TWI760131B - Pattern forming apparatus, pattern forming method, and discharge data generating method - Google Patents
Pattern forming apparatus, pattern forming method, and discharge data generating method Download PDFInfo
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- TWI760131B TWI760131B TW110108042A TW110108042A TWI760131B TW I760131 B TWI760131 B TW I760131B TW 110108042 A TW110108042 A TW 110108042A TW 110108042 A TW110108042 A TW 110108042A TW I760131 B TWI760131 B TW I760131B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0073—Masks not provided for in groups H05K3/02 - H05K3/46, e.g. for photomechanical production of patterned surfaces
- H05K3/0079—Masks not provided for in groups H05K3/02 - H05K3/46, e.g. for photomechanical production of patterned surfaces characterised by the method of application or removal of the mask
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3452—Solder masks
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/05—Patterning and lithography; Masks; Details of resist
- H05K2203/0562—Details of resist
- H05K2203/0568—Resist used for applying paste, ink or powder
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/07—Treatments involving liquids, e.g. plating, rinsing
- H05K2203/0736—Methods for applying liquids, e.g. spraying
- H05K2203/075—Global treatment of printed circuits by fluid spraying, e.g. cleaning a conductive pattern using nozzles
Abstract
本發明的課題為提供一種用以於配線基板形成適當厚度的阻劑膜之技術。圖案形成裝置係具備:保持部,係保持配線基板;頭部,係藉由噴墨方式將阻焊劑的墨料液滴朝向前述配線基板的表面噴出;移動機構,係使前述頭部相對於前述保持部於與前述配線基板的表面平行的方向相對性地移動;以及噴出資料生成部,係基於用以表現阻劑膜的圖案之阻劑圖案資料生成用以顯示每單位面積的墨料的噴出量之噴出資料。此外,圖案形成裝置係具備:控制部,係基於前述噴出資料控制前述頭部以及前述移動機構,藉此於前述配線基板形成阻劑膜的圖案。前述噴出資料生成部係針對前述阻劑圖案資料所包含的每種不同種類的圖案生成設定了不同噴出量的前述噴出資料。An object of the present invention is to provide a technique for forming a resist film of an appropriate thickness on a wiring board. The pattern forming apparatus includes: a holding part for holding a wiring board; a head part for ejecting ink droplets of the solder resist toward the surface of the wiring board by an inkjet method; and a moving mechanism for moving the head part relative to the The holding portion moves relatively in a direction parallel to the surface of the wiring board; and the ejection data generating portion generates ejection of ink per unit area based on the resist pattern data for expressing the pattern of the resist film Quantity of ejected data. Further, the pattern forming apparatus includes a control unit that controls the head and the moving mechanism based on the ejection data, thereby forming a pattern of the resist film on the wiring board. The ejection data generation unit generates the ejection data with different ejection amounts set for each type of pattern included in the resist pattern data.
Description
本發明係有關於一種用以對配線基板形成阻劑(resist)膜的圖案(pattern)之技術。The present invention relates to a technique for forming a pattern of a resist film on a wiring substrate.
以保護配線基板所具有的導電圖案作為目的,會有於配線基板形成有阻劑膜之情形。阻劑膜亦具有在後續工序的焊料塗布時防止焊料附著於導體配線等的區域之作用,故亦被稱為「阻焊劑(solder resist)」。作為形成阻劑膜的手法之一,已知有一種藉由噴墨(ink jet)方式將阻焊劑的墨料(ink)的液滴朝向配線基板噴出之方法。此種技術例如揭示於專利文獻1以及專利文獻2。
[先前技術文獻]
[專利文獻]In order to protect the conductive pattern which the wiring board has, a resist film may be formed on the wiring board. The resist film also has a function of preventing the solder from adhering to regions such as conductor wiring during the subsequent process of solder coating, so it is also called "solder resist". As one of the methods of forming a resist film, there is known a method of ejecting droplets of an ink of a solder resist toward a wiring board by an ink jet method. Such a technique is disclosed in
[專利文獻1]日本特開平9-283893號公報。 [專利文獻2]日本特開平2008-4820號公報。[Patent Document 1] Japanese Patent Application Laid-Open No. 9-283893. [Patent Document 2] Japanese Patent Application Laid-Open No. 2008-4820.
[發明所欲解決之課題][The problem to be solved by the invention]
然而,形成於配線基板之阻劑膜的圖案係根據目的以及部位而不同。在每單位面積將一定量的墨料賦予至配線基板之情形中,會有根據圖案的種類導致阻劑膜的厚度(膜厚)未成為目標的膜厚之情形。例如,在細線線狀的圖案之情形中,會有線寬度愈細則高度愈低之傾向。此外,在線交叉之交叉狀的圖案中,會有阻劑膜隆起導致膜厚變大之傾向。因此,要求用以形成適當的膜厚的阻劑膜之技術。However, the pattern of the resist film formed on the wiring board differs depending on the purpose and location. When applying a certain amount of ink per unit area to the wiring board, the thickness (film thickness) of the resist film may not be the desired film thickness depending on the type of pattern. For example, in the case of a thin line-like pattern, there is a tendency that the thinner the line width, the lower the height. In addition, in the cross-shaped pattern in which the lines intersect, there is a tendency that the resist film is raised to increase the film thickness. Therefore, a technique for forming a resist film with an appropriate film thickness is required.
本發明的目的在於提供一種用以於配線基板形成適當的厚度的阻劑膜之技術。 [用以解決課題之手段]An object of the present invention is to provide a technique for forming a resist film of an appropriate thickness on a wiring board. [means to solve the problem]
為了解決上述課題,第一態樣為一種圖案形成裝置,係用以於配線基板形成阻劑膜的圖案。圖案形成裝置係具備:保持部,係保持前述配線基板;頭部,係藉由噴墨方式將阻焊劑的墨料液滴朝向前述配線基板的表面噴出;移動機構,係使前述頭部相對於前述保持部於與前述配線基板的表面平行的方向相對性地移動;噴出資料生成部,係基於用以表現阻劑膜的圖案之阻劑圖案資料生成用以顯示每單位面積的墨料的噴出量之噴出資料;以及控制部,係基於前述噴出資料控制前述頭部以及前述移動機構,藉此於前述配線基板形成阻劑膜的圖案。前述噴出資料生成部係針對前述阻劑圖案資料所包含的每種不同種類的圖案生成設定了不同噴出量的前述噴出資料。In order to solve the above-mentioned problems, a first aspect is a patterning apparatus for forming a pattern of a resist film on a wiring board. The pattern forming apparatus is provided with: a holding part for holding the wiring board; a head part for ejecting ink droplets of the solder resist toward the surface of the wiring board by an ink jet method; The holding part moves relatively in a direction parallel to the surface of the wiring board; the ejection data generating part generates the ejection of ink per unit area based on the resist pattern data for expressing the pattern of the resist film A quantity of ejection data; and a control unit for controlling the head and the moving mechanism based on the ejection data, thereby forming a pattern of the resist film on the wiring substrate. The ejection data generation unit generates the ejection data with different ejection amounts set for each type of pattern included in the resist pattern data.
第二態樣為第一態樣的圖案形成裝置。前述阻劑膜的圖案係包含:線狀的第一圖案,為第一線寬度;以及線狀的第二圖案,為比第一線寬度還小的第二線寬度。前述噴出資料生成部係生成對於前述第二圖案之噴出量已被設定成比對於前述第一圖案之噴出量還大的值之噴出資料。The second aspect is the patterning device of the first aspect. The pattern of the resist film includes: a linear first pattern having a first line width; and a linear second pattern having a second line width smaller than the first line width. The ejection data generating unit generates ejection data in which the ejection amount for the second pattern is set to a larger value than the ejection amount for the first pattern.
第三態樣為第一態樣或者第二態樣的圖案形成裝置。前述阻劑膜的圖案係包含交叉狀的第三圖案。前述噴出資料生成部係生成對於前述第三圖案之噴出量已被設定成比預定的基準噴出量還小的值之噴出資料。The third aspect is the patterning device of the first aspect or the second aspect. The pattern of the resist film includes a third pattern in a cross shape. The ejection data generating unit generates ejection data in which the ejection amount for the third pattern is set to a value smaller than a predetermined reference ejection amount.
第四態樣為第二態樣的圖案形成裝置。前述阻劑膜的圖案係包含交叉狀的第三圖案。前述噴出資料生成部係生成對於前述第三圖案之噴出量已被設定成對於前述第一圖案以及前述第二圖案之噴出量還小的值之噴出資料。The fourth aspect is the patterning device of the second aspect. The pattern of the resist film includes a third pattern in a cross shape. The ejection data generating unit generates ejection data in which the ejection amount for the third pattern is set to a value smaller than the ejection amount for the first pattern and the second pattern.
第五態樣為第一態樣至第四態樣中任一態樣的圖案形成裝置。圖案形成裝置係進一步具備:記憶部,係記憶修正表(correction table)資訊,前述修正表資訊係規定了對於複數種類的圖案之每單位面積的噴出量。前述噴出資料生成部係包含:圖案特定部,係在前述阻劑圖案資料中特定已登錄至前述修正表資訊的圖案;以及噴出量設定部,係基於前述修正表資訊設定對於被前述圖案特定部所特定的圖案之噴出量。The fifth aspect is the patterning device of any one of the first aspect to the fourth aspect. The pattern forming apparatus further includes: a memory unit for storing correction table information that defines the discharge amount per unit area for a plurality of types of patterns. The ejection data generating unit includes: a pattern specifying unit that specifies, in the resist pattern data, a pattern registered in the correction table information; and an ejection amount setting unit that sets, based on the correction table information, a pattern specified by the pattern specifying unit. The amount of ejection of the specified pattern.
第六態樣為一種圖案形成方法,係用以於配線基板形成阻劑膜的圖案。圖案形成方法係包含:步驟(a),係藉由噴墨方式將阻焊劑的墨料液滴從頭部朝向前述配線基板的表面噴出;步驟(b),係在前述步驟(a)中使前述頭部相對於前述配線基板於與前述配線基板的表面平行的方向相對性地移動;以及步驟(c),係在前述步驟(a)中因應形成於前述配線基板之阻劑膜的圖案的種類使每單位面積的墨料的噴出量不同。A sixth aspect is a pattern forming method for forming a pattern of a resist film on a wiring board. The pattern forming method includes: a step (a) of ejecting ink droplets of the solder resist from the head toward the surface of the wiring substrate by an inkjet method; step (b), in the step (a), the The head is relatively moved relative to the wiring board in a direction parallel to the surface of the wiring board; and step (c) is based on the type of the pattern of the resist film formed on the wiring board in the step (a) The amount of ink ejected per unit area is varied.
第七態樣為一種噴出資料生成方法,係用以生成藉由噴墨方式將阻焊劑的墨料液滴從頭部朝向配線基板噴出時所使用的噴出資料。噴出資料生成方法係包含:步驟(A),係準備形成於配線基板之阻劑圖案資料;以及步驟(B),係針對阻劑圖案資料所包含的每種不同種類的圖案生成設定了每單位面積不同的噴出量的噴出資料。 [發明功效]A seventh aspect is an ejection data generation method for generating ejection data used when ink droplets of solder resist are ejected from a head toward a wiring board by an inkjet method. The method for generating the ejection data includes: step (A), preparing resist pattern data to be formed on the wiring substrate; and step (B), setting each unit for each different type of pattern generation included in the resist pattern data Ejection data with different ejection amounts in area. [Inventive effect]
依據第一態樣至第五態樣的圖案形成裝置,因應圖案的種類增減每單位面積的墨料的噴出量。藉此,能針對每種圖案的種類將適當的厚度的阻劑膜形成於配線基板。According to the pattern forming apparatuses of the first aspect to the fifth aspect, the ejection amount of the ink per unit area is increased or decreased according to the type of the pattern. Thereby, the resist film of an appropriate thickness can be formed on the wiring board for each type of pattern.
依據第二態樣的圖案形成裝置,將對於線寬度小的線狀的第二圖案之每單位面積的噴出量設定成較大,藉此能針對第二圖案將適當的厚度的阻劑膜形成於配線基板。According to the pattern forming apparatus of the second aspect, the discharge amount per unit area of the second pattern having a small line width is set to be large, whereby a resist film having an appropriate thickness can be formed for the second pattern. on the wiring board.
依據第三態樣的圖案形成裝置,將對於膜厚容易變大的交叉狀的第三圖案之每單位面積的噴出量設定成比基準噴出量還小,藉此能針對交叉狀圖案將適當的厚度的阻劑膜形成於配線基板。According to the pattern forming apparatus of the third aspect, by setting the discharge amount per unit area of the cross-shaped third pattern that tends to increase in film thickness to be smaller than the reference discharge amount, it is possible to appropriately adjust the cross-shaped pattern. A thick resist film is formed on the wiring board.
依據第四態樣的圖案形成裝置,將對於膜厚容易變大的交叉狀的第三圖案之每單位面積的噴出量設定成比線狀的第一圖案以及第二圖案還小,藉此能將具有適當的膜之交叉狀圖案的阻劑膜形成於配線基板。According to the pattern forming apparatus of the fourth aspect, the discharge amount per unit area of the cross-shaped third pattern that tends to increase in film thickness is set to be smaller than that of the linear first and second patterns, whereby it is possible to A resist film having an appropriate cross pattern of the film is formed on the wiring board.
依據第五態樣的圖案形成裝置,以修正表資訊預先規定對於複數種類的圖案之每單位面積的噴出量,藉此能適當地設定阻劑圖案資料所含有的各個圖案的噴出量。According to the pattern forming apparatus of the fifth aspect, the ejection amount per unit area for plural types of patterns is predetermined by the correction table information, whereby the ejection amount of each pattern included in the resist pattern data can be appropriately set.
以下一邊參照隨附的圖式一邊說明本發明的實施形態。此外,本實施形態所記載的構成要素僅為例示,並非示用以將本發明的範圍限定於這些實施形態。為了容易理解,在圖式中會有因應需要誇張或者簡化各部位的尺寸以及數量之情形。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In addition, the components described in this embodiment are merely examples, and are not shown to limit the scope of the present invention to these embodiments. For easy understanding, the drawings may exaggerate or simplify the size and number of various parts as required.
為了方便說明,於圖1附上用以顯示彼此正交的X軸、Y軸、Z軸之箭頭。在此,將Z軸設定成與鉛直方向平行,將X軸以及Y軸設定成與水平方向平行。此外,在以下的說明中,將各個箭頭的前端朝向的方向設定成正(+)方向,將相反方向設定成負(-)方向。For the convenience of description, arrows showing the X-axis, the Y-axis, and the Z-axis which are orthogonal to each other are attached to FIG. 1 . Here, the Z axis is set parallel to the vertical direction, and the X axis and the Y axis are set parallel to the horizontal direction. In addition, in the following description, the direction which the front-end|tip of each arrow faces is set as the positive (+) direction, and the opposite direction is set as the negative (-) direction.
[1.實施形態]
圖1係顯示實施形態的圖案形成裝置1之立體圖。圖案形成裝置1係藉由阻焊劑的墨料於印刷配線基板(以下簡稱為「配線基板」)9的表面9a形成阻劑膜的圖案。圖案形成裝置1係藉由噴墨方式形成圖案。配線基板9係例如為由玻璃環氧樹脂(glass epoxy resin)所構成的板狀的構件。然而,配線基板9亦可為具有可撓性之片(sheet)狀的構件等之其他的形狀。阻劑膜係保護配線基板9上的導電圖案。於導電圖案包含有配線、平台(land)以及其他的圖案。阻劑膜係不被形成在於後續步驟中被塗布焊料糊(solder paste)之區域以及不應設置有阻劑膜之其他的區域。[1. Embodiment]
FIG. 1 is a perspective view showing a
圖案形成裝置1係具備裝置本體11以及控制部12。裝置本體11係具備移動機構2、頭部3以及槽(tank)4。移動機構2係具備Y方向移動機構2a以及X方向移動機構2b。Y方向移動機構2a係使配線基板9於與配線基板9的表面9a平行的Y方向移動。X方向移動機構2b係與Y方向垂直,且使頭部3於與配線基板9的表面9a平行的X方向移動。作為Y方向移動機構2a以及X方向移動機構2b,能夠利用各種機構。例如,可採用安裝有馬達的滾珠螺桿(ball screw)機構,亦可採用線性馬達(linear motor)。The
頭部3係朝向移動途中的配線基板9噴出阻焊劑的墨料(以下簡稱為「墨料」)的微小液滴。槽4係儲留供給至頭部3的墨料。控制部12係控制移動機構2以及頭部3。墨料係從槽4經由管(tube)41供給至頭部3。The
Y方向移動機構2a係具有用以保持配線基板9之台(stage)21。台21為保持部的一例。配線基板9係被保持於台21的上表面。於台21的表面形成有多個孔,孔係被連接於未圖示的吸引裝置。從孔進行空氣的吸引,藉此配線基板9被吸附於台21的上表面。此外,台21的表面亦可具有從孔朝水平方向延伸的槽,藉由該槽擴展用以吸附配線基板9之面積。此外,亦可將台21的表面作為多孔質構件,並經由多孔質構件吸附配線基板9。此外,台21亦可具備用以保持配線基板9之機械性的機構。The Y-
在圖案形成裝置1中,只要頭部3相對於台21相對性地移動,則能夠採用各種構造作為移動機構2。例如,亦可為台21被固定且頭部3於X方向以及Y方向移動。亦可為頭部3於Y方向移動且台21於X方向移動。In the
於頭部3設置有噴出單元,噴出單元係具有於X方向等間隔地排列的多個噴出口。從各個噴出口以噴墨方式噴出墨料的液滴。墨料係被噴出至朝向配線基板9的表面9a之-Z方向。能夠利用各種構造作為噴墨方式,能夠利用利用了壓電(piezo)之構造或者利用了加熱器之構造。The
一邊從複數個噴出口噴出墨料的液滴,台21一邊藉由Y方向移動機構2a於與配線基板9平行的Y方向移動,藉此對於Y方向延伸的區域賦予墨料。以下,亦將配線基板9的Y方向的移動稱為「主掃描」。實際上,在配線基板9的一次的主掃描中,於配線基板9上形成有與複數個噴出口對應之複數個墨料的線。當結束一次的主掃描時,頭部3係藉由X方向移動機構2b於與配線基板9平行的X方向稍微移動,配線基板9係藉由Y方向移動機構2a於-Y方向移動。藉此,進行第二次的主掃描,與在前次的主掃描所形成的墨料的各個線鄰接地形成有墨料的線。While ejecting ink droplets from the plurality of ejection ports, the
以預定次數重複主掃描,藉此於X方向中之與複數個頭的排列寬度大致相等的寬度的區域形成有阻劑膜。由於僅於必要的區域形成阻劑膜,因此正確地形成有阻劑膜的圖案。以下,將X方向中之與複數個頭的排列寬度大致相等的寬度稱為「單元寬度」,將在此寬度處形成有阻劑膜的區域稱為「單元區域」。當於一個單元區域形成有阻劑膜時,頭部3係藉由X方向移動機構2b於X方向移動達至單元寬度,重複上述主掃描,藉此於與前次的單元區域鄰接之單元區域形成有阻劑膜。重複在單元區域處的阻劑膜的形成以及頭部3朝X方向的移動,藉此於配線基板9上的必要區域整體形成有阻劑膜的圖案。此外,亦可對相同的單元區域進行複數次主掃描。藉此,能增大賦予至單元區域的墨料的量。The main scanning is repeated a predetermined number of times, whereby a resist film is formed in a region having a width substantially equal to the array width of the plurality of heads in the X direction. Since the resist film is formed only in a necessary region, the pattern of the resist film is accurately formed. Hereinafter, the width substantially equal to the array width of the plurality of heads in the X direction is referred to as "cell width", and the region where the resist film is formed in this width is referred to as "cell region". When the resist film is formed in one unit area, the
圖2係顯示控制部12所具有的電腦5的構成之圖。電腦5係具備:CPU(Central Processing Unit;中央處理單元)51,係進行各種運算處理;ROM(Read Only Memory;唯讀記憶體)52,係記憶基本程式;以及RAM(Random Access Memory;隨機存取記憶體)53,係記憶各種資訊。此外,電腦5係包含:硬碟54,係進行資訊記憶;顯示器55,係進行影像等的各種資訊的顯示;輸入部56,係受理來自操作者的輸入;讀取裝置57,係從電腦可讀取的記錄媒體8進行資訊的讀取;以及通訊部58,係在通訊部58與裝置本體11之間發送訊號以及接收訊號。輸入部56係包含鍵盤56a以及滑鼠56b。記錄媒體8係例如為光碟、磁碟、光磁碟或者記憶卡。FIG. 2 is a diagram showing the configuration of the
在電腦5中,事先經由讀取裝置57從記錄媒體8讀出程式80並記憶於硬碟54。程式80亦可經由網路記憶於硬碟54。CPU51係遵循程式80一邊利用RAM53、硬碟54一邊執行運算處理。CPU51係在電腦5中作為運算部發揮作用。此外,電腦5亦可具備作為CPU51以外的運算部發揮作用之其他的處理器(GPU(Graphics Processing Unit;圖形處理單元)等)。In the
圖3係顯示電腦5所實現的功能構成之圖。電腦5係作為噴出資料生成部61以及記憶部62發揮作用。記憶部62係與RAM53、硬碟54對應。噴出資料生成部61係包含圖案特定部611以及噴出量設定部612。此外,噴出資料生成部61亦可藉由複數個電腦來實現。此外,噴出資料生成部61的全部或者一部分的功能亦可藉由專用的電性電路硬體性地實現。FIG. 3 is a diagram showing a functional configuration realized by the
記憶部62係記憶阻劑圖案資料71、修正表資訊73以及噴出資料75。阻劑圖案資料71以及修正表資訊73亦可例如經由讀取裝置57或者通訊部58由電腦5所提供,或者使用電腦5來生成。圖案特定部611以及噴出量設定部612的功能係在圖案形成裝置1的動作說明中詳細說明。The
圖4係顯示圖案形成裝置1的動作的流程之圖。圖4中,步驟S12至步驟S14為控制部12所進行的運算處理,步驟S15為控制部12的控制所為的裝置本體11的動作。FIG. 4 is a diagram showing the flow of the operation of the
首先,準備阻劑圖案資料71以及修正表資訊73並儲存於記憶部62(步驟S11)。阻劑圖案資料71為下述資訊:用以顯示形成於配線基板9的表面9a之預定的阻劑膜的圖案。阻劑圖案資料71係在被儲存於記憶部62的階段中亦可為向量資料(vector data),然而亦可適當地轉換成網格資料(raster data)。修正表資訊73係下述資訊:被使用於用以因應預先規定的圖案的種類來設定頭部3所噴出的每單位面積的墨料量(以下簡稱為「噴出量」)。此外,在本實施形態中,「圖案」係指形成於配線基板9之阻劑膜整體的一部分的阻劑膜的形狀,而非是指形成於配線基板9之阻劑膜整體。First, the resist
圖5係示意性地顯示形成有複數種類的圖案的阻劑膜911、913、93的配線基板9的一部分之俯視圖。圖6係示意性地顯示形成有複數種類的圖案的阻劑膜911、913、93的配線基板9的一部分之剖視圖。阻劑膜911、913為線狀圖案,阻劑膜93為具有一定以上的面積之面狀塗布的圖案。FIG. 5 is a plan view schematically showing a part of the
於配線基板9的表面9a設置有隔著間隔排列的複數個(在此為四個)導電圖案81。具體而言,導電圖案81為藉由蝕刻具有預定厚度的銅的膜所形成的電路圖案。各個導電圖案81的上側係被焊料85覆蓋。屬於線狀圖案的阻劑膜911係設置於鄰接的導電圖案81、81之間。如圖6所示,各個阻劑膜911係以覆蓋鄰接的導電圖案81、81之焊料85、85彼此不會互相接觸之方式作為絕緣的壩(dam)發揮作用。A plurality of (here, four)
與阻劑膜911同樣地,阻劑膜913亦為線狀圖案。然而,阻劑膜913係具有比阻劑膜911的線寬度L1還大的線寬度L2。Similar to the resist
於配線基板9的表面9a形成有導電圖案83。阻劑膜93係覆蓋導電圖案83的前端部以外的部分,並具有用以使導電圖案83的前端部露出至外部之圓形的開口931。A
如此,圖案形成裝置1係基於阻劑圖案資料71於配線基板9形成圖5以及圖6所示的阻劑膜911、913、93之外還形成各種形狀以及大小的圖案。In this way, the
返回至圖4,圖案特定部611係特定包含於阻劑圖案資料71的登錄圖案(圖4中的步驟S12)。登錄圖案係如後述般被修正表資訊73規定的圖案(參照圖7)。圖案特定部611係在阻劑圖案資料71中檢索與各個登錄圖案一致的部分且發現了登錄圖案之情形中,將用以顯示該登錄圖案所占有的區域的大小以及位置之特定資訊711傳遞至噴出量設定部612。Returning to FIG. 4 , the
圖7係顯示修正表資訊73的一例之圖。在修正表資訊73中,規定了複數種「基板種類」作為形成阻劑圖案時的處理條件。此外,在修正表資訊73中規定了一個或者複數個「銅厚」作為各種「基板種類」的條件。銅厚係形成阻劑膜之前由配線基板9所具有的銅所構成的導電圖案的厚度(例如為圖4以及圖5所示的導電圖案83的厚度)。再者,在修正表資訊73中規定了一個或者複數個「表面處理」作為針對各種「銅厚」的條件。「表面處理」為顯示配線基板9的表面9a的處理狀態之條件,具體而言包含磨光(buff)研磨以及素材。FIG. 7 is a diagram showing an example of the
此外,在修正表資訊73中針對各種「表面處理」以一對一對應之方式規定了複數個「登錄圖案」以及「噴出量(網點面積率)」。作為「登錄圖案」,具體而言規定了:「線」,係顯示線狀圖案;「SRO(short range order;短程有序)交點」,係顯示交叉狀圖案;以及「SRO中間線」,係顯示形成於中間區域的圖案,中間區域係連結形成於SRO之間的交點與交點。此外,針對「線」規定了70μm、100μm以及150μm等作為不同的線寬度。In addition, in the
在圖4所示的步驟S12中,首先,圖案特定部611係特定屬於處理對象的配線基板9所對應的處理條件(基板種類、銅厚、表面處理)。此外,配線基板9的處理條件亦可事先基於使用者賦予控制部12的資訊來特定。圖案特定部611係在阻劑圖案資料71中檢索並發現了修正表資訊73所規定的與處理條件對應的登錄圖案之情形中,特定該登錄圖案的大小以及位置。In step S12 shown in FIG. 4 , first, the
阻劑圖案資料71為用以顯示阻劑膜的圖案之影像的資料,並針對每個像素規定了用以顯示賦予墨料之值「1」或者用以顯示不賦予墨料之值「0」。以下,將用以顯示有無賦予墨料之值稱為「賦予值」。噴出量設定部612係針對阻劑圖案資料71所表現的各個像素設定賦予值。亦即,噴出量設定部612係針對用以賦予墨料之像素設定賦予值「1」,進一步地設定每單位面積的噴出量。噴出量為與阻劑膜的膜厚對應之值。亦即,基本上,噴出量愈大則膜厚愈大。The resist
基本上,噴出量設定部612係針對用以賦予墨料之像素設定預先制定的基準噴出量(圖4中的步驟S13)。此外,噴出量設定部612係在阻劑圖案資料71中藉由圖案特定部611特定了登錄圖案之情形中,針對與所特定的該登錄圖案對應之像素設定被修正表資訊73規定的噴出量。亦即,噴出量設定部612係基於修正表資訊73設定針對藉由圖案特定部611所特定的登錄圖案之噴出量。而且,噴出量設定部612係針對各個像素生成用以顯示已設定的噴出量之噴出資料75並儲存於記憶部62(圖4中的步驟S14)。Basically, the ejection
裝置本體11係從控制部12接收噴出資料75,並依循噴出資料75控制頭部3以及移動機構2。具體而言,並行地進行:從頭部3朝向配線基板9噴出墨料的液滴之工序;以及使頭部3相對於配線基板9於與配線基板9平行的方向相對性地移動之工序。藉此,對配線基板9上賦予有墨料,且形成有與阻劑圖案資料71對應的阻劑膜的圖案(圖4中的步驟S15)。The
如上所述,在圖7所示的修正表資訊73中,針對各個登錄圖案設定了噴出量。此外,在圖案形成裝置1中,使用了網點面積率作為噴出量。因此,在修正表資訊73中,使用了網點面積率作為噴出量。在圖7所示的例子中,以網點面積率將基準噴出量設定成60%。As described above, in the
在圖7所示的修正表資訊73中,當著眼於線狀圖案(線)時,以線寬度愈小則噴出量愈大之方式規定。此原因在於線寬度愈小則膜厚愈容易變薄之故。此外,在配線基板9的表面處理為磨光研磨之情形中,噴出量設定成比素材的情形還大。此原因在於與素材的情形相比,在磨光研磨之情形中線狀圖案的膜厚容易變薄之故。此外,針對交叉狀圖案(SRO交點)的噴出量係被規定成比針對線狀圖案的噴出量還小的值(例如50%)。此原因在於交叉狀圖案的膜厚容易變得較大之故。In the
圖8係示意性地顯示形成有複數種類的圖案的阻劑膜的配線基板9之剖視圖。此外,圖8的上段係在以一定的基準噴出量形成了阻劑膜之情形中顯示各個阻劑膜,圖8的下段係顯示基於修正表資訊73變更了噴出量之情形。阻劑膜911、912、913為線狀圖案,線寬度被設定成70μm、100μm、150μm。阻劑膜94係顯示交叉狀圖案。此外,以線寬度以阻劑膜911、912、913的順序變大之方式形成有阻劑膜911、912、913。此外,虛線LN1係顯示設計上的阻劑膜的表面高度(膜厚)。FIG. 8 is a cross-sectional view schematically showing a
如圖8的上段所示,在以一定的基準噴出量形成了各個阻劑膜之情形中,較大的線寬度的阻劑膜913係具有充分的厚度;相對於此,針對線寬度小的阻劑膜911、912未達到必要的厚度。此外,針對阻劑膜94,變成比目標的膜厚還大。相對於此,在修正表資訊73中,針對線狀圖案,線寬度愈小則設定成噴出量愈多。因此,針對線寬度較小的阻劑膜911、912,亦能設定成作為目標的高度。此外,在修正表資訊73中,針對交叉狀圖案(SRO交點)設定了比基準噴出量(60%)還小的噴出量(50%)。因此,能將屬於交叉狀圖案的阻劑膜94的膜厚吻合設計上的膜厚。As shown in the upper part of FIG. 8 , in the case where each resist film is formed with a certain reference discharge amount, the resist
在圖案形成裝置1中,由於因應圖案的種類設定了每單位面積的墨料的噴出量,因此能針對每種圖案的種類將適當的膜厚的阻劑膜形成於配線基板9。In the
[2.變化例]
在上述實施形態中,在修正表資訊73中所規定的登錄圖案係假想成其他的大小或者形狀(例如曲線狀圖案或者折線狀圖案等),並未限定成圖7所示的圖案。[2. Variations]
In the above-described embodiment, the registration pattern specified in the
此外,在上述實施形態中,雖然根據變更網點面積率來變更噴出量,然而此並非是必須的。例如,亦可根據變更頭部3所噴出的墨料液滴的大小或者每單位時間的噴出頻率來變更噴出量。In addition, in the above-described embodiment, the discharge amount is changed by changing the dot area ratio, but this is not essential. For example, the ejection amount may be changed by changing the size of the ink droplets ejected by the
雖然已詳細說明本發明,然而上述說明在所有的實施形態以及變化例中僅為例示,本發明並未限定於上述實施形態以及變化例。能夠解釋成能夠想到未例示的無數的變化例並未逸離本發明的範圍。在上述各個實施形態以及各個變化例中所說明的各個構成只要彼此未相互矛盾,即能適當地組合或者省略。Although the present invention has been described in detail, the above description is merely an example in all the embodiments and modifications, and the present invention is not limited to the above-described embodiments and modifications. It can be construed that countless variations not illustrated can be conceived without departing from the scope of the present invention. The respective configurations described in the above-described respective embodiments and respective modified examples can be appropriately combined or omitted as long as they do not contradict each other.
1:圖案形成裝置
2:移動機構
2a:Y方向移動機構
2b:X方向移動機構
3:頭部
4:槽
5:電腦
8:記錄媒體
9:配線基板(印刷配線基板)
9a:表面
11:裝置本體
12:控制部
21:台
41:管
51:CPU
52:ROM
53:RAM
54:硬碟
55:顯示器
56:輸入部
56a:鍵盤
56b:滑鼠
57:讀取裝置
58:通訊部
61:噴出資料生成部
62:記憶部
71:阻劑圖案資料
73:修正表資訊
75:噴出資料
80:程式
81,83:導電圖案
85:焊料
93,94,911,912,913:阻劑膜
611:圖案特定部
612:噴出量設定部
711:特定資訊
931:開口
L1,L2:線寬度
LN1:虛線1: Patterning device
2:
[圖1]係顯示實施形態的圖案形成裝置之立體圖。
[圖2]係顯示控制部所具有的電腦的構成之圖。
[圖3]係顯示電腦所實現的功能構成之圖。
[圖4]係圖案形成裝置1的動作的流程之圖。
[圖5]係示意性地顯示形成有複數種類的圖案的阻劑膜之配線基板的一部分之俯視圖。
[圖6]係示意性地顯示形成有複數種類的圖案的阻劑膜之配線基板的一部分之剖視圖。
[圖7]係顯示修正表資訊的一例之圖。
[圖8] 係示意性地顯示形成有複數種類的圖案的阻劑膜之配線基板之剖視圖。1 is a perspective view showing a pattern forming apparatus according to an embodiment.
[FIG. 2] It is a figure which shows the structure of the computer which the control part has.
[Fig. 3] is a diagram showing the functional structure realized by the computer.
4 is a diagram showing the flow of the operation of the
61:噴出資料生成部 61: Ejection Data Generation Department
62:記憶部 62: Memory Department
71:阻劑圖案資料 71: Resist pattern information
73:修正表資訊 73: Correction table information
75:噴出資料 75: Squirting data
611:圖案特定部 611: Pattern specific part
612:噴出量設定部 612: Discharge amount setting part
711:特定資訊 711: Specific information
Claims (8)
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JP2020-052385 | 2020-03-24 | ||
JP2020052385A JP2021153085A (en) | 2020-03-24 | 2020-03-24 | Pattern forming device, pattern forming method, and discharge data generation method |
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TW202139802A TW202139802A (en) | 2021-10-16 |
TWI760131B true TWI760131B (en) | 2022-04-01 |
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JP (1) | JP2021153085A (en) |
KR (1) | KR102476630B1 (en) |
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TW (1) | TWI760131B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6946306B2 (en) * | 2000-02-15 | 2005-09-20 | Renesas Technology Corp. | Method of manufacturing a semiconductor device and a fabrication apparatus for a semiconductor device |
TWI522021B (en) * | 2011-07-15 | 2016-02-11 | Sumitomo Heavy Industries | Film forming method and thin film forming apparatus |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09283893A (en) | 1996-04-10 | 1997-10-31 | Canon Inc | Manufacture of printed wiring board and printed wiring board |
JP4224314B2 (en) * | 2003-01-29 | 2009-02-12 | 芝浦メカトロニクス株式会社 | Solution coating apparatus and coating method |
JP4664242B2 (en) | 2006-06-23 | 2011-04-06 | 太陽ホールディングス株式会社 | Printed wiring board and manufacturing method thereof |
JP4503063B2 (en) * | 2006-11-20 | 2010-07-14 | シャープ株式会社 | Ink ejection apparatus, method thereof, program, and computer-readable recording medium |
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2020
- 2020-03-24 JP JP2020052385A patent/JP2021153085A/en active Pending
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2021
- 2021-03-08 TW TW110108042A patent/TWI760131B/en active
- 2021-03-11 KR KR1020210032207A patent/KR102476630B1/en active IP Right Grant
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US6946306B2 (en) * | 2000-02-15 | 2005-09-20 | Renesas Technology Corp. | Method of manufacturing a semiconductor device and a fabrication apparatus for a semiconductor device |
TWI522021B (en) * | 2011-07-15 | 2016-02-11 | Sumitomo Heavy Industries | Film forming method and thin film forming apparatus |
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KR102476630B1 (en) | 2022-12-09 |
JP2021153085A (en) | 2021-09-30 |
CN113453442A (en) | 2021-09-28 |
KR20210119302A (en) | 2021-10-05 |
TW202139802A (en) | 2021-10-16 |
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