TWI692834B - Packaging device and packaging method of electronic parts - Google Patents
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本發明提供一種可將電子零件高精度地封裝於基板上的電子零件的封裝裝置以及封裝方法。於藉由上下攝像相機51在事先設定的封裝位置C上對電子零件(半導體晶片t)與基板K的封裝區域進行攝像之前,藉由上下攝像相機51對定位於封裝位置C上的封裝區域進行攝像,根據該攝像影像求出相對於封裝位置C的封裝區域的位置偏離,並以消除所求出的位置偏離的方式控制載置台驅動部22來對封裝區域的位置進行修正。The invention provides a packaging device and a packaging method for electronic components that can package electronic components on a substrate with high accuracy. Before the upper and lower camera 51 images the packaging area of the electronic component (semiconductor chip t) and the substrate K at the pre-set packaging position C, the upper and lower camera 51 performs the packaging area positioned at the packaging position C For imaging, the positional deviation of the package area relative to the package position C is obtained from the imaged image, and the stage driving unit 22 is controlled to correct the position of the package area so as to eliminate the obtained positional deviation.
Description
本發明是有關於一種電子零件的封裝裝置以及封裝方法。The invention relates to a packaging device and a packaging method of electronic parts.
於四面扁平封裝(Quad Flat Package,QFP)或球柵陣列封裝(Ball Grid Array Package,BGA)等半導體封裝的製造步驟中,進行使半導體晶片等電子零件的形成有電極的面(電極形成面)與插入式基板等形成有電路圖案的基板對向來封裝的覆晶封裝。於覆晶封裝中,為了使電子零件的微細的電極墊與形成於基板的電路圖案上的微細的端子直接接合,而必須將兩者高精度地定位。因此,於進行覆晶封裝的電子零件的封裝裝置中,要求高的定位精度及封裝精度。In the manufacturing process of semiconductor packages such as Quad Flat Package (QFP) or Ball Grid Array Package (BGA), the electrode-formed surface (electrode forming surface) of electronic components such as semiconductor wafers is formed A flip chip package that is packaged opposite to a substrate on which a circuit pattern is formed, such as an interposer substrate. In the flip chip package, in order to directly bond the fine electrode pads of the electronic component and the fine terminals formed on the circuit pattern of the substrate, it is necessary to position the two with high accuracy. Therefore, in the packaging device of the electronic component for flip chip packaging, high positioning accuracy and packaging accuracy are required.
作為應對此種要求的電子零件的封裝裝置,已知有專利文獻1中所揭示者。此種電子零件的封裝裝置將基板上的本次封裝電子零件的封裝區域定位於事先設定的規定的封裝位置上,另外,將封裝於該封裝區域中的電子零件定位於該封裝區域的上方。於該狀態下,使上下攝像相機進入基板與電子零件之間,利用下側相機來識別基板的封裝區域的位置,並利用上側相機來識別電子零件的位置。而且,根據兩者的識別結果來進行基板的封裝區域與電子零件的對位後,進行電子零件的封裝。As a packaging device for electronic parts that meets such requirements, the one disclosed in
此種封裝裝置實現作為於製造QFP或BGA方面足夠的封裝精度的±2 μm~3 μm左右。Such a packaging device realizes about ±2 μm to 3 μm as a sufficient packaging accuracy for manufacturing QFP or BGA.
然而,近年來,因行動電話等移動設備的普及而正在進行小型且高功能的高頻寬記憶體的開發,使用利用矽穿孔(Through-Silicon-Via,TSV)的三維高積體化技術的半導體封裝的製造製程正受到矚目。所謂TSV,是指上下貫穿半導體晶片的內部的電極。於此種利用TSV的三維高積體化技術中,在各半導體晶片上配置有與QFP中所使用的半導體晶片相比格外多的1000個以上的貫穿電極,必須使所述全部貫穿電極進行電性連接。However, in recent years, due to the popularization of mobile devices such as mobile phones, the development of small and high-functional high-bandwidth memory is being used, and semiconductor packages using three-dimensional high-volume integration technology using through-silicon-via (TSV) are used The manufacturing process is gaining attention. The TSV refers to an electrode that vertically penetrates the inside of the semiconductor wafer. In such a three-dimensional high-integration technology using TSV, each semiconductor wafer has more than 1,000 through electrodes more than the semiconductor wafer used in QFP, and all of the through electrodes must be electrically Sexual connection.
因此,推測各個半導體晶片,即電子零件的封裝精度被要求比QFP或BGA等的製造製程中所要求的封裝精度高的封裝精度,具體為±1 μm以下的封裝精度。 [現有技術文獻] [專利文獻]Therefore, it is presumed that the packaging accuracy of each semiconductor wafer, that is, the electronic component is required to be higher than the packaging accuracy required in the manufacturing process of QFP, BGA, etc., specifically, the packaging accuracy is ±1 μm or less. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2011-077173號公報[Patent Document 1] Japanese Patent Laid-Open No. 2011-077173
[發明所欲解決之課題] 但是,若直接使用專利文獻1中所揭示的構成的電子零件的封裝裝置,則難以獲得±1 μm以下的封裝精度。[Problems to be Solved by the Invention] However, if the electronic device packaging device of the configuration disclosed in
因此,發明者等人嘗試了提高上下攝像相機的攝像倍率來提升位置識別精度。但是,若僅提高位置識別精度,則無法將封裝精度充分地提高至滿足利用TSV的製造製程中的要求的程度。Therefore, the inventors have tried to increase the imaging magnification of the up and down camera to improve the position recognition accuracy. However, if only the position recognition accuracy is improved, the packaging accuracy cannot be sufficiently improved to the extent that it meets the requirements in the manufacturing process using TSV.
本發明的目的在於提供一種可將電子零件高精度地封裝於基板上的電子零件的封裝裝置以及封裝方法。 [解決課題之手段]An object of the present invention is to provide a packaging device and a packaging method for electronic components that can package electronic components on a substrate with high accuracy. [Means to solve the problem]
本實施形態的電子零件的封裝裝置是將電子零件封裝於基板上的多個封裝區域中的電子零件的封裝裝置,其包括:供給部,供給所述電子零件;基板平台,具備載置所述基板的載置台與使所述載置台移動的載置台驅動部,藉由所述載置台驅動部的驅動來將載置於所述載置台上的所述基板的所述多個封裝區域依次定位於事先設定的封裝位置上;封裝部,具備保持自所述供給部供給的所述電子零件的封裝工具與使所述封裝工具移動的工具驅動部,將所述電子零件封裝於定位在所述封裝位置上的所述封裝區域中;攝像部,於所述封裝位置上,對保持於所述封裝工具上的所述電子零件與載置於所述載置台上的所述基板的封裝區域進行攝像;以及控制部,根據由所述攝像部所得的攝像影像,識別所述電子零件與所述封裝區域的相對的位置關係,並控制所述工具驅動部,將所述電子零件與所述封裝區域相對地定位,而使所述電子零件封裝於所述封裝區域中;且所述控制部於利用所述攝像部在所述封裝位置上對所述電子零件與所述封裝區域進行攝像之前,利用所述攝像部對定位於所述封裝位置上的所述封裝區域進行攝像,根據該攝像影像求出相對於所述封裝位置的所述封裝區域的位置偏離,並以消除所求出的位置偏離的方式控制所述載置台驅動部。The electronic component packaging device of this embodiment is an electronic component packaging device for packaging electronic components in a plurality of packaging regions on a substrate, and includes: a supply section for supplying the electronic component; a substrate platform including the mounting platform A mounting table for a substrate and a mounting table driving section for moving the mounting table, by the driving of the mounting table driving section, sequentially positioning the plurality of packaging regions of the substrate mounted on the mounting table At a pre-set packaging position; a packaging section, which includes a packaging tool that holds the electronic component supplied from the supply section and a tool driving section that moves the packaging tool, and packages the electronic component in the positioning In the packaging area at the packaging position; the camera section at the packaging position performs the packaging area of the electronic component held on the packaging tool and the substrate placed on the mounting table Imaging; and the control unit, based on the imaging image obtained by the imaging unit, recognizes the relative positional relationship between the electronic component and the package area, and controls the tool drive unit, the electronic component and the package The area is relatively positioned so that the electronic component is packaged in the packaging area; and before the control portion uses the imaging unit to image the electronic component and the packaging area at the packaging position, The imaging section is used to image the packaging area positioned at the packaging position, and the positional deviation of the packaging area relative to the packaging position is obtained from the captured image to eliminate the calculated position Control the mounting table drive unit in a deviated manner.
本實施形態的電子零件的封裝方法是將電子零件封裝於基板上的多個封裝區域中的電子零件的封裝方法,其包括:封裝區域定位步驟,將載置於載置台上的所述基板的所述多個封裝區域中的規定的封裝區域定位於事先設定的封裝位置上;電子零件定位步驟,利用封裝工具保持自供給部供給的所述電子零件,並將所保持的所述電子零件定位於所述封裝位置上;攝像步驟,對定位於所述封裝位置上的所述封裝區域與所述電子零件進行攝像;以及封裝步驟,根據該攝像步驟中獲得的攝像影像來將所述封裝區域與所述電子零件相對地定位,並將所述電子零件封裝於所述封裝區域中;且具備封裝區域的位置修正步驟,所述封裝區域的位置修正步驟於執行所述攝像步驟之前,對藉由所述封裝區域定位步驟而定位於所述封裝位置上的所述封裝區域進行攝像,根據該攝像影像求出相對於所述封裝位置的所述封裝區域的位置偏離,並以消除所求出的位置偏離的方式修正所述封裝區域的位置。 [發明的效果]The packaging method of an electronic component of this embodiment is a packaging method of an electronic component in a plurality of packaging regions on a substrate, which includes: a packaging region positioning step of placing the substrate on a mounting table The predetermined packaging area of the plurality of packaging areas is positioned at a pre-set packaging position; the electronic component positioning step uses a packaging tool to hold the electronic component supplied from the supply section and position the held electronic component At the packaging position; the camera step, the camera and the electronic component are imaged at the package position; and the packaging step, the package area is captured according to the camera image obtained in the camera step Positioning relative to the electronic parts and packaging the electronic parts in the packaging area; and having a position correction step of the packaging area, the position correction step of the packaging area before performing the imaging step, borrow The packaging area positioned at the packaging position by the packaging area positioning step is imaged, and the positional deviation of the packaging area relative to the packaging position is obtained from the camera image to eliminate the calculated The position of the packaging area is corrected in a manner that the position of the position deviates. [Effect of invention]
根據本發明,可將電子零件高精度地封裝於基板上。According to the present invention, electronic components can be packaged on a substrate with high accuracy.
以下,參照圖式對本發明的實施形態(以下,稱為實施形態)進行具體說明。再者,各構成部的位置及大小等只不過是為了容易理解結構的權宜的表達。Hereinafter, an embodiment of the present invention (hereinafter, referred to as an embodiment) will be specifically described with reference to the drawings. In addition, the position, size, etc. of each component are merely expedient expressions for easy understanding of the structure.
此處,於先前的電子零件的封裝裝置的構成中,電子零件的封裝精度的提升存在極限。即,於將基板的封裝區域定位於事先設定的封裝位置上,並且將電子零件定位於事先設定的封裝位置上,使上下攝像相機進入兩者之間,識別基板與電子零件的相對位置,將兩者對位後進行封裝的構成中,封裝精度的提升存在極限。Here, in the configuration of the conventional electronic component packaging device, there is a limit to the improvement of packaging accuracy of electronic components. That is, after positioning the packaging area of the substrate at a predetermined packaging position, and positioning the electronic component at the predetermined packaging position, the upper and lower cameras are placed between the two, to identify the relative position of the substrate and the electronic component, In the configuration where the two are aligned and packaged, there is a limit to the improvement of package accuracy.
發明者等人進行努力研究的結果,查明以下的兩點因素特別妨礙封裝精度提升。一個因素是將基板載置於電子零件的封裝裝置所具備的基板平台上時的位置誤差,特別是水平旋轉方向的旋轉位置誤差。另一個因素是將基板的各封裝區域定位於封裝位置上時產生的封裝區域的定位誤差。The inventors and others conducted intensive studies and found that the following two factors particularly hinder the improvement of packaging accuracy. One factor is the position error when the substrate is placed on the substrate platform provided in the packaging device of electronic parts, especially the rotation position error in the horizontal rotation direction. Another factor is the positioning error of the packaging area generated when positioning each packaging area of the substrate on the packaging position.
以下對該些情況進行說明。 當電子零件的封裝裝置所具備的封裝部或基板平台朝同一位置反覆移動時,移動位置的再現性高。因此,於先前的封裝裝置中,將封裝位置規定為固定的位置,相對於該位置來定位電子零件與基板的封裝區域,藉此極力排除封裝部或基板平台的移動位置誤差。因此,發明者等人對封裝部與基板平台的動作進行了詳細驗證。其結果,可知於可以說是純粹的反覆移動的封裝部中,可大致排除移動位置誤差。The following describes these situations. When the packaging part or the substrate platform included in the packaging device for electronic parts repeatedly moves to the same position, the reproducibility of the moving position is high. Therefore, in the previous packaging device, the packaging position is specified as a fixed position, and the packaging area of the electronic component and the substrate is positioned relative to the position, thereby trying to eliminate the error of the moving position of the packaging portion or the substrate platform. Therefore, the inventors and others conducted a detailed verification of the operation of the package and the substrate platform. As a result, it can be said that the package portion that can be said to be moved repeatedly repeatedly can substantially eliminate the movement position error.
另一方面,於基板平台上,為了將各封裝區域依次定位於封裝位置上,而重複對應於封裝區域的排列的距離中的間歇移動。該動作雖然是同一距離的重複移動,但並非純粹的反覆移動,因此判明每當間歇移動時,因基板平台的絕對位置精度而略微產生定位誤差。進而,當將基板載置於基板平台上時,產生包含水平旋轉偏離的載置位置誤差。該載置位置誤差藉由基板平台來修正。如此,發現在修正了載置位置誤差的情況下,即便是相同的間歇移動,基板平台亦以與不修正載置位置誤差的情況不同的軌跡進行移動。而且,查明在軌跡不同的情況下,所述定位誤差進一步變大。發明者等人對多個基板測定該定位誤差的結果,發現雖然因基板平台進行間歇移動的位置或進行間歇移動的距離而存在偏差,但產生了20 μm~100 μm左右的定位誤差。On the other hand, on the substrate platform, in order to position each package area at the package position in sequence, the intermittent movement in the distance corresponding to the arrangement of the package areas is repeated. Although this motion is repeated movement at the same distance, it is not purely repeated movement. Therefore, it is found that the positioning error slightly occurs due to the absolute position accuracy of the substrate stage each time the movement is intermittent. Furthermore, when the substrate is placed on the substrate stage, a placement position error including horizontal rotation deviation occurs. The mounting position error is corrected by the substrate platform. In this way, it is found that when the placement position error is corrected, even if the same intermittent movement occurs, the substrate stage moves on a different trajectory than when the placement position error is not corrected. Moreover, it is found that the positioning error further becomes larger when the trajectories are different. The inventors and others measured this positioning error on a plurality of substrates and found that although there is a deviation due to the position where the substrate stage moves intermittently or the distance at which it moves intermittently, a positioning error of about 20 μm to 100 μm has occurred.
然而,當將電子零件封裝於封裝區域中時,在封裝部側對該定位誤差進行修正。因此,即便封裝部藉由反覆移動而再現性良好地定位於封裝位置上,由於對所述封裝誤差進行修正,因此封裝部在相對於封裝位置偏離的位置上進行電子零件的封裝。However, when the electronic component is packaged in the package area, the positioning error is corrected on the package part side. Therefore, even if the packaging portion is positioned at the packaging position with good reproducibility by repeatedly moving, the packaging error is corrected, so the packaging portion packages the electronic component at a position deviated from the packaging position.
因此,發明者等人對在封裝部中藉由工具驅動部而於XYZ方向上受到驅動的封裝工具的修正移動的移動量、與因該修正移動而產生的封裝工具的封裝精度的下降的關係進行了調查。即,封裝工具的Z軸看上去維持垂直狀態並於XY方向上移動。但是,若微觀地觀察,則相對於垂直方向一面搖動一面移動。其原因在於XY移動軸的縱搖(pitching)、平擺(yawing)、滾動(rolling)等。因此,可認為若封裝工具的移動位置改變,則Z軸的傾斜的狀態亦改變,且若封裝工具的移動位置改變,則使封裝工具下降時產生的XY方向的位置偏離亦改變。為了調查有無由此所引起的位置偏離,於對電子零件進行攝像的高度位置上,使封裝工具自以封裝位置為基準所設定的八個位置的各位置下降,並確認將電子零件封裝於基板上時的封裝精度。即,針對八個位置的各位置,確認相對於下降前的位置的正下方的位置偏離何種程度來封裝電子零件。再者,八個位置是相對於封裝位置,於X方向上錯開+50 μm、+100 μm、-50 μm、-100 μm的四位置,及於Y方向上錯開+50 μm、+100 μm、-50 μm、-100 μm的四位置。其結果,發現於八個位置上,位置偏離的方向各不相同,但最大產生1 μm多的封裝位置偏離。另外,發現存在如下的傾向:與接近封裝位置的位置相比,遠離封裝位置的位置的位置偏離的大小相對大。Therefore, the inventors et al. have a relationship between the amount of movement of the correction movement of the packaging tool driven in the XYZ direction by the tool driving section in the packaging section and the decrease in the packaging accuracy of the packaging tool due to the correction movement We conducted a survey. That is, the Z axis of the packaging tool appears to maintain a vertical state and moves in the XY direction. However, when viewed microscopically, it moves while shaking with respect to the vertical direction. The reason for this is pitching, yawing, rolling, etc. of the XY moving axis. Therefore, it can be considered that if the movement position of the packaging tool changes, the state of tilt of the Z axis also changes, and if the movement position of the packaging tool changes, the positional deviation in the XY direction that occurs when the packaging tool is lowered also changes. In order to investigate the position deviation caused by this, at the height position where the electronic parts are imaged, the packaging tool is lowered from each of the eight positions set based on the packaging position, and it is confirmed that the electronic parts are packaged on the substrate Packaging accuracy at the time. That is, for each of the eight positions, the degree of deviation from the position immediately below the position before the descent is checked to package the electronic component. Furthermore, the eight positions are shifted by +50 μm, +100 μm, -50 μm, -100 μm in the X direction, and shifted by +50 μm, +100 μm, -50 μm in the Y direction relative to the package position. -100 μm four positions. As a result, it was found that at eight positions, the directions of the position deviations are different, but the maximum package position deviation of more than 1 μm occurs. In addition, it has been found that there is a tendency that the position deviation from the position away from the package position is relatively large compared to the position close to the package position.
因此,發明者等人發現藉由排除將基板的各封裝區域定位於封裝位置上時的移動位置誤差,可格外地提升封裝精度。Therefore, the inventors have found that by eliminating the movement position error when positioning each packaging area of the substrate on the packaging position, the packaging accuracy can be particularly improved.
[電子零件的封裝裝置的構成] 圖1是表示實施形態的電子零件的封裝裝置1的概略構成的正面圖。電子零件的封裝裝置1具備:供給部10,供給作為電子零件的半導體晶片t;基板平台20,載置封裝半導體晶片t的基板K;移送部30,自供給部10一個一個地拾取半導體晶片t;封裝部40,吸附保持由移送部30所拾取的半導體晶片t,並將半導體晶片t封裝於載置在基板平台20上的基板K上的未圖示的封裝區域中;攝像部50,於藉由封裝部40來封裝半導體晶片t時對半導體晶片t與基板K進行攝像;以及控制部60,對供給部10、基板平台20、移送部30、封裝部40、攝像部50等進行控制(參照圖2)。[Configuration of Electronic Component Packaging Device] FIG. 1 is a front view showing a schematic configuration of the electronic
供給部10具有保持晶圓環11的晶圓台12。晶圓環11是保持附著有將半導體晶圓W切斷而單片化的多個半導體晶片t的黏著片(未圖示)的構件。晶圓台12藉由晶圓台驅動部13(參照圖2)而可於作為沿著水平方向的一方向的X方向、作為沿著水平方向與X方向正交的方向的Y方向、及作為水平面內的旋轉方向的θ方向上移動。The
基板平台20具備:載置台21,載置封裝半導體晶片t的基板K;以及載置台驅動部22,使載置台21於X方向、Y方向、θ方向上移動。基板平台20將載置於載置台21上的基板K中的多個封裝區域依次定位於圖1中由點劃線所示的封裝位置C上。載置台21藉由未圖示的基板搬送裝置來供給封裝半導體晶片t前的基板K,封裝有半導體晶片t後的基板K被搬出。The
移送部30具備:吸附噴嘴31,吸附保持半導體晶片t;以及升降・反轉驅動部32(參照圖2),使該吸附噴嘴31沿著作為相對於水平方向正交的上下方向的Z方向升降,並且使該吸附噴嘴31以與X方向平行地設置的旋轉軸31a為中心上下反轉。吸附噴嘴31於圖1中由點劃線所示的拾取位置A上,自供給部10的晶圓環11上拾取半導體晶片t,使所拾取的半導體晶片t反轉後朝圖1中由點劃線所示的交接位置B移送。The
封裝部40具備:封裝工具41,吸附保持自供給部10供給的半導體晶片t,並將經吸附保持的半導體晶片t封裝於載置在載置台21上的基板K上的封裝區域中;以及工具驅動部42,使封裝工具41於X方向、Y方向、Z方向、θ方向上移動。封裝工具41於交接位置B上自吸附噴嘴31接收半導體晶片t,並於圖1中由點劃線所示的封裝位置C上,將半導體晶片t封裝於定位在封裝位置C上的基板K的封裝區域中。The
攝像部50具備:上下攝像相機51,對半導體晶片t與基板K的封裝區域進行攝像;進退驅動部52,使上下攝像相機51沿著Y方向在攝像位置與退避位置之間進退移動;以及影像處理部53,對由上下攝像相機51所得的攝像影像實施二值化等影像處理後發送至控制部60中。另外,上下攝像相機51具備對半導體晶片t進行攝像的上側相機51a與對基板K進行攝像的下側相機51b。上側相機51a與下側相機51b分別與影像處理部53連接。另外,上下攝像相機51具備稜鏡等光路轉換部51c。光路轉換部51c將上側相機51a的光軸的方向自Y方向轉換成沿著Z方向的上方向,將下側相機51b的光軸的方向自Y方向轉換成沿著Z方向的下方向。於圖1中,由點劃線箭頭來表示上側相機51a與下側相機51b的光軸。該些上側相機51a、下側相機51b、光路轉換部51c被收容於上下攝像相機51的框體51d中。此處,被轉換成Z方向而朝向半導體晶片t的上側相機51a的光軸與被轉換成Z方向而朝向封裝區域的下側相機51b的光軸是以於上下方向上一致的方式配置,即同軸地配置。另外,於框體51d中,攝像用的開口部(未圖示)對應於被轉換成Z方向的光軸的位置,以其開口部的中心與光軸一致的位置關係分別設置在框體51d的上下表面上。因此,於所述攝像位置上,變成該開口部被定位於封裝位置C上的狀態。The
控制部60具備記憶部61。於記憶部61中記憶包含封裝位置C的資訊的移送部30或封裝部40的動作條件等封裝裝置1的動作中所需的資料。控制部60參照記憶於記憶部61中的資料,對供給部10、基板平台20、移送部30、封裝部40、攝像部50等進行控制。The
[運轉的說明] 繼而,進而使用圖3~圖6對本實施形態的封裝裝置1的運轉進行說明。 首先,將於未圖示的黏著片上附著有多個半導體晶片t的晶圓環11供給並保持於供給部10的晶圓台12上(晶圓環供給步驟)。另外,藉由未圖示的基板搬送裝置來將封裝前的基板K載置於基板平台20上(基板供給步驟)。[Explanation of operation] Next, the operation of the
於該狀態下,控制晶圓台驅動部13,將於晶圓環11上最初拾取的半導體晶片t定位於拾取位置A上。若將半導體晶片t定位於拾取位置A上,則如圖3所示,控制升降・反轉驅動部32,使吸附噴嘴31下降至半導體晶片t上。吸附噴嘴31吸附保持半導體晶片t後上升至原來的高度為止而拾取半導體晶片t(拾取步驟)。繼而,使吸附噴嘴31以旋轉軸31a為中心上下反轉,如圖3中由雙點劃線所示,將半導體晶片t以表背反轉的狀態定位於交接位置B上(反轉步驟)。In this state, the wafer
此時,如圖3所示,封裝工具41藉由工具驅動部42而定位於交接位置B,更具體而言,定位於被定位在交接位置B上的半導體晶片t的正上方的位置上來待機。因此,若將半導體晶片t定位於交接位置B上,則控制工具驅動部42,如圖4所示,使封裝工具41下降至吸附保持於吸附噴嘴31上的半導體晶片t的位置為止。而且,封裝工具41吸附保持半導體晶片t。若封裝工具41吸附保持半導體晶片t,則藉由工具驅動部42來使封裝工具41上升至原來的高度為止並移送至封裝位置C上。如圖4中由雙點劃線所示,將經移送的半導體晶片t於封裝位置C上定位在藉由上下攝像相機51來進行攝像的高度位置上(電子零件定位步驟)。At this time, as shown in FIG. 3, the
此處,於本實施形態中,於自封裝工具41自供給部10接受半導體晶片t的供給至朝封裝位置移動為止的期間內執行封裝區域的位置修正步驟,即與電子零件定位步驟同時執行封裝區域的位置修正步驟。Here, in the present embodiment, the position correction step of the package area is executed during the period from when the
即,於在拾取步驟中半導體晶片t被封裝工具41拾取的時機,將基板K上的本次封裝半導體晶片t的封裝區域定位於封裝位置C上(封裝區域定位步驟)。若將封裝區域定位於封裝位置C上,則控制進退驅動部52,或與將封裝區域定位於封裝位置C上的同時控制進退驅動部52,如圖4所示,使上下攝像相機51自退避位置朝攝像位置移動。若將上下攝像相機51定位於攝像位置上,則藉由下側相機51b來對封裝區域進行攝像。That is, at the timing when the semiconductor wafer t is picked up by the
此處,於基板K上,在各封裝區域中,例如對應於半導體晶片t的TSV而設置電路圖案,並且設置有定位用的對準標記。因此,下側相機51b對包含對準標記的封裝區域的影像進行攝像。Here, on the substrate K, in each package area, for example, a circuit pattern is provided corresponding to the TSV of the semiconductor wafer t, and an alignment mark for positioning is provided. Therefore, the
若下側相機51b對封裝區域進行攝像,則其攝像影像被發送至影像處理部53中,於影像處理部53中實施二值化等影像處理後,被發送至控制部60中。控制部60根據自影像處理部53所發送的下側相機51b的攝像影像的資料,使用公知的圖案匹配方法等影像識別技術算出封裝區域的位置,藉由與事先記憶於記憶部61中的封裝位置C的位置資訊的比較,求出相對於封裝位置C的封裝區域的位置偏離。於其結果是存在位置偏離的情況下,以消除該位置偏離的方式驅動載置台驅動部22,對封裝區域的位置進行修正(封裝區域的位置修正步驟)。藉此,可將封裝區域正確地定位於封裝位置C上。再者,亦可於修正位置偏離後,再次利用下側相機51b對封裝區域進行攝像,而確認封裝區域的位置修正是否適當。進而,於其結果是判斷為位置修正不適當的情況下,亦可再次進行封裝區域的位置修正。When the
於所述電子零件定位步驟及封裝區域的位置修正步驟完成後,如圖5所示,藉由上下攝像相機51來進行保持於封裝工具41上的半導體晶片t、及基板K的封裝區域的攝像(攝像步驟)。即,於封裝位置C上,半導體晶片t與封裝區域以上下分離的位置關係來配置。上下攝像相機51進入半導體晶片t與封裝區域之間,藉由上側相機51a來對半導體晶片t進行攝像,並藉由下側相機51b來對封裝區域進行攝像。若藉由上下攝像相機51來對半導體晶片t與封裝區域進行攝像,則控制部60根據藉由影像處理部53來實施了影像處理的半導體晶片t與封裝區域的攝像影像的資料,識別兩者的相對的位置關係(位置識別步驟)。再者,已完成攝像的上下攝像相機51如圖6所示般移動至退避位置上。After the electronic part positioning step and the package area position correction step are completed, as shown in FIG. 5, the semiconductor chip t held on the
其後,控制部60控制工具驅動部42,將保持於封裝工具41上的半導體晶片t封裝在封裝區域中。此時,當在半導體晶片t與封裝區域的相對的位置關係中產生了偏離時,以消除該位置偏離的方式使工具驅動部42動作後進行封裝(封裝步驟)。Thereafter, the
對基板K上的所有封裝區域重複執行如以上般的動作。若針對基板K上的所有封裝區域的半導體晶片t的封裝完成,則藉由未圖示的基板搬送裝置,自載置台21上搬出已完成封裝的基板K,並供給新的基板K。另外,若拾取完晶圓環11上的所有半導體晶片t,則將晶圓環11更換成新的晶圓環11。此種動作僅重複必要生產量,例如一批。The above operations are repeated for all the package areas on the substrate K. When the packaging of the semiconductor wafer t for all the packaging areas on the substrate K is completed, the substrate K that has been packaged is removed from the mounting table 21 by a substrate transfer device (not shown), and a new substrate K is supplied. In addition, when all the semiconductor wafers t on the
[作用效果] 根據此種實施形態的封裝裝置1,於藉由上下攝像相機51對定位在封裝位置C上的半導體晶片t與封裝區域進行攝像之前,藉由上下攝像相機51的下側相機51b對定位於封裝位置C上的封裝區域進行攝像,並根據該影像資料求出相對於封裝位置C的封裝區域的位置偏離,於產生了位置偏離的情況下,以消除該位置偏離的方式控制載置台驅動部22來對封裝區域的位置進行修正。[Functions and effects] According to the
因此,當藉由上下攝像相機51對定位於封裝位置C上的半導體晶片t及基板K的封裝區域同時進行攝像時,由於封裝區域被高精度地定位於封裝位置C上,因此可使對半導體晶片t與封裝區域的相對的位置偏離進行修正時的封裝工具41的移動量止於微量、或將所述移動量消除,而能夠以高的封裝精度將半導體晶片t封裝於封裝區域中。Therefore, when the package area of the semiconductor wafer t and the substrate K positioned at the package position C is simultaneously imaged by the upper and
即,封裝工具41在交接位置B與封裝位置C之間反覆移動,因此朝封裝位置C的重複移動精度非常高。但是,若相對於封裝位置C的封裝區域的定位精度低,且封裝區域與半導體晶片t的相對的位置偏離大,則該位置偏離的修正所需的封裝工具41的朝XY方向的修正移動量變大。於此種情況下,工具驅動部42的由XY移動軸的縱搖、平擺、滾動等所引起的Z軸的傾斜的狀態變化,而妨礙封裝精度提升。於本實施形態中,如上所述,於藉由上下攝像相機51對定位在封裝位置C上的半導體晶片t及封裝區域進行攝像之前,相對於封裝位置C來對封裝區域進行位置修正。因此,封裝區域與半導體晶片t的相對的位置偏離得到抑制,藉此可極力減小封裝工具41的朝XY方向的修正移動量,因此可極力抑制封裝工具41的Z軸的傾斜的狀態的變化。其結果,可每次將使封裝工具41朝封裝區域下降時的封裝工具41的姿勢或下降移動的軌跡保持為大致固定,藉此可提升封裝精度。藉此,可應對需要比QFP或BGA等半導體封裝高的封裝精度的使用利用TSV的三維高積體化技術的高頻寬記憶體等的半導體封裝的製造製程。That is, the
另外,於自封裝工具41自供給部10接受半導體晶片t的供給至朝封裝位置C移動為止的期間內執行定位於封裝位置C上的基板K的封裝區域的位置修正步驟,即與電子零件定位步驟同時執行定位於封裝位置C上的基板K的封裝區域的位置修正步驟。因此,無需為了封裝區域的位置修正步驟這一新的步驟而確保個別的時間,可防止將一個半導體晶片t封裝於基板K上所需要的時間變長,並可防止生產性的下降。In addition, during the period from when the
另外,使用對在封裝位置C上以上下分離的狀態來定位的半導體晶片t與基板K的封裝區域同時進行攝像的上下攝像相機51,進行執行封裝區域的位置修正步驟時的基板K的封裝區域的攝像。因此,無需為了封裝區域的位置修正步驟這一新的步驟而個別地設置相機等攝像裝置,可避免封裝裝置1的構成的複雜化。In addition, using the up and down
(其他實施形態) 再者,本發明並不限定於所述實施形態。例如,於所述實施形態中,將攝像部50中的上下攝像相機51設為具備對半導體晶片t(電子零件)進行攝像的上側相機51a與對基板K的封裝區域進行攝像的下側相機51b的例子,但並不限定於此,例如,亦可利用單一的攝像相機對位於上側的電子零件與位於下側的基板K的封裝區域同時進行攝像。具體而言,亦可於水平地配置的攝像相機的光軸上,配置以相對於光軸垂直地相交的水平線為界線,將上半部分設為於遠離攝像相機的方向上以45°的角度向上傾斜的反射面,將下半部分設為於遠離攝像相機的方向上以45°的角度向下傾斜的反射面的稜鏡,於攝像相機的攝像視野內的上半部分中取入電子零件的影像,並於下半部分中取入封裝區域的影像。再者,當於進行封裝區域的位置修正步驟時對基板K的封裝區域進行攝像時,只要僅使用攝像相機的攝像視場的下半部分即可。即便如此設置攝像部50,亦可獲得與所述實施形態相同的作用效果。(Other Embodiments) Furthermore, the present invention is not limited to the above embodiments. For example, in the above embodiment, the upper and
另外,亦可分別個別地設置對半導體晶片t(電子零件)進行攝像的攝像相機、對基板K的封裝區域進行攝像的攝像相機、於封裝區域的位置修正步驟中對基板K的封裝區域進行攝像的攝像相機。In addition, an imaging camera for imaging the semiconductor wafer t (electronic component), an imaging camera for imaging the package area of the substrate K, and an image of the packaging area of the substrate K in the position correction step of the package area may be separately provided. Video camera.
另外,將基板K的封裝區域的位置修正步驟設為與在自封裝工具41自供給部10接受半導體晶片t(電子零件)的供給至朝封裝位置C移動為止的期間內的電子零件定位步驟同時執行的例子。但是,並不限定於此,基板K的封裝區域的位置修正步驟只要於藉由上下攝像相機51對定位在封裝位置C上的半導體晶片t與封裝區域進行攝像之前進行即可。因此,亦可與移送部30自供給部10拾取半導體晶片t的拾取步驟並行。即,亦可於自移送部30自供給部10拾取半導體晶片t至封裝工具41朝封裝位置C移動為止的期間內,與電子零件定位步驟同時執行。In addition, the position correction step of the package area of the substrate K is set to be the same as the electronic part positioning step during the period from when the
另外,於所述實施形態中,可與作為電子零件的半導體晶片t的品種或基板K的品種無關地始終將封裝位置設為固定的位置,亦可對應於半導體晶片t或基板K的品種,例如大小等的變更而切換。總之,只要是於自作為封裝對象的品種的半導體晶片t的必要生產量(例如一批)的封裝開始至封裝完成為止的期間內,維持於固定的位置上者即可。In addition, in the above embodiment, the package position may always be set to a fixed position regardless of the type of semiconductor wafer t or substrate K as an electronic component, or may correspond to the type of semiconductor wafer t or substrate K, For example, the size and other changes are switched. In short, it suffices to be maintained at a fixed position during the period from the start of the packaging of the necessary production volume (for example, a batch) of the semiconductor wafer t of the type to be packaged to the completion of packaging.
以上,對本發明的實施形態進行了說明,但該些實施形態並不意圖限定發明的範圍。所述新的實施形態能夠以其他各種形態來實施,於不脫離發明的主旨的範圍內,可進行各種省略、替換、變更。該些實施形態或其變形包含於發明的範圍或主旨中,並且包含於專利申請的範圍中所記載的發明中。The embodiments of the present invention have been described above, but these embodiments are not intended to limit the scope of the invention. The new embodiment can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. These embodiments or modifications are included in the scope or gist of the invention, and included in the invention described in the scope of the patent application.
1‧‧‧封裝裝置10‧‧‧供給部11‧‧‧晶圓環12‧‧‧晶圓台13‧‧‧晶圓台驅動部20‧‧‧基板平台21‧‧‧載置台22‧‧‧載置台驅動部30‧‧‧移送部31‧‧‧吸附噴嘴31a‧‧‧旋轉軸32‧‧‧升降・反轉驅動部40‧‧‧封裝部41‧‧‧封裝工具42‧‧‧工具驅動部50‧‧‧攝像部51‧‧‧上下攝像相機51a‧‧‧上側相機51b‧‧‧下側相機51c‧‧‧光路轉換部51d‧‧‧框體52‧‧‧進退驅動部53‧‧‧影像處理部60‧‧‧控制部61‧‧‧記憶部A‧‧‧拾取位置B‧‧‧交接位置C‧‧‧封裝位置K‧‧‧基板t‧‧‧半導體晶片W‧‧‧半導體晶圓X、Y、Z、θ‧‧‧方向1‧‧‧
圖1是表示實施形態的電子零件的封裝裝置的概略構成的正面圖。 圖2是實施形態的電子零件的封裝裝置的方塊圖。 圖3是表示電子零件的封裝裝置的動作的正面圖。 圖4是表示電子零件的封裝裝置的動作的正面圖。 圖5是表示電子零件的封裝裝置的動作的正面圖。 圖6是表示電子零件的封裝裝置的動作的正面圖。FIG. 1 is a front view showing a schematic configuration of an electronic component packaging device of an embodiment. 2 is a block diagram of an electronic component packaging device according to an embodiment. 3 is a front view showing the operation of the electronic component packaging device. 4 is a front view showing the operation of the electronic component packaging device. FIG. 5 is a front view showing the operation of the electronic component packaging device. 6 is a front view showing the operation of the electronic component packaging device.
1‧‧‧封裝裝置 1‧‧‧Packaging device
10‧‧‧供給部 10‧‧‧Supply Department
11‧‧‧晶圓環 11‧‧‧ Wafer ring
12‧‧‧晶圓台 12‧‧‧wafer table
20‧‧‧基板平台 20‧‧‧Substrate platform
21‧‧‧載置台 21‧‧‧Placing table
22‧‧‧載置台驅動部 22‧‧‧Mounting table drive unit
31‧‧‧吸附噴嘴 31‧‧‧Adsorption nozzle
40‧‧‧封裝部 40‧‧‧Packaging Department
41‧‧‧封裝工具 41‧‧‧Packaging tool
42‧‧‧工具驅動部 42‧‧‧Tool Drive Department
50‧‧‧攝像部 50‧‧‧Camera Department
51‧‧‧上下攝像相機 51‧‧‧Up and down camera
51a‧‧‧上側相機 51a‧‧‧Upper camera
51b‧‧‧下側相機 51b‧‧‧Lower camera
52‧‧‧進退驅動部 52‧‧‧Advance and retreat drive
A‧‧‧拾取位置 A‧‧‧ Picking position
B‧‧‧交接位置 B‧‧‧ Transfer location
C‧‧‧封裝位置 C‧‧‧Packing location
K‧‧‧基板 K‧‧‧Substrate
t‧‧‧半導體晶片 t‧‧‧Semiconductor chip
W‧‧‧半導體晶圓 W‧‧‧Semiconductor wafer
X、Y、Z、θ‧‧‧方向 X, Y, Z, θ‧‧‧ direction
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