, to reach the The terminal position of a substrate is ordered to retreat to the vertical direction instantaneously at the zero stop time. Specifically, by starting to separate from the surface of the CF-side substrate 1 from the end position inward, eg, 10 μm inward, the CF-side substrate 1 can be reliably retracted in the vertical direction without stopping at the end position. Furthermore, since the first cutter wheel 3a for scribing the CF-side substrate 1 in this way also retreats at the end of the substrate, the load continues to act only on the CF-side substrate 1 during the stop time of the first cutter wheel. Terminal things don't happen. Therefore, the deformation|transformation of the CF side board|substrate 1 and the mother board|substrate M as a whole can also be suppressed.

在此時,將劃線速度等之劃線條件設定成第一裁刀輪3a與第二裁刀輪3b同時地從母基板M退避,換言之,與第一裁刀輪3a到達CF側基板之終端位置同時地第二裁刀輪3b到達TFT側基板2之端子區域T的終端位置較佳。因此,因為第一裁刀輪3a與第二裁刀輪3b在母基板M之終端瞬間退避,所以作用於母基板M之負載不會變成不均勻。因此,母基板M整體之變形亦可抑制。 At this time, the scribing conditions such as the scribing speed are set so that the first cutter wheel 3a and the second cutter wheel 3b retreat from the mother substrate M at the same time, in other words, before the first cutter wheel 3a reaches the CF-side substrate. It is preferable that the second cutter wheel 3b reaches the terminal position of the terminal region T of the TFT side substrate 2 at the same time as the terminal position. Therefore, since the first cutter wheel 3a and the second cutter wheel 3b are retracted instantaneously at the end of the mother substrate M, the load acting on the mother substrate M does not become uneven. Therefore, the deformation|transformation of the whole mother board|substrate M can also be suppressed.

此外,因為在CF側基板1係端子區域T不存在,所以作為在CF側基板1之切入量,係亦可使用與TFT側基板2相同之適當切入量,亦可使用比適當切入量大的切入量。這是由於在製品區域P係CF側基板1與TFT側基板2彼此被黏合,在CF側基板1係使用超過端子破壞點之切入量,亦以至於基板之破壞的變形係不會發生。 In addition, since the terminal region T does not exist in the CF-side substrate 1, as the cut-in amount in the CF-side substrate 1, the same appropriate cut-in amount as the TFT-side substrate 2 may be used, or a larger cut-in amount may be used. Cut in amount. This is because the P-based CF-side substrate 1 and the TFT-side substrate 2 are bonded to each other in the product region, and the CF-side substrate 1 uses an incision amount exceeding the terminal breaking point, so that deformation of the substrate destruction does not occur.

圖13係表示劃線處方SD之一例的圖。在各劃線處方SD,如處方No.1...No.n所示對各處方附加用以識別的編號。在各個劃線處方SD,係將基板的厚度、切入量、端子寬度、所使用之裁刀輪的直徑及刃尖的種類、裁刀輪之行駛速度、劃線負載等作為劃線資訊,進行分類並記述。而且,由作業員選擇適合今後欲執行之劃線加工的處方之一時,藉由控制部讀入該處方,而根據在劃線處方SD所記述之內容,控制裁刀輪之上升量,並執行劃線處理。 FIG. 13 is a diagram showing an example of the scribed prescription SD. In each underlined prescription SD, a number for identification is attached to each prescription as shown in prescription No.1...No.n. In each scribing prescription SD, the thickness of the substrate, the amount of incision, the width of the terminal, the diameter of the cutter wheel used, the type of the blade tip, the travel speed of the cutter wheel, and the scribing load are used as scribing information. Categorize and describe. Then, when the operator selects one of the recipes suitable for the scribing process to be performed in the future, the control unit reads the recipe, and controls the lift amount of the cutter wheel according to the content described in the scribing recipe SD, and executes the Line processing.

圖14係表示電腦11之構造的方塊圖。電腦11係包括:控制部12,係藉CPU、RAM、ROM等之電腦硬體所實現;輸入部13;以及顯示部14,係顯 示處理選項單或動作狀況。控制部12係進行藉工作台4之基板的吸附固持、藉馬達10之劃線頭6、6的移動、藉升降機構之裁刀輪3a、3b的升降動作等對基板之加工處理動作整體的控制。輸入部13係作業員用以對劃線裝置輸入各種之操作指示或資料的介面。 FIG. 14 is a block diagram showing the structure of the computer 11 . The computer 11 includes: a control unit 12, which is realized by computer hardware such as CPU, RAM, ROM, etc.; an input unit 13; and a display unit 14, which is a display unit. Displays the processing menu or action status. The control unit 12 performs the overall processing operations of the substrate, such as the suction and holding of the substrate by the table 4, the movement of the scribing heads 6 and 6 by the motor 10, and the lifting and lowering of the cutter wheels 3a and 3b by the lifting mechanism. control. The input unit 13 is an interface for the operator to input various operation instructions or data to the scribing device.

本發明係如上述所示,作成在藉第二裁刀輪3b切入端子區域T之部分並劃線時,將因端子區域T變形而發生破壞之裁刀輪的位置當作端子破壞點,選擇不超過該端子破壞點之適當切入量,進行劃線,且在端子區域之終端裁刀輪不會停止地從端子區域退避。藉此,在基板的厚度薄、端子寬度寬之端子區域T的變形易發生的條件下,亦在第二裁刀輪3b的劃線終端時抑制端子區域T之變形,而可確實地防止破壞端子區域T。又,在端子區域T之劃線時係藉由降低劃線負載,在提高端子區域T以外之劃線負載的情況亦可抑制過度前進或垂直度不足等之不良,而可得到高品質之製品。 In the present invention, as described above, when the second cutter wheel 3b cuts into the portion of the terminal region T and scribes a line, the position of the cutter wheel that is broken due to the deformation of the terminal region T is regarded as the terminal breaking point, and the selected Do not exceed the appropriate cutting amount of the terminal failure point, carry out scribing, and the terminal cutter wheel in the terminal area will not stop and retreat from the terminal area. This makes it possible to suppress the deformation of the terminal area T at the time of the scribing termination of the second cutter wheel 3b even under the condition that the deformation of the terminal area T is easy to occur in which the thickness of the substrate is thin and the terminal width is wide, so that damage can be reliably prevented. Terminal area T. In addition, by reducing the scribing load at the time of scribing in the terminal area T, and increasing the scribing load outside the terminal area T, defects such as excessive advance and insufficient verticality can be suppressed, and high-quality products can be obtained. .

以上,說明了本發明之代表性的實施例,但是本發明係未必被特定為僅上述之實施形態,可在達成本發明之目的,並不超出申請專利範圍的範圍適當地修正、變更。 The representative embodiments of the present invention have been described above, but the present invention is not necessarily limited to only the above-mentioned embodiments, and appropriate modifications and changes are possible within the scope of achieving the object of the present invention without departing from the scope of the claims.

例如,在本實施形態係以CF側基板1成為上面之方式將母基板M配置於工作台4上,但是亦可配置成TFT側基板2成為上面。在此情況,分別將第一裁刀輪3a配置於工作台的下方,並將第二裁刀輪3b配置於工作台的上方。 For example, in the present embodiment, the mother substrate M is arranged on the table 4 so that the CF side substrate 1 is the upper surface, but the TFT side substrate 2 may be arranged as the upper surface. In this case, the first cutter wheel 3a is arranged below the table, and the second cutter wheel 3b is arranged above the table, respectively.

[工業上之可利用性] [Industrial Availability]

本發明之黏合基板的劃線方法以及劃線裝置係在對具有端子區域之黏合基板進行分割用之切割道的加工時可利用。 The scribing method and the scribing device for the bonded substrate of the present invention can be used in the processing of scribe lines for dividing the bonded substrate having the terminal area.

h:Z軸位址的變化量 h: Change amount of Z-axis address

P:製品區域 P: Product area

R:端子區域之根部 R: the root of the terminal area

T:端子區域 T: Terminal area

Z:軸位址 Z: axis address

1:第一基板(CF側基板) 1: First substrate (CF side substrate)

2:第二基板(TFT側基板) 2: Second substrate (TFT side substrate)

3b:第二裁刀輪 3b: Second cutter wheel

Claims (9)

一種黏合基板的劃線方法,係對第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板,藉由使用彼此相對向之2支裁刀輪向該端子區域的方向劃線,並在該第一、二基板之上下面進行分割用之切割道的加工,該黏合基板的劃線方法係:作成使對具有該端子區域之該第二基板劃線的第二裁刀輪,至到達該端子區域之終端位置的附近係令沿著與該第二基板之表面平行的行駛線移動,而從該端子區域之終端位置的附近至該端子區域之終端位置係令以從該端子區域之表面逐漸地離開的方式行駛,到達該端子區域之終端位置時以停止時間零瞬間從端子區域退避。 A scribing method for bonding substrates, for the bonding substrates in which a part of an edge portion of a first substrate is cut off and a terminal area is formed on the edge portion of a second substrate, by using two cutter wheels facing each other Scribe in the direction of the terminal area, and perform scribe lines for dividing on the upper and lower sides of the first and second substrates. The scribing method of the bonded substrate is as follows: Make the second substrate with the terminal area The second cutter wheel for scribing is moved along a travel line parallel to the surface of the second substrate to the vicinity of the terminal position of the terminal area, and from the vicinity of the terminal position of the terminal area to the terminal area The terminal position is to drive gradually away from the surface of the terminal area, and when reaching the terminal position of the terminal area, the terminal area is withdrawn from the terminal area at a stop time zero instant. 如申請專利範圍第1項之黏合基板的劃線方法,其中作成使對該第一基板劃線的第一裁刀輪,至到達該第一基板之終端位置的附近係令沿著與該第一基板之表面平行的行駛線移動,而從該第一基板之終端位置的附近至該第一基板之終端位置係令以從該第一基板之表面逐漸地離開的方式行駛,到達該第一基板之終端位置時以停止時間零瞬間從該第一基板退避。 The scribing method for bonding substrates as claimed in claim 1, wherein the first cutter wheel for scribing the first substrate is made along the line with the first cutting wheel near the end position of the first substrate. A travel line parallel to the surface of a substrate moves, and from the vicinity of the terminal position of the first substrate to the terminal position of the first substrate is made to travel gradually away from the surface of the first substrate to reach the first substrate At the end position of the substrate, it is retracted from the first substrate at the moment of zero stop time. 如申請專利範圍第2項之黏合基板的劃線方法,其中該第一裁刀輪與該第二裁刀輪同時地從該第一基板及該第二基板的該端子區域退避。 The scribing method for bonding substrates as claimed in claim 2, wherein the first cutter wheel and the second cutter wheel are simultaneously retracted from the terminal regions of the first substrate and the second substrate. 一種黏合基板的劃線方法,係對第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板,藉由使用彼此相對向之2支裁刀輪向該端子區域的方向劃線,並在該第一、二基板之上下面進行分割用之切割道的加工,該黏合基板的劃線方法係:選擇已記憶預先探索之不超過端子破壞點之至少一種之適當切入量的加工 條件之資料的劃線處方之一,再根據該加工條件對該黏合基板劃線。 A scribing method for bonding substrates, for the bonding substrates in which a part of an edge portion of a first substrate is cut off and a terminal area is formed on the edge portion of a second substrate, by using two cutter wheels facing each other Scribe in the direction of the terminal area, and process the dicing lines on the top and bottom of the first and second substrates. The scribing method of the bonded substrate is: select the one that has been memorized and explored in advance and does not exceed the terminal failure point. Processing of at least one appropriate amount of incision One of the scribing recipes of the condition data, and then scribe the bonded substrate according to the processing conditions. 如申請專利範圍第4項之黏合基板的劃線方法,其中作成使對具有該端子區域之該第二基板劃線的第二裁刀輪,至到達該端子區域之終端位置的附近係令沿著與該第二基板之表面平行的行駛線移動,而從該端子區域之終端位置的附近至該端子區域之終端位置係令以從該端子區域之表面逐漸地離開的方式行駛,到達該端子區域之終端位置時以停止時間零瞬間從端子區域退避。 The scribing method for bonding substrates as claimed in claim 4, wherein the second cutter wheel for scribing the second substrate having the terminal area is formed to reach the edge near the terminal position of the terminal area. Moving along a travel line parallel to the surface of the second substrate, and from the vicinity of the terminal position of the terminal area to the terminal position of the terminal area, the terminal area is driven gradually away from the surface of the terminal area to reach the terminal. At the terminal position of the area, the terminal area is withdrawn at the instant of zero stop time. 如申請專利範圍第1至5項中任一項之黏合基板的劃線方法,其中作成在該第一基板與該第二基板被黏合的製品區域以第一劃線負載劃線;以比該第一劃線負載小之第二劃線負載至少在該端子區域劃線。 The scribing method for bonding substrates according to any one of the claims 1 to 5 of the claimed scope, wherein a first scribing line is used to load a scribing line in the product area where the first substrate and the second substrate are bonded; A second scribing load with a smaller first scribing load scribes at least the terminal area. 如申請專利範圍第4或5項之黏合基板的劃線方法,其中該劃線處方係對各基板的厚度分類所製作,並作成從處方選擇與應加工之基板對應的切入量並劃線。 The scribing method for bonding substrates according to claim 4 or 5, wherein the scribing recipe is prepared by classifying the thickness of each substrate, and selecting the cutting amount corresponding to the substrate to be processed from the recipe and scribing. 如申請專利範圍第4或5項之黏合基板的劃線方法,其中該劃線處方係包含端子區域的寬度、所使用之裁刀輪的直徑及刃尖的種類、以及裁刀輪之行駛速度的資訊。 The scribing method for bonding substrates as claimed in claim 4 or 5, wherein the scribing recipe includes the width of the terminal area, the diameter of the cutter wheel used and the type of cutting edge, and the travel speed of the cutter wheel information. 一種黏合基板的劃線裝置,係在第一基板之端緣部的一部分被切掉並在第二基板之端緣部形成端子區域的黏合基板之上下面進行分割用之切割道的加工,該黏合基板的劃線裝置係:包含:工作台,係固持應加工之黏合基板;第一裁刀輪及第二裁刀輪,係經由升降機構可升降地被配置於該工作台所 固持之黏合基板的上下,並朝向該黏合基板之端子區域的方向彼此相對向地行駛;控制部,係進行藉該第一、二裁刀輪之基板加工處理整體的處理;以及該控制部所記憶之劃線處方;該劃線處方係作成記述在該第二裁刀輪切入該端子區域部分並劃線時,該端子區域不會發生破壞的切入量之加工條件的資料,選擇該劃線處方之一,再根據該加工條件劃線。 A scribing device for bonding substrates, wherein a part of the edge portion of a first substrate is cut off and a scribe line for dividing is performed on the upper and lower surfaces of the bonding substrate where the edge portion of the second substrate forms a terminal area, the The scribing device for bonding substrates includes: a worktable, which holds the bonded substrates to be processed; a first cutting wheel and a second cutting wheel, which are arranged on the worktable so as to be able to be lifted and lowered through a lifting mechanism. The upper and lower sides of the held bonded substrates run opposite to each other in the direction of the terminal regions of the bonded substrates; the control unit performs the overall processing of the substrate processing by the first and second cutting wheels; and the control unit Memorized scribing recipe; the scribing recipe is the data that describes the processing conditions of the cutting amount that will not cause damage to the terminal area when the second cutter wheel cuts into the terminal area and scribes the line, select the scribed line One of the recipes, and then draw a line according to the processing conditions.
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