TWI504663B - Resin composition - Google Patents

Resin composition Download PDF

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TWI504663B
TWI504663B TW099122469A TW99122469A TWI504663B TW I504663 B TWI504663 B TW I504663B TW 099122469 A TW099122469 A TW 099122469A TW 99122469 A TW99122469 A TW 99122469A TW I504663 B TWI504663 B TW I504663B
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resin composition
resin
epoxy
solder resist
epoxy resin
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TW099122469A
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TW201127900A (en
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Yoshinori Wada
Eiji Shiojiri
Shigeo Nakamura
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Ajinomoto Kk
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • C08G59/04Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
    • C08G59/06Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols
    • C08G59/08Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols from phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3442Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
    • C08K5/3445Five-membered rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3452Solder masks

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Epoxy Resins (AREA)

Description

樹脂組成物Resin composition

本發明係有關特定之樹脂組成物,更進一步含有該特定樹脂組成物之防焊材。The present invention relates to a specific resin composition, and further contains a solder resist of the specific resin composition.

在印刷電路板上為防止焊錫對不需之部分的附著狀況,並同時具有作用為防止電路基板之腐蝕之永久保護膜,會在其兩面上施以防焊材(solder resist)。以往防焊材方面一般為使用感光性樹脂組成物。A solder resist is applied to both sides of the printed circuit board to prevent adhesion of the solder to unnecessary portions and to prevent permanent corrosion of the circuit substrate. In the past, a solder resist material was generally used as a photosensitive resin composition.

但藉由使用感光性樹脂組成物之微影(lithography)步驟中的防焊材(solder resist)形成方法,產生無法足夠對應隨著近年來的電路基板之薄型化或微細配線化、無鉛化之迴流焊接(solder reflow)溫度上昇之問題。此為,因感光防焊材所必要之感光性及顯影性使得可使用之材料受限,難以得到可滿足耐熱性及機械特性的硬化物。However, by using a solder resist forming method in the lithography step of the photosensitive resin composition, it is not possible to sufficiently reduce the thickness, fine wiring, and lead-free of the circuit board in recent years. The problem of temperature rise in solder reflow. Therefore, the photosensitivity and developability required for the photosensitive solder resist are limited, and it is difficult to obtain a cured product which can satisfy heat resistance and mechanical properties.

另外,使用熱硬化型防焊材時,會使用二氧化碳雷射進行開口部之形成(具體參考專利文獻1),因在開口部底部會產生膠渣(Smear),所以所謂的去膠渣的去除膠渣作業為必要的。具體上而言,一般在多層配線板等層間絕緣層形成中的去膠渣處理係使用電漿的乾式法及使用鹼性氧化劑溶液等的濕式法,從產能或生產成本之觀點濕式法為泛用。進而防焊材之開口部底部之膠渣也以同樣的濕式法之去除來進行檢討,但因濕式法為將基板整體進行處理,適用於防焊材之狀態時,不僅開口部連同防焊材之表面也會被進行處理,使得防焊材表面受到損傷。因此,之後在進行開口部的鎳鍍敷等處理時,在鍍敷浴中會有防焊材成分的溶出、污染鍍敷浴,使鍍敷之析出速度產生變化,因而產生必須提高頻率建立高價且毒性高的鍍敷浴的問題。In addition, when a thermosetting type solder resist is used, the formation of the opening is performed using a carbon dioxide laser (refer to Patent Document 1), and since the slag is generated at the bottom of the opening, the so-called desmear removal is performed. Glue operation is necessary. Specifically, the desmear treatment in the formation of an interlayer insulating layer such as a multilayer wiring board is a dry method using a plasma and a wet method using an alkaline oxidizing agent solution, etc., from the viewpoint of productivity or production cost. For general use. Further, the slag at the bottom of the opening of the solder resist is also examined by the same wet method. However, when the wet method is used to treat the entire substrate and is applied to the state of the solder resist, not only the opening but also the prevention The surface of the welding consumable is also treated to damage the surface of the welding consumable. Therefore, when a treatment such as nickel plating in the opening portion is performed, the deposition of the solder resist component and the contamination of the plating bath in the plating bath cause a change in the deposition rate of the plating, and thus it is necessary to increase the frequency to establish a high price. And the problem of a highly toxic plating bath.

另外,將熱硬化型防焊材與使用感光性樹脂組成物的向來的感光防焊材相較之下,雖然具有高耐熱性或機械特性,但摻為使熱膨脹率降低較佳以摻合無機填充材。但,當調合無機填充材時,防焊材與銅配線之密著性有降低之傾向,再者,伴隨上述之去膠渣處理之鍍敷浴污染問題,也使得無機填充材的溶出變的顯著。Further, in comparison with the conventional photosensitive solder resist using the photosensitive resin composition, the thermosetting type solder resist has high heat resistance or mechanical properties, but is preferably blended to lower the coefficient of thermal expansion to blend inorganic Filling material. However, when the inorganic filler is blended, the adhesion between the solder resist and the copper wiring tends to be lowered, and further, the elution of the inorganic filler is accompanied by the problem of contamination of the plating bath by the above-described desmear treatment. Significant.

[先前技術文獻][Previous Technical Literature]

[專利文獻][Patent Literature]

[專利文獻1]日本國特開2000-244125號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2000-244125

本發明欲解決之課題,係提供一兼具與銅配線之優異密著性及高去膠渣耐性之適用於防焊材之樹脂組成物。The object of the present invention is to provide a resin composition suitable for a solder resist material which has excellent adhesion to copper wiring and high desmear resistance.

本發明者們經由專心研究討論之結果,藉由使含有特定之(A)環氧樹脂、(B)含有三(triazine)構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物發現能解決上述之課題,遂而完成本發明。The inventors focused on the results of the discussion by including a specific (A) epoxy resin and (B) containing three The novolac type phenol resin having a structure of (triazine) and (C) an imidazole derivative and/or a cyclic anthracene derivative have been found to solve the above problems, and the present invention has been completed.

亦即,本發明如以下所述。That is, the present invention is as follows.

(1)一種樹脂組成物,其特徵係含有(A)環氧樹脂、(B)含有三構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物。(1) A resin composition characterized by containing (A) an epoxy resin and (B) containing three a structure of a novolac type phenolic resin, and (C) an imidazole derivative and/or a cyclic anthracene derivative.

(2)如(1)記載之樹脂組成物,其中,更含有(D)無機填充材。(2) The resin composition according to (1), further comprising (D) an inorganic filler.

(3)如(1)或(2)記載之樹脂組成物,其中含有(A)環氧樹脂,係1分子中具有2以上之環氧基,溫度20℃時為液狀之環氧樹脂,及/或1分子中具有3以上之環氧基,環氧當量為250以下,溫度20℃時為固體狀之芳香族系環氧樹脂。(3) The resin composition according to (1) or (2), which contains (A) an epoxy resin, an epoxy resin having 2 or more epoxy groups in one molecule, and a liquid epoxy resin at a temperature of 20 ° C. And/or an aromatic epoxy resin which has 3 or more epoxy groups in one molecule, has an epoxy equivalent of 250 or less, and is solid at a temperature of 20 °C.

(4)如(1)或(2)記載之樹脂組成物,其中含有(A)環氧樹脂,係1分子中具有2以上之環氧基,溫度20℃時為液狀之環氧樹脂,及1分子中具有3以上之環氧基,環氧當量為250以下,溫度20℃時為固體狀之芳香族系環氧樹脂,其摻合質量比係20:1~1:10。(4) The resin composition according to (1) or (2), which contains (A) an epoxy resin, an epoxy resin having 2 or more epoxy groups in one molecule, and a liquid epoxy resin at a temperature of 20 ° C. And an aromatic epoxy resin having 3 or more epoxy groups in one molecule and having an epoxy equivalent of 250 or less and a solid content at a temperature of 20 ° C, and a blending mass ratio of 20:1 to 1:10.

(5)一種防焊材,其特徵係將由(1)~(4)中任一記載之樹脂組成物所成之樹脂組成物層形成在支撐薄膜上。(5) A solder resist material characterized in that the resin composition layer formed of the resin composition according to any one of (1) to (4) is formed on a support film.

(6)如上述(5)記載之防焊材,其中,硬化後的樹脂組成物層後之硬化層對於銅箔之剝離強度係以0.50kgf/cm以上、5.00kgf/cm以下密著,且經由鹼性過錳酸溶液處理形成表面粗糙度(Ra值)係以100nm以上、300nm以下之粗化面。(6) The solder resist according to the above (5), wherein the cured layer after the cured resin composition layer is adhered to the copper foil at a thickness of 0.50 kgf/cm or more and 5.00 kgf/cm or less. The surface roughness (Ra value) is formed by an alkaline permanganic acid solution to have a roughened surface of 100 nm or more and 300 nm or less.

經由含有特定之(A)環氧樹脂、(B)含有三構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物,可提供一兼具與銅配線之優異密著性及高去膠渣耐性之適用於防焊材之樹脂組成物。By containing a specific (A) epoxy resin, (B) containing three The structure of the novolac type phenolic resin, and (C) the imidazole derivative and/or the cyclic anthracene derivative, can provide a good adhesion to the copper wiring and high desmear resistance for the solder resist. Resin composition.

[實施發明的最佳型態][Best form of implementing the invention]

以下為按照本發明之其最佳之實施型態予以詳細說明。The following is a detailed description of the preferred embodiment of the invention.

本發明之樹脂組成物之特徵為含有(A)環氧樹脂、(B)含有三構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物。The resin composition of the present invention is characterized by containing (A) an epoxy resin and (B) containing three a structure of a novolac type phenolic resin, and (C) an imidazole derivative and/or a cyclic anthracene derivative.

[(A)環氧樹脂][(A) Epoxy Resin]

本發明之樹脂組成物所使用的環氧樹脂並無特別限定,可舉例如「1分子中具有2以上之環氧基、溫度20℃時為液狀之環氧樹脂」(以下稱為第1環氧樹脂)、「1分子中具有3以上之環氧基、環氧當量為250以下、溫度20℃時為固體狀之芳香族系環氧樹脂」(以下稱為第2環氧樹脂)。此處之所謂的「液狀」意味著液體之狀態,「固體狀」意味著固體之狀態,所謂的「芳香族系環氧樹脂」為意味其分子內具有芳香環骨架之環氧樹脂。又,1分子中的環氧基數為平均數。The epoxy resin to be used in the resin composition of the present invention is not particularly limited, and examples thereof include an epoxy resin having 2 or more epoxy groups in one molecule and a liquid epoxy resin at a temperature of 20 ° C (hereinafter referred to as the first one). "Epoxy resin", "an aromatic epoxy resin which has a cyclooxy group of 3 or more in one molecule, has an epoxy equivalent of 250 or less, and is solid at a temperature of 20 ° C" (hereinafter referred to as a second epoxy resin). The term "liquid" as used herein means a state of a liquid, and "solid" means a state of a solid, and the "aromatic epoxy resin" means an epoxy resin having an aromatic ring skeleton in its molecule. Further, the number of epoxy groups in one molecule is an average.

第1環氧樹脂方面,具體可舉例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型(Phenol Novolac type)環氧樹脂、萘型環氧樹脂、縮水甘油胺型環氧樹脂、添加氫型環氧樹脂等。可單獨使用此等之任1種或2種以上併用。又,以製成乾性薄膜狀況之操作性及進行層合(laminate)時良好的流動性觀點而言,環氧當量以250以下為宜、較宜為220以下、更宜為200以下、更更宜為180以下。另外,以柔軟性之觀點而言,環氧當量之下限以50以上為宜、較宜為80以上、更宜為120以上、更更宜為150以上。該第1環氧樹脂可使用市售品,具體可舉例如日本環氧樹脂(股)製「耶皮摳特(音譯)825」(雙酚A型環氧樹脂,1分子中的環氧基數:2、環氧當量:175)、日本環氧樹脂(股)製「耶皮摳特807」(雙酚F型環氧樹脂,1分子中的環氧基數:2、環氧當量:169)、日本環氧樹脂(股)製「耶皮摳特152」(苯酚酚醛清漆型環氧樹脂,1分子中的環氧基數:2以上、環氧當量:175)、DIC(股)製「EPICLON HP-4032」(萘型環氧樹脂,1分子中的環氧基數:2、環氧當量:150)、日本環氧樹脂(股)製「耶皮摳特604」(縮水甘油胺型環氧樹脂,1分子中的環氧基數:3、環氧當量:120)、日本環氧樹脂(股)製「耶皮摳特YX8000」(添加氫型環氧樹脂,1分子中的環氧基數:2、環氧當量:205)。Specific examples of the first epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, naphthalene type epoxy resin, and glycidylamine type. Epoxy resin, hydrogen-added epoxy resin, etc. Any one or two or more of these may be used alone. Further, the epoxy equivalent is preferably 250 or less, more preferably 220 or less, more preferably 200 or less, or more, from the viewpoint of workability in the case of a dry film and good fluidity at the time of lamination. It should be 180 or less. Further, from the viewpoint of flexibility, the lower limit of the epoxy equivalent is preferably 50 or more, more preferably 80 or more, more preferably 120 or more, still more preferably 150 or more. A commercially available product can be used as the first epoxy resin, and specific examples thereof include "Jeppel 825" (bisphenol A type epoxy resin), and the number of epoxy groups in one molecule. : 2, epoxy equivalent: 175), "E.p. 807" made by Japan Epoxy Resin Co., Ltd. (bisphenol F type epoxy resin, number of epoxy groups in one molecule: 2, epoxy equivalent: 169) "E.p. 152" (Phenolic novolac type epoxy resin, number of epoxy groups in one molecule: 2 or more, epoxy equivalent: 175), and DIC (share) "EPICLON" HP-4032" (naphthalene epoxy resin, number of epoxy groups in one molecule: 2, epoxy equivalent: 150), and "E.p. 604" (glycidylamine epoxy) made by Japan Epoxy Resin Co., Ltd. Resin, number of epoxy groups in one molecule: 3, epoxy equivalent: 120), "Yepit YX8000" manufactured by Japan Epoxy Resin Co., Ltd. (addition of hydrogen type epoxy resin, number of epoxy groups in one molecule: 2. Epoxy equivalent: 205).

作為樹脂組成物之硬化物的適當物性方面,例如有耐熱性、低膨脹率等,由此等物性之觀點而言,該環氧樹脂以使用芳香族系環氧樹脂為宜。因而本發明中的第1環氧樹脂以芳香族系環氧樹脂為宜。又,第1環氧樹脂亦可為溫度在未達20℃時為液狀者。The suitable physical properties of the cured product of the resin composition include, for example, heat resistance and low expansion ratio. From the viewpoint of physical properties, the epoxy resin is preferably an aromatic epoxy resin. Therefore, the first epoxy resin in the present invention is preferably an aromatic epoxy resin. Further, the first epoxy resin may be liquid when the temperature is less than 20 °C.

另外,作為第2環氧樹脂方面,具體可舉例如苯酚酚醛清漆型環氧樹脂、酚酚醛型環氧(Phenol Novolac type epoxy)樹脂、萘型環氧樹脂、苯酚類與具有苯酚性羥基之芳香族醛之縮合物的環氧化物(三苯基甲烷型環氧樹脂)等。可單獨使用此等之任1種或2種以上併用。該第2環氧樹脂可使用市售品,具體可舉例如DIC(股)製「N-740」(苯酚酚醛清漆型環氧樹脂,1分子中的環氧基數:3以上、環氧當量:180)、DIC(股)製「N-690」(甲酚酚醛清漆型環氧樹脂,1分子中的環氧基數:3以上、環氧當量:220)、DIC(股)製「EXA4700」(4官能萘型環氧樹脂,1分子中的環氧基數:4、環氧當量:162)、日本化藥(股)製「EPPN-502H」(三苯酚環氧樹脂,1分子中的環氧基數:3以上、環氧當量:168)等。Further, examples of the second epoxy resin include a phenol novolak type epoxy resin, a Phenol Novolac type epoxy resin, a naphthalene type epoxy resin, a phenol, and a phenolic hydroxyl group. An epoxide of an aldehyde of a aldehyde (triphenylmethane type epoxy resin) or the like. Any one or two or more of these may be used alone. For the second epoxy resin, a commercially available product can be used. Specific examples thereof include "N-740" (a phenol novolak type epoxy resin), and the number of epoxy groups in one molecule: 3 or more, epoxy equivalent: 180), DIC (share) "N-690" (cresol novolac type epoxy resin, number of epoxy groups in one molecule: 3 or more, epoxy equivalent: 220), DIC (share) "EXA4700" ( 4-functional naphthalene type epoxy resin, number of epoxy groups in one molecule: 4, epoxy equivalent: 162), "EPPN-502H" manufactured by Nippon Kayaku Co., Ltd. (trisphenol epoxy resin, epoxy in one molecule) Base: 3 or more, epoxy equivalent: 168), and the like.

該第2環氧樹脂之中,以密著性、耐藥品性之觀點而言,環氧當量的上限值以220以下為宜、較宜為200以下、更宜為180以下。另外,以柔軟性之觀點而言,環氧當量的下限值宜為50以上、較宜為80以上、更宜為120以上、更更宜為150以上。In the second epoxy resin, the upper limit of the epoxy equivalent is preferably 220 or less, more preferably 200 or less, and still more preferably 180 or less from the viewpoint of adhesion and chemical resistance. Further, from the viewpoint of flexibility, the lower limit of the epoxy equivalent is preferably 50 or more, more preferably 80 or more, more preferably 120 or more, still more preferably 150 or more.

另外,即使具有環氧當量為250以下之芳香族系環氧樹脂,但若為1分子中的環氧基數不滿3之環氧樹脂時,難以得到硬化物之耐熱性或耐藥品性。In addition, even if it is an aromatic epoxy resin having an epoxy equivalent of 250 or less, it is difficult to obtain heat resistance or chemical resistance of the cured product when the epoxy resin having less than 3 epoxy groups in one molecule is used.

特別是將本發明之樹脂組成物製成樹脂組成物薄片時,環氧樹脂宜為含有第1環氧樹脂與第2環氧樹脂之雙方。另外,亦可含有此2種類之環氧樹脂以外的其他環氧樹脂。In particular, when the resin composition of the present invention is formed into a resin composition sheet, the epoxy resin preferably contains both the first epoxy resin and the second epoxy resin. Further, other epoxy resins than the two types of epoxy resins may be contained.

第1環氧樹脂,主要係當樹脂組成物薄片在進行層合時,擔任使其顯示良好流動性的角色;第2環氧樹脂,主要係在樹脂組成物薄片之熱硬化後,擔任使其硬化物性提升之角色。The first epoxy resin mainly serves to exhibit a good fluidity when the resin composition sheet is laminated; the second epoxy resin is mainly used after the resin composition sheet is thermally cured. The role of hardening physical properties.

本發明之樹脂組成物中,相對於樹脂組成物中的整體不揮發分之(A)環氧樹脂之含有比率之上限以60質量%以下為宜、較宜為45質量%以下。另外,相對於樹脂組成物中的整體不揮發分之(A)環氧樹脂之含有比率之下限以5質量%以上為宜、較宜為15質量%以上。In the resin composition of the present invention, the upper limit of the content ratio of the (A) epoxy resin to the total nonvolatile content in the resin composition is preferably 60% by mass or less, and more preferably 45% by mass or less. In addition, the lower limit of the content ratio of the (A) epoxy resin to the total nonvolatile content in the resin composition is preferably 5% by mass or more, and more preferably 15% by mass or more.

併用第1環氧樹脂與第2環氧樹脂之情況時,相對於樹脂組成物中之整體不揮發分第1環氧樹脂之含有比率之上限以30質量%以下為宜、較宜為20質量%以下。此為在操作樹脂組成物薄片之20~30℃左右的常溫下,使樹脂組成物薄片容易具有沾黏(tack)、及維持樹脂組成物薄片之操作性之觀點為出發點。另外,相對於樹脂組成物中之整體不揮發分第1環氧樹脂之含有比率之下限以5質量%以上為宜、較宜為10質量%以上。此為基於在操作樹脂組成物薄片之20~30℃左右的常溫下,以獲得樹脂組成物薄片之足夠之可撓性且維持樹脂組成物薄片之操作性之觀點、對電路基板進行樹脂組成物薄片之層合之際,以獲得僅使其填充於導通孔(via hole)或通孔(through hole)內之足夠的流動性之觀點、為防止對電路基板進行樹脂組成物薄片之層合之際,來自電路基板之應藉由樹脂組成物所被覆之領域之大量樹脂組成物之滲出,而造成製品不良、污染機械之觀點等。When the first epoxy resin and the second epoxy resin are used in combination, the upper limit of the content ratio of the first non-volatile first epoxy resin in the resin composition is preferably 30% by mass or less, more preferably 20% by mass. %the following. This is based on the viewpoint that the resin composition sheet is likely to have a tack and maintain the handleability of the resin composition sheet at a normal temperature of about 20 to 30 ° C of the resin composition sheet. In addition, the lower limit of the content ratio of the first non-volatile first epoxy resin in the resin composition is preferably 5% by mass or more, and more preferably 10% by mass or more. This is based on the viewpoint of obtaining sufficient flexibility of the resin composition sheet and maintaining the handleability of the resin composition sheet at a normal temperature of about 20 to 30 ° C of the resin composition sheet, and performing a resin composition on the circuit board. In the case of laminating the sheets, a sufficient fluidity to fill only the via holes or through holes is obtained, in order to prevent lamination of the resin composition sheets to the circuit substrate. In addition, the circuit substrate is oozing out from a large amount of the resin composition in the field covered by the resin composition, thereby causing defects in the product and contamination of the machine.

相對於樹脂組成物中之整體不揮發分之第2環氧樹脂的含有比率之上限以15質量%以下為宜、較宜為10質量%以下。此為基於在操作樹脂組成物薄片之20~30℃左右的常溫下,獲得樹脂組成物薄片之足夠之可撓性且維持樹脂組成物薄片之操作性之觀點、對電路基板進行樹脂組成物薄片之層合之際,獲得僅使其填充於導通孔(via hole)或通孔(through hole)內之足夠的流動性觀點等。另外,以樹脂組成物薄片之形態使用之際,為使硬化物反映第2環氧樹脂之特性,使發揮耐熱性或耐藥品性之觀點而言,相對於樹脂組成物之整體不揮發分之第2環氧樹脂的含有比率之下限以0.01質量%以上為宜、較宜為1質量%以上。The upper limit of the content ratio of the second epoxy resin to the total non-volatile content in the resin composition is preferably 15% by mass or less, and more preferably 10% by mass or less. This is based on the viewpoint of obtaining sufficient flexibility of the resin composition sheet and maintaining the handleability of the resin composition sheet at a normal temperature of about 20 to 30 ° C of the resin composition sheet, and performing a resin composition sheet on the circuit board. At the time of lamination, a sufficient fluidity viewpoint or the like which is filled only in a via hole or a through hole is obtained. In addition, when the cured product is used in the form of a sheet of the resin composition, the cured product reflects the characteristics of the second epoxy resin, and the non-volatile portion of the resin composition is obtained from the viewpoint of exhibiting heat resistance and chemical resistance. The lower limit of the content ratio of the second epoxy resin is preferably 0.01% by mass or more, and more preferably 1% by mass or more.

第1環氧樹脂與第2環氧樹脂之摻合比係以質量比(第1環氧樹脂:第2環氧樹脂)為20:1至1:10為宜、較宜為10:1至1:2。摻合比在該範圍內時,經由併用第1環氧樹脂與第2環氧樹脂,使其發揮更顯著的效果。The blending ratio of the first epoxy resin to the second epoxy resin is preferably 20:1 to 1:10 by mass ratio (first epoxy resin: second epoxy resin), preferably 10:1 to 1:2. When the blend ratio is within this range, the first epoxy resin and the second epoxy resin are used in combination to exert a more remarkable effect.

[(B)含有三構造之酚醛清漆型酚醛樹脂][(B) contains three Constructed novolac type phenolic resin]

含有三構造之酚醛清漆型酚醛樹脂,係作用為環氧樹脂之硬化劑。含有三構造之酚醛清漆型酚醛樹脂,為使三類與苯酚類與醛類反應所得到的縮合物組成物。三類、苯酚類及醛類皆無特別的限定;作為三類方面,以選自三聚氰胺、苯并胍胺及甲基胍胺等之1種或2種以上者為宜。又,作為苯酚類方面,以選自苯酚、或甲酚、乙苯酚、n-丙苯酚、異丁苯酚、t-丁苯酚、辛基苯酚、壬基苯酚、茬酚、甲基丁苯酚、二-t-丁苯酚等之烷基苯酚的各種o-,m-,p-異構物、或乙烯苯酚、烯丙基苯酚、丙烯基苯酚、乙炔基苯酚的各種o-,m-,p-異構物、或環戊基苯酚、環己基苯酚、環己基甲酚等的環烷基苯酚、或苯基苯酚等之取代苯酚類之1種或2種以上者為宜。另外,醛類方面以福馬林及/或多聚甲醛(paraformaldehyde)為宜。Contains three The structure of the novolac type phenolic resin acts as a hardener for the epoxy resin. Contains three Constructed novolac type phenolic resin for making three A condensate composition obtained by reacting a phenol with an aldehyde. three Classes, phenols and aldehydes are not particularly limited; as three In general, one or more selected from the group consisting of melamine, benzoguanamine, and methyl decylamine are preferred. Further, as the phenol, it is selected from the group consisting of phenol, or cresol, ethyl phenol, n-propoxy phenol, isobutyl phenol, t-butyl phenol, octyl phenol, nonyl phenol, nonyl phenol, methyl butyl phenol, and the like. Various o-, m-, p-isomers of alkylphenols such as -t-butanol, or various o-, m-, p- of vinylphenol, allylphenol, propenylphenol, ethynylphenol One or two or more kinds of a cycloalkyl phenol such as cyclopentyl phenol, cyclohexyl phenol or cyclohexyl cresol or a substituted phenol such as phenylphenol are preferable. Further, in terms of aldehydes, fumarin and/or paraformaldehyde is preferred.

含有三構造之酚醛清漆型酚醛樹脂之氮原子含有率(相對於全原子數之氮原子數之比率)的上限,以合成時溶劑溶解性的觀點而言,宜為25%以下、較宜為14%以下。另外,含有三構造之酚醛清漆型酚醛樹脂之氮原子含有率(相對於全原子數之氮原子數之比率)的下限,以維持銅配線密著性之觀點而言,宜為4%以上、更宜為8%以上。Contains three The upper limit of the nitrogen atom content (ratio of the ratio of the number of nitrogen atoms to the total number of atoms) of the novolak-type phenol resin of the structure is preferably 25% or less, and more preferably 14% from the viewpoint of solvent solubility at the time of synthesis. the following. In addition, contains three The lower limit of the nitrogen atom content (ratio of the ratio of the number of nitrogen atoms to the total number of atoms) of the novolac type phenol resin of the structure is preferably 4% or more, and more preferably 8 from the viewpoint of maintaining the adhesion of the copper wiring. %the above.

在三類與苯酚類與醛類之反應中,觸媒之使用及種類並無特別限定,即使在無觸媒下反應仍會進行。在防焊材方面,不宜有以殘留觸媒形式之金屬等無機物之殘留。因而,使用觸媒之際,宜為使用三甲胺、三乙胺、二乙胺、苯胺等之胺系觸媒。In three In the reaction between the phenol and the aldehyde, the use and type of the catalyst are not particularly limited, and the reaction proceeds even without a catalyst. In the case of the solder resist material, it is not preferable to have a residue of an inorganic substance such as a metal in the form of a residual catalyst. Therefore, when a catalyst is used, an amine-based catalyst such as trimethylamine, triethylamine, diethylamine or aniline is preferably used.

在本發明使用的含有三構造之酚醛清漆型酚醛樹脂可使用市售品。具體可舉例如DIC(股)製「PHENOLITE LA-7052」(氮原子含有率8%)、「PHENOLITE LA-7751」(氮原子含有率14%)等。Contains three used in the present invention Commercially available products can be used as the novolac type phenol resin. Specific examples thereof include "PHENOLITE LA-7052" (nitrogen atom content: 8%) and "PHENOLITE LA-7751" (nitrogen atom content: 14%) manufactured by DIC Corporation.

本發明中,(B)含有三構造之酚醛清漆型酚醛樹脂,使存在於樹脂組成物中環氧基之合計數與該酚醛樹脂之苯酚性羥基之合計數比(環氧基之合計數:苯酚性羥基之合計數)以成為1:0.5至1.5進行摻合。如果酚醛樹脂之摻合比率在此範圍外時,恐會造成樹脂組成物硬化物之耐熱性不足之虞。In the present invention, (B) contains three a novolac type phenol resin having a structure in which the total number of epoxy groups present in the resin composition and the phenolic hydroxyl group of the phenol resin are combined (the total number of epoxy groups: the total number of phenolic hydroxyl groups) to become Blending was carried out at 1:0.5 to 1.5. If the blending ratio of the phenol resin is out of this range, the heat resistance of the cured product of the resin composition may be insufficient.

[(C)咪唑衍生物及/或環狀脒衍生物][(C) Imidazole derivatives and/or cyclic anthracene derivatives]

本發明中之咪唑衍生物及/或環狀脒衍生物,係作用為硬化促進劑。所謂的咪唑衍生物,即「含有咪唑基,對環氧樹脂為具有硬化促進作用之化合物」者。亦即只要具有硬化促進作用則無任何限制,具體可舉例如,咪唑(「1,3-二吖-2,4-環戊二烯」);2-甲基咪唑、2-乙基咪唑、2-十七咪唑、2-十一咪唑、2-苯基咪唑等的2-取代咪唑衍生物;1-氰乙基-2-甲基咪唑、1-氰乙基-2-十一咪唑、1-氰乙基-2-乙基-4-甲基咪唑、1-氰乙基-2-苯基咪唑等的含有氰基咪唑衍生物;2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三、2,4-二胺基-6-(2’-十一咪唑基)-乙基-S-三、2,4-二胺基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-s-三等的含有三之咪唑衍生物;2-苯基咪唑之異三聚氰酸加成物、2-乙基咪唑之異三聚氰酸加成物、2,4-二胺-6-[2’-甲基咪唑基-(1’)]-乙基-s-三之異三聚氰酸加成物等的異三聚氰加成物咪唑衍生物、2-苯基-4,5-二羥乙基咪唑、2-苯基-4-甲基-5-羥基二甲基咪唑等的4,5-取代咪唑衍生物;2,3-羥基-1H-吡咯[1,2-a]苄咪唑;環氧合成咪唑等。The imidazole derivative and/or cyclic anthracene derivative in the present invention acts as a hardening accelerator. The imidazole derivative is a compound which contains an imidazole group and which is a compound having a hardening promoting effect on an epoxy resin. That is, there is no limitation as long as it has a hardening promoting effect, and specific examples thereof include imidazole ("1,3-dioxan-2,4-cyclopentadiene"); 2-methylimidazole, 2-ethylimidazole, 2-substituted imidazole derivatives of 2-pyridazole, 2-undecylimid, 2-phenylimidazole, etc.; 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, a cyanoimidazole derivative containing 1-cyanoethyl-2-ethyl-4-methylimidazole or 1-cyanoethyl-2-phenylimidazole; 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-three 2,4-Diamino-6-(2'-undecazolyl)-ethyl-S-III 2,4-Diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-three Containing three Imidazole derivative; isomeric cyanuric acid addition of 2-phenylimidazole, isomeric cyanuric acid addition of 2-ethylimidazole, 2,4-diamine-6-[2'-methyl Imidazolyl-(1')]-ethyl-s-three Isomeric cyanide adduct imidazole derivatives such as isomeric cyanuric acid adducts, 2-phenyl-4,5-dihydroxyethylimidazole, 2-phenyl-4-methyl-5-hydroxyl a 4,5-substituted imidazole derivative such as dimethylimidazole; 2,3-hydroxy-1H-pyrrole[1,2-a]benzylimidazole; an epoxy imidazole or the like.

咪唑衍生物可單獨1種使用,亦可併用2種以上使用。此等化合物當中,以銅配線密著性與樹脂組成物之保存安定性之折衷觀點而言,宜為4,5-取代咪唑衍生物、環氧合成咪唑。The imidazole derivatives may be used alone or in combination of two or more. Among these compounds, a 4,5-substituted imidazole derivative or an epoxy-imidazole is preferable from the viewpoint of the compromise between the copper wiring adhesion and the storage stability of the resin composition.

所謂的環狀脒衍生物為「含有環狀的脒骨架,並具有硬化促進作用之化合物」。亦即只要具有硬化促進作用則無特別的限制,具體可舉例如二吖雙環十一碳烯(DBU)及其衍生物,以及此等之鹽、或二吖雙環壬烯(DBN)及其衍生物,以及此等之鹽等。此處所謂的「衍生物」係意味著形成環狀脒骨架中之亞胺鍵結之氮原子被取代基鍵結之化合物,作為取代基方面,可舉例如苄基等。此外,所謂的「鹽」,具體上為苯酚鹽、羧酸鹽、辛酸鹽、p-甲苯磺酸酸鹽、甲酸鹽、鄰苯二甲酸鹽、苯酚酚醛清漆樹脂鹽、四苯硼酸鹽等。The cyclic anthracene derivative is a compound containing a cyclic anthracene skeleton and having a hardening promoting action. That is, there is no particular limitation as long as it has a hardening promoting effect, and specific examples thereof include diindole bicycloundecene (DBU) and derivatives thereof, and such salts, or diterpene bicyclononene (DBN) and derivatives thereof. Things, and the salt of these. The term "derivative" as used herein means a compound in which a nitrogen atom bonded to an imine bond in a cyclic anthracene skeleton is bonded with a substituent, and examples of the substituent include a benzyl group and the like. Further, the so-called "salt" is specifically a phenol salt, a carboxylate, an octylate, a p-toluenesulfonate, a formate, a phthalate, a phenol novolac resin salt, a tetraphenyl borate. Wait.

該環狀脒衍生物之中,就銅配線密著性與樹脂組成物的保存安定性之點而言,以DBU或其衍生物、或者是此等之鹽為宜、特宜為DBU鹽、DBU衍生物之鹽。具體可舉例如DBU-苯酚鹽(具體為San-Apro(股)製「U-CAT SAl」等)、DBU-辛酸鹽(具體為San-Apro(股)製、「U-CAT SA102」等)、DBU-p-甲苯磺酸酸鹽(具體為San-Apro(股)製、「U-CAT SA506」等)、DBU-甲酸鹽(具體為San-Apro(股)製、「U-CAT SA603」等)、DBU-鄰苯二甲鹽(具體為San-Apro(股)製、「U-CAT SA810」等)、DBU-苯酚酚醛清漆樹脂鹽(具體為San-Apro(股)製、「U-CAT SA841」等)、DBU衍生物之鹽(具體為San-Apro(股)製、「U-CAT 5002」等)等。Among the cyclic anthracene derivatives, DBU or a derivative thereof or a salt thereof is preferably used as a DBU salt in terms of copper wiring adhesion and storage stability of the resin composition. A salt of a DBU derivative. Specific examples thereof include DBU-phenolate (specifically, "U-CAT SAl" manufactured by San-Apro Co., Ltd.), and DBU-octanoate (specifically, San-Apro Co., Ltd., "U-CAT SA102", etc.) , DBU-p-toluenesulfonate (specifically, manufactured by San-Apro Co., Ltd., "U-CAT SA506", etc.), DBU-formate (specifically, San-Apro), "U-CAT" SA603", etc.), DBU-phthalic acid salt (specifically, San-Apro Co., Ltd., "U-CAT SA810", etc.), DBU-phenol novolak resin salt (specifically, San-Apro (manufactured by the company), "U-CAT SA841", etc.), a salt of a DBU derivative (specifically, San-Apro Co., Ltd., "U-CAT 5002", etc.).

本發明中的環狀脒衍生物,可單獨1種使用或併用2種以上使用。The cyclic anthracene derivative in the present invention may be used alone or in combination of two or more.

在本發明中,當併用咪唑衍生物與環狀脒衍生物之情況時,可各自以1種之化合物所構成者,或以2種以上之化合物所構成者。In the case of the present invention, when an imidazole derivative and a cyclic anthracene derivative are used in combination, each of them may be composed of one type of compound or two or more types of compounds.

本發明中的咪唑衍生物及環狀脒衍生物,以在溶劑中為可溶解之物作為溶解物為宜。作為溶劑之具體可舉例如丙酮、甲基乙基酮、環己酮等的酮類、乙酸乙酯、乙酸丙酯、乙酸2-乙氧乙酯(Cellosolve acetate)、丙二醇甲醚醋酸酯(Propylene Glycol Monomethyl Ether Acetate)、乙酸卡必醇(Carbitol acetate)等的醋酸酯類、2-乙氧乙酯(Cellosolve)、丁卡必醇(butyl carbitol)等的卡必醇類、甲苯、二甲苯等的芳香族炭化水素類、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等。可併用此等1種或2種以上之組合使用。The imidazole derivative and the cyclic anthracene derivative in the present invention are preferably dissolved as a soluble substance in a solvent. Specific examples of the solvent include ketones such as acetone, methyl ethyl ketone, and cyclohexanone, ethyl acetate, propyl acetate, 2-ethyloxyethyl acetate (Cellosolve acetate), and propylene glycol methyl ether acetate (Propylene). Glycol Monomethyl Ether Acetate), acetate such as Carbitol acetate, carbitol such as 2-ethoxyethyl ester (Cellosolve) or butyl carbitol, toluene, xylene, etc. Aromatic carbonized water, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, and the like. These may be used in combination of one type or two or more types.

另外,在溶劑中不會溶解、對溶劑之溶解性極低之物質,宜為使其原樣地分散在樹脂組成物中。將摻合粉末狀咪唑衍生物及/或環狀脒衍生物為目的之樹脂組成物作為防焊材使用時,以提高精細圖型之導體層的絕緣信賴性之觀點而言,1次粒子的平均粒徑之上限宜為20μm以下、較宜為10μm以下、更宜為5μm以下。另外,以防止二次凝聚集之觀點而言,1次粒子的平均粒徑之下限宜為0.01μm以上。此處所謂的平均粒徑,係基於米氏(Mie)散射理論,可藉由雷射光之折射‧散射法測定者。具體上為經由雷射折射式粒度分佈測定裝置,將測定對象之化合物的粒度分佈作成體積基準,並以其中數粒徑(median diameter)定為平均粒徑進行測定。測定試樣宜為使用以超音波,將測定對象之化合物使其在水中分散者。雷射折射式粒度分佈測定裝置方面,使用(股)堀場製作所製LA-500等。Further, a substance which does not dissolve in a solvent and has extremely low solubility in a solvent is preferably dispersed in the resin composition as it is. When a resin composition for the purpose of blending a powdery imidazole derivative and/or a cyclic anthracene derivative is used as a solder resist material, the primary particle is improved from the viewpoint of improving the insulation reliability of the conductor layer of the fine pattern. The upper limit of the average particle diameter is preferably 20 μm or less, more preferably 10 μm or less, and still more preferably 5 μm or less. Further, from the viewpoint of preventing secondary aggregation, the lower limit of the average particle diameter of the primary particles is preferably 0.01 μm or more. The average particle diameter referred to herein is based on the Mie scattering theory and can be measured by the refraction ‧ scattering method of laser light. Specifically, the particle size distribution of the compound to be measured is measured on a volume basis by a laser refractive particle size distribution measuring apparatus, and the average particle diameter is determined by the median diameter. The measurement sample is preferably one in which the compound to be measured is dispersed in water by ultrasonic waves. For the laser refracting type particle size distribution measuring apparatus, LA-500 manufactured by Horiba Ltd. is used.

本發明之樹脂組成物以藉由含有(C)咪唑衍生物及/或環狀脒衍生物,促使含有三構造之酚醛清漆型酚醛樹脂的環氧樹脂之硬化反應,以改善硬化物之去膠渣耐性,可使硬化物即使在去膠渣後仍保有美麗、具高級感的外觀。另外,大幅提升硬化物之對銅配線之密著性。The resin composition of the present invention is caused to contain three by containing (C) an imidazole derivative and/or a cyclic anthracene derivative The hardening reaction of the epoxy resin of the phenol novolak type phenolic resin is structured to improve the desmear resistance of the cured product, so that the cured product retains a beautiful and high-grade appearance even after the desmear. In addition, the adhesion of the cured product to the copper wiring is greatly enhanced.

本發明中,相對於樹脂組成物中整體不揮發分之(C)咪唑衍生物及/或環狀脒衍生物之含有比率之上限,以保存安定性及不使在乾燥步驟中產生過度的硬化之觀點而言,以5質量%以下為宜、更宜為3質量%以下。另外,含有比率之下限,以銅箔密著性、耐藥品性等之觀點而言,以0.01質量%以上為宜、更宜為0.1質量%以上。In the present invention, the upper limit of the content ratio of the (C) imidazole derivative and/or the cyclic anthracene derivative which is not volatile with respect to the entire resin composition, preserves stability and does not cause excessive hardening in the drying step. In view of the above, it is preferably 5% by mass or less, more preferably 3% by mass or less. In addition, the lower limit of the content ratio is preferably 0.01% by mass or more, and more preferably 0.1% by mass or more from the viewpoint of copper foil adhesion and chemical resistance.

本發明之樹脂組成物,如同後述所述,特別適宜以可作為防焊材之使用,使用含有本發明之(A)成分、(B)成分及(C)成分的樹脂組成物之防焊材,兼具有所謂的與銅配線之優異密著性與高去膠渣耐性的性質。The resin composition of the present invention is particularly suitably used as a solder resist, and a solder resist containing a resin composition containing the component (A), the component (B) and the component (C) of the present invention is used as described later. It also has the so-called excellent adhesion to copper wiring and high desmear resistance.

使用含有本發明之(A)成分、(B)成分、(C)成分的樹脂組成物的防焊材,其對於銅配線的優異密著性,可藉由如後述的[銅配線密著性測定]所記載的測定方法予以測定,由銅箔剝離強度可進行掌握。使用本發明之樹脂組成物的防焊材之銅配線密著性(銅箔剝離強度)之上限值,以所謂實用的觀點而言,以5.00kgf/cm以下為宜、較宜為2.00kgf/cm以下、更宜為1.00kgf/cm以下、更更宜為0.95kgf/cm以下、又更更宜為0.90kgf/cm以下者。另外,使用本發明之樹脂組成物的防焊材之銅配線密著性(銅箔剝離強度)之下限值,以所謂密著性越高越好之觀點而言,以0.50kgf/cm以上為宜、較宜為0.55kgf/cm以上、更宜為0.60kgf/cm以上、更更宜為0.65kgf/cm以上、又更更宜為0.70kgf/cm以上、特宜為0.75kgf/cm以上、極宜為0.80kgf/cm以上者。The solder resist containing the resin composition of the component (A), the component (B), and the component (C) of the present invention has excellent adhesion to the copper wiring, and can be used as follows [copper wiring adhesion] The measurement method described in the measurement is measured, and the peeling strength of the copper foil can be grasped. The upper limit of the copper wiring adhesion (copper foil peeling strength) of the solder resist of the resin composition of the present invention is preferably 5.00 kgf/cm or less, and more preferably 2.00 kgf from the viewpoint of practical use. /cm or less, more preferably 1.00 kgf/cm or less, still more preferably 0.95 kgf/cm or less, still more preferably 0.90 kgf/cm or less. In addition, the lower limit of the copper wiring adhesion (copper foil peeling strength) of the solder resist of the resin composition of the present invention is 0.50 kgf/cm or more from the viewpoint that the higher the adhesion is, the better. Preferably, it is preferably 0.55 kgf/cm or more, more preferably 0.60 kgf/cm or more, still more preferably 0.65 kgf/cm or more, still more preferably 0.70 kgf/cm or more, and particularly preferably 0.75 kgf/cm or more. It is very suitable for 0.80kgf/cm or more.

使用含有本發明之(A)成分、(B)成分、(C)成分的樹脂組成物的防焊材的去膠渣耐性,可藉由如後述的[去膠渣耐性測定]所記載的評估方法(鹼性過錳酸溶液處理後之表面粗糙度(Ra值))予以掌握。使用本發明的樹脂組成物的防焊材之去膠渣耐性(表面粗糙度(Ra值))的上限值,以防止對鍍敷浴中防焊材成分的溶出觀點而言,以500nm以下為宜、較宜為400nm以下、更宜為350nm以下、更更宜為300nm以下、又更更宜為280nm以下者。另外,使用本發明的樹脂組成物的防焊材之去膠渣耐性(表面粗糙度(Ra值))的下限值,以所謂實用的觀點而言,以50nm以上為宜、較宜為100nm以上、更宜為150nm以上、更更宜為200nm以上者。The desmear resistance of the solder resist containing the resin composition containing the component (A), the component (B), and the component (C) of the present invention can be evaluated by the [degelation resistance measurement] described later. The method (surface roughness (Ra value) after treatment with an alkaline permanganic acid solution) was mastered. The upper limit of the desmear resistance (surface roughness (Ra value)) of the solder resist of the resin composition of the present invention is 500 nm or less from the viewpoint of elution of the solder resist component in the plating bath. Preferably, it is preferably 400 nm or less, more preferably 350 nm or less, still more preferably 300 nm or less, and still more preferably 280 nm or less. In addition, the lower limit of the desmear resistance (surface roughness (Ra value)) of the solder resist of the resin composition of the present invention is preferably 50 nm or more, and more preferably 100 nm from the viewpoint of practical use. The above is more preferably 150 nm or more, and still more preferably 200 nm or more.

[(D)無機填充材][(D) Inorganic filler]

在本發明之樹脂組成物中,可摻合無機填充材用以降低樹脂組成物之熱膨脹率。無機填充材方面,可使用舉例如矽、氧化鋁、硫酸鋇、滑石、黏土、雲母粉、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、硼酸鋁、鈦酸鋇、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、鋯酸鋇、鋯酸鈣等。之中以矽為宜。In the resin composition of the present invention, an inorganic filler may be blended to lower the coefficient of thermal expansion of the resin composition. As the inorganic filler, for example, barium, alumina, barium sulfate, talc, clay, mica powder, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum borate, or titanic acid can be used. Barium, barium titanate, calcium titanate, magnesium titanate, barium titanate, titanium oxide, barium zirconate, calcium zirconate, and the like. It is better to use it.

使用無機填充材時,以提高所謂精細圖型之導體層的絕緣信賴性之觀點而言,1次粒子的平均粒徑之上限宜為20μm以下、較宜為10μm以下、更宜為5μm以下。另外,以防止二次凝聚之觀點而言,1次粒子的平均粒徑之下限宜為0.01μm以上。另外,為提高無機填充材的耐濕性,具有以矽烷偶合劑等之表面處理劑施以表面處理過者為宜。無機填充材之平均粒徑為基於米氏(Mie)散射理論,可經由雷射折射‧散射法予以測定。When the inorganic filler is used, the upper limit of the average particle diameter of the primary particles is preferably 20 μm or less, more preferably 10 μm or less, and more preferably 5 μm or less from the viewpoint of improving the insulation reliability of the conductor layer of the so-called fine pattern. Further, from the viewpoint of preventing secondary aggregation, the lower limit of the average particle diameter of the primary particles is preferably 0.01 μm or more. Further, in order to improve the moisture resistance of the inorganic filler, it is preferred to apply a surface treatment agent such as a decane coupling agent to the surface treatment. The average particle diameter of the inorganic filler is based on the Mie scattering theory and can be measured by a laser refraction ‧ scattering method.

相對於樹脂組成物中之整體不揮發分,無機填充材之含有比率的上限,以進行層合時之熔融性或與銅配線之密著性之觀點而言,宜為85質量%以下、較宜為60質量%以下。另外,相對於樹脂組成物中之整體不揮發分,無機填充材之含有比率的下限,以熱膨脹率之觀點而言,宜為30質量%以上、較宜為35質量%以上。The upper limit of the content ratio of the inorganic filler to the total non-volatile content in the resin composition is preferably 85% by mass or less from the viewpoint of the meltability at the time of lamination or the adhesion to the copper wiring. It is preferably 60% by mass or less. In addition, the lower limit of the content ratio of the inorganic filler in the resin composition is preferably 30% by mass or more, and more preferably 35% by mass or more from the viewpoint of the coefficient of thermal expansion.

此外,本發明之樹脂組成物的硬化物,熱膨脹率以在30℃~150℃範圍內為80×10-6 /K以下者為宜、較佳為60×10-6 /K以下。此處所謂的熱膨脹率,係指藉由使溫度產生變化同時加以拉伸之非振動性荷重,以其物質之變形作為溫度之函數所測定之值,可使用SII NanoTechnology股份有限公司製「EXSTAR TMA/SS6000」等進行測定。Further, in the cured product of the resin composition of the present invention, the coefficient of thermal expansion is preferably 80 × 10 -6 /K or less in the range of 30 ° C to 150 ° C, preferably 60 × 10 -6 /K or less. The term "thermal expansion coefficient" as used herein refers to a value measured by a deformation of a substance as a function of temperature by a non-vibrating load that is stretched while changing the temperature, and "EXSTAR TMA" manufactured by SII NanoTechnology Co., Ltd. can be used. /SS6000", etc. were measured.

本發明之樹脂組成物以賦予熱硬化後之防焊材適度的可撓性等為目的,亦可摻合「(E)高分子化合物」。作為該高分子化合物而言,具體可舉例如苯氧基樹脂、聚乙烯醇縮醛(polyvinylacetal)樹脂、聚醯亞胺、聚醯胺醯亞胺、聚醚碸、聚碸、脂肪族聚酯系多元醇、聚醚多元醇、聚碳酸酯系多元醇、聚對苯二甲酸乙二酯多元醇、丙烯酸樹脂等。可單獨使用此等之任1種或併用2種以上使用。The resin composition of the present invention may be blended with "(E) polymer compound" for the purpose of imparting appropriate flexibility to the solder resist after heat curing. Specific examples of the polymer compound include a phenoxy resin, a polyvinyl acetal resin, a polyamidene, a polyamidoximine, a polyether oxime, a polyfluorene, and an aliphatic polyester. Polyol, polyether polyol, polycarbonate polyol, polyethylene terephthalate polyol, acrylic resin, and the like. Any one of these may be used alone or in combination of two or more.

作為苯氧基樹脂之具體例,可舉例如東都化成(股)製FX280、FX293、日本環氧樹脂(股)製YX8100、YL6954、YL6974、YL7482、YL7553、YL6794、YL7213、YL7290等。Specific examples of the phenoxy resin include FX280, FX293 manufactured by Tohto Kasei Co., Ltd., YX8100, YL6954, YL6974, YL7482, YL7553, YL6794, YL7213, and YL7290 manufactured by Nippon Epoxy Resin Co., Ltd., and the like.

聚乙烯醇縮醛樹脂方面,則以聚乙烯丁醛樹脂為宜,聚乙烯醇縮醛樹脂之具體例可舉例如電氣化學工業(股)製、DENKA BUTYRAL4000-2、5000-A、6000-C、6000-EP、積水化學工業(股)製S-LEC BH系列、BX系列、KS系列、BL系列、BM系列等。In the case of the polyvinyl acetal resin, a polyvinyl butyral resin is preferred, and specific examples of the polyvinyl acetal resin include, for example, the electric chemical industry, DENKA BUTYRAL 4000-2, 5000-A, 6000-C. , 6000-EP, Sekisui Chemical Industry Co., Ltd. S-LEC BH series, BX series, KS series, BL series, BM series, etc.

作為聚醯亞胺之具體例方面,可舉例如新日本理化(股)製的聚醯亞胺「RIKACOAT SN20」及「RIKACOAT PN20」。另外,將2官能性羥基末端聚丁二烯、二異氰酸酯化合物與四元酸酐(tetrabasic acid anhydride)反應所得的線狀聚醯亞胺(日本國特開2006-37083號公報記載內容)、含有聚矽氧烷骨架之聚醯亞胺(日本國特開2002-12667號公報、日本國特開2000-319386號公報等記載內容)等之改性聚醯亞胺。Specific examples of the polyimine are, for example, poly-imine "RIKACOAT SN20" and "RIKACOAT PN20" manufactured by Nippon Chemical and Chemical Co., Ltd. In addition, a linear polyimine obtained by reacting a bifunctional hydroxyl-terminated polybutadiene, a diisocyanate compound, and a tetrabasic acid anhydride (described in JP-A-2006-37083) contains poly A modified polyimine such as a polyimine of a fluorinated alkane skeleton, which is described in JP-A-2002-12667, JP-A-2000-319386, and the like.

作為聚醯胺醯亞胺之具體例,可舉例如東洋紡績(股)製的聚醯胺醯亞胺「VYLOMAXHR11NN」及「VYLOMAXHR16NN」。另外,日立化成工業(股)製的含有聚矽氧烷骨架的聚醯胺醯亞胺「KS9100」、「KS9300」等的改性聚醯胺醯亞胺。Specific examples of the polyamidoximine are, for example, polyamine amidoxime "VYLOMAXHR11NN" and "VYLOMAXHR16NN" manufactured by Toyobo Co., Ltd. In addition, modified polyamidoquinone imines such as polyacrylamide skeleton-containing polyamine amidoxime "KS9100" and "KS9300" manufactured by Hitachi Chemical Co., Ltd.

聚醚碸之具體例方面,可舉例如住友化學(股)製的聚醚碸「PES5003P」等。Specific examples of the polyether oxime include, for example, polyether oxime "PES5003P" manufactured by Sumitomo Chemical Co., Ltd.

聚碸之具體例方面,可舉例如Solvay Advanced Polymers(股)製的聚碸「P1700」、「P3500」等。Specific examples of the polyfluorene include, for example, "P1700" and "P3500" manufactured by Solvay Advanced Polymers Co., Ltd.

該高分子化合物宜為,以樹脂組成物之整體不揮發成分為100質量%時,以低於30質量%之比例摻合。若為30質量%或超過此值時,樹脂組成物的黏度會變得過高,對於電路上之配線圖型之埋入有變困難之傾向。而且,若摻合量過少的話,因無法充分得到藉由摻合高分子化合物所達到的效果,所以摻合量之下限宜為1質量%以上。The polymer compound is preferably blended at a ratio of less than 30% by mass based on 100% by mass of the total nonvolatile content of the resin composition. When the amount is 30% by mass or more, the viscosity of the resin composition becomes too high, and the wiring pattern on the circuit tends to be difficult to embed. In addition, when the blending amount is too small, the effect achieved by blending the polymer compound cannot be sufficiently obtained, so the lower limit of the blending amount is preferably 1% by mass or more.

本發明之樹脂組成物中,除了上述成分之外,在不阻礙本發明之效果的範圍內,亦可摻合添加劑、有機填充材、上述以外之硬化促進劑等其他成分。In addition to the above components, the resin composition of the present invention may be blended with other components such as an additive, an organic filler, and a hardening accelerator other than the above, insofar as the effects of the present invention are not inhibited.

添加劑方面並無特別限制,具體可舉例如有機磷系阻燃劑、有機系含有氮磷化合物、氮化合物、聚矽氧烷系阻燃劑、金屬氫氧化物等的阻燃劑;聚矽氧烷粉末、尼龍粉末、氟素粉末等的填充劑;有機膨土(organic benton)、膨土(benton)等的增黏劑;聚矽氧烷系、氟系、高分子系的消泡劑或調平劑;咪唑系、噻唑系、三唑系、矽烷系偶合劑劑等的密著性賦予劑;酞花青‧藍、酞花青‧綠、碘綠(iodine green)、雙偶氮黃、碳黑等的顏料等。The additive is not particularly limited, and specific examples thereof include an organic phosphorus-based flame retardant, an organic-based nitrogen-phosphorus compound, a nitrogen compound, a polyoxyalkylene-based flame retardant, and a metal hydroxide. a filler such as an alkane powder, a nylon powder or a fluorinated powder; a tackifier such as an organic benton or a benton; a polyoxyalkylene-based, a fluorine-based or a polymer-based antifoaming agent; Leveling agent; adhesion imparting agent such as imidazole, thiazole, triazole or decane coupling agent; phthalocyanine blue, phthalocyanine ‧ green, iodine green, bisazo yellow , pigments such as carbon black.

作為有機填充材,可舉例如丙烯酸橡膠粒子、聚醯胺微粒子、聚矽氧烷粒子等。丙烯酸橡膠粒子之具體例方面,將丙烯腈-丁二烯橡膠、丁二烯橡膠、丙烯酸橡膠等顯示有橡膠彈性之樹脂施以化學交聯處理,只要是具有對有機溶劑不溶且不融之樹脂的微粒子體即可,具體上可舉例如XER-91(日本合成橡膠(股)製)、使塔菲蘿伊多(音譯)AC3355、AC3816、AC3832、AC4030、AC3364、IM101(以上為GANZ CHEMICAL(股)製)、啪啦蘿依多EXL2655、EXL2602(以上為吳羽化學工業(股)製)等。作為聚醯胺微粒子之具體例,如尼龍等的脂肪族聚醯胺或如刻維拉(Kevlar Fiber)等的芳香族聚醯胺,甚至只要是具有50μm以下微粒子之聚醯胺醯亞胺等具有醯胺鍵結的樹脂即可,具體上為VESTOSINT 2070(DAICEL‧HUELS(股)製)、或SP500(TORAY(股)製)等。Examples of the organic filler include acrylic rubber particles, polyamide fine particles, and polyoxyalkylene particles. In a specific example of the acrylic rubber particles, a resin exhibiting rubber elasticity such as acrylonitrile-butadiene rubber, butadiene rubber or acrylic rubber is subjected to chemical crosslinking treatment as long as it has a resin which is insoluble and insoluble to the organic solvent. For example, XER-91 (made by Nippon Synthetic Rubber Co., Ltd.), Taffei Roydo (AC3355), AC3816, AC3832, AC4030, AC3364, IM101 (above is GANZ CHEMICAL ( Shares), 啪啦罗依多 EXL2655, EXL2602 (above is Wu Yu Chemical Industry Co., Ltd.). Specific examples of the polyamide fine particles include an aliphatic polyamine such as nylon or an aromatic polyamine such as Kevlar Fiber, and even a polyamidimide having a particle size of 50 μm or less. The resin having a guanamine bond may be specifically VESTOSINT 2070 (manufactured by DAICEL ‧ HUELS Co., Ltd.) or SP500 (manufactured by TORAY Co., Ltd.).

有機填充材之1次粒子的平均粒徑也以20μm以下為宜,較宜為10μm以下、特宜為5μm以下者。若平均粒徑超過20μm時,當底基銅配線成為精細圖型的情況下,恐有無法維持絕緣信賴性之虞。尚有,若有機填充材的平均粒徑過小的話,因有產生二次凝聚之傾向,平均粒徑以0.01μm以上為宜。此外,有機填充材之平均粒徑亦與前述之無機填充材進行同樣的測定。The average particle diameter of the primary particles of the organic filler is preferably 20 μm or less, more preferably 10 μm or less, and particularly preferably 5 μm or less. When the average particle diameter exceeds 20 μm, when the underlying copper wiring is in a fine pattern, there is a fear that the insulation reliability cannot be maintained. When the average particle diameter of the organic filler is too small, secondary aggregation tends to occur, and the average particle diameter is preferably 0.01 μm or more. Further, the average particle diameter of the organic filler was also measured in the same manner as the above-mentioned inorganic filler.

本發明之樹脂組成物中,以更進一步地改善銅配線密著性或調整保存安定性與硬化促進效果之平衡之觀點而言,亦可進一步摻合咪唑衍生物及環狀脒衍生物以外之硬化促進劑。作為此等硬化促進劑方面,除了三級胺類、胍類或此等之環氧加成物或微膠囊化者之外,還可以使用三苯膦、四苯膦‧四苯硼酸等之有機膦系化合物等,此等周知慣用化合物可單獨使用或合併2種以上組合使用。並且,此等硬化促進劑,以相對於樹脂組成物中之整體不揮發分之含有比例以0.01~5質量%範圍內使用。In the resin composition of the present invention, it is possible to further blend the imidazole derivative and the cyclic anthracene derivative from the viewpoint of further improving the copper wiring adhesion or adjusting the balance between the storage stability and the curing acceleration effect. Hardening accelerator. As such a hardening accelerator, in addition to a tertiary amine, a hydrazine or an epoxy adduct or a microencapsulated one, triphenylphosphine, tetraphenylphosphine, tetraphenylboronic acid or the like can be used. A phosphine-based compound or the like can be used singly or in combination of two or more kinds. Further, the curing accelerator is used in an amount of 0.01 to 5% by mass based on the total nonvolatile content of the resin composition.

本發明之樹脂組成物可使用在各種之用途上,特別是以防焊材用為宜,尤其又更宜為以油墨型防焊材或乾式薄膜型防焊材之用。亦即,可經由本發明之樹脂組成物之清漆對電路基板上之塗佈、乾燥來形成防焊材;或可藉由在支撐體上形成本發明之樹脂組成物層、製作成樹脂組成物薄片,並將該樹脂組成物薄片壓著、層合到電路基板上形成防焊材。工業上以乾式薄膜型防焊材,亦即製成樹脂組成物薄片後使用者為宜。The resin composition of the present invention can be used in various applications, particularly in the case of a solder resist, and more preferably in the form of an ink type solder resist or a dry film type solder resist. In other words, the solder resist can be formed by coating and drying the varnish of the resin composition of the present invention on the circuit board; or the resin composition layer of the present invention can be formed on the support to form a resin composition. The sheet is pressed and laminated on the circuit board to form a solder resist. In the industry, it is preferred to use a dry film type solder resist material, that is, a resin composition sheet.

樹脂組成物薄片之製造方法並無限制,以周知之製造方法予以製造即可。具體可為將樹脂組成物溶解於有機溶劑中調製成樹脂清漆,以支撐薄膜作為支撐體,將樹脂清漆塗佈,更進一步加熱,或藉由吹以熱風等使有機溶劑乾燥,形成樹脂組成物層。The method for producing the resin composition sheet is not limited, and it may be produced by a known production method. Specifically, the resin composition may be dissolved in an organic solvent to prepare a resin varnish, the support film may be used as a support, the resin varnish may be coated, further heated, or the organic solvent may be dried by blowing hot air to form a resin composition. Floor.

有機溶劑方面,具體上可舉例如丙酮、甲基乙基酮、環己酮等的酮類、乙酸乙酯、乙酸丙酯、乙酸2-乙氧乙酯、丙二醇甲醚醋酸酯、乙酸乙基二甘醇酯等的酢酸酯類、2-乙氧乙酯、丁卡必醇等的卡必醇類、甲苯、二甲苯等的芳香族炭化水素類、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等。有機溶劑亦可以2種以上之組合使用。Specific examples of the organic solvent include ketones such as acetone, methyl ethyl ketone, and cyclohexanone, ethyl acetate, propyl acetate, 2-ethoxyethyl acetate, propylene glycol methyl ether acetate, and ethyl acetate. A phthalate such as diethylene glycol ester, a carbitol such as 2-ethoxyethyl or butyl carbitol, an aromatic carbonized alkane such as toluene or xylene, dimethylformamide or dimethyl Acetylamine, N-methylpyrrolidone, and the like. The organic solvent may be used in combination of two or more kinds.

乾燥條件並無特別限定,以對於樹脂組成物層之有機溶劑的含有比例為10質量%以下,宜為使其乾燥到5質量%以下。所形成的樹脂組成物層之溶融黏度曲線,雖然會依後述之乾燥條件而受到影響,較佳為所設定之乾燥條件能滿足前述之溶融黏度特性。亦會隨著清漆中之有機溶劑量而不同,具體上含有30~60質量%之有機溶劑之清漆,在50~150℃下3~10分鐘左右可使其乾燥。該所屬技術領域中者,經由簡單之實驗,可設定出適宜、最佳之乾燥條件。The drying condition is not particularly limited, and the content ratio of the organic solvent to the resin composition layer is 10% by mass or less, and it is preferably dried to 5% by mass or less. The melt viscosity curve of the formed resin composition layer is affected by the drying conditions described later, and it is preferred that the set drying conditions satisfy the aforementioned melt viscosity characteristics. Also, depending on the amount of the organic solvent in the varnish, a varnish containing 30 to 60% by mass of an organic solvent may be dried at 50 to 150 ° C for about 3 to 10 minutes. In the technical field, suitable and optimal drying conditions can be set by simple experiments.

樹脂組成物層之厚度並無特別的限制,宜為大於電路基板具有之導體層之厚度。電路基板具有之導體層之厚度通常在5~70μm之範圍,樹脂組成物層之厚度以具有10~100μm之厚度為宜。The thickness of the resin composition layer is not particularly limited, and is preferably larger than the thickness of the conductor layer of the circuit substrate. The thickness of the conductor layer of the circuit substrate is usually in the range of 5 to 70 μm, and the thickness of the resin composition layer is preferably 10 to 100 μm.

另外,樹脂組成物薄片中的樹脂組成物層,亦可以後述之保護薄膜予以保護。藉由保護薄膜之保護,可防止異物等對樹脂組成物層表面之附著或損傷。Further, the resin composition layer in the resin composition sheet can also be protected by a protective film described later. By the protection of the protective film, adhesion or damage of foreign matter or the like to the surface of the resin composition layer can be prevented.

在本發明中作為支撐薄膜及保護薄膜方面,可舉例如聚乙烯、聚丙烯、聚氯乙烯等之聚烯烴、聚對苯二甲酸乙二酯(以下簡稱「PET」)、聚2,6萘二甲酸乙二酯(polyethylene naphthalate)等之聚酯、聚碳酸酯、聚醯亞胺等之塑膠薄膜等。另外,支撐薄膜及保護薄膜可適當施以消光處理、電暈處理、脫模處理等。In the present invention, examples of the support film and the protective film include polyolefins such as polyethylene, polypropylene, and polyvinyl chloride, polyethylene terephthalate (hereinafter referred to as "PET"), and poly 2,6 naphthalene. A plastic film such as polyester, polycarbonate or polyimine which is a polyethylene naphthalate or the like. Further, the support film and the protective film may be appropriately subjected to a matting treatment, a corona treatment, a mold release treatment, or the like.

支撐薄膜之厚度並無特別限定,以10~150μm為宜、較宜為以25~50μm之範圍使用。又,保護薄膜之厚度以1~40μm為宜。而且,如後述所述,在樹脂組成物薄片之製造步驟中作用為支撐體使用的支撐薄膜,在對電路基板之樹脂組成物層的層合作業、層合後之樹脂組成物層之加熱硬化處理中,可作為保護樹脂組成物層表面的保護薄膜使用。The thickness of the support film is not particularly limited, and is preferably 10 to 150 μm, and more preferably 25 to 50 μm. Further, the thickness of the protective film is preferably from 1 to 40 μm. Further, as described later, in the production step of the resin composition sheet, the support film used as the support is heated and hardened by laminating the resin composition layer of the circuit board and laminating the resin composition layer. In the treatment, it can be used as a protective film for protecting the surface of the resin composition layer.

樹脂組成物薄片中的支撐薄膜,係在對電路基板層合樹脂組成物層後、或層合後之樹脂組成物層經加熱硬化形成硬化層後予以剝離。若為於樹脂組成物層加熱硬化後才將支撐薄膜剝離的話,可防止硬化步驟中的異物等的附著,另外,可提高硬化層表面之平滑性。若為加熱硬化後才進行剝離之狀況,以事先對支撐薄膜施以脫模處理者為佳。且,支撐薄膜上所形成的樹脂組成物層,形成以樹脂組成物層之面積較支撐薄膜面積小者為佳。此外,樹脂組成物薄片可捲曲成卷筒狀,予以保存、儲蔵。The support film in the resin composition sheet is peeled off after the resin composition layer is laminated on the circuit board or the resin composition layer after lamination is cured by heating to form a hardened layer. When the support film is peeled off after heat-hardening the resin composition layer, adhesion of foreign matter or the like in the hardening step can be prevented, and the smoothness of the surface of the hardened layer can be improved. In the case where the peeling is performed after the heat curing, it is preferred to apply the release treatment to the support film in advance. Further, it is preferable that the resin composition layer formed on the support film is formed such that the area of the resin composition layer is smaller than the area of the support film. Further, the resin composition sheet can be curled into a roll shape and stored and stored.

將樹脂組成物薄片層合到電路基板形成防焊材之作業,可根據以往的乾式薄膜型防焊材之方法進行。首先,若樹脂組成物層有以保護薄膜保護之狀況時,將此剝離後,以樹脂組成物層直接接觸到電路基板之方式,將樹脂組成物薄片層合到電路基板之單面或雙面。經由真空層合法之,於減壓下加熱及加壓,使層合到電路基板之方法為最佳的使用方法。層合之方法可以批次式、或以軋輥之連續式進行。另外,於進行層合前,視情況所需,可將樹脂組成物薄片及電路基板加以預熱放著。The operation of laminating the resin composition sheet on the circuit board to form the solder resist material can be carried out according to the conventional dry film type solder resist material. First, when the resin composition layer is protected by a protective film, after peeling off, the resin composition layer is laminated to the one or both sides of the circuit substrate so that the resin composition layer directly contacts the circuit substrate. . The method of laminating to a circuit substrate by vacuum lamination and heating and pressurizing under reduced pressure is an optimum method of use. The lamination process can be carried out batchwise or in a continuous roll. Further, before the lamination, the resin composition sheet and the circuit board may be preheated as needed.

真空層合可使用市售之真空層合機。市售的真空層合機方面,具體可舉例如Nichigo-Morton(股)製Vacuum Applicator、(股)名機製作所製真空加壓式層合機、(股)Hitachi Plant Technologies製軋輥式Drycoater、Hitachi AIC(股)製真空層合機等。A commercially available vacuum laminator can be used for vacuum lamination. Specific examples of the commercially available vacuum laminator include a Vacuum Applicator manufactured by Nichigo-Morton Co., Ltd., a vacuum press laminator manufactured by Nihon Seiki Co., Ltd., and a Drycoater manufactured by Hitachi Plant Technologies, Hitachi. AIC (stock) vacuum laminator and the like.

層合之條件,壓著溫度(層合溫度)以70~140℃為宜,壓著壓力以1~11kgf/cm2 (9.8×104 ~107.9×104 N/m2 )為宜,空氣壓以在20mmHg(26.7hPa)以下之減壓下進行層合為宜。The conditions of lamination, the pressing temperature (laminating temperature) is preferably 70 to 140 ° C, and the pressing pressure is preferably 1 to 11 kgf / cm 2 (9.8 × 10 4 to 107.9 × 10 4 N / m 2 ). The gas pressure is preferably carried out by laminating under a reduced pressure of 20 mmHg (26.7 hPa) or less.

層合步驟後,宜為使用金屬板進行熱壓製,使層合之樹脂組成物薄片予以平坦化。該平坦化步驟,於常壓下,藉由加熱後的SUS鏡面板等之金屬板,加熱及加壓接着薄片來進行。加熱及加壓條件可使用與上述層合步驟同樣的條件。After the laminating step, it is preferred to use a metal plate for hot pressing to planarize the laminated resin composition sheet. This flattening step is performed by heating and pressurizing the sheet with a metal plate such as a heated SUS mirror panel under normal pressure. The same conditions as those of the above lamination step can be used for the heating and pressurization conditions.

由本發明之樹脂組成物所設置有防焊材的電路基板,主要係形成在環氧玻璃、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚(Polyphenyleneether)基板等基板之單面或雙面上,經圖型加工所形成導體層(電路)者。另外,本發明所謂的電路基板亦包含,由導體層與絕緣層以交互方式形成之層,在其單面或雙面上經圖型加工形成導體層(電路)之多層印刷電路板。且,導體電路層表面施以黑化處理等事先的粗化處理者,以防焊材與電路基板的密著性之觀點而言為宜。A circuit board provided with a solder resist material of the resin composition of the present invention is mainly formed on an epoxy glass, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, and a thermosetting polyphenylene ether (Polyphenyleneether). A conductor layer (circuit) formed by patterning on one or both sides of a substrate such as a substrate. Further, the circuit board of the present invention also includes a multilayer printed circuit board in which a conductive layer (circuit) is formed by patterning on a single side or both sides of a layer formed by alternately forming a conductor layer and an insulating layer. Further, it is preferable to apply a roughening treatment such as a blackening treatment to the surface of the conductor circuit layer in view of the adhesion between the solder material and the circuit board.

如此地在將樹脂組成物薄片層合到電路基板後、或是更進一步於層合後實施平坦化步驟後,需剝離支撐薄膜時予以剝離,並藉由熱硬化,可在電路基板上形成防焊材。加熱硬化條件以選擇在150℃~220℃、20分鐘~180分鐘之範圍,更佳為在160℃~200℃下、30~120分鐘者。After laminating the resin composition sheet to the circuit board or further performing the planarization step after lamination, the support film is peeled off when peeled off, and the film can be formed on the circuit substrate by thermal curing. Welding consumables. The heat curing conditions are selected from the range of 150 ° C to 220 ° C for 20 minutes to 180 minutes, more preferably 160 ° C to 200 ° C for 30 to 120 minutes.

防焊材形成後,若為硬化前支撐薄膜不予以剝離之狀況時,則在此時進行剝離。接著,對電路基板上形成之防焊材進行開孔,形成開口部。開孔具體上可以鑽孔(drill)、雷射、電漿等周知的方法,又若有必要,可組合此等之方法予以施行,但以二氧化碳雷射、YAG雷射等之雷射開孔為最一般的作法。After the formation of the solder resist material, if the support film is not peeled off before the hardening, the peeling is performed at this time. Next, the solder resist formed on the circuit board is opened to form an opening. The opening may specifically be well-known methods such as drill, laser, plasma, etc., and if necessary, may be combined to perform the method, but a laser opening such as a carbon dioxide laser or a YAG laser is used. For the most general practice.

開口部形成後,施以去膠渣處理以去除開口部底部產生的膠渣。去膠渣處理可以周知的各種方法來進行,但以產能或生產成本之點而言,最佳為使用鹼性過錳酸溶液之濕式法。另外,以鹼性過錳酸水溶液等氧化劑進行去膠渣處理時,於處理前事先以膨潤液施以膨潤處理者為宜。膨潤液,具體可舉例如ATOTECH JAPAN(股)製的Swelling Dip Securiganth P、Swelling Dip Securiganth SBU等。膨潤處理,較佳為將電路基板浸漬於加熱到60~80℃的膨潤液中5~10分鐘。鹼性過錳酸水溶液方面,具體可舉例如在氫氧化鈉水溶液中溶解過錳酸鉀或過錳酸鈉之溶液。鹼性過錳酸水溶液的粗化處理,以在60~80℃、10~30分鐘之處理為宜。鹼性過錳酸水溶液,市售品方面可舉例如ATOTECH JAPAN股份有限公司製的Concentrate Compact CP、dosing solutionsecurity P等。After the opening is formed, a desmearing treatment is applied to remove the slag generated at the bottom of the opening. The desmear treatment can be carried out by various methods known in the art, but in terms of productivity or production cost, the wet method using an alkaline permanganic acid solution is preferred. Further, when the desmear treatment is carried out with an oxidizing agent such as an alkaline permanganic acid aqueous solution, it is preferred to apply a swelling treatment to the swelling liquid before the treatment. Specific examples of the swelling liquid include Swelling Dip Securiganth P manufactured by ATOTECH JAPAN Co., Ltd., Swelling Dip Securiganth SBU, and the like. In the swelling treatment, it is preferred to immerse the circuit board in a swelling liquid heated to 60 to 80 ° C for 5 to 10 minutes. Specific examples of the alkaline permanganic acid aqueous solution include a solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous sodium hydroxide solution. The roughening treatment of the aqueous alkaline permanganic acid solution is preferably carried out at 60 to 80 ° C for 10 to 30 minutes. An alkaline permanganic acid aqueous solution, for example, a Concentrate Compact CP or a dosing solution security P manufactured by ATOTECH JAPAN Co., Ltd., may be mentioned.

之後,具體為在洗淨電路基板後,將電路基板浸漬於無電解鎳鍍敷液中,於防焊材之開口部內藉由無電解鍍敷形成鎳鍍敷層(厚度1~10μm左右),然後,再將其基板,具體上以浸漬於無電解金鍍敷液中,在鎳鍍敷層上形成金鍍敷層(厚度0.01~1μm左右),在防焊材之開口部內形成焊錫墊(solder pad)。無電解鎳鍍敷液,市售品方面可舉例如上村工業(股)製「NIMUDEN」等;無電解金鍍敷液市售品方面可舉例如上村工業(股)製「GOBRIGHT」等。After that, after the circuit board is cleaned, the circuit board is immersed in an electroless nickel plating solution, and a nickel plating layer (having a thickness of about 1 to 10 μm) is formed in the opening of the solder resist by electroless plating. Then, the substrate is specifically immersed in an electroless gold plating solution to form a gold plating layer (having a thickness of about 0.01 to 1 μm) on the nickel plating layer, and a solder pad is formed in the opening of the solder resist material ( Solder pad). For the commercially available product, for example, "Numoku", which is a product of the above-mentioned industrial group, and the like, and "GOBRIGHT", which is a product of the electroless gold plating solution, can be exemplified.

然後在防焊材之開口部,印刷上作為低熔點金屬之焊錫膏(solder paste),具體上藉由在220~260℃下進行迴流(reflow),形成焊錫凸塊(solder bump),該焊錫凸塊成為與半導體晶片或電容器等電子零件焊接之部位,而配線板完成。Then, in the opening portion of the solder resist, a solder paste as a low melting point metal is printed, and specifically, a solder bump is formed by reflow at 220 to 260 ° C to form a solder bump. The bump becomes a portion to be soldered to an electronic component such as a semiconductor wafer or a capacitor, and the wiring board is completed.

[實施例][Examples]

以下將以實施例具體地說明本發明,但本發明不僅只限定於以下之實施例。且,以下述記載中之「份」意指「質量份」。Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited only to the examples below. In addition, the "parts" in the following description means "parts by mass".

首先,針對實施例及比較例之物性評估中的測定方法予以說明。First, the measurement methods in the physical property evaluation of the examples and comparative examples will be described.

[銅配線密著性測定][Measurement of adhesion of copper wiring]

將下述的實施例及比較例中所得到的樹脂組成物薄片之保護薄膜予以剝離後,將此以名機製作所製真空層合機(MVLP-500),在氣壓5mmHg以下、溫度100℃、壓力7kgf/cm2 之條件下,與經CZ處理過之銅箔(30μm)進行層合。剝離PET薄膜後,將此附有樹脂之銅箔以名機製作所製真空層合機(MVLP-500)層合到銅箔積層板(COPPER CLAD LAMINATE),以氣壓5mmHg以下、溫度100℃、壓力7kgf/cm2 之條件層合到經CZ處理過之銅箔積層板。並將其以180℃、60分鐘熱硬化處理。另外,上述所謂的CZ處理,具體來說為將銅箔浸漬在蟻酸與鹽酸之混合液後、水洗、洗掉處理液,粗化銅箔表面之處理。銅配線密著性,係依照JIS C6481以測定過的銅箔之剝離強度來進行測定。The protective film of the resin composition sheet obtained in the following Examples and Comparative Examples was peeled off, and then a vacuum laminator (MVLP-500) manufactured by a machine was produced at a pressure of 5 mmHg or less and a temperature of 100 ° C. The copper foil (30 μm) treated with CZ was laminated under the conditions of a pressure of 7 kgf/cm 2 . After peeling off the PET film, the resin-attached copper foil was laminated to a copper foil laminate (MVLP-500) by a machine made of COPPER CLAD LAMINATE at a gas pressure of 5 mmHg or less, a temperature of 100 ° C, and a pressure. The condition of 7 kgf/cm 2 was laminated to a CZ-treated copper foil laminate. It was heat-hardened at 180 ° C for 60 minutes. In addition, the above-mentioned so-called CZ treatment is specifically a treatment in which a copper foil is immersed in a mixture of formic acid and hydrochloric acid, washed with water, and the treatment liquid is washed away to roughen the surface of the copper foil. The copper wiring adhesion was measured in accordance with the peel strength of the measured copper foil in accordance with JIS C6481.

[去膠渣耐性測定][Degelation resistance test]

對於2片由下述的實施例及比較例中所得到的樹脂組成物薄片,將其保護薄膜剝離,2片之樹脂組成物薄片以名機製作所製真空層合機(MVLP-500),在氣壓5mmHg以下、溫度100℃、壓力7kgf/cm2 之條件下,同時層合到FR4雙面銅箔積層板之兩面上。接下來以連續溫度100℃、壓力5kgf/cm2 之條件,使用SUS鏡面板進行熱壓製。然後將PET薄膜剝離,進行180℃、30分鐘的熱硬化處理。然後,假設進行去膠渣處理,使用氧化劑溶液之ATOTECH JAPAN(股)製的粗化液(Swelling Dip Securiganth P(膨潤)、Concentrate Compact CP(氧化)、Reduction solution Securiganth P(中和)),在層合板上依序進行膨潤60℃×5分鐘、氧化80℃×20分鐘、中和40℃×5分鐘之處理。Two sheets of the resin composition sheets obtained in the following examples and comparative examples were peeled off, and two sheets of the resin composition sheets were produced by a vacuum laminator (MVLP-500) manufactured by a famous machine. The pressure was 5 mmHg or less, the temperature was 100 ° C, and the pressure was 7 kgf/cm 2 , and simultaneously laminated on both faces of the FR 4 double-sided copper foil laminate. Next, hot pressing was performed using a SUS mirror panel under the conditions of a continuous temperature of 100 ° C and a pressure of 5 kgf / cm 2 . Then, the PET film was peeled off and subjected to a heat hardening treatment at 180 ° C for 30 minutes. Then, a desmear treatment (Swelling Dip Securiganth P (swelling), Concentrate Compact CP (oxidation), Reduction solution Securiganth P (neutralization)) using an oxidizing agent solution is assumed. The laminate was subjected to a treatment of swelling at 60 ° C for 5 minutes, oxidation at 80 ° C for 20 minutes, and neutralization at 40 ° C for 5 minutes.

所得到的層合板利用非接觸型表面粗糙度計(Veeco Instruments公司製WYKONT3300),以VSI接觸模式、50倍透鏡、測定範圍為121μm×92μm條件下進行測定,求得表面粗糙度(Ra值)。另外,以全測定範圍10點之平均值作為Ra值。去膠渣耐性為由該表面粗糙度(Ra值)之值評估。The obtained laminate was measured by a VSI contact mode, a 50-fold lens, and a measurement range of 121 μm × 92 μm using a non-contact surface roughness meter (WYKONT 3300, manufactured by Veeco Instruments Co., Ltd.) to obtain a surface roughness (Ra value). . Further, the average value of 10 points in the entire measurement range was taken as the Ra value. The desmear resistance is evaluated by the value of the surface roughness (Ra value).

[熱膨脹率之評估][Evaluation of thermal expansion rate]

將下述實施例及比較例中所得到的樹脂組成物薄片之保護薄膜予以剝離後,以180℃加熱90分鐘使其熱硬化,再將支撐體剝離後得到薄片狀之硬化物。將其硬化物裁剪成寬度約5mm、長度約15mm之試驗片,使用熱機械分析裝置SII NanoTechnology股份有限公司製「EXSTAR TMA/SS6000」,在拉伸加重法下進行熱機械分析。將試驗片裝著到前述裝置後,以荷重1g、昇溫速度5℃/分中之測定條件連續測定2次。第2次的測定中算出25℃~150℃的平均線熱膨脹率。The protective film of the resin composition sheet obtained in the following Examples and Comparative Examples was peeled off, and then heat-cured by heating at 180 ° C for 90 minutes, and the support was peeled off to obtain a flaky cured product. The cured product was cut into a test piece having a width of about 5 mm and a length of about 15 mm, and subjected to thermomechanical analysis under the tensile weighting method using "EXSTAR TMA/SS6000" manufactured by SII NanoTechnology Co., Ltd., a thermomechanical analyzer. After the test piece was placed in the above apparatus, the test piece was continuously measured twice under the measurement conditions of a load of 1 g and a temperature increase rate of 5 ° C /min. In the second measurement, the average linear thermal expansion coefficient of 25 ° C to 150 ° C was calculated.

[實施例1][Example 1]

將液狀雙酚F型環氧樹脂(環氧當量170,日本環氧樹脂(股)製,「耶皮摳特807」)33份與甲酚酚醛清漆型環氧樹脂(環氧當量220,DIC(股)製「EPICLONN-690」)10份,加入到MEK20份與環己酮10份之混合液中,邊攪拌邊使其加熱溶解。然後添加氮原子含有率為8%之含有三構造的苯酚酚醛清漆樹脂的MEK清漆(DIC(股)製「PHENOLITe LA-7052」,不揮發分60質量%、不揮發分之苯酚性羥基當量120)30份、作為無機填充材的球形矽(平均粒徑1μm,胺基矽烷處理)50份、作為硬化促進劑的咪唑系硬化促進劑(2-苯基-4-甲基-5-羥甲咪唑:四國化成(股)製「2P4MHZ-PW」)0.5份、苯氧基樹脂清漆(不揮發分40質量%,東都化成(股)製「FX293」,玻璃轉移溫度163℃)20份、及聚乙烯醇縮醛樹脂清漆(不揮發分15質量%,積水化學工業製「KS1」,玻璃轉移溫度107℃)15份調製成樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。33 parts of liquid bisphenol F type epoxy resin (epoxy equivalent 170, manufactured by Nippon Epoxy Resin Co., Ltd., "Yepit 807") and cresol novolac type epoxy resin (epoxy equivalent 220, 10 parts of DIC (EPICLONN-690), which was added to a mixture of 20 parts of MEK and 10 parts of cyclohexanone, and dissolved by heating while stirring. Then add a nitrogen atom content of 8% containing three MEK varnish ("PHENOLITe LA-7052" manufactured by DIC Co., Ltd., non-volatile matter 60% by mass, non-volatile phenolic hydroxyl equivalent 120) of 30 parts of phenol novolak resin, spherical sputum as inorganic filler ( 50 parts of an average particle diameter of 1 μm, treated with an amino decane, and an imidazole-based hardening accelerator as a curing accelerator (2-phenyl-4-methyl-5-hydroxymyimid: 4P4MHZ-made by Shikoku Kasei Co., Ltd.) PW") 0.5 parts, phenoxy resin varnish (40% by mass of non-volatiles, "FX293" manufactured by Tosho Kasei Co., Ltd., glass transition temperature 163 ° C) 20 parts, and polyvinyl acetal resin varnish (nonvolatile content) 15 parts by mass, "KS1" manufactured by Sekisui Chemical Co., Ltd., glass transition temperature: 107 ° C) 15 parts were prepared into a resin varnish. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

接下來,將樹脂清漆在厚度為38μm的聚對苯二甲酸乙二酯(厚度38μm,以下略稱PET)上,以塗佈機塗佈成乾燥後樹脂組成物層的厚度為30μm,再以80~120℃(平均100℃)乾燥6分鐘(殘留溶劑量約1質量%)。繼續在樹脂組成物層的表面,一邊貼合由厚度為15μm的聚丙烯薄膜所成之保護薄膜,一邊捲曲成滾筒狀。再將滾筒狀樹脂組成物薄片分條成寬度507mm,如此便可得到尺寸為507mm×336mm之樹脂組成物薄片。在用其進行銅箔密著評估試驗與去膠渣耐性評估試驗、熱膨脹率之測定。密著強度為0.89kgf/cm,表面粗糙度為262nm。該硬化物之熱膨脹率為58×10-6 /K。Next, the resin varnish was coated on a polyethylene terephthalate (thickness: 38 μm, hereinafter abbreviated as PET) having a thickness of 38 μm, and coated with a coater to have a thickness of 30 μm after drying, and then the thickness of the resin composition layer was 30 μm. It was dried at 80 to 120 ° C (average 100 ° C) for 6 minutes (the amount of residual solvent was about 1% by mass). Further, the protective film made of a polypropylene film having a thickness of 15 μm was bonded to the surface of the resin composition layer, and curled into a roll shape. Further, the sheet-like resin composition sheet was slit into a width of 507 mm, whereby a resin composition sheet having a size of 507 mm × 336 mm was obtained. It is used for the copper foil adhesion evaluation test and the desmear resistance evaluation test, and the measurement of the thermal expansion rate. The adhesion strength was 0.89 kgf/cm, and the surface roughness was 262 nm. The cured product has a thermal expansion coefficient of 58 × 10 -6 /K.

[實施例2][Embodiment 2]

除了將咪唑系硬化促進劑(四國化成(股)製「2P4MHZ-PW」)0.5份變更成DBU鹽(DBU-苯酚鹽:San-Apro(股)製「U-CAT SA 1」)0.5份外,與實施例1同樣進行製作樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。In addition, 0.5 parts of an imidazole-based hardening accelerator ("P 2M4MZ-PW" manufactured by Shikoku Kasei Co., Ltd.) was changed to DBU salt (DBU-phenolate: "U-CAT SA 1" manufactured by San-Apro Co., Ltd.) 0.5 parts. A resin varnish was produced in the same manner as in Example 1. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

進一步,使用此樹脂清漆與實施例1同樣地製作樹脂組成物薄片,並進行銅箔密著評估試驗及去膠渣耐性評估試驗。密著強度為0.98kgf/cm,表面粗糙度為299nm。又,該硬化物之熱膨脹率為58×10-6 /K。Further, a resin composition sheet was produced in the same manner as in Example 1 using this resin varnish, and a copper foil adhesion evaluation test and a desmear resistance evaluation test were performed. The adhesion strength was 0.98 kgf/cm, and the surface roughness was 299 nm. Further, the cured product has a thermal expansion coefficient of 58 × 10 -6 /K.

[比較例1][Comparative Example 1]

不使用咪唑系硬化促進劑(四國化成(股)製「2P4MHZ-PW」),其他與實施例1同樣之條件下製作樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。A resin varnish was produced under the same conditions as in Example 1 except that an imidazole-based hardening accelerator ("2P4MHZ-PW" manufactured by Shikoku Kasei Co., Ltd.) was used. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

進一步,使用此樹脂清漆與實施例1同樣地製作樹脂組成物薄片,並進行銅箔密著評估試驗及去膠渣耐性評估試驗。密著強度為0.75kgf/cm,表面粗糙度為397nm。Further, a resin composition sheet was produced in the same manner as in Example 1 using this resin varnish, and a copper foil adhesion evaluation test and a desmear resistance evaluation test were performed. The adhesion strength was 0.75 kgf/cm, and the surface roughness was 397 nm.

[比較例2][Comparative Example 2]

除了將咪唑系硬化促進劑(四國化成(股)製「2P4MHZ-PW」)0.5份變更成磷系硬化促進劑(北興化學公司製「TPP-S」)0.5份之外,與實施例1同樣進行製作樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。In addition, 0.5 part of the imidazole-based hardening accelerator ("P2SMHZ-PW" manufactured by Shikoku Kasei Co., Ltd.) was changed to 0.5 parts of a phosphorus-based hardening accelerator ("TPP-S" manufactured by Kitagawa Chemical Co., Ltd.), and Example 1 The resin varnish was also produced in the same manner. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

進一步,使用此樹脂清漆與實施例1同樣地製作樹脂組成物薄片,並進行銅箔密著評估試驗及去膠渣耐性評估試驗。密著強度為0.89kgf/cm,表面粗糙度為330nm。Further, a resin composition sheet was produced in the same manner as in Example 1 using this resin varnish, and a copper foil adhesion evaluation test and a desmear resistance evaluation test were performed. The adhesion strength was 0.89 kgf/cm, and the surface roughness was 330 nm.

[比較例3][Comparative Example 3]

除了使用苯酚酚醛清漆樹脂之MEK清漆(DIC(股)製「PHENOLITETD-2090」,不揮發分60質量%,不揮發分之苯酚性羥基當量105)31份取代含有三構造的苯酚酚醛清漆樹脂之MEK清漆(DIC(股)製「PHENOLITELA-7052」,不揮發分60質量%,不揮發分之苯酚性羥基當量120)30份外,與實施例1同樣進行製作樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。In addition to MEK varnish ("PHENOLITETD-2090" manufactured by DIC Co., Ltd., non-volatile content of 60% by mass, non-volatile phenolic hydroxyl equivalent of 105), 31 parts of the substitution contained three A resin was prepared in the same manner as in Example 1 except that MEK varnish ("PHENOLITELA-7052" manufactured by DIC Co., Ltd., non-volatile content: 60% by mass, non-volatile phenolic hydroxyl equivalent: 120) of 30 parts of phenol novolak resin was used. Varnish. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

進一步,使用此樹脂清漆與實施例1同樣地製作樹脂組成物薄片,並進行銅箔密著評估試驗及去膠渣耐性評估試驗。密著強度為0.49kgf/cm,表面粗糙度為585nm。Further, a resin composition sheet was produced in the same manner as in Example 1 using this resin varnish, and a copper foil adhesion evaluation test and a desmear resistance evaluation test were performed. The adhesion strength was 0.49 kgf/cm, and the surface roughness was 585 nm.

[比較例4][Comparative Example 4]

除了使用萘酚芳烷(naphtholaralkyl)樹脂之MEK清漆(東都化成(股)製「SN-485」,不揮發分60質量%,不揮發分之苯酚性羥基當量215)63份,取代含有三構造的苯酚酚醛清漆樹脂之MEK清漆(DIC(股)製「PHENOLITELA-7052」,不揮發分60質量%,不揮發分之苯酚性羥基當量120)30份之外,與實施例1同樣進行製作樹脂清漆。相對於樹脂清漆之不揮發分,無機填充材含有量為40質量%。In addition to the use of naphtholaralkyl resin, MEK varnish ("SN-485" manufactured by Tohto Kasei Co., Ltd., non-volatile content of 60% by mass, non-volatile phenolic hydroxyl equivalent of 215) 63 parts, substituted for three The same procedure as in Example 1 was carried out except that MEK varnish ("PHENOLITELA-7052" manufactured by DIC Co., Ltd., 60% by mass of nonvolatile matter and phenolic hydroxyl equivalent of 120% of nonvolatile matter) of the phenol novolak resin was prepared in the same manner as in Example 1. Resin varnish. The inorganic filler content was 40% by mass based on the nonvolatile content of the resin varnish.

進一步,使用此樹脂清漆與實施例1同樣地製作樹脂組成物薄片,並進行銅箔密著評估試驗及去膠渣耐性評估試驗。密著強度為0.76kgf/cm,表面粗糙度為79nm。Further, a resin composition sheet was produced in the same manner as in Example 1 using this resin varnish, and a copper foil adhesion evaluation test and a desmear resistance evaluation test were performed. The adhesion strength was 0.76 kgf/cm, and the surface roughness was 79 nm.

以上的結果如下述表1所示。The above results are shown in Table 1 below.

由表1可明確得知,實施例之樹脂組成物之硬化物,兼具銅配線密著性與去膠渣耐性,經由本發明之樹脂組成物可實現高性能的防焊材。As is clear from Table 1, the cured product of the resin composition of the example has both copper wiring adhesion and desmear resistance, and a high-performance solder resist can be realized by the resin composition of the present invention.

[產業利用性][Industry Utilization]

藉由含有特定的(A)環氧樹脂、(B)含有三構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物,為兼具與銅配線之優異密著性及高去膠渣耐性之適合作為防焊材的樹脂組成物,能提供含有其樹脂組成物之防焊材更具深遠意義。By containing a specific (A) epoxy resin, (B) containing three The structure of the novolac type phenolic resin and (C) the imidazole derivative and/or the cyclic anthracene derivative are suitable as a solder resist material having excellent adhesion to copper wiring and high desmear resistance. It is more profound to provide a solder mask containing its resin composition.

本申請案以日本當地申請之專利申請2009-167164為基礎,其內容皆包含於本說明書中。The present application is based on a Japanese patent application No. 2009-167164, the entire contents of which are incorporated herein by reference.

Claims (12)

一種防焊材用樹脂組成物,其特徵係含有(A)環氧樹脂、(B)含有三(triazine)構造之酚醛清漆型酚醛樹脂、及(C)咪唑衍生物及/或環狀脒衍生物;其中,該(A)環氧樹脂係含有:1分子中具有2以上的環氧基,溫度20℃時為液狀之環氧樹脂,及1分子中具有3以上的環氧基,環氧當量為250以下,且溫度20℃時為固體狀之芳香族系環氧樹脂。A resin composition for a solder resist material, characterized in that it contains (A) an epoxy resin and (B) contains three a novolac type phenol resin having a structure of (triazine), and (C) an imidazole derivative and/or a cyclic anthracene derivative, wherein the (A) epoxy resin contains: an epoxy group having 2 or more in one molecule; When the temperature is 20 ° C, it is a liquid epoxy resin, and an epoxy resin having 3 or more epoxy groups in one molecule, an epoxy equivalent of 250 or less, and a solid epoxy resin at a temperature of 20 ° C. 如申請專利範圍第1項之防焊材用樹脂組成物,其中更含有(D)無機填充材。 The resin composition for a solder resist according to the first aspect of the patent application, further comprising (D) an inorganic filler. 如申請專利範圍第2項之防焊材用樹脂組成物,其中,相對於樹脂組成物中之整體不揮發分,(D)無機填充材之含有比例為30質量%以上。 The resin composition for a solder resist according to the second aspect of the invention, wherein the content of the (D) inorganic filler is 30% by mass or more based on the total non-volatile content in the resin composition. 如申請專利範圍第2項之防焊材用樹脂組成物,其中,相對於樹脂組成物中之整體不揮發分,(D)無機填充材之含有比例為30~85質量%。 The resin composition for a solder resist according to the second aspect of the invention, wherein the content of the (D) inorganic filler is 30 to 85% by mass based on the total non-volatile content in the resin composition. 如申請專利範圍第1至4項中任一項之防焊材用樹脂組成物,其中,相對於樹脂組成物中之整體不揮發分,(A)環氧樹脂之含有比例為5~60質量%。 The resin composition for a solder resist according to any one of claims 1 to 4, wherein the (A) epoxy resin content ratio is 5 to 60 masses with respect to the overall nonvolatile content in the resin composition. %. 如申請專利範圍第1至4項中任一項之防焊材用樹脂組成物,其中,相對於樹脂組成物中之整體不揮發分,(A)環氧樹脂之含有比例為5~45質量%。 The resin composition for a solder resist according to any one of claims 1 to 4, wherein the (A) epoxy resin content ratio is 5 to 45 masses with respect to the overall nonvolatile content in the resin composition. %. 如申請專利範圍第1至4項中任一項之防焊材用 樹脂組成物,其中,1分子中具有2以上的環氧基,溫度20℃時為液狀之環氧樹脂,及1分子中具有3以上的環氧基,環氧當量為250以下,且溫度20℃時為固體狀之芳香族系環氧樹脂,其摻合質量比為20:1至1:10。 For welding rods according to any one of claims 1 to 4 A resin composition having an epoxy group of 2 or more in one molecule, a liquid epoxy resin at a temperature of 20 ° C, and an epoxy group having 3 or more in one molecule, an epoxy equivalent of 250 or less, and a temperature. An aromatic epoxy resin which is solid at 20 ° C and has a blending mass ratio of from 20:1 to 1:10. 如申請專利範圍第1至4項中任一項之防焊材用樹脂組成物,其中,1分子中具有2以上的環氧基,溫度20℃時為液狀之環氧樹脂,及1分子中具有3以上的環氧基,環氧當量為250以下,且溫度20℃時為固體狀之芳香族系環氧樹脂,其摻合質量比為20:1至1:2。 The resin composition for a solder resist according to any one of claims 1 to 4, which has an epoxy group having 2 or more in one molecule, a liquid epoxy resin at a temperature of 20 ° C, and 1 molecule. An aromatic epoxy resin having 3 or more epoxy groups and having an epoxy equivalent of 250 or less and a solid at a temperature of 20 ° C, and a blending mass ratio of 20:1 to 1:2. 如申請專利範圍第7項之防焊材用樹脂組成物,其中,相對於樹脂組成物中之整體不揮發分,1分子中具有2以上的環氧基,溫度20℃時為液狀之環氧樹脂之含有比例為30質量%以下。 The resin composition for a solder resist according to the seventh aspect of the invention, wherein the epoxy resin has 2 or more epoxy groups per molecule, and is a liquid ring at a temperature of 20 ° C with respect to the overall nonvolatile content in the resin composition. The content ratio of the oxygen resin is 30% by mass or less. 如申請專利範圍第1至4項中任一項之防焊材用樹脂組成物,其中,存在於樹脂組成物中之環氧基之合計數與含有三構造之酚醛清漆型酚醛樹脂之苯酚性羥基之合計數比(環氧基之合計數:苯酚性羥基之合計數)為1:0.5~1.5,且相對於樹脂組成物中之整體不揮發分,(C)咪唑衍生物及/或環狀脒衍生物之含有比例為0.01~5質量%。The resin composition for a solder resist according to any one of claims 1 to 4, wherein the total number of epoxy groups present in the resin composition is three The combined ratio of the phenolic hydroxyl groups of the novolac type phenolic resin (the total number of epoxy groups: the total number of phenolic hydroxyl groups) is 1:0.5 to 1.5, and relative to the overall nonvolatile content in the resin composition, The content ratio of the (C) imidazole derivative and/or the cyclic anthracene derivative is 0.01 to 5% by mass. 一種乾性薄膜型防焊材,其特徵係於支撐薄膜上形成如申請專利範圍第1至4項中任一項之防焊材用樹脂組成所成的樹脂組成物層。 A dry film type solder resist material characterized in that a resin composition layer formed of a resin composition for a solder resist according to any one of claims 1 to 4 is applied to a support film. 一種電路基板,其特徵係藉由將申請專利範圍第 1至4項中任一項之防焊材用樹脂組成物熱硬化,而形成防焊材。 A circuit substrate characterized by a patent application scope The resin composition for a solder resist according to any one of items 1 to 4 is thermally hardened to form a solder resist.
TW099122469A 2009-07-15 2010-07-08 Resin composition TWI504663B (en)

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