TWI521555B - Terminal engaging device - Google Patents
Terminal engaging device Download PDFInfo
- Publication number
- TWI521555B TWI521555B TW103126864A TW103126864A TWI521555B TW I521555 B TWI521555 B TW I521555B TW 103126864 A TW103126864 A TW 103126864A TW 103126864 A TW103126864 A TW 103126864A TW I521555 B TWI521555 B TW I521555B
- Authority
- TW
- Taiwan
- Prior art keywords
- workpiece
- terminal
- pair
- indexing plate
- indexing
- Prior art date
Links
- 230000007246 mechanism Effects 0.000 claims description 120
- 239000000463 material Substances 0.000 claims description 57
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000005304 joining Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 230000032258 transport Effects 0.000 description 13
- 239000002184 metal Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000002950 deficient Effects 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000003985 ceramic capacitor Substances 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 239000003990 capacitor Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 239000011120 plywood Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000005286 illumination Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Specific Conveyance Elements (AREA)
Description
本發明係關於一種將端子接合於工件之端子接合裝置。 The present invention relates to a terminal engaging device for joining a terminal to a workpiece.
作為電子零件之表面安裝用的積層陶瓷電容器採用了將其外部電極焊接於配線基板上之表面安裝方式。 As a multilayer ceramic capacitor for surface mounting of an electronic component, a surface mounting method in which an external electrode is soldered to a wiring board is used.
然而,由於配線基板與電子零件之熱膨脹係數之差所產生之應力、或配線基板之撓曲所產生之應力,尤其由陶瓷構成之積層電容器有可能會產生如下問題:其本體產生裂痕,或外部電極自本體剝離。 However, due to the stress generated by the difference in thermal expansion coefficient between the wiring substrate and the electronic component, or the stress generated by the deflection of the wiring substrate, a laminated capacitor composed of ceramics in particular may cause a problem that the body is cracked or external. The electrode is peeled off from the body.
為了解決該問題,先前採用了如下方法:以使由具有彈性作用之金屬板構成之端子構件(以下稱為金屬端子)與兩側的外部電極相對向之狀態,將該端子構件安裝於積層陶瓷電容器兩側的外部電極,且將該端子構件安裝於配線基板上,藉此,緩和對於電子零件之衝擊。 In order to solve this problem, a method has been previously employed in which a terminal member (hereinafter referred to as a metal terminal) made of a metal plate having elasticity is opposed to an external electrode on both sides, and the terminal member is attached to the laminated ceramic. The external electrodes on both sides of the capacitor are mounted on the wiring board, thereby mitigating the impact on the electronic component.
作為將金屬端子接合於電子零件的外部電極之方法,通常使用焊接方法。 As a method of bonding a metal terminal to an external electrode of an electronic component, a soldering method is generally used.
作為不使用焊錫而將引線端子安裝於外部電極之方法,例如已經提出有如下方法:使用導電性接著劑而將引線端子接合於外部電極;藉由點焊法或壓接法等方法而將引線端子接合於外部電極;於已使外部電極與金屬端子接觸之狀態下,藉由加熱、通電而使外部電極與金屬端子直接擴散接合。 As a method of attaching a lead terminal to an external electrode without using solder, for example, a method has been proposed in which a lead terminal is bonded to an external electrode using a conductive adhesive; and the lead is formed by a spot welding method or a pressure bonding method. The terminal is bonded to the external electrode; and the external electrode and the metal terminal are directly diffusion-bonded by heating and energization in a state where the external electrode is brought into contact with the metal terminal.
上述電子零件例如表面安裝用的積層陶瓷電容器之形態為呈長方體狀、棱柱狀或圓柱狀之晶片狀的形態。 The electronic component, for example, a multilayer ceramic capacitor for surface mounting is in the form of a rectangular parallelepiped, prismatic or cylindrical wafer.
因此,於製造設備方面,難以使用先前已提出之上述方法進行製造,且難以維持穩定品質地大量提供附有金屬端子之電子零件,難以充分滿足針對電腦或行動設備等電子設備之附有金屬端子之電子零件的需求。 Therefore, in terms of manufacturing equipment, it is difficult to manufacture using the above-described method previously proposed, and it is difficult to maintain a large amount of electronic parts with metal terminals with stable quality, and it is difficult to sufficiently satisfy the metal terminals attached to electronic equipment such as computers or mobile devices. The demand for electronic parts.
因此,對於能夠以穩定之品質及生產性提供表面安裝用的電子零件之製造裝置,亦已研究了採用在水平面內旋轉之分度盤方式作為如下工件之搬送方式,該工件係作為表面安裝用的電子零件之片狀線圈或片狀電容器等具有晶片形狀之工件(例如參照JP1997-306772A)。 Therefore, for a manufacturing apparatus capable of providing an electronic component for surface mounting with stable quality and productivity, an indexing disk method of rotating in a horizontal plane has been studied as a transfer method of a workpiece for surface mounting. A workpiece having a wafer shape such as a chip coil or a chip capacitor of an electronic component (for example, refer to JP 1997-306772 A).
JP1997-306772A所揭示之分度盤方式之裝置為搬送晶片核心之裝置,該裝置於周緣部設置有夾具,該夾具自與電極之對向方向平行之方向,夾持在兩端相對向地形成有上述電極之晶片核心,於由該夾具握持工件之狀態下使分度盤旋轉,藉此,搬送包含晶片核心之工件。 The apparatus of the indexing disc disclosed in JP1997-306772A is a device for transporting a wafer core, and the apparatus is provided with a jig at a peripheral portion thereof, and the jig is formed to be oppositely formed at both ends in a direction parallel to an opposing direction of the electrodes. The wafer core having the above electrode rotates the indexing disk while the workpiece is held by the jig, thereby transferring the workpiece including the wafer core.
接著,藉由上述分度盤的周圍所設置之各種作業設備,對上述工件進行各種步驟的處理作業。 Next, the workpiece is subjected to various steps of processing operations by various working devices provided around the indexing disk.
然而,JP1997-306772A所揭示之分度盤存在如下傾向:由於在水平面內旋轉,且在其周圍設置有各種作業設備,故而包含該作業設備之整個裝置在平面內之佔有面積會擴大。尤其於分度盤的周緣部設置有夾具,藉由該夾具而握持工件,因此,該使夾具握持工件之裝置本身亦設置於分度盤的周圍。 However, the indexing disk disclosed in JP1997-306772A has a tendency to expand in the plane by the entire apparatus including the working device because it is rotated in the horizontal plane and various working devices are provided around it. In particular, a peripheral portion of the indexing plate is provided with a jig for holding the workpiece by the jig, and therefore, the device for holding the workpiece by the jig itself is also disposed around the indexing plate.
此外,對於面向附有金屬端子之電子零件之製造裝置而言,需要分別搬送積層陶瓷電容器及金屬端子,而且需要將上述積層陶瓷電容器及金屬端子予以接合之處理,若於水平平面中設置該處理作業之設備或手段,則會導致包含使上述夾具握持積層陶瓷電容器或端子等工件之裝置之整體在平面內之佔有面積進一步擴大。 Further, in the manufacturing apparatus for the electronic component with the metal terminal, it is necessary to separately transport the multilayer ceramic capacitor and the metal terminal, and it is necessary to join the laminated ceramic capacitor and the metal terminal, and to provide the processing in a horizontal plane. The equipment or means of the operation further increases the area occupied by the entire device including the device for holding the ceramic capacitor or the terminal such as the above-mentioned jig.
又,對於經由糊狀的接合材而使一對電極接合於工件的兩端之要求,亦需要防止因接合材本身的自重所引起之形狀變化,確保塗布於工件兩端之接合材各自之均一性,從而將一對端子均等地接合於該工件的兩側。 Further, in order to bond the pair of electrodes to both ends of the workpiece via the paste-like bonding material, it is necessary to prevent the shape change due to the self-weight of the bonding material itself, and to ensure uniformity of the bonding materials applied to both ends of the workpiece. Sexually, a pair of terminals are equally joined to both sides of the workpiece.
本發明之目的在於提供如下端子接合裝置,該端子接合裝置能夠以穩定之品質及生產性製造表面安裝用的電子零件。 An object of the present invention is to provide a terminal joining device capable of manufacturing electronic components for surface mounting with stable quality and productivity.
根據本發明的某形態,提供如下端子接合裝置,該端子接合裝置具備:工件分度盤,其以能夠以水平之旋轉軸為中心而於垂直面內旋轉之方式設置,且能夠將工件支持於周圍;接合材塗布手段,其將接合材塗布至支持於上述工件分度盤之上述工件的上述旋轉軸方向的兩側;端子搬送手段,其將一對端子搬送至支持於上述工件分度盤且於兩側塗布有接合材之上述工件的兩側;以及接合手段,其將上述端子搬送手段所搬送之一對端子推壓至上述工件的塗布有接合材之兩側,並且進行加熱而使上述一對端子與工件接合。 According to an aspect of the present invention, there is provided a terminal joining device including: a workpiece indexing disk that is rotatable in a vertical plane about a horizontal rotating shaft, and is capable of supporting a workpiece a bonding material coating means for applying the bonding material to both sides of the workpiece supported by the workpiece indexing plate in the direction of the rotation axis; and a terminal conveying means for conveying the pair of terminals to the workpiece indexing plate And both sides of the workpiece coated with the bonding material on both sides, and a bonding means for pressing one of the pair of terminals conveyed by the terminal transfer means to the both sides of the workpiece to which the bonding material is applied, and heating The pair of terminals are joined to the workpiece.
10‧‧‧端子接合裝置 10‧‧‧Terminal joint device
11‧‧‧工件分度盤 11‧‧‧Workpiece indexing plate
11a‧‧‧本體部 11a‧‧‧ Body Department
11b‧‧‧凸緣部 11b‧‧‧Flange
11c‧‧‧缺口 11c‧‧‧ gap
11d‧‧‧柱坑孔 11d‧‧‧Pit hole
11e‧‧‧第1橫孔 11e‧‧‧1st cross hole
11f‧‧‧把手 11f‧‧‧Handle
12‧‧‧基台 12‧‧‧Abutment
13、112‧‧‧台板 13, 112‧‧‧ board
14‧‧‧工件搬送馬達 14‧‧‧Workpiece transport motor
16‧‧‧第1延長旋轉軸 16‧‧‧1st extended rotation axis
16a‧‧‧安裝螺釘 16a‧‧‧Mounting screws
17‧‧‧第1支持構件 17‧‧‧1st support member
18‧‧‧工件用重合板 18‧‧‧Plywood for workpieces
18a‧‧‧工件用氣槽 18a‧‧‧Air tank for workpiece
18b、77b‧‧‧聯結器 18b, 77b‧‧‧ coupler
18c、18d‧‧‧噴出用氣槽 18c, 18d‧‧‧ spout gas tank
19‧‧‧工件 19‧‧‧Workpiece
19a、19b‧‧‧電極 19a, 19b‧‧‧ electrodes
20‧‧‧端子 20‧‧‧ terminals
20a‧‧‧長邊部 20a‧‧‧Longside
20b‧‧‧短邊部 20b‧‧‧ Short side
21‧‧‧工件供給機構 21‧‧‧Workpiece supply mechanism
22‧‧‧料斗 22‧‧‧ hopper
23‧‧‧工件用零件進給器 23‧‧‧Parts feeder for workpieces
24‧‧‧抽吸器 24‧‧‧Aspirator
31‧‧‧接合材塗布機構 31‧‧‧Joint material coating mechanism
32‧‧‧分配器 32‧‧‧Distributor
32a‧‧‧噴出口 32a‧‧‧Spray outlet
32b‧‧‧軟管 32b‧‧‧Hose
33‧‧‧分配器移動機構 33‧‧‧Distributor moving mechanism
34‧‧‧水平板 34‧‧‧ horizontal board
36‧‧‧第1軌道 36‧‧‧1 track
37‧‧‧可動台 37‧‧‧ movable table
37a、109a‧‧‧凹陷 37a, 109a‧‧‧ dent
38‧‧‧第2軌道 38‧‧‧2nd track
39‧‧‧移動板 39‧‧‧Mobile board
41‧‧‧溫度調整塊 41‧‧‧temperature adjustment block
42、47、86、95、113、118‧‧‧馬達 42, 47, 86, 95, 113, 118‧‧ ‧ motors
42a、86a‧‧‧旋轉軸 42a, 86a‧‧‧Rotary axis
43、87、114‧‧‧有槽凸輪 43, 87, 114‧‧‧ slotted cam
44、78、96、116‧‧‧凸輪從動件 44, 78, 96, 116‧‧‧ cam followers
46、64、94、117‧‧‧滾珠螺桿 46, 64, 94, 117‧‧‧ ball screw
48、119‧‧‧螺紋構件 48, 119‧‧ ‧ threaded components
51‧‧‧位置調整機構 51‧‧‧Location adjustment mechanism
52、53‧‧‧按壓構件 52, 53‧‧‧ Pressing members
61‧‧‧檢查機構 61‧‧‧Inspector
62‧‧‧透鏡 62‧‧‧ lens
63‧‧‧照明 63‧‧‧ illumination
65‧‧‧凸邊旋鈕 65‧‧‧bump knob
70‧‧‧端子搬送機構 70‧‧‧Terminal transport mechanism
71‧‧‧端子分度盤 71‧‧‧Terminal indexing plate
71a‧‧‧本體盤 71a‧‧‧ body disk
71b‧‧‧第1環狀構件 71b‧‧‧1st ring member
71c‧‧‧第2環狀構件 71c‧‧‧2nd ring member
71d‧‧‧凹部 71d‧‧‧ recess
71e‧‧‧中央槽 71e‧‧‧Central trough
71g‧‧‧第1貫通孔 71g‧‧‧1st through hole
71h‧‧‧第2貫通孔 71h‧‧‧2nd through hole
71j‧‧‧第2橫孔 71j‧‧‧2nd horizontal hole
71k‧‧‧抽吸孔 71k‧‧‧ suction hole
72‧‧‧垂直軌道 72‧‧‧Vertical orbit
73‧‧‧垂直板 73‧‧‧ vertical board
74‧‧‧端子搬送馬達 74‧‧‧Terminal transport motor
75‧‧‧第2延長旋轉軸 75‧‧‧2nd extended rotation axis
76‧‧‧第2支持構件 76‧‧‧2nd support member
77‧‧‧端子用重合板 77‧‧‧Plywood for terminals
77a‧‧‧端子用氣槽 77a‧‧‧Air tank for terminals
79‧‧‧端子供給機構 79‧‧‧Terminal supply mechanism
79a‧‧‧螺旋彈簧 79a‧‧‧Helical spring
80‧‧‧端子用零件進給器 80‧‧‧Parts feeder for terminals
81‧‧‧端子抬升裝置 81‧‧‧Terminal lifting device
82‧‧‧XY平台 82‧‧‧XY platform
82a‧‧‧Y軸位置調整件 82a‧‧‧Y-axis position adjustment
82b‧‧‧X軸位置調整件 82b‧‧‧X-axis position adjustment
83‧‧‧安裝台 83‧‧‧Installation table
84、88、92、108、111、106b‧‧‧軌道 84, 88, 92, 108, 111, 106b‧‧‧ tracks
85‧‧‧升降台 85‧‧‧ lifting platform
89‧‧‧端子支持件 89‧‧‧ terminal support
90‧‧‧升降機構 90‧‧‧ Lifting mechanism
91‧‧‧輔助板 91‧‧‧Auxiliary board
93‧‧‧凸輪板 93‧‧‧Cam plate
97‧‧‧端子檢測感測器 97‧‧‧Terminal detection sensor
101‧‧‧良品搬出機構 101‧‧‧Good product removal agency
102‧‧‧不良品搬出機構 102‧‧‧Don't move out of the agency
103‧‧‧接合機構 103‧‧‧Joining mechanism
104‧‧‧發熱體 104‧‧‧heating body
105‧‧‧發熱體移動機構 105‧‧‧heating body moving mechanism
106‧‧‧板 106‧‧‧ board
106a‧‧‧支柱 106a‧‧‧ pillar
107‧‧‧架台 107‧‧‧ 台台
109‧‧‧可動板 109‧‧‧ movable plate
A-A、B-B、C-C、D-D、E-E、F-F、G-G‧‧‧線 A-A, B-B, C-C, D-D, E-E, F-F, G-G‧‧‧ lines
H‧‧‧寬度 H‧‧‧Width
L‧‧‧最長邊 L‧‧‧ longest side
n‧‧‧一邊 N‧‧‧ side
t‧‧‧厚度 T‧‧‧thickness
X、Y、Z‧‧‧軸方向 X, Y, Z‧‧‧ axis direction
圖1係本發明實施形態之端子接合裝置之正視圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front elevational view showing a terminal joining device according to an embodiment of the present invention.
圖2係圖1的A-A線剖面圖。 Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
圖3係表示接合材塗布機構之圖1的B-B線剖面圖。 Fig. 3 is a cross-sectional view taken along line B-B of Fig. 1 showing a bonding material applying mechanism.
圖4係表示接合機構之圖1的C-C線剖面圖。 Fig. 4 is a cross-sectional view taken along line C-C of Fig. 1 showing the joining mechanism.
圖5係表示升降機構之圖2的D-D線剖面圖。 Fig. 5 is a cross-sectional view taken along line D-D of Fig. 2 showing the elevating mechanism.
圖6係工件用重合板之正視圖。 Figure 6 is a front elevational view of a workpiece plywood.
圖7係端子用重合板之正視圖。 Fig. 7 is a front view of the overlapping plate for the terminal.
圖8係表示端子供給機構之正視圖。 Fig. 8 is a front elevational view showing the terminal supply mechanism.
圖9係表示端子供給機構之右側視圖。 Fig. 9 is a right side view showing the terminal supply mechanism.
圖10係表示工件與端子之立體圖。 Figure 10 is a perspective view showing the workpiece and the terminal.
圖11係表示工件供給機構之圖1的E-E線剖面圖。 Fig. 11 is a cross-sectional view taken along line E-E of Fig. 1 showing a workpiece supply mechanism.
圖12係表示工件被搬送至接合材塗布機構為止之狀態之俯視圖。 FIG. 12 is a plan view showing a state in which the workpiece is conveyed to the bonding material application mechanism.
圖13係表示接合材塗布於工件兩側之狀態之對應於圖12之俯視圖。 Fig. 13 is a plan view corresponding to Fig. 12 showing a state in which the bonding material is applied to both sides of the workpiece.
圖14係表示一對端子支持於端子分度盤之狀態之圖1的G-G線剖面圖。 Fig. 14 is a cross-sectional view taken along line G-G of Fig. 1 showing a state in which a pair of terminals are supported by a terminal indexing plate.
圖15係表示端子分度盤的抽吸孔之圖14的F-F線剖面圖。 Fig. 15 is a cross-sectional view taken along line F-F of Fig. 14 showing a suction hole of the terminal indexing plate.
圖16係表示端子分度盤旋轉而將一對端子搬送至與工件相對向之位置為止之狀態的對應於圖15之剖面圖。 Fig. 16 is a cross-sectional view corresponding to Fig. 15 showing a state in which the terminal indexing disk is rotated to convey a pair of terminals to a position facing the workpiece.
圖17係表示一對端子接合於工件兩端之狀態的對應於圖16之剖面圖。 Fig. 17 is a cross-sectional view corresponding to Fig. 16 showing a state in which a pair of terminals are joined to both ends of a workpiece.
以下,參照圖式說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
參照圖1~圖17,對本發明實施形態之端子接合裝置10進行說明。於各圖中,設定彼此正交之X、Y及Z該3個軸,X軸沿著大致水平前後方向延伸,Y軸沿著大致水平橫方向延伸,Z軸沿著垂直方向延伸。 A terminal bonding apparatus 10 according to an embodiment of the present invention will be described with reference to Figs. 1 to 17 . In each of the figures, three axes X, Y, and Z orthogonal to each other are set, the X axis extends in a substantially horizontal front-rear direction, the Y-axis extends in a substantially horizontal horizontal direction, and the Z-axis extends in the vertical direction.
端子接合裝置10係關於製造附有金屬端子之電子零件之裝置,該附有金屬端子之電子零件係將端子安裝於電子零件的電極而成,更具體而言,端子接合裝置10係關於經由接合材而將一對端子接合於工件兩側之端子接合裝置。 The terminal bonding device 10 is a device for manufacturing an electronic component with a metal terminal, and the electronic component with the metal terminal is formed by attaching a terminal to an electrode of the electronic component, and more specifically, the terminal bonding device 10 is connected via A pair of terminals are joined to the terminal engaging means on both sides of the workpiece.
以下,分開說明「(A)端子接合裝置的構成」及「(B)端子接合裝置的動作」。 Hereinafter, "(A) configuration of the terminal bonding device" and "(B) operation of the terminal bonding device" will be separately described.
(A)本發明之端子接合裝置的構成 (A) Composition of the terminal bonding device of the present invention
(1)端子接合裝置10的整體構成之說明 (1) Description of Overall Configuration of Terminal Bonding Device 10
圖1係表示整個端子接合裝置10的概略之正視圖,圖2係圖1之A-A線剖面圖。 Fig. 1 is a schematic front view showing the entire terminal joining device 10, and Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1.
如圖1所示,端子接合裝置10具備以如下方式設置之工件分度盤11,該方式係指能夠以沿著X軸方向延伸之水平之旋轉軸為中心而於垂直面內旋轉。 As shown in FIG. 1, the terminal joining device 10 is provided with a workpiece indexing disk 11 which is rotatable in a vertical plane centering on a horizontal rotating shaft extending in the X-axis direction.
如圖2所示,端子接合裝置10具備:基台12,其設置於設置場所;以及台板13,其沿著Y軸方向延伸,且沿著垂直方向立設於基台12的上表面;工件搬送馬達14以旋轉軸為X軸方向而安裝於台板13,第1延長旋轉軸16同軸地安裝於工件搬送馬達14的旋轉軸。 As shown in FIG. 2, the terminal bonding device 10 includes a base 12 disposed at an installation location, and a platen 13 extending along the Y-axis direction and erected on the upper surface of the base 12 along the vertical direction; The workpiece conveyance motor 14 is attached to the platen 13 with the rotation axis being the X-axis direction, and the first extension rotation shaft 16 is coaxially attached to the rotation shaft of the workpiece conveyance motor 14.
工件分度盤11為圓盤狀且以如下方式構成:其中央藉由安裝螺釘16a而安裝於第1延長旋轉軸16的前端,工件搬送馬達14驅動而使第1延長旋轉軸16旋轉之後,該工件分度盤11能夠以水平之沿著X軸方向延伸之旋轉軸為中心,於形成垂直面之YZ平面內旋轉。 The workpiece indexing disk 11 is formed in a disk shape and is attached to the tip end of the first extension rotary shaft 16 by a mounting screw 16a, and the workpiece transfer motor 14 is driven to rotate the first extension rotary shaft 16 . The workpiece indexing table 11 is rotatable in a YZ plane forming a vertical plane centering on a rotation axis extending horizontally in the X-axis direction.
又,易於對工件分度盤11進行操作之把手11f安裝於該工 件分度盤11。 Moreover, the handle 11f which is easy to operate the workpiece indexing plate 11 is attached to the work An indexing plate 11.
如圖2所示,包圍第1延長旋轉軸16之圓筒狀的第1支持構件17安裝於台板13。重合於工件分度盤11之工件用重合板18安裝於第1支持構件17的前端。 As shown in FIG. 2, the cylindrical first support member 17 surrounding the first extension rotary shaft 16 is attached to the platen 13. The workpiece overlap plate 18 superposed on the workpiece indexing plate 11 is attached to the front end of the first support member 17.
工件用重合板18亦為圓盤狀,工件分度盤11具有:本體部11a,其外徑與工件用重合板18之外徑大致相等;以及凸緣部11b,其包含凸條,該凸條以使本體部11a之外徑擴大之方式而自本體部11a的外周突出,且於圓周方向上相連。 The workpiece overlap plate 18 is also disk-shaped, and the workpiece indexing plate 11 has a body portion 11a having an outer diameter substantially equal to an outer diameter of the workpiece overlap plate 18, and a flange portion 11b including a ridge, the convex portion The strips protrude from the outer circumference of the body portion 11a so as to enlarge the outer diameter of the main body portion 11a, and are connected in the circumferential direction.
如圖1所示,後述之工件19(圖10)所插入之缺口11c沿著軸方向(X軸方向)延伸,且形成於構成工件分度盤11的周圍之凸緣部11b。 As shown in Fig. 1, a notch 11c into which a workpiece 19 (Fig. 10) to be described later is inserted extends in the axial direction (X-axis direction) and is formed in a flange portion 11b constituting the periphery of the workpiece indexing plate 11.
如圖1所示,於工件分度盤11的周圍,當正視時,於右上方設置有作為工件供給裝置之工件供給機構21,於左上方設置有作為接合材塗布裝置之接合材塗布機構31。又,於左下方設置有作為檢查裝置之檢查機構61,於工件分度盤11的下部設置有作為接合裝置之接合機構103。 As shown in Fig. 1, a workpiece supply mechanism 21 as a workpiece supply device is disposed on the upper right side of the workpiece indexing plate 11, and a bonding material coating mechanism 31 as a bonding material coating device is disposed on the upper left side. . Further, an inspection mechanism 61 as an inspection device is provided on the lower left side, and an engagement mechanism 103 as a bonding device is provided at a lower portion of the workpiece indexing plate 11.
又,當正面觀察工件分度盤11時,於其右下方設置有作為良品搬出裝置之良品搬出機構101與作為不良品搬出裝置之不良品搬出機構102,上述良品搬出機構101搬出藉由接合機構103而於兩端分別接合有端子之工件19,上述不良品搬出機構102搬出藉由檢查機構61判斷為不良之工件19。工件分度盤11如圖1的實線箭頭所示而向左旋轉。 When the workpiece indexing table 11 is viewed from the front, a good product carrying-out mechanism 101 as a good product carrying-out device and a defective product carrying-out mechanism 102 as a defective product carrying-out device are provided on the lower right side thereof, and the good product carrying-out mechanism 101 is carried out by the joining mechanism. In the case of the workpiece 19 having the terminals joined to the both ends, the defective product carrying-out mechanism 102 carries out the workpiece 19 which is determined to be defective by the inspection mechanism 61. The workpiece indexing table 11 is rotated to the left as indicated by the solid arrows in FIG.
為了不使工件19脫落,工件分度盤11需要將工件19吸附支持於其周圍,自右上方的工件供給機構21直至右下方的良品或不良品搬出機構101、102為止。 In order not to cause the workpiece 19 to fall off, the workpiece indexing table 11 needs to suction and support the workpiece 19 around the workpiece supply mechanism 21 from the upper right to the good or defective product carry-out mechanisms 101 and 102 on the lower right side.
當正面觀察圖1的工件分度盤11時,設置於右上方的工件供給機構21具備:料斗22,其儲存工件19;以及工件用零件進給器23,其使料斗22所供給之工件19成隊列而搬送該工件19。 When the workpiece indexing plate 11 of Fig. 1 is viewed from the front, the workpiece supply mechanism 21 provided at the upper right side is provided with a hopper 22 that stores the workpiece 19, and a workpiece feeder 23 for the workpiece 19 that the hopper 22 supplies. The workpiece 19 is transported in a queue.
檢查機構61為設置於水平板34的下表面之相機61,該水平板34於上表面設置有接合材塗布機構31,相機61係以如下方式構成:經由透鏡62,對藉由接合材塗布機構31而塗布於工件19兩端之接合材之狀態進行檢查。於該情形時,藉由照明63對工件19的兩端進行照射,藉此,能夠獲得鮮明之圖像。 The inspection mechanism 61 is a camera 61 provided on the lower surface of the horizontal plate 34. The horizontal plate 34 is provided with a bonding material applying mechanism 31 on the upper surface, and the camera 61 is configured to pass the bonding material coating mechanism via the lens 62. 31, the state of the bonding material applied to both ends of the workpiece 19 is inspected. In this case, both ends of the workpiece 19 are irradiated by the illumination 63, whereby a clear image can be obtained.
調整用滾珠螺桿64與凸邊旋鈕(knurled knob)65設置於水平板34的下表面。能夠藉由轉動凸邊旋鈕65而使調整用滾珠螺桿64旋轉,從而調整相機61之Y軸方向之位置。 The adjustment ball screw 64 and the knurled knob 65 are provided on the lower surface of the horizontal plate 34. The position of the camera 61 in the Y-axis direction can be adjusted by rotating the flange knob 65 to rotate the adjustment ball screw 64.
端子接合裝置10更具備將後述之一對端子20、20(圖10)搬送至如下工件19的兩側之作為端子搬送裝置之端子搬送機構70,該工件19支持於工件分度盤11且於兩側塗布有接合材。 The terminal bonding device 10 further includes a terminal transfer mechanism 70 as a terminal transfer device that transports one of the pair of terminals 20 and 20 (FIG. 10), which will be described later, to both sides of the workpiece 19, and the workpiece 19 is supported by the workpiece indexing plate 11 and Both sides are coated with a bonding material.
端子搬送機構70具備端子分度盤71,該端子分度盤71處於與工件分度盤11相同之垂直面內,且以能夠於工件分度盤11的下方旋轉之方式設置。 The terminal transport mechanism 70 includes a terminal indexing plate 71 that is disposed in the same vertical plane as the workpiece indexing disk 11 and that is rotatable around the workpiece indexing disk 11.
端子搬送機構70能夠藉由後述之作為升降裝置之升降機構90(圖5)而使端子分度盤71升降。藉此,能夠變更工件分度盤11與端子分度盤71之間隔。又,能夠將工件分度盤11所保持之工件與端子分度盤71所保持之端子搬送至使該工件與端子接觸、接合之位置。 The terminal transfer mechanism 70 can raise and lower the terminal indexing disk 71 by the elevating mechanism 90 (FIG. 5) which is a lifting device which will be described later. Thereby, the interval between the workpiece indexing plate 11 and the terminal indexing plate 71 can be changed. Further, the workpiece held by the workpiece indexing disk 11 and the terminal held by the terminal indexing plate 71 can be transported to a position where the workpiece is brought into contact with and joined to the terminal.
圖10表示本實施形態中之工件19及端子20。作為本實施 形態之工件19,例示了呈長方體狀、棱柱狀或圓柱狀之片狀工件,該工件19為以一邊為n之正方形或長邊為n之矩形為底面且呈棱柱狀之片狀電容器,其高度L形成得較一邊n更長。又,於該工件19的最長邊L的兩端形成有端子連接用的電極19a、19b。 Fig. 10 shows the workpiece 19 and the terminal 20 in the present embodiment. As this implementation The workpiece 19 of the form is a sheet-like workpiece having a rectangular parallelepiped shape, a prismatic shape, or a cylindrical shape, and the workpiece 19 is a chip capacitor having a square shape with one side n or a rectangle having a long side n as a bottom surface and having a prism shape. The height L is formed longer than one side n. Further, electrodes 19a and 19b for terminal connection are formed at both ends of the longest side L of the workpiece 19.
以下,說明接合材塗布機構31、接合機構103、端子分度盤71的升降機構90、端子搬送機構70、工件供給機構21及作為端子供給裝置之端子供給機構79。 Hereinafter, the joint material application mechanism 31, the joint mechanism 103, the lift mechanism 90 of the terminal indexing plate 71, the terminal transport mechanism 70, the workpiece supply mechanism 21, and the terminal supply mechanism 79 as the terminal supply device will be described.
(2)接合材塗布機構31之說明 (2) Description of the bonding material coating mechanism 31
參照圖1~圖3說明接合材塗布機構31。 The bonding material applying mechanism 31 will be described with reference to Figs. 1 to 3 .
圖3係圖1的B-B線剖面圖,且係表示接合材塗布機構31之圖。 Fig. 3 is a cross-sectional view taken along line B-B of Fig. 1 and showing a bonding material applying mechanism 31.
圖1的正視時設置於工件分度盤11左上方之接合材塗布機構31,將糊狀的接合材塗布在支持於工件分度盤11周圍之工件19的旋轉軸方向之兩側。 In the front view of FIG. 1, the bonding material applying mechanism 31 is provided on the upper left side of the workpiece indexing plate 11, and the paste-shaped bonding material is applied to both sides of the workpiece 19 in the direction of the rotation axis of the workpiece 19 around the workpiece indexing disk 11.
如圖3所示,接合材塗布機構31具備:一對分配器32、32,其以包夾工件19之方式設置;以及分配器移動機構33,其使一對分配器32、32在工件分度盤11的旋轉軸方向(X軸方向)上彼此遠離或彼此靠近。此外,通稱之分配器係指定量噴出接合材等之裝置,且包含進行定量供給之控制器及其周邊設備,於本實施形態中,將圖3所示之形態稱為分配器32、32。 As shown in FIG. 3, the bonding material applying mechanism 31 is provided with: a pair of distributors 32, 32 which are disposed to sandwich the workpiece 19; and a dispenser moving mechanism 33 which divides the pair of distributors 32, 32 in the workpiece The rotation axis direction (X-axis direction) of the dial 11 is away from each other or close to each other. Further, the dispenser is generally referred to as a device for discharging a bonding material or the like, and includes a controller for performing quantitative supply and peripheral devices thereof. In the present embodiment, the configuration shown in FIG. 3 is referred to as distributors 32 and 32.
於台板13(圖2)上設置有沿著X軸方向延伸之水平之水平板34,於水平板34的上表面安裝有沿著Y軸方向延伸之第1軌道36,可動台37以能夠在Y軸方向上移動之方式而搭載於第1軌道36上。 A horizontal horizontal plate 34 extending in the X-axis direction is provided on the platen 13 (FIG. 2), and a first rail 36 extending in the Y-axis direction is attached to the upper surface of the horizontal plate 34, and the movable table 37 is capable of It is mounted on the first rail 36 so as to move in the Y-axis direction.
於可動台37中,形成有俯視時包夾工件分度盤11之凹陷37a,於凹陷37a的X軸方向之兩側,分別安裝有沿著X軸方向延伸之第2軌道38。移動板39以能夠在X軸方向上移動之方式而搭載於上述第2軌道38,於移動板39上分別安裝有溫度調整塊41。 In the movable table 37, a recess 37a for sandwiching the workpiece indexing plate 11 in a plan view is formed, and a second rail 38 extending in the X-axis direction is attached to both sides of the recess 37a in the X-axis direction. The moving plate 39 is mounted on the second rail 38 so as to be movable in the X-axis direction, and the temperature adjusting block 41 is attached to the moving plate 39.
各分配器32係以使彼此之噴出口32a相對向之狀態而分別收容於溫度調整塊41。 Each of the distributors 32 is housed in the temperature adjustment block 41 in a state in which the discharge ports 32a are opposed to each other.
於可動台37上,在以包夾工件19之方式而設置之一對分配器32、32的Y軸方向上隔開地設置有一對馬達42、42,該等馬達42、42的旋轉軸42a、42a上分別安裝了有槽凸輪(grooved cam)43、43,而且,卡合於該有槽凸輪43、43之凸輪從動件44、44分別安裝於移動板39。 On the movable table 37, a pair of motors 42, 42 are provided spaced apart from each other in the Y-axis direction of the distributors 32, 32 in such a manner as to sandwich the workpiece 19, and the rotation shafts 42a of the motors 42, 42 are provided. Grooved cams 43, 43 are attached to each of 42a, and cam followers 44, 44 that are engaged with the grooved cams 43, 43 are attached to the moving plate 39, respectively.
一對馬達42、42分別同步地使有槽凸輪43、43旋轉。藉此,如下所述,一對分配器32、32以如下方式進行動作,即,隔著移動板39及溫度調整塊41而在工件分度盤11的旋轉軸方向(X軸方向)上彼此遠離(圖12)或彼此靠近。 The pair of motors 42, 42 rotate the grooved cams 43, 43 in synchronization, respectively. Thereby, as described below, the pair of distributors 32 and 32 operate in such a manner that they are mutually in the rotation axis direction (X-axis direction) of the workpiece indexing disk 11 via the moving plate 39 and the temperature adjustment block 41. Stay away from (Figure 12) or close to each other.
於水平板34的上表面,設置有與第1軌道36平行之滾珠螺桿46、及能夠使滾珠螺桿46旋轉之馬達47。螺合於滾珠螺桿46之螺紋構件48安裝於可動台37。因此,馬達47驅動而使滾珠螺桿46旋轉之後,可動台37於Y軸方向上移動,從而調整一對分配器32、32之Y軸方向之位置。如此,可動台37能夠調整一對分配器32、32之Y軸方向之位置。 On the upper surface of the horizontal plate 34, a ball screw 46 that is parallel to the first rail 36 and a motor 47 that can rotate the ball screw 46 are provided. A screw member 48 screwed to the ball screw 46 is attached to the movable table 37. Therefore, after the motor 47 is driven to rotate the ball screw 46, the movable table 37 is moved in the Y-axis direction to adjust the position of the pair of the distributors 32, 32 in the Y-axis direction. In this manner, the movable table 37 can adjust the position of the pair of the distributors 32 and 32 in the Y-axis direction.
如圖1、圖3所示,於工件分度盤11的工件供給機構21與接合材塗布機構31之間的工件19之搬送路徑中,設置有作為位置調整裝置之位置調整機構51,該位置調整機構51調整支持於工件分度盤11周圍之 工件19在工件分度盤11的旋轉軸方向(X軸方向)上之位置。 As shown in FIG. 1 and FIG. 3, a position adjustment mechanism 51 as a position adjustment means is provided in a conveyance path of the workpiece 19 between the workpiece supply mechanism 21 of the workpiece indexing plate 11 and the bonding material application mechanism 31. The adjusting mechanism 51 adjusts the support around the workpiece indexing plate 11 The position of the workpiece 19 in the rotation axis direction (X-axis direction) of the workpiece indexing disk 11.
將位置調整機構51表示為安裝於移動板39之按壓構件52、53,該移動板39藉由構成分配器移動機構33之一對馬達42、42而於X軸方向上移動。 The position adjusting mechanism 51 is shown as a pressing member 52, 53 attached to the moving plate 39, and the moving plate 39 is moved in the X-axis direction by the one of the dispenser moving mechanisms 33 for the motors 42, 42.
位置調整機構51具備一對按壓構件52、53,上述一對按壓構件52、53使工件19位於工件分度盤11周圍之特定位置,使得一對分配器32、32在彼此靠近時,包夾塗布接合材之前的工件19。此外,位置調整機構51之具體動作將後述。 The position adjusting mechanism 51 is provided with a pair of pressing members 52, 53 which position the workpiece 19 at a specific position around the workpiece indexing plate 11 so that when the pair of the dispensers 32, 32 are close to each other, the folder The workpiece 19 before the bonding material is applied. The specific operation of the position adjustment mechanism 51 will be described later.
(3)接合機構103之說明 (3) Description of the joint mechanism 103
參照圖1、圖4說明接合機構103。 The joining mechanism 103 will be described with reference to Figs. 1 and 4 .
圖4係圖1的C-C線剖面,且係表示接合機構103之圖。 4 is a cross-sectional view taken along line C-C of FIG. 1, and is a view showing the joint mechanism 103.
正面觀察圖1的工件分度盤11時設置於其下部之接合機構103,將端子搬送機構70所搬送之一對端子20、20(圖10)推壓至工件19的塗布接合材之兩側,並且進行加熱而使該一對端子20、20與工件19接合。 When the workpiece indexing disk 11 of FIG. 1 is viewed from the front, the joining mechanism 103 provided at the lower portion thereof pushes one of the pair of terminals 20 and 20 (FIG. 10) conveyed by the terminal conveying mechanism 70 to both sides of the coating material of the workpiece 19. And heating is performed to engage the pair of terminals 20, 20 with the workpiece 19.
如圖1、圖4所示,接合機構103具備以包夾工件19之方式而設置之一對發熱體104、104、與使發熱體移動之發熱體移動機構105。發熱體移動機構105具備如下機構,該機構使一對發熱體104、104在工件分度盤11的旋轉軸方向(X軸方向)上彼此遠離或彼此靠近。 As shown in FIG. 1 and FIG. 4, the joining mechanism 103 is provided with one of the heat generating bodies 104 and 104 and the heat generating body moving mechanism 105 for moving the heat generating body so as to sandwich the workpiece 19. The heating element moving mechanism 105 includes a mechanism that causes the pair of heating elements 104 and 104 to move away from each other or close to each other in the rotation axis direction (X-axis direction) of the workpiece indexing disk 11.
如圖1所示,水平之板106經由支柱106a而設置於基台12,於板106的上表面安裝有沿著X軸方向延伸之軌道106b。 As shown in FIG. 1, the horizontal plate 106 is provided on the base 12 via the support 106a, and the rail 106b extending in the X-axis direction is attached to the upper surface of the plate 106.
架台107以能夠在X軸方向上移動之方式而搭載於軌道106b。此外,設置有固定裝置(未圖示),該固定裝置禁止架台107的X軸方 向之移動,將架台107固定於特定位置。又,於架台107的上表面,進而安裝有沿著Y軸方向延伸之軌道108,可動板109以能夠在Y軸方向上移動之方式而搭載於軌道108上。 The gantry 107 is mounted on the rail 106b so as to be movable in the X-axis direction. Further, a fixing device (not shown) is provided, which prohibits the X-axis of the gantry 107 Move to it to fix the stand 107 to a specific position. Further, a rail 108 extending in the Y-axis direction is attached to the upper surface of the gantry 107, and the movable panel 109 is mounted on the rail 108 so as to be movable in the Y-axis direction.
於可動板109中,形成有圖4所示之俯視時包夾工件分度盤11之凹陷109a,於凹陷109a的X軸方向之兩側,分別安裝有沿著X軸方向延伸之軌道111。台板112以能夠在X軸方向上移動之方式而搭載於上述軌道111,於台板112上分別設置有發熱體104。 In the movable plate 109, a recess 109a for sandwiching the workpiece indexing plate 11 in a plan view as shown in Fig. 4 is formed, and rails 111 extending in the X-axis direction are attached to both sides of the recess 109a in the X-axis direction. The platen 112 is mounted on the rail 111 so as to be movable in the X-axis direction, and the heating element 104 is provided on the platen 112, respectively.
如圖4所示,發熱體104能夠藉由電阻加熱、感應加熱等方法而發熱。 As shown in FIG. 4, the heating element 104 can generate heat by means of resistance heating, induction heating, or the like.
於可動板109上,在以包夾工件19之方式而設置之一對發熱體104、104的Y軸方向上隔開地設置有一對馬達113、113,該等馬達113、113的旋轉軸上分別安裝了有槽凸輪114,而且,卡合於有槽凸輪114之凸輪從動件116分別安裝於台板112。 A pair of motors 113 and 113 are provided on the movable plate 109 so as to be spaced apart from each other in the Y-axis direction of the heating elements 104 and 104 so as to be placed on the rotating shaft of the motors 113 and 113. Grooved cams 114 are attached, respectively, and cam followers 116 that are engaged with the grooved cams 114 are attached to the platen 112, respectively.
一對馬達113、113分別同步地使有槽凸輪114、114旋轉,藉此,一對發熱體104、104以如下方式進行動作,即,隔著台板112而在工件分度盤11的旋轉軸方向(X軸方向)上彼此遠離(圖16)或彼此靠近(圖17)。 The pair of motors 113 and 113 rotate the grooved cams 114 and 114 in synchronization, whereby the pair of heating elements 104 and 104 operate as follows, that is, the rotation of the workpiece indexing plate 11 via the platen 112. The axial directions (X-axis directions) are distant from each other (Fig. 16) or close to each other (Fig. 17).
如圖1所示,於水平之架台107的上表面,設置有與軌道108平行之滾珠螺桿117、及能夠使滾珠螺桿117旋轉之馬達118。螺合於滾珠螺桿117之螺紋構件119安裝於可動板109。 As shown in FIG. 1, a ball screw 117 which is parallel to the rail 108 and a motor 118 which can rotate the ball screw 117 are provided on the upper surface of the horizontal stage 107. A screw member 119 screwed to the ball screw 117 is attached to the movable plate 109.
馬達118驅動而使滾珠螺桿117旋轉之後,可動板109於Y軸方向上移動,從而調整發熱體104、104之Y軸方向之位置。如此,可動 板109能夠調整發熱體104、104之Y軸方向之位置。此外,接合機構103之具體動作將後述。 After the motor 118 is driven to rotate the ball screw 117, the movable plate 109 is moved in the Y-axis direction to adjust the position of the heating elements 104 and 104 in the Y-axis direction. So moving The plate 109 can adjust the position of the heating elements 104, 104 in the Y-axis direction. In addition, the specific operation of the joining mechanism 103 will be described later.
(4)端子分度盤71及升降機構90之說明 (4) Description of the terminal indexing plate 71 and the lifting mechanism 90
參照圖1、圖2及圖5說明端子分度盤71的升降機構90。 The elevating mechanism 90 of the terminal indexing plate 71 will be described with reference to Figs. 1, 2, and 5.
圖5係圖2的D-D線剖面圖,且係表示升降機構90之圖。 Fig. 5 is a cross-sectional view taken along line D-D of Fig. 2 and showing a diagram of the elevating mechanism 90.
如圖2、圖5所示,於台板13(圖2)上,在Y軸方向上隔開地設置有沿著垂直方向延伸之一對垂直軌道72,與台板13平行之垂直板73以能夠上下動之方式而設置於一對垂直軌道72。端子搬送馬達74安裝於垂直板73,該端子搬送馬達74的旋轉軸在第1延長旋轉軸16的下方,與第1延長旋轉軸16平行地沿著X軸方向延伸。 As shown in FIGS. 2 and 5, on the platen 13 (FIG. 2), a pair of vertical rails 72 extending in the vertical direction and a vertical plate 73 parallel to the platen 13 are provided spaced apart in the Y-axis direction. It is disposed on a pair of vertical rails 72 so as to be movable up and down. The terminal transport motor 74 is attached to the vertical plate 73. The rotation axis of the terminal transport motor 74 extends below the first extended rotary shaft 16 in parallel with the first extended rotary shaft 16 in the X-axis direction.
如圖2所示,第2延長旋轉軸75同軸地安裝於端子搬送馬達74的旋轉軸,端子分度盤71在與工件分度盤11相同之垂直面內,安裝於延長後之第2延長旋轉軸75的前端。 As shown in FIG. 2, the second extension rotary shaft 75 is coaxially attached to the rotation shaft of the terminal conveyance motor 74, and the terminal indexing plate 71 is attached to the second extension after the extension in the same vertical plane as the workpiece indexing plate 11. The front end of the rotating shaft 75.
端子搬送馬達74驅動而與第2延長旋轉軸75一併旋轉之後,端子分度盤71在與工件分度盤11相同之垂直面內,於工件分度盤11的下方旋轉。如此,端子分度盤71處於與工件分度盤11相同之垂直面內,且能夠在工件分度盤11的下方旋轉。 After the terminal transport motor 74 is driven to rotate together with the second extension rotary shaft 75, the terminal indexing plate 71 rotates below the workpiece indexing plate 11 in the same vertical plane as the workpiece indexing disk 11. Thus, the terminal indexing plate 71 is in the same vertical plane as the workpiece indexing disk 11, and is rotatable below the workpiece indexing disk 11.
此外,亦如圖1所示,端子分度盤71呈圓盤狀,且其中央安裝於第2延長旋轉軸75。 Further, as shown in FIG. 1, the terminal indexing plate 71 has a disk shape and is centrally attached to the second extension rotating shaft 75.
如圖2所示,包圍第2延長旋轉軸75之圓筒狀的第2支持構件76安裝於垂直板73,重合於端子分度盤71之圓盤狀的端子用重合板77安裝於第2支持構件76的前端。 As shown in FIG. 2, the cylindrical second support member 76 that surrounds the second extension rotary shaft 75 is attached to the vertical plate 73, and the disc-shaped terminal overlap plate 77 that is superposed on the terminal indexing plate 71 is attached to the second. The front end of the member 76 is supported.
如圖1、圖2所示,端子分度盤71設置於工件分度盤11的下方,於端子分度盤71的更下方,設置有將端子供給至端子分度盤71之端子供給機構79。 As shown in FIGS. 1 and 2, the terminal indexing plate 71 is disposed below the workpiece indexing plate 11, and further, below the terminal indexing plate 71, a terminal supply mechanism 79 for supplying the terminal to the terminal indexing plate 71 is provided. .
因此,端子分度盤71如正視時的圖1的實線箭頭所示,藉由端子搬送馬達74而向右旋轉,且需要將端子20自正下方的端子供給機構79搬送至正上方的藉由工件分度盤11支持之工件19為止。 Therefore, the terminal indexing plate 71 is rotated to the right by the terminal transport motor 74 as indicated by the solid arrow in FIG. 1 in the front view, and the terminal 20 needs to be transported from the terminal supply mechanism 79 directly below to the directly above. The workpiece 19 supported by the workpiece indexing plate 11 is completed.
如圖2及圖5所詳細表示,升降機構90具備:輔助板91,其與台板13平行地立設於基台12;凸輪板93,其於輔助板91上,能夠經由軌道92而在Y軸方向上往返移動;滾珠螺桿94,其螺合於凸輪板93;以及馬達95,其使滾珠螺桿94旋轉。 As shown in detail in FIGS. 2 and 5, the elevating mechanism 90 includes an auxiliary plate 91 which is erected in parallel with the platen 13 on the base 12, and a cam plate 93 which is provided on the auxiliary plate 91 via the rail 92. Moving back and forth in the Y-axis direction; a ball screw 94 screwed to the cam plate 93; and a motor 95 that rotates the ball screw 94.
於設置有端子分度盤71之垂直板73上,設置有自上方與凸輪板93接觸之凸輪從動件96,凸輪從動件96所接觸之凸輪板93的上表面於正視時,係以向右升高之方式形成。 On the vertical plate 73 provided with the terminal indexing plate 71, a cam follower 96 is provided which is in contact with the cam plate 93 from above, and the upper surface of the cam plate 93 which the cam follower 96 contacts is in front view. Formed in a way that rises to the right.
因此,由於端子分度盤71的自重,凸輪從動件96總是與凸輪板93的上表面接觸,凸輪板93在Y軸方向上移動,藉此與垂直板73一併沿著垂直軌道72升降,使端子分度盤71在圖17所示之第1位置與圖16所示之第2位置之間往返移動。如此,端子分度盤71能夠於圖17所示之第1位置與圖16所示之第2位置之間往返移動。 Therefore, due to the self-weight of the terminal indexing plate 71, the cam follower 96 is always in contact with the upper surface of the cam plate 93, and the cam plate 93 is moved in the Y-axis direction, thereby being along with the vertical plate 73 along the vertical rail 72. The lifting and lowering causes the terminal indexing plate 71 to reciprocate between the first position shown in FIG. 17 and the second position shown in FIG. In this manner, the terminal indexing plate 71 can reciprocate between the first position shown in FIG. 17 and the second position shown in FIG.
(5)端子搬送機構70及端子供給機構79之說明 (5) Description of Terminal Transfer Mechanism 70 and Terminal Supply Mechanism 79
參照圖1、圖7~圖9說明端子搬送機構70及端子供給機構79。 The terminal transport mechanism 70 and the terminal supply mechanism 79 will be described with reference to Figs. 1 and 7 to 9 .
圖7係端子用重合板77之正視圖。 Fig. 7 is a front view of the terminal plywood 77.
如圖1所示,端子搬送機構70的端子分度盤71設置於工件 分度盤11的下方,於端子分度盤71的更下方,設置有將端子供給至端子分度盤71之端子供給機構79。 As shown in FIG. 1, the terminal indexing plate 71 of the terminal conveying mechanism 70 is disposed on the workpiece. Below the indexing disk 11, a terminal supply mechanism 79 for supplying a terminal to the terminal indexing plate 71 is provided below the terminal indexing plate 71.
端子分度盤71係以如下方式構成,即,如圖1的正視時的實線箭頭所示,藉由端子搬送馬達74(圖2)而向右旋轉。 The terminal indexing plate 71 is configured to be rotated to the right by the terminal transport motor 74 (FIG. 2) as indicated by a solid arrow in the front view of FIG.
因此,端子分度盤71需要將正下方的端子供給機構79所供給之端子20,搬送至正上方的藉由工件分度盤11支持之工件19為止。 Therefore, the terminal indexing plate 71 needs to transport the terminal 20 supplied from the terminal supply mechanism 79 directly below to the workpiece 19 supported by the workpiece indexing plate 11 directly above.
為了能夠進行上述搬送,端子分度盤71具備用以吸附端子20之槽或貫通孔等,而且,圖7所示之端子用重合板77的端子用氣槽77a自與需要吸附端子20之正下方的端子供給機構79相對應之位置,形成至與正上方的工件19相對應之位置為止。 In order to allow the above-described conveyance, the terminal indexing plate 71 is provided with a groove or a through hole for sucking the terminal 20, and the terminal air groove 77a of the terminal overlapping plate 77 shown in FIG. The position of the lower terminal supply mechanism 79 is formed to a position corresponding to the workpiece 19 immediately above.
此外,於本實施形態中,圖7的端子用氣槽77a表示為一條槽,但亦可為自與端子供給機構79相對向之位置至與工件19相對向之位置為止的多條槽。又,關於用以吸附端子20之槽或貫通孔等的構成,對後述之「端子支持於端子分度盤之狀態」進行說明(圖14)。 Further, in the present embodiment, the terminal air groove 77a of Fig. 7 is shown as one groove, but may be a plurality of grooves from a position facing the terminal supply mechanism 79 to a position facing the workpiece 19. In addition, the configuration of the groove or the through hole for sucking the terminal 20 will be described with reference to "the state in which the terminal is supported by the terminal indexing plate" (FIG. 14).
端子供給機構79具備:端子用零件進給器80,其儲存端子20,並且使端子20成隊列而搬送該端子20;以及端子抬升裝置81,其使所搬送之端子20上升,從而使該端子20吸附支持於端子分度盤71的周圍。 The terminal supply mechanism 79 includes a terminal component feeder 80 that stores the terminal 20 and transports the terminal 20 in a queue, and a terminal lifting device 81 that raises the transferred terminal 20 so that the terminal 20 adsorption is supported around the terminal indexing plate 71.
端子用零件進給器80係以如下方式構成,即,根據振動等原理,在將一對端子20、20的短邊部20b(圖10)設為上側且使該一對端子20、20彼此相對向之狀態下,於X軸方向上並排地排列該一對端子20、20,以該狀態於Y軸方向上搬送該一對端子20、20,且向端子抬升裝置81的端子支持件89運出該一對端子20、20。 The terminal component feeder 80 is configured such that the short side portion 20b (FIG. 10) of the pair of terminals 20 and 20 is set to the upper side and the pair of terminals 20 and 20 are placed in accordance with the principle of vibration or the like. In the opposite state, the pair of terminals 20 and 20 are arranged side by side in the X-axis direction, and the pair of terminals 20 and 20 are conveyed in the Y-axis direction in this state, and the terminal holder 89 of the terminal lifting device 81 is attached. The pair of terminals 20, 20 are shipped out.
此外,為了防止運出至端子用零件進給器80前端之端子的上升,較為理想的是預先對被運出之端子的前一個端子進行抽吸固定。 Further, in order to prevent the rise of the terminal that is carried out to the front end of the terminal component feeder 80, it is preferable to suction-fix the previous terminal of the terminal to be shipped out.
其次說明端子抬升裝置81。圖8係表示端子供給機構79之正視圖,圖9係端子供給機構79之右側視圖。 Next, the terminal lifting device 81 will be described. 8 is a front view showing the terminal supply mechanism 79, and FIG. 9 is a right side view of the terminal supply mechanism 79.
如圖8及圖9所示,端子抬升裝置81具備:安裝台83,其經由XY平台82而設置於基台12的上表面;軌道84,其沿著Z軸方向延伸而設置於安裝台83;以及升降台85,其以能夠上下動之方式而設置於軌道84。 As shown in FIGS. 8 and 9, the terminal lifting device 81 includes a mounting base 83 that is provided on the upper surface of the base 12 via the XY stage 82, and a rail 84 that extends in the Z-axis direction and is provided on the mounting base 83. And a lifting platform 85 that is provided on the rail 84 so as to be movable up and down.
XY平台82具備:Y軸位置調整件82a,其決定相對於基台12之安裝台83的Y軸方向之位置;以及X軸位置調整件82b,其決定相對於基台12之安裝台83的X軸方向之位置。上述位置調整件82a、82b分別具備:上板及下板、以及測微計(micrometer)82c,該測微計82c使上述上板及下板彼此錯開而調整上下之位置。 The XY stage 82 includes a Y-axis position adjusting member 82a that determines a position in the Y-axis direction with respect to the mounting base 83 of the base 12, and an X-axis position adjusting member 82b that determines the mounting table 83 with respect to the base 12. The position in the X-axis direction. Each of the position adjusting members 82a and 82b includes an upper plate and a lower plate, and a micrometer 82c. The micrometer 82c shifts the upper plate and the lower plate to adjust the position of the upper and lower sides.
藉此,能夠利用測微計82c設定作為端子零件而由端子用零件進給器80依序送來之零件之間的連接公差,且能夠順利地交接端子零件。 As a result, the micrometer 82c can be used to set the connection tolerance between the components that are sequentially sent by the terminal component feeder 80 as the terminal components, and the terminal components can be smoothly transferred.
於安裝台83上,在軌道84的Y軸方向上隔開地設置有馬達86,有槽凸輪87安裝於馬達86的旋轉軸86a。卡合於有槽凸輪87之凸輪從動件78安裝於升降台85,馬達86驅動而使有槽凸輪87旋轉,藉此使升降台85升降。 On the mounting table 83, a motor 86 is provided spaced apart in the Y-axis direction of the rail 84, and a grooved cam 87 is attached to the rotating shaft 86a of the motor 86. The cam follower 78 that is engaged with the grooved cam 87 is attached to the lift table 85, and the motor 86 is driven to rotate the grooved cam 87, thereby causing the lift table 85 to move up and down.
於升降台85上,進而設置有沿著垂直方向延伸之軌道88,端子支持件89以能夠上下動之方式而設置於軌道88。螺旋彈簧79a插裝於端子支持件89與升降台85之間,螺旋彈簧79a係以向上方對端子支持件 89施壓之方式而構成。 Further, a rail 88 extending in the vertical direction is provided on the lifting platform 85, and the terminal holder 89 is provided on the rail 88 so as to be movable up and down. The coil spring 79a is interposed between the terminal support member 89 and the lifting platform 85, and the coil spring 79a is used to face the terminal support member upward. 89 is composed of pressure.
端子支持件89能夠對端子用零件進給器80所搬送之一對端子20、20進行抽吸而支持該一對端子20、20(圖14),馬達86驅動之後,升降台85與端子支持件89一併上升,藉此使一對端子20、20上升,從而使該一對端子20、20吸附支持於端子分度盤71的周圍下部。 The terminal support member 89 can suck the pair of terminals 20 and 20 that are transported by the terminal component feeder 80 to support the pair of terminals 20 and 20 (FIG. 14). After the motor 86 is driven, the lift table 85 and the terminal support The member 89 is raised together, whereby the pair of terminals 20, 20 are raised, so that the pair of terminals 20, 20 are suction-supported to the lower portion around the terminal indexing plate 71.
於上述上升時,亦會產生如下情形:即使處於端子支持件89抵接於端子分度盤71而難以進一步上升之狀態,升降台85仍欲進一步上升。 At the time of the above-described rise, there is a case where the elevating table 85 is intended to rise further even if the terminal holder 89 abuts against the terminal indexing plate 71 and is difficult to rise further.
即使於此種情形時,端子抬升裝置81藉由縮短螺旋彈簧79a之全長,亦能夠避免端子支持件89進一步上升,且能夠使升降台85進一步上升。 Even in such a case, the terminal lifting device 81 can prevent the terminal holder 89 from rising further by shortening the entire length of the coil spring 79a, and can further raise the lifting table 85.
因此,一對端子20、20確實地抬升直至與端子分度盤71的周圍接觸為止,從而支持於該端子分度盤71的周圍,並且防止因端子支持件89抵接於端子分度盤71而導致端子抬升裝置81破損。 Therefore, the pair of terminals 20, 20 are surely raised until they come into contact with the periphery of the terminal indexing plate 71, thereby supporting the periphery of the terminal indexing plate 71, and preventing the terminal support member 89 from abutting against the terminal indexing plate 71. As a result, the terminal lifting device 81 is broken.
亦能夠藉由圖9所示之端子檢測感測器97,檢測一對端子20、20是否已到達端子支持件89的位置,或是否已吸附支持於端子分度盤71的周圍下部。 It is also possible to detect whether or not the pair of terminals 20, 20 have reached the position of the terminal holder 89 by the terminal detecting sensor 97 shown in Fig. 9, or whether or not the lower portion around the terminal indexing plate 71 has been adsorbed and supported.
端子分度盤71於周圍支持一對端子20、20,且因端子搬送馬達74(圖2)驅動而旋轉,從而將一對端子20、20搬送至位於該端子分度盤71上方之工件分度盤11所支持之工件19的兩側。 The terminal indexing plate 71 supports a pair of terminals 20 and 20 around, and is rotated by the terminal transport motor 74 (FIG. 2) to transfer the pair of terminals 20 and 20 to the workpiece located above the terminal indexing plate 71. Both sides of the workpiece 19 supported by the dial 11.
(6)工件供給機構21之說明 (6) Description of the workpiece supply mechanism 21
參照圖1、圖6、圖11、圖12說明工件供給機構21。 The workpiece supply mechanism 21 will be described with reference to Figs. 1, 6, 11, and 12.
圖11係圖1的E-E線剖面圖,且係表示工件供給機構21之圖,圖12係表示工件被搬送至接合材塗布機構31為止之狀態之俯視圖,圖6係工件用重合板18之正視圖。 11 is a cross-sectional view taken along line EE of FIG. 1, and shows a view of the workpiece supply mechanism 21, and FIG. 12 is a plan view showing a state in which the workpiece is conveyed to the bonding material application mechanism 31, and FIG. 6 is a front view of the workpiece composite plate 18. Figure.
如圖11所示,工件供給機構21的一部分即工件用零件進給器23沿著X軸方向呈水平地搬運已成隊列之工件19,使該工件19進入至缺口11c。 As shown in Fig. 11, the workpiece feeder 23, which is a part of the workpiece supply mechanism 21, horizontally conveys the workpiece 19 that has been queued in the X-axis direction, and the workpiece 19 enters the notch 11c.
由於工件分度盤11旋轉,進入至缺口11c且吸附於該缺口11c之工件19自因工件分度盤11旋轉而排列成之隊列中被運出且被搬送,於下一個缺口11c與工件用零件進給器23相對向之狀態下,下一個工件19被重新供給至該缺口11c。 Since the workpiece indexing disk 11 rotates, the workpiece 19 that has entered the notch 11c and is attracted to the notch 11c is transported out and transported in a queue arranged by the rotation of the workpiece indexing disk 11, and is used for the next notch 11c and the workpiece. When the part feeder 23 is opposed to the state, the next workpiece 19 is re-supplied to the notch 11c.
構成工件供給機構21的一部分之抽吸器24自相反側抽吸已自工件用零件進給器23進入至缺口11c之工件19,藉此,使工件19確實地進入至缺口11c。 The aspirator 24 constituting a part of the workpiece supply mechanism 21 suctions the workpiece 19 that has entered the notch 11c from the workpiece feeder 23 from the opposite side, whereby the workpiece 19 is surely entered into the notch 11c.
於工件分度盤11上,安裝有重合之圓盤狀的工件用重合板18。 On the workpiece indexing plate 11, a superposed disc-shaped workpiece overlap plate 18 is attached.
工件分度盤11具有:本體部11a,其外徑與工件用重合板18之外徑大致相等;以及凸緣部11b,其包含凸條,該凸條以使本體部11a之外徑擴大之方式而自本體部11a的外周突出,且於圓周方向上相連;工件19所插入之缺口11c沿著軸方向(X軸方向)延伸,且形成於凸緣部11b。 The workpiece indexing plate 11 has a body portion 11a having an outer diameter substantially equal to an outer diameter of the workpiece overlap plate 18, and a flange portion 11b including a rib to enlarge the outer diameter of the body portion 11a. The protrusions protrude from the outer circumference of the main body portion 11a and are connected in the circumferential direction. The notch 11c into which the workpiece 19 is inserted extends in the axial direction (X-axis direction) and is formed in the flange portion 11b.
如圖11所示,構成工件分度盤11的周圍之凸緣部11b之厚度t(旋轉軸方向(X軸方向)之厚度)形成得較工件19的最長邊L的長度更短,插入且載置於缺口11c上之工件19兩端的電極19a、19b被設定為自凸 緣部11b的兩端突出。 As shown in FIG. 11, the thickness t (the thickness in the rotation axis direction (X-axis direction)) of the flange portion 11b constituting the periphery of the workpiece indexing plate 11 is formed to be shorter than the length of the longest side L of the workpiece 19, and is inserted. The electrodes 19a, 19b at both ends of the workpiece 19 placed on the notch 11c are set to be self-convex Both ends of the edge portion 11b protrude.
尤其為了防止焊錫等焊料附著於凸緣部11b後再次附著於工件19,凸緣部11b之厚度t較佳為較工件19之L尺寸小0.4mm以上。 In particular, in order to prevent solder such as solder from adhering to the flange portion 11b and then adhering to the workpiece 19 again, the thickness t of the flange portion 11b is preferably smaller than the L dimension of the workpiece 19 by 0.4 mm or more.
又,如圖12所示,工件分度盤11的周圍所形成之缺口11c的圓周方向之寬度H形成得較工件19的最長邊L之長度更短。 Further, as shown in FIG. 12, the width H of the notch 11c formed around the workpiece indexing disk 11 is formed to be shorter than the length of the longest side L of the workpiece 19.
原因在於:即使於產生如下異常之情形時,工件19亦不會插入至缺口11c,上述異常係指工件19兩端的電極19a、19b之間的最長邊L朝向圓周方向地被載置。 The reason is that the workpiece 19 is not inserted into the notch 11c even when the following abnormality occurs, and the abnormality means that the longest side L between the electrodes 19a and 19b at both ends of the workpiece 19 is placed in the circumferential direction.
其次,參照圖6、圖11說明工件分度盤11與工件用重合板18。 Next, the workpiece indexing plate 11 and the workpiece overlap plate 18 will be described with reference to Figs. 6 and 11 .
如圖11所示,於工件分度盤11中,自工件用重合板18側對應於缺口11c而形成了有底之柱坑孔11d、及連通缺口11c與柱坑孔11d之第1橫孔11e。 As shown in FIG. 11, in the workpiece indexing plate 11, a bottomed pit hole 11d and a first horizontal hole of the communication notch 11c and the column hole 11d are formed from the workpiece overlap plate 18 side corresponding to the notch 11c. 11e.
另一方面,如圖6、圖11所示,於工件用重合板18上形成有與柱坑孔11d相對向之工件用氣槽18a,並且安裝有與工件用氣槽18a連通之聯結器(coupler)18b。圓盤狀的工件分度盤11保持極小之間隙(例如0.05mm)而重合於工件用重合板18,因此,工件用氣槽18a藉由工件分度盤11密封。若經由聯結器18b而自工件用氣槽18a抽吸空氣,則自缺口11c經由第1橫孔11e及柱坑孔11d而從工件分度盤11的周圍抽吸空氣,處於該工件分度盤11的周圍之已插入至缺口11c之工件19吸附於工件分度盤11的周圍而受到支持。 On the other hand, as shown in Figs. 6 and 11, a workpiece air groove 18a opposed to the column hole 11d is formed in the workpiece overlap plate 18, and a coupler that communicates with the workpiece air groove 18a is attached ( Coupler) 18b. The disk-shaped workpiece indexing disk 11 is superposed on the workpiece overlap plate 18 while maintaining a very small gap (for example, 0.05 mm). Therefore, the workpiece air groove 18a is sealed by the workpiece indexing disk 11. When air is sucked from the workpiece air tank 18a via the coupling 18b, air is sucked from the notch 11c through the first horizontal hole 11e and the column hole 11d from the periphery of the workpiece indexing plate 11, and the workpiece indexing plate is placed on the workpiece indexing plate. The workpiece 19 that has been inserted into the notch 11c around the periphery of 11 is attracted to the periphery of the workpiece indexing plate 11 and is supported.
工件分度盤11如圖1的實線箭頭所示而向左旋轉。因此, 為了不使工件19脫落,工件分度盤11需要將工件19吸附支持於其周圍,自右上方的工件供給機構21直至右下方的良品或不良品搬出機構101、102為止。 The workpiece indexing table 11 is rotated to the left as indicated by the solid arrows in FIG. therefore, In order not to cause the workpiece 19 to fall off, the workpiece indexing table 11 needs to suction and support the workpiece 19 around the workpiece supply mechanism 21 from the upper right to the good or defective product carry-out mechanisms 101 and 102 on the lower right side.
為了能夠進行上述動作,如圖6所示,與工件分度盤11的柱坑孔11d(圖11)相對向之工件用重合板18的工件用氣槽18a,自與需要吸附工件19之右上方的工件供給機構21(圖1)相對向之位置,形成至與右下方的良品或不良品搬出機構101、102(圖1)相對向之位置為止。 In order to perform the above operation, as shown in Fig. 6, the workpiece air groove 18a of the workpiece overlap plate 18 is opposed to the column hole 11d (Fig. 11) of the workpiece indexing plate 11, and the upper right side of the workpiece 19 to be adsorbed is attached. The side workpiece supply mechanism 21 (FIG. 1) is positioned to face the position of the lower right product or defective product carrying-out mechanisms 101 and 102 (FIG. 1).
而且,在與良品或不良品搬出機構101、102相對向之位置,與工件用氣槽18a獨立地形成有噴出用氣槽18c、18d,該噴出用氣槽18c、18d用以相反地將空氣自聯結器18b吹出至柱坑孔11d(圖11),從而使吸附於缺口11c(圖11)之工件19脫離缺口11c。 Further, at a position facing the good or defective product carrying-out mechanisms 101 and 102, discharge air grooves 18c and 18d are formed independently of the workpiece air grooves 18a, and the discharge air grooves 18c and 18d are used to reversely apply air. The self-coupling device 18b is blown to the column hole 11d (Fig. 11), so that the workpiece 19 adsorbed to the notch 11c (Fig. 11) is separated from the notch 11c.
此外,於本實施形態中,工件用氣槽18a表示為一條槽,但亦可自與工件供給機構21相對向之位置至與良品或不良品搬出機構101、102(圖1)相對向之位置為止,藉由複數條槽而構成工件用氣槽18a。 Further, in the present embodiment, the workpiece air groove 18a is shown as one groove, but may be located from the position facing the workpiece supply mechanism 21 to the position opposite to the good or defective product carrying-out mechanisms 101 and 102 (Fig. 1). Thus, the workpiece air groove 18a is constituted by a plurality of grooves.
(B)端子接合裝置10之動作 (B) Action of the terminal engaging device 10
其次,說明端子接合裝置10之動作。 Next, the operation of the terminal bonding device 10 will be described.
以下,關於端子接合裝置10之動作,分為如下4個狀態進行說明,該4個狀態係指(1)接合材塗布工件19兩側之狀態;(2)一對端子20支持於端子分度盤71之狀態;(3)端子分度盤71旋轉而將一對端子20搬送至與工件19相對向之位置為止之狀態;(4)一對端子20接合於工件19的兩端之狀態。 Hereinafter, the operation of the terminal bonding apparatus 10 will be described as follows. The four states are referred to as (1) the state in which the bonding material is applied to both sides of the workpiece 19; and (2) the pair of terminals 20 are supported by the terminal indexing. (3) The state in which the terminal indexing plate 71 rotates to convey the pair of terminals 20 to the position facing the workpiece 19; and (4) the state in which the pair of terminals 20 are joined to both ends of the workpiece 19.
(1)接合材塗布於工件19兩側之狀態 (1) A state in which the bonding material is applied to both sides of the workpiece 19
圖12係表示工件19被搬送至接合材塗布機構31為止之狀態之俯視圖,圖13係表示接合材塗布於工件19兩側之狀態之對應於圖12之俯視圖。 12 is a plan view showing a state in which the workpiece 19 is conveyed to the bonding material application mechanism 31, and FIG. 13 is a plan view corresponding to FIG. 12 in a state in which the bonding material is applied to both sides of the workpiece 19.
如使用圖11所前述,工件19自工件用零件進給器23成隊列地進入至工件分度盤11的缺口11c。 As described above with reference to Fig. 11, the workpiece 19 enters the gap 11c of the workpiece indexing plate 11 in a queue from the workpiece feeder 23 for the workpiece.
如圖12所示,因工件分度盤11旋轉而被搬送之工件19到達位置調整機構51。 As shown in FIG. 12, the workpiece 19 conveyed by the rotation of the workpiece indexing table 11 reaches the position adjusting mechanism 51.
一對分配器32、32因構成分配器移動機構33之一對馬達42、42(圖3)旋轉而在工件分度盤11的旋轉軸方向(X軸方向)上彼此遠離(圖12)或彼此靠近(圖13)。 The pair of distributors 32, 32 are moved away from each other in the rotation axis direction (X-axis direction) of the workpiece indexing plate 11 by rotating one of the dispenser moving mechanisms 33 to the motors 42, 42 (Fig. 3) (Fig. 12) or Close to each other (Figure 13).
將彼此靠近時之一對分配器32、32的彼此相對向之噴出口32a、32a的中央設為工件19之特定位置,藉由一對按壓構件52、53之作用,將工件19調整至工件分度盤11上的特定位置。 The center of the discharge ports 32a, 32a of the distributors 32, 32 facing each other when the ones are close to each other is set to a specific position of the workpiece 19, and the workpiece 19 is adjusted to the workpiece by the action of the pair of pressing members 52, 53. A specific position on the indexing disk 11.
將工件19的位置調整至特定位置之後,如圖12所示,按壓構件52、53離開工件19,於該狀態下再次使工件分度盤11旋轉。 After the position of the workpiece 19 is adjusted to a specific position, as shown in FIG. 12, the pressing members 52, 53 are separated from the workpiece 19, and in this state, the workpiece indexing disk 11 is again rotated.
其次,因工件分度盤11旋轉而被搬送之工件19到達接合材塗布機構31中的一對分配器32、32之間,接著暫時停止。 Next, the workpiece 19 conveyed by the rotation of the workpiece indexing plate 11 reaches between the pair of distributors 32 and 32 in the joint material application mechanism 31, and is temporarily stopped.
其次,如圖13所示,於接合材塗布機構31中,移動板39藉由一對馬達42、42(圖3)而於X軸方向上移動,藉此,一對分配器32、32彼此靠近,藉由自軟管32b(圖3)供給之壓縮空氣之氣壓,自前端的噴出口32a、32a噴出特定量之糊狀的接合材。藉此,糊狀的接合材塗布於工件19的兩端。 Next, as shown in FIG. 13, in the bonding material applying mechanism 31, the moving plate 39 is moved in the X-axis direction by a pair of motors 42, 42 (FIG. 3), whereby the pair of distributors 32, 32 are mutually connected Closely, a specific amount of paste-like joining material is ejected from the front end discharge ports 32a, 32a by the air pressure of the compressed air supplied from the hose 32b (Fig. 3). Thereby, a paste-like bonding material is applied to both ends of the workpiece 19.
然後,移動板39藉由一對馬達42、42而於X軸方向上逆向 地移動,藉此,如圖12所示,一對分配器32、32彼此遠離而離開工件19。於該狀態下再次使工件分度盤11旋轉。 Then, the moving plate 39 is reversed in the X-axis direction by a pair of motors 42, 42 The ground moves, whereby, as shown in FIG. 12, the pair of dispensers 32, 32 are separated from each other and away from the workpiece 19. In this state, the workpiece indexing disk 11 is again rotated.
此處,藉由位置調整機構51,工件19位於彼此相對向之噴出口32a、32a的中央,因此,自上述噴出口32a、32a噴出之特定量之接合材均一地塗布於工件19的兩端。 Here, since the workpiece 19 is located at the center of the discharge ports 32a and 32a facing each other by the position adjustment mechanism 51, a specific amount of the joint material ejected from the discharge ports 32a and 32a is uniformly applied to both ends of the workpiece 19. .
又,使一對分配器32、32彼此遠離之後,使工件分度盤11旋轉,並且使噴出口32a、32a遠離工件19,藉此,能夠防止在所塗布之接合材的一部分殘存於噴出口32a、32a之狀態下再次搬送工件19。 Further, after the pair of the distributors 32 and 32 are moved away from each other, the workpiece indexing disk 11 is rotated, and the discharge ports 32a and 32a are moved away from the workpiece 19, whereby it is possible to prevent a part of the applied bonding material from remaining in the discharge port. The workpiece 19 is again conveyed in the state of 32a and 32a.
而且,工件19係以兩端朝向水平之X軸方向之方式而被搬送,因此,即使塗布於該工件19的兩端之接合材因自重而變形,兩側的該變形之程度亦均一。 Further, since the workpiece 19 is conveyed so that both ends face the horizontal X-axis direction, even if the joint material applied to both ends of the workpiece 19 is deformed by its own weight, the degree of deformation on both sides is uniform.
然後,因工件分度盤11旋轉而被搬送之工件19通過相機61(圖1)之間之後,到達設置有接合機構103之最下端,該相機61檢查塗布於工件19的兩端之焊料之狀態。相機61利用圖像而檢查所塗布之焊料的面積與位置,根據面積而確認塗布量。 Then, after the workpiece 19 conveyed by the rotation of the workpiece indexing disk 11 passes between the cameras 61 (FIG. 1), it reaches the lowermost end where the bonding mechanism 103 is provided, and the camera 61 inspects the solder applied to both ends of the workpiece 19. status. The camera 61 checks the area and position of the applied solder using an image, and confirms the coating amount based on the area.
此外,分配器32向逐個搬送而來之工件19連續地噴出接合材,將接合材塗布於工件19,因此,能夠穩定地自分配器32噴出接合材。 Further, the dispenser 32 continuously ejects the bonding material to the workpiece 19 that is transported one by one, and applies the bonding material to the workpiece 19, so that the bonding material can be stably ejected from the distributor 32.
(2)一對端子20支持於端子分度盤71之狀態 (2) A pair of terminals 20 support the state of the terminal indexing plate 71
圖14係圖1的G-G線剖面圖,且係表示一對端子20支持於端子分度盤71之狀態之圖,圖15係圖14的F-F線剖面圖,且係表示端子分度盤71的抽吸孔71k之圖。 14 is a cross-sectional view taken along line GG of FIG. 1, and shows a state in which a pair of terminals 20 are supported by a terminal indexing plate 71, and FIG. 15 is a cross-sectional view taken along line FF of FIG. 14 and shows a terminal indexing plate 71. A diagram of the suction hole 71k.
於兩端塗布有接合材之工件19因工件分度盤11旋轉而被搬 送至最下端。 The workpiece 19 coated with the bonding material at both ends is moved by the rotation of the workpiece indexing plate 11 Send to the bottom.
另一方面,端子供給機構79的端子用零件進給器80(圖1)中所儲存之端子20藉由端子用零件進給器80,在將短邊部20b(圖10)設為上側且彼此相對向之狀態下,逐對地被搬送。 On the other hand, the terminal 20 stored in the terminal component feeder 80 (FIG. 1) of the terminal supply mechanism 79 is set to the upper side by the short-side portion 20b (FIG. 10) by the terminal component feeder 80. In the state of being opposite to each other, they are transported one by one.
被搬送之一對端子20、20如圖14所示,在將短邊部20b設為上側且彼此相對向之狀態下,藉由端子抬升裝置81(圖1)的端子支持件89而上升,且吸附支持於端子分度盤71下部的凹部71d。 As shown in FIG. 14, the pair of terminals 20 and 20 are lifted by the terminal holder 89 of the terminal lifting device 81 (FIG. 1) while the short side portion 20b is placed on the upper side and opposed to each other. Further, the concave portion 71d supported by the lower portion of the terminal indexing plate 71 is adsorbed.
此時,藉由端子檢測感測器97(圖9)檢測是否已到達端子支持件89之位置,或一對端子20、20是否已吸附支持於端子分度盤71的周圍下部。 At this time, it is detected by the terminal detecting sensor 97 (FIG. 9) whether or not the position of the terminal holder 89 has been reached, or whether the pair of terminals 20, 20 have been suction-supported to the lower portion of the periphery of the terminal indexing plate 71.
此處,對用以吸附支持端子20之端子分度盤71之構成進行說明。 Here, the configuration of the terminal indexing plate 71 for sucking the support terminal 20 will be described.
如圖1、圖2所示,端子分度盤71呈圓盤狀,重合於端子分度盤71之圓盤狀的端子用重合板77安裝於端子分度盤71。 As shown in FIGS. 1 and 2, the terminal indexing plate 71 has a disk shape, and a disc-shaped terminal overlapping plate 77 which is superposed on the terminal indexing plate 71 is attached to the terminal indexing plate 71.
又,如圖14所示,於端子分度盤71的本體盤71a的周圍,且於端子20所接觸之凹部71d之厚度方向的兩側,分別形成有朝向中央之中央槽71e、71e。於本體盤71a的周圍,形成有連通上述中央槽71e、71e之第1貫通孔71g。 Further, as shown in FIG. 14, the center grooves 71e and 71e facing the center are formed on both sides of the main body disk 71a of the terminal indexing plate 71 in the thickness direction of the concave portion 71d to which the terminal 20 is in contact. A first through hole 71g that communicates with the center grooves 71e and 71e is formed around the main body disk 71a.
於較第1貫通孔71g更靠中央側之本體盤71a中,進而形成有第2貫通孔71h,且進而形成有連通第1貫通孔71g與第2貫通孔71h之第2橫孔71j。第2橫孔71j形成於不與端子用重合板77相對向之一側。 In the main body disk 71a on the center side of the first through hole 71g, the second through hole 71h is further formed, and the second horizontal hole 71j that communicates the first through hole 71g and the second through hole 71h is further formed. The second lateral hole 71j is formed on one side that does not face the terminal overlap plate 77.
第1貫通孔71g藉由第1環狀構件71b密封,該第1環狀構 件71b自端子用重合板77側重合於本體盤71a的周圍。第1貫通孔71g、第2貫通孔71h及第2橫孔71j藉由第2環狀構件71c密封,該第2環狀構件71c自自端子用重合板77的相反側重合於本體盤71a的周圍。因此,端子分度盤71的第2貫通孔71h與端子用重合板77相對向地開口。 The first through hole 71g is sealed by the first annular member 71b, and the first annular structure The member 71b is superposed on the periphery of the body disk 71a from the terminal overlap plate 77 side. The first through hole 71g, the second through hole 71h, and the second horizontal hole 71j are sealed by the second annular member 71c, and the second annular member 71c is superposed on the body disk 71a from the opposite side of the terminal overlapping plate 77. around. Therefore, the second through hole 71h of the terminal indexing plate 71 is open to the terminal overlapping plate 77.
另一方面,於端子用重合板77上形成有與第2貫通孔71h相對向之端子用氣槽77a,並且安裝有與端子用氣槽77a連通之聯結器77b。 On the other hand, a terminal air groove 77a that faces the second through hole 71h is formed in the terminal overlap plate 77, and a coupler 77b that communicates with the terminal air groove 77a is attached.
圓盤狀的端子分度盤71保持極小之間隙(例如0.05mm)而重合於端子用重合板77,因此,端子用氣槽77a藉由端子分度盤71密封。因此,若經由聯結器77b而自端子用氣槽77a抽吸空氣,則如虛線箭頭所示,自端子用氣槽77a經由第2貫通孔71h、第2橫孔71j、第1貫通孔71g及中央槽71e、71e而從端子分度盤71的周圍抽吸空氣。 The disk-shaped terminal indexing plate 71 is superposed on the terminal overlapping plate 77 while maintaining a very small gap (for example, 0.05 mm). Therefore, the terminal air groove 77a is sealed by the terminal indexing plate 71. Therefore, when air is sucked from the terminal air tank 77a via the coupler 77b, the second through hole 71h, the second horizontal hole 71j, and the first through hole 71g are used from the terminal air groove 77a as indicated by a broken line arrow. The central grooves 71e and 71e suck air from the periphery of the terminal indexing plate 71.
藉此,端子分度盤71將一對端子20、20吸附於其周圍而支持該一對端子20、20,該一對端子20、20的短邊部20b與端子分度盤71的周圍所形成之凹部71d發生面接觸。 Thereby, the terminal indexing plate 71 adsorbs the pair of terminals 20, 20 around it to support the pair of terminals 20, 20, and the short side portion 20b of the pair of terminals 20, 20 and the periphery of the terminal indexing plate 71 The formed concave portion 71d is in surface contact.
此處,於端子分度盤71中形成有抽吸孔,由於本體盤71a的厚度方向之兩側所形成之中央槽71e、71e藉由第1及第2環狀構件71b、71c密封,因此,經由該抽吸孔而抽吸端子20、20。 Here, the suction holes are formed in the terminal indexing plate 71, and the central grooves 71e and 71e formed on both sides in the thickness direction of the main body disk 71a are sealed by the first and second annular members 71b and 71c. The terminals 20, 20 are sucked through the suction holes.
(3)端子分度盤71旋轉而將一對端子20搬送至與工件19相對向之位置為止之狀態 (3) The state in which the terminal indexing plate 71 rotates and conveys the pair of terminals 20 to the position opposite to the workpiece 19
圖16係表示端子分度盤71旋轉而將一對端子20搬送至與工件19相對向之位置為止之狀態的對應於圖14之剖面圖。 Fig. 16 is a cross-sectional view corresponding to Fig. 14 showing a state in which the terminal indexing disk 71 is rotated to convey the pair of terminals 20 to a position facing the workpiece 19.
圖14所示之端子分度盤71保持支持著一對端子20、20之 狀態且旋轉。 The terminal indexing plate 71 shown in FIG. 14 is held to support a pair of terminals 20, 20 State and rotate.
如圖16所示,端子分度盤71將一對端子20、20搬送至支持於工件分度盤11且位於該工件分度盤11下部之工件19的下方為止。 As shown in FIG. 16, the terminal indexing plate 71 transports the pair of terminals 20, 20 to the lower side of the workpiece 19 supported by the workpiece indexing plate 11 and located below the workpiece indexing plate 11.
由於藉由馬達95而使圖5所示之升降機構90中的滾珠螺桿94旋轉,故而凸輪板93於Y軸方向上移動,藉此,將一對端子20、20搬送至工件19的下方為止之端子分度盤71上升。藉此,如圖17所示,支持於端子分度盤71上部之一對端子20、20位於支持於工件分度盤11下部之工件19的兩側。 Since the ball screw 94 in the elevating mechanism 90 shown in FIG. 5 is rotated by the motor 95, the cam plate 93 is moved in the Y-axis direction, whereby the pair of terminals 20 and 20 are conveyed to the lower side of the workpiece 19. The terminal indexing plate 71 is raised. Thereby, as shown in FIG. 17, one of the pair of terminals 20, 20 supported on the upper portion of the terminal indexing plate 71 is located on both sides of the workpiece 19 supported on the lower portion of the workpiece indexing plate 11.
如圖16所示,以如下狀態保持一對端子20、20,該狀態係指短邊部20b彼此在內側與凹部71d(圖15)的底部發生面接觸,長邊部20a與第1及第2環狀構件71b、71c的彼此相對向之對向面平行。 As shown in Fig. 16, the pair of terminals 20 and 20 are held in such a state that the short side portions 20b are in surface contact with the bottom portion of the concave portion 71d (Fig. 15) on the inner side, and the long side portion 20a and the first and second portions are formed. The annular members 71b and 71c are opposed to each other in the opposite direction.
此外,圖16所示之第1及第2環狀構件71b、71c之間隙d(旋轉軸方向(X軸方向)之間隙)係以能夠保持極小之間隙,將工件19插入至相對向之長邊部20a之間的方式而形成。 Further, the gap d (the gap in the rotation axis direction (X-axis direction)) between the first and second annular members 71b and 71c shown in Fig. 16 is capable of maintaining a very small gap and inserting the workpiece 19 relatively long. Formed between the sides 20a.
(4)一對端子20接合於工件19的兩端之狀態 (4) A state in which the pair of terminals 20 are joined to both ends of the workpiece 19
圖17係表示一對端子20接合於工件19的兩端之狀態的對應於圖16之剖面圖。 Fig. 17 is a cross-sectional view corresponding to Fig. 16 showing a state in which a pair of terminals 20 are joined to both ends of the workpiece 19.
如圖17所示,工件19插入至一對端子20、20的相對向之長邊部20a之間且靜止。 As shown in Fig. 17, the workpiece 19 is inserted between the opposite long side portions 20a of the pair of terminals 20, 20 and is stationary.
繼而,如圖17所示,藉由發熱體移動機構105(圖4)而彼此靠近之一對發熱體104、104,將已搬送至工件19兩側之一對端子20、20推壓至工件19的塗布有接合材之兩側,並且進行加熱,從而將一對端子20、 20接合於工件19的兩側。 Then, as shown in FIG. 17, one of the pair of heating elements 104, 104 which is transferred to the workpiece 19 by the heat generating body moving mechanism 105 (FIG. 4) pushes the terminal 20, 20 to the workpiece. 19 is coated with both sides of the bonding material, and is heated to thereby couple a pair of terminals 20, 20 is joined to both sides of the workpiece 19.
然後,使一對發熱體104、104彼此遠離而脫離一對端子20、20,藉由升降機構90(圖5)使端子分度盤71再次下降,從而使接合於工件19的兩端之一對端子20、20脫離端子分度盤71。 Then, the pair of heating elements 104, 104 are separated from each other and separated from the pair of terminals 20, 20, and the terminal indexing plate 71 is lowered again by the elevating mechanism 90 (FIG. 5) so that one of the two ends of the workpiece 19 is joined. The terminals 20, 20 are separated from the terminal indexing plate 71.
然後,工件分度盤11旋轉,藉此,於兩側接合有一對端子20、20之工件19以吸附支持於工件分度盤11之狀態而進一步被搬送。 Then, the workpiece indexing disk 11 is rotated, whereby the workpiece 19 having the pair of terminals 20 and 20 joined to both sides is further conveyed by being adsorbed and supported by the workpiece indexing disk 11.
繼而,在到達圖1所示之設置於工件分度盤11右下方之搬出機構101、102之時點,解除抽吸之後,工件19脫離該工件分度盤11,良品落下至構成良品搬出機構101之帶式輸送機上而被排出,不良品落下至構成不良品搬出機構102之帶式輸送機上而被排出。此外,能夠將鼓風(吹出)用的孔設置於工件19所處之中央部分,使工件19之排出時序、姿勢穩定。 Then, when the suction mechanisms 101 and 102 provided at the lower right side of the workpiece indexing table 11 shown in FIG. 1 are reached, the workpiece 19 is released from the workpiece indexing plate 11 after the suction is released, and the good product is dropped to constitute the good product carrying mechanism 101. The belt conveyor is discharged, and the defective product is dropped onto the belt conveyor constituting the defective product carrying-out mechanism 102 and discharged. Further, the hole for blowing (blowing) can be placed at the central portion where the workpiece 19 is placed, and the discharge timing and posture of the workpiece 19 can be stabilized.
如此,一對端子20、20藉由一對發熱體104、104而被推壓至塗布有接合材之工件19兩側的電極19a、19b,從而接合於該電極19a、19b。於該情形時,預先將一對發熱體104、104中的一方之加壓力設定得較大(40N左右),且以此為基準而設定另一方之發熱體104之加壓力。 In this manner, the pair of terminals 20 and 20 are pressed against the electrodes 19a and 19b on both sides of the workpiece 19 coated with the bonding material by the pair of heating elements 104 and 104, and are bonded to the electrodes 19a and 19b. In this case, the pressing force of one of the pair of heating elements 104 and 104 is set to be large (about 40 N) in advance, and the pressing force of the other heating element 104 is set based on this.
於上述過程中,吸附於端子分度盤71之一對端子20、20在吸附狀態下,會因一對發熱體104、104自兩側進行推壓之影響而稍微移動,能夠使端子姿勢穩定。 In the above process, one of the terminals 20 and 20 adsorbed on the terminal indexing plate 71 is slightly moved by the influence of the pressing of the pair of heating elements 104 and 104 in the suction state, and the terminal posture can be stabilized. .
而且,如上所述,於兩側接合有一對端子20、20之工件19以吸附支持於工件分度盤11之狀態而進一步被搬送,因此其後,一對端子20、20會脫離端子分度盤71。 Further, as described above, the workpiece 19 to which the pair of terminals 20 and 20 are joined on both sides is further conveyed in a state of being adsorbed and supported by the workpiece indexing plate 11, and thereafter, the pair of terminals 20, 20 are separated from the terminal indexing. Disk 71.
端子分度盤71具備形成於端子分度盤71周圍之抽吸孔71k(圖15),以吸附一對端子20、20。藉此,一對端子20、20會確實地移動,且會確實地脫離端子分度盤71。 The terminal indexing plate 71 includes a suction hole 71k (FIG. 15) formed around the terminal indexing plate 71 to suck the pair of terminals 20 and 20. Thereby, the pair of terminals 20, 20 are surely moved, and are surely detached from the terminal indexing plate 71.
此外,升降機構90藉由使用凸輪機構,能夠使端子分度盤71於圖17所示之第1位置與圖16所示之第2位置之間往返移動。 Further, the elevating mechanism 90 can reciprocate the terminal indexing plate 71 between the first position shown in FIG. 17 and the second position shown in FIG. 16 by using the cam mechanism.
於端子接合裝置10中,將工件19支持於周圍且旋轉之工件分度盤11於垂直面內旋轉,因此,工件分度盤11所佔用之水平面積於厚度方向上顯著降低。 In the terminal engaging device 10, the workpiece 19 is supported by the surrounding and the rotating workpiece indexing table 11 is rotated in the vertical plane. Therefore, the horizontal area occupied by the workpiece indexing disk 11 is remarkably lowered in the thickness direction.
又,將工件19支持於周圍且旋轉之工件分度盤11於垂直面內旋轉,因此,能夠將用以對工件19進行處理之作業設備設置於工件分度盤11所處之垂直面的周圍。藉此,與工件分度盤存在於水平面內之先前品相比較,能夠使包含作業設備之整個裝置在水平平面內之佔有面積顯著地降低。 Further, the workpiece 19 is supported by the surrounding and the rotating workpiece indexing table 11 is rotated in the vertical plane. Therefore, the working device for processing the workpiece 19 can be disposed around the vertical surface where the workpiece indexing plate 11 is located. . Thereby, the occupied area of the entire apparatus including the working equipment in the horizontal plane can be significantly reduced as compared with the previous product in which the workpiece indexing disc exists in the horizontal plane.
又,工件分度盤11自周圍抽吸空氣,藉此,將工件19吸附於周圍而支持該工件19,因此,無需先前為了支持工件所必需之夾具。 Further, the workpiece indexing plate 11 sucks air from the surroundings, whereby the workpiece 19 is attracted to the periphery to support the workpiece 19, and therefore, the jig necessary for supporting the workpiece is not required.
又,以上述方式吸附支持工件19,藉此,亦無需先前為了使夾具握持工件所必需之裝置,因此,能夠進一步縮小水平面內之佔有面積。 Further, the support workpiece 19 is adsorbed in the above manner, whereby the apparatus necessary for holding the workpiece by the jig is not required, and therefore, the occupied area in the horizontal plane can be further reduced.
而且,將糊狀的接合材塗布於水平地受到支持之工件19的兩端,因此,即使糊狀的接合材因其自重而形狀發生變化,兩側的該變形之程度亦均一。 Further, since the paste-like joining material is applied to both ends of the workpiece 19 which is horizontally supported, even if the paste-shaped joining material changes its shape due to its own weight, the degree of the deformation on both sides is uniform.
藉此,與接合材塗布於垂直地受到支持之工件的上下之情形 相比較,塗布於工件19兩端之糊狀的接合材各自之均一性得以確保,因此,能夠將一對端子20均等地接合於工件19的兩側。 Thereby, the application of the bonding material to the upper and lower sides of the vertically supported workpiece In comparison, the uniformity of each of the paste-like bonding materials applied to both ends of the workpiece 19 is ensured, and therefore, the pair of terminals 20 can be equally joined to both sides of the workpiece 19.
如上所述,根據本實施形態,能夠以穩定之品質及生產性製造表面安裝用的電子零件。 As described above, according to the present embodiment, it is possible to manufacture electronic components for surface mounting with stable quality and productivity.
以上,對本發明之實施形態進行了說明,但上述實施形態僅表示了本發明之適用例的一部分,並不會將本發明之技術範圍限定於上述實施形態之具體構成。 Although the embodiments of the present invention have been described above, the above embodiments are only a part of the application examples of the present invention, and the technical scope of the present invention is not limited to the specific configuration of the above embodiments.
10‧‧‧端子接合裝置 10‧‧‧Terminal joint device
11‧‧‧工件分度盤 11‧‧‧Workpiece indexing plate
11a‧‧‧本體部 11a‧‧‧ Body Department
11b‧‧‧凸緣部 11b‧‧‧Flange
11c‧‧‧缺口 11c‧‧‧ gap
11f‧‧‧把手 11f‧‧‧Handle
12‧‧‧基台 12‧‧‧Abutment
21‧‧‧工件供給機構 21‧‧‧Workpiece supply mechanism
22‧‧‧料斗 22‧‧‧ hopper
23‧‧‧工件用零件進給器 23‧‧‧Parts feeder for workpieces
24‧‧‧抽吸器 24‧‧‧Aspirator
31‧‧‧接合材塗布機構 31‧‧‧Joint material coating mechanism
32‧‧‧分配器 32‧‧‧Distributor
33‧‧‧分配器移動機構 33‧‧‧Distributor moving mechanism
34‧‧‧水平板 34‧‧‧ horizontal board
37‧‧‧可動台 37‧‧‧ movable table
38‧‧‧第2軌道 38‧‧‧2nd track
39‧‧‧移動板 39‧‧‧Mobile board
41‧‧‧溫度調整塊 41‧‧‧temperature adjustment block
42、47、86、113、118‧‧‧馬達 42, 47, 86, 113, 118‧‧ ‧ motors
43、87、114‧‧‧有槽凸輪 43, 87, 114‧‧‧ slotted cam
46、64、117‧‧‧滾珠螺桿 46, 64, 117‧‧‧ ball screw
48、119‧‧‧螺紋構件 48, 119‧‧ ‧ threaded components
51‧‧‧位置調整機構 51‧‧‧Location adjustment mechanism
61‧‧‧檢查機構 61‧‧‧Inspector
62‧‧‧透鏡 62‧‧‧ lens
63‧‧‧照明 63‧‧‧ illumination
65‧‧‧凸邊旋鈕 65‧‧‧bump knob
70‧‧‧端子搬送機構 70‧‧‧Terminal transport mechanism
71‧‧‧端子分度盤 71‧‧‧Terminal indexing plate
75‧‧‧第2延長旋轉軸 75‧‧‧2nd extended rotation axis
79‧‧‧端子供給機構 79‧‧‧Terminal supply mechanism
80‧‧‧端子用零件進給器 80‧‧‧Parts feeder for terminals
81‧‧‧端子抬升裝置 81‧‧‧Terminal lifting device
82‧‧‧XY平台 82‧‧‧XY platform
82a‧‧‧Y軸位置調整件 82a‧‧‧Y-axis position adjustment
82b‧‧‧X軸位置調整件 82b‧‧‧X-axis position adjustment
83‧‧‧安裝台 83‧‧‧Installation table
84、88、92、108、111、106b‧‧‧軌道 84, 88, 92, 108, 111, 106b‧‧‧ tracks
85‧‧‧升降台 85‧‧‧ lifting platform
89‧‧‧端子支持件 89‧‧‧ terminal support
101‧‧‧良品搬出機構 101‧‧‧Good product removal agency
102‧‧‧不良品搬出機構 102‧‧‧Don't move out of the agency
105‧‧‧發熱體移動機構 105‧‧‧heating body moving mechanism
106‧‧‧板 106‧‧‧ board
106a‧‧‧支柱 106a‧‧‧ pillar
107‧‧‧架台 107‧‧‧ 台台
109‧‧‧可動板 109‧‧‧ movable plate
112‧‧‧台板 112‧‧‧ board
A-A、B-B、C-C、E-E、G-G‧‧‧線 A-A, B-B, C-C, E-E, G-G‧‧‧ lines
X、Y、Z‧‧‧軸方向 X, Y, Z‧‧‧ axis direction
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013170015A JP6126942B2 (en) | 2013-08-20 | 2013-08-20 | Terminal bonding equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201517087A TW201517087A (en) | 2015-05-01 |
TWI521555B true TWI521555B (en) | 2016-02-11 |
Family
ID=52483429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW103126864A TWI521555B (en) | 2013-08-20 | 2014-08-06 | Terminal engaging device |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP6126942B2 (en) |
KR (1) | KR101682318B1 (en) |
CN (1) | CN104541347B (en) |
TW (1) | TWI521555B (en) |
WO (1) | WO2015025647A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017092313A (en) * | 2015-11-12 | 2017-05-25 | 株式会社東芝 | Semiconductor manufacturing equipment |
JP7025687B2 (en) * | 2017-09-11 | 2022-02-25 | Tdk株式会社 | Manufacturing method of electronic parts and electronic parts |
CN110246681B (en) * | 2018-03-07 | 2022-07-08 | 株式会社村田制作所 | Method for manufacturing coil component and apparatus for manufacturing coil component |
JP7040410B2 (en) | 2018-03-07 | 2022-03-23 | 株式会社村田製作所 | Manufacturing method of coil parts |
JP6903740B2 (en) * | 2018-08-24 | 2021-07-14 | 深▲せん▼市誠捷智能装備股▲ふん▼有限公司 | Conveyor device and capacitor assembly machine |
CN109755012B (en) * | 2019-01-25 | 2020-09-25 | 东莞市力能电子科技有限公司 | Full-automatic cutting and assembling equipment for transformer connecting terminals and assembling method thereof |
JP7405019B2 (en) * | 2020-06-26 | 2023-12-26 | Tdk株式会社 | Manufacturing method for electronic components with metal terminals |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0550696U (en) * | 1991-12-05 | 1993-07-02 | 日本電子機器株式会社 | Electronic component soldering equipment |
JP3175409B2 (en) * | 1993-07-12 | 2001-06-11 | 松下電器産業株式会社 | Method and apparatus for manufacturing multilayer ceramic electronic component |
JPH0864467A (en) * | 1994-08-25 | 1996-03-08 | Kyocera Corp | Composite ceramic capacitor |
JP4255591B2 (en) * | 1999-12-08 | 2009-04-15 | 株式会社 東京ウエルズ | Electrode electrode forming device |
JP4117102B2 (en) * | 2000-10-02 | 2008-07-16 | 太陽誘電株式会社 | Method and apparatus for forming external electrode of electronic component |
JP4241439B2 (en) * | 2003-06-18 | 2009-03-18 | 株式会社村田製作所 | Chip-type electronic component handling equipment |
JP4925342B2 (en) * | 2007-12-28 | 2012-04-25 | 信越ポリマー株式会社 | Adhesive object removing roller and adherend removing apparatus |
JP5176775B2 (en) * | 2008-06-02 | 2013-04-03 | 株式会社村田製作所 | Ceramic electronic component and method for manufacturing the same |
JP2012094671A (en) * | 2010-10-27 | 2012-05-17 | Tdk Corp | Electronic component |
-
2013
- 2013-08-20 JP JP2013170015A patent/JP6126942B2/en active Active
-
2014
- 2014-07-17 WO PCT/JP2014/069050 patent/WO2015025647A1/en active Application Filing
- 2014-07-17 KR KR1020157005679A patent/KR101682318B1/en active IP Right Grant
- 2014-07-17 CN CN201480001838.0A patent/CN104541347B/en active Active
- 2014-08-06 TW TW103126864A patent/TWI521555B/en active
Also Published As
Publication number | Publication date |
---|---|
CN104541347A (en) | 2015-04-22 |
CN104541347B (en) | 2017-06-23 |
JP6126942B2 (en) | 2017-05-10 |
WO2015025647A1 (en) | 2015-02-26 |
JP2015038947A (en) | 2015-02-26 |
TW201517087A (en) | 2015-05-01 |
KR20150041039A (en) | 2015-04-15 |
KR101682318B1 (en) | 2016-12-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI521555B (en) | Terminal engaging device | |
TWI505901B (en) | Transfer equipment | |
US20130133828A1 (en) | Bonding apparatus, bonding system and bonding method | |
TWI673806B (en) | Apparatus of thermocompression bonding | |
TWI670815B (en) | Assembly device and assembly method | |
CN111566782A (en) | Substrate processing apparatus and substrate processing method | |
TWI540661B (en) | Bonding method, computer storage medium and bonding system | |
TW201316442A (en) | Junction system, substrate processing system, junction method, and computer memory medium | |
JP6245685B2 (en) | manufacturing device | |
TWI423354B (en) | Conductive ball mounting device | |
JP2019192820A (en) | Workpiece processing apparatus and ball mounting apparatus | |
JP2010064172A (en) | Suction holding hand, carrying apparatus control method, carrying apparatus, and inspection apparatus | |
JP6115617B2 (en) | Mounting device | |
JP5493713B2 (en) | Substrate holder, substrate bonding apparatus, substrate holder pair, and transfer apparatus | |
JP7122607B2 (en) | Thermocompression bonding apparatus and thermocompression bonding method | |
JP7122606B2 (en) | Thermocompression bonding apparatus and thermocompression bonding method | |
JP2013175557A (en) | Mounting device | |
JP2021027207A (en) | Ball loading apparatus and ball loading method | |
JPH08139096A (en) | Electronic component, mounting of electronic component and electronic component mounting device | |
JP4342210B2 (en) | STAGE DEVICE, PASTE COATING DEVICE USING SAME, AND PASTE COATING METHOD | |
JPH0843487A (en) | Conveyance apparatus | |
CN115376883A (en) | Joining method and joining device | |
JP2023015448A (en) | Electronic component assembling apparatus and electronic component structure manufacturing apparatus | |
KR101614827B1 (en) | Provisional attaching apparatus and method for welding ring | |
JP2007242887A (en) | Joint device of packaged component, and alignment device for substrate and alignment method |