TWI734376B - 皮料與布料結合之鞋材料製程及其所製成之鞋材料 - Google Patents

皮料與布料結合之鞋材料製程及其所製成之鞋材料 Download PDF

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TWI734376B
TWI734376B TW109104198A TW109104198A TWI734376B TW I734376 B TWI734376 B TW I734376B TW 109104198 A TW109104198 A TW 109104198A TW 109104198 A TW109104198 A TW 109104198A TW I734376 B TWI734376 B TW I734376B
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leather
cloth
shoe material
manufacturing process
adhesive layer
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TW202130518A (zh
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洪溢駿
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豐泰企業股份有限公司
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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0235—Different layers of different material
    • C—CHEMISTRY; METALLURGY
    • C14—SKINS; HIDES; PELTS; LEATHER
    • C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B1/00—Manufacture of leather; Machines or devices therefor
    • C14B1/02—Fleshing, unhairing, samming, stretching-out, setting-out, shaving, splitting, or skiving skins, hides, or leather
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/021—Leather
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    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0215—Plastics or artificial leather
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    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
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Abstract

一種皮料與布料結合之鞋材料製程及其所製成之鞋材料，製程包含有：a)材料準備：準備布料和皮料；b)皮料處理：削皮處理：該皮料具有正面和背面，削去皮料正面之部分形成接合區；c)上膠：將第一熱熔膠層設置在接合區或是布料；d)上TPU膜：TPU膜，具有第二熱熔膠層；將TPU膜蓋設於接合區和布料，使得該膠層接觸接合區和布料組合成鞋材料；以及e)熱熔接：將鞋材料放置在治具，再蓋上矽膠墊進入熱壓機壓合。藉此，可較車縫製程節省時間。而，鞋材料包含布料；皮料；第一熱熔膠層，設置在該皮料或是該布料；以及TPU膜，具有第二熱熔膠層，該TPU膜蓋設於該皮料和該布料，該膠層接觸該皮料和該布料。藉此，避免接著劑外溢問題。

Description

皮料與布料結合之鞋材料製程及其所製成之鞋材料
本發明係與鞋材料有關，特別是指一種皮料與布料結合之鞋材料製程及其所製成之鞋材料。
隨著時代的發展，人們對於鞋子的看法，已經從只是人們移動所需穿戴的用具，漸漸地轉化到時尚潮流的配件之一。因此，製鞋廠商對於鞋材料的需求也開始產生多樣化及複合化的發展。例如，傳統的認知中，運動鞋多採用布料為主要製鞋材料，而傳統的休閒鞋則多以皮料為主要製料，而時至今日，則有採用皮料與布料結合，或是人造皮料與布料結合的鞋材料製作鞋產品的運用。
然而，目前採用皮料與布料結合，或是人造皮料與布料結合的鞋材料，多是以車縫結合方式，此種製作方式耗時且成品表面會顯露出車縫線。此外，也可以運用熱熔接製程，其係在布料上施以接著劑，再將皮料熱壓熔接。不過，此種方式雖然較車縫方式省時，但是除了需依照不同種類布料挑選接著劑之外，還為了確保皮料和布料可以緊密貼合，須讓布料上的佈膠區域大於布料與皮料的黏合區域，使得熔接完成的產品表面顯露接著劑，產生接著劑外溢問題，影響成品外觀。
本發明之主要目的，乃在於提供一種皮料與布料結合之鞋材料製程及其所製成之鞋材料，其鞋材料製程可較車縫製程節省時間，所製成之鞋材料可以避免接著劑外溢問題。
緣是，依據本發明所提供之一種皮料與布料結合之鞋材料製程，包含有：a)材料準備：準備一布料和一皮料；b)皮料處理：削皮處理：該皮料具有一正面和一背面，削去該皮料正面之部分形成一接合區；c)上膠：將一第一熱熔膠層設置該皮料背面或是該布料；d)上TPU (Thermoplastic polyurethane)膜：一TPU膜，具有一第二熱熔膠層；將該TPU膜蓋設於該接合區和該布料，使得該第二熱熔膠層接觸該接合區和該布料組合成一鞋材料；以及e)熱熔接：將該鞋材料放置在一治具，再蓋上一矽膠墊進入一熱壓機壓合。藉此，可較車縫製程節省鞋材料的製作時間。
須說明的是，該皮料處理步驟裡的該削皮處理中，該皮料之接合區的厚度不低於0.4公厘。此為皮料接合強度上的考量。
此外，該削皮處理之後更有一添加處理劑步驟，係將一處理劑施加於該皮料之背面和該接合區，讓處理劑能夠填充被削皮的區域，使削皮後的粗糙表面都塗佈有處理劑，以利後續貼合的步驟。在本發明中，適合的處理劑包括：南寶樹脂化學工廠股份有限公司所生產的NP99、 NP200、71KMN、111GN、122 KN、UE-31。
而且，更好的是在該削皮處理之前，更有一片皮處理，係將該皮料背面片薄。其中，該片皮處理讓該皮料厚度不低於0.8公厘，以便後續加工製程所需。
另外，值得一提的是在步驟e)中，該矽膠墊厚度約8公厘。此係為確保熱壓合效果。
還有，在步驟e)中，該熱壓合機的熱壓合條件為壓合溫度攝氏150-170度、壓合壓力25-30公斤/平方公分、壓合時間30-50秒。在此條件下，確保鞋材料熱壓合效果。
此外，更包含一步驟f) 冷壓定型：將經過步驟e)熱熔接的該鞋材料放入一冷壓機壓合定型。其中：在步驟f)中，該壓合機的冷壓合條件為壓合壓力15-20公斤/平方公分、壓合時間15-30秒。
本發明還提供一種鞋材料包含有：一布料；一皮料；一第一熱熔膠層，設置在該皮料或是該布料；以及一TPU膜，具有一第二熱熔膠層，該TPU膜蓋設於該皮料和該布料，該熱熔膠層接觸該皮料和該布料。藉此，採用第一熱熔膠層和第二熱熔膠層固接材料的效果，可避免接著劑外溢問題。
值得一提的是，其中：該皮料具有一正面和一背面；該皮料正面被削去部分形成一接合區，該TPU膜，蓋設於該接合區和該布料，該膠層接觸該接合區和該布料。如此一來，可以加強鞋材料的結構強度，較不易產生脫膠。
為了詳細說明本發明之技術特點所在，茲舉以下之較佳實施例並配合圖式說明如後，其中：
如圖1、3所示，本發明第一較佳實施例所提供之一種皮料與布料結合之鞋材料製程，主要包含以下步驟：
a)材料準備：準備一布料11和一皮料21。
b)皮料處理：削皮處理：該皮料具有一正面211和一背面212，削去該皮料正面211之部分形成一接合區213。該正面211在本實施例中為該皮料21要與其他材料結合的表面。而該接合區213，若以天然皮革為例，則係將皮料21的表皮層削去而露出真皮層的部分。此舉，係去除油脂含量高的表皮層，露出接合能力較表皮層佳的真皮層，以提升皮料接合後的強度。須說明的是，該皮料處理步驟裡的該削皮處理中，該皮料21之接合區213的厚度不低於0.4公厘，此為皮料接合強度上的考量所需要的皮料厚度條件。
此外，還可以選擇讓該削皮處理之後，更有一添加處理劑的步驟，係將一處理劑施加於該皮料21。該處理劑可以是水性或是油性，考量施作便利性，以水性為佳。
另外，更好的是在進行該削皮處理之前，選擇更有一片皮處理，係將該皮料21背面片薄。其中，該片皮處理讓該皮料21厚度不低於0.8公厘，以便後續加工製程所需。
c)上膠：將一第一熱熔膠層214設置該皮料21背面212或是該布料11，用來將該皮料21和該布料11固接在一起。
d)上TPU (Thermoplastic polyurethane)膜：一TPU膜31，具有一第二熱熔膠層311。將該TPU膜31蓋設於該接合區213和該布料11，使得該第二熱熔膠層311接觸該接合區213和該布料11組合成一鞋材料。以及
e)熱熔接：將該鞋材料放置在一治具，再蓋上一壓墊進入一熱壓機壓合。完成該鞋材料的製作過程。值得一提的是，在本實施例中該壓墊為矽膠壓墊，該矽膠壓墊厚度約8公厘。此係為確保熱壓合效果。該熱壓合機的熱壓合條件為壓合溫度攝氏150-170度、壓合壓力25-30公斤/平方公分、壓合時間30-50秒。在此條件下，確保鞋材料熱壓合效果。
藉此，可較車縫製程節省鞋材料的製作時間。
另外，為了確保熱壓合效果，可以選擇地更包含一步驟f) 冷壓定型：將經過步驟e)熱熔接的該鞋材料放入一冷壓機壓合定型。其中：在步驟f)中，該壓合機的冷壓合條件為壓合壓力15-20公斤/平方公分、壓合時間15-30秒。
請參閱圖2，本發明第二實施例提供一種鞋材料，包含有：一布料11、一皮料21、一第一熱熔膠層214以及一TPU膜31。
該第一熱熔膠層214設置在該皮料21或是該布料11。
該TPU膜31，具有一第二熱熔膠層311，該TPU膜31蓋設於該皮料21和該布料11，該第二熱熔膠層311接觸該皮料和該布料。
藉此，採用第一熱熔膠層214和第二熱熔膠層311固接材料的效果，可避免接著劑外溢問題。
值得一提的是，請參閱圖3，本發明第三實施例提供一種鞋材料：該皮料21具有一正面211和一背面212。該皮料21正面211被削去部分形成一接合區213。該TPU膜31，蓋設於該接合區213和該布料11，該第二熱熔膠層311接觸該接合區213和該布料11。如此一來，可以加強鞋材料的結構強度。
10:鞋材料
11:布料
21:皮料
211:正面
212:背面
213:接合區
214:第一熱熔膠層
31:TPU膜
311:第二熱熔膠層
第1圖係本發明第一較佳實施例之流程方塊圖。 第2圖係本發明第二較佳實施例之剖面示意圖。 第3圖係本發明第三較佳實施例之剖面示意圖。

Claims (12)

  1. 一種皮料與布料結合之鞋材料製程，包含有： a)    材料準備： 準備一布料和一皮料； b)    皮料處理： 削皮處理：該皮料具有一正面和一背面，削去該皮料正面之部分形成一接合區； c)    上膠：將一第一熱熔膠層設置該皮料背面或是該布料； d)    上TPU (Thermoplastic polyurethane)膜：一TPU膜，具有一第二熱熔膠層；將該TPU膜蓋設於該接合區和該布料，使得該第二熱熔膠層接觸該接合區和該布料組合成一鞋材料；以及 e)    熱熔接：將該鞋材料放置在一治具，再蓋上一壓墊進入一熱壓機壓合。
  2. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：該皮料處理步驟裡的該削皮處理中，該皮料之接合區的厚度不低於0.4公厘。
  3. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：該壓墊係為矽膠壓墊。
  4. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：該削皮處理之後更有一添加處理劑步驟，係將一處理劑施加於該皮料之背面和該接合區。
  5. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：在該削皮處理之前，更有一片皮處理，係將該皮料背面片薄。
  6. 依據申請專利範圍第5項之皮料與布料結合之鞋材料製程，其中：該片皮處理讓該皮料厚度不低於0.8公厘。
  7. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：在步驟e)中，該矽膠墊厚度約8公厘。
  8. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：在步驟e)中，該熱壓合機的熱壓合條件為壓合溫度攝氏150-170度、壓合壓力25-30公斤/平方公分、壓合時間30-50秒。
  9. 依據申請專利範圍第1項之皮料與布料結合之鞋材料製程，其中：更包含一步驟f) 冷壓定型：將經過步驟e)熱熔接的該鞋材料放入一冷壓機壓合定型。
  10. 依據申請專利範圍第9項之皮料與布料結合之鞋材料製程，其中：在步驟f)中，該壓合機的冷壓合條件為壓合壓力15-20公斤/平方公分、壓合時間15-30秒。
  11. 一種皮料與布料結合之鞋材料，包含有： 一布料； 一皮料； 一第一熱熔膠層，設置在該皮料或是該布料；以及 一TPU膜，具有一第二熱熔膠層，該TPU膜蓋設於該皮料和該布料，該第二熱熔膠層接觸該皮料和該布料。
  12. 依據申請專利範圍第11項之皮料與布料結合之鞋材料，其中：該皮料具有一正面；該皮料正面被削去部分形成一接合區，該TPU膜，蓋設於該接合區和該布料，該第二熱熔膠層接觸該接合區和該布料。
TW109104198A 2020-02-11 2020-02-11 皮料與布料結合之鞋材料製程及其所製成之鞋材料 TWI734376B (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203262416U (zh) * 2013-05-03 2013-11-06 阿瘦实业股份有限公司 具有减压吸震记忆垫体的鞋垫改良结构
CN209644016U (zh) * 2019-01-28 2019-11-19 福建小爱科技有限公司 一种增强后跟安定的运动鞋垫

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203262416U (zh) * 2013-05-03 2013-11-06 阿瘦实业股份有限公司 具有减压吸震记忆垫体的鞋垫改良结构
CN209644016U (zh) * 2019-01-28 2019-11-19 福建小爱科技有限公司 一种增强后跟安定的运动鞋垫

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