TWI608126B - 含銅及鈦之金屬層用蝕刻液組成物 (1) - Google Patents

含銅及鈦之金屬層用蝕刻液組成物 (1) Download PDF

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TWI608126B
TWI608126B TW100115193A TW100115193A TWI608126B TW I608126 B TWI608126 B TW I608126B TW 100115193 A TW100115193 A TW 100115193A TW 100115193 A TW100115193 A TW 100115193A TW I608126 B TWI608126 B TW I608126B
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copper
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titanium
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林玟基
權五柄
李喻珍
劉仁浩
李俊雨
朴英哲
張尚勛
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東友精細化工有限公司
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Description

含銅及鈦之金屬層用蝕刻液組成物(1)
本發明係有關一種含銅及鈦之金屬層用蝕刻液組成物,及其係用於閘極、源極/汲極布線,及半導體裝置及平板顯示器之電極,特別為薄膜電晶體(TFT)。
本案請求韓國專利申請案第10-2010-0039822號申請日2010年4月29日及第10-2010-0040567號申請日2010年4月30日之權益,該案全文係以引用方式併入本案。
於半導體裝置及平板顯示器中,在基板上形成金屬布線之製程典型地包括使用濺鍍而形成金屬層、施加光阻、使用曝光及顯影而在一選定區上形成光阻、及進行蝕刻。此外,在各項個別處理步驟之前或之後進行清潔處理步驟。蝕刻處理運用光阻作為遮罩,使得金屬層留在選定區上,及典型地包括使用電漿之乾蝕刻或使用蝕刻液之濕蝕刻。
針對半導體裝置及平板顯示器,特別為TFT,閘極及源極/汲極陣列布線係由包括具有低電阻之鋁製導電層的金屬層組成。但鋁層有問題,原因在於由於在隨後處理步驟中,形成小丘而造成與另一導電層間的短路,及因接觸氧化物層而形成絕緣層。因此,揭示含銅及鈦之雙層作為閘極、源極/汲極陣列布線、及TFT之電極。
但為了蝕刻含銅及鈦之雙層,針對個別層應使用不同蝕刻液組成物。更明確言之,用以蝕刻含銅之金屬層的蝕刻液組成物應主要包括基於過氧化氫之蝕刻液組成物或基於臭氧之蝕刻液組成物。以基於過氧化氫之蝕刻液組成物 為例,蝕刻液組成物可能分解而儲存期短。以基於臭氧之蝕刻液組成物為例,蝕刻速率緩慢且組成物隨著時間之經過變不穩定。
據此,本發明之第一目的係提供一種蝕刻液組成物,其允許進行含銅及鈦之金屬層蝕刻,特別銅/鈦雙層之總濕蝕刻。
本發明之第二目的係提供一種蝕刻液組成物,其甚至不含過氧化氫及/或臭氧而針對銅具有快速蝕刻速率。
本發明之第三目的係提供一種蝕刻液組成物,其可簡化蝕刻處理步驟且改進生產力。
本發明之第四目的係提供一種蝕刻液組成物,其可達成快速蝕刻速率及一致的蝕刻。
本發明之第五目的係提供一種蝕刻液組成物,其不會損壞設備且蝕刻時無需使用昂貴的設備。
本發明之第六目的係提供一種蝕刻液組成物,其可有利地施用至大尺寸顯示面板,如此產生經濟效益。
本發明之第七目的係提供一種蝕刻液組成物,其除了含銅及鈦之金屬層外,可蝕刻用於像素電極之IZO或a-ITO。
本發明之一態樣係提供一種含銅及鈦之金屬層用蝕刻液組成物,以該組成物總重為基準,包括5至20wt%過硫酸鹽,0.01至2wt%氟化合物,1至10wt%選自無機酸、無機酸鹽、及其混合物中之一者或多者,0.3至5wt%環狀胺化合物,0.01至8wt%選自氯化合物及銅鹽中之一者或多者,及剩餘為水。
後文中將針對本發明作詳細說明。
依據本發明,一種含銅及鈦之金屬層用蝕刻液組成物,包括過硫酸鹽;氟化合物;選自無機酸、無機酸鹽、及其混合物中之一者或多者;環狀胺化合物;選自氯化合物及銅鹽中之一者或多者;及水。
包含於依據本發明之蝕刻液組成物中之過硫酸鹽為含銅層蝕刻用之主要氧化劑,以該組成物總重為基準,其用量為5%至20wt%,及較佳7%至18wt%。當此種成分之含量落入於前述範圍內時,含銅層係以適量蝕刻,且蝕刻輪廓變優異。
過硫酸鹽可選自於由過硫酸銨(APS)、過硫酸鈉(SPS)、及過硫酸鉀(PPS)所組成之群組。
包含於依據本發明之蝕刻液組成物中之氟化合物主要係用來蝕刻包含鈦、IZO、或a-ITO之一層,且以組成物總重為基準,係以0.01%至2wt%及較佳0.05%至1wt%之數量添加。當此種成分之含量係落入於前述範圍內時,含鈦層係以適量蝕刻,且蝕刻輪廓變優異。當此種成分之含量係低於前述下限時,含鈦層之蝕刻速率減低,且可能產生蝕刻殘質。相反地,當此種成分之含量係超過前述上限時,基板諸如玻璃及含矽絕緣層可能受損。
氟化合物係指可解離成為氟離子或多原子氟離子之化合物,且係選自於由氟化銨、氟化鈉、氟化鉀、氟化氫銨、氟化氫鈉、及氟化氫鉀所組成之群組。
包含於依據本發明之蝕刻液組成物中之選自於無機酸、無機酸鹽、及其混合物中之一者或多者可氧化與蝕刻 含銅層,且可氧化含鈦層。以組成物總重為基準,選自於無機酸、無機酸鹽、及其混合物中之一者或多者可以1%至10wt%及較佳2%至7wt%之數量使用。當此種成分之含量係落入於前述範圍時,含銅層及含鈦層係以適量蝕刻,且蝕刻輪廓變優異。當此種成分之含量係低於前述下限時,蝕刻速率減低,蝕刻輪廓非期望地降級且產生蝕刻殘質。相反地,當此種成分之含量係超過前述上限時,則可能發生過蝕,光阻可能裂開而形成裂縫,因而蝕刻液可滲入裂縫,造成導線非期望地短路。
無機酸係選自於由硝酸、硫酸、磷酸、及過氯酸所組成之群組。
無機酸鹽係選自於由硝酸鹽、硫酸鹽、磷酸鹽、及過氯酸鹽所組成之群組。
包含於依據本發明之蝕刻液組成物中之環狀胺化合物當蝕刻含銅層時可形成一輪廓。以組成物總重為基準,環狀胺化合物係以0.3%至5wt%及較佳0.5%至3wt%之數量使用。當此種成分之含量係落入於前述範圍時,可形成適當銅蝕刻速率及錐角,且可有效地控制蝕刻程度。
環狀胺化合物係選自於由5-胺基四唑、甲苯基三唑、苯并三唑、及甲基三唑所組成之群組。
依據本發明之蝕刻液組成物所含選自於氯化合物及銅鹽中之一者或多者可以組成物總重為基準,以0.01%至8wt%及較佳0.1%至5wt%之數量使用。當此種成分之含量係落入於前述範圍時,可更有效地形成錐角。當因處理的板片數目累積而蝕刻液的蝕刻能力達到極限時,可防止側邊蝕刻的增加。
氯化合物為用以蝕刻含銅層之助氧化劑。氯化合物為可解離成為氯離子之化合物,且係選自於由氫氯酸、氯化鈉、氯化鉀、及氯化銨(NH4Cl)所組成之群組。
當因處理的板片數目累積而蝕刻液的蝕刻能力達到極限時,銅鹽可防止側邊蝕刻的增加。
銅鹽可選自於由氯化銅、硫酸銅、及硝酸銅所組成之群組。
於選自於氯化合物及銅鹽中之一者或多者中,當只有氯化合物含在依據本發明之蝕刻液組成物時,其可以組成物總重為基準,以0.1%至5wt%及較佳0.5%至3wt%之數量使用。當此種成分之含量係落入於前述範圍時,可更有效地形成錐角。
於選自於氯化合物及銅鹽中之一者或多者中,當只有銅鹽含在依據本發明之蝕刻液組成物時,其可以組成物總重為基準,以0.01%至3wt%及較佳0.1%至1wt%之數量使用。若此種成分之含量係係低於前述下限,則當因處理的板片數目累積而蝕刻液的蝕刻能力達到極限時,難以防止側邊蝕刻的增加。
相反地,若其含量超過前述上限,則蝕刻液組成物內的銅離子濃度增加,隨著時間之經過,非期望地減少處理的板片數目。
包含於依據本發明之蝕刻液組成物中之水為去離子水,其係適用於半導體處理,及其具有至少18MΩ.cm之電阻係數。以組成物總重為基準,添加水作為剩餘,使得蝕刻液組成物總重變成100wt%。
除了前述成分外,依據本發明之蝕刻液組成物可包含 選自於蝕刻控制劑、界面活性劑、螯合劑及防蝕劑中之一者或多者。
列舉下列實施例及測試例來舉例說明本發明,但非解譯為限制本發明,而可提供本發明之更明白瞭解。
實施例1至6、比較例1至4:蝕刻液組成物之製備
以下表1顯示數量,製備180公斤的蝕刻液組成物。
APS;過硫酸銨ABF;氟化氫銨ATZ:5-胺基四唑
測試例:蝕刻液組成物性質之評估
氮化矽(SiNx)層沈積在玻璃上,銅層形成在氮化矽層上,而鈦層形成在銅層上。光阻係以預定圖案施加在鈦層上,所形成的基板使用鑽石刀切割成550毫米x 650毫米, 如此製作成試樣。
<蝕刻性質之評估>
實施例1至6及比較例1至4各自之蝕刻液組成物導入噴灑型蝕刻裝置內(蝕刻器(ETCHER)(TFT),得自西門子公司(SEMES)),然後溫熱至25℃溫度。隨後讓溫度達到30±0.1℃,接著進行蝕刻。總蝕刻時間係基於40% EPD設定。試樣置於裝置內及噴灑以該組成物。蝕刻完成後,試樣以水清潔及使用熱風乾燥器乾燥,隨後光阻(PR)係使用光阻剝離劑去除。清潔與乾燥後,使用掃描電子顯微鏡(SEM)(S-4700,得自日立公司(HITACHI))評估蝕刻性質。結果顯示於下表2。
◎:優異(CD扭斜:1微米,錐角:40度至60度)
○:良好(CD扭斜:1.5微米,錐角:30度至60度)
△:普通(CD扭斜:2微米,錐角:30度至60度)
X:不佳(金屬層損耗及殘質產生)
由表2可明顯得知:當使用實施例1至6各自之蝕刻液組成物進行蝕刻時,蝕刻性質優異。但當使用比較例1至4各自之蝕刻液組成物進行蝕刻時,蝕刻性質比使用實施例1至6之組成物時低劣。
<處理板片數目之評估>
參考蝕刻係使用實施例5及6各自之蝕刻液組成物進行,進一步添加及完全溶解1000ppm銅粉末。隨後再度進行蝕刻測試,比較參考蝕刻,側邊蝕刻變化超過0.2微米的情況評比為不佳。結果顯示於下表3。
◎:優異(當隨著時間而處理的板片數目增加時側邊蝕刻變化為0.2微米或以下)
X:不佳(當隨著時間而處理的板片數目增加時側邊蝕刻變化超過0.2微米)
由表3可明顯得知:當使用依據本發明實施例6之組成物時處理的板片數目遠較高。
如前文所述,本發明提供一種用於含銅及鈦之金屬層 之蝕刻液組成物。依據本發明,蝕刻液組成物可濕蝕刻含銅及鈦之金屬層,及更明確言之,銅/鈦雙層,如此簡化蝕刻處理步驟及改良生產力。又依據本發明,蝕刻液組成物具有快速蝕刻率且允許形成均一蝕刻,如此提供優異蝕刻性質。又依據本發明,蝕刻液組成物不會損壞設備且蝕刻時無需昂貴設備,可有利地施用至大型顯示面板,如此產生經濟效益。又依據本發明,除了含銅及鈦之金屬層外,蝕刻液組成物可蝕刻用於像素電極之IZO或a-ITO。又,於含銅及鈦之金屬層用於源/汲電極而IZO或a-ITO用於像素電極之情況下,依據本發明之蝕刻液組成物可一起蝕刻源/汲電極及像素電極。又依據本發明,蝕刻液組成物甚至未含過氧化氫及/或臭氧即可針對銅達成快速蝕刻速率。
雖然已經為了例示說明目的而揭示本發明之多個態樣及具體例,但熟諳技藝人士瞭解可未悖離如隨附之申請專利範圍揭示之本發明之範圍及精髓而可能做出多項修改、添加、及取代。

Claims (5)

  1. 一種含銅及鈦之金屬層用蝕刻液組成物,其以該組成物總重為基準,係包括:5至20wt%過硫酸鹽;0.01至2wt%氟化合物;1至10wt%選自無機酸、無機酸鹽、及其混合物中之一者或多者;0.3至5wt%環狀胺化合物;0.5至3wt%氯化合物及0.1至1wt%硫酸銅;及剩餘為水;其中該無機酸係選自於由硝酸、硫酸、磷酸、及過氯酸所組成之群組,及該無機酸鹽係選自於由硝酸鹽、磷酸鹽、及過氯酸鹽所組成之群組。
  2. 如申請專利範圍第1項之蝕刻液組成物,其中該過硫酸鹽係選自於由過硫酸銨、過硫酸鈉、及過硫酸鉀所組成之群組。
  3. 如申請專利範圍第1項之蝕刻液組成物,其中該氟化合物係選自於由氟化銨、氟化鈉、氟化鉀、氟化氫銨、氟化氫鈉、及氟化氫鉀所組成之群組。
  4. 如申請專利範圍第1項之蝕刻液組成物,其中該環狀胺化合物係選自於由5-胺基四唑、甲苯基三唑、苯并三唑、及甲基苯并三唑所組成之群組。
  5. 如申請專利範圍第1項之蝕刻液組成物,其中該氯化合物係選自於由氫氯酸、氯化鈉、氯化鉀、及氯化銨所組成之群組。
TW100115193A 2010-04-29 2011-04-29 含銅及鈦之金屬層用蝕刻液組成物 (1) TWI608126B (zh)

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