TWI247408B - Stable metal structure with tungsten plug - Google Patents

Stable metal structure with tungsten plug Download PDF

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TWI247408B
TWI247408B TW093134988A TW93134988A TWI247408B TW I247408 B TWI247408 B TW I247408B TW 093134988 A TW093134988 A TW 093134988A TW 93134988 A TW93134988 A TW 93134988A TW I247408 B TWI247408 B TW I247408B
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dielectric
integrated circuit
circuit structure
angstroms
manufacturing
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TW200534458A (en
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Horng-Huei Tseng
Syun-Ming Jang
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Taiwan Semiconductor Mfg
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    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
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    • H01L21/76829Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
    • H01L21/76834Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers formation of thin insulating films on the sidewalls or on top of conductors
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    • H01L21/76841Barrier, adhesion or liner layers
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    • H01L21/76885By forming conductive members before deposition of protective insulating material, e.g. pillars, studs
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    • H01L23/5329Insulating materials
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    • H01L23/53228Conductive materials based on metals, e.g. alloys, metal silicides the principal metal being copper
    • H01L23/53238Additional layers associated with copper layers, e.g. adhesion, barrier, cladding layers
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Description

1247408 九、發明說明 本申請案主張優先權為2004年4月6日在美國申請之 第60/559,857號臨時申請案,其發明名稱為“具有鎢插塞 之穩定金屬結構”,在此列為本案之參考文獻。 【發明所屬之技術領域】 本發明係有關於一種積體電路結構,特別是有關於一種 積體電路結構之内層介電質(lnter LeVel Dielectric ; ILD)。 【先前技術】 積體電路不斷縮微至深次微米領域,根據摩爾定律之 歷史趨勢’在高效能、高密度之積體電路上的電晶體數量 可同達數千萬。這已迫使上述積體電路以多層高密度金屬 内連線為特徵,而且這些層由内層介電質所分開,其中内 層’丨電質有時亦稱之為内金屬介電質(Inter_Metal Dielectric ; IMD)。與這些金屬内連線相關之寄生電容 (Parasite Coacitance)已經成為限制上述高效能積體電路之 .電路速度的一個主要因子。傳統之内層介電質(亦為熟知的 一般介電常數介電質)一般具有介電常數(亦為熟知的k值) 介於約3.8至約8.0之間。然而,一般介電常數(Regular_k) 介電質在介電值偏高時會導致高寄生電容。近來,低介電 常數(Low-k)介電質,例如化學氣相沉積黑鑽石(應用材料公 司之商標)’其介電常數為約3_〇,已廣泛使用於半導體業, 藉以減少金屬導線間的寄生電容,因而改善電路效能。二 1247408 氧切(其介電常數介於約3.8至約 電常數介電質與一般介電常翁八 叙係用來作低介 然而,由於低介電常之分界線用。 常數材料有相當大的差異,因.广丨生及化性與一般介電 舉例而言,低介電常數材料:::為第-層介電質。 電麼、對覆蓋層(Cap)與襯裡層二er)=:電流:低崩潰 性低,因此靠近元件處使用低介電溆- ,同時熱穩定 為了解決寄生電容的問題,常 h,會降低其效能。 合結構。靠近元件處之—層係利用由兩層組成之複 成,而遠離元件處之-層則利用低介 :數材枓形 此有效降低寄生電容。不過,卻又 ,成。如 包含-般介電常數介電質之金屬結構中,題用在= 阻障層,例如氮化鈦)作為接觸插:,而較St 數介電質、以及介於較厚之一般介電常數介電質 =之低介電常數介電質之間的黏著就不穩固。這會導 4媒層離(Film Delaminati〇n)並造成晶片良率低落。 【發明内容】 本發明的目的之一就是揭露一種具有鎢插塞之穩定金 屬結構。本發明一較佳實施例係使較厚之一般介電常數介電 :内縮’然後在較厚之一般介電常數介電質與較厚之低介電 常數介電質之間形成較薄之低介電常數介 之-般介電常數介電質與較厚之低介電常數介電質之間的予 黏者。 1247408 上述較薄之低介電常數介電皙故M ± φ ^ _ 电貝改善較厚之一般介電常 數介電質與較厚之低介電常數介雷皙 电為之間的黏著。内縮距離 愈大,杈厚之一般介電常數介電質盘 傲a日日 貝一 #又厚之低介電常數介電 質之間的黏著就愈佳’除了與較厚之 /予 < —般介電常數介雷質接 觸外,内縮更使得較厚之低介電常數八數"電負接 暗μ /τ · 數;丨電質接觸襯裡層/阻 障層(UneiVBarrier)之側壁表面且進一 — 少加強黏著。 在較佳實施例中,較厚之一般介雷 甘^ *^丨電$數介電質係形成於 基材上。鎢插塞係形成於高電常數介電質中。較厚之一般介 電常數介電質係内縮,而較薄之低介電常數介電質則形成於 此較厚之-般介電常數介電質上。前述較薄之低介電常數介 電質作為黏著層以及㈣終止層。較厚之低介電常數介電質 係形成於此較薄之低介電常數介電質上。視情況而定,形成 穿此較厚之·低介電常數介電質以暴露出嫣插塞。然 後’前述開口以銅或銅合金填滿。 【實施方式】 以下係詳細討論製造及使用本發明之較佳實施例。然 而,當了解的是本發明提供許多可應用之發明概念,而這些 考X月概心可具體實施於種種特定内容。所論及之特定實施例 僅以特疋方式說明本發明之製造及使用,並非用以限定本發 明之範圍。 第1圖至第9圖說明本發明之數個較佳實施例。第1 圖說明導電區4以及基材2。在一較佳實施例中,導電區4 可為源極/沒極,而此源極/汲極係以磊晶成長之材料形成於 1247408 基材2所形成之凹陷(Recess)中。在另一實施例中,導電區 4可為源極/汲極,而此源極/汲極係利用習知磊晶技術而磊 晶沉積於基材2上。在其他實施例中,導電區4可為閉極結 構(圖未繪示),其中此閘極係形成於基材2上。 導電區4亦可包括在源極/汲極或複晶矽閘極 P〇iy)上形成金屬石夕化物(Silicide)。金屬矽化物改善下方區 域與後續步驟形成的金屬接觸插塞之間的接觸。當了解的 是,可藉由許多用於積體電路製造的材料而形成導電區4。 舉例而言,導電區4可為金屬導線或複合金屬導線,係用來 連接另-層之積體電路。又,當了解的是,基材2僅為說明 針對導電區4的諸多環境之―。基材2可為♦基材或其他材 料’例如錢(SiGe)、㈣半導體、多層半導體、絕緣層上 矽(s山con-0n_Insulator; s〇I)、絕緣層上石夕錯⑻以⑴)或絕 緣層上鍺(GeOI)。 接下來’如第2圖所示,較厚之一般介電常數内層介電 ^ (Inter Level Dielectric ; ILD)6係沉積於基材2以及導電 :4上。如習知技術所示,内層介電質6隔離元件以及後續 二:形成於上方的金屬導線。在整個本發明較佳實施例之敛 迤',較厚之一般介電常數内層介電質6亦為第一介電質 6。第-介電質6以一般介電常數介電質為較佳,且第一介 電質6之介電常數作值)係介於約33至約43之間,而以 J .0為更佳。在一較佳實施例中,第一介電質6為磷矽玻 ,(Ph〇sphosilicate Glass ; pSG),其介電常數為約 * 〇。在 ”他實施例中’第-介電質6為氮化石夕或氧化石夕,可利用例 1247408 如電漿加強式化學氣相沉積(Plasma-Enhanced Chemical Vapor Deposition ; PECVD)、高密度電漿化學氣相沉積(mgh Density Plasma CVD ; HDP)、低壓化學氣相沉積(L〇w Pressure CVD ; LPCVD)、次大氣壓化學氣相沉積 (Sub-Atmosphere CVD ; SACVD)、或其他習知沉積技術進 行沉積。第一介電質6形成之厚度以約2〇〇〇埃至約8〇〇〇 埃為較佳,而以約5000埃為更佳。值得注意的是,由於介 電常數低於約3_8之低介電常數材料之物性及化性明顯不 同於一般介電常數材料,因此,靠近元件之第一介電質6 一般並不使用介電常數低於約3.8之低介電常數材料。舉例 而言’低介電常數材,料一般具有㈣電流高、崩潰電麼低、 對覆蓋層與襯裡層黏著差,同時熱敎性低,因此靠近元件 處使用低介電常數材料會降低其效能。 亦如第3圖所示,光阻8形成於第—介電以上且經圖 ::接著’在第一介電質6内形成開口 ι〇。開口 W之形 2習知技術所熟知。然後,利用光阻剝除製程完全去除光 阻8 0 第4圖5兒明沿者側壁及底部而形成阻障層"(亦為 里層)於接觸開口 10内。阻障層U以由氮化鈦㈤an麵 (蝴ΓΛΝ)形成為較佳。亦可使用其他材料例如氮化組 smrTisiN)i化鈦為有效的阻障層,係用於 以增進鶴插塞對第—介電;質66中:氮化鈦亦可作為黏著層 11係由電浆加強式化學氣相=黏一般而言’阻障層 、化予巩相况積(PECVD)所形成。亦可由
I 1247408 物理氣相沉積(Physical Vapor Deposition ; PVD)所形成。阻 障層11之厚度以介於約5〇埃至約3〇〇埃為較佳,且以介於 100埃至150埃為更佳。 剩餘部分之接觸開口 10係由接觸插塞12填滿,而如第 4圖所不。在較佳實施例中,接觸插塞12之材料係利用化 ,氣相沉積由六氟化鎢(Hexaflu〇ride ; WF6)沉積鎢。在其他 實施例中,接觸開口 1〇可由鋁或其他材料例如銅及銅合金 填滿。形成上述材料之方法已為習知技術所熟知。 * 、第5圖說明第一介電質6為内縮。凹陷丨3以利用化學 機械研磨(Chemical Mechanical Polishing ; CMP)、電漿蝕刻 或/”、、蝕刻進行為較佳。當了解的是内縮之垂1直距離h影響第 、;|電質6與後續形成之低介電常數介電質之間的黏著。由 於車乂大之内縮垂直距離所提供與低介電常數介電質接觸之 表面就愈多,因此内縮之垂直距離愈大,黏著就越佳。此外, ^大之垂直距離會更加提高錨定效應(Anchoring Effect)。凹 陷13之較佳垂直距離h,即由接觸插塞12之頂端至第一介 =質6之上表面,係約1〇〇埃至約1〇〇〇埃之間。較佳者係 ;1於約150埃至約350埃、以及約350埃至約500埃之間, 而更佳者係介於約500埃至約1〇〇〇埃。 第6圖說明較薄之第二介電質18形成於第一介電質6 及接觸插塞12上。第二介電質18為中介層⑽ermediate 係具有較佳黏著力以結合將第一介電質6與第三介 電貝一者’其中第三介電質係形成於第二介電質18上,以 更於改善第一介電質6與第三介電質之間的黏著。第二介電 1247408 質18亦可於後續步驟中作為蝕刻終止層。第二介電質1 8 之厚度以少於約600埃為較佳,藉此減少電容以進一步改善 電阻/電谷延遲時間(RC Delay Time)。介於接觸插塞12之上 表面至第二介電質18之上表面之垂直距離d2(如第6圖所示) 以介於約1〇〇埃至約500埃為較佳。 第二介電質18預設對於低介電常數之第三介電質的黏 著良好’且第二介電質18之介電常數高於第三介電質之介 電常數以作為良好之蝕刻終止層。第二介電質18亦預設其 厚度:>、於約600埃以減少電容而進一步改善電阻/電容延遲 牯間。第二介電質1 8之介電常數以低於約5為較佳。在一 較佳實施例中,至少包含矽及碳之材料,例如介電常數約4 之奴化矽(SiC)或碳摻雜之氧化矽,係用於作為介於磷矽玻 璃(介電常數約4·2)與化學氣相沉積黑鑽石(介電常數約3 〇) 之間的黏著層及蝕刻終止層。 第三介電質20係形成於第二介電質18上,如第7圖之 所不。第二介電質20之厚度以介於約15〇〇埃至約5〇〇〇埃 之間為較佳,且以約2500埃為更佳。在一較,佳實施例中, 第二介電質20為介電常數約3·〇之黑鑽石。在其他實施例 中二亦可使用由旋塗(Spin_0n)法形成之有機低介電常數介 貝例如氫氧矽石厌(SiCOH),而且亦可使用甲基-倍半氧矽 烧(Methyl-Si心squi〇x_ ;⑽⑺。第三介電質之介電常 :以低於約3.2為較佳。較佳之方法為化學氣相沉積,不過 亦可使用其他已知方法例如旋塗。 在一較佳實施例中,形成開口 22貫穿第三介電質2〇 11 1247408 及第電質18以暴露出接觸插塞12,而如第8圖所示。 η開口 22之形狀為溝渠,其中溝渠中沉積低阻抗 金屬以作為内連線。開口 22以比接觸插塞^ 2寬為較佳,其 較佳寬度w22為小於約130〇埃。開口 22底部以低於第二介 電質1 8之上表面為較佳。条丨 利用至少包含氟之氣體化學進行 電漿Ί虫刻而形成開口 2 2為較佳。 在開口 22中形成阻障層23以避免後續步驟中所形成之 銅擴散。阻障層23以由氮化㈣成者為較佳。 然後’開口 22内填滿導體材料而形成内連線24,如第 9圖之所示。在-較佳實施例中’開口 22内利用電化學電 鍍或化學氣相沉積以填滿低阻抗金屬例如銅或銅合金。在其 他實施例中,開口 22内可埴鈕十加入a J異鋁或鋁合金。銅或銅合金形成 之内連線24以由電化學雷 电%予電鍍或無電電鍍(Electr〇less
Plating)技術形成者為較佳。 上述論及較佳實施例的右各丨杜抛 彳j的有利特徵之一在於藉由内縮第 一介電質,以改善較厚之一船公带a〜人 如;丨電吊數介電質與較厚之低介 電常數介電質之間的黏著。大體^ _ 穴體而s,内縮之垂直距離愈 大,較厚之一般介電常數介雷皙盥t 电買與較厚之低介電常數介電質 之間的黏著就愈佳,所形成之全凰从城^ 1 、 Κ金屬結構就愈穩定。實際内縮 之垂直距離與第一介電質以及篦-人兩供 及第二介電質之厚度有關,熟習 此項技藝者無須過度實驗即可找出冑當的數值。 縱然以上已詳述本發明及I復 月及其優點,在不脫離本發明後附 之申請專利範圍所界定之精神和r 爪作和軏圍内,當可作各種之更
動、替換及潤飾。再者,雖然本發H +發明已如上揭露數個較佳之 12 1247408 製程[機構、製造、物之組成、手段、方法及步驟之實施例, 然其並非用以限定本發明令請書之範圍。任何孰習此技藝 者,在不脫離本發明之精神和範圍内,當可作各種之更動斑 :部’因此後附之申請專利範圍意指包 構、製造、物之組成、手段、方法及步驟等範圍,枝 【圖式簡單說明】 為了更完整了解本發明及其優點, 隨附之圖示,其中: 』多上口兒明書並配合 第1圖至第9圖係繪示根據本發一 劁鉬—丄 孕父佳積體電路結構 1 %之中間階段的剖面圖。 汾、口稱 主要元件符號說明】 2 :基材 6:内層介電質(第一 10 :開口 12 :接觸插塞 18 :第二介電質 22 :開口 24 :内連線 d2 :垂直距離 4 :導電區 介電質)8 :光阻 11 :陴障層 13 :凹陷 20 :第三介電質 2 3 :阻障層 h :垂直距離 W22 :寬度
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Claims (1)

1247408 十、申請專利範圍
的一垂直距離係介於約100埃(A)至約1〇〇〇埃之間;以及 該第二介電質以及該第 •頂端以及一底端,且其 介電負之该上表面之間 一導電區電性連接於該導體插塞之該底端。 2·如申請專利範圍第1項所述之積體電路結構,更至 少包含一矽基材,其中該第一介電質係形成於該矽基材上。 3·如申請專利範圍第丨項所述之積體電路結構,其中 該導電區至少包含-材料,且該材料係選自於實質上由捧雜 矽、金屬矽化物、矽鍺及上述之組合所組成之一族群。 _ 4.如申清專利範圍第1項所述之積體電路結構,其中 該第一介電質之一介電常數化值)係介於約3 3至約43之 間,且該第三介電質之一介電常數係低於約3.2。 5.如申請專利範圍第4項所述之積體電路結構,其中 1247408 該導體插塞之一寬度少於約13 00埃。 6·如申請專利範圍第1項所述之積體電路結構,其中 在該導體插塞之該頂端與該第一介電質之該上表面之間的 該垂直距離係介於約150埃至約350埃之間。
7.如申請專利範圍第1項所述之積體電路結構,其中 在該導體插塞之該頂端與該第一介電質之該上表面之間的 該垂直距離係介於約350埃至約500埃之間。 8.如申請專利範圍第1項所述之積體電路結構,其中 在該導體插塞之該頂端與該第一介電質之該上表面之間的 該垂直距離係介於約500埃至約1000埃之間。 9. 如申請專利範圍第1項所述之積體電路結構,其中 該第二介電質之一介電常數係小於約5。 10. 如申請專利範圍第1項所述之積體電路結構,其中 該第二介電質之一厚度係小於約600埃。 11. 如申請專利範圍第1項所述之積體電路結構,其中 該第二介電質之一材料至少包含矽或碳或上述二者。 12. 如申請專利範圍第11項所述之積體電路結構,其 15 1247408 形成-導體插塞於該開口中,其中該導體㈣具有―頂 端以及一底端; ' 使4第)1電貝之5亥上表面内縮,其中在該導體插塞之 該頂端與該第-介電質之該上表面之間的一垂直距離係介 於約100埃至約1000埃之間; 形成-第二介電質於該第一介電質以及該導體插塞 上;以及 形成一第三介電質於該第二介電質上。 19·如申明專利範圍第丨8項所述之積體電路結構之製 造方法,其中該導體插塞之一底端電性連接於一導電區,其 中該導電區由一材料所組成,且該材料係選自於實質上由摻 雜矽、金屬矽化物、矽鍺及上述之組合所組成之一族群/ ^ 2〇_如申請專利範圍第18項所述之積體電路結構之製 造方法,其中該第一介電質之一介電常數係介於約3·3至約 4.3之間,且該第三介電質之一介電常數係低於約32。 ^ 2 1 ·如申请專利範圍第1 8項所述之積體電路結構之製 迨方法,其中該開口之一寬度少於約1300埃。 ^ 22·如申明專利範圍第1 8項所述之積體電路結構之製 造方法,其中在該導體插塞之該頂端與該第一介電質之該^ 表面之間的該垂直距離係介於約15〇埃至約35〇埃之間Χ。 17 1247408 止23.如申晴專利範圍第18項所述之積體電路結構之製 造方法,其中在該導體插塞之該頂端與該第一介電質之該上 表面之間的該垂直距離係介於約35〇埃至約5〇〇埃之間。 、24· W請專利範圍帛18㉟所述之積冑電路結構之製 造方法,其中在該導體插塞之該頂端與該第一介電質之爷上 表面之間的該垂直距離係介於約5〇〇埃至約1〇〇〇埃之=。 :- ' . 5.如申明專利範圍第18項所述之積體電路結構之製 造方法,其中使該第一介電質内縮之方法係選自於由化學機 械研磨(Chennai Meehanieai pQlish ; CMp)、絲刻以及渴 蝕刻組成之一族群。 、26. >申請專利範圍帛項所述之積體電路結構之製 造方法’其中該第二介電質之-介電常數係小於約5。 7 ·如申明專利範圍第1 8項所述之積體電路結構之製 泣方法’其中該第二介電質之一厚度係小於約6〇〇埃。 28.如申明專利範圍第丨8項所述之積體電路結構之製 造方法,其中該第二介電質之—材料至少包切或碳或上述 18 1247408 29·如申請專利範圍第18項所述之積體電路結構之製 造方法,其中在該導體插塞之該頂端與該第二介電質之該上 表面之間的一垂直距離係介於約丨〇〇埃至約5〇〇埃之間。 3〇·如申請專利範圍第18項所述之積體電路結構之製 造方法,其中該第三介電質係經由一旋塗法形成之一有機低 介電常數材料。 一 3 1 ·如申請專利範圍第1 8項所述之積體電路結構之製 造方法,更至少包含形成一内連線於該第一介電質、該第二 介電質以及該第三介電質中,且其中該内連線封閉至少部分 之該導體插塞之該頂端。 3 2 ·如申睛專利範圍第3 1項所述之積體電路結構之製 造方法,其中在形成該内連線之步驟前,更至少包含形成一 阻障層之步驟。 33.如申請專利範圍第3 1項所述之積體電路結構之製 造方法,其中該導體插塞係由鎢形成,且該内連線係由銅或 銅合金形成。 34·如申請專利範圍第3 1項所述之積體電路結構之製 造方法,其中該内連線之一寬度係小於約13〇〇埃。
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