TWI756076B - Chip packaging structure - Google Patents

Chip packaging structure Download PDF

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TWI756076B
TWI756076B TW110108794A TW110108794A TWI756076B TW I756076 B TWI756076 B TW I756076B TW 110108794 A TW110108794 A TW 110108794A TW 110108794 A TW110108794 A TW 110108794A TW I756076 B TWI756076 B TW I756076B
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layer
die
conductive
protective layer
wafer
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TW202135252A (en
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輝星 周
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新加坡商Pep創新私人有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49811Additional leads joined to the metallisation on the insulating substrate, e.g. pins, bumps, wires, flat leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4846Leads on or in insulating or insulated substrates, e.g. metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3157Partial encapsulation or coating
    • H01L23/3185Partial encapsulation or coating the coating covering also the sidewalls of the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/96Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • H01L2924/1815Shape
    • H01L2924/1816Exposing the passive side of the semiconductor or solid-state body
    • H01L2924/18161Exposing the passive side of the semiconductor or solid-state body of a flip chip

Abstract

A chip packaging method and a chip packaging structure are disclosed. The chip packaging method includes: forming a wafer conductive layer on an wafer active surface of a wafer; forming a protective layer having material properties on the wafer conductive layer; sawing the wafer into several dies and mounting the several dies on a carrier; forming a plastic encapsulating layer which has material properties and encapsulates the die; peeling of the carrier; forming a panel-level conductive layer and a dielectric layer; the packaging method can reduce or eliminate the warpage in the panel packaging process, reduce the precision requirement on the dies on the panel, reduce the difficulty of the panel packaging process, and make the packaged chip structure have a long lifetime, especially suitable for large panel-level package and large electric flux, thin chip package.

Description

晶片封裝結構Chip package structure

本公開涉及半導體技術領域,尤其涉及晶片封裝方法及封裝結構。The present disclosure relates to the field of semiconductor technology, and in particular, to a chip packaging method and a packaging structure.

面板級封裝(panel-level package)即將晶圓切割分離出眾多晶粒,將該晶粒排布粘貼在載板上,將眾多晶粒在同一工藝流程中同時封裝。面板級封裝作為近年來興起的技術受到廣泛關注,和傳統的晶圓級封裝(wafer-level package)相比,面板級封裝具有生產效率高,生產成本低,適於大規模生產的優勢。Panel-level package is to cut the wafer to separate many dies, arrange and paste the dies on the carrier board, and package many dies simultaneously in the same process flow. As a technology emerging in recent years, panel-level packaging has received extensive attention. Compared with traditional wafer-level packaging, panel-level packaging has the advantages of high production efficiency, low production cost and suitable for mass production.

然而,面板封裝在技術上存在眾多壁壘,例如面板的翹曲問題;面板上的晶粒對位精準度問題等。However, there are many technical barriers in panel packaging, such as the problem of warpage of the panel and the accuracy of die alignment on the panel.

尤其是在當今電子設備小型輕量化的趨勢下,小型質薄的晶片日益受到市場青睞,然而利用大型面板封裝技術封裝小型質薄晶片的封裝工藝難度更加不容小覷。Especially in the current trend of small and lightweight electronic equipment, small and thin chips are increasingly favored by the market. However, the packaging process of using large panel packaging technology to package small and thin chips cannot be underestimated.

本公開旨在提供一種半導體晶片封裝方法和晶片封裝結構,該封裝方法可以減小或消除面板封裝過程中的翹曲,降低面板上的晶粒精準度需求,減小面板封裝工藝的難度,並且使封裝後的晶片結構具有耐久的使用週期,尤其適用於大型面板級封裝以及大電通量、薄型晶片的封裝。The present disclosure aims to provide a semiconductor chip packaging method and a chip packaging structure, the packaging method can reduce or eliminate warpage during the panel packaging process, reduce the precision requirements of the die on the panel, reduce the difficulty of the panel packaging process, and The packaged chip structure has a durable service cycle, and is especially suitable for large-scale panel-level packaging and packaging of large electric flux and thin chips.

本公開提供一種晶片封裝結構,包括:至少一個晶粒,所述晶粒包括一晶粒活性面和一晶粒背面;導電結構,形成於所述晶粒活性面一側;保護層,形成於所述晶粒活性面一側;塑封層,所述塑封層用於包封所述晶粒;及介電層。The present disclosure provides a chip package structure, comprising: at least one die, the die includes an active surface of the die and a back surface of the die; a conductive structure is formed on one side of the active surface of the die; and a protective layer is formed on the side of the active surface of the die one side of the active surface of the die; a plastic encapsulation layer, the plastic encapsulation layer is used to encapsulate the die; and a dielectric layer.

在一個實施例中,該導電結構包括晶圓導電層、導電填充通孔和面板級導電層;該導電填充通孔形成於該保護層內。In one embodiment, the conductive structure includes a wafer conductive layer, a conductively filled via, and a panel-level conductive layer; the conductively filled via is formed in the protective layer.

在另一個實施例中,所述導電填充通孔具有導電填充通孔下表面和導電填充通孔上表面,所述導電填充通孔下表面的面積小於所述導電填充通孔上表面的面積。In another embodiment, the conductively filled via has a lower surface of the conductively filled via and an upper surface of the conductively filled via, and the area of the lower surface of the conductively filled via is smaller than that of the upper surface of the conductively filled via.

在再一個實施例中,所述晶粒活性面包括電連接點和絕緣層;至少一部分所述晶圓導電層和至少一部分所述電連接點電連接,用於將至少一部分所述電連接點從所述晶粒活性面引出;導電填充通孔下表面和所述晶圓導電層電連接;導電填充通孔上表面和所述面板級導電層電連接。In yet another embodiment, the active surface of the die includes an electrical connection point and an insulating layer; at least a part of the wafer conductive layer and at least a part of the electrical connection point are electrically connected for connecting at least a part of the electrical connection point Lead out from the active surface of the die; the lower surface of the conductively filled through hole is electrically connected to the wafer conductive layer; the upper surface of the conductively filled through hole is electrically connected to the panel-level conductive layer.

在一個實施例中,至少一部分所述晶圓導電層將至少一部分所述電連接點單獨引出。In one embodiment, at least a part of the conductive layer of the wafer leads out at least a part of the electrical connection points individually.

在另一個實施例中,至少一部分所述晶圓導電層將至少一部分中的多個所述電連接點彼此互連並引出。In another embodiment, at least a portion of the wafer conductive layer interconnects and leads out at least a portion of the plurality of electrical connection points to each other.

在再一個實施例中,所述晶圓導電層與所述電連接點的單個接觸區域的接觸面積小於所述晶圓導電層與所述導電填充通孔的單個接觸區域的接觸面積。In yet another embodiment, a contact area of the wafer conductive layer with a single contact area of the electrical connection point is smaller than a contact area of the wafer conductive layer with a single contact area of the conductive filled via.

在一個實施例中,所述面板級導電層包括導電跡線和/或導電凸柱;所述導電凸柱形成於所述導電跡線的焊墊或連接點上;所述介電層,包覆於所述面板級導電層;所述面板級導電層為一層或多層。In one embodiment, the panel-level conductive layer includes conductive traces and/or conductive bumps; the conductive bumps are formed on pads or connection points of the conductive traces; the dielectric layer includes Covering the panel-level conductive layer; the panel-level conductive layer is one or more layers.

在一個實施例中,最靠近所述晶粒活性面的所述導電跡線的至少一部分形成在塑封層正面並延伸至封裝體的邊緣。In one embodiment, at least a portion of the conductive traces closest to the active surface of the die are formed on the front side of the molding layer and extend to the edge of the package body.

在另一個實施例中,所述晶粒背面從所述塑封層暴露。In another embodiment, the backside of the die is exposed from the molding layer.

在再一個實施例中,介電層的表面對應於所述導電層的位置處具有凹槽。In yet another embodiment, the surface of the dielectric layer has grooves at positions corresponding to the conductive layers.

在一個實施例中,所述至少一個晶粒為多個晶粒,所述多個晶粒之間根據產品設計進行電連接。In one embodiment, the at least one die is a plurality of die, and the plurality of die is electrically connected according to product design.

在另一個實施例中,所述多個晶粒為具有不同功能的晶粒,以形成多晶片模組。In another embodiment, the plurality of dies are dies with different functions to form a multi-chip module.

在另一個實施例中,所述保護層的材料為有機/無機複合材料。In another embodiment, the material of the protective layer is an organic/inorganic composite material.

在一個實施例中,所述保護層的楊氏模數為以下任一數值範圍或數值:1000~20000 MPa、1000~10000 MPa、4000~8000 MPa、1000~7000 MPa、4000~7000 MPa、5500 MPa。In one embodiment, the Young's modulus of the protective layer is any one of the following ranges or values: 1000-20000 MPa, 1000-10000 MPa, 4000-8000 MPa, 1000-7000 MPa, 4000-7000 MPa, 5500 MPa.

在再一個實施例中,所述保護層的厚度為以下任一數值範圍或數值:15~50μm、20~50μm、35μm、45μm、50μm。In yet another embodiment, the thickness of the protective layer is any one of the following numerical ranges or values: 15-50 μm, 20-50 μm, 35 μm, 45 μm, and 50 μm.

在一個實施例中,所述保護層的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K。In one embodiment, the thermal expansion coefficient of the protective layer is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, 10 ppm/K.

在另一個實施例中,所述塑封層的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K。In another embodiment, the thermal expansion coefficient of the plastic sealing layer is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, 10 ppm/K.

在再一個實施例中,所述保護層和所述塑封層具有相同或相近的熱膨脹係數。In yet another embodiment, the protective layer and the plastic sealing layer have the same or similar thermal expansion coefficients.

在一個實施例中,所述保護層中包括無機填料顆粒,所述無機填料顆粒的直徑為小於3 μm 。In one embodiment, the protective layer includes inorganic filler particles, and the diameter of the inorganic filler particles is less than 3 μm.

在一個實施例中,無機填料顆粒的直徑為1~2 μm。In one embodiment, the diameter of the inorganic filler particles is 1-2 μm.

本公開提供一種晶片封裝方法,包括:提供晶圓,所述晶圓具有晶圓活性面和晶圓背面,所述晶圓活性面包括電連接點和絕緣層;在晶圓的晶圓活性面形成晶圓導電層;在所述晶圓導電層上形成保護層;將所述晶圓切割形成晶粒並貼裝於載板;形成包封晶粒的塑封層;剝離載板;形成面板級導電層和介電層。The present disclosure provides a chip packaging method, including: providing a wafer, the wafer has a wafer active surface and a wafer back surface, the wafer active surface includes electrical connection points and an insulating layer; on the wafer active surface of the wafer forming a wafer conductive layer; forming a protective layer on the wafer conductive layer; cutting the wafer to form die and attaching it to a carrier; forming a plastic encapsulating layer for encapsulating the die; peeling off the carrier; forming a panel level Conductive and dielectric layers.

在一個實施例中,形成的晶圓導電層中至少一部分所述晶圓導電層將至少一部分所述電連接點單獨引出和/或至少一部分所述晶圓導電層將至少一部分中的多個所述電連接點彼此互連並引出。In one embodiment, at least a part of the wafer conductive layers in the formed wafer conductive layers lead out at least a part of the electrical connection points individually and/or at least a part of the wafer conductive layers lead out at least a part of the electrical connection points. The electrical connection points are interconnected and led out.

在一個實施例中,所述方法還包括在所述保護層上形成保護層開口的步驟,保護層開口下表面的面積小於保護層開口上表面的面積,所述保護層開口開在和晶圓導電層對應的位置處。In one embodiment, the method further includes the step of forming a protective layer opening on the protective layer, the area of the lower surface of the protective layer opening is smaller than the area of the upper surface of the protective layer opening, and the protective layer opening is opened at the surface of the wafer. at the corresponding position of the conductive layer.

在一個實施例中,所述保護層開口為利用雷射圖案化的方式形成。In one embodiment, the protective layer opening is formed by laser patterning.

在一個實施例中,所述方法還包括在所述保護層開口中形成導電填充通孔的步驟,所述導電填充通孔的一端和晶圓導電層連接,所述導電填充通孔的一端和面板級導電層連接;所述晶圓導電層與所述電連接點的單個接觸區域的接觸面積小於所述晶圓導電層與所述導電填充通孔的單個接觸區域的接觸面積。In one embodiment, the method further includes the step of forming a conductively filled via in the opening of the protective layer, one end of the conductively filled via is connected to the wafer conductive layer, and one end of the conductively filled via is connected to the wafer conductive layer. The panel-level conductive layer is connected; the contact area of the wafer conductive layer with the single contact area of the electrical connection point is smaller than the contact area of the wafer conductive layer with the single contact area of the conductive filled via.

在一個實施例中,所述方法還包括減薄塑封層背面裸露出所述晶粒背面的步驟。In one embodiment, the method further includes the step of thinning the backside of the plastic encapsulation layer to expose the backside of the die.

在一個實施例中,所述方法還包括通過金屬蝕刻在所述介電層上的所述面板級導電層對應的位置處形成凹槽的步驟。In one embodiment, the method further includes the step of forming grooves at positions corresponding to the panel-level conductive layer on the dielectric layer by metal etching.

在一個實施例中,所述方法還包括對所述晶圓和/或所述保護層表面進行電漿表面處理和/或化學促進改性劑處理的步驟。In one embodiment, the method further includes the step of subjecting the wafer and/or the surface of the protective layer to a plasma surface treatment and/or a chemically accelerated modifier treatment.

在一個實施例中,所述保護層的楊氏模數為以下任一數值範圍或數值:1000~20000 MPa、1000~10000 MPa、4000~8000 MPa、1000~7000 MPa、4000~7000 MPa、5500 MPa。In one embodiment, the Young's modulus of the protective layer is any one of the following ranges or values: 1000-20000 MPa, 1000-10000 MPa, 4000-8000 MPa, 1000-7000 MPa, 4000-7000 MPa, 5500 MPa.

在另一個實施例中,所述保護層的厚度為以下任一數值範圍或數值:15~50μm、20~50μm、35μm、45μm、50μm。In another embodiment, the thickness of the protective layer is any one of the following numerical ranges or values: 15-50 μm, 20-50 μm, 35 μm, 45 μm, 50 μm.

在再一個實施例中,所述保護層的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K,和/或所述塑封層123的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K。In yet another embodiment, the thermal expansion coefficient of the protective layer is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, 10 ppm/K, and/or the The thermal expansion coefficient of the plastic sealing layer 123 is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, and 10 ppm/K.

在一個實施例中,所述保護層的材料為有機/無機複合材料。In one embodiment, the material of the protective layer is an organic/inorganic composite material.

在一個實施例中,所述保護層和所述塑封層具有相同或相近的熱膨脹係數。In one embodiment, the protective layer and the plastic sealing layer have the same or similar thermal expansion coefficients.

在一個實施例中,所述保護層中包括無機填料顆粒。In one embodiment, the protective layer includes inorganic filler particles.

在一個實施例中,所述無機填料顆粒的直徑為小於3 μm 或無機填料顆粒的直徑為1~2μm。In one embodiment, the diameter of the inorganic filler particles is less than 3 μm or the diameter of the inorganic filler particles is 1 to 2 μm.

為使本公開的技術方案更加清楚,技術效果更加明晰,以下結合附圖對本公開的優選實施例給出詳細具體的描述和說明,不能理解為以下描述是本公開的唯一實現形式,或者是對本公開的限制。In order to make the technical solutions of the present disclosure clearer and the technical effects clearer, the preferred embodiments of the present disclosure will be described and explained in detail below with reference to the accompanying drawings. public restrictions.

圖1至圖14是根據本公開示例性實施例提出的晶片封裝方法的流程。1 to 14 are flowcharts of a chip packaging method proposed according to an exemplary embodiment of the present disclosure.

如圖1所示,提供至少一個晶圓100,該晶圓100具有晶圓活性面1001和晶片背面1002,所述晶圓100包括多個晶粒113,其中每一個晶粒的活性表面構成了晶圓活性面1001,所述晶圓100中每一個晶粒的活性面均通過摻雜、沉積、刻蝕等一系列工藝形成一系列主動部件和被動部件,主動部件包括二極體、三極管等,被動部件包括電壓器、電容器、電阻器、電感器等,將這些主動部件和被動部件利用連接線連接形成功能電路,從而實現晶片的各種功能。所述晶圓活性面1001還包括用於將功能電路引出的電連接點103以及用於保護該電連接點103的絕緣層105。As shown in FIG. 1, at least one wafer 100 is provided, the wafer 100 has a wafer active surface 1001 and a wafer backside 1002, the wafer 100 includes a plurality of dies 113, wherein the active surface of each die constitutes a The active surface 1001 of the wafer, the active surface of each die in the wafer 100 is formed by a series of processes such as doping, deposition, and etching to form a series of active components and passive components, and the active components include diodes, triodes, etc. The passive components include voltages, capacitors, resistors, inductors, etc. These active components and passive components are connected by connecting wires to form functional circuits, thereby realizing various functions of the chip. The wafer active surface 1001 further includes an electrical connection point 103 for drawing out the functional circuit and an insulating layer 105 for protecting the electrical connection point 103 .

如圖2a和圖2b所示,在所述晶圓活性面1001上形成晶圓導電層106。As shown in FIG. 2a and FIG. 2b, a wafer conductive layer 106 is formed on the active surface 1001 of the wafer.

所述晶圓導電層106可以是銅、金、銀、錫、鋁等材料或其組合材料,也可以為其它合適的導電材料通過利用PVD、CVD、濺鍍、電解電鍍、無電極電鍍工藝,或者其它合適的金屬沉積工藝形成。The wafer conductive layer 106 can be made of materials such as copper, gold, silver, tin, aluminum or a combination thereof, or other suitable conductive materials by using PVD, CVD, sputtering, electrolytic plating, and electroless plating processes, or other suitable metal deposition process.

至少一部分所述晶圓導電層106與所述晶圓活性面1001上的至少一部分所述電連接點103電連接。At least a part of the conductive layer 106 of the wafer is electrically connected to at least a part of the electrical connection points 103 on the active surface 1001 of the wafer.

可選的,如圖2a所示,所述晶圓導電層106將所述晶圓活性面1001上的至少一部分中的多個所述電連接點103彼此互連並引出。Optionally, as shown in FIG. 2 a , the wafer conductive layer 106 interconnects and leads out a plurality of the electrical connection points 103 in at least a part of the wafer active surface 1001 .

晶圓導電層106的形成可以降低之後工藝中保護層開口109形成的個數,利用晶圓導電層106按照電路設計首先將多個電連接點103彼此互聯,省去了在每個電連接點103上形成保護層開口109的需求。The formation of the wafer conductive layer 106 can reduce the number of protective layer openings 109 formed in the subsequent process. The wafer conductive layer 106 is used to first interconnect the plurality of electrical connection points 103 according to the circuit design, eliminating the need for each electrical connection point. 103 to form protective layer openings 109 .

可選的,如圖2b所示,所述晶圓導電層106將所述晶圓活性面1001上的至少一部分所述電連接點103單獨引出。Optionally, as shown in FIG. 2b, at least a part of the electrical connection points 103 on the active surface 1001 of the wafer are independently drawn out by the conductive layer 106 of the wafer.

晶圓導電層106的形成有助於降低之後的保護層開口109的形成工藝難度,由於晶圓導電層106的存在,可以使保護層開口下表面109a具有更大的面積,相對應的,可以使保護層開口109具有更大的面積,尤其是在具有較小裸露出的電連接點103的晶圓100上,使保護層開口的形成成為可能。The formation of the wafer conductive layer 106 helps to reduce the difficulty of the subsequent formation of the protective layer opening 109. Due to the existence of the wafer conductive layer 106, the lower surface 109a of the protective layer opening can have a larger area. Correspondingly, it can be Having the protective layer openings 109 with a larger area, especially on wafers 100 with smaller exposed electrical connection points 103, enables the formation of the protective layer openings.

雖然未在圖中示出,但是可以理解的,所述晶圓導電層106將所述晶圓活性面1001上的一部分所述電連接點103單獨引出並且將所述晶圓活性面1001上的另一部分所述電連接點103彼此互連並引出。Although it is not shown in the figure, it can be understood that the conductive layer 106 of the wafer independently leads out a part of the electrical connection points 103 on the active surface 1001 of the wafer and connects the electrical connection points 103 on the active surface 1001 of the wafer. Another part of the electrical connection points 103 are interconnected and led out.

如圖3所示,在所述晶圓活性面1001和所述晶圓導電層106上施加保護層107。As shown in FIG. 3 , a protective layer 107 is applied on the active surface 1001 of the wafer and the conductive layer 106 of the wafer.

保護層107採用絕緣材料,可選的如BCB(苯並環丁烯)、PI(聚醯亞胺)、PBO(聚苯並惡唑)、聚合物基質介電膜、有機聚合物膜、或者其它具有相似絕緣和結構特性的材料,透過層壓(lamination)、塗覆(coating)、印刷(printing)等方式形成。The protective layer 107 adopts an insulating material, such as BCB (benzocyclobutene), PI (polyimide), PBO (polybenzoxazole), polymer matrix dielectric film, organic polymer film, or Other materials with similar insulating and structural properties are formed by lamination, coating, printing, etc.

在一個實施例中,保護層採用層壓的方式施加。In one embodiment, the protective layer is applied by lamination.

可選的,在施加所述保護層107的步驟前,對所述晶圓活性面1001和/或所述保護層107施加於所述晶圓100上的一面進行物理和/或化學處理,以使所述保護層107和所述晶圓100的之間的結合更為緊密。處理方法可選的為電漿表面處理使表面粗糙化增大粘接面積和/或化學促進改性劑處理,在所述晶圓100和所述保護層107之間引入促進改性基團,例如同時帶有親和有機和親和無機的基團的表面改性劑,增加有機/無機介面層之間的粘合力。Optionally, before the step of applying the protective layer 107, physical and/or chemical treatment is performed on the active surface 1001 of the wafer and/or the surface of the protective layer 107 applied on the wafer 100 to The bonding between the protective layer 107 and the wafer 100 is made tighter. Optionally, the treatment method is plasma surface treatment to roughen the surface to increase the bonding area and/or chemical promotion modifier treatment, and a promotion modification group is introduced between the wafer 100 and the protective layer 107, For example, surface modifiers with both organic affinity and affinity inorganic groups increase the adhesion between organic/inorganic interface layers.

所述保護層107可以用於保護晶粒活性面1131。在之後的塑封過程中,由於塑封壓力易於使在加熱條件下流動的塑封材料滲入晶粒113和載板117的縫隙中,特別是當晶粒活性面1131上形成有晶圓導電層106,使晶粒和載板之間的縫隙變大,塑封時,塑封材料極易滲入。當所述晶粒活性面1131具有保護層時,所述保護層107可以保護所述晶粒活性面1131不使塑封材料滲入從而保護所述晶粒活性面1131免受破壞。The protective layer 107 can be used to protect the active surface 1131 of the die. In the subsequent molding process, due to the molding pressure, the molding material flowing under heating conditions tends to penetrate into the gap between the die 113 and the carrier plate 117, especially when the wafer conductive layer 106 is formed on the die active surface 1131, so that the The gap between the die and the carrier becomes larger, and the plastic sealing material is easy to infiltrate during plastic sealing. When the die active surface 1131 has a protective layer, the protective layer 107 can protect the die active surface 1131 from infiltrating the molding material so as to protect the die active surface 1131 from damage.

所述保護層107的存在同時也可以使所述晶粒113和粘接層121之間的粘合作用更強,使在塑封過程中,塑封壓力不易導致所述晶粒113在所述載板117上發生位置移動。The existence of the protective layer 107 can also make the adhesion between the die 113 and the adhesive layer 121 stronger, so that during the plastic sealing process, the plastic sealing pressure is not easy to cause the die 113 to be stuck on the carrier board. A position shift occurs on 117.

在一個優選實施例中,所述保護層107的楊氏模數為1000~20000 MPa的範圍內、更加優選的所述保護層107的楊氏模數為1000~10000 MPa範圍內;進一步優選的所述保護層107的楊氏模數為1000~7000、4000~7000或4000~8000 MPa;在最佳實施例中所述保護層107的楊氏模數為5500 MPa。In a preferred embodiment, the Young's modulus of the protective layer 107 is in the range of 1000-20000 MPa, more preferably the Young's modulus of the protective layer 107 is in the range of 1000-10000 MPa; further preferred The Young's modulus of the protective layer 107 is 1000-7000, 4000-7000 or 4000-8000 MPa; in a preferred embodiment, the Young's modulus of the protective layer 107 is 5500 MPa.

在一個優選實施例中,所述保護層107的厚度為15~50μm的範圍內;更加優選的所述保護層的厚度為20~50μm的範圍內;在一個優選實施例中,所述保護層107的厚度為35μm;在另一個優選實施例中,所述保護層107的厚度為45μm;在再一個優選實施例中,所述保護層107的厚度為50μm。In a preferred embodiment, the thickness of the protective layer 107 is in the range of 15-50 μm; more preferably, the thickness of the protective layer is in the range of 20-50 μm; in a preferred embodiment, the protective layer The thickness of the protective layer 107 is 35 μm; in another preferred embodiment, the thickness of the protective layer 107 is 45 μm; in another preferred embodiment, the thickness of the protective layer 107 is 50 μm.

所述保護層107的楊氏模數數值範圍在1000~20000MPa時,一方面,所述保護層107質軟,具有良好的柔韌性和彈性;另一方面,所述保護層可以提供足夠的支撐作用力,使所述保護層107對其表面形成的導電層具有足夠的支撐。同時,所述保護層107的厚度在15~50μm時,保證了所述保護層107能夠提供足夠的緩衝和支撐。When the Young's modulus of the protective layer 107 ranges from 1000 to 20000 MPa, on the one hand, the protective layer 107 is soft and has good flexibility and elasticity; on the other hand, the protective layer can provide sufficient support Acting force enables the protective layer 107 to have sufficient support for the conductive layer formed on its surface. Meanwhile, when the thickness of the protective layer 107 is 15-50 μm, it is ensured that the protective layer 107 can provide sufficient buffer and support.

特別是在一些種類的晶片中,既需要使用薄型晶粒進行封裝,又需要導電層達到一定的厚度值以形成大的電通量,此時,選擇所述保護層107的厚度範圍為15~50μm,所述保護層107楊氏模數的數值範圍為1000~10000MPa。質軟,柔韌性佳的所述保護層107可以在所述晶粒113和在保護層表面形成的導電層之間形成緩衝層,以使在晶片的使用過程中,保護層表面的導電層不會過度壓迫所述晶粒113,防止厚重的導電層的壓力使所述晶粒113破碎。同時所述保護層107具有足夠的材料強度,所述保護層107可以對厚重的導電層提供足夠支撐。Especially in some types of chips, it is necessary to use thin die for packaging, and the conductive layer needs to reach a certain thickness to form a large electric flux. In this case, the thickness of the protective layer 107 is selected to be in the range of 15-50 μm , the value of the Young's modulus of the protective layer 107 ranges from 1000 to 10000 MPa. The soft and flexible protective layer 107 can form a buffer layer between the crystal grains 113 and the conductive layer formed on the surface of the protective layer, so that during the use of the wafer, the conductive layer on the surface of the protective layer is not damaged. The die 113 will be compressed excessively to prevent the die 113 from being broken by the pressure of the thick conductive layer. At the same time, the protective layer 107 has sufficient material strength, and the protective layer 107 can provide sufficient support for the thick conductive layer.

當所述保護層107的楊氏模數為1000~20000MPa時,特別是所述保護層107的楊氏模數為4000~8000MPa時,所述保護層107的厚度為20~50μm時,由於所述保護層107的材料特性,使所述保護層107能夠在之後的晶粒轉移過程中有效保護所述晶粒對抗晶粒轉移設備的頂針壓力;When the Young's modulus of the protective layer 107 is 1000-20000 MPa, especially when the Young's modulus of the protective layer 107 is 4000-8000 MPa, and the thickness of the protective layer 107 is 20-50 μm, due to the The material properties of the protective layer 107 enable the protective layer 107 to effectively protect the die against the thimble pressure of the die transfer equipment in the subsequent die transfer process;

晶粒轉移過程是將切割分離後的晶粒113重新排布粘合在載板117的過程(reconstruction process),晶粒轉移過程需要使用晶粒轉移設備(bonder machine),晶粒轉移設備包括頂針,利用頂針將晶圓100上的晶粒113頂起,用吸頭(bonder head)吸起被頂起的晶粒113轉移並粘合到載板117上。The die transfer process is a process of rearranging and adhering the cut and separated die 113 to the carrier plate 117 (reconstruction process). The die transfer process requires the use of a bonder machine, which includes an ejector pin. , the die 113 on the wafer 100 is lifted up by an ejector pin, and the lifted die 113 is sucked up by a bonder head, transferred and bonded to the carrier board 117 .

在頂針頂起晶粒113的過程中,晶粒113尤其是薄型晶粒113質脆,易於受到頂針的頂起壓力而破碎,有材料特性的保護層100在此工藝中可以保護質脆的晶粒113即使在較大的頂起壓力下,也可以保持晶粒113的完整。During the process of ejecting the crystal grains 113 by the ejector pins, the crystal grains 113, especially the thin-type crystal grains 113, are brittle and are easily broken by the ejection pressure of the ejector pins. The protective layer 100 with material characteristics can protect the brittle crystal grains in this process. The grains 113 can maintain the integrity of the crystal grains 113 even under a relatively large jacking pressure.

在一個優選實施例中,所述保護層107為包括填料顆粒的有機/無機複合材料層。進一步的,所述填料顆粒為無機氧化物顆粒;進一步的,所述填料顆粒為SiO2 顆粒;在一個實施例中,所述保護層107中的填料顆粒,為兩種或兩種以上不同種類的無機氧化物顆粒,例如SiO2 混合TiO2 顆粒。優選的,所述保護層107中的填料顆粒,例如無機氧化物顆粒,例如SiO2 顆粒,例如SiO2 混合TiO2 顆粒,為球型或類球型。在一個優選實施例中,所述保護層107中的填料顆粒,例如無機氧化物顆粒,例如SiO2 顆粒,例如SiO2 混合TiO2 顆粒,的填充量為50%以上。In a preferred embodiment, the protective layer 107 is an organic/inorganic composite material layer including filler particles. Further, the filler particles are inorganic oxide particles; further, the filler particles are SiO 2 particles; in one embodiment, the filler particles in the protective layer 107 are two or more different types of inorganic oxide particles, such as SiO2 mixed with TiO2 particles. Preferably, the filler particles in the protective layer 107, such as inorganic oxide particles, such as SiO 2 particles, such as SiO 2 mixed TiO 2 particles, are spherical or spherical-like. In a preferred embodiment, the filling amount of filler particles in the protective layer 107, such as inorganic oxide particles, such as SiO 2 particles, such as SiO 2 mixed TiO 2 particles, is more than 50%.

有機材料具有易操作易施加的優點,待封裝晶粒113為無機材料,如矽材質,當保護層107單獨採用有機材料時,由於有機材料的材料學性質和無機材料的材料學性質之間的差異,會使封裝工藝難度大,影響封裝效果。採用在有機材料中添加無機顆粒的有機/無機複合材料,會使有機材料的材料學性能得到改性,使材料兼具有機材料和無機材料的特點。The organic material has the advantages of easy operation and application. The die 113 to be encapsulated is made of an inorganic material, such as silicon material. When the protective layer 107 is made of an organic material alone, due to the difference between the material properties of the organic material and the material properties of the inorganic material. The difference will make the packaging process difficult and affect the packaging effect. The use of organic/inorganic composite materials in which inorganic particles are added to organic materials can modify the material properties of organic materials, so that the materials have both the characteristics of organic materials and inorganic materials.

在一個優選實施例中,當(T<Tg)時,所述保護層107的熱膨脹係數的範圍為3~10 ppm/K;在一個優選實施例中,所述保護層107的熱膨脹係數為5 ppm/K;在一個優選實施例中;所述保護層107的熱膨脹係數為7 ppm/K;在一個優選實施例中,所述保護層107的熱膨脹係數為10 ppm/K。In a preferred embodiment, when (T<Tg), the thermal expansion coefficient of the protective layer 107 ranges from 3 to 10 ppm/K; in a preferred embodiment, the thermal expansion coefficient of the protective layer 107 is 5 ppm/K; in a preferred embodiment; the thermal expansion coefficient of the protective layer 107 is 7 ppm/K; in a preferred embodiment, the thermal expansion coefficient of the protective layer 107 is 10 ppm/K.

在接下來的塑封工藝中,施加有保護層107的晶粒113會在塑封過程的加熱和冷卻過程中相應的膨脹和收縮,當保護層107的熱膨脹係數在3~10 ppm/K的範圍時,保護層107和晶粒113之間的膨脹收縮程度保持相對一致,保護層107和晶粒113的連接介面不易產生介面應力,不易破壞保護層107和晶粒113之間的結合,使封裝後的晶片結構更加穩定。In the ensuing molding process, the die 113 to which the protective layer 107 is applied will expand and contract correspondingly during the heating and cooling process of the molding process. When the thermal expansion coefficient of the protective layer 107 is in the range of 3-10 ppm/K , the degree of expansion and contraction between the protective layer 107 and the die 113 remains relatively consistent, the connection interface between the protective layer 107 and the die 113 is not easy to generate interface stress, and it is not easy to destroy the combination between the protective layer 107 and the die 113. The wafer structure is more stable.

封裝完成的晶片在使用過程中,常常需要經歷冷熱循環,保護層107的熱膨脹係數範圍為3~10 ppm/K和晶粒113具有相同或者相近的熱膨脹係數,在冷熱循環過程中,保護層107和晶粒113保持相對一致的膨脹和收縮程度,免於在保護層107和晶粒113之間的介面積累介面疲勞,使封裝後的晶片具有耐久性,延長晶片使用壽命。In the process of using the packaged chip, it is often necessary to undergo cold and thermal cycles. The thermal expansion coefficient of the protective layer 107 ranges from 3 to 10 ppm/K and the die 113 has the same or similar thermal expansion coefficient. During the cold and thermal cycle, the protective layer 107 Maintaining a relatively consistent expansion and contraction degree with the die 113 , avoiding the accumulation of interface fatigue at the interface between the protective layer 107 and the die 113 , making the packaged chip durable and prolonging the service life of the chip.

另一方面,保護層的熱膨脹係數過小,需使保護層107的複合材料中填充過多的填料顆粒,在進一步減小熱膨脹係數的同時也會增大材料的楊氏模數,使保護層材料的柔韌性減少,剛度過強,保護層107的緩衝作用欠佳。將保護層的熱膨脹係數限定為5~10ppm/k為最優。On the other hand, if the thermal expansion coefficient of the protective layer is too small, it is necessary to fill the composite material of the protective layer 107 with too many filler particles, which will further reduce the thermal expansion coefficient and also increase the Young's modulus of the material, so that the protective layer material is The flexibility is reduced, the stiffness is too strong, and the buffering effect of the protective layer 107 is not good. It is optimal to limit the thermal expansion coefficient of the protective layer to 5~10ppm/k.

在一個優選實施例中,所述保護層107中的填料顆粒,例如無機氧化物顆粒,例如SiO2 顆粒的直徑為小於3μm,優選的所述保護層107中的填料顆粒,例如無機氧化物顆粒,例如SiO2 顆粒的直徑為1~2μm之間。In a preferred embodiment, the diameter of the filler particles in the protective layer 107 , such as inorganic oxide particles, such as SiO 2 particles is less than 3 μm, preferably the filler particles in the protective layer 107 , such as inorganic oxide particles , for example, the diameter of SiO 2 particles is between 1 and 2 μm.

控制填料顆粒的直徑尺寸為小於3μm,有利於雷射圖案化製造工藝中在保護層107上形成具有較平滑側壁的保護層開口,從而在導電材料填充工藝中可以使材料填充充分,避免具有大尺寸凹凸的保護層開口側壁109c在有凸起遮擋的側壁後側導電材料無法填充,影響導電填充通孔111的導電性能。Controlling the diameter of the filler particles to be less than 3 μm is conducive to forming a protective layer opening with smooth sidewalls on the protective layer 107 in the laser patterning manufacturing process, so that the material can be fully filled in the conductive material filling process to avoid large The sidewalls 109c of the protective layer opening with uneven size cannot be filled with the conductive material on the backside of the sidewalls shielded by the protrusions, which affects the conductivity of the conductive filled vias 111 .

同時,1~2μm的填充尺寸會使雷射圖案化的過程中,將小粒徑的填料暴露出來,使保護層開口側壁109c具有一定粗糙度,此具有一定粗糙度的側壁會和導電材料的接觸面更大,接觸更加緊密,形成導電性能好的導電填充通孔111。At the same time, the filling size of 1-2 μm will expose the filler with small particle size during the laser patterning process, so that the sidewall 109c of the opening of the protective layer has a certain roughness. The contact surface is larger and the contact is tighter, and the conductive filled through hole 111 with good conductivity is formed.

以上所述填料的直徑尺寸為顆粒直徑的平均值。The diameter size of the above-mentioned filler is the average value of the particle diameter.

在一個優選實施例中,所述保護層107的抗拉強度的數值範圍為20~50 MPa;在一個優選實施例中,所述保護層107的抗拉強度為37 MPa。In a preferred embodiment, the tensile strength of the protective layer 107 ranges from 20 to 50 MPa; in a preferred embodiment, the tensile strength of the protective layer 107 is 37 MPa.

可選的,在所述晶圓活性面1001上施加所述保護層107流程後,對所述晶片背面1002進行研磨減薄晶片至所需厚度。Optionally, after the process of applying the protective layer 107 on the active surface 1001 of the wafer, the back surface 1002 of the wafer is ground and thinned to a desired thickness.

現代電子設備小型輕量化,晶片具有薄型化趨勢,在此步驟中,所述晶圓100有時會需要被減薄到很薄的厚度,然而,薄型晶圓100的加工和轉移難度大,研磨減薄過程工藝難度大,往往很難將晶圓100減薄到理想厚度。當晶圓100表面具有保護層107時,具有材料特性的保護層107會對晶圓100起到支撐作用,降低晶圓100的加工,轉移和減薄難度。Modern electronic devices are small and lightweight, and wafers tend to be thinned. In this step, the wafer 100 sometimes needs to be thinned to a very thin thickness. However, the processing and transfer of thin wafers 100 are difficult, and grinding The thinning process is difficult, and it is often difficult to thin the wafer 100 to a desired thickness. When the protective layer 107 is provided on the surface of the wafer 100 , the protective layer 107 with material properties will support the wafer 100 , thereby reducing the difficulty of processing, transferring and thinning the wafer 100 .

如圖4a和圖4b所示,在所述保護層107表面形成保護層開口109。As shown in FIG. 4 a and FIG. 4 b , protective layer openings 109 are formed on the surface of the protective layer 107 .

至少一部分所述保護層開口109位置為和晶圓導電層106相對應,通過保護層開口109將晶圓導電層106暴露出來;所述保護層開口109具有保護層開口下表面109a和保護層開口上表面109b。At least a part of the protective layer opening 109 is located corresponding to the wafer conductive layer 106, and the wafer conductive layer 106 is exposed through the protective layer opening 109; the protective layer opening 109 has a protective layer opening lower surface 109a and a protective layer opening upper surface 109b.

在一優選實施例中,保護層開口109的形狀為,保護層開口上表面109b的面積大於保護層開口下表面109a的面積,此時,保護層開口側壁109c的斜度可以使導電材料的填充容易進行,在填充過程中,導電材料會均勻連續形成在側壁上。In a preferred embodiment, the shape of the protective layer opening 109 is such that the area of the upper surface 109b of the protective layer opening is larger than the area of the lower surface 109a of the protective layer opening. It is easy to perform, and the conductive material is formed uniformly and continuously on the sidewalls during the filling process.

可選的,至少一部分晶圓導電層106中的每個晶圓導電層106對應一個或者多個保護層開口109。Optionally, each wafer conductive layer 106 in at least a part of the wafer conductive layers 106 corresponds to one or more protective layer openings 109 .

可選的,所述晶圓導電層106與所述電連接點103的單個接觸區域的接觸面積α1小於所述晶圓導電層106與所述保護層開口109的單個接觸區域的接觸面積β1。Optionally, the contact area α1 of the single contact area between the wafer conductive layer 106 and the electrical connection point 103 is smaller than the contact area β1 between the wafer conductive layer 106 and the single contact area of the protective layer opening 109 .

當晶圓100的種類為裸露出的電連接點103面積較小時,在晶圓活性面1001形成導電層,然後再形成保護層開口,可以有效降低保護層開口的形成難度,避免由於保護層開口下表面109a過小,而使保護層開口109難以形成。When the type of the wafer 100 is that the exposed electrical connection points 103 have a small area, a conductive layer is formed on the active surface 1001 of the wafer, and then a protective layer opening is formed, which can effectively reduce the difficulty of forming the protective layer opening and avoid the protective layer opening. The opening lower surface 109a is too small, making it difficult to form the protective layer opening 109 .

優選的,採用雷射圖形化的方式形成所述保護層開口。Preferably, the protective layer opening is formed by laser patterning.

對應於圖2a中的晶圓導電層106,圖4a示出了在將多個所述電連接點103彼此互連並引出的晶圓導電層106上形成所述保護層107,圖中示出了每個晶圓導電層106對應多個保護層開口109,可以理解的,每個晶圓導電層106可以對應一個保護層開口109,也可以為一部分晶圓導電層106對應一個保護層開口109,另一部分晶圓導電層106對應多個保護層開口109。Corresponding to the wafer conductive layer 106 in FIG. 2a, FIG. 4a shows that the protective layer 107 is formed on the wafer conductive layer 106 that interconnects and leads out a plurality of the electrical connection points 103 to each other, as shown in the figure Since each wafer conductive layer 106 corresponds to a plurality of protective layer openings 109, it can be understood that each wafer conductive layer 106 may correspond to one protective layer opening 109, or a part of the wafer conductive layer 106 may correspond to one protective layer opening 109 , and another part of the wafer conductive layer 106 corresponds to a plurality of protective layer openings 109 .

對應於圖2b中的晶圓導電層106,圖4b示出了在將所述電連接點103單獨引出的晶圓導電層106上形成所述保護層107,優選的,每個晶圓導電層106可以對應一個保護層開口109。Corresponding to the wafer conductive layer 106 in FIG. 2b, FIG. 4b shows that the protective layer 107 is formed on the wafer conductive layer 106 from which the electrical connection points 103 are individually drawn out. Preferably, each wafer conductive layer 106 may correspond to one protective layer opening 109 .

可選的,如圖5所示,在所述保護層開口109中填充導電介質,使得所述保護層開口109成為導電填充通孔111,至少一部分所述導電填充通孔111與所述晶圓導電層106電連接,所述保護層圍繞在所述導電填充通孔111四周。導電介質可以是金、銀、銅、錫、鋁等材料或其組合材料,也可以為其它合適的導電材料通過利用PVD、CVD、濺鍍、電解電鍍、無電極電鍍工藝,或者其它合適的金屬沉積工藝形成在保護層開口109形成導電填充通孔111。Optionally, as shown in FIG. 5 , the protective layer opening 109 is filled with a conductive medium, so that the protective layer opening 109 becomes a conductively filled through hole 111 , and at least a part of the conductively filled through hole 111 is connected to the wafer. The conductive layer 106 is electrically connected, and the protective layer surrounds the conductive filled through hole 111 . The conductive medium can be gold, silver, copper, tin, aluminum and other materials or a combination of materials, or other suitable conductive materials by using PVD, CVD, sputtering, electrolytic plating, electroless plating process, or other suitable metals A deposition process is formed to form conductive filled vias 111 in the protective layer openings 109 .

導電介質的填充可以為對保護層開口109的完全填充,也可以為只在保護層開口109中形成一層導電材料,能夠和面板級導電層進行電連接即可。相應的,對導電填充通孔111的理解為只要使保護層開口中具有導電介質,該導電介質能夠和面板級導電層進行電連接即可,不必要是對保護層開口完全填充形成。The filling of the conductive medium may be to completely fill the protective layer opening 109 , or to form a layer of conductive material only in the protective layer opening 109 , which can be electrically connected to the panel-level conductive layer. Correspondingly, the conductive filled via 111 is understood as long as the protective layer opening has a conductive medium that can be electrically connected to the panel-level conductive layer, and it is not necessary to completely fill the protective layer opening.

首先形成晶圓導電層106和電連接點103電連接,由於晶圓導電層106是在晶片級形成,其和電連接點103的對位精度高,然後通過在保護層107上形成保護層開口109和/或填入導電介質的方式,使得晶圓導電層106的位置可以通過保護層開口109精準定位。First, the wafer conductive layer 106 is electrically connected to the electrical connection points 103. Since the wafer conductive layer 106 is formed at the wafer level, the alignment accuracy between the wafer conductive layer 106 and the electrical connection points 103 is high, and then the protective layer opening is formed on the protective layer 107. 109 and/or filling with a conductive medium, so that the position of the wafer conductive layer 106 can be precisely positioned through the protective layer opening 109 .

如圖6所示,將形成有晶圓導電層106和施加過保護層107的晶圓100沿著切割道進行切割,得到多個晶粒113,所述晶粒113具有晶粒活性面1131和晶粒背面1132。As shown in FIG. 6 , the wafer 100 on which the wafer conductive layer 106 and the protective layer 107 are applied is cut along the dicing line to obtain a plurality of die 113 , the die 113 has a die active surface 1131 and Die backside 1132.

在一個實施例中,切割如圖3所示出的具有晶圓導電層106和保護層107的晶圓100形成晶粒113。In one embodiment, the wafer 100 having the wafer conductive layer 106 and the protective layer 107 as shown in FIG. 3 is cut to form the die 113 .

在一個實施例中,切割如圖4a、圖4b所示出的具有晶圓導電層106,保護層107和保護層開口109的晶圓100形成晶粒113。In one embodiment, the wafer 100 having the wafer conductive layer 106 , the protective layer 107 and the protective layer opening 109 as shown in FIGS. 4 a and 4 b is cut to form the die 113 .

在一個實施例中,切割如圖5所示出的具有晶圓導電層106,保護層107和導電填充通孔111的晶圓100形成晶粒113。In one embodiment, the wafer 100 having the wafer conductive layer 106 , the protective layer 107 and the conductive filled vias 111 as shown in FIG. 5 is diced to form the die 113 .

由於保護層的材料特性,使得在晶圓100的切割工序中,分離出的晶粒113沒有毛刺和碎屑(die chip)。Due to the material properties of the protective layer, in the dicing process of the wafer 100 , the separated dies 113 are free of burrs and die chips.

在一個實施例中,在切割所述晶圓100分離出所述晶粒113步驟之前,還包括對施加有所述保護層107的晶圓100的具有保護層107的一面進行電漿表面處理,增大表面粗糙度,以使後續工藝中所述晶粒113在所述載板117上的粘合性增大,不易產生所述晶粒113在塑封壓力下的晶粒移動。In one embodiment, before the step of dicing the wafer 100 to separate the die 113 , the method further includes performing plasma surface treatment on the side of the wafer 100 having the protective layer 107 applied with the protective layer 107 , The surface roughness is increased to increase the adhesion of the die 113 on the carrier plate 117 in the subsequent process, and it is difficult to cause the die movement of the die 113 under the molding pressure.

可以理解的是,在工藝允許的情況下,根據具體的實際情況可選擇的將所述晶圓100切割成待封裝晶粒113後,在每個晶粒113的晶粒活性面1131上形成晶圓導電層106和/或保護層107。所述晶圓導電層106是指在將晶圓100切割成晶粒113並裝貼到載板之前,所形成的導電層。It can be understood that, if the process allows, after the wafer 100 can be selectively cut into the die 113 to be packaged according to the specific actual situation, a die is formed on the die active surface 1131 of each die 113. Round conductive layer 106 and/or protective layer 107 . The wafer conductive layer 106 refers to the conductive layer formed before the wafer 100 is cut into dies 113 and mounted on the carrier.

如圖7a、圖7b和圖7c所示,提供一個載板117,所述載板117具有載板正面1171和載板背面1172,在所述載板正面1171的預設位置上排布分割好的所述晶粒113,所述晶粒活性面1131朝向所述載板117,所述晶粒背面1132朝離所述載板117排布。As shown in Fig. 7a, Fig. 7b and Fig. 7c, a carrier board 117 is provided, the carrier board 117 has a carrier board front 1171 and a carrier back side 1172, which are arranged and divided on preset positions of the carrier board front 1171 For the die 113 , the die active surface 1131 faces the carrier board 117 , and the die back surface 1132 is arranged away from the carrier board 117 .

載板117的形狀為:圓形、三邊形,四邊形或其它任何形狀,載板117的大小可以是小尺寸的晶圓基板,也可以是各種尺寸特別是大尺寸的矩形載板,載板117的材質可以是金屬、非金屬、塑膠、樹脂、玻璃、不銹鋼等。優選的,載板117為不銹鋼材質的四邊形大尺寸面板。The shape of the carrier board 117 is: circular, triangular, quadrilateral or any other shape. The size of the carrier board 117 can be a wafer substrate of small size, or a rectangular carrier board of various sizes, especially a large size. The material of 117 can be metal, non-metal, plastic, resin, glass, stainless steel, etc. Preferably, the carrier plate 117 is a large-sized quadrilateral panel made of stainless steel.

載板117具有載板正面113和載板背面115,載板正面113優選的為一個平面。The carrier 117 has a front side 113 of the carrier and a back side 115 of the carrier. The front side 113 of the carrier is preferably a plane.

在一個實施例中,利用粘接層121將晶粒113粘合並固定在載板117上。In one embodiment, the die 113 is bonded and fixed on the carrier board 117 by using the adhesive layer 121 .

粘接層121可通過層壓、印刷、噴塗、塗敷等方式形成在載板正面1171上。為了便於在之後的流程中將載板117和背部塑封完成的晶粒113分離,粘接層121優選的採用易分離的材料,例如採用熱分離材料作為粘接層121。The adhesive layer 121 may be formed on the front surface 1171 of the carrier board by lamination, printing, spraying, coating, or the like. In order to facilitate the separation of the carrier board 117 and the back-molded die 113 in the subsequent process, the adhesive layer 121 is preferably made of an easily separable material, for example, a thermal separation material is used as the adhesive layer 121 .

優選的,可以在載板117上預先標識出晶粒113排布的位置,標識可採用雷射、機械刻圖等方式在載板117上形成,同時晶粒113上也設置有對位元標識,以在粘貼時與載板117上的粘貼位置瞄準對位。Preferably, the position where the die 113 is arranged can be pre-marked on the carrier board 117 , and the marking can be formed on the carrier board 117 by means of laser, mechanical engraving, etc. At the same time, the die 113 is also provided with an alignment mark. , so as to be aligned with the pasting position on the carrier board 117 when pasting.

排布在載板117上的晶粒113的形式,可以為如圖7a所示出的晶粒113上的所述晶圓導電層106將所述晶粒活性面1131上的至少一部分中的多個所述電連接點103彼此互連並引出的晶粒形式;也可以為如圖7b所示出的所述晶圓導電層106將所述晶粒活性面1131上的至少一部分所述電連接點103單獨引出的晶粒形式;還可為切割如圖3所示出的具有晶圓導電層106和保護層107的晶圓100形成的晶粒113的形式;切割如圖5所示出的具有晶圓導電層106,保護層107和導電填充通孔111的晶圓100形成的晶粒113的形式。The die 113 arranged on the carrier 117 may be in the form of the wafer conductive layer 106 on the die 113 as shown in FIG. The electrical connection points 103 are interconnected and drawn out in the form of die; it can also be the wafer conductive layer 106 as shown in FIG. 7b to electrically connect at least a part of the active surface 1131 of the die The form of the die that the point 103 leads out alone; it can also be in the form of the die 113 formed by cutting the wafer 100 with the wafer conductive layer 106 and the protective layer 107 as shown in FIG. 3 ; cutting as shown in FIG. 5 The wafer 100 having the wafer conductive layer 106 , the protective layer 107 and the conductive filled vias 111 is formed in the form of a die 113 .

可選的,如圖7c所示,在一次封裝過程中,可以將多個,特別是具有不同功能的多個晶粒113a和113b,圖中示出兩個,也可以為兩個以上,按照實際產品的需求排布在載板117上,並進行封裝,在完成封裝後,再切割成多個封裝體;由此一個封裝體包括多個所述晶粒113a和113b以形成多晶片模組(multi-chip module ,MCM),而多個所述晶粒113a和113b的位置可以根據實際產品的需要進行自由設置。Optionally, as shown in FIG. 7c , in one encapsulation process, a plurality of dies 113a and 113b with different functions, two of which are shown in the figure, or more than two, may be assembled according to The actual product requirements are arranged on the carrier board 117 and packaged, and after the package is completed, it is cut into a plurality of packages; thus, one package includes a plurality of the dies 113a and 113b to form a multi-chip module (multi-chip module, MCM), and the positions of the plurality of the dies 113a and 113b can be freely set according to the needs of the actual product.

如圖8所示,形成塑封層123。As shown in FIG. 8 , the molding layer 123 is formed.

在所述待封裝晶粒113的四周以及載板正面1171或粘接層121的裸露表面形成塑封層123。塑封層123用於將載板正面1171和待封裝晶粒113完全包封住,以重新構造一平板結構,以便在將載板117剝離後,能夠繼續在重新構造的該平板結構上進行接下來的封裝步驟。A plastic encapsulation layer 123 is formed around the to-be-packaged die 113 and the exposed surface of the front surface 1171 of the carrier board or the adhesive layer 121 . The plastic encapsulation layer 123 is used to completely encapsulate the front surface 1171 of the carrier board and the die 113 to be packaged, so as to reconstruct a flat structure, so that after the carrier board 117 is peeled off, the next steps can be performed on the reconstructed flat structure. packaging steps.

將塑封層123與載板正面1171或粘接層121接觸的一面定義為塑封層正面1231。將塑封層123背離載板正面1171或粘接層121的一面定義為塑封層背面1232。The surface of the plastic sealing layer 123 in contact with the front surface 1171 of the carrier or the adhesive layer 121 is defined as the front surface 1231 of the plastic sealing layer. The side of the plastic sealing layer 123 facing away from the front surface 1171 of the carrier or the adhesive layer 121 is defined as the back surface 1232 of the plastic sealing layer.

優選的,所述塑封層正面1231和所述塑封層背面1232基本上呈平板狀,且與所述載板正面1171平行。Preferably, the front surface 1231 of the plastic sealing layer and the back surface 1232 of the plastic sealing layer are substantially flat and parallel to the front surface 1171 of the carrier board.

塑封層123可採用漿料印刷、注塑成型、熱壓成型、壓縮模塑、傳遞模塑、液體密封劑模塑、真空層壓、或其它合適的成型方式。塑封層123可採用有機複合材料、樹脂複合材料、高分子複合材料、聚合物複合材料,例如具有填充物的環氧樹脂、ABF (Ajinomoto buildup film)或具有合適填充物的其它聚合物。The plastic sealing layer 123 may adopt paste printing, injection molding, thermocompression molding, compression molding, transfer molding, liquid sealant molding, vacuum lamination, or other suitable molding methods. The plastic encapsulation layer 123 may be an organic composite material, a resin composite material, a polymer composite material, or a polymer composite material, such as epoxy resin with filler, ABF (Ajinomoto buildup film) or other polymers with suitable filler.

在一實施例中,所述塑封層123採用有機/無機複合材料採用模壓成型的方式形成。In one embodiment, the plastic sealing layer 123 is formed by using an organic/inorganic composite material by molding.

優選的,所述塑封層123的熱膨脹係數為3~10 ppm/K;在一個優選實施例中所述塑封層123的熱膨脹係數為5 ppm/K;在另一個優選實施例中所述塑封層123的熱膨脹係數為7 ppm/K;在再一個優選實施例中所述塑封層123的熱膨脹係數為10 ppm/K。Preferably, the thermal expansion coefficient of the plastic sealing layer 123 is 3-10 ppm/K; in a preferred embodiment, the thermal expansion coefficient of the plastic sealing layer 123 is 5 ppm/K; in another preferred embodiment, the plastic sealing layer The thermal expansion coefficient of 123 is 7 ppm/K; in another preferred embodiment, the thermal expansion coefficient of the plastic sealing layer 123 is 10 ppm/K.

優選的,所述塑封層123和所述保護層107具有相同或相近的熱膨脹係數。Preferably, the plastic sealing layer 123 and the protective layer 107 have the same or similar thermal expansion coefficients.

將塑封層123的熱膨脹係數選定為3~10 ppm/K且選定和保護層107具有相同或相近的熱膨脹係數,塑封流程的加熱和冷卻過程中,保護層107,塑封層123之間的膨脹收縮程度保持一致,兩種材料不易產生介面應力,低的熱膨脹係數使塑封層,保護層和晶粒的熱膨脹係數接近,使塑封層123,保護層107以及晶粒113的介面結合緊密,避免產生介面層分離。The thermal expansion coefficient of the plastic sealing layer 123 is selected to be 3~10 ppm/K and the thermal expansion coefficient of the selected protective layer 107 is the same or similar. During the heating and cooling process of the plastic sealing process, the expansion and contraction between the protective layer 107 and the plastic sealing layer 123 The two materials are not easy to produce interface stress. The low thermal expansion coefficient makes the thermal expansion coefficient of the plastic sealing layer, the protective layer and the die close to each other, so that the interface of the plastic sealing layer 123, the protective layer 107 and the die 113 is closely combined to avoid the occurrence of an interface. layer separation.

封裝完成的晶片在使用過程中,常常需要經歷冷熱循環,由於保護層107,塑封層123以及晶粒113的熱膨脹係數相近,在冷熱循環過程中,保護層107和塑封層123以及晶粒113的介面疲勞小,保護層107,塑封層123以及晶粒113之間不易出現介面間隙,使晶片的使用壽命增長,晶片的可應用領域廣泛。In the process of using the packaged chip, it is often necessary to go through cold and heat cycles. Since the thermal expansion coefficients of the protective layer 107 , the plastic sealing layer 123 and the die 113 are similar, during the cold and heat cycle, the protective layer 107 , the plastic sealing layer 123 and the die 113 have similar thermal expansion coefficients. The interface fatigue is small, and the interface gap is not easy to appear between the protective layer 107 , the plastic sealing layer 123 and the die 113 , so that the service life of the chip is prolonged, and the chip can be applied in a wide range of fields.

晶粒113和塑封層123熱膨脹係數的差異還會使塑封後的面板模組產生翹曲,由於翹曲現象的產生,使得後續的導電層形成工藝中,難以定位晶粒113在面板模組中的精確位置,對導電層形成工藝產生很大影響。The difference in thermal expansion coefficient between the die 113 and the plastic sealing layer 123 will also cause warping of the panel module after plastic sealing. Due to the warping phenomenon, it is difficult to locate the die 113 in the panel module in the subsequent conductive layer forming process. The precise position of the conductive layer has a great influence on the formation process of the conductive layer.

特別的,在大面板封裝工藝中,由於面板的尺寸較大,即便是輕微的面板翹曲,也會使面板遠離中心的外部四周圍部分的晶粒相對於模塑成型之前,產生較大尺寸的位置變化,所以,在大型面板封裝工藝中,解決翹曲問題成為整個工藝的關鍵之一,翹曲問題甚至限制了面板尺寸的放大化發展,成為大尺寸面板封裝中的技術壁壘。In particular, in the large-panel packaging process, due to the large size of the panel, even a slight panel warpage will cause the die of the outer and surrounding parts of the panel far from the center to have a larger size than before molding. Therefore, in the large-scale panel packaging process, solving the warpage problem has become one of the keys to the entire process. The warpage problem even limits the enlarged development of the panel size and becomes a technical barrier in the large-scale panel packaging.

將所述保護層107和所述塑封層123的熱膨脹係數限定在3~10 ppm/K的範圍內,且優選所述塑封層123和所述保護層107具有相同或相近的熱膨脹係數,可以有效避免面板模組翹曲的產生,實現採用大型面板的封裝工藝。The thermal expansion coefficients of the protective layer 107 and the plastic sealing layer 123 are limited within the range of 3 to 10 ppm/K, and preferably the plastic sealing layer 123 and the protective layer 107 have the same or similar thermal expansion coefficients, which can effectively Avoid the warpage of the panel module, and realize the packaging process using a large panel.

同時,在塑封過程中,由於塑封壓力會對所述晶粒113背部產生壓力,此壓力易於將所述晶粒113壓入粘接層121,從而使晶粒113在形成塑封層123過程中陷入粘接層121中,在塑封層123形成後,晶粒113和塑封層正面1231不處於同一平面,晶粒113的表面為突出在塑封層正面1231之外,形成一個臺階狀的結構,在後續導電層形成過程中,導電跡線125也相應的會出現臺階狀結構,使得封裝結構不穩定。At the same time, in the process of plastic sealing, since the plastic sealing pressure will generate pressure on the back of the die 113 , the pressure is easy to press the die 113 into the adhesive layer 121 , so that the die 113 is trapped in the process of forming the plastic sealing layer 123 . In the adhesive layer 121, after the plastic sealing layer 123 is formed, the die 113 and the front surface 1231 of the plastic sealing layer are not in the same plane, and the surface of the die 113 protrudes beyond the front surface 1231 of the plastic sealing layer, forming a stepped structure. During the formation of the conductive layer, the conductive traces 125 also have a stepped structure correspondingly, which makes the package structure unstable.

當晶粒活性面1131有具有材料特性的保護層107時,可以在塑封壓力下起到緩衝作用,避免晶粒113陷入粘接層121中,從而避免塑封層正面1231臺階狀結構的產生。When the active surface 1131 of the die has a protective layer 107 with material properties, it can play a buffering role under the plastic sealing pressure to prevent the die 113 from sinking into the adhesive layer 121, thereby avoiding the generation of a stepped structure on the front surface 1231 of the plastic sealing layer.

如圖9a所示,所述塑封層123的厚度可以通過對所述塑封層背面1232進行研磨或拋光來減薄。As shown in FIG. 9a, the thickness of the plastic sealing layer 123 can be reduced by grinding or polishing the back surface 1232 of the plastic sealing layer.

在一實施例中,如圖9b所示,所述塑封層123的厚度可減薄至晶粒113的晶粒背面1132,從而暴露出晶粒背面1132。封裝成型的晶片結構如圖15b所示。In one embodiment, as shown in FIG. 9 b , the thickness of the plastic encapsulation layer 123 may be reduced to the backside 1132 of the die 113 , thereby exposing the backside 1132 of the die. The packaged chip structure is shown in Figure 15b.

如圖10所示,剝離載板117,露出所述塑封層正面1231和所述保護層107。As shown in FIG. 10 , the carrier plate 117 is peeled off to expose the front surface 1231 of the plastic sealing layer and the protective layer 107 .

在一個實施例中,當排布在所述載板117的所述晶粒113具有保護層開口109時,剝離所述載板117,還會露出所述保護層開口109。In one embodiment, when the die 113 arranged on the carrier 117 has a protective layer opening 109 , the carrier 117 is peeled off, and the protective layer opening 109 is also exposed.

在一個實施例中,當排布在所述載板117的所述晶粒113為還未在所述保護層107上形成保護層開口時,在剝離完所述載板117後還有在所述塑封層123包覆的晶粒113上的保護層107上形成保護層開口的步驟。In one embodiment, when the die 113 arranged on the carrier 117 has not yet formed a protective layer opening on the protective layer 107 , after the carrier 117 is peeled off, there is still a The step of forming the protective layer opening on the protective layer 107 on the die 113 covered by the plastic sealing layer 123 is described above.

在一個實施例中,當排布在載板117的晶粒113為具有導電填充通孔111的晶粒113時,還會露出所述導電填充通孔111。In one embodiment, when the die 113 arranged on the carrier 117 is the die 113 having the conductive filled via 111 , the conductive filled via 111 is also exposed.

載板117分離後,將包覆有晶粒113的塑封層123結構定義為面板模組150。After the carrier board 117 is separated, the structure of the plastic encapsulation layer 123 covered with the die 113 is defined as a panel module 150 .

圖11和圖12示出了在塑封層123中的晶粒113上形成圖案化面板級導電層過程的一個實施例。FIGS. 11 and 12 illustrate one embodiment of a process of forming a patterned panel-level conductive layer on the die 113 in the molding layer 123 .

當包覆在塑封層123中晶粒113表面的保護層107還未形成導電填充通孔111時,在所述保護層開口109中填充導電介質,使得所述保護層開口109成為導電填充通孔111,至少一部分所述導電填充通孔111與所述晶圓導電層106電連接,所述保護層圍繞在所述導電填充通孔111四周。導電介質可以是金、銀、銅、錫、鋁等材料或其組合材料,也可以為其它合適的導電材料通過利用PVD、CVD、濺鍍、電解電鍍、無電極電鍍工藝,或者其它合適的金屬沉積工藝形成在保護層開口109形成導電填充通孔111。When the protective layer 107 covering the surface of the die 113 in the plastic encapsulation layer 123 has not yet formed conductive filled vias 111 , the protective layer openings 109 are filled with a conductive medium, so that the protective layer openings 109 become conductive filled vias 111 , at least a part of the conductively filled vias 111 are electrically connected to the wafer conductive layer 106 , and the protective layer surrounds the conductively filled vias 111 . The conductive medium can be gold, silver, copper, tin, aluminum and other materials or a combination of materials, or other suitable conductive materials by using PVD, CVD, sputtering, electrolytic plating, electroless plating process, or other suitable metals A deposition process is formed to form conductive filled vias 111 in the protective layer openings 109 .

導電介質的填充可以為對保護層開口109的完全填充,也可以為只在保護層開口109中形成一層導電材料,能夠和面板級導電層進行電連接即可。相應的,對導電填充通孔111的理解為只要使保護層開口中具有導電介質,該導電介質能夠和面板級導電層進行電連接即可,不必要是對保護層開口完全填充形成。The filling of the conductive medium may be to completely fill the protective layer opening 109 , or to form a layer of conductive material only in the protective layer opening 109 , which can be electrically connected to the panel-level conductive layer. Correspondingly, the conductive filled via 111 is understood as long as the protective layer opening has a conductive medium that can be electrically connected to the panel-level conductive layer, and it is not necessary to completely fill the protective layer opening.

圖11示出了在塑封層123中的晶粒113上形成導電跡線(trace)125;所述導電跡線125的至少一部分形成在所述晶粒活性面1131上的保護層107表面,和至少一部分的導電填充通孔111電連接;在一個實施例中,導電跡線125沿著保護層107的表面和塑封層正面1231延伸,並延伸到當封裝完成的晶片封裝體的邊緣,封裝成型的晶片結構如圖15b所示。導電跡線125延伸到封裝體的邊緣,此時導電跡線125將保護層107和塑封層132的界面包覆並連接起來,增加了封裝後晶片結構的穩定性。11 shows the formation of conductive traces 125 on die 113 in plastic encapsulation layer 123; at least a portion of said conductive traces 125 is formed on the surface of protective layer 107 on said die active surface 1131, and At least a portion of the conductive filled vias 111 are electrically connected; in one embodiment, the conductive traces 125 extend along the surface of the protective layer 107 and the front side 1231 of the molding layer, and extend to the edge of the chip package when the package is completed, and the package is molded The wafer structure is shown in Figure 15b. The conductive traces 125 extend to the edge of the package body. At this time, the conductive traces 125 cover and connect the interface between the protective layer 107 and the plastic sealing layer 132, which increases the stability of the packaged chip structure.

導電跡線125可以是一層或多層的銅、金、銀、錫、鋁等材料或其組合材料,也可以為其它合適的導電材料通過利用PVD、CVD、濺鍍、電解電鍍、無電極電鍍工藝,或者其它合適的金屬沉積工藝形成。The conductive traces 125 may be one or more layers of copper, gold, silver, tin, aluminum, etc. materials or combinations thereof, or may be other suitable conductive materials by utilizing PVD, CVD, sputtering, electrolytic plating, electroless plating processes , or other suitable metal deposition processes.

優選的,導電跡線125的形成過程和導電填充通孔111導電材料的填充過程在同一金屬層形成過程中形成。Preferably, the formation process of the conductive traces 125 and the filling process of the conductive material for the conductive filling of the vias 111 are formed in the same metal layer formation process.

當然,導電跡線125的形成過程和導電填充通孔111導電材料的填充過程也可以分步驟進行。Of course, the process of forming the conductive traces 125 and the process of filling the conductive material of the conductive vias 111 can also be performed in steps.

圖12示出了在導電跡線125的焊墊或連接點上形成導電凸柱(stud)127;導電凸柱127的形狀可以是圓的,也可以是其它形狀如橢圓形、方形、線形等。導電凸柱127可以是一層或多層的銅、金、銀、錫、鋁等材料或其組合材料,也可以為其它合適的導電材料通過利用PVD、CVD、濺鍍、電解電鍍、無電極電鍍工藝,或者其它合適的金屬沉積工藝形成。FIG. 12 shows the formation of conductive studs 127 on the pads or connection points of the conductive traces 125; the shape of the conductive studs 127 may be round, or other shapes such as oval, square, line, etc. . The conductive bumps 127 can be one or more layers of copper, gold, silver, tin, aluminum and other materials or a combination of materials, or can be other suitable conductive materials by using PVD, CVD, sputtering, electrolytic plating, electroless plating process , or other suitable metal deposition processes.

面板級導電層由導電跡線125和/或導電凸柱127構成,面板級導電層可以為一層也可以為多層。面板級導電層可以具有扇出再佈線(fan-out RDL)的功能。The panel-level conductive layer is composed of conductive traces 125 and/or conductive bumps 127, and the panel-level conductive layer may be one layer or multiple layers. The panel-level conductive layer may have the function of fan-out RDL.

如圖13a、圖13b和圖13c所示,在面板級導電層上形成介電層129。As shown in Figures 13a, 13b and 13c, a dielectric layer 129 is formed on the panel level conductive layer.

使用層壓,塗覆、噴塗、印刷、模塑以及其它等適合方法在面板級導電層表面形成一層或多層介電層129。One or more dielectric layers 129 are formed on the surface of the panel-level conductive layer using lamination, coating, spraying, printing, molding, and other suitable methods.

介電層129可以為BCB(苯並環丁烯)、PI(聚醯亞胺)、PBO(聚苯並惡唑)、ABF、二氧化矽、氮化矽、氮氧化矽、五氧化二鉭、氧化鋁、聚合物基質介電膜、有機聚合物膜;也可以為有機複合材料、樹脂複合材料、高分子複合材料、聚合物複合材料,例如具有填充物的環氧樹脂、ABF、或具有合適填充物的其它聚合物;還可以為其它具有相似絕緣和結構特性的材料。在一個優選實施例仲介電層129為ABF。介電層129起到保護導電層和絕緣的作用。The dielectric layer 129 can be BCB (benzocyclobutene), PI (polyimide), PBO (polybenzoxazole), ABF, silicon dioxide, silicon nitride, silicon oxynitride, tantalum pentoxide , alumina, polymer matrix dielectric film, organic polymer film; can also be organic composite materials, resin composite materials, polymer composite materials, polymer composite materials, such as epoxy resin with filler, ABF, or Other polymers for suitable fillers; other materials with similar insulating and structural properties are also possible. In a preferred embodiment, the secondary dielectric layer 129 is ABF. The dielectric layer 129 functions to protect the conductive layer and to insulate.

在一個實施例中,介電層129施加的厚度比面板級導電層的厚度厚,通過研磨過程將面板級導電層裸露出來;在另一個實施例中,介電層129施加的厚度和面板級導電層的厚度相同,施加完介電層129之後面板級導電層正好裸露出來。In one embodiment, the applied thickness of the dielectric layer 129 is thicker than that of the panel-level conductive layer, and the panel-level conductive layer is exposed through a grinding process; in another embodiment, the applied thickness of the dielectric layer 129 is the same as the panel-level conductive layer. The thickness of the conductive layer is the same, and the panel-level conductive layer is just exposed after the dielectric layer 129 is applied.

在一個實施例中,重複圖11至圖13c的步驟,在晶粒113的晶粒活性面1131上形成多層面板級導電層。In one embodiment, the steps of FIGS. 11 to 13 c are repeated to form a multi-layer panel-level conductive layer on the die active surface 1131 of the die 113 .

重新回到圖11至圖13c的步驟中。在一個實施例中,面板級導電層的形成步驟可以為: 在晶粒113的晶粒活性面1131上形成導電跡線125; 使用層壓,塗覆、噴塗、印刷、模塑以及其它等適合方法在導電跡線125表面形成一層或多層介電層129,介電層129的高度高於導電跡線125的高度,將導電跡線125完全包封於介電層129中;及 在介電層129上與導電跡線125的焊墊或連接點對應的位置處形成開口,在開口內形成導電凸柱127。Return to the steps of Figures 11 to 13c. In one embodiment, the steps of forming the panel-level conductive layer may be: forming conductive traces 125 on the die active surface 1131 of the die 113; Using lamination, coating, spraying, printing, molding and other suitable methods to form one or more dielectric layers 129 on the surface of the conductive traces 125, the height of the dielectric layer 129 is higher than the height of the conductive traces 125, the conductive traces 125. traces 125 are completely encapsulated in dielectric layer 129; and Openings are formed on the dielectric layer 129 at locations corresponding to pads or connection points of the conductive traces 125, and conductive bumps 127 are formed within the openings.

又一實施例中,開口內可不形成導電凸柱127,使完成後的封裝體的導電跡線125的焊墊或連接點從開口中露出。In yet another embodiment, the conductive bumps 127 may not be formed in the opening, so that the solder pads or connection points of the conductive traces 125 of the completed package are exposed from the opening.

在一優選實施例中,在介電層129的施加步驟之後,蝕刻減薄最外層面板級導電層厚度,以在介電層129的外表面形成凹槽131,封裝成型的晶片結構如圖15b所示。In a preferred embodiment, after the step of applying the dielectric layer 129, the thickness of the outermost panel-level conductive layer is thinned by etching to form grooves 131 on the outer surface of the dielectric layer 129. The packaged chip structure is shown in Figure 15b shown.

可選的,如圖13c所示,在一次封裝過程中,可以將多個,特別是具有不同功能的多個晶粒113a和113b,圖中示出兩個,也可以為兩個以上,封裝成為多晶片封裝模組,多個晶粒113a和113b的導電結構的圖案化設計根據實際產品的電連接需要進行設計。封裝成型的晶片結構如圖15d所示。Optionally, as shown in FIG. 13c, in one encapsulation process, multiple, especially multiple dies 113a and 113b with different functions, two of which are shown in the figure, or more than two, can be encapsulated. As a multi-chip package module, the pattern design of the conductive structures of the plurality of dies 113a and 113b is designed according to the electrical connection requirements of the actual product. The packaged chip structure is shown in Figure 15d.

如圖14所示,切割分離出封裝單體形成封裝完成的晶片,可以利用機械或雷射進行切割。As shown in FIG. 14 , the packaged monomers are separated by dicing to form a packaged wafer, which can be diced by machine or laser.

圖15a、圖15b、圖15c和圖15d是根據本公開示例性實施例提供的封裝方法得到的晶片封裝結構的示意圖,一種晶片封裝結構,包括:至少一個晶粒113,所述晶粒113包括晶粒活性面1131和晶粒背面1132;導電結構,形成於所述晶粒活性面1131一側;保護層107,形成於所述晶粒活性面1131一側;塑封層123,所述塑封層123用於包封所述晶粒113;介電層129。15a , 15b , 15c and 15d are schematic diagrams of a chip package structure obtained by a packaging method provided by an exemplary embodiment of the present disclosure. A chip package structure includes: at least one die 113 , and the die 113 includes The active surface 1131 of the die and the back surface 1132 of the die; the conductive structure is formed on the side of the active surface 1131 of the die; the protective layer 107 is formed on the side of the active surface 1131 of the die; the plastic sealing layer 123 is the plastic sealing layer 123 is used to encapsulate the die 113; the dielectric layer 129.

在一些實施例中,所述導電結構包括晶圓導電層106,導電填充通孔111和面板級導電層170;所述導電填充通孔111形成於所述保護層107內。In some embodiments, the conductive structure includes a wafer conductive layer 106 , a conductively filled via 111 and a panel-level conductive layer 170 ; the conductively filled via 111 is formed in the protective layer 107 .

在一些實施例中,所述晶粒活性面1131包括電連接點103和絕緣層105;一部分或全部的所述晶圓導電層106和一部分或者全部的所述電連接點103電連接,用於將一部分或者全部的所述電連接點103從所述晶粒活性面1131引出;導電填充通孔下表面111a和所述晶圓導電層106電連接;導電填充通孔上表面111b和所述面板級導電層170電連接。In some embodiments, the die active surface 1131 includes electrical connection points 103 and an insulating layer 105; a part or all of the wafer conductive layer 106 is electrically connected to a part or all of the electrical connection points 103 for electrical connection Part or all of the electrical connection points 103 are drawn out from the active surface 1131 of the die; the lower surface 111a of the conductively filled via is electrically connected to the wafer conductive layer 106; the upper surface 111b of the conductively filled via is connected to the panel The level conductive layer 170 is electrically connected.

在一些實施例中,所述面板級導電層170包括導電跡線125和/或導電凸柱127;所述導電凸柱127形成於所述導電跡線125的焊墊或連接點上;所述介電層129,包覆於所述面板級導電層170;所述面板級導電層170為一層。In some embodiments, the panel-level conductive layer 170 includes conductive traces 125 and/or conductive bumps 127; the conductive bumps 127 are formed on pads or connection points of the conductive traces 125; the The dielectric layer 129 covers the panel-level conductive layer 170; the panel-level conductive layer 170 is one layer.

雖未在圖中示出,所述面板級導電層也可以為多層。Although not shown in the figures, the panel-level conductive layer may also be multi-layered.

在一些實施例中,所述保護層107的楊氏模數為以下任一數值範圍或數值:1000~20000 MPa、1000~10000 MPa、4000~8000 MPa、1000~7000 MPa、4000~7000 MPa、5500 MPa。In some embodiments, the Young's modulus of the protective layer 107 is any one of the following numerical ranges or values: 1000-20000 MPa, 1000-10000 MPa, 4000-8000 MPa, 1000-7000 MPa, 4000-7000 MPa, 5500MPa.

在一些實施例中,所述保護層107的材料為有機/無機複合材料。In some embodiments, the material of the protective layer 107 is an organic/inorganic composite material.

在一些實施例中,所述保護層107的厚度為以下任一數值範圍或數值:15~50μm、20~50μm、35μm、45μm、50μm。In some embodiments, the thickness of the protective layer 107 is any one of the following numerical ranges or values: 15-50 μm, 20-50 μm, 35 μm, 45 μm, and 50 μm.

在一些實施例中,所述保護層107的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K。In some embodiments, the thermal expansion coefficient of the protective layer 107 is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, 10 ppm/K.

在一些實施例中,所述塑封層123的熱膨脹係數為以下任一數值範圍或數值:3~10 ppm/K、5 ppm/K、7 ppm/K、10 ppm/K。In some embodiments, the thermal expansion coefficient of the plastic sealing layer 123 is any one of the following numerical ranges or values: 3-10 ppm/K, 5 ppm/K, 7 ppm/K, 10 ppm/K.

在一些實施例中,所述保護層107和所述塑封層123具有相同或相近的熱膨脹係數。In some embodiments, the protective layer 107 and the plastic sealing layer 123 have the same or similar thermal expansion coefficients.

在一些實施例中,所述保護層107中包括無機填料顆粒,所述無機填料顆粒的直徑為小於3 μm 。In some embodiments, the protective layer 107 includes inorganic filler particles, and the diameter of the inorganic filler particles is less than 3 μm.

在一些實施例中,所述無機填料顆粒的直徑為1~2 μm。In some embodiments, the diameter of the inorganic filler particles is 1-2 μm.

在一些實施例中,如圖15a的放大圖中所示所述導電填充通孔111具有導電填充通孔下表面111a和導電填充通孔上表面111b,所述導電填充通孔下表面111a的面積小於所述導電填充通孔上表面111b的面積。In some embodiments, as shown in the enlarged view of FIG. 15a, the conductively filled via 111 has a conductively filled via lower surface 111a and a conductively filled via upper surface 111b, and the area of the conductively filled via lower surface 111a is smaller than the area of the upper surface 111b of the conductive filled via.

在一些實施例中,如圖15a和15b所示,至少一部分所述晶圓導電層106將所述晶粒活性面1131上的至少一部分中的多個所述電連接點103彼此互連並引出。In some embodiments, as shown in FIGS. 15 a and 15 b , at least a portion of the wafer conductive layer 106 interconnects and leads out a plurality of the electrical connection points 103 in at least a portion of the active surface 1131 of the die. .

在一些實施例中,如圖15c所示,至少一部分所述晶圓導電層106將所述晶粒活性面1131上的至少一部分所述電連接點103單獨引出。In some embodiments, as shown in FIG. 15c , at least a part of the wafer conductive layer 106 separates at least a part of the electrical connection points 103 on the active surface 1131 of the die.

在一些實施例中,如圖15c中局部放大圖所示,所述晶圓導電層106與所述電連接點103的單個接觸區域的接觸面積α2小於所述晶圓導電層106與所述導電填充通孔111的單個接觸區域的接觸面積β2。In some embodiments, as shown in the partial enlarged view in FIG. 15c , the contact area α2 of the single contact area between the wafer conductive layer 106 and the electrical connection point 103 is smaller than the contact area α2 between the wafer conductive layer 106 and the conductive layer 103 . The contact area β2 of the single contact area filling the via hole 111 .

在一些實施例中,如圖15b所示,最靠近所述晶粒活性面1131的所述導電跡線125的至少一部分形成在塑封層正面1231並延伸至封裝體的邊緣。In some embodiments, as shown in FIG. 15b , at least a portion of the conductive traces 125 closest to the die active surface 1131 is formed on the front side 1231 of the molding layer and extends to the edge of the package body.

在一些實施例中,如圖15b所示,所述晶粒背面1132從所述塑封層123暴露。In some embodiments, as shown in FIG. 15b , the backside 1132 of the die is exposed from the molding layer 123 .

在一些實施例中,如圖15b所示,介電層129的表面對應於所述導電層的位置處具有凹槽。In some embodiments, as shown in FIG. 15b, the surface of the dielectric layer 129 has grooves at locations corresponding to the conductive layers.

在一些實施例中,如圖15a、15b、15c所示,封裝結構包括多個晶粒113。In some embodiments, as shown in FIGS. 15 a , 15 b , and 15 c , the package structure includes a plurality of dies 113 .

在一些實施例中,如圖15d所示,封裝結構包括多個晶粒113,所述多個晶粒113之間根據產品設計進行電連接。In some embodiments, as shown in FIG. 15d , the package structure includes a plurality of die 113, and the plurality of die 113 are electrically connected according to product design.

優選的,所述多個晶粒113為具有不同功能的晶粒,以形成多晶片模組。Preferably, the plurality of die 113 are die with different functions to form a multi-chip module.

圖16示出了封裝晶片在使用時的示意圖,在使用過程中通過焊料160將封裝晶片連接到電路板或基板161上,然後與其他電路元件進行連接。FIG. 16 shows a schematic diagram of the package wafer in use. During use, the package wafer is connected to a circuit board or substrate 161 by solder 160, and then connected to other circuit elements.

當所述封裝晶片的介電層129的表面上具有凹槽131時,可使焊料160連接穩定,不易移動。When the surface of the dielectric layer 129 of the package chip has the groove 131, the solder 160 can be connected stably and not easily moved.

以上所述的具體實施例,其目的是對本公開的技術方案和技術效果進行進一步的詳細說明,但是本領域技術人員將理解的是,以上所述的具體實施例並不用於限制本公開,凡在本公開的發明思路之內所做的任何修改、等效置換、改進等,均應包含在本公開的保護範圍之內。The specific embodiments described above are intended to further describe the technical solutions and technical effects of the present disclosure in detail, but those skilled in the art will understand that the specific embodiments described above are not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the inventive idea of the present disclosure should be included within the protection scope of the present disclosure.

100:晶圓 1001:晶圓活性面 1002:晶圓背面 103:電連接點 105:絕緣層 106:晶圓導電層 107:保護層 109:保護層開口 109a:保護層開口下表面 109b:保護層開口上表面 109c:保護層開口側壁 111:導電填充通孔 111a:導電填充通孔下表面 111b:導電填充通孔上表面 113:晶粒 113a:晶粒 113b:晶粒 1131:晶粒活性面 1132:晶粒背面 117:載板 1171:載板正面 1172:載板背面 121:粘接層 123:塑封層 1231:塑封層正面 1232:塑封層背面 125:導電跡線 127:導電凸柱 129:介電層 131:凹槽 150:面板模組 160:焊料 161:基板 170:面板級導電層 α1,α2:接觸面積 β1,β2:接觸面積100: Wafer 1001: Wafer Active Surface 1002: Wafer backside 103: Electrical connection point 105: Insulation layer 106: Wafer Conductive Layer 107: Protective layer 109: Protective layer opening 109a: Lower surface of protective layer opening 109b: upper surface of protective layer opening 109c: Protective layer opening sidewall 111: Conductive Filled Vias 111a: Conductive filled via lower surface 111b: conductive filled via upper surface 113: Die 113a: grain 113b: grain 1131: Grain Active Surface 1132: Die backside 117: carrier board 1171: front side of carrier board 1172: Back of carrier board 121: Adhesive layer 123: Plastic layer 1231: Front of plastic layer 1232: The back of the plastic layer 125: Conductive traces 127: conductive bump 129: Dielectric layer 131: Groove 150: Panel Module 160: Solder 161: Substrate 170: Panel level conductive layer α1, α2: Contact area β1, β2: Contact area

圖1至圖14是根據本公開示例性實施例提出的晶片封裝方法的流程; 圖1是根據本公開示例性實施例中晶片的示意圖; 圖2a和圖2b是根據本公開示例性實施例中形成晶圓導電層後的晶圓的示意圖; 圖3是根據本公開示例性實施例中施加保護層後的晶圓的示意圖; 圖4a和圖4b是根據本公開示例性實施例中形成保護層開口的晶圓的示意圖; 圖5是根據本公開示例性實施例中形成導電填充通孔的晶圓的示意圖; 圖6是根據本公開示例性實施例中切割晶圓形成晶粒的示意圖; 圖7a和圖7b是根據本公開示例性實施例中載板上貼裝晶粒的示意圖; 圖7c是根據本公開示例性實施例中載板上粘貼晶粒組合的示意圖; 圖8是根據本公開示例性實施例中在載板上形成塑封層的示意圖; 圖9a是根據本公開示例性實施例中減薄塑封層厚度的示意圖; 圖9b是根據本公開示例性實施例中將塑封層減薄至裸露晶粒背面的示意圖; 圖10是根據本公開示例性實施例中剝離載板和粘接層的示意圖; 圖11是根據本公開示例性實施例中在面板模組上形成導電填充通孔和導電跡線的示意圖; 圖12是根據本公開示例性實施例中在面板模組上形成導電凸柱的示意圖; 圖13a、圖13b和圖13c是根據本公開示例性實施例中在面板模組上形成介電層的示意圖; 圖14是根據本公開示例性實施例中分割面板模組形成封裝完成的晶片的示意圖; 圖15a、圖15b、圖15c和圖15d是根據本公開示例性實施例提供的利用上述封裝方法得到的晶片封裝結構的示意圖; 圖16是根據本公開示例性實施例中封裝晶片在使用時的示意圖。1 to 14 are flowcharts of a chip packaging method proposed according to an exemplary embodiment of the present disclosure; 1 is a schematic diagram of a wafer in accordance with an exemplary embodiment of the present disclosure; 2a and 2b are schematic views of a wafer after forming a wafer conductive layer according to an exemplary embodiment of the present disclosure; 3 is a schematic diagram of a wafer after a protective layer is applied according to an exemplary embodiment of the present disclosure; 4a and 4b are schematic diagrams of wafers forming protective layer openings in accordance with exemplary embodiments of the present disclosure; 5 is a schematic diagram of a wafer with conductive filled vias formed in accordance with an exemplary embodiment of the present disclosure; 6 is a schematic diagram of dicing a wafer to form a die according to an exemplary embodiment of the present disclosure; 7a and 7b are schematic diagrams of mounting a die on a carrier according to an exemplary embodiment of the present disclosure; FIG. 7c is a schematic diagram of a die assembly attached to a carrier according to an exemplary embodiment of the present disclosure; 8 is a schematic diagram of forming a plastic encapsulation layer on a carrier according to an exemplary embodiment of the present disclosure; FIG. 9a is a schematic diagram of reducing the thickness of the plastic sealing layer according to an exemplary embodiment of the present disclosure; FIG. 9b is a schematic diagram of thinning the plastic encapsulation layer to expose the backside of the die according to an exemplary embodiment of the present disclosure; 10 is a schematic diagram of peeling off the carrier plate and the adhesive layer in accordance with an exemplary embodiment of the present disclosure; 11 is a schematic diagram of forming conductive filled vias and conductive traces on a panel module according to an exemplary embodiment of the present disclosure; 12 is a schematic diagram of forming conductive bumps on a panel module according to an exemplary embodiment of the present disclosure; 13a, 13b and 13c are schematic diagrams of forming a dielectric layer on a panel module according to an exemplary embodiment of the present disclosure; 14 is a schematic diagram of splitting a panel module to form a packaged wafer according to an exemplary embodiment of the present disclosure; 15a, 15b, 15c and 15d are schematic diagrams of a chip package structure obtained by using the above-mentioned packaging method according to an exemplary embodiment of the present disclosure; 16 is a schematic diagram of a packaged wafer in use according to an exemplary embodiment of the present disclosure.

103:電連接點 103: Electrical connection point

105:絕緣層 105: Insulation layer

106:晶圓導電層 106: Wafer Conductive Layer

107:保護層 107: Protective layer

111:導電填充通孔 111: Conductive Filled Vias

111a:導電填充通孔下表面 111a: Conductive filled via lower surface

111b:導電填充通孔上表面 111b: conductive filled via upper surface

113:晶粒 113: Die

1131:晶粒活性面 1131: Grain Active Surface

1132:晶粒背面 1132: Die backside

123:塑封層 123: Plastic layer

1231:塑封層正面 1231: Front of plastic layer

1232:塑封層背面 1232: The back of the plastic layer

125:導電跡線 125: Conductive traces

127:導電凸柱 127: conductive bump

129:介電層 129: Dielectric layer

170:面板級導電層 170: Panel level conductive layer

Claims (19)

一種晶片封裝結構,包括:至少一晶粒,該晶粒包括一晶粒活性面和一晶粒背面,該晶粒活性面包括一電連接點和一絕緣層;一導電結構,形成於該晶粒活性面一側,該導電結構包括一晶圓導電層、一導電填充通孔和一面板級導電層;一保護層,形成於該晶粒活性面一側且其側面與該晶粒之側面齊平;一塑封層,該塑封層用於包封該晶粒;及一介電層,包覆於該面板級導電層。 A chip package structure includes: at least one die, the die includes a die active surface and a die back, the die active surface includes an electrical connection point and an insulating layer; a conductive structure is formed on the die On the side of the active surface of the die, the conductive structure includes a wafer conductive layer, a conductive filled via and a panel-level conductive layer; a protective layer is formed on the active surface side of the die and its side is the same as the side of the die flush; a plastic encapsulation layer used to encapsulate the chip; and a dielectric layer encapsulated on the panel-level conductive layer. 如請求項1所述的晶片封裝結構,該導電填充通孔形成於該保護層內。 The chip package structure according to claim 1, wherein the conductive filled via is formed in the protective layer. 如請求項2所述的晶片封裝結構,其中:至少一部分該晶圓導電層和該電連接點電連接,用於將該電連接點從該晶粒活性面引出;至少一部分導電填充通孔下表面和該晶圓導電層電連接;及至少一部分導電填充通孔上表面和該面板級導電層電連接。 The chip package structure according to claim 2, wherein: at least a part of the conductive layer of the wafer is electrically connected to the electrical connection point, so as to lead the electrical connection point from the active surface of the die; at least a part of the conductive layer is filled under the through hole The surface is electrically connected to the wafer conductive layer; and at least a portion of the upper surface of the conductive filled via is electrically connected to the panel-level conductive layer. 如請求項3所述的晶片封裝結構,至少一部分該晶圓導電層將多個該電連接點彼此互連並引出。 According to the chip package structure of claim 3, at least a part of the conductive layer of the wafer interconnects and leads out a plurality of the electrical connection points to each other. 如請求項3所述的晶片封裝結構,至少一部分該晶圓導電層將該電連接點單獨引出。 According to the chip package structure of claim 3, at least a part of the conductive layer of the wafer leads out the electrical connection point independently. 如請求項5所述的晶片封裝結構,該晶圓導電層與該電連接點的單個接觸區域的接觸面積小於該晶圓導電層與該導電填充通孔的單個接觸區域的接觸面積。 According to the chip package structure of claim 5, the contact area between the wafer conductive layer and the single contact area of the electrical connection point is smaller than the contact area between the wafer conductive layer and the single contact area of the conductive filled via. 如請求項3所述的晶片封裝結構,其中,該面板級導電層包括一導電跡線和/或一導電凸柱;及該面板級導電層為一層或多層。 The chip package structure of claim 3, wherein the panel-level conductive layer includes a conductive trace and/or a conductive bump; and the panel-level conductive layer is one or more layers. 如請求項7所述的晶片封裝結構,最靠近該晶粒活性面的該導電跡線的至少一部分形成在一塑封層正面並延伸至一封裝體的邊緣。 The chip package structure as claimed in claim 7, at least a part of the conductive trace closest to the active surface of the die is formed on the front side of a plastic packaging layer and extends to an edge of a package body. 如請求項3所述的晶片封裝結構,該晶粒背面從該塑封層暴露。 The chip package structure according to claim 3, wherein the backside of the die is exposed from the plastic sealing layer. 如請求項3所述的晶片封裝結構,該介電層的表面對應於該面板級導電層的位置處具有凹槽。 The chip package structure according to claim 3, wherein the surface of the dielectric layer has a groove corresponding to the position of the panel-level conductive layer. 如請求項1至10任一項所述的晶片封裝結構,該至少一個晶粒為多個晶粒,該多個晶粒之間根據產品設計進行電連接。 The chip package structure according to any one of claims 1 to 10, wherein the at least one die is a plurality of die, and the plurality of die is electrically connected according to product design. 如請求項1至10任一項所述的晶片封裝結構,該保護層的材料為有機/無機複合材料。 The chip package structure according to any one of claims 1 to 10, wherein the material of the protective layer is an organic/inorganic composite material. 如請求項12所述的晶片封裝結構,該保護層的楊氏模數係在1000~20000MPa的範圍間。 According to the chip package structure of claim 12, the Young's modulus of the protective layer is in the range of 1000-20000 MPa. 如請求項12所述的晶片封裝結構,該保護層的厚度係在15~50μm的範圍間。 According to the chip package structure of claim 12, the thickness of the protective layer is in the range of 15-50 μm. 如請求項12所述的晶片封裝結構,該保護層的熱膨脹係數係在3~10ppm/K的範圍間。 According to the chip package structure of claim 12, the thermal expansion coefficient of the protective layer is in the range of 3-10 ppm/K. 如請求項12所述的晶片封裝結構,該塑封層的熱膨脹係數係在3~10ppm/K的範圍間。 According to the chip package structure of claim 12, the thermal expansion coefficient of the plastic sealing layer is in the range of 3-10 ppm/K. 如請求項12所述的晶片封裝結構,該保護層和該塑封層具有相同或相近的熱膨脹係數。 The chip package structure according to claim 12, wherein the protective layer and the plastic sealing layer have the same or similar thermal expansion coefficients. 如請求項12所述的晶片封裝結構,該保護層中包括無機填料顆粒,該無機填料顆粒的直徑為小於3μm。 The chip package structure according to claim 12, wherein the protective layer includes inorganic filler particles, and the diameter of the inorganic filler particles is less than 3 μm. 如請求項12所述的晶片封裝結構,該導電填充通孔具有一導電填充通孔下表面和一導電填充通孔上表面,該導電填充通孔下表面的面積小於該導電填充通孔上表面的面積。 The chip package structure of claim 12, wherein the conductively filled via has a lower surface of the conductively filled via and an upper surface of the conductively filled via, and the area of the lower surface of the conductively filled via is smaller than the upper surface of the conductively filled via area.
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