TWI615365B - Cracking device - Google Patents

Cracking device Download PDF

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Publication number
TWI615365B
TWI615365B TW103121420A TW103121420A TWI615365B TW I615365 B TWI615365 B TW I615365B TW 103121420 A TW103121420 A TW 103121420A TW 103121420 A TW103121420 A TW 103121420A TW I615365 B TWI615365 B TW I615365B
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TW
Taiwan
Prior art keywords
substrate
brittle material
breaking
material substrate
less
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Application number
TW103121420A
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Chinese (zh)
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TW201516012A (en
Inventor
Yuma Iwatsubo
Kenji Murakami
Masakazu Takeda
Tomoko Kinoshita
Hiroyuki Tomimoto
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Mitsuboshi Diamond Ind Co Ltd
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Publication of TW201516012A publication Critical patent/TW201516012A/en
Application granted granted Critical
Publication of TWI615365B publication Critical patent/TWI615365B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/002Precutting and tensioning or breaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0005Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • B23D79/02Machines or devices for scraping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0005Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
    • B28D5/0011Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/005Cutting sheet laminae in planes between faces

Abstract

本發明提供一種裂斷裝置,可將於脆性材料基板之主面上積層包含樹脂或金屬之層而成之積層脆性材料基板於不需要前期步驟之情況下適當且容易地裂斷。 The invention provides a cracking device, which can stack a layer of a brittle material substrate formed by laminating a layer including a resin or a metal on the main surface of the brittle material substrate, and the chip can be appropriately and easily broken without requiring a previous step.

將於脆性材料基板之一主面附設有包含樹脂或金屬之異種材料層、且於另一主面形成有劃線而成之積層脆性材料基板從上述異種材料層側沿上述劃線裂斷之裂斷裝置,於裂斷時與積層脆性材料基板抵接之裂斷桿之刃尖包括形成50°以下之角度之兩個刃面,並且於上述兩個刃面之間,進而包括具有曲率半徑為5μm以下之圓弧狀之剖面之曲面或具有寬度為10μm以下之直線狀之剖面之平坦面即另一刃面。 A layer of a brittle material substrate including a resin or metal dissimilar material layer attached to one main surface of the brittle material substrate and a scribe line formed on the other main surface is broken along the scribe line from the dissimilar material layer side. The breaking device includes the cutting edge of the breaking rod which is in contact with the laminated brittle material substrate when breaking. The cutting edge includes two cutting surfaces forming an angle of 50 ° or less, and between the two cutting surfaces, and further includes a radius of curvature. A curved surface having an arc-shaped cross section of 5 μm or less or a flat surface having a linear cross-section having a width of 10 μm or less is another blade surface.

Description

裂斷裝置 Breaking device

本發明係關於基板裂斷裝置,尤其係關於將附設有包含樹脂或金屬之層之積層脆性材料基板裂斷之裂斷裝置。 The present invention relates to a substrate breaking device, and more particularly to a device for breaking a substrate including a layer of a brittle material including a resin or metal layer.

半導體元件係藉由如下方式製造成,即,將於陶瓷基板等脆性材料基板上二維地重複形成有多個元件區域而成之母基板,沿預先形成於各元件區域之分界位置(預定分割位置)上之起點裂斷(割斷)。作為裂斷之起點,有藉由利用劃線輪對基板表面劃線而形成之劃線、或藉由鑽石切割器等切削器具呈線狀切削基板表面而得之劃線槽、或藉由雷射光使基板表面消融而呈線狀除去基板表面而得之消融加工線、或藉由雷射光使基板表面局部性地熔融而使基板之構造呈線狀變質(熔解改性)而得之加工線等。 A semiconductor element is manufactured by a mother substrate formed by repeatedly forming a plurality of element regions on a brittle material substrate such as a ceramic substrate in a two-dimensional manner, along a boundary position (predetermined division) of each element region formed in advance. Position). As a starting point of the rupture, there are a scribe line formed by scribing a substrate surface with a scribing wheel, a scribe groove obtained by cutting the substrate surface in a line shape with a cutting tool such as a diamond cutter, or a thunder line. Ablation processing line obtained by ablating the substrate surface in a linear shape by radiating light, or processing line obtained by locally melting the substrate surface by laser light to linearly deteriorate the structure of the substrate (melt modification) Wait.

能實施沿該預定分割位置之裂斷之裂斷裝置已為周知(例如,參照專利文獻1)。於該先前周知之裂斷裝置中可為如下構成,即:亦稱作支承刃等之一對基板支持部件(於專利文獻1中為基板保持部)於水平面內分離配置,於以母基板之預定分割位置位於該等基板支持部件之間之方式利用基板支持部件支持母基板之狀態下,從母基板之上方沿預定分割位置按壓裂斷桿(專利文獻1中為刀片),由此將母基板裂斷。 A rupture device capable of performing a rupture along the predetermined division position is known (for example, refer to Patent Document 1). In this previously known cracking device, it is possible to have a structure in which one pair of substrate supporting members (also referred to as a substrate holding portion in Patent Document 1) are separately arranged in a horizontal plane, and is also called a supporting blade. The mother substrate is supported by the substrate support member such that the predetermined dividing position is located between the substrate supporting members, and the breaking lever (blade in Patent Document 1) is pressed along the predetermined dividing position from above the mother substrate, thereby moving the mother substrate. The substrate is broken.

又,上述之半導體元件製造用之母基板,存在為保護形成於脆性材料基板之主面上之電路圖案等而使玻璃環氧化物等熱硬化性樹脂 附設於該主面上之母基板、或使金屬層附設於主面上之母基板。於欲藉由上述方法將該母基板裂斷之情況下,由於樹脂或金屬與脆性材料基板之材質不同,因此產生包含樹脂或金屬之層之一部分未被完全分斷之問題。 In addition, the above-mentioned mother substrate for manufacturing a semiconductor element includes a thermosetting resin such as glass epoxy to protect circuit patterns and the like formed on the main surface of a brittle material substrate. A mother substrate attached to the main surface, or a mother substrate having a metal layer attached to the main surface. In the case where the mother substrate is to be broken by the above-mentioned method, since the material of the resin or metal and the brittle material substrate is different, a problem arises that a part of the layer containing the resin or metal is not completely broken.

為應對上述問題,作為與主面垂直地分割使樹脂附著於脆性材料基板之一主面側而成之附有樹脂之脆性材料基板之方法,已周知的是如下方法,即進行:槽部形成步驟,於附有樹脂之脆性材料基板之樹脂側之預定分割位置形成槽部;劃線形成步驟,於附有樹脂之脆性材料基板之脆性材料基板側之預定分割位置形成劃線;及裂斷步驟,沿劃線分割附有樹脂之脆性材料基板(例如,參照專利文獻2)。 In order to cope with the above-mentioned problems, as a method of brittle material substrate with resin formed by dividing the resin perpendicularly to the main surface and attaching the resin to one of the main surface sides of the brittle material substrate, a known method is as follows. A step of forming a groove portion at a predetermined division position on the resin side of the brittle material substrate with resin; a scribe formation step of forming a scribe line at a predetermined division position on the brittle material substrate side of the brittle material substrate with resin; and a crack In step, a resin-containing brittle material substrate is divided along the scribe line (for example, refer to Patent Document 2).

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2004-39931號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2004-39931

[專利文獻2]日本專利特開2012-66479號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2012-66479

專利文獻2中揭示之方法雖可對附有樹脂之脆性材料基板於預定分割位置切實地且以優異之尺寸精度相對於其主面垂直地進行分割,但由於必須於基板之裂斷步驟之前執行槽部形成步驟,因此存在作業步驟增加而無法有效率地執行裂斷作業之問題。從製造效率化之觀點考慮,較理想的是僅藉由一裂斷裝置中之裂斷步驟便可進行良好之裂斷。 Although the method disclosed in Patent Document 2 can reliably divide a brittle material substrate with resin at a predetermined division position and divide it vertically with respect to its main surface with excellent dimensional accuracy, it must be performed before the substrate breaking step. Since the groove part is formed in a step, there is a problem in that the number of working steps increases and the breaking operation cannot be performed efficiently. From the standpoint of manufacturing efficiency, it is desirable that good cracking can be performed only by the cracking step in a cracking device.

本發明係鑒於上述課題而完成者,其目的在於提供一種裂斷裝置,可將於脆性材料基板之主面上積層包含樹脂或金屬之層之積層脆性材料基板於不需要前期步驟之情況下適當且容易地裂斷。 The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide a cracking device capable of laminating a layer of a brittle material substrate including a layer of a resin or a metal on the main surface of the brittle material substrate. The premature step is suitable without the need for a previous step And easily break.

為解決上述課題,技術方案1之發明係一種裂斷裝置,其特徵在於:將於脆性材料基板之一主面附設包含樹脂或金屬之異種材料層、且於另一主面形成劃線而成之積層脆性材料基板,從上述異種材料層側沿上述劃線裂斷;且於裂斷時與上述積層脆性材料基板抵接之裂斷桿之刃尖包括形成50°以下之角度之兩個刃面,並且於上述兩個刃面之間進而包括具有曲率半徑為5μm以下之圓弧狀之剖面之曲面即另一刃面。 In order to solve the above problems, the invention of claim 1 is a cracking device, which is characterized in that a dissimilar material layer containing resin or metal is attached to one main surface of a brittle material substrate, and a scribe line is formed on the other main surface. The laminated brittle material substrate is fractured along the scribe line from the side of the dissimilar material layer; and the edge of the fracture rod which abuts the laminated brittle material substrate at the time of fracture includes two blades forming an angle of 50 ° or less And another curved surface having a circular arc-shaped cross section with a curvature radius of 5 μm or less between the two cutting surfaces.

技術方案2之發明係如技術方案1所述之裂斷裝置,其特徵在於:上述另一刃面為具有曲率半徑為2μm以上且3μm以下之圓弧狀之剖面之曲面。 The invention according to claim 2 is the breaking device according to claim 1, wherein the other cutting surface is a curved surface having an arc-shaped cross section with a curvature radius of 2 μm or more and 3 μm or less.

技術方案3之發明係一種裂斷裝置,其特徵在於:將於脆性材料基板之一主面附設包含樹脂或金屬之異種材料層、且於另一主面形成劃線而成之積層脆性材料基板,從上述異種材料層側沿上述劃線裂斷;且於裂斷時與上述積層脆性材料基板抵接之裂斷桿之刃尖包括具有50°以下之角度之兩個刃面,並且於上述兩個刃面之間,進而包括具有寬度為10μm以下之直線狀之剖面之平坦面即另一刃面。 The invention of claim 3 is a cracking device, which is characterized in that a laminated brittle material substrate including a resin or metal dissimilar material layer is formed on one main surface of the brittle material substrate and a scribe line is formed on the other main surface. , Breaking along the above-mentioned scribing line from the side of the dissimilar material layer; and the edge of the breaking rod which abuts the substrate of the laminated brittle material at the time of breaking includes two cutting surfaces having an angle of 50 ° or less, and Between the two cutting surfaces, a flat surface having a straight cross section with a width of 10 μm or less is further included, that is, another cutting surface.

技術方案4之發明係如技術方案3所述之裂斷裝置,其特徵在於:上述另一刃面為具有寬度為1μm以上且5μm以下之剖面之平坦面。 The invention according to claim 4 is the breaking device according to claim 3, wherein the other cutting edge surface is a flat surface having a cross section with a width of 1 μm or more and 5 μm or less.

技術方案5之發明係如技術方案1至4中任一項所述之裂斷裝置,其特徵在於:上述兩個刃面所形成之角度為10°以上且30°以下。 The invention according to claim 5 is the splitting device according to any one of claims 1 to 4, characterized in that the angle formed by the two blade surfaces is 10 ° or more and 30 ° or less.

如技術方案1至技術方案5之發明,可於不進行於異種材料層形成槽之預處理之情況下,且亦不產生刃豁口地將積層脆性材料基板良好地裂斷。 According to the inventions of the technical scheme 1 to the technical scheme 5, the prefabricated brittle material substrate can be well fractured without performing the pretreatment on the grooves for forming the dissimilar material layer, and without generating a gap.

1‧‧‧黏著性膜 1‧‧‧ Adhesive film

2‧‧‧環部件 2‧‧‧ ring parts

2e‧‧‧內周緣 2e‧‧‧Inner periphery

10‧‧‧支承部件 10‧‧‧ support parts

11‧‧‧旋轉部件 11‧‧‧ rotating parts

12‧‧‧水平可動台 12‧‧‧ horizontal movable table

13‧‧‧支撐台 13‧‧‧Support

13h‧‧‧開口部 13h‧‧‧Opening

14‧‧‧裂斷桿 14‧‧‧ split

14a‧‧‧主體部 14a‧‧‧Main body

14b‧‧‧刃尖 14b‧‧‧Blade

14h‧‧‧貫通孔 14h‧‧‧through hole

15‧‧‧裂斷桿安裝部 15‧‧‧ Rupture rod mounting section

15a‧‧‧固持器 15a‧‧‧ holder

15b‧‧‧凸緣 15b‧‧‧ flange

15c‧‧‧底座 15c‧‧‧base

15d、15e‧‧‧固定螺栓 15d, 15e‧‧‧Fixing bolts

16‧‧‧升降台 16‧‧‧lifting platform

17‧‧‧基座 17‧‧‧ base

18‧‧‧軸 18‧‧‧ axis

19‧‧‧腳部 19‧‧‧foot

21‧‧‧架台 21‧‧‧stand

22‧‧‧支持部件 22‧‧‧Support parts

23、34、36‧‧‧步進馬達 23, 34, 36‧‧‧‧stepping motor

24‧‧‧柱狀升降導件 24‧‧‧Column Lifting Guide

25、33、38‧‧‧滾珠螺桿 25, 33, 38‧‧‧ Ball Screw

35‧‧‧CCD相機 35‧‧‧CCD camera

37‧‧‧導軌 37‧‧‧rail

39‧‧‧軌道支持板 39‧‧‧Track support board

41‧‧‧支持部 41‧‧‧Support Department

61、62‧‧‧支承刃 61, 62‧‧‧ support blade

100‧‧‧裂斷裝置 100‧‧‧ Splitting device

114‧‧‧先前之裂斷桿 114‧‧‧ Previous split

114b‧‧‧(先前之裂斷桿之)刃尖 114b‧‧‧ (previously cracked)

AR1、AR2、AR3、AR4、AR5‧‧‧箭頭 AR1, AR2, AR3, AR4, AR5 ‧‧‧ arrows

CR‧‧‧龜裂 CR‧‧‧Crack

c1、c2、c3、c4‧‧‧刃面 c1, c2, c3, c4‧‧‧ blade surface

F‧‧‧異種材料層 F‧‧‧heterogeneous material layer

L‧‧‧全長 L‧‧‧ full length

S1‧‧‧一主面 S1‧‧‧One main face

S2‧‧‧另一主面 S2‧‧‧ the other main face

SL‧‧‧劃線 SL‧‧‧ crossed

TH1~TH4‧‧‧螺絲孔 TH1 ~ TH4‧‧‧Screw holes

W‧‧‧基板(積層脆性材料基板) W‧‧‧ Substrate (Laminated Brittle Material Substrate)

W1、W2、W3、W4‧‧‧單片 W1, W2, W3, W4‧‧‧ Single

Wa‧‧‧脆性材料基板 Wa‧‧‧ Brittle Material Substrate

We‧‧‧外周緣 We‧‧‧ Outer periphery

X、Y、Z‧‧‧方向 X, Y, Z‧‧‧ directions

θ‧‧‧銳角 θ‧‧‧ acute angle

圖1係本實施形態之裂斷裝置100之立體圖。 FIG. 1 is a perspective view of a breaking device 100 according to this embodiment.

圖2係本實施形態之裂斷裝置100之立體圖。 FIG. 2 is a perspective view of the breaking device 100 according to this embodiment.

圖3係表示於供裂斷裝置100之裂斷時之基板W之保持形態之俯視圖。 FIG. 3 is a plan view showing a holding form of the substrate W when the supply and breaking device 100 is broken.

圖4係表示於裂斷裝置100中裂斷基板W時之配置關係之剖視圖。 FIG. 4 is a cross-sectional view showing an arrangement relationship when the substrate W is fractured in the fracture apparatus 100.

圖5係安裝有裂斷桿14之狀態下之裂斷桿安裝部15之模式剖視圖。 FIG. 5 is a schematic cross-sectional view of the cracked rod mounting portion 15 in a state where the cracked rod 14 is installed.

圖6(a)、(b)係裂斷桿14之概略構成圖。 6 (a) and 6 (b) are schematic configuration diagrams of the rupture lever 14.

圖7係表示刃尖14b之詳細構成之剖視圖。 Fig. 7 is a cross-sectional view showing the detailed structure of the cutting edge 14b.

圖8係表示刃尖14b之詳細構成之剖視圖。 FIG. 8 is a cross-sectional view showing the detailed structure of the cutting edge 14b.

圖9(a)~(c)係模式性地表示使用裂斷桿14進行積層脆性材料基板即基板W之裂斷之情況下之情況之圖。 FIGS. 9 (a) to 9 (c) are diagrams schematically showing a case where the substrate W is cracked by laminating a brittle material substrate, which is a laminated substrate 14, using the fracture bar 14.

圖10(a)~(c)係使用先前之裂斷桿114進行積層脆性材料基板即基板W之裂斷之情況下之情況之圖。 FIGS. 10 (a) to (c) are diagrams of the case where the substrate W is laminated and fractured by using the previous cracking rod 114 to laminate a brittle material substrate.

<裂斷裝置之概要> <Outline of the breaking device>

圖1及圖2係本實施形態之裂斷裝置100之立體圖。裂斷裝置100為用以將使用LTCC(Low Temperature Co-fired Ceramics,低溫共燒陶瓷)或HTCC(High Temperature Co-fired Ceramics,高溫共燒陶瓷)等陶瓷或玻璃及其他脆性材料而構成之脆性材料基板、或進而於該脆性材料基板之一主面形成包含樹脂或金屬之層而成之積層脆性材料基板等即裂斷對象基板(以下,亦簡單地稱作基板)W,沿預先設定於該基板W上之線狀之預定分割位置(分割預定線)裂斷(割斷)之裝置。再者,於圖1及圖2中附有右手系之XYZ座標系,該XYZ座標系將於水平面內相互正交之兩個方向設為X方向及Y方向,並將垂直方向設為Z方向。更詳細而言,將於進行裂斷時使預定分割位置延伸之方向設為X方向。 Fig. 1 and Fig. 2 are perspective views of a breaking device 100 according to this embodiment. The breaking device 100 is for brittleness formed by using ceramics such as LTCC (Low Temperature Co-fired Ceramics) or HTCC (High Temperature Co-fired Ceramics) and other brittle materials. A material substrate, or a layer of a brittle material substrate such as a multilayer brittle material substrate formed by forming a layer containing a resin or a metal on one of the main surfaces of the brittle material substrate (hereinafter, also simply referred to as a substrate) W is set in advance at A device for breaking (cutting) a linear predetermined division position (a predetermined division line) on the substrate W. Furthermore, in Figs. 1 and 2, a right-handed XYZ coordinate system is attached. The XYZ coordinate system will set two directions orthogonal to each other in the horizontal plane as the X direction and the Y direction, and set the vertical direction as the Z direction. . More specifically, the direction in which the predetermined division position is extended when the fracture is performed is set to the X direction.

圖3係表示以供裂斷裝置100之裂斷時之基板W之保持形態之俯視圖。圖4係表示於裂斷裝置100中裂斷基板W時之配置關係之剖視圖。圖4中表示如下情況:基板W為於脆性材料基板Wa之一主面S1設置包含樹脂或金屬之異種材料層F而成之積層脆性材料基板,且於脆性材料基板Wa之另一主面S2之預定分割位置,為形成裂斷之起點而預先藉由利用劃線輪等對基板表面劃線來設置劃線SL。 FIG. 3 is a plan view showing a holding state of the substrate W when the breaking and breaking device 100 is broken. FIG. 4 is a cross-sectional view showing an arrangement relationship when the substrate W is fractured in the fracture apparatus 100. FIG. 4 shows a case where the substrate W is a laminated brittle material substrate formed by disposing a dissimilar material layer F including a resin or metal on one main surface S1 of the brittle material substrate Wa, and on the other main surface S2 of the brittle material substrate Wa In the predetermined division position, a scribe line SL is set in advance by scribing a substrate surface with a scribing wheel or the like in order to form a starting point of a crack.

再者,圖4中,為簡化圖示而僅表示有一條劃線SL,但於實際之基板W上形成有多條劃線SL。 In addition, in FIG. 4, only one scribe line SL is shown for simplicity of illustration, but a plurality of scribe lines SL are formed on the actual substrate W.

又,對於裂斷之起點,除上述之劃線以外,還可應用藉由鑽石切割器等切削器具呈線狀切削基板表面而得之劃線槽、或藉由雷射光使基板表面消融而呈線狀除去基板表面而得之消融加工線、或藉由利用雷射光使基板表面局部性地熔融而使基板之構造呈線狀變質(熔解改性)而得之加工線等。 In addition to the starting point of the fracture, in addition to the above-mentioned scribing lines, scribing grooves obtained by cutting the surface of the substrate in a linear shape by a cutting tool such as a diamond cutter, or by ablating the surface of the substrate by laser light can be used. An ablation processing line obtained by linearly removing the surface of the substrate, or a processing line obtained by locally melting the substrate surface by using laser light to linearly modify the structure of the substrate (melt modification).

基板W如圖3及圖4所示般,於將其一主面S1側貼附固定於亦稱作切割帶之黏著性膜1上之情況下供於裂斷裝置100。更詳細而言,黏著性膜1將其周邊部分貼設於環狀之環部件2上,且基板W於該環部件2之中央部分貼附於黏著性膜1。再者,圖3中,例示黏著性膜1之黏著面之相反側之面朝向附圖近前側之狀態,為了表示基板W及環部件2均存在於該黏著面側,而以虛線表示基板W之外周緣We及環部件2之內周緣2e。 As shown in FIGS. 3 and 4, the substrate W is supplied to the breaking device 100 when one main surface S1 side is attached and fixed to an adhesive film 1 also called a dicing tape. More specifically, the adhesive film 1 has a peripheral portion attached to the ring-shaped ring member 2, and the substrate W is attached to the adhesive film 1 at a central portion of the ring member 2. In addition, FIG. 3 illustrates a state in which the surface on the opposite side of the adhesive surface of the adhesive film 1 faces the front side of the drawing. In order to show that the substrate W and the ring member 2 are present on the adhesive surface side, the substrate W is shown by a dotted line. The outer periphery We and the inner periphery 2e of the ring member 2.

裂斷裝置100包括:支承部件10,於裂斷時從下方支持基板W;旋轉部件11,將保持基板W之環部件2於水平面內旋轉自如地支持;水平可動台12,包含光學上透明之部件,從下方支持旋轉部件11,並且設為於Y方向移動自如;及支持台13,支持水平可動台12。 The breaking device 100 includes: a supporting member 10 that supports the substrate W from below when it is broken; a rotating member 11 that rotatably supports the ring member 2 holding the substrate W in a horizontal plane; a horizontal movable table 12 including an optically transparent The component supports the rotating component 11 from below and moves freely in the Y direction; and the support platform 13 supports the horizontal movable platform 12.

更詳細而言,如圖4所示般,支承部件10包括分別於X方向上具有長邊方向且於Y方向上相互分離之一對支承刃61、62。又,如圖2 所示般,水平可動台12接受藉由步進馬達31之驅動而旋轉之滾珠螺桿32之驅動,而於支持台13上沿Y方向往返移動。進而,旋轉部件11之旋轉角度位置可藉由利用步進馬達34使滾珠螺桿33旋轉來加以調整。根據具有以上構成,於裂斷裝置100中藉由於支持對基板W進行保持之環部件2之狀態下使旋轉部件11於水平面內旋轉,而能以於支承刃61、62之間使劃線SL沿X方向延伸之方式調整水平面內之基板W之姿勢。 More specifically, as shown in FIG. 4, the support member 10 includes a pair of support blades 61 and 62 each having a long side direction in the X direction and separated from each other in the Y direction. Again, as shown in Figure 2 As shown, the horizontal movable table 12 is driven by the ball screw 32 rotated by the driving of the stepping motor 31 and moves back and forth in the Y direction on the support table 13. Furthermore, the rotation angle position of the rotating member 11 can be adjusted by rotating the ball screw 33 with the stepping motor 34. According to the above configuration, in the breaking device 100, by rotating the rotating member 11 in the horizontal plane by supporting the ring member 2 holding the substrate W, the scribe line SL can be made between the supporting blades 61 and 62. The posture of the substrate W in the horizontal plane is adjusted by extending in the X direction.

另一方面,於支持台13之上表面且旋轉部件11之外側之四方位置豎立設置有4根柱狀升降導件24。以架設於該等4根柱狀升降導件24之上端之方式固定架台21。又,於支持台13與架台21之間,設置有藉由柱狀升降導件24能升降地導引之升降台16。 On the other hand, four column-shaped lifting guides 24 are erected on the upper surface of the support table 13 and at four positions on the outer side of the rotating member 11. The stand 21 is fixed in such a manner as to be erected on the upper ends of the four column-shaped lifting guides 24. In addition, between the support table 13 and the stand 21, a lifting table 16 is provided which can be raised and lowered by a column-shaped lifting guide 24.

於架台21上,隔著支持部件22而設置有步進馬達23。於該步進馬達23之旋轉軸上,連結有以旋轉自如之狀態貫通架台21之滾珠螺桿25。滾珠螺桿25螺合於形成於升降台16上之母螺紋部。滾珠螺桿25藉由步進馬達23之驅動而旋轉,由此升降台16沿Z方向升降。 A stepping motor 23 is provided on the stand 21 via a support member 22. A ball screw 25 penetrating the stand 21 in a freely rotatable state is connected to a rotation axis of the stepping motor 23. The ball screw 25 is screwed to a female screw portion formed on the lifting table 16. The ball screw 25 is rotated by the driving of the stepping motor 23, and the lifting table 16 is raised and lowered in the Z direction.

如圖2所示般,於該升降台16之下表面,設置有供安裝固定裂斷桿14之裂斷桿安裝部15。裂斷桿14亦稱作刀片或裂斷刃,且以其長邊方向沿X方向延伸之形態安裝。於裂斷裝置100中,概略而言如圖4所示般,於基板W以形成有劃線SL之主面朝下,劃線SL位於支承刃61、62之間並沿X軸方向延伸之方式配置之狀態下,從形成有異種材料層F之面側沿劃線SL之形成位置藉由裂斷桿14按壓基板W,由此實現基板W之裂斷。至於裂斷桿14及裂斷桿安裝部15之詳情將於下文敍述。 As shown in FIG. 2, on the lower surface of the lifting platform 16, a breaking rod mounting portion 15 for fixing and fixing the breaking rod 14 is provided. The rupture lever 14 is also called a blade or a rupture blade, and is installed in a form in which the long side direction extends in the X direction. In the breaking device 100, as shown in FIG. 4 in general, the main surface with the scribe line SL formed on the substrate W faces downward, and the scribe line SL is located between the support blades 61 and 62 and extends along the X-axis direction. In the state of the arrangement, the substrate W is pressed by the breaking rod 14 from the side where the dissimilar material layer F is formed along the formation position of the scribe line SL, thereby realizing the breaking of the substrate W. The details of the rupture lever 14 and the rupture lever mounting portion 15 will be described later.

另一方面,支持台13隔著豎立設置於基座17上之4根軸18及從基座17向下方延伸之腳部19而設置於地面上。 On the other hand, the support stand 13 is installed on the ground via four shafts 18 standing on the base 17 and feet 19 extending downward from the base 17.

進而,如圖2所示般,於支持台13之下方設置有CCD相機35。 CCD相機35如圖4中之箭頭AR1所示般,可經由設置於支持台13之中央部分之開口部13h及水平可動台12而觀察基板W與裂斷桿14之位置關係。 Further, as shown in FIG. 2, a CCD camera 35 is provided below the support stand 13. As shown by arrow AR1 in FIG. 4, the CCD camera 35 can observe the positional relationship between the substrate W and the breaking rod 14 through the opening 13 h provided in the central portion of the support table 13 and the horizontal movable table 12.

CCD相機35附設於設置於基座17上之支持部41上。支持部41被沿設置於軌道支持板39上之一對導軌37於X方向上導引,並且於X方向延伸且與藉由步進馬達36之驅動而旋轉之滾珠螺桿38螺合,該軌道支持板39豎立設置於基座17上。藉由具有該等構成,CCD相機35可接受步進馬達36之驅動而於X方向上往返移動。 The CCD camera 35 is attached to a support portion 41 provided on the base 17. The support portion 41 is guided in the X direction along a pair of guide rails 37 provided on the track support plate 39, and extends in the X direction and is screwed with a ball screw 38 rotated by the driving of the stepping motor 36. The track The support plate 39 is erected on the base 17. With such a configuration, the CCD camera 35 can be driven back and forth in the X direction by being driven by the stepping motor 36.

<裂斷桿> <Cracked Rod>

其次,對裂斷桿14及其周邊部分之詳細構成進行說明。圖5係安裝有裂斷桿14之狀態下之裂斷桿安裝部15之模式剖視圖。圖6係裂斷桿14之概略構成圖。更詳細而言,圖6(a)所表示之為裂斷桿14之長邊方向側視圖,圖6(b)所表示之為裂斷桿14之刃尖14b附近之概略剖視圖。 Next, the detailed structure of the rupture lever 14 and its surroundings will be described. FIG. 5 is a schematic cross-sectional view of the cracked rod mounting portion 15 in a state where the cracked rod 14 is installed. FIG. 6 is a schematic configuration diagram of the rupture lever 14. More specifically, FIG. 6 (a) is a side view in the longitudinal direction of the rupture lever 14, and FIG. 6 (b) is a schematic cross-sectional view near the edge 14 b of the rupture lever 14.

裂斷桿14包含超鋼合金或部分穩定化氧化鋯等,如圖6(a)所示般,具有於側視矩形狀之主體部14a之一長邊側設置有刃尖14b之構成。作為裂斷桿14,使用全長L為例如60mm~300mm左右、且刃寬W為例如15mm~30mm左右之裂斷桿。又,如圖6(b)所示般,刃尖14b具有形成一銳角θ之兩個刃面c1、c2。再者,刃面c1、c2藉由磨削形成,但該磨削較佳於裂斷桿14之短邊方向(如果為圖6(a)之情況則為上下方向)進行。該情況下,裂斷桿14對異種材料層F之切削性進一步提高。 The breaking rod 14 includes a super-steel alloy or a partially stabilized zirconia, as shown in FIG. 6 (a), and has a configuration in which a cutting edge 14b is provided on one long side of a main body portion 14a having a rectangular shape in a side view. As the rupture lever 14, a rupture lever having a total length L of, for example, about 60 mm to 300 mm and a blade width W of, for example, about 15 mm to 30 mm is used. As shown in FIG. 6 (b), the cutting edge 14b has two cutting surfaces c1 and c2 forming an acute angle θ. The cutting surfaces c1 and c2 are formed by grinding, but this grinding is preferably performed in the short-side direction of the breaking rod 14 (in the case of FIG. 6 (a), the up-down direction). In this case, the machinability of the fractured rod 14 to the dissimilar material layer F is further improved.

裂斷桿14藉由安裝於裂斷桿安裝部15而固定於裂斷裝置100上。再者,於裂斷桿14之主體部14a,以於長邊方向上相互分離之形態設置有安裝時所使用之多個(圖6(a)中為兩個)貫通孔14h。 The breaking rod 14 is fixed to the breaking device 100 by being attached to the breaking rod mounting portion 15. Furthermore, a plurality of (two in FIG. 6 (a)) through-holes 14h used in the installation are provided in the main body portion 14a of the breaking rod 14 in a form separated from each other in the longitudinal direction.

裂斷桿安裝部15如圖5所示般,包括固持器15a、凸緣15b、及安 裝底座15c。固持器15a及凸緣15b為裝卸自如。另一方面,安裝底座15c固定設置於升降台16之下表面。 As shown in FIG. 5, the breaking rod mounting portion 15 includes a retainer 15 a, a flange 15 b, and a mounting plate. Attach the base 15c. The holder 15a and the flange 15b are detachable. On the other hand, the mounting base 15 c is fixed on the lower surface of the lifting platform 16.

於將裂斷桿14固定於裂斷裝置100時,首先,於使裂斷桿14所具備之貫通孔14h與分別設置於固持器15a及凸緣15b上之螺絲孔TH1、TH2位於一直線上之狀態下,將裂斷桿14夾入固持器15a與凸緣15b之間,並且使固定螺栓15d與螺絲孔TH1及TH2螺合。由此,裂斷桿14與固持器15a及凸緣15b成為一體。進而,使固定螺栓15e螺合於設置於安裝底座15c之螺絲孔TH3與設置於固持器15a之螺絲孔TH4,由此裂斷桿14以刃尖14b朝向鉛直下方且於X方向延伸之姿勢固定於裂斷裝置100。換言之,亦可說裂斷桿14裝卸自如地設置於裂斷裝置100中。由此,容易進行因破損、劣化所致之更換、或對應於基板W之材質進行變更等。 When fixing the breaking rod 14 to the breaking device 100, first, the through holes 14h provided in the breaking rod 14 and the screw holes TH1 and TH2 respectively provided on the holder 15a and the flange 15b are located on a straight line. In the state, the breaking rod 14 is sandwiched between the holder 15a and the flange 15b, and the fixing bolt 15d is screwed into the screw holes TH1 and TH2. Thereby, the rupture lever 14 is integrated with the holder 15a and the flange 15b. Furthermore, the fixing bolt 15e is screwed into the screw hole TH3 provided in the mounting base 15c and the screw hole TH4 provided in the holder 15a, so that the breaking rod 14 is fixed with the blade point 14b facing vertically downward and extending in the X direction.于 断断 装置 100。 In cracking device 100. In other words, it can be said that the breaking rod 14 is detachably provided in the breaking device 100. This makes it easy to replace due to damage or deterioration, or to change the material corresponding to the substrate W.

其次,對刃尖14b更詳細地進行說明。本實施形態之裂斷裝置100中之刃尖14b之形狀為特徵部分。圖7及圖8係表示刃尖14b之詳細構成之剖視圖。 Next, the cutting edge 14b will be described in more detail. The shape of the cutting edge 14b in the breaking device 100 of this embodiment is a characteristic part. 7 and 8 are sectional views showing the detailed structure of the cutting edge 14b.

刃尖14b概略而言與先前之一般之裂斷桿之刃尖相同,如圖6(b)所示般具有形成一角度θ之兩個刃面c1、c2,但更詳細而言,角度θ之值設為50°以下,較佳設為10°以上且30°以下,進而,如圖7及圖8所示般,於刃尖14b之最前端部,於刃面c1、c2之間設置有另一刃面。圖7中例示於刃面c1與c2之間設置有剖視圓弧狀(曲率半徑r)之曲面即刃面c3之情況,圖8中例示於刃面c1與c2之間設置有剖視直線狀之平坦面即刃面c4之情況。 The cutting edge 14b is roughly the same as the cutting edge of a conventional cracking rod, and has two cutting surfaces c1 and c2 forming an angle θ as shown in FIG. 6 (b), but in more detail, the angle θ The value is set to 50 ° or less, preferably 10 ° or more and 30 ° or less. Further, as shown in FIGS. 7 and 8, it is provided at the foremost end of the cutting edge 14 b between the cutting surfaces c1 and c2. There is another cutting edge. FIG. 7 illustrates a case where a cross-sectional arc-shaped (curvature radius r) curved surface is provided between the cutting surfaces c1 and c2, that is, the cutting surface c3, and FIG. 8 illustrates a cutting line provided between the cutting surfaces c1 and c2 In the case of the flat surface, that is, the cutting surface c4.

圖7所示之刃面c3較佳為曲率半徑r為5μm以下,更佳為2μm以上且3μm以下。另一方面,圖8所示之刃面c4較佳為寬度為10μm以下,更佳為1μm以上且5μm以下。 The blade surface c3 shown in FIG. 7 preferably has a curvature radius r of 5 μm or less, more preferably 2 μm or more and 3 μm or less. On the other hand, the blade surface c4 shown in FIG. 8 preferably has a width of 10 μm or less, more preferably 1 μm or more and 5 μm or less.

如此,本實施形態之裂斷裝置100所具備之裂斷桿14之刃尖14b 之形狀,與形成約90°角度之兩個刃面直接相交之先前之一般之裂斷桿(以下,稱作先前之裂斷桿)之刃尖之形狀明顯不同。而且,藉由裂斷桿14之刃尖14b成為上述形狀,於本實施形態之裂斷裝置100中,即便於作為裂斷對象之基板W如圖4所示般為積層脆性材料基板之情況下,亦可實現適當之裂斷。 In this way, the cutting edge 14b of the breaking rod 14 provided in the breaking device 100 of the present embodiment The shape of the blade tip is significantly different from the shape of the blade tip of a conventional cracking rod (hereinafter, referred to as a previous cracking rod) that directly intersects two blade surfaces forming an angle of about 90 °. Further, since the cutting edge 14b of the breaking rod 14 has the above-mentioned shape, in the breaking device 100 of this embodiment, even when the substrate W to be broken is a laminated brittle material substrate as shown in FIG. 4 , Can also achieve the appropriate break.

圖9係模式性地表示使用具有上述形狀之刃尖14b之裂斷桿14進行積層脆性材料基板即基板W之裂斷之情況下之情況之圖。又,圖10係為對比而示之使用先前之裂斷桿114進行積層脆性材料基板即基板W之裂斷之情形下之情況之圖。再者,先前之裂斷桿114之刃尖114b具有形成約90°角度之兩個刃面直接相交之形狀。但係,省略除裂斷桿14及先前之裂斷桿114以外之裂斷裝置100之構成要素與刃尖14b之詳細構成之圖示。 FIG. 9 is a diagram schematically showing a case where the laminated substrate of brittle material, that is, the substrate W is fractured by using the fractured rod 14 having the above-mentioned blade tip 14b. In addition, FIG. 10 is a diagram showing a case where the substrate W is laminated and fractured by using the previous fractured rod 114 to laminate the fragile material substrate 114 for comparison. Furthermore, the cutting edge 114b of the previous rupture lever 114 has a shape in which two cutting surfaces which form an angle of approximately 90 ° directly intersect. However, the detailed illustrations of the constituent elements of the breaking device 100 and the cutting edge 14b other than the breaking rod 14 and the previous breaking rod 114 are omitted.

首先,如圖9(a)及圖10(a)所示般,基板W以使形成有異種材料層F之側為上表面、且使脆性材料基板Wa之形成有劃線SL之側為下表面之形態,載置於支承部件10之支承刃61、62上。此時,基板W以劃線SL大致於支承刃61、62之間之位置上沿X方向延伸之姿勢載置。 First, as shown in FIGS. 9 (a) and 10 (a), the substrate W is formed so that the side on which the dissimilar material layer F is formed is the upper surface and the side on which the brittle material substrate Wa is formed with the scribe line SL is lowered. The surface form is placed on the supporting blades 61 and 62 of the supporting member 10. At this time, the substrate W is placed in a posture where the scribe line SL extends substantially in the X direction at a position between the support blades 61 and 62.

繼而,藉由CCD相機35拍攝形成於基板W上之劃線SL。於拍攝該劃線SL時,藉由一面使步進馬達36驅動而使CCD相機35於X方向上移動一面進行拍攝,由此拍攝於X方向上延伸之劃線SL整體。 Then, the scribe line SL formed on the substrate W is captured by the CCD camera 35. When the scribe line SL is photographed, the stepping motor 36 is driven to move the CCD camera 35 in the X direction for shooting, thereby capturing the entire scribe line SL extending in the X direction.

然後,基於所拍攝之圖像來調整基板W之水平姿勢,進而,進行裂斷桿14之定位(先前之裂斷桿114亦相同)。即,藉由驅動步進馬達34來調整旋轉部件11之旋轉角度位置,由此調整基板W之水平姿勢而使劃線SL之延伸方向準確地與X方向一致,並且藉由使步進馬達31驅動而使水平可動台12於Y方向移動,由此劃線SL配置於裂斷桿14之鉛直下方。 Then, the horizontal posture of the substrate W is adjusted based on the captured image, and the positioning of the breaking rod 14 is performed (the same is true of the previous breaking rod 114). That is, the rotation angle position of the rotating member 11 is adjusted by driving the stepping motor 34, thereby adjusting the horizontal posture of the substrate W to make the extending direction of the scribe line SL exactly coincide with the X direction, and by making the stepping motor 31 The horizontal movable table 12 is driven to move in the Y direction, so that the scribe line SL is arranged vertically below the breaking rod 14.

當該定位結束時,進行基板W之裂斷。即,藉由步進馬達23之驅 動而使升降台16下降,由此如圖9(a)及圖10(a)中分別以箭頭AR2及AR4所示般使裂斷桿14及先前之裂斷桿114下降。最終,裂斷桿14之刃尖14b及先前之裂斷桿114之刃尖114b與基板W之上表面之異種材料層F接觸,而對異種材料層F之上表面施加力,但如圖9(b)及圖10(b)中分別以箭頭AR3及AR5所示般,於該接觸之後,裂斷桿14及先前之裂斷桿114亦繼續下降。 When the positioning is completed, the substrate W is fractured. That is, by the driving of the stepping motor 23 As shown in FIGS. 9 (a) and 10 (a), as shown by arrows AR2 and AR4, respectively, the breaking bar 14 and the previous breaking bar 114 are lowered. Finally, the cutting edge 14b of the breaking rod 14 and the cutting edge 114b of the previous breaking rod 114 are in contact with the heterogeneous material layer F on the upper surface of the substrate W, and a force is exerted on the upper surface of the heterogeneous material layer F, but as shown in FIG. 9 (b) and FIG. 10 (b) are shown by arrows AR3 and AR5, respectively. After this contact, the breaking rod 14 and the previous breaking rod 114 also continue to descend.

如此一來,於使用本實施形態之裂斷桿14之情況下,如圖9(b)所示般藉由裂斷桿14下降而以切削異種材料層F(進入異種材料層F中)之形態分斷異種材料層F。然後,當刃尖14b到達脆性材料基板Wa之上表面時,成為由裂斷桿14與支承刃61、62三點支持基板W之狀態,如圖9(c)所示般,從劃線SL伸展之龜裂CR到達刃尖14b處。由此,基板W適當地被分斷為兩個單片W1、W2。 In this way, in the case of using the fractured rod 14 of this embodiment, as shown in FIG. 9 (b), the fractured rod 14 is lowered to cut the dissimilar material layer F (into the dissimilar material layer F). Morphology cuts off the heterogeneous material layer F. Then, when the blade tip 14b reaches the upper surface of the brittle material substrate Wa, the substrate W is supported at three points by the breaking rod 14 and the supporting blades 61 and 62, as shown in FIG. 9 (c), from the scribe line SL The extended crack CR reaches the edge 14b. Thereby, the substrate W is appropriately divided into two single pieces W1 and W2.

另一方面,於使用先前之裂斷桿114之情況下,如圖10(b)所示般,於刃尖114b進入至異種材料層F中之前,於下側之脆性材料基板Wa上龜裂CR從劃線SL伸展之情形產生,從而儘管異種材料層F未被分斷,而僅脆性材料基板Wa卻被分斷為兩個單片W3、W4。一旦產生該分斷,則即便如箭頭AR5所示般使先前之裂斷桿114下降,但因單片W3、W4移動而避開先前之裂斷桿114所施加之力,從而如圖10(c)所示般異種材料層F至於未被適當地分斷之狀態,或最終未於正確之位置被分斷。 On the other hand, in the case of using the previous cracking rod 114, as shown in FIG. 10 (b), before the cutting edge 114b enters the heterogeneous material layer F, the lower brittle material substrate Wa is cracked. The situation where CR extends from the scribe line SL is generated, so that although the dissimilar material layer F is not divided, only the brittle material substrate Wa is divided into two single pieces W3, W4. Once this breaking occurs, even if the previous breaking lever 114 is lowered as shown by arrow AR5, the force exerted by the previous breaking lever 114 is avoided due to the movement of the single pieces W3 and W4, as shown in FIG. 10 ( c) The heterogeneous material layer F as shown is not properly divided, or is finally not divided at the correct position.

於使用本實施形態之裂斷桿14之情況與使用先前之裂斷桿114之情況下產生該差異之理由在於如下上述。 The reason for the difference between the case where the split lever 14 of this embodiment is used and the case where the previous split lever 114 is used is as follows.

首先,於前者之情況下,刃面c1與c2所形成之角度θ比較小,且亦包含刃面c3或c4,與異種材料層F之接觸面積較小,因此不易受到起因於異種材料層F之彈性之抵抗力(反作用力),其結果,每單位面積之按壓力相對變大,由此於在脆性材料基板Wa中產生龜裂CR之伸 展之前,異種材料層F便被分斷。 First, in the former case, the angle θ formed by the cutting surfaces c1 and c2 is relatively small, and also includes the cutting surface c3 or c4. The contact area with the dissimilar material layer F is small, so it is not easily affected by the dissimilar material layer F. As a result of the elastic resistance (reaction force), as a result, the pressing force per unit area is relatively large, thereby causing crack CR extension in the brittle material substrate Wa. Before the exhibition, the heterogeneous material layer F is divided.

相對於此,於後者之情況下,由於兩個刃面所形成之角度大於90°,因此與異種材料層F之接觸面積較大,從而強力地受到來自異種材料層F之抵抗力,於刃尖114b未進入至異種材料層F中之狀態下便對其下方之脆性材料基板Wa施加力,由此難以對積層脆性材料基板良好地進行分斷。 In contrast, in the latter case, since the angle formed by the two cutting surfaces is greater than 90 °, the contact area with the heterogeneous material layer F is large, so that it is strongly affected by the resistance from the heterogeneous material layer F. When the tip 114b does not enter the heterogeneous material layer F, a force is applied to the brittle material substrate Wa underneath it, so that it is difficult to divide the laminated brittle material substrate well.

又,於本實施形態之裂斷桿14之情況下,雖然刃面c1與c2所形成之角度θ較小,但由於在兩者之間存在刃面c3或c4,因此不易產生刃豁口。由此,即便於重複使用之情況下,該刃豁口之產生頻度亦至少被抑制於與先前之裂斷桿114相同之程度。 In addition, in the case of the rupture lever 14 of this embodiment, although the angle θ formed by the cutting surfaces c1 and c2 is small, there is a cutting edge c3 because there is a cutting surface c3 or c4 between them. Therefore, even in the case of repeated use, the occurrence frequency of the edge gap is at least suppressed to the same degree as that of the previous breaking rod 114.

再者,雖省略詳細說明,但本實施形態之裂斷桿14即便對於不具有異種材料層F之脆性材料基板,當然亦可適當地將其分斷。 In addition, although a detailed description is omitted, it is needless to say that the fractured rod 14 of this embodiment can be appropriately divided even for a brittle material substrate having no dissimilar material layer F.

如以上所說明,於本實施形態之裂斷裝置中,作為裂斷桿,其刃尖包括形成50°以下之角度之兩個刃面,並且於該等兩個刃面之間進而包括剖視圓弧狀之曲面或剖視直線狀之平坦面即另一刃面,由此即便於作為裂斷對象之基板為於脆性材料基板之一主面設置包含樹脂或金屬之異種材料層而成之積層脆性材料基板,且使裂斷桿接觸於該異種材料層而進行裂斷之情況下,可無需對異種材料層形成槽之預處理,且亦不會產生刃豁口地良好地進行裂斷。 As described above, in the breaking device of this embodiment, as the breaking rod, the cutting edge includes two cutting surfaces forming an angle of 50 ° or less, and further includes a cross section between the two cutting surfaces. An arc-shaped curved surface or a straight flat surface in cross-section is the other blade surface. Therefore, even if the substrate to be fractured is formed by disposing a material layer containing a resin or metal on one of the main surfaces of a brittle material substrate, In the case where the brittle material substrate is laminated and the cracking rod is brought into contact with the dissimilar material layer for cracking, the pretreatment of forming the grooves of the dissimilar material layer can be eliminated, and the cracking can be performed well without generating sharp edges.

<變化例> <Modifications>

於上述之實施形態中,以設置於水平可動台12上之支持部件(支承刃61、62)從下方支持基板W之狀態進行裂斷,但裂斷裝置100中之基板之支持形態並不限定於此。例如亦可為如下形態:於水平可動台12上鋪設透明橡膠板,並於該透明橡膠板上載置基板W來進行裂斷。於該情況下,亦可適當地使用裂斷桿14進行積層脆性材料基板之裂斷。 In the above-mentioned embodiment, the support members (supporting blades 61 and 62) provided on the horizontal movable table 12 are fractured from below to support the substrate W. However, the support form of the substrate in the fracture device 100 is not limited. herein. For example, a transparent rubber plate may be laid on the horizontal movable table 12, and a substrate W may be placed on the transparent rubber plate to perform breaking. In this case, it is also possible to appropriately use the rupture bar 14 to perform the rupture of the laminated brittle material substrate.

14b‧‧‧刃尖 14b‧‧‧Blade

c1、c2、c3‧‧‧刃面 c1, c2, c3‧‧‧ blade surface

θ‧‧‧銳角 θ‧‧‧ acute angle

Claims (5)

一種裂斷裝置,其特徵在於:將於脆性材料基板之一主面附設包含樹脂或金屬之異種材料層、且於另一主面形成劃線而成之積層脆性材料基板,從上述異種材料層側沿上述劃線裂斷;且於裂斷時與上述積層脆性材料基板抵接之裂斷桿之刃尖包括形成50°以下之角度之兩個刃面,並且於上述兩個刃面之間進而包括具有曲率半徑為5μm以下之圓弧狀之剖面之曲面即另一刃面。 A cracking device is characterized in that: a laminated brittle material substrate including a resin or metal dissimilar material layer is formed on one main surface of the brittle material substrate and a scribing line is formed on the other main surface; The edge is split along the above-mentioned scribe line; and the edge of the split rod which abuts the substrate of the laminated brittle material at the time of the split includes two blade surfaces forming an angle of 50 ° or less, and between the two blade surfaces Furthermore, another curved surface including a curved surface having an arc-shaped cross section with a curvature radius of 5 μm or less is included. 如請求項1之裂斷裝置,其中上述另一刃面為具有曲率半徑為2μm以上且3μm以下之圓弧狀之剖面之曲面。 According to the breaking device of claim 1, wherein the other edge surface is a curved surface having an arc-shaped cross section with a curvature radius of 2 μm or more and 3 μm or less. 一種裂斷裝置,其特徵在於:將於脆性材料基板之一主面附設包含樹脂或金屬之異種材料層、且於另一主面形成劃線而成之積層脆性材料基板,從上述異種材料層側沿上述劃線裂斷;且於裂斷時與上述積層脆性材料基板抵接之裂斷桿之刃尖具有形成50°以下之角度之兩個刃面,並且於上述兩個刃面之間進而包括具有寬度為10μm以下之直線狀之剖面之平坦面即另一刃面。 A cracking device is characterized in that: a laminated brittle material substrate including a resin or metal dissimilar material layer is formed on one main surface of the brittle material substrate and a scribing line is formed on the other main surface; The edge breaks along the above-mentioned scribe line; and the edge of the rupture rod which is in contact with the laminated brittle material substrate at the time of the break has two blade faces forming an angle of 50 ° or less, and is between the two blade faces Furthermore, it includes another flat surface, that is, a flat surface having a linear cross section with a width of 10 μm or less. 如請求項3之裂斷裝置,其中上述另一刃面為具有寬度為1μm以上且5μm以下之剖面之平坦面。 The breaking device according to claim 3, wherein the other cutting edge surface is a flat surface having a cross section having a width of 1 μm or more and 5 μm or less. 如請求項1至4中任一項之裂斷裝置,其中上述兩個刃面所形成之角度為10°以上且30°以下。 According to the breaking device of any one of claims 1 to 4, wherein the angle formed by the two blade surfaces is 10 ° or more and 30 ° or less.
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