JPH0550696U - Electronic component soldering equipment - Google Patents
Electronic component soldering equipmentInfo
- Publication number
- JPH0550696U JPH0550696U JP100381U JP10038191U JPH0550696U JP H0550696 U JPH0550696 U JP H0550696U JP 100381 U JP100381 U JP 100381U JP 10038191 U JP10038191 U JP 10038191U JP H0550696 U JPH0550696 U JP H0550696U
- Authority
- JP
- Japan
- Prior art keywords
- capacitor
- electrodes
- mounting board
- soldering
- solder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Control Of Resistance Heating (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
(57)【要約】
【目的】 実装基板への貫通コンデンサの半田付けを能
率よく行えるようにし、併せて貫通コンデンサへの熱的
影響を回避する。
【構成】 貫通コンデンサ3の外周に予め半田5を肉盛
りしておき、突起片7の取付穴2に複数のコンデンサ3
を挿入した実装基板1を、その両側から一対の電極1
3,14で挾む。電極13,14に所定時間通電させる
ことで実装基板1を発熱させ、その熱で半田5を溶融さ
せてコンデンサ3を突起片7に半田付けする。
(57) [Summary] [Purpose] To make it possible to solder a feedthrough capacitor to a mounting board efficiently, and at the same time avoid thermal effects on the feedthrough capacitor. [Structure] Solder 5 is built up in advance on the outer periphery of the feedthrough capacitor 3, and a plurality of capacitors 3 are attached to the mounting holes 2 of the protruding pieces 7.
The mounting substrate 1 in which the
Clap at 3,14. The mounting substrate 1 is heated by energizing the electrodes 13 and 14 for a predetermined time, and the heat melts the solder 5 to solder the capacitor 3 to the protruding piece 7.
Description
【0001】[0001]
本考案は、各種の電子機器の実装基板にコンデンサ等の電子部品を半田付けす る装置に関する。 The present invention relates to a device for soldering electronic components such as capacitors to mounting boards of various electronic devices.
【0002】[0002]
例えば図6および図7に示すように、金属製の実装基板1に形成された複数の 取付穴2に電子受動部品である貫通コンデンサ(以下、単にコンデンサという) 3を挿入して半田付けする場合、図8に示すようにコンデンサ3のケース(金属 製のもの)4の外周に予めディッピング方式により半田5を肉盛りする一方、こ の半田5が肉盛りされたコンデンサ3を実装基板1の取付穴2に挿入した上で、 一つ一つのコンデンサ3を半田ごてにて半田付けしたり、あるいは熱風ヒータや オーブンを用いて実装基板1全体を加熱することにより複数のコンデンサ3を同 時に半田付けするようにしている。6はコンデンサ3のリード線である。 For example, as shown in FIG. 6 and FIG. 7, when a feedthrough capacitor (hereinafter simply referred to as a capacitor) 3 which is an electronic passive component is inserted into a plurality of mounting holes 2 formed in a metal mounting board 1 and soldered As shown in FIG. 8, solder 5 is built up on the outer periphery of the case (made of metal) 4 of the capacitor 3 in advance by the dipping method, and the capacitor 3 having the solder 5 built up is mounted on the mounting board 1. After inserting into the holes 2, each capacitor 3 is soldered with a soldering iron, or the entire mounting board 1 is heated by using a hot air heater or an oven to solder a plurality of capacitors 3 at the same time. I am trying to attach it. Reference numeral 6 is a lead wire of the capacitor 3.
【0003】[0003]
しかしながら、上記のような従来の半田付け方法においては、一つ一つのコン デンサ3を半田ごてを用いて半田付けする場合には、実装基板1の板厚が大きく なるとそれに応じて基板1自体の熱容量が大きくなるために半田付けが完了する までに時間がかかり、作業能率の向上が望めない。また、熱風ヒータやオーブン を用いた場合には、実装基板1のみならずコンデンサ3そのものまで加熱するこ とになるため、加熱温度を厳格に管理しないとコンデンサ3そのものの品質およ び機能を損なうおそれがあり、信頼性の面でなおも問題を残している。 However, in the conventional soldering method as described above, when each capacitor 3 is soldered using a soldering iron, if the thickness of the mounting board 1 becomes large, the board 1 Since it has a large heat capacity, it takes time to complete the soldering, and improvement in work efficiency cannot be expected. When a hot air heater or oven is used, not only the mounting board 1 but also the capacitor 3 itself is heated. Therefore, unless the heating temperature is strictly controlled, the quality and function of the capacitor 3 itself will be impaired. There is a possibility that it remains a problem in terms of reliability.
【0004】 本考案は以上のような課題に着目してなされたもので、能率よく半田付けを行 うことができるとともに、半田付けされるコンデンサ等の電子部品の品質を損な うことのない半田付け装置を提供することを目的とする。The present invention has been made by paying attention to the above problems and enables efficient soldering and does not impair the quality of electronic components such as capacitors to be soldered. An object is to provide a soldering device.
【0005】[0005]
本考案は、金属製のケースで覆われるとともに外周に予め半田が肉盛りされた コンデンサ等の電子部品を金属製の実装基板の取付穴に挿入して半田付けする装 置であって、取付穴に電子部品が挿入された実装基板をその両側から加圧する一 対の電極と、一対の電極への通電電流を制御して電子部品の半田付けに必要な温 度まで電極を介して実装基板を発熱させる通電電流制御手段とから構成される。 The present invention is a device for inserting and soldering an electronic component such as a capacitor, which is covered with a metal case and is pre-deposited with solder on the outer periphery, into a mounting hole of a metal mounting board. A pair of electrodes that pressurize the mounting board with the electronic components inserted from both sides, and the mounting board through the electrodes to the temperature required for soldering the electronic components by controlling the current flowing to the pair of electrodes. It is composed of a conduction current control means for generating heat.
【0006】[0006]
この構造によると、電極を通して実装基板に通電することで実装基板自体がジ ュール熱によって発熱し、この発熱のために予め電子部品に肉盛りされている半 田が溶融して電子部品が実装基板に半田付けされる。 According to this structure, when electricity is applied to the mounting board through the electrodes, the mounting board itself generates heat due to the Jur heat, and due to this heat, the solder that has been built up in the electronic component in advance melts and the electronic component is mounted on the mounting board. To be soldered to.
【0007】[0007]
図1〜図4は本考案の一実施例を示す図で、図6〜図8に示した実装基板1に 貫通コンデンサ3を半田付けするための装置の例を示している。 1 to 4 are views showing an embodiment of the present invention, and show an example of a device for soldering a feedthrough capacitor 3 to a mounting substrate 1 shown in FIGS. 6 to 8.
【0008】 実装基板1は図6,7に示すように一端に直角に切り起こし形成された突起片 7が形成されており、この突起片7に形成された三つの取付穴2にそれぞれコン デンサ3が挿入された状態で図1,2の半田付け装置に供給される。コンデンサ 3には図8に示したように予めケース4の外周にディッピング方式で半田5が肉 盛りされている。As shown in FIGS. 6 and 7, the mounting board 1 is formed with a projection piece 7 formed by cutting and raising at right angles at one end, and the three mounting holes 2 formed in the projection piece 7 are each provided with a capacitor. 3 is inserted into the soldering device of FIGS. As shown in FIG. 8, the capacitor 3 is preliminarily coated with solder 5 on the outer periphery of the case 4 by a dipping method.
【0009】 図2および図3に示す鉛直なベースプレート8にはワーク受け台9が設けられ ており、このワーク受け台9の中央部に実装基板1が例えばマグネットチャック 等の吸着固定手段によって位置決め固定される。また、ベースプレート8の前面 側には図示外のシリンダ等によって上下動するバー10が設けられており、バー 10の中央部には三つの逃げ孔11が形成された押し付けブロック12が固定さ れている。したがって、上記のように実装基板1がワーク受け台9に固定される とバー10が下降し、バー10と一体の押し付けブロック12が各コンデンサ3 を突起片7に対して所定の圧力で押し付けることになる。A work base 9 is provided on the vertical base plate 8 shown in FIGS. 2 and 3, and the mounting substrate 1 is positioned and fixed at the center of the work base 9 by suction fixing means such as a magnet chuck. To be done. A bar 10 that moves up and down by a cylinder (not shown) or the like is provided on the front side of the base plate 8, and a pressing block 12 having three escape holes 11 is fixed to the center of the bar 10. There is. Therefore, when the mounting substrate 1 is fixed to the work pedestal 9 as described above, the bar 10 descends, and the pressing block 12 integrated with the bar 10 presses each capacitor 3 against the protruding piece 7 with a predetermined pressure. become.
【0010】 ベースプレート8の下方には前記突起片7をはさんでその両側に一対の電極1 3.14が対向配置されている。一対の電極13,14はそれぞれにリニアガイ ド15に固定されるとともに、リニアガイド15はガイドレール16に案内され ていて、さらにリニアガイド15はブラケット17を介してエアシリンダ18の ピストンロッド19に連結されている。したがって、一対の電極13,14はエ アシリンダ18の伸縮動作に応じてガイドレール16上を前進後退動作し、その 前進動作時には一対の電極13,14によって突起片7がその両側から加圧挾持 されるようになっている。Below the base plate 8, a pair of electrodes 13.14 are arranged facing each other on both sides of the projecting piece 7. The pair of electrodes 13 and 14 are fixed to the linear guide 15 respectively, and the linear guide 15 is guided by the guide rail 16, and the linear guide 15 is connected to the piston rod 19 of the air cylinder 18 via the bracket 17. Has been done. Therefore, the pair of electrodes 13 and 14 moves forward and backward on the guide rail 16 in accordance with the expansion and contraction of the air cylinder 18, and the protrusion piece 7 is held by the pair of electrodes 13 and 14 from both sides thereof during the forward movement. It has become so.
【0011】 一対の電極13,14は図4に示すように二次ケーブル20を介してトランス 21の二次側に接続されている一方、トランス21の一次側は通電電流制御手段 としての電力調整器22に接続されている。電力調整器22はタイマーユニット を内蔵しており、一対の電極13,14への通電電流のほかその通電時間を制御 する役目をする。また、電力調整器22の上位側には温度コントローラ23が接 続されており、この温度コントローラ23には後述するように半田付け部位の温 度を監視する放射温度計24が接続されている。そして、温度コントローラ23 は被測温部位が特定の温度になったかどうかを確認するためにその特定の温度を 設定温度として可変設定できるようになっているとともに、放射温度計24の測 定温度は被測温部位の放射率εによって変化するためにその放射率εも併せて可 変設定できるようになっている。The pair of electrodes 13 and 14 are connected to the secondary side of the transformer 21 via the secondary cable 20 as shown in FIG. 4, while the primary side of the transformer 21 is a power adjustment unit for controlling the energization current. Connected to the container 22. The power regulator 22 has a built-in timer unit and serves to control the energization current to the pair of electrodes 13 and 14 as well as the energization time. A temperature controller 23 is connected to the upper side of the power regulator 22, and a radiation thermometer 24 for monitoring the temperature of the soldering portion is connected to the temperature controller 23 as described later. Then, the temperature controller 23 is capable of variably setting the specific temperature as a set temperature in order to confirm whether or not the temperature measured portion has reached a specific temperature, and the measured temperature of the radiation thermometer 24 is Since the emissivity ε of the temperature measurement site changes, the emissivity ε can also be set variably.
【0012】 このように構成された半田付け装置においては、ベースプレート8のワーク受 け台9に対してこれに密着するように実装基板1が図示外のローディング装置に よって位置決めされると、実装基板1がマグネットチャック等によって堅固に吸 着固定される。そして、実装基板1には前述したようにその突起片7の取付穴2 に予めコンデンサ3が挿入されていることから(図6,7参照)、上方から下降 するバー10と一体の押し付けブロック12によってコンデンサ3が突起片7に 押し付けられる。In the soldering apparatus thus configured, when the mounting board 1 is positioned by a loading device (not shown) so as to be in close contact with the work receiving base 9 of the base plate 8, the mounting board 1 is mounted. 1 is firmly adsorbed and fixed by a magnet chuck or the like. Since the capacitor 3 is previously inserted into the mounting hole 2 of the protruding piece 7 of the mounting board 1 as described above (see FIGS. 6 and 7), the pressing block 12 integrated with the bar 10 descending from above is formed. Thus, the capacitor 3 is pressed against the protruding piece 7.
【0013】 こうして実装基板1およびコンデンサ3の位置決めが完了すると、エアシリン ダ18の伸長により一対の電極13,14がそれぞれ前進動作し、突起片7の両 端面を一対の電極13,14ではさみ込む。電極13,14が突起片7をはさみ 込むと、図4の電力調整器22によって一対の電極13,14間に所定の電圧が 印加されて通電され、この通電に伴う突起片7の発熱によって、予めコンデンサ 3に肉盛りされている半田5(図8参照)が溶融して、コンデンサ3が突起片7 に半田付けされる。When the positioning of the mounting substrate 1 and the capacitor 3 is completed in this way, the pair of electrodes 13 and 14 move forward due to the extension of the air cylinder 18, and the both end surfaces of the projecting piece 7 are sandwiched between the pair of electrodes 13 and 14. .. When the electrodes 13 and 14 sandwich the protruding piece 7, a predetermined voltage is applied between the pair of electrodes 13 and 14 by the power regulator 22 of FIG. 4 to energize, and the heating of the protruding piece 7 accompanying this energization causes The solder 5 (see FIG. 8) that has been built up on the capacitor 3 in advance is melted, and the capacitor 3 is soldered to the protruding piece 7.
【0014】 この時、電極13,14への通電時間は電力調整器22のタイマーユニットに よって例えば7秒程度に設定されている一方、コンデンサ3近傍の突起片7の温 度が図4の放射温度計24によって監視されている。そして、半田付けに最適な 設定温度が例えば200℃として温度コントローラ23に設定されているものと すると、温度コントローラ23は測温部位の温度が200℃を越えると電極13 ,14への通電遮断指令を電力調整器22に出力する一方、測温部位の温度が2 00℃以下になると再び通電開始指令を電力調整器22に出力し、図5に示すよ うに一回の通電時間内であるかぎり、このような通電のON−OFF制御を繰り 返す。これにより、突起片7の近傍の温度が200℃前後に保たれることになる 。At this time, the energization time to the electrodes 13 and 14 is set to about 7 seconds by the timer unit of the power regulator 22, while the temperature of the protruding piece 7 near the capacitor 3 is set to the radiation of FIG. It is monitored by a thermometer 24. Assuming that the temperature controller 23 is set to 200 ° C. as the optimum temperature for soldering, the temperature controller 23 instructs the electrodes 13 and 14 to turn off the power when the temperature of the temperature measurement region exceeds 200 ° C. On the other hand, when the temperature of the temperature measurement part becomes 200 ° C or lower, the energization start command is output to the power regulator 22 again, and as long as it is within one energization time as shown in FIG. The ON-OFF control of such energization is repeated. As a result, the temperature in the vicinity of the protruding piece 7 is maintained at around 200 ° C.
【0015】 上記のようにして一対の電極13,14への通電時間が経過してコンデンサ3 の半田付けが終了すると、それまでコンデンサ3を拘束していたバー10が上昇 するとともに、マグネットチャックによる実装基板1の吸着固定力が解除され、 半田付けを終えた実装基板1は自重によりシュート25を滑落して回収され、以 降は上記と同様の動作を繰り返すことになる。When the soldering of the capacitor 3 is completed after the energization time for the pair of electrodes 13 and 14 has elapsed as described above, the bar 10 that has been holding the capacitor 3 up to that point rises and the magnet chuck is used. The suction fixing force of the mounting board 1 is released, and the mounting board 1 that has been soldered slides down the chute 25 by its own weight and is collected. Thereafter, the same operation as described above is repeated.
【0016】[0016]
以上のように本考案によれば、実装基板に予め挿入されている電子部品を実装 基板に半田付けするにあたり、実装基板をその両側から一対の電極ではさみ込ん で通電し、実装基板自体を発熱させて半田付けするようにしたことにより、半田 ごて等を用いる場合と比べて能率よく半田付けを行うことができるとともに、実 装基板自体を発熱させることから電子部品に熱的影響を与えて電子部品自体の品 質および機能を損なうことがなく、半田付けの信頼性が向上する。 As described above, according to the present invention, when soldering an electronic component previously inserted in the mounting board to the mounting board, the mounting board is sandwiched by a pair of electrodes from both sides of the mounting board to energize, and the mounting board itself generates heat. By doing so, soldering can be performed more efficiently than when using a soldering iron, etc., and since the mounting board itself generates heat, it has a thermal effect on electronic components. The quality and function of the electronic components themselves are not impaired, and the reliability of soldering is improved.
【図1】本考案の一実施例を示す要部の構成説明図。FIG. 1 is a structural explanatory view of a main part showing an embodiment of the present invention.
【図2】図1の詳細を示す正面説明図。FIG. 2 is a front explanatory view showing details of FIG.
【図3】図2のa−a線に沿う断面図。3 is a sectional view taken along the line aa of FIG.
【図4】図1の通電制御系のブロック回路図。FIG. 4 is a block circuit diagram of the energization control system of FIG.
【図5】半田付け時の温度の特性図。FIG. 5 is a temperature characteristic diagram during soldering.
【図6】実装基板と貫通コンデンサとの関係を示す要部
分解斜視図。FIG. 6 is an exploded perspective view of essential parts showing the relationship between a mounting substrate and a feedthrough capacitor.
【図7】図6の断面図。7 is a sectional view of FIG.
【図8】半田が肉盛りされた貫通コンデンサの断面図。FIG. 8 is a sectional view of a feedthrough capacitor in which solder is built up.
1…実装基板 2…取付穴 3…電子部品としての貫通コンデンサ 4…ケース 5…半田 7…突起片 13,14…電極 18…エアシリンダ 21…トランス 22…通電電流制御手段としての電力調整器 23…温度コントローラ 24…放射温度計 DESCRIPTION OF SYMBOLS 1 ... Mounting board 2 ... Mounting hole 3 ... Penetration capacitor as an electronic component 4 ... Case 5 ... Solder 7 ... Protrusion piece 13, 14 ... Electrode 18 ... Air cylinder 21 ... Transformer 22 ... Power regulator 23 as energization current control means 23 … Temperature controller 24… Radiation thermometer
Claims (1)
に予め半田が肉盛りされた電子部品を金属製の実装基板
の取付穴に挿入して半田付けする装置であって、 前記取付穴に電子部品が挿入された実装基板をその両側
から加圧する一対の電極と、前記一対の電極への通電電
流を制御して前記電子部品の半田付けに必要な温度まで
電極を介して実装基板を発熱させる通電電流制御手段と
を備えたことを特徴とする電子部品の半田付け装置。1. A device for inserting and soldering an electronic component, which is covered with a metal case and has a solder padded on the outer periphery in advance, into a mounting hole of a metal mounting board, the electronic component being mounted in the mounting hole. A pair of electrodes that press the mounting board in which the components are inserted from both sides thereof, and a current flowing to the pair of electrodes is controlled to heat the mounting board through the electrodes to a temperature required for soldering the electronic component. An electronic component soldering device, comprising: an energizing current control means.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP100381U JPH0550696U (en) | 1991-12-05 | 1991-12-05 | Electronic component soldering equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP100381U JPH0550696U (en) | 1991-12-05 | 1991-12-05 | Electronic component soldering equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0550696U true JPH0550696U (en) | 1993-07-02 |
Family
ID=14272438
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP100381U Pending JPH0550696U (en) | 1991-12-05 | 1991-12-05 | Electronic component soldering equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0550696U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150041039A (en) * | 2013-08-20 | 2015-04-15 | 가부시키가이샤 무라타 세이사쿠쇼 | Terminal junction apparatus |
-
1991
- 1991-12-05 JP JP100381U patent/JPH0550696U/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150041039A (en) * | 2013-08-20 | 2015-04-15 | 가부시키가이샤 무라타 세이사쿠쇼 | Terminal junction apparatus |
CN104541347A (en) * | 2013-08-20 | 2015-04-22 | 株式会社村田制作所 | Terminal joining device |
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