CN104541347A - Terminal joining device - Google Patents
Terminal joining device Download PDFInfo
- Publication number
- CN104541347A CN104541347A CN201480001838.0A CN201480001838A CN104541347A CN 104541347 A CN104541347 A CN 104541347A CN 201480001838 A CN201480001838 A CN 201480001838A CN 104541347 A CN104541347 A CN 104541347A
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- China
- Prior art keywords
- workpiece
- terminal
- dividing head
- pair
- coupling device
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- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 239000000463 material Substances 0.000 claims abstract description 60
- 230000008878 coupling Effects 0.000 claims description 34
- 238000010168 coupling process Methods 0.000 claims description 34
- 238000005859 coupling reaction Methods 0.000 claims description 34
- 239000011248 coating agent Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 11
- 230000032258 transport Effects 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 10
- 239000002184 metal Substances 0.000 description 9
- 239000002699 waste material Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 230000007723 transport mechanism Effects 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000003985 ceramic capacitor Substances 0.000 description 5
- 230000000630 rising effect Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/228—Terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/30—Stacked capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Specific Conveyance Elements (AREA)
Abstract
A terminal joining device (10) provided with: a workpiece index (11) provided so as to be capable of rotating in a perpendicular plane about a horizontal rotation axis and configured so as to be capable of supporting a workpiece (19) therearound; a joint material application mechanism (31) for applying a paste-like joint material onto both sides of the workpiece (19) in the rotation axis direction; a terminal transportation mechanism (70) for transporting a pair of terminals (20, 20) to both sides of the workpiece (19) onto which the joint material has been applied; and a joining mechanism (103) for holding the pair of terminals (20, 20) against both sides of the workpiece (19) onto which the joint material has been applied, applying heat, and joining the terminals (20, 20) to the workpiece (19).
Description
Technical field
The present invention relates to the terminal coupling device engaged with workpiece by terminal.
Background technology
The laminated ceramic capacitor installed as the surface of electronic unit have employed the surface mount manner be welded to by its outer electrode on circuit board.
But, the stress that the cascade capacitor be particularly made up of pottery produces due to the difference of the thermal coefficient of expansion because of circuit board and electronic unit or the stress produced because of the flexure of circuit board, can there is its main body generation crack in existence or outer electrode peels off the possibility of this problem from main body.
In order to solve this problem, have employed that to install to the outer electrode of both sides the terminal component be made up of the metallic plate with elastic reaction with the opposed state of the outer electrode of the both sides with laminated ceramic capacitor (following in the past, be called metal terminal), and attach it on circuit board, thus relax this method of impact to electronic unit.
As the method engaged with the outer electrode of electronic unit by metal terminal, usually use the method based on welding.
As not using scolding tin, lead terminal is installed on the method for outer electrode, such as, proposes the method using conductive adhesive to be engaged with outer electrode by lead terminal, the method engaged with outer electrode by lead terminal by methods such as dot welding method, pressure welding methods, use the method etc. heating, be energized to make outer electrode and the direct diffusion bond of metal terminal with the state making outer electrode contact with metal terminal.
The shape of the laminated ceramic capacitor that above-mentioned electronic unit, such as surface are installed is in rectangular shape, prism-shaped or columned shaped like chips.
Therefore, carry out manufacturing for using the above-mentioned method that proposed in the past and make the electronic unit of band metal terminal maintain stable quality and for providing in a large number, more difficult on manufacturing equipment, fully can not meet the needs of the electronic equipment such as personal computer, mobile device to the electronic unit of band metal terminal.
Given this, as the manufacturing installation of the electronic unit that surface stably can be provided in quality and productivity ratio to install, the chip coil, chip capacitor etc. that also studied for the electronic unit installed as surface has for the transport unit of the workpiece of chip form, adopt the mode (for example, referring to JP1997-306772A) of carrying out the dividing head (index) rotated in horizontal plane.
The device of the dividing head mode disclosed in JP1997-306772A is the device of conveyance chip core, be provided with the chuck that the chip core that define electrode opposed at two ends is clamped from the direction that the opposed direction with this electrode is parallel at its periphery, and with the state utilizing this chuck to hold workpiece, dividing head rotated to transport the workpiece be made up of chip core.
Then, by being located at the various implements of the surrounding of this dividing head, this workpiece is carried out to the processing operation of various operation.
But, in the dividing head disclosed in JP1997-306772A, owing to rotating in horizontal plane, and various implement is set around it, so there is the trend of the overall proprietary enlarged areas in the plane of the device comprising this implement.Especially because the periphery at dividing head possesses chuck, and workpiece is held, so the device itself making chuck hold this workpiece is also arranged on around dividing head by this chuck.
And, in the manufacturing installation of the electronic unit of facing tape metal terminal, need the conveyance of laminated ceramic capacitor and metal terminal respectively, and then need the process that makes them engage, the equipment of this processing operation is set at horizontal plane, unit can cause making to comprise the entirety proprietary area in the plane making above-mentioned chuck hold the device of the workpiece such as laminated ceramic capacitor, terminal and expand further.
In addition, for the requirement making pair of electrodes engage with the two ends of workpiece via the grafting material of paste, also need the deadweight based on grafting material self to prevent change of shape, guarantee the grafting material uniformity separately at the two ends being coated in workpiece, and balancedly engage pair of terminal in its both sides.
Summary of the invention
The object of the invention is to, a kind of terminal coupling device that stably can manufacture the electronic unit that surface is installed in quality and productivity ratio is provided.
According to certain mode of the present invention, provide a kind of terminal coupling device, it possesses: workpiece dividing head, is configured to rotate in vertical plane centered by the rotating shaft of level and be configured to can holding workpieces around; Grafting material coating unit, the axial coating on both sides grafting material of the above-mentioned rotation to the above-mentioned workpiece being supported in above-mentioned workpiece dividing head; Terminal transport unit, by pair of terminal conveyance to be supported in above-mentioned workpiece dividing head and in coating on both sides the both sides of the above-mentioned workpiece of grafting material; And joint unit, the both sides being coated with grafting material of above-mentioned workpiece will be pressed into by the pair of terminal of above-mentioned terminal transport unit conveyance and heating engages.
Accompanying drawing explanation
Fig. 1 is the front view of the terminal coupling device involved by embodiments of the present invention.
Fig. 2 is the A-A line cutaway view of Fig. 1.
Fig. 3 is the B-B line cutaway view of the Fig. 1 representing grafting material coating mechanism.
Fig. 4 is the C-C line cutaway view of the Fig. 1 representing engaging mechanism.
Fig. 5 is the D-D line cutaway view of the Fig. 2 representing elevating mechanism.
Fig. 6 is the front view of workpiece overlapping plates.
Fig. 7 is the front view of terminal overlapping plates.
Fig. 8 is the front view representing terminal feed mechanism.
Fig. 9 is the right view representing terminal feed mechanism.
Figure 10 is the stereogram representing workpiece and terminal.
Figure 11 is the E-E line cutaway view of the Fig. 1 representing Workpiece supply mechanism.
Figure 12 represents that workpiece is transported to the vertical view of the state of grafting material coating mechanism.
Figure 13 is the vertical view corresponding with Figure 12 of the state of the coating on both sides grafting material represented at workpiece.
Figure 14 represents the G-G line cutaway view supporting Fig. 1 of the state of pair of terminal at terminal dividing head.
Figure 15 is the F-F line cutaway view of the Figure 14 of the suction hole representing terminal dividing head.
Figure 16 represents that terminal dividing head carries out rotating and pair of terminal is transported to the cutaway view corresponding with Figure 15 of the state of the position opposed with workpiece.
Figure 17 is the cutaway view corresponding with Figure 16 representing the state that pair of terminal engages with the two ends of workpiece.
Embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described.
With reference to Fig. 1 ~ Figure 17, the terminal coupling device 10 involved by embodiments of the present invention is described.In the various figures, set these three axles of mutually orthogonal X, Y and Z, X-axis extends approximately towards horizontal fore-and-aft direction, and Y-axis extends approximately towards horizontal cross, and Z-axis direction vertical direction extends.
Terminal coupling device 10 relates to the device that the electronic unit of having installed the band metal terminal of terminal to the electrode at electronic unit manufactures, and more specifically, relates to via the terminal coupling device of grafting material by two side engagement of pair of terminal and workpiece.
Below, " formation of (A) terminal coupling device " and " action of (B) terminal coupling device " is divided into be described.
(A) formation of terminal coupling device of the present invention
(1) explanation of the entirety formation of terminal coupling device 10
Fig. 1 is the front view of the outline of the entirety representing terminal coupling device 10, and Fig. 2 is the A-A line cutaway view of Fig. 1.
As shown in Figure 1, terminal coupling device 10 possesses the workpiece dividing head 11 being configured to rotate in vertical plane centered by the rotating shaft of the level extended to X-direction.
As shown in Figure 2, terminal coupling device 10 possesses the base station 12 that is arranged on setting position and to extend to Y direction at the upper surface of base station 12 and erect the pedestal 13 of setting in the vertical direction, pedestal 13 is the mode of X-direction is provided with work transporting motor 14 with rotating shaft, in the rotating shaft of work transporting motor 14, first prolongation rotating shaft 16 is installed coaxially.
Workpiece dividing head 11 is discoid, its central authorities are installed in the front end of the first prolongation rotating shaft 16 by installing screw 16a, if and be configured to work transporting motor 14 and carry out driving and the first prolongation rotating shaft 16 being rotated, then can turn at the YZ plane internal rotation in vertical plane centered by the rotating shaft extended to the X-direction of level.
In addition, be provided with at workpiece dividing head 11 and make it operate to become easy handle 11f.
As shown in Figure 2, at pedestal 13, the first support unit 17 that encirclement first extends the cylindrical shape of rotating shaft 16 is installed.The workpiece overlapping plates 18 overlapped with workpiece dividing head 11 is installed in the front end of the first support unit 17.
Workpiece overlapping plates 18 is also discoid, and workpiece dividing head 11 has the main part 11a that formed with the external diameter roughly equal with the external diameter of workpiece overlapping plates 18 and gives prominence to and the flange part 11b be made up of raised line at circumferencial direction continuous print in the mode expanding its external diameter from the periphery of main part 11a.
As shown in Figure 1, be formed with in the mode extended to axis (X-direction) the grooving 11c being inserted into workpiece 19 (Figure 10) described later in the flange part 11b around formation workpiece dividing head 11.
As shown in Figure 1, around workpiece dividing head 11, when front is observed at that time, be provided with the Workpiece supply mechanism 21 as Workpiece supply unit in upper right, be provided with the grafting material coating mechanism 31 as grafting material coating unit in upper left.In addition, be provided with the inspection body 61 as inspection unit in lower-left, be provided with the engaging mechanism 103 as joint unit in its underpart.
In addition, when observing workpiece dividing head 11 in front, be provided with the qualified product output mechanism 101 as qualified product output unit that the workpiece 19 engaging terminal respectively at two ends by engaging mechanism 103 is exported in its bottom right and the waste product output mechanism 102 as waste product output unit that the workpiece 19 of defective item exports is judged as to examined mechanism 61.Workpiece dividing head 11 as shown in the solid arrow of Fig. 1 to anticlockwise.
For workpiece dividing head 11, in order to not make workpiece 19 come off, the qualified product from the Workpiece supply mechanism 21 of upper right to bottom right or waste product output mechanism 101,102, need at its ambient absorption and holding workpieces 19.
When observing workpiece dividing head 11 in the front of Fig. 1, the Workpiece supply mechanism 21 being located at upper right possesses the hopper 22 of storage workpiece 19 and makes workpiece 19 arrangement supplied from hopper 22 carry out the workpiece feed appliance 23 transported.
Inspection body 61 is located at the camera 61 below level board 34, level board 34 is provided with grafting material coating mechanism 31 above, camera 61 is configured to the state checking the grafting material applied at the two ends of workpiece 19 by grafting material coating mechanism 31 via lens 62.In this situation, irradiated the two ends of workpiece 19 by ligthing paraphernalia 63, image clearly can be obtained.
Adjustment ball-screw 64 and knurled knob 65 is provided with below level board 34.Adjustment ball-screw 64 can being rotated by rotating knurled knob 65, adjusting the position in the Y direction of camera 61.
Terminal coupling device 10 also possesses to be supported by workpiece dividing head 11 and the both sides of the workpiece 19 of grafting material transport the terminal transport mechanism 70 as terminal transport unit of pair of terminal 20,20 (Figure 10) described later in coating on both sides.
Terminal transport mechanism 70 possesses and is provided in the vertical plane identical with workpiece dividing head 11 and the terminal dividing head 71 that can rotate in the below of workpiece dividing head 11.
Terminal transport mechanism 70 can make terminal dividing head 71 be elevated by the elevating mechanism 90 (Fig. 5) as lifting unit described later.Thereby, it is possible to change the interval of workpiece dividing head 11 and terminal dividing head 71.In addition, can transport to making to be held in the workpiece of workpiece dividing head 11 and being held in the termination contact of terminal dividing head 71, the position of joint.
Workpiece 19 in present embodiment and terminal 20 are as shown in Figure 10.Workpiece 19 exemplified with present embodiment is the workpiece in rectangular shape, prism-shaped or columned shaped like chips, with while for the core chip capacitor of square or the long limit of the n rectangle that is n the prism-shaped that is bottom surface, its height L is formed to obtain and grows than n.In addition, electrode 19a, 19b that terminal connects is defined at the two ends of its longest limit L.
Below, the elevating mechanism 90 of grafting material coating mechanism 31, engaging mechanism 103, terminal dividing head 71, terminal transport mechanism 70, Workpiece supply mechanism 21 and the terminal feed mechanism 79 as terminal feeding unit are described.
(2) explanation of grafting material coating mechanism 31
With reference to Fig. 1 ~ Fig. 3, grafting material coating mechanism 31 is described.
Fig. 3 is the B-B line cutaway view of Fig. 1, is the figure representing grafting material coating mechanism 31.
The grafting material coating mechanism 31 being located at the upper left of workpiece dividing head 11 when Fig. 1 is observed in front is to the grafting material of the axial coating on both sides paste of rotation of workpiece 19 of surrounding being supported in workpiece dividing head 11.
As shown in Figure 3, a pair distributor 32,32 that the mode that grafting material coating mechanism 31 possesses to clip workpiece 19 is arranged and make a pair distributor 32,32 in the rotating shaft direction (X-direction) of workpiece dividing head 11 mutually away from or distributor travel mechanism 33 close to each other.Wherein, common name distributor is the device of quantitatively discharging grafting material etc., is made up of, in the present embodiment, the form shown in Fig. 3 is called distributor 32,32 controller and its ancillary equipment carrying out weight feed.
Be provided with the level board 34 of the level extended to X-direction at pedestal 13 (Fig. 2), on level board 34, be provided with the first guide rail 36 extended to Y direction, movable table 37 is can be mounted on the first guide rail 36 to the mode of Y direction movement.
Movable table 37 clips workpiece dividing head 11 such depression 37a when being formed with top view, be separately installed with in the both sides of the X-direction of depression 37a the second guide rail 38 extended to X-direction.At these second guide rails 38 so that movable plate 39 can be equipped with to the mode of X-direction movement, be separately installed with temperature adjustment block 41 at movable plate 39.
Each distributor 32 is contained in temperature adjustment block 41 respectively to make the opposed state of outlet 32a each other.
In movable table 37, a pair motor 42,42 is provided with discretely with the Y direction of a pair distributor 32,32 arranged in the mode clipping workpiece 19, grooved cam 43,43 is separately installed with at rotating shaft 42a, 42a of these motors 42,42, further, the cam follower 44,44 engaged with this grooved cam 43,43 is installed in movable plate 39 respectively.
A pair motor 42,42 synchronously makes grooved cam 43,43 rotate respectively.Thus, as described later, a pair distributor 32,32, by movable plate 39 and temperature adjustment block 41, is separated from each other (Figure 12) with the rotating shaft direction (X-direction) at workpiece dividing head 11, or mode action close to each other.
On level board 34, the motor 47 being provided with the ball-screw 46 parallel with the first guide rail 36 and ball-screw 46 can be made to rotate.The screw part 48 screwed up with ball-screw 46 is installed in movable table 37.Therefore, if motor 47 carries out driving and ball-screw 46 rotates, then movable table 37 moves to Y direction, adjusts the position in the Y direction of a pair distributor 32,32.Like this, movable table 37 is configured to the position that can adjust in the Y direction of a pair distributor 32,32.
As shown in Figure 1, Figure 3, the carrying channel of the workpiece 19 between the Workpiece supply mechanism 21 and grafting material coating mechanism 31 of workpiece dividing head 11, the position adjusting mechanism 51 as position adjustment unit that the position being provided with the rotating shaft direction (X-direction) of the workpiece dividing head 11 of the workpiece 19 to the surrounding being supported in workpiece dividing head 11 adjusts.
Position adjusting mechanism 51 is expressed as the pressing component 52,53 of a pair motor 42,42 to the movable plate 39 of X-direction movement be installed in by forming distributor travel mechanism 33.
Position adjusting mechanism 51 possess a pair distributor 32,32 close to each other time, to clip the mode of the workpiece 19 before coated grafting material, make workpiece 19 be positioned at a pair pressing component 52,53 of the assigned position of the surrounding of workpiece dividing head 11.Wherein, for the concrete action of position adjusting mechanism 51 by aftermentioned.
(3) explanation of engaging mechanism 103
With reference to Fig. 1, Fig. 4, engaging mechanism 103 is described.
Fig. 4 is the C-C line section of Fig. 1, is the figure representing engaging mechanism 103.
When observing in the front of the workpiece dividing head 11 of Fig. 1, the pair of terminal 20,20 (Figure 10) moved by terminal transport mechanism 70 is pressed into the coated both sides of grafting material of workpiece 19 by the engaging mechanism 103 being located at its underpart, and carries out heating to engage.
As Figure 1 and Figure 4, a pair heater 104,104 that the mode that engaging mechanism 103 possesses to clip workpiece 19 is arranged and the heater travel mechanism 105 making heater movement.Heater travel mechanism 105 possesses makes a pair heater 104,104 be separated from each other or mechanism close to each other in the rotating shaft direction (X-direction) of workpiece dividing head 11.
As shown in Figure 1, be provided with the plate 106 of level at base station 12 via pillar 106a, the guide rail 106b extended to X-direction is installed on plate 106.
At guide rail 106b so that pallet 107 can be equipped with to the mode of X-direction movement.Wherein, be provided with the movement of the X-direction of forbidding pallet 107, pallet 107 be fixed on the fixed cell (not shown) of assigned position.In addition, the guide rail 108 extended to Y direction is also installed on pallet 107, so that movable platen 109 can have been carried to the mode of Y direction movement on guide rail 108.
Clip the such depression 109a of workpiece dividing head 11 when movable platen 109 is formed at the top view shown in Fig. 4, the both sides in the X-direction of depression 109a are separately installed with the guide rail 111 extended to X-direction.At these guide rails 111 so that pedestal 112 can be equipped with to the mode of X-direction movement, be respectively equipped with heater 104 at pedestal 112.
As shown in Figure 4, heater 104 is configured to be generated heat by the method such as resistance heating, induction heating.
A pair motor 113,113 is provided with discretely at movable platen 109 and the Y direction of a pair heater 104,104 arranged in the mode clipping workpiece 19, grooved cam 114 is separately installed with at the rotating shaft of these motors 113,113, further, the cam follower 116 engaged with grooved cam 114 is installed in pedestal 112 respectively.
A pair motor 113,113 synchronously makes grooved cam 114,114 rotate respectively, thus a pair heater 104,104 is separated from each other (Figure 16) with the rotating shaft direction (X-direction) at workpiece dividing head 11 via pedestal 112, or the mode action of (Figure 17) close to each other.
As shown in Figure 1, on the pallet 107 of level, the ball-screw 117 parallel with guide rail 108 is provided with and the motor 118 that ball-screw 117 can be made to rotate.The screw part 119 screwed up with ball-screw 117 is installed in movable platen 109.
If motor 118 carries out driving and ball-screw 117 rotates, then movable platen 109 moves to Y direction, and the position in the Y direction of heater 104,104 is adjusted.Like this, movable platen 109 is configured to the position that can adjust in the Y direction of heater 104,104.Wherein, for the concrete action of engaging mechanism 103 by aftermentioned.
(4) explanation of terminal dividing head 71 and elevating mechanism 90
With reference to Fig. 1, Fig. 2 and Fig. 5, the elevating mechanism 90 of terminal dividing head 71 is described.
Fig. 5 is the D-D line cutaway view of Fig. 2, is the figure representing elevating mechanism 90.
As shown in Fig. 2, Fig. 5, be provided with a pair vertical guide rail 72 extended to vertical direction at pedestal 13 (Fig. 2) in the mode be separated in Y direction, be provided with the vertical panel 73 parallel with pedestal 13 at a pair vertical guide rail 72 in the mode that can move up and down.At vertical panel 73, terminal conveyance motor 74 is installed into its rotating shaft and extends the below and first of rotating shaft 16 first and extend rotating shaft 16 and extend to X-direction abreast.
As shown in Figure 2, terminal conveyance motor 74 rotating shaft coaxle the second prolongation rotating shaft 75 is installed, terminal dividing head 71 is installed in the second front end extending rotating shaft 75 extended in the vertical plane identical with workpiece dividing head 11.
If terminal conveyance motor 74 carries out driving and extends together with rotating shaft 75 rotate with second, then terminal dividing head 71 rotates in the below of workpiece dividing head 11 in the vertical plane identical with workpiece dividing head 11.Like this, terminal dividing head 71 is configured to rotate in the below of workpiece dividing head 11 in the vertical plane identical with workpiece dividing head 11.
Wherein, also as shown in Figure 1, terminal dividing head 71 is in the form of annular discs, and its central authorities are installed in the second prolongation rotating shaft 75.
As shown in Figure 2, at vertical panel 73, the second support unit 76 that encirclement second extends the cylindrical shape of rotating shaft 75 is installed, the discoid terminal overlapping plates 77 overlapped with terminal dividing head 71 is installed in the front end of the second support unit 76.
As shown in Figure 1 and Figure 2, terminal dividing head 71 is arranged on the below of workpiece dividing head 11, is provided with the terminal feed mechanism 79 to terminal dividing head 71 feeding terminal in the more below of terminal dividing head 71.
Therefore, terminal dividing head 71 be configured to by terminal conveyance motor 74 as when its front is observed with as shown in the solid arrow of Fig. 1 to right rotation, need terminal 20 to transport the workpiece 19 supported by workpiece dividing head 11 to just going up from the terminal feed mechanism 79 just.
As Fig. 2 and Fig. 5 in detail shown in, elevating mechanism 90 possess with the mode parallel with pedestal 13 erect be arranged at base station 12 accessory plate 91, at accessory plate 91 with the lobe plate 93 that can be formed to the mode that Y direction moves back and forth by guide rail 92, the ball-screw 94 screwed up with lobe plate 93 and the motor 95 making ball-screw 94 rotate.
Be provided with the cam follower 96 contacted with lobe plate 93 from top at the vertical panel 73 being provided with terminal dividing head 71, when observing in front above the lobe plate 93 that cam follower 96 contacts, be formed as surface thereof to the right.
Therefore, cam follower 96 based on terminal dividing head 71 deadweight and always with the contacting above of lobe plate 93, moved to Y direction by lobe plate 93 and be elevated along vertical guide rail 72 together with vertical panel 73, terminal dividing head 71 is moved back and forth between the second place shown in the primary importance shown in Figure 17 and Figure 16.Like this, terminal dividing head 71 is configured to move back and forth between the second place shown in the primary importance shown in Figure 17 and Figure 16.
(5) explanation of terminal transport mechanism 70 and terminal feed mechanism 79
With reference to Fig. 1, Fig. 7 ~ Fig. 9, terminal transport mechanism 70 and terminal feed mechanism 79 are described.
Fig. 7 is the front view of terminal overlapping plates 77.
As shown in Figure 1, the terminal dividing head 71 of terminal transport mechanism 70 is arranged on the below of workpiece dividing head 11, is provided with the terminal feed mechanism 79 to terminal dividing head 71 feeding terminal in the more below of terminal dividing head 71.
Terminal dividing head 71 be configured to by terminal conveyance motor 74 (Fig. 2) as observed in the front of Fig. 1 time with as shown in solid arrow to right rotation.
Therefore, terminal dividing head 71 needs the workpiece 19 supported by workpiece dividing head 11 that transported by the terminal 20 supplied from the terminal feed mechanism 79 just to just going up.
In order to realize this point, terminal dividing head 71 possesses groove, through hole etc. for adsorbing terminal 20, further, the terminal air groove 77a of the terminal overlapping plates 77 shown in Fig. 7 be formed into from need to adsorb terminal 20 just position corresponding to terminal feed mechanism 79 to the position corresponding with the workpiece 19 just gone up.
In addition, in the present embodiment, the terminal air groove 77a of Fig. 7 is expressed as a groove, but from the position opposed with terminal feed mechanism 79 to the position opposed with workpiece 19, also can is many grooves.In addition, to the formation of the groove for adsorbing terminal 20, through hole etc., be described (Figure 14) in " state that terminal is supported by terminal dividing head " that will be described below.
Terminal feed mechanism 79 possesses storage terminal 20 and terminal 20 is arranged carry out the terminal feed appliance 80 that transports and make the terminal 20 moved increase and make it adsorb to be bearing in the terminal lifting device 81 of the surrounding of terminal dividing head 71.
Terminal feed appliance 80 is configured to by principles such as vibrations, by pair of terminal 20,20 with its short leg 20b (Figure 10) for upside and mutually opposing state, to Y direction conveyance under the state of X-direction arranged in parallel, the terminal support tool 89 sections to terminal lifting device 81 goes out.
Wherein, in order to prevent cutting the arching upward of terminal to the front end of terminal feed appliance 80, expecting to attract and fixing by one of section terminal gone out terminal nearby.
Next, terminal lifting device 81 is described.Fig. 8 is the front view representing terminal feed mechanism 79, and Fig. 9 is the right view of terminal feed mechanism 79.
As shown in FIG. 8 and 9, terminal lifting device 81 possesses and is located at erecting bed 83 above base station 12 by XY worktable 82, is arranged on the guide rail 84 of erecting bed 83 and is located at the lifting platform 85 of guide rail 84 in the mode that can move up and down in the mode extended to Z-direction.
XY worktable 82 possesses and determines that erecting bed 83 is relative to the Y-axis position adjusting tool 82a of the position of the Y direction of base station 12 with determine that erecting bed 83 is relative to the X-axis position adjusting tool 82b of the position of the X-direction of base station 12.These position adjusting tools 82a, 82b possess upper plate and lower plate respectively and make them offset from each other to adjust micrometer (micrometer) 82c of upper and lower position.
Thus, as terminal component, between the parts that micrometer 82c can be utilized to set send here one by one with feed appliance 80 from terminal, connect tolerance, and successfully carry out the handing-over of terminal component.
At erecting bed 83, be provided with motor 86 discretely with the Y direction of guide rail 84, at the rotating shaft 86a of motor 86, grooved cam 87 be installed.The cam follower 78 engaged with grooved cam 87 is installed in lifting platform 85, is configured to carry out driving by motor 86 and grooved cam 87 is rotated, lifting platform 85 is elevated.
Also be provided with the guide rail 88 extended to vertical direction at lifting platform 85, be provided with terminal support tool 89 at guide rail 88 in the mode that can move up and down.Between terminal support tool 89 and lifting platform 85, be folded with helical spring 79a, helical spring 79a is configured to push terminal support tool 89 upward.
Terminal support tool 89 is configured to attract and supports the pair of terminal 20,20 (Figure 14) transported by terminal feed appliance 80, and be configured to undertaken driving by motor 86 and make lifting platform 85 increase together with terminal support tool 89, make pair of terminal 20,20 increase and be bearing in the surrounding bottom of terminal dividing head 71 by absorption.
When this rising, abut with terminal dividing head 71 at terminal support tool 89 even if also may produce and be difficult to lifting platform 85 also further situation about rising under the state risen further.
Even if under these circumstances, terminal lifting device 81 shortens by making the total length of helical spring 79a, also can avoid the further rising of terminal support tool 89, and makes the further rising of lifting platform 85 become possibility.
Therefore, make pair of terminal 20,20 reliably lift to contacting with the surrounding of terminal dividing head 71 and be supported in around this, and prevent because terminal support tool 89 to abut the breakage of the terminal lifting device 81 caused with terminal dividing head 71.
Also can pass through the terminal test transducer 97 shown in Fig. 9, detect the position whether pair of terminal 20,20 arrives terminal support tool 89, or whether be adsorbed the surrounding bottom being supported on terminal dividing head 71.
Terminal dividing head 71 is configured to support pair of terminal 20,20 around and is undertaken driving by terminal conveyance motor 74 (Fig. 2) and rotate, and pair of terminal 20,20 is transported the both sides to the workpiece 19 supported by workpiece dividing head 11 of the side of being located thereon.
(6) explanation of Workpiece supply mechanism 21
With reference to Fig. 1, Fig. 6, Figure 11, Figure 12, Workpiece supply mechanism 21 is described.
Figure 11 is the E-E line cutaway view of Fig. 1, be the figure representing Workpiece supply mechanism 21, Figure 12 is represent that workpiece is transported to the vertical view of the state of grafting material coating mechanism 31, and Fig. 6 is the front view of workpiece overlapping plates 18.
As shown in figure 11, carried out the workpiece 19 after arranging as the workpiece feed appliance 23 of a part for Workpiece supply mechanism 21 in the carrying of X-direction level and made it enter grooving 11c.
Rotate based on workpiece dividing head 11 and enter into grooving 11c and the workpiece 19 being adsorbed on grooving is rotated by workpiece dividing head 11 and cuts out from the row arranged and transported, under the state that next grooving 11c is opposed with workpiece feed appliance 23, next workpiece 19 is supplied to this grooving 11c again.
The attractor 24 forming a part for Workpiece supply mechanism 21, from the workpiece 19 attracting to enter into from workpiece feed appliance 23 grooving 11c by opposition side, makes workpiece 19 reliably enter grooving 11c.
The discoid workpiece overlapping plates 18 of coincidence is installed at workpiece dividing head 11.
At workpiece dividing head 11, there is the main part 11a that formed with the external diameter roughly equal with the external diameter of workpiece overlapping plates 18 and give prominence to and the flange part 11b be made up of raised line at circumferencial direction continuous print in the mode expanding its external diameter from the periphery of main part 11a, at flange part 11b, the grooving 11c being inserted into workpiece 19 is formed in the mode extended to axis (X-direction).
As shown in figure 11, the thickness t (thickness of rotating shaft direction (X-direction)) forming the flange part 11b of the surrounding of workpiece dividing head 11 is formed shorter than the length of the longest limit L of workpiece 19, and is set to and inserts and be placed on the electrode 19a, 19 outstanding from the two ends of flange part 11b at workpiece 19 two ends on grooving 11c.
Particularly in order to prevent the hard solders such as scolding tin to flange part 11b attachment and adhere to again to workpiece 19, expect the thickness t of flange part 11b-0.4mm more than less of the L size of workpiece 19.
In addition, as shown in figure 12, the width H-shaped of the circumferencial direction of the grooving 11c formed around workpiece dividing head 11 becomes shorter than the length of the longest limit L of workpiece 19.
This is because when the longest edge L between electrode 19a, 19b creating workpiece 19 two ends is loaded such exception towards circumferencial direction, workpiece 19 can not be inserted into grooving 11c.
Next, with reference to Fig. 6, Figure 11, workpiece dividing head 11 and workpiece overlapping plates 18 are described.
As shown in figure 11, at workpiece dividing head 11, correspondingly with grooving 11c from workpiece overlapping plates 18 side form counterbore 11d with the end and the first cross-drilled hole 11e be communicated with counterbore 11d by grooving 11c with being formed with.
On the other hand, as shown in Fig. 6, Figure 11, be formed with the workpiece air groove 18a opposed with counterbore 11d at workpiece overlapping plates 18, and coupling (coupler) 18b be communicated with workpiece air groove 18a is installed.Because discoid workpiece dividing head 11 and workpiece overlapping plates 18 overlap, so workpiece air groove 18a is sealed by workpiece dividing head 11 to keep the mode in small gap (such as 0.05mm).If attracted air by coupling 18b from workpiece air groove 18a, then pass through the surrounding attraction air of the first cross-drilled hole 11e and counterbore 11d from workpiece dividing head 11 from grooving 11c, the workpiece 19 being inserted into grooving 11c around it is adsorbed and is bearing in workpiece dividing head 11 around.
Workpiece dividing head 11 is configured to as shown in the solid arrow of Fig. 1 to anticlockwise.Therefore, workpiece dividing head 11 does not come off to make workpiece 19, needs the qualified product from the Workpiece supply mechanism 21 of upper right to bottom right or waste product output mechanism 101,102 are adsorbed by workpiece 19 and are bearing in around it.
In order to realize this point, as shown in Figure 6, the workpiece air groove 18a of opposed with the counterbore 11d (Figure 11) of workpiece dividing head 11 workpiece overlapping plates 18 is formed to the position opposed with the qualified product of bottom right or waste product output mechanism 101,102 (Fig. 1) from the position opposed with needing the Workpiece supply mechanism 21 (Fig. 1) of the upper right of adsorbing workpiece 19.
And, with qualified product or waste product output mechanism 101,102 opposed positions, be formed independently on the contrary from coupling 18b to counterbore 11d (Figure 11) blow out air with workpiece air groove 18a, make discharge air groove 18c, 18d that the workpiece 19 being adsorbed in grooving 11c (Figure 11) departs from from grooving 11c.
In addition, in the present embodiment, showing workpiece air groove 18a is a groove, but also can be made up of multiple groove to the position opposed with qualified product or waste product output mechanism 101,102 (Fig. 1) from the position opposed with Workpiece supply mechanism 21.
(B) action of terminal coupling device 10
Next, the action of terminal coupling device 10 is described.
Below, for the action of terminal coupling device 10, be divided into the state of the coated grafting material in both sides of (1) workpiece 19, (2) support the state of pair of terminal 20 at terminal dividing head 71, (3) terminal dividing head 71 rotates and pair of terminal 20 is transported the state that state and (4) pair of terminal 20 to the position opposed with workpiece 19 engage with the two ends of workpiece 19 and be described.
(1) state of the coated grafting material in the both sides of workpiece 19
Figure 12 represents that workpiece 19 is transported to the vertical view of the state of grafting material coating mechanism 31, and Figure 13 is the vertical view corresponding with Figure 12 of the state representing the coated grafting material in the both sides of workpiece 19.
As use Figure 11 above describe, workpiece 19 arranges from workpiece feed appliance 23 and enters the grooving 11c of workpiece dividing head 11.
As shown in figure 12, by the rotation of workpiece dividing head 11 by the workpiece 19 in-position adjusting mechanism 51 transported.
A pair distributor 32,32 is configured to the rotation of a pair motor 42,42 (Fig. 3) by forming distributor travel mechanism 33, is separated from each other (Figure 12) or (Figure 13) close to each other in the rotating shaft direction (X-direction) of workpiece dividing head 11.
Using the assigned position of the central authorities of mutually opposing outlet 32a, the 32a of a pair distributor 32,32 when close to each other as workpiece 19, by the effect of a pair pressing component 52,53, adjust to become the assigned position on workpiece dividing head 11 to workpiece 19.
After workpiece 19 position is adjusted to assigned position, as shown in figure 12, pressing component 52,53 leaves from workpiece 19, with this state, workpiece dividing head 11 is rotated again.
Next, rotated by workpiece dividing head 11 and arrived also temporarily stopping between a pair distributor 32,32 in grafting material coating mechanism 31 by the workpiece 19 transported.
Next, as shown in figure 13, in grafting material coating mechanism 31, by making movable plate 39 move to X-direction by a pair motor 42,42 (Fig. 3), thus it is a pair distributor 32,32 close to each other, based on the compressed-air actuated air pressure supplied from flexible pipe 32b (Fig. 3), discharge the grafting material of the paste of ormal weight from outlet 32a, 32a of front end.Thus, the grafting material of the coated paste in the two ends of workpiece 19.
Then, by making movable plate 39 move round about in X-direction by a pair motor 42,42, thus as shown in figure 12, a pair distributor 32,32 is separated from each other and leaves from workpiece 19.Workpiece dividing head 11 is made again to rotate in this condition.
Here, because workpiece 19 to be positioned at the central authorities of outlet 32a, 32a opposite each other by position adjusting mechanism 51, so the grafting material of having discharged ormal weight from these outlets 32a, 32a is coated in the two ends of workpiece 19 equably.
In addition, making after a pair distributor 32,32 be separated from each other, workpiece dividing head 11 is rotated and makes outlet 32a, 32a away from workpiece 19, thus under can preventing the state remaining in outlet 32a, 32a in a part for coated grafting material, workpiece 19 is transported again.
Further, because workpiece 19 is transported in the mode of two ends towards the X-direction of level, even if so be out of shape because of deadweight at the grafting material being coated on its two ends, the degree of its distortion is also even in both sides.
Then, rotated by workpiece dividing head 11 and by the workpiece 19 that transports after have passed between the camera 61 (Fig. 1) that the state of the hard solder at the two ends being applied to workpiece 19 is checked, arrive and be provided with engaging mechanism 103 bottom.Camera 61 checks area and the position of coated hard solder by image, and confirms coated weight according to area.
Wherein, owing to applying grafting material for distributor 32 to workpiece 19, to carry out, so can stably carry out from the discharge of the grafting material of distributor 32 mode of being discharged grafting material by the workpiece 19 moved one by one continuously.
(2) terminal dividing head 71 supports the state of pair of terminal 20
Figure 14 is the G-G line cutaway view of Fig. 1, is represent the figure supporting the state of pair of terminal 20 at terminal dividing head 71, and Figure 15 is the F-F line cutaway view of Figure 14, is the figure of the suction hole 71k representing terminal dividing head 71.
The workpiece 19 being coated with grafting material at two ends is transported to bottom because workpiece dividing head 11 rotates.
On the other hand, the accumulation in terminal feed mechanism 79 in terminal feed appliance 80 (Fig. 1) terminal 20 by terminal feed appliance 80 with short leg 20b (Figure 10) for upside and mutually opposing state transported in couples.
As shown in figure 14, by the pair of terminal 20,20 that transports by the terminal support tool 89 of terminal lifting device 81 (Fig. 1) with short leg 20b for upside and mutually opposing state rise, be supported on the recess 71d of the bottom of terminal dividing head 71 by absorption.
Now, detect by terminal test transducer 97 (Fig. 9) position whether arriving terminal support tool 89, or whether pair of terminal 20,20 is adsorbed the surrounding bottom being supported on terminal dividing head 71.
Here, the formation of the terminal dividing head 71 for adsorbing supporting terminal 20 is described.
As shown in Figure 1 and Figure 2, terminal dividing head 71 is in the form of annular discs, is provided with the discoid terminal overlapping plates 77 overlapped with terminal dividing head 71 at terminal dividing head 71.
In addition, as shown in figure 14, around the main body panel 71a of terminal dividing head 71, the both sides of thickness direction of recess 71d that contact of terminal 20, be formed respectively towards central groove 71e, 71e of central authorities.Around main body panel 71a, be formed with the first through hole 71g these central grooves 71e, 71e are communicated with.
Leaning on the main body panel 71a of center side to be also formed with the second through hole 71h than the first through hole 71g, be also formed with the second cross-drilled hole 71j be communicated with the second through hole 71h by the first through hole 71g.Second cross-drilled hole 71j is formed in not opposed with terminal overlapping plates 77 side.
First through hole 71g is sealed by the first endless member 71b overlapped around main body panel 71a from terminal overlapping plates 77 side.First through hole 71g, the second through hole 71h and the second cross-drilled hole 71j are sealed by the second endless member 71c overlapped around main body panel 71a from its opposition side.Therefore, the second through hole 71h of terminal dividing head 71 and opening opposed with terminal overlapping plates 77.
On the other hand, be formed with the terminal air groove 77a opposed with the second through hole 71h at terminal overlapping plates 77, and the coupling 77b be communicated with terminal air groove 77a is installed.
Because discoid terminal dividing head 71 and terminal overlapping plates 77 overlap, so terminal air groove 77a is sealed by terminal dividing head 71 with keeping small gap (such as 0.05mm).Therefore, if attract air by coupling 77b from terminal air groove 77a, then as the dotted line arrows, the second through hole 71h, the second cross-drilled hole 71j, the first through hole 71g and central groove 71e, 71e surrounding's attraction air from terminal dividing head 71 is passed through from terminal air groove 77a.
Thus, terminal dividing head 71 is configured at its ambient absorption and supports the pair of terminal 20,20 that short leg 20b contacts with the recess 71d face be formed in around it.
Here, formed by first and second endless member 71b, 71c sealing the suction hole attracting terminal 20,20 by central groove 71e, 71e of being formed at the both sides of the thickness direction of main body panel 71a at terminal dividing head 71.
(3) terminal dividing head 71 rotates and makes pair of terminal 20 be transported to the state of the position opposed with workpiece 19
Figure 16 represents that terminal dividing head 71 rotates and makes pair of terminal 20 be transported to the cutaway view corresponding with Figure 14 of the state of the position opposed with workpiece 19.
Terminal dividing head 71 shown in Figure 14 rotates while maintenance supports the state of pair of terminal 20,20.
As shown in figure 16, pair of terminal 20,20 conveyance is extremely supported by workpiece dividing head 11 and is positioned at the below of the workpiece 19 of its underpart by terminal dividing head 71.
By motor 95, the ball-screw 94 in the elevating mechanism 90 shown in Fig. 5 is rotated and lobe plate 93 is moved to Y direction, thus the terminal dividing head 71 of pair of terminal 20,20 conveyance to the below of workpiece 19 is risen.Thus, as shown in figure 17, the pair of terminal 20,20 being bearing in the top of terminal dividing head 71 is positioned at the both sides of the workpiece 19 of the bottom being supported in workpiece dividing head 11.
As shown in figure 16, pair of terminal 20,20 is with short leg 20b inner side and contacting with the bottom faces of recess 71d (Figure 15) towards each other, and the long leg 20a state parallel with the mutually opposing opposed faces of first and second endless member 71b, 71c is kept.
Wherein, the gap d (gap of rotating shaft direction (X-direction)) of first shown in Figure 16 and second endless member 71b, 71c is formed as to insert workpiece 19 to keep the mode in small gap between opposed long leg 20a.
(4) state that engages with the two ends of workpiece 19 of pair of terminal 20
Figure 17 is the cutaway view corresponding with Figure 16 representing the state that pair of terminal 20 engages with the two ends of workpiece 19.
As shown in figure 17, workpiece 19 be inserted into pair of terminal 20,20 opposed long leg 20a between and static.
And, as shown in figure 17, by heater travel mechanism 105 (Fig. 4), the pair of terminal 20,20 being transported to the both sides of workpiece 19 is pressed into the both sides being coated with grafting material of workpiece 19 and heats by a pair heater 104,104 close to each other, makes two side engagement of pair of terminal 20,20 and workpiece 19.
Then, a pair heater 104,104 is made to be separated from each other and to depart from from pair of terminal 20,20, by elevating mechanism 90 (Fig. 5), terminal dividing head 71 is declined again, the pair of terminal 20,20 engaged with the two ends of workpiece 19 is departed from from terminal dividing head 71.
Then, pair of terminal 20,20 is bonded on the workpiece 19 of both sides to be supported on the state of workpiece dividing head 11 by absorption, is rotated and transported further by workpiece dividing head 11.
And, when reaching be located at the bottom right of workpiece dividing head 11 output mechanism 101,102 shown in Fig. 1, remove and attract and workpiece 19 is departed from, qualified product drop on form qualified product output mechanism 101 conveyer belt on and be discharged, waste product drop on form waste product output mechanism 102 conveyer belt on and be discharged.Wherein, the core be positioned at workpiece 19 is provided with the hole of air blast (ejection), can make the discharge timing of workpiece 19, stable posture.
Like this, pair of terminal 20,20 is pushed into electrode 19a, 19b of the both sides of the workpiece 19 being coated with grafting material by a pair heater 104,104 and is engaged.In this situation, significantly set the plus-pressure of of (about 40N) a pair heater 104,104 in advance, and with it for benchmark sets the plus-pressure of another heater 104.
In this process, the pair of terminal 20,20 being adsorbed in terminal dividing head 71 moves a little with the impact be subject to by the state of adsorbing based on the pressing from both sides of a pair heater 104,104, can make terminal stable posture.
And as described above, the workpiece 19 being bonded on both sides due to pair of terminal 20,20 is transported, so pair of terminal 20,20 departs from from terminal dividing head 71 subsequently further to adsorb the state being supported on workpiece dividing head 11.
Terminal dividing head 71 possesses to adsorb pair of terminal 20,20 the suction hole 71k (Figure 15) formed around terminal dividing head 71.Thus, the movement of pair of terminal 20,20 and the disengaging from terminal dividing head 71 can reliably be carried out.
Further, elevating mechanism 90 is configured to, by using cam mechanism, terminal dividing head 71 can be made to move back and forth between the second place shown in the primary importance shown in Figure 17 and Figure 16.
In terminal coupling device 10, be configured to rotate in vertical plane, so the horizontal area that workpiece dividing head 11 occupies significantly reduces at thickness direction owing to workpiece 19 to be bearing in the workpiece dividing head 11 also rotated around.
In addition, be configured to rotate in vertical plane owing to workpiece 19 to be bearing in the workpiece dividing head 11 also rotated around, so arrange the implement for carrying out the process for workpiece 19 around the vertical plane that can exist at workpiece dividing head 11.Thus, be present in workpiece dividing head compared with the existing product in horizontal plane, the overall proprietary area on the horizontal level of device comprising implement can be made significantly to reduce.
In addition, because workpiece dividing head 11 is by from attracting air to be adsorbed by workpiece 19 around and being bearing in around, so can not need in the past in order to the chuck required for holding workpieces.
In addition, due to by so adsorbing holding workpieces 19, the device in the past needed to make workpiece be held in chuck is not also needed, so the proprietary area on horizontal plane can be reduced further.
Further, due to by the two ends of the workpiece 19 of horizontal supporting coating paste grafting material, even if so the grafting material of paste because its deadweight and make change of shape, its distortion degree also even in both sides.
Therefore, and compared with the situation applying grafting material up and down of the workpiece of vertical support, due to the grafting material uniformity separately of the paste at the two ends being coated in workpiece 19 can be guaranteed, so can balancedly engage pair of terminal 20 in the both sides of workpiece 19.
As described above, according to the present embodiment, in quality and productivity ratio, stably can manufacture the electronic unit installed on surface.
Above, embodiments of the present invention are illustrated, but above-mentioned execution mode illustrate only a part for application examples of the present invention, and do not mean that concrete formation technical scope of the present invention being defined in above-mentioned execution mode.
The Japanese patent application 2013-170015 CLAIM OF PRIORITY that the application proposed based on August 20th, 2013, and quote its full content at this.
Claims (9)
1. a terminal coupling device, is characterized in that, possesses:
Workpiece dividing head (11), to be configured to centered by the rotating shaft of level rotate in vertical plane and be configured to can holding workpieces (19) around;
Grafting material coating unit (31), to the axial coating on both sides grafting material of described rotation of described workpiece (19) being supported in described workpiece dividing head (11);
Terminal transport unit (70), by pair of terminal (20) conveyance to be supported in described workpiece dividing head (11) and in coating on both sides the both sides of the described workpiece (19) of grafting material; And
Joint unit (103), the pair of terminal (20) transported by described terminal transport unit (70) is pressed into described workpiece (19) the both sides being coated with grafting material and heating engage.
2. terminal coupling device according to claim 1, is characterized in that,
Described workpiece dividing head (11) is configured to by from attracting air to be adsorbed by workpiece (19) and being bearing in around around.
3. terminal coupling device according to claim 2, is characterized in that,
Around described workpiece dividing head (11), be inserted into the grooving (11c) of workpiece (19) to be formed along described axially extended mode, the width of the circumferencial direction of described grooving (11c) is formed shorter than the length on the longest limit of workpiece (19).
4., according to the terminal coupling device in claims 1 to 3 described in any one, it is characterized in that,
The carrying channel of the workpiece between the Workpiece supply portion (21) and described grafting material coating unit (31) of described workpiece dividing head (11), be provided with to the workpiece (19) of the surrounding being supported in described workpiece dividing head (11), position adjustment unit (51) that the axial position of described rotation of described workpiece dividing head (11) adjusts.
5. terminal coupling device according to claim 4, is characterized in that,
A pair distributor (32) that the mode that described grafting material coating unit (31) possesses to clip workpiece (19) is arranged and described a pair distributor (32) is separated from each other or distributor travel mechanism (33) close to each other in the rotating shaft direction of described workpiece dividing head (11)
Described position adjustment unit (51) possesses one or two the above pressing components (52,53) to the described rotating shaft direction movement of described workpiece dividing head (11) together with described a pair distributor (32) of movement by described distributor travel mechanism (33).
6. terminal coupling device according to claim 1, is characterized in that,
Described terminal transport unit (70) possesses the terminal dividing head (71) being configured to rotate in the vertical plane identical with described workpiece dividing head (11) and in the below of described workpiece dividing head (11),
Described terminal dividing head (71) is configured to support described pair of terminal (20) around and described pair of terminal (20) is transported the both sides to the workpiece (19) being supported in described workpiece dividing head (11) by rotation.
7. terminal coupling device according to claim 6, is characterized in that,
Described terminal transport unit (70) also possesses lifting unit (90), this lifting unit (90) make described terminal dividing head (71) be positioned in the described pair of terminal (20) on the top being supported in described terminal dividing head (71) both sides of the workpiece (19) of the bottom being supported in described workpiece dividing head (11) primary importance, and the described pair of terminal (20) on top that is supported in described terminal dividing head (71) be positioned at the below of the workpiece (19) of the bottom being supported in described workpiece dividing head (11) the second place between be elevated.
8. the terminal coupling device according to claim 6 or 7, is characterized in that,
Described terminal dividing head (71) is configured to by attracting air adsorb and support described pair of terminal from the suction hole being formed in surrounding.
9. terminal coupling device according to claim 1, is characterized in that,
A pair heater (104) that the mode that described joint unit (103) possesses to clip workpiece (19) is arranged and the heater travel mechanism (105) making described heater movement,
Described heater travel mechanism (105) possesses makes described a pair heater (104) be separated from each other or mechanism close to each other in the described rotating shaft direction of described workpiece dividing head (11).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2013-170015 | 2013-08-20 | ||
JP2013170015A JP6126942B2 (en) | 2013-08-20 | 2013-08-20 | Terminal bonding equipment |
PCT/JP2014/069050 WO2015025647A1 (en) | 2013-08-20 | 2014-07-17 | Terminal joining device |
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CN104541347A true CN104541347A (en) | 2015-04-22 |
CN104541347B CN104541347B (en) | 2017-06-23 |
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CN201480001838.0A Active CN104541347B (en) | 2013-08-20 | 2014-07-17 | Terminal engagement device |
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JP (1) | JP6126942B2 (en) |
KR (1) | KR101682318B1 (en) |
CN (1) | CN104541347B (en) |
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WO (1) | WO2015025647A1 (en) |
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CN109755012A (en) * | 2019-01-25 | 2019-05-14 | 庄再聪 | A kind of transformer connection terminal automatically cuts assembling equipment and its assemble method |
CN110246681A (en) * | 2018-03-07 | 2019-09-17 | 株式会社村田制作所 | The manufacturing method of coil component and the manufacturing device of coil component |
WO2020037646A1 (en) * | 2018-08-24 | 2020-02-27 | 深圳市诚捷智能装备股份有限公司 | Conveying device and capacitor assembly machine |
US11217389B2 (en) | 2018-03-07 | 2022-01-04 | Murata Manufacturing Co., Ltd. | Method and apparatus for manufacturing coil component |
CN114121483A (en) * | 2020-06-26 | 2022-03-01 | Tdk株式会社 | Method for manufacturing electronic component with metal terminal |
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JP2017092313A (en) * | 2015-11-12 | 2017-05-25 | 株式会社東芝 | Semiconductor manufacturing equipment |
JP7025687B2 (en) * | 2017-09-11 | 2022-02-25 | Tdk株式会社 | Manufacturing method of electronic parts and electronic parts |
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CN104541347B (en) | 2017-06-23 |
JP6126942B2 (en) | 2017-05-10 |
TWI521555B (en) | 2016-02-11 |
WO2015025647A1 (en) | 2015-02-26 |
JP2015038947A (en) | 2015-02-26 |
TW201517087A (en) | 2015-05-01 |
KR20150041039A (en) | 2015-04-15 |
KR101682318B1 (en) | 2016-12-05 |
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