TW202233794A - Curable resin composition, cured product, adhesive agent, and adhesion film - Google Patents

Curable resin composition, cured product, adhesive agent, and adhesion film Download PDF

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TW202233794A
TW202233794A TW110147229A TW110147229A TW202233794A TW 202233794 A TW202233794 A TW 202233794A TW 110147229 A TW110147229 A TW 110147229A TW 110147229 A TW110147229 A TW 110147229A TW 202233794 A TW202233794 A TW 202233794A
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curable resin
meth
resin composition
mentioned
acrylate
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TW110147229A
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脇岡紗香
北條健太郎
中村悠
竹田幸平
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日商積水化學工業股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/14Polymers provided for in subclass C08G
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • C09J163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated

Abstract

One purpose of the present invention is to provide a curable resin composition that has excellent fluid characteristics before being cured, excellent leach preventing ability when being semi-cured, and excellent heat resistance after being fully cured. Another purpose of the present invention is to provide: a cured product of said curable resin composition; and an adhesive agent and an adhesion film which are obtained by using said curable resin composition. This curable resin composition contains a curable resin, a photoinitiator, and a thermosetting agent. The thermosetting agent contains an imide oligomer.

Description

硬化性樹脂組成物、硬化物、接著劑、及接著膜Curable resin composition, cured product, adhesive, and adhesive film

本發明係關於一種硬化前流動特性優異、半硬化後防滲出性優異、正式硬化後耐熱性優異之硬化性樹脂組成物。又,本發明係關於一種該硬化性樹脂組成物之硬化物、及使用該硬化性樹脂組成物而成之接著劑及接著膜。The present invention relates to a curable resin composition which is excellent in flow properties before curing, excellent in anti-bleeding properties after semi-curing, and excellent in heat resistance after full curing. Furthermore, the present invention relates to a cured product of the curable resin composition, and an adhesive and an adhesive film using the curable resin composition.

近年來,可撓性印刷配線板(FPC)之用途已擴大至車輛用途,對於FPC或保護FPC之覆蓋層膜所使用之接著劑要求高溫長期耐熱性。於此種接著劑中使用了低收縮且接著性、絕緣性、及耐化學品性優異之使用有環氧樹脂等硬化性樹脂之硬化性樹脂組成物,尤其是下述硬化性樹脂組成物被廣泛使用,該硬化性樹脂組成物在有關短時間之耐熱性之回流焊試驗、有關反覆之耐熱性之冷熱循環試驗中可獲得良好之結果。In recent years, the use of flexible printed wiring boards (FPC) has been expanded to vehicle use, and high-temperature long-term heat resistance is required for adhesives used for FPC or coverlay films for protecting FPC. In this type of adhesive, a curable resin composition using curable resin such as epoxy resin, which has low shrinkage and is excellent in adhesiveness, insulation, and chemical resistance, is used, especially the following curable resin composition is used. Widely used, the curable resin composition can obtain good results in the reflow test for short-time heat resistance and the cooling-heat cycle test for repeated heat resistance.

對於可撓性印刷配線板之接著劑層所使用之接著劑而言,需要提高其流動性,以抑制零件構裝時之空隙,而改善對凹凸之追隨性,但當流動性過高時,存在容易於端部滲出之問題。因此,要求接著劑兼具優異之流動特性及防滲出性。作為此種接著劑,例如於專利文獻1~3中揭示有一種硬化性樹脂組成物,其含有環氧樹脂等熱硬化性成分;及丙烯酸樹脂、聚醯胺、聚酯等熱塑性樹脂或丙烯腈-丁二烯橡膠等可撓性成分。 [先前技術文獻] [專利文獻] For the adhesive used in the adhesive layer of the flexible printed wiring board, it is necessary to improve its fluidity to suppress the voids during component assembly and improve the followability to the unevenness, but when the fluidity is too high, There is a problem that it is easy to seep out from the end. Therefore, the adhesive is required to have both excellent flow characteristics and anti-bleeding properties. As such an adhesive, for example, Patent Documents 1 to 3 disclose a curable resin composition containing a thermosetting component such as an epoxy resin, a thermoplastic resin such as an acrylic resin, a polyamide, and a polyester, or acrylonitrile. - Flexible components such as butadiene rubber. [Prior Art Literature] [Patent Literature]

專利文獻1:日本特開2006-232984號公報 專利文獻2:日本特開2009-167396號公報 專利文獻3:日本特開2008-308686號公報 專利文獻4:日本特開平5-306386號公報 Patent Document 1: Japanese Patent Laid-Open No. 2006-232984 Patent Document 2: Japanese Patent Laid-Open No. 2009-167396 Patent Document 3: Japanese Patent Laid-Open No. 2008-308686 Patent Document 4: Japanese Patent Application Laid-Open No. 5-306386

[發明所欲解決之課題][The problem to be solved by the invention]

隨著近年來朝用於車輛等之用途擴大,要求接著劑具有長期耐熱性。然而,使用有專利文獻1~3所揭示之硬化性樹脂組成物之接著劑之耐熱性不足。 作為耐熱性優異之接著劑,於專利文獻4中揭示有一種含有可溶性聚酯、苯氧基樹脂、及醯亞胺矽氧烷低聚物之接著劑。然而,專利文獻4所揭示之接著劑難以兼具流動特性與防滲出性。 In recent years, as the use for vehicles and the like has been expanded, the adhesive has been required to have long-term heat resistance. However, the heat resistance of the adhesive using the curable resin composition disclosed in Patent Documents 1 to 3 is insufficient. Patent Document 4 discloses an adhesive containing a soluble polyester, a phenoxy resin, and an imidesiloxane oligomer as an adhesive excellent in heat resistance. However, it is difficult for the adhesive disclosed in Patent Document 4 to have both flow characteristics and anti-bleeding properties.

本發明之目的在於提供一種硬化前流動特性優異、半硬化後防滲出性優異、正式硬化後耐熱性優異之硬化性樹脂組成物。又,本發明之目的在於提供一種該硬化性樹脂組成物之硬化物、及使用該硬化性樹脂組成物而成之接著劑及接著膜。 [解決課題之技術手段] An object of the present invention is to provide a curable resin composition which is excellent in flow properties before curing, excellent in anti-bleeding properties after semi-curing, and excellent in heat resistance after main curing. Moreover, the objective of this invention is to provide the hardened|cured material of this curable resin composition, and the adhesive agent and adhesive film which use this curable resin composition. [Technical means to solve the problem]

本發明係一種硬化性樹脂組成物,其含有硬化性樹脂、光聚合起始劑、及熱硬化劑,且上述熱硬化劑含有醯亞胺低聚物。 以下對本發明進行詳細說明。 The present invention is a curable resin composition comprising a curable resin, a photopolymerization initiator, and a thermosetting agent, wherein the thermosetting agent contains an imide oligomer. The present invention will be described in detail below.

據本發明人等研究,於含有硬化性樹脂與熱硬化劑之硬化性樹脂組成物中進而摻合光聚合起始劑,使用藉由該光聚合起始劑會光硬化(半硬化)者作為硬化性樹脂,且使用醯亞胺低聚物作為熱硬化劑。結果發現,可獲得硬化前流動特性優異、半硬化後防滲出性優異、正式硬化後耐熱性優異之硬化性樹脂組成物,從而完成本發明。According to the research of the present inventors, a photopolymerization initiator is further blended into a curable resin composition containing a curable resin and a thermosetting agent, and a photopolymerization initiator that can be photocured (semi-cured) is used as a A curable resin, and an imide oligomer is used as a thermosetting agent. As a result, the inventors found that a curable resin composition having excellent flow properties before curing, excellent bleed resistance after semi-curing, and excellent heat resistance after full curing can be obtained, and the present invention has been completed.

本發明之硬化性樹脂組成物含有硬化性樹脂。 就硬化前之流動特性等觀點而言,上述硬化性樹脂較佳為含有於25℃呈液狀者。 The curable resin composition of the present invention contains a curable resin. It is preferable to contain the said curable resin in the liquid state at 25 degreeC from a viewpoint of the fluidity|liquidity before hardening, etc.

上述硬化性樹脂較佳為含有:於光照射時可藉由後述光聚合起始劑光硬化之化合物(光硬化性樹脂);及於加熱時可藉由後述熱硬化劑熱硬化之化合物(熱硬化性樹脂)。上述光硬化性樹脂與上述熱硬化性樹脂可為相同化合物(光熱硬化性樹脂),即便於上述硬化性樹脂含有該光熱硬化性樹脂之情形時,亦可進而含有光硬化性樹脂及/或熱硬化性樹脂。The above-mentioned curable resin preferably contains: a compound (photocurable resin) that can be photohardened by a photopolymerization initiator described later when irradiated with light; and a compound that can be thermally cured by a thermosetting agent described later when heated hardening resin). The photocurable resin and the thermosetting resin may be the same compound (photothermosetting resin), and even in the case where the curable resin contains the photothermosetting resin, the photocurable resin and/or thermosetting resin may be further contained. Hardening resin.

上述硬化性樹脂較佳為含有:不具有環氧基之自由基聚合性化合物及不具有自由基聚合性基之環氧化合物、以及/或具有環氧基與自由基聚合性基之化合物。就使硬化更均勻、使機械強度與可靠性提高之觀點而言,上述硬化性樹脂更佳為含有:不具有環氧基之自由基聚合性化合物、不具有自由基聚合性基之環氧化合物、及具有環氧基與自由基聚合性基之化合物。The curable resin preferably contains a radically polymerizable compound without an epoxy group, an epoxy compound without a radically polymerizable group, and/or a compound having an epoxy group and a radically polymerizable group. From the viewpoint of making the curing more uniform and improving the mechanical strength and reliability, the curable resin preferably contains a radically polymerizable compound having no epoxy group, and an epoxy compound having no radically polymerizable group. , and compounds with epoxy groups and radical polymerizable groups.

作為上述不具有環氧基之自由基聚合性化合物,較佳為具有乙烯性不飽和雙鍵之化合物,更佳為(甲基)丙烯酸化合物。 再者,於本說明書中,上述「(甲基)丙烯酸」意指丙烯酸或甲基丙烯酸,上述「(甲基)丙烯酸化合物」意指具有(甲基)丙烯醯基之化合物,上述「(甲基)丙烯醯基」意指丙烯醯基或甲基丙烯醯基。 As a radical polymerizable compound which does not have the said epoxy group, the compound which has an ethylenically unsaturated double bond is preferable, and a (meth)acrylic acid compound is more preferable. In addition, in this specification, the above-mentioned "(meth)acrylic acid" means acrylic acid or methacrylic acid, the above-mentioned "(meth)acrylic acid compound" means a compound having a (meth)acryloyl group, and the above-mentioned "(meth)acrylic acid compound" means a compound having a (meth)acryloyl group. group) Acryloyl" means acryl or methacryloyl.

作為上述(甲基)丙烯酸化合物,例如可列舉:(甲基)丙烯酸酯化合物、環氧(甲基)丙烯酸酯、及(甲基)丙烯醯胺化合物等。 再者,於本說明書中,上述「(甲基)丙烯酸酯」意指丙烯酸酯或甲基丙烯酸酯,上述「環氧(甲基)丙烯酸酯」係表示使環氧化合物中之所有環氧基與(甲基)丙烯酸反應所得之化合物。 As said (meth)acrylic compound, a (meth)acrylate compound, an epoxy (meth)acrylate, a (meth)acrylamide compound, etc. are mentioned, for example. In addition, in this specification, the above-mentioned "(meth)acrylate" means acrylate or methacrylate, and the above-mentioned "epoxy (meth)acrylate" means all epoxy groups in the epoxy compound. The compound obtained by reacting with (meth)acrylic acid.

作為上述(甲基)丙烯酸酯化合物中之單官能化合物,例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸異肉豆蔻酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸2-丁氧基乙酯、(甲基)丙烯酸2-苯氧基乙酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基聚乙二醇(甲基)丙烯酸酯、苯氧基二乙二醇(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸四氫呋喃甲酯、四氫呋喃甲醇丙烯酸多聚酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、(甲基)丙烯酸1H,1H,5H-八氟戊酯、醯亞胺(甲基)丙烯酸酯、(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二乙胺基乙酯、琥珀酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、鄰苯二甲酸-2-(甲基)丙烯醯氧基乙基2-羥基丙酯、磷酸2-(甲基)丙烯醯氧基乙酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸2-(((丁基胺基)羰基)氧基)乙酯、(甲基)丙烯酸(3-丙基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-丁基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)乙酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)丙酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)丁酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)戊酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)己酯、γ-丁內酯(甲基)丙烯酸酯、(甲基)丙烯酸(2,2-二甲基-1,3-二氧雜環戊烷-4-基)甲酯、(甲基)丙烯酸(2-甲基-2-乙基-1,3-二氧雜環戊烷-4-基)甲酯、(甲基)丙烯酸(2-甲基-2-異丁基-1,3-二氧雜環戊烷-4-基)甲酯、(甲基)丙烯酸(2-環己基-1,3-二氧雜環戊烷-4-基)甲酯、及環狀三羥甲基丙烷縮甲醛丙烯酸酯等。As the monofunctional compound among the above-mentioned (meth)acrylate compounds, for example, methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate can be mentioned. ester, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate , isononyl (meth)acrylate, isodecyl (meth)acrylate, lauryl (meth)acrylate, isomyristyl (meth)acrylate, stearyl (meth)acrylate, (meth)acrylate 2-hydroxyethyl acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, (meth)acrylate 4-Hydroxybutyl acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, benzyl (meth)acrylate, 2 (meth)acrylate -Methoxyethyl ester, 2-ethoxyethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, 2-phenoxyethyl (meth)acrylate, methoxyethyl Glycol (meth)acrylate, methoxypolyethylene glycol (meth)acrylate, phenoxydiethylene glycol (meth)acrylate, phenoxypolyethylene glycol (meth)acrylate , (meth) tetrahydrofuran methyl acrylate, tetrahydrofuran methanol acrylic polyester, ethyl carbitol (meth) acrylate, (meth) 2,2,2-trifluoroethyl acrylate, (meth)acrylic acid 2,2,3,3-tetrafluoropropyl, 1H,1H,5H-octafluoropentyl (meth)acrylate, imide (meth)acrylate, dimethylaminoethyl (meth)acrylate , Diethylaminoethyl (meth)acrylate, 2-(meth)acryloyloxyethyl succinate, 2-(meth)acryloyloxyethyl hexahydrophthalate, phthalate 2-(meth)acryloyloxyethyl 2-hydroxypropyl formate, 2-(meth)acryloyloxyethyl phosphate, (3-ethyloxetane-(meth)acrylate- 3-yl)methyl ester, (meth)acrylate 2-(((butylamino)carbonyl)oxy)ethyl ester, (meth)acrylate (3-propyloxetan-3-yl) Methyl ester, (3-butyloxetan-3-yl)methyl (meth)acrylate, (3-ethyloxetan-3-yl)ethyl (meth)acrylate, ( (3-ethyloxetan-3-yl)propyl meth)acrylate, (3-ethyloxetan-3-yl)butyl (meth)acrylate, (meth)acrylic acid (3-Ethyloxetan-3-yl)pentyl ester, (3-ethyloxetan-3-yl)hexyl (meth)acrylate, γ-butyrolactone (methyl) Acrylate, (2,2-dimethyl-1,3-dioxol-4-yl)methyl (meth)acrylate, (2-methyl-2-ethyl) (meth)acrylate -1,3-dioxolane-4-yl) methyl ester, (meth)acrylic acid (2-methyl-2-isobutyl-1,3-dioxol-4-yl) ) methyl ester, (methyl ) (2-cyclohexyl-1,3-dioxolane-4-yl)methyl acrylate, cyclic trimethylolpropane formal acrylate, and the like.

又,作為上述(甲基)丙烯酸酯化合物中之2官能化合物,例如可列舉:1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、2-正丁基-2-乙基-1,3-丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、環氧乙烷加成雙酚A二(甲基)丙烯酸酯、環氧丙烷加成雙酚A二(甲基)丙烯酸酯、環氧乙烷加成雙酚F二(甲基)丙烯酸酯、二羥甲基二環戊二烯二(甲基)丙烯酸酯、環氧乙烷改質異三聚氰酸二(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-(甲基)丙烯醯氧基丙酯、碳酸酯二醇二(甲基)丙烯酸酯、聚醚二醇二(甲基)丙烯酸酯、聚酯二醇二(甲基)丙烯酸酯、聚己內酯二醇二(甲基)丙烯酸酯、聚丁二烯二醇二(甲基)丙烯酸酯、及三環癸烷二甲醇二(甲基)丙烯酸酯等。Moreover, as a bifunctional compound in the said (meth)acrylate compound, 1, 3- butanediol di(meth)acrylate, 1, 4- butanediol di(meth)acrylate are mentioned, for example , 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, ethylene glycol di(meth)acrylate (meth)acrylate, diethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 2-n-butyl-2 -Ethyl-1,3-propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, neopentyl glycol Alcohol di(meth)acrylate, ethylene oxide addition bisphenol A di(meth)acrylate, propylene oxide addition bisphenol A di(meth)acrylate, ethylene oxide addition bisphenol F di(meth)acrylate, dimethylol dicyclopentadiene di(meth)acrylate, ethylene oxide modified isocyanuric acid di(meth)acrylate, (meth)acrylic acid 2-Hydroxy-3-(meth)acryloyloxypropyl ester, carbonate diol di(meth)acrylate, polyether diol di(meth)acrylate, polyester diol di(meth)acrylate Acrylate, polycaprolactone glycol di(meth)acrylate, polybutadiene glycol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, and the like.

又,作為上述(甲基)丙烯酸酯化合物中之3官能以上之化合物,例如可列舉:三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、環氧丙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、己內酯改質三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷加成異三聚氰酸三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、環氧丙烷加成甘油三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、磷酸三(甲基)丙烯醯氧基乙酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、及二新戊四醇六(甲基)丙烯酸酯等。Moreover, as a compound having a trifunctional or higher function among the above-mentioned (meth)acrylate compounds, for example, trimethylolpropane tri(meth)acrylate and ethylene oxide addition trimethylolpropane tri(meth)acrylate can be mentioned. base) acrylate, propylene oxide addition trimethylolpropane tri(meth)acrylate, caprolactone modified trimethylolpropane tri(meth)acrylate, ethylene oxide addition isotrimer Cyanate tri(meth)acrylate, glycerol tri(meth)acrylate, propylene oxide addition glycerol tri(meth)acrylate, neotaerythritol tri(meth)acrylate, phosphate tri(methyl) ) acryloxyethyl ester, di-trimethylolpropane tetra(meth)acrylate, neopentaerythritol tetra(meth)acrylate, dipivalerythritol penta(meth)acrylate, and bis(meth)acrylate Neotaerythritol hexa(meth)acrylate, etc.

作為上述環氧(甲基)丙烯酸酯,例如可列舉:雙酚A型環氧(甲基)丙烯酸酯、雙酚F型環氧(甲基)丙烯酸酯、雙酚E型環氧(甲基)丙烯酸酯、酚系酚醛清漆型環氧(甲基)丙烯酸酯、甲酚酚醛清漆型環氧(甲基)丙烯酸酯、間苯二酚型環氧(甲基)丙烯酸酯、及該等之己內酯改質體等。As said epoxy (meth)acrylate, bisphenol A type epoxy (meth)acrylate, bisphenol F type epoxy (meth)acrylate, bisphenol E type epoxy (meth)acrylate, for example ) acrylates, phenolic novolac type epoxy (meth)acrylates, cresol novolac type epoxy (meth)acrylates, resorcinol type epoxy (meth)acrylates, and the like Caprolactone modified body, etc.

作為上述(甲基)丙烯醯胺化合物,例如可列舉:N,N-二甲基(甲基)丙烯醯胺、N-(甲基)丙烯醯嗎福林、N-羥乙基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、及N,N-二甲胺基丙基(甲基)丙烯醯胺等。As said (meth)acrylamide compound, for example, N,N- dimethyl(meth)acrylamide, N-(meth)acrylamide, N-hydroxyethyl (methyl) ) acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl(meth)acrylamide, and N,N-dimethylaminopropyl(meth)acrylamide Amines etc.

作為上述不具有自由基聚合性基之環氧化合物,例如可列舉:雙酚A型環氧化合物、雙酚E型環氧化合物、雙酚F型環氧化合物、雙酚S型環氧化合物、雙酚O型環氧化合物、2,2'-二烯丙基雙酚A型環氧化合物、脂環式環氧化合物、氫化雙酚型環氧化合物、環氧丙烷加成雙酚A型環氧化合物、間苯二酚型環氧化合物、聯苯型環氧化合物、硫醚型環氧化合物、二苯醚型環氧化合物、二環戊二烯型環氧化合物、萘型環氧化合物、酚系酚醛清漆型環氧化合物、鄰甲酚酚醛清漆型環氧化合物、二環戊二烯酚醛清漆型環氧化合物、聯苯酚醛清漆型環氧化合物、萘酚系酚醛清漆型環氧化合物、環氧丙胺型環氧化合物、烷基多元醇型環氧化合物、橡膠改質型環氧化合物、及環氧丙酯化合物等。Examples of the epoxy compound having no radical polymerizable group include bisphenol A-type epoxy compounds, bisphenol E-type epoxy compounds, bisphenol F-type epoxy compounds, bisphenol S-type epoxy compounds, Bisphenol O type epoxy compound, 2,2'-diallyl bisphenol A type epoxy compound, alicyclic epoxy compound, hydrogenated bisphenol type epoxy compound, propylene oxide addition bisphenol A type ring Oxygen compounds, resorcinol-type epoxy compounds, biphenyl-type epoxy compounds, thioether-type epoxy compounds, diphenyl ether-type epoxy compounds, dicyclopentadiene-type epoxy compounds, naphthalene-type epoxy compounds, Phenolic novolak epoxy compounds, o-cresol novolak epoxy compounds, dicyclopentadiene novolak epoxy compounds, biphenyl novolak epoxy compounds, naphthol novolak epoxy compounds, Glycidamine-type epoxy compounds, alkyl polyol-type epoxy compounds, rubber-modified epoxy compounds, and glycidyl ester compounds, etc.

上述硬化性樹脂較佳為含有:具有環氧基與(甲基)丙烯醯基之化合物作為上述具有環氧基與自由基聚合性基之化合物。 作為上述具有環氧基與(甲基)丙烯醯基之化合物,例如可列舉:部分(甲基)丙烯酸改質環氧化合物、(甲基)丙烯酸環氧丙酯、及4-羥基丁基丙烯酸酯環氧丙基醚等。 再者,於本說明書中,上述「部分(甲基)丙烯酸改質環氧化合物」意指1分子中具有1個以上環氧基與1個以上(甲基)丙烯醯基之化合物,其係使1分子中具有2個以上環氧基之環氧化合物之一部分環氧基與(甲基)丙烯酸反應而獲得。 It is preferable that the said curable resin contains the compound which has an epoxy group and a (meth)acryloyl group as said compound which has an epoxy group and a radically polymerizable group. As a compound which has the said epoxy group and (meth)acryloyl group, a partial (meth)acrylic acid modified epoxy compound, (meth)acrylic acid glycidyl, and 4-hydroxybutyl acrylic acid are mentioned, for example Ester glycidyl ether, etc. In addition, in this specification, the above-mentioned "partially (meth)acrylic acid-modified epoxy compound" means a compound having one or more epoxy groups and one or more (meth)acryloyl groups in one molecule. It is obtained by reacting a part of epoxy groups of an epoxy compound having two or more epoxy groups in one molecule with (meth)acrylic acid.

作為上述部分(甲基)丙烯酸改質環氧化合物,例如可列舉:部分(甲基)丙烯酸改質雙酚A型環氧化合物、部分(甲基)丙烯酸改質雙酚F型環氧化合物、部分(甲基)丙烯酸改質雙酚E型環氧化合物、部分(甲基)丙烯酸改質酚系酚醛清漆型環氧化合物、部分(甲基)丙烯酸改質甲酚酚醛清漆型環氧化合物、及部分(甲基)丙烯酸改質間苯二酚型環氧化合物等。Examples of the partially (meth)acrylic-modified epoxy compound include a partially (meth)acrylic-modified bisphenol A-type epoxy compound, a partially (meth)acrylic-modified bisphenol F-type epoxy compound, Partially (meth)acrylic modified bisphenol E epoxy compounds, partially (meth)acrylic modified phenolic novolak epoxy compounds, partially (meth)acrylic modified cresol novolac epoxy compounds, And some (meth)acrylic acid modified resorcinol epoxy compounds, etc.

本發明之硬化性樹脂組成物含有光聚合起始劑。 作為上述光聚合起始劑,例如可列舉:α-羥基酮化合物、α-羥基苯烷酮化合物、二苯甲酮化合物、苯乙酮化合物、醯基氧化膦化合物、二茂鈦化合物、肟酯化合物、安息香醚化合物、及9-氧硫

Figure 110147229-A0304-1
Figure 110147229-A0304-2
化合物等。 作為上述光聚合起始劑,具體而言,例如可列舉:2-羥基-1-(4-異丙烯基苯基)-2-甲基-1-丙酮之低聚物、1-羥基環己基苯基酮、2-苄基-2-二甲基胺基-1-(4-
Figure 110147229-A0304-3
啉基苯基)-1-丁酮、2-(二甲基胺基)-2-((4-甲基苯基)甲基)-1-(4-(4-
Figure 110147229-A0304-3
啉基)苯基)-1-丁酮、2,2-二甲氧基-1,2-二苯乙烷-1-酮、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦、2-甲基-1-(4-甲基苯硫基)-2-
Figure 110147229-A0304-3
啉基丙烷-1-酮、1-(4-(2-羥基乙氧基)-苯基)-2-羥基-2-甲基-1-丙烷-1-酮、1-(4-(苯硫基)苯基)-1,2-辛二酮2-(O-苯甲醯肟)、2,4,6-三甲基苯甲醯基二苯基氧化膦、安息香甲醚、安息香乙醚、安息香異丙醚、低聚(2-羥基-2-甲基-1-(4-(1-甲基乙烯基)苯基))丙酮、2-羥基-1-(4-(4-(2-羥基-2-甲基丙醯基)苯氧基)苯基)-2-甲基丙烷-1-酮、2-羥基-1-(4-(4-(2-羥基-2-甲基丙醯基)苄基)苯基)-2-甲基丙烷-1-酮、及1-(4-(4-苯甲醯基苯基巰基)苯基)-2-甲基-2-(4-甲基苯基巰基)丙烷-1-酮等。 The curable resin composition of the present invention contains a photopolymerization initiator. Examples of the above-mentioned photopolymerization initiator include α-hydroxyketone compounds, α-hydroxybenzophenone compounds, benzophenone compounds, acetophenone compounds, acylphosphine oxide compounds, titanocene compounds, and oxime esters. Compounds, Benzoin Ether Compounds, and 9-Oxysulfur
Figure 110147229-A0304-1
Figure 110147229-A0304-2
compounds, etc. Specific examples of the above-mentioned photopolymerization initiator include oligomers of 2-hydroxy-1-(4-isopropenylphenyl)-2-methyl-1-propanone, 1-hydroxycyclohexyl Phenyl ketone, 2-benzyl-2-dimethylamino-1-(4-
Figure 110147229-A0304-3
Linophenyl)-1-butanone, 2-(dimethylamino)-2-((4-methylphenyl)methyl)-1-(4-(4-
Figure 110147229-A0304-3
Lino)phenyl)-1-butanone, 2,2-dimethoxy-1,2-diphenylethan-1-one, bis(2,4,6-trimethylbenzyl) Phenylphosphine oxide, 2-methyl-1-(4-methylphenylthio)-2-
Figure 110147229-A0304-3
Linopropan-1-one, 1-(4-(2-hydroxyethoxy)-phenyl)-2-hydroxy-2-methyl-1-propan-1-one, 1-(4-(benzene Thio)phenyl)-1,2-octanedione 2-(O-benzyl oxime), 2,4,6-trimethylbenzyldiphenylphosphine oxide, benzoin methyl ether, benzoin ether , Benzoin isopropyl ether, oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl))acetone, 2-hydroxy-1-(4-(4-( 2-Hydroxy-2-methylpropionyl)phenoxy)phenyl)-2-methylpropan-1-one, 2-hydroxy-1-(4-(4-(2-hydroxy-2-methyl) propionyl)benzyl)phenyl)-2-methylpropan-1-one, and 1-(4-(4-benzylphenylmercapto)phenyl)-2-methyl-2- (4-methylphenylmercapto)propan-1-one and the like.

上述光聚合起始劑之含量相對於上述硬化性樹脂100重量份,較佳之下限為0.1重量份,較佳之上限為20重量份。藉由使上述光聚合起始劑之含量為該範圍,從而所得之硬化性樹脂組成物維持優異之保存穩定性,並且光硬化性更優異,且其半硬化後之防滲出性更優異。上述光聚合起始劑之含量之更佳之下限為0.5重量份,更佳之上限為10重量份。With respect to 100 parts by weight of the above-mentioned curable resin, the content of the above-mentioned photopolymerization initiator preferably has a lower limit of 0.1 part by weight, and a preferred upper limit of 20 parts by weight. By making the content of the above-mentioned photopolymerization initiator into this range, the obtained curable resin composition maintains excellent storage stability, is more excellent in photocurability, and is more excellent in bleed-out resistance after semi-curing. A more preferable lower limit of the content of the above-mentioned photopolymerization initiator is 0.5 parts by weight, and a more preferable upper limit is 10 parts by weight.

本發明之硬化性樹脂組成物含有熱硬化劑。 上述熱硬化劑含有醯亞胺低聚物。藉由使用上述醯亞胺低聚物作為上述熱硬化劑,本發明之硬化性樹脂組成物之正式硬化後之耐熱性變得優異。 The curable resin composition of the present invention contains a thermosetting agent. The above-mentioned thermosetting agent contains an imide oligomer. By using the above-mentioned imide oligomer as the above-mentioned thermosetting agent, the curable resin composition of the present invention has excellent heat resistance after main hardening.

上述醯亞胺低聚物較佳為於主鏈之末端上具有酸酐基或酚性羥基者,更佳為於主鏈之兩末端上具有酸酐基或酚性羥基者。The above-mentioned imide oligomer preferably has an acid anhydride group or a phenolic hydroxyl group at the end of the main chain, and more preferably has an acid anhydride group or a phenolic hydroxyl group at both ends of the main chain.

上述醯亞胺低聚物較佳為具有下述式(1-1)或下述式(1-2)、或者下述式(2-1)或下述式(2-2)所表示之結構。藉由具有下述式(1-1)或下述式(1-2)、或者下述式(2-1)或下述式(2-2)所表示之結構,使得上述醯亞胺低聚物與上述硬化性樹脂之反應性及相容性更優異。The above-mentioned imide oligomer preferably has the following formula (1-1) or the following formula (1-2), or is represented by the following formula (2-1) or the following formula (2-2) structure. By having the structure represented by the following formula (1-1) or the following formula (1-2), or the following formula (2-1) or the following formula (2-2), the above imide is made low The polymer is more excellent in reactivity and compatibility with the above-mentioned curable resin.

Figure 02_image001
Figure 02_image001

式(1-1)及式(1-2)中,A為酸二酐殘基,式(1-1)中,B為脂肪族二胺殘基或芳香族二胺殘基,式(1-2)中,Ar為可經取代之2價芳香族基。In formula (1-1) and formula (1-2), A is an acid dianhydride residue, in formula (1-1), B is an aliphatic diamine residue or an aromatic diamine residue, formula (1) In -2), Ar is a divalent aromatic group which may be substituted.

Figure 02_image003
Figure 02_image003

式(2-1)及式(2-2)中,A為酸二酐殘基,B為脂肪族三胺殘基或芳香族三胺殘基,式(2-2)中,Ar為可經取代之2價芳香族基。In formula (2-1) and formula (2-2), A is an acid dianhydride residue, B is an aliphatic triamine residue or an aromatic triamine residue, and in formula (2-2), Ar is an optional A substituted divalent aromatic group.

上述酸二酐殘基較佳為下述式(3-1)或下述式(3-2)所表示之4價基。The above acid dianhydride residue is preferably a tetravalent group represented by the following formula (3-1) or the following formula (3-2).

Figure 02_image005
Figure 02_image005

式(3-1)及式(3-2)中,*為鍵結位置,式(3-1)中,Z為鍵結鍵、氧原子、羰基、硫原子、磺醯基、直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基。於Z為烴基之情形時,可在該烴基與式(3-1)中之各芳香環之間具有氧原子,於Z為具有芳香環之2價基之情形時,亦可在該具有芳香環之2價基與式(3-1)中之各芳香環之間具有氧原子。式(3-1)及式(3-2)中之芳香環之氫原子可被取代。In formula (3-1) and formula (3-2), * is a bonding position, and in formula (3-1), Z is a bonding bond, oxygen atom, carbonyl group, sulfur atom, sulfonyl group, straight chain Or a branched divalent hydrocarbon group, or a divalent group having an aromatic ring. When Z is a hydrocarbon group, it may have an oxygen atom between the hydrocarbon group and each aromatic ring in formula (3-1), and when Z is a divalent group having an aromatic ring, it may also have an aromatic ring. An oxygen atom is present between the divalent group of the ring and each aromatic ring in the formula (3-1). The hydrogen atom of the aromatic ring in the formula (3-1) and the formula (3-2) may be substituted.

於上述式(3-1)中之Z為直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基之情形時,該等基亦可被取代。 作為於上述直鏈狀或支鏈狀之2價烴基、或上述具有芳香環之2價基經取代之情形時之取代基,例如可列舉:鹵素原子、直鏈狀或支鏈狀之烷基、直鏈狀或支鏈狀之烯基、脂環式基、芳基、烷氧基、硝基、及氰基等。 When Z in the above formula (3-1) is a linear or branched divalent hydrocarbon group, or a divalent group having an aromatic ring, these groups may be substituted. As a substituent when the above-mentioned linear or branched divalent hydrocarbon group or the above-mentioned divalent group having an aromatic ring is substituted, for example, a halogen atom, a linear or branched alkyl group can be mentioned. , linear or branched alkenyl, alicyclic, aryl, alkoxy, nitro, and cyano groups, etc.

作為上述酸二酐殘基來源之酸二酐,例如可列舉後述式(9)所表示之酸二酐等。As an acid dianhydride which the said acid dianhydride residue originates, the acid dianhydride etc. which are represented by the following formula (9) are mentioned, for example.

於上述式(1-1)之B為上述脂肪族二胺殘基之情形時、或上述式(2-1)或上述式(2-2)中之B為上述脂肪族三胺殘基之情形時,該脂肪族二胺殘基及該脂肪族三胺殘基之碳數之較佳之下限為4。藉由使上述脂肪族二胺殘基及上述脂肪族三胺殘基之碳數為4以上,從而所得之硬化性樹脂組成物於硬化前之可撓性及加工性、及於硬化後之介電特性更優異。上述脂肪族二胺殘基及上述脂肪族三胺殘基之碳數之更佳之下限為5,進而較佳之下限為6。 又,上述脂肪族二胺殘基及上述脂肪族三胺殘基之碳數之較佳之上限並無特別限定,實質上之上限為60。 When B in the above formula (1-1) is the above aliphatic diamine residue, or when B in the above formula (2-1) or the above formula (2-2) is the above aliphatic triamine residue In this case, the preferable lower limit of the carbon number of the aliphatic diamine residue and the aliphatic triamine residue is 4. By making the carbon number of the above-mentioned aliphatic diamine residue and the above-mentioned aliphatic triamine residue to be 4 or more, the flexibility and workability of the obtained curable resin composition before curing, and the intermediate after curing The electrical characteristics are more excellent. A more preferable lower limit of the carbon number of the aliphatic diamine residue and the aliphatic triamine residue is 5, and a further preferable lower limit is 6. In addition, the preferable upper limit of the carbon number of the said aliphatic diamine residue and the said aliphatic triamine residue is not specifically limited, The practical upper limit is 60.

作為上述脂肪族二胺殘基來源之脂肪族二胺,例如可列舉:由二聚物酸衍生之脂肪族二胺、直鏈或支鏈脂肪族二胺、脂肪族醚二胺、及脂肪族脂環式二胺等。 作為上述由二聚物酸衍生之脂肪族二胺,例如可列舉:二聚物二胺、氫化型二聚物二胺等。 作為上述直鏈或支鏈脂肪族二胺,例如可列舉:1,4-丁二胺、1,6-己二胺、1,8-辛二胺、1,9-壬二胺、1,10-癸二胺、1,11-十一烷二胺、1,12-十二烷二胺、1,14-十四烷二胺、1,16-十六烷二胺、1,18-十八烷二胺、1,20-二十烷二胺、2-甲基-1,8-辛二胺、2-甲基-1,9-壬二胺、及2,7-二甲基-1,8-辛二胺等。 作為上述脂肪族醚二胺,例如可列舉:2,2'-氧基雙(乙基胺)、3,3'-氧基雙(丙基胺)、及1,2-雙(2-胺基乙氧基)乙烷等。 作為上述脂肪族脂環式二胺,例如可列舉:1,3-雙(胺基甲基)環己烷、1,4-雙(胺基甲基)環己烷、環己二胺、甲基環己二胺、及異佛爾酮二胺等。 其中,上述脂肪族二胺殘基較佳為上述由二聚物酸衍生之脂肪族二胺殘基。 Examples of aliphatic diamines from which the above-mentioned aliphatic diamine residues are derived include aliphatic diamines derived from dimer acids, linear or branched chain aliphatic diamines, aliphatic ether diamines, and aliphatic diamines. Alicyclic diamines, etc. As aliphatic diamine derived from the said dimer acid, dimer diamine, hydrogenated dimer diamine, etc. are mentioned, for example. As said straight-chain or branched-chain aliphatic diamine, for example, 1,4-butanediamine, 1,6-hexanediamine, 1,8-octanediamine, 1,9-nonanediamine, 1,9-diamine, 10-Decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,14-tetradecanediamine, 1,16-hexadecanediamine, 1,18- octadecanediamine, 1,20-eicosanediamine, 2-methyl-1,8-octanediamine, 2-methyl-1,9-nonanediamine, and 2,7-dimethyl -1,8-Octanediamine, etc. As said aliphatic ether diamine, 2,2'- oxybis(ethylamine), 3,3'-oxybis(propylamine), and 1,2-bis(2-amine) are mentioned, for example ethoxy)ethane, etc. As said aliphatic alicyclic diamine, 1, 3- bis (aminomethyl) cyclohexane, 1, 4- bis (aminomethyl) cyclohexane, cyclohexanediamine, methyl cyclohexanediamine, isophoronediamine, etc. Among them, the above-mentioned aliphatic diamine residue is preferably the above-mentioned aliphatic diamine residue derived from a dimer acid.

作為上述脂肪族三胺殘基來源之脂肪族三胺,例如可列舉由三聚物酸衍生之脂肪族三胺、直鏈或支鏈脂肪族三胺、脂肪族醚三胺、及脂肪族脂環式三胺等。 上述由三聚物酸衍生之脂肪族三胺,例如可列舉:三聚物三胺、氫化型三聚物三胺等。 作為上述直鏈或支鏈脂肪族三胺,例如可列舉:3,3'-二胺基-N-甲基二丙基胺、3,3'-二胺基二丙基胺、二伸乙基三胺、雙(六亞甲基)三胺、及2,2'-雙(甲基胺基)-N-甲基二乙基胺等。 其中,上述脂肪族三胺殘基較佳為上述由三聚物酸衍生之脂肪族三胺殘基。 Examples of aliphatic triamines from which the above-mentioned aliphatic triamine residues are derived include aliphatic triamines derived from trimer acid, linear or branched chain aliphatic triamines, aliphatic ether triamines, and aliphatic lipids. Cyclic triamines, etc. Examples of the aliphatic triamine derived from the trimer acid include trimer triamine, hydrogenated trimer triamine, and the like. As said straight-chain or branched-chain aliphatic triamine, for example, 3,3'-diamino-N-methyldipropylamine, 3,3'-diaminodipropylamine, ethylidene triamine, bis(hexamethylene)triamine, and 2,2'-bis(methylamino)-N-methyldiethylamine, and the like. Among them, the above-mentioned aliphatic triamine residue is preferably the above-mentioned aliphatic triamine residue derived from a trimer acid.

又,作為上述脂肪族二胺及/或上述脂肪族三胺,亦可使用上述二聚物二胺及上述三聚物三胺之混合物。Moreover, as the said aliphatic diamine and/or the said aliphatic triamine, the mixture of the said dimer diamine and the said trimer triamine can also be used.

作為由上述二聚物酸及/或上述三聚物酸衍生之脂肪族二胺及/或脂肪族三胺之市售品,例如可列舉:BASF公司製造之脂肪族二胺及/或脂肪族三胺、Croda公司製造之脂肪族二胺及/或脂肪族三胺等。 作為上述BASF公司製造之脂肪族二胺及/或脂肪族三胺,例如可列舉:VERSAMINE 551、VERSAMINE 552等。 作為上述Croda公司製造之脂肪族二胺及/或脂肪族三胺,例如可列舉:Priamine1071、Priamine1073、Priamine1074、及Priamine1075等。 As a commercial item of the aliphatic diamine and/or aliphatic triamine derived from the said dimer acid and/or the said trimer acid, for example, the aliphatic diamine and/or aliphatic triamine manufactured by BASF can be mentioned. Triamine, aliphatic diamine and/or aliphatic triamine manufactured by Croda Corporation, etc. As aliphatic diamine and/or aliphatic triamine manufactured by the said BASF company, VERSAMINE 551, VERSAMINE 552 etc. are mentioned, for example. Examples of the aliphatic diamines and/or aliphatic triamines manufactured by Croda include Priamine 1071, Priamine 1073, Priamine 1074, and Priamine 1075.

於上述式(1-1)中之B為上述芳香族二胺殘基之情形時,該芳香族二胺殘基較佳為下述式(4-1)或下述式(4-2)所表示之2價基。When B in the above formula (1-1) is the above aromatic diamine residue, the aromatic diamine residue is preferably the following formula (4-1) or the following formula (4-2) The 2-valence base represented.

Figure 02_image007
Figure 02_image007

式(4-1)及式(4-2)中,*為鍵結位置,式(4-1)中,Y為鍵結鍵、氧原子、羰基、硫原子、磺醯基、直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基。於Y為烴基之情形時,於該烴基與式(4-1)中之各芳香環之間可具有氧原子,於Y為具有芳香環之2價基之情形時,於該具有芳香環之2價基與式(4-1)中之各芳香環之間亦可具有氧原子。式(4-1)及式(4-2)中之芳香環之氫原子可被取代。In formula (4-1) and formula (4-2), * is a bonding position, and in formula (4-1), Y is a bonding bond, oxygen atom, carbonyl group, sulfur atom, sulfonyl group, straight chain Or a branched divalent hydrocarbon group, or a divalent group having an aromatic ring. When Y is a hydrocarbon group, there may be an oxygen atom between the hydrocarbon group and each aromatic ring in the formula (4-1), and when Y is a divalent group having an aromatic ring, in the case of the aromatic ring An oxygen atom may be included between the divalent group and each aromatic ring in the formula (4-1). The hydrogen atom of the aromatic ring in the formula (4-1) and the formula (4-2) may be substituted.

於上述式(4-1)中之Y為直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基之情形時,該等基亦可被取代。 作為上述直鏈狀或支鏈狀之2價烴基、或上述具有芳香環之2價基經取代之情形時之取代基,例如可列舉:鹵素原子、直鏈狀或支鏈狀之烷基、直鏈狀或支鏈狀之烯基、脂環式基、芳基、烷氧基、硝基、及氰基等。 When Y in the above formula (4-1) is a linear or branched divalent hydrocarbon group, or a divalent group having an aromatic ring, these groups may be substituted. Examples of the substituent when the above-mentioned linear or branched divalent hydrocarbon group or the above-mentioned divalent group having an aromatic ring is substituted include a halogen atom, a linear or branched alkyl group, Linear or branched alkenyl, alicyclic, aryl, alkoxy, nitro, cyano and the like.

作為上述芳香族二胺殘基來源之芳香族二胺,例如可列舉後述式(10)所表示之二胺為芳香族二胺之情形時者。As an aromatic diamine which the said aromatic diamine residue originates, the case where the diamine represented by the following formula (10) is an aromatic diamine is mentioned, for example.

又,關於上述醯亞胺低聚物,由於在結構中具有矽氧烷骨架之情形時,會使硬化後之玻璃轉移溫度降低,或者污染被接著體而可能導致接著不良,故較佳為於結構中不具有矽氧烷骨架之醯亞胺低聚物。In addition, with regard to the above-mentioned imide oligomer, when it has a siloxane skeleton in its structure, the glass transition temperature after hardening may be lowered, or the adherend may be contaminated, which may lead to poor adhesion. An imide oligomer without a siloxane skeleton in its structure.

上述醯亞胺低聚物之數量平均分子量較佳為5000以下。藉由使上述醯亞胺低聚物之數量平均分子量為5000以下,從而所得之硬化性樹脂組成物之硬化物之長期耐熱性更為優異。上述醯亞胺低聚物之數量平均分子量之更佳之上限為4000,進而較佳之上限為3000。 尤其是上述醯亞胺低聚物之數量平均分子量於具有上述式(1-1)、上述式(2-1)所表示之結構之情形時較佳為900以上且5000以下,於具有上述式(1-2)、上述式(2-2)所表示之結構之情形時較佳為550以上且4000以下。於具有上述式(1-1)、上述式(2-1)所表示之結構之情形時,數量平均分子量之更佳之下限為950,進而較佳之下限為1000。於具有上述式(1-2)、上述式(2-2)所表示之結構之情形時,數量平均分子量之更佳之下限為580,進而較佳之下限為600。 再者,於本說明書中,上述「數量平均分子量」係藉由凝膠滲透層析法(GPC),使用四氫呋喃作為溶劑進行測定,並利用聚苯乙烯換算而求得之值。作為藉由GPC測定基於聚苯乙烯換算之數量平均分子量時所使用之管柱,例如可列舉JAIGEL-2H-A(日本分析工業公司製造)等。 The number average molecular weight of the above-mentioned imide oligomer is preferably 5,000 or less. By setting the number average molecular weight of the above-mentioned imide oligomer to be 5,000 or less, the cured product of the obtained curable resin composition is further excellent in long-term heat resistance. A more preferable upper limit of the number average molecular weight of the above-mentioned imide oligomer is 4,000, and a further preferable upper limit is 3,000. In particular, the number average molecular weight of the above-mentioned imide oligomer is preferably 900 or more and 5,000 or less when it has the structure represented by the above formula (1-1) and the above formula (2-1). (1-2) In the case of the structure represented by the above formula (2-2), 550 or more and 4000 or less are preferable. In the case of having the structure represented by the above formula (1-1) and the above formula (2-1), the more preferable lower limit of the number average molecular weight is 950, and the more preferable lower limit is 1000. In the case of having the structure represented by the above formula (1-2) and the above formula (2-2), the more preferable lower limit of the number average molecular weight is 580, and the more preferable lower limit is 600. In addition, in this specification, the said "number average molecular weight" is the value calculated|required by polystyrene conversion by measuring by gel permeation chromatography (GPC), using tetrahydrofuran as a solvent. As a column used for measuring the number average molecular weight in terms of polystyrene by GPC, for example, JAIGEL-2H-A (manufactured by Nippon Kagaku Kogyo Co., Ltd.) and the like can be mentioned.

上述醯亞胺低聚物具體而言,較佳為下述式(5-1)、下述式(5-2)、下述式(5-3)、下述式(5-4)、或下述式(5-5)所表示之醯亞胺低聚物、或者下述式(6-1)、下述式(6-2)、下述式(6-3)、下述式(6-4)、下述式(6-5)、或下述式(6-6)所表示之醯亞胺低聚物。Specifically, the above-mentioned imide oligomer is preferably the following formula (5-1), the following formula (5-2), the following formula (5-3), the following formula (5-4), or an imide oligomer represented by the following formula (5-5), or the following formula (6-1), the following formula (6-2), the following formula (6-3), the following formula (6-4), an imide oligomer represented by the following formula (6-5), or the following formula (6-6).

Figure 02_image009
Figure 02_image009

式(5-1)~(5-5)中,A為上述酸二酐殘基,式(5-1)、(5-3)~(5-5)中,A可分別相同,亦可不同。式(5-1)~(5-4)中,B為上述脂肪族二胺殘基或上述芳香族二胺殘基,式(5-3)及式(5-4)中,B可分別相同,亦可不同。式(5-5)中,B為上述脂肪族三胺殘基或上述芳香族三胺殘基。式(5-2)中,X為氫原子、鹵素原子、或可經取代之1價烴基,式(5-4)中,W為氫原子、鹵素原子、或可經取代之1價烴基。式(5-3)及式(5-4)中,n為重複數。In formulas (5-1) to (5-5), A is the above-mentioned acid dianhydride residue, and in formulas (5-1) and (5-3) to (5-5), A may be the same, or may be different. In formulas (5-1) to (5-4), B is the above-mentioned aliphatic diamine residue or the above-mentioned aromatic diamine residue, and in formulas (5-3) and (5-4), B may be respectively Same or different. In formula (5-5), B is the aforementioned aliphatic triamine residue or the aforementioned aromatic triamine residue. In the formula (5-2), X is a hydrogen atom, a halogen atom, or a substituted monovalent hydrocarbon group, and in the formula (5-4), W is a hydrogen atom, a halogen atom, or a substituted monovalent hydrocarbon group. In formula (5-3) and formula (5-4), n is the number of repetitions.

Figure 02_image011
Figure 02_image011

式(6-1)~(6-6)中,A為上述酸二酐殘基,式(6-1)~(6-6)中,A可分別相同,亦可不同。式(6-1)~(6-6)中,R為氫原子、鹵素原子、或可經取代之1價烴基,式(6-1)、式(6-2)、式(6-4)、及式(6-6)中,R可分別相同,亦可不同。式(6-3)及式(6-5)中,W為氫原子、鹵素原子、或可經取代之1價烴基。式(6-2)~(6-4)中,B為上述脂肪族二胺殘基或上述芳香族二胺殘基,式(6-4)及式(6-5)中,B可分別相同,亦可不同。式(6-6)中,B或為上述脂肪族三胺殘基或上述芳香族三胺殘基。In formulas (6-1) to (6-6), A is the above-mentioned acid dianhydride residue, and in formulas (6-1) to (6-6), A may be the same or different, respectively. In formulas (6-1) to (6-6), R is a hydrogen atom, a halogen atom, or a substituted monovalent hydrocarbon group, formula (6-1), formula (6-2), formula (6-4) ) and formula (6-6), R may be the same or different, respectively. In formula (6-3) and formula (6-5), W is a hydrogen atom, a halogen atom, or a monovalent hydrocarbon group which may be substituted. In formulas (6-2) to (6-4), B is the above-mentioned aliphatic diamine residue or the above-mentioned aromatic diamine residue, and in formulas (6-4) and (6-5), B may be respectively Same or different. In formula (6-6), B is either the aforementioned aliphatic triamine residue or the aforementioned aromatic triamine residue.

上述式(5-1)~(5-5)、及上述式(6-1)~(6-6)中之A較佳為下述式(7-1)或下述式(7-2)所表示之4價基。A in the above formulae (5-1) to (5-5) and the above formulae (6-1) to (6-6) is preferably the following formula (7-1) or the following formula (7-2) ) represents the 4-valent base.

Figure 02_image013
Figure 02_image013

式(7-1)及式(7-2)中,*為鍵結位置,式(7-1)中,Z為鍵結鍵、氧原子、羰基、硫原子、磺醯基、直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基。於Z為烴基之情形時,於該烴基與式(7-1)中之各芳香環之間可具有氧原子,於Z為具有芳香環之2價基之情形時,於該具有芳香環之2價基與式(7-1)中之各芳香環之間亦可具有氧原子。式(7-1)及式(7-2)中之芳香環之氫原子可被取代。In formula (7-1) and formula (7-2), * is a bonding position, and in formula (7-1), Z is a bonding bond, oxygen atom, carbonyl group, sulfur atom, sulfonyl group, straight chain Or a branched divalent hydrocarbon group, or a divalent group having an aromatic ring. When Z is a hydrocarbon group, there may be an oxygen atom between the hydrocarbon group and each aromatic ring in the formula (7-1), and when Z is a divalent group having an aromatic ring, in the case of the aromatic ring An oxygen atom may be present between the divalent group and each aromatic ring in the formula (7-1). The hydrogen atom of the aromatic ring in the formula (7-1) and the formula (7-2) may be substituted.

上述式(5-1)~(5-4)、及上述式(6-2)~(6-5)中之B較佳為下述式(8-1)或下述式(8-2)所表示之2價基。B in the above formulae (5-1) to (5-4) and the above formulae (6-2) to (6-5) is preferably the following formula (8-1) or the following formula (8-2) ) represents the 2-valent basis.

Figure 02_image015
Figure 02_image015

式(8-1)及式(8-2)中,*為鍵結位置,式(8-1)中,Y為鍵結鍵、氧原子、羰基、硫原子、磺醯基、直鏈狀或支鏈狀之2價烴基、或具有芳香環之2價基。於Y為烴基之情形時,於該烴基與式(8-1)中之各芳香環之間可具有氧原子,於Y為具有芳香環之2價基之情形時,於該具有芳香環之2價基與式(8-1)中之各芳香環之間亦可具有氧原子。式(8-1)及式(8-2)中之芳香環之氫原子可被取代。In formula (8-1) and formula (8-2), * is a bonding position, and in formula (8-1), Y is a bonding bond, oxygen atom, carbonyl group, sulfur atom, sulfonyl group, straight chain Or a branched divalent hydrocarbon group, or a divalent group having an aromatic ring. When Y is a hydrocarbon group, there may be an oxygen atom between the hydrocarbon group and each aromatic ring in formula (8-1), and when Y is a divalent group having an aromatic ring, in the case of the aromatic ring An oxygen atom may be present between the divalent group and each aromatic ring in the formula (8-1). The hydrogen atom of the aromatic ring in the formula (8-1) and the formula (8-2) may be substituted.

作為製造具有上述式(1-1)所表示之結構之醯亞胺低聚物之方法,例如可列舉使下述式(9)所表示之酸二酐與下述式(10)所表示之二胺反應之方法等。又,藉由使用脂肪族三胺或芳香族三胺代替下述式(10)所表示之二胺,可製造具有上述式(2-1)所表示之結構之醯亞胺低聚物。As a method for producing an imide oligomer having a structure represented by the above formula (1-1), for example, an acid dianhydride represented by the following formula (9) and an acid dianhydride represented by the following formula (10) can be mentioned. The method of diamine reaction, etc. Furthermore, by using an aliphatic triamine or an aromatic triamine in place of the diamine represented by the following formula (10), an imide oligomer having a structure represented by the above formula (2-1) can be produced.

Figure 02_image017
Figure 02_image017

式(9)中,A為與上述式(1-1)中之A相同之4價基。In the formula (9), A is the same tetravalent group as A in the above-mentioned formula (1-1).

Figure 02_image019
Figure 02_image019

式(10)中,B為與上述式(1-1)中之B相同之2價基,R 1~R 4分別獨立地為氫原子或1價烴基。 In formula (10), B is the same divalent group as B in the above-mentioned formula (1-1), and R 1 to R 4 are each independently a hydrogen atom or a monovalent hydrocarbon group.

上述使式(9)所表示之酸二酐與上述式(10)所表示之二胺反應之方法的具體例示於下文。 可列舉下述方法等:首先,預先使上述式(10)所表示之二胺溶解於可使藉由反應而獲得之醯胺酸低聚物溶解之溶劑(例如N-甲基吡咯啶酮等)中,於所得之溶液中添加上述式(9)所表示之酸二酐,使其反應而獲得醯胺酸低聚物溶液。繼而,藉由加熱或減壓等將溶劑去除,進而於約200℃以上加熱1小時以上而使醯胺酸低聚物反應。藉由對上述式(9)所表示之酸二酐與上述式(10)所表示之二胺的莫耳比、及醯亞胺化條件進行調整,可獲得具有所需之數量平均分子量且於兩末端上具有上述式(1-1)所表示之結構的醯亞胺低聚物。 又,藉由將上述式(9)所表示之酸二酐之一部分取代為下述式(11)所表示之酸酐,可獲得下述醯亞胺低聚物,其具有所需之數量平均分子量,且於一末端上具有上述式(1-1)所表示之結構,於另一末端上具有來自下述式(11)所表示之酸酐之結構。於此情形時,上述式(9)所表示之酸二酐與下述式(11)所表示之酸酐可同時添加,亦可分別添加。 進而,藉由將上述式(10)所表示之二胺之一部分取代為下述式(12)所表示之單胺,可獲得下述醯亞胺低聚物,其具有所需之數量平均分子量,且於一末端上具有上述式(1-1)所表示之結構,於另一末端上具有來自下述式(12)所表示之單胺之結構。於此情形時,上述式(10)所表示之二胺與下述式(12)所表示之單胺可同時添加,亦可分別添加。 A specific example of the method of reacting the acid dianhydride represented by the above formula (9) and the diamine represented by the above formula (10) is shown below. The following methods can be mentioned. First, the diamine represented by the above formula (10) is previously dissolved in a solvent (for example, N-methylpyrrolidone, etc.) that can dissolve the amide acid oligomer obtained by the reaction. ), the acid dianhydride represented by the above-mentioned formula (9) was added to the obtained solution and reacted to obtain an amide acid oligomer solution. Next, the solvent is removed by heating, decompression, or the like, and the amide acid oligomer is reacted by heating at about 200° C. or higher for 1 hour or longer. By adjusting the molar ratio of the acid dianhydride represented by the above formula (9) and the diamine represented by the above formula (10), and the imidization conditions, it is possible to obtain a desired number average molecular weight in An imide oligomer having a structure represented by the above formula (1-1) at both ends. In addition, by substituting a part of the acid dianhydride represented by the above formula (9) with an acid anhydride represented by the following formula (11), the following imide oligomer having a desired number average molecular weight can be obtained , and has a structure represented by the above formula (1-1) at one end, and a structure derived from an acid anhydride represented by the following formula (11) at the other end. In this case, the acid dianhydride represented by the above formula (9) and the acid anhydride represented by the following formula (11) may be added simultaneously or separately. Furthermore, by substituting a part of the diamine represented by the above formula (10) with a monoamine represented by the following formula (12), the following imide oligomer having a desired number average molecular weight can be obtained , and has a structure represented by the above formula (1-1) at one end, and a structure derived from a monoamine represented by the following formula (12) at the other end. In this case, the diamine represented by the above formula (10) and the monoamine represented by the following formula (12) may be added simultaneously or separately.

Figure 02_image021
Figure 02_image021

式(11)中,Ar為可經取代之2價芳香族基。In formula (11), Ar is a divalent aromatic group which may be substituted.

Figure 02_image023
Figure 02_image023

式(12)中,Ar為可經取代之1價芳香族基,R 5及R 6分別獨立地為氫原子或1價烴基。 In formula (12), Ar is a monovalent aromatic group which may be substituted, and R 5 and R 6 are each independently a hydrogen atom or a monovalent hydrocarbon group.

作為製造具有上述式(1-2)所表示之結構之醯亞胺低聚物之方法,例如可列舉:使上述式(9)所表示之酸二酐與下述式(13)所表示之含酚性羥基之單胺發生反應之方法;或使上述式(9)所表示之酸二酐、上述式(10)所表示之二胺、及下述式(13)所表示之含酚性羥基之單胺發生反應之方法等。又,藉由使用脂肪族三胺或芳香族三胺代替上述式(10)所表示之二胺,可製造具有上述式(2-2)所表示之結構之醯亞胺低聚物。As a method for producing an imide oligomer having a structure represented by the above formula (1-2), for example, an acid dianhydride represented by the above formula (9) and an acid dianhydride represented by the following formula (13) can be mentioned. A method of reacting a phenolic hydroxyl group-containing monoamine; or an acid dianhydride represented by the above formula (9), a diamine represented by the above formula (10), and a phenolic group represented by the following formula (13) The method for the reaction of the monoamine of the hydroxyl group, etc. Furthermore, by using an aliphatic triamine or an aromatic triamine in place of the diamine represented by the above formula (10), an imide oligomer having a structure represented by the above formula (2-2) can be produced.

Figure 02_image025
Figure 02_image025

式(13)中,Ar可經取代之2價芳香族基,R 7及R 8分別獨立地為氫原子或1價烴基。 In formula (13), Ar may be a substituted divalent aromatic group, and R 7 and R 8 are each independently a hydrogen atom or a monovalent hydrocarbon group.

使上述式(9)所表示之酸二酐與上述式(13)所表示之含酚性羥基之單胺發生反應之方法的具體例示於下文。 可列舉下述方法等:首先,預先使上述式(13)所表示之含酚性羥基之單胺溶解於可使藉由反應而獲得之醯胺酸低聚物溶解之溶劑(例如N-甲基吡咯啶酮等)中,於所得之溶液中添加上述式(9)所表示之酸二酐,使其反應而獲得醯胺酸低聚物溶液。繼而,藉由加熱或減壓等將溶劑去除,進而,於約200℃以上加熱1小時以上而使醯胺酸低聚物反應之方法等。藉由對上述式(9)所表示之酸二酐與上述式(13)所表示之含酚性羥基之單胺之莫耳比、及醯亞胺化條件進行調整,可獲得具有所需之數量平均分子量且於兩末端上具有上述式(1-2)所表示之結構的醯亞胺低聚物。 又,藉由將上述式(13)所表示之含酚性羥基之單胺之一部分取代為上述式(12)所表示之單胺,可獲得下述醯亞胺低聚物,其具有所需之數量平均分子量,且於一末端上具有上述式(1-2)所表示之結構,於另一末端上具有來自上述式(12)所表示之單胺之結構。於此情形時,上述式(13)所表示之含酚性羥基之單胺與上述式(12)所表示之單胺可同時添加,亦可分別添加。 A specific example of the method of reacting the acid dianhydride represented by the above formula (9) and the phenolic hydroxyl group-containing monoamine represented by the above formula (13) is shown below. The following methods can be mentioned. First, the phenolic hydroxyl group-containing monoamine represented by the above formula (13) is previously dissolved in a solvent (for example, N-methyl amide) that can dissolve the amide acid oligomer obtained by the reaction. pyrrolidone etc.), the acid dianhydride represented by the said formula (9) is added to the obtained solution, and it is made to react, and the amide acid oligomer solution is obtained. Then, the solvent is removed by heating, depressurization, etc., and further, the method of heating at about 200 degreeC or more for 1 hour or more, and making an amide|amid acid oligomer react, etc.. By adjusting the molar ratio of the acid dianhydride represented by the above formula (9) and the phenolic hydroxyl group-containing monoamine represented by the above formula (13), and the imidization conditions, the desired compound can be obtained. An imide oligomer having a number average molecular weight and a structure represented by the above formula (1-2) at both ends. In addition, by substituting a part of the phenolic hydroxyl group-containing monoamine represented by the above formula (13) with a monoamine represented by the above formula (12), the following imide oligomer can be obtained, which has the desired The number-average molecular weight has the structure represented by the above formula (1-2) at one end, and the structure derived from the monoamine represented by the above formula (12) at the other end. In this case, the phenolic hydroxyl group-containing monoamine represented by the above formula (13) and the monoamine represented by the above formula (12) may be added simultaneously or separately.

使上述式(9)所表示之酸二酐、上述式(10)所表示之二胺、及上述式(13)所表示之含酚性羥基之單胺發生反應之方法的具體例示於下文。 可列舉述方法等:首先,預先使上述式(13)所表示之含酚性羥基之單胺及上述式(10)所表示之二胺溶解於可使藉由反應而獲得之醯胺酸低聚物溶解之溶劑(例如,N-甲基吡咯啶酮等)中,於所得之溶液中添加上述式(9)所表示之酸二酐,使其反應而獲得醯胺酸低聚物溶液。繼而,藉由加熱或減壓等將溶劑去除,進而,於約200℃以上加熱1小時以上而使醯胺酸低聚物反應。藉由對上述式(9)所表示之酸二酐、上述式(10)所表示之二胺與上述式(13)所表示之含酚性羥基之單胺之莫耳比、及醯亞胺化條件進行調整,可獲得具有所需之數量平均分子量且於兩末端上具有上述式(1-2)所表示之結構之醯亞胺低聚物。 又,藉由將上述式(13)所表示之含酚性羥基之單胺之一部分取代為上述式(12)所表示之單胺,可獲得述醯亞胺低聚物,其具有所需之數量平均分子量,且於一末端上具有上述式(1-2)所表示之結構,於另一末端上具有來自上述式(12)所表示之單胺之結構。於此情形時,上述式(13)所表示之含酚性羥基之單胺與上述式(12)所表示之單胺可同時添加,亦可分別添加。 Specific examples of the method for reacting the acid dianhydride represented by the above formula (9), the diamine represented by the above formula (10), and the phenolic hydroxyl group-containing monoamine represented by the above formula (13) are shown below. The method, etc. can be mentioned. First, the phenolic hydroxyl group-containing monoamine represented by the above formula (13) and the diamine represented by the above formula (10) are dissolved in the amide acid low in the amide acid obtained by the reaction. In a solvent (for example, N-methylpyrrolidone, etc.) in which the polymer is dissolved, the acid dianhydride represented by the above formula (9) is added to the obtained solution and reacted to obtain an amide acid oligomer solution. Next, the solvent is removed by heating, decompression, or the like, and further, the amide acid oligomer is reacted by heating at about 200° C. or higher for 1 hour or longer. By the molar ratio of the acid dianhydride represented by the above formula (9), the diamine represented by the above formula (10), and the phenolic hydroxyl group-containing monoamine represented by the above formula (13), and imide By adjusting the chemical conditions, an imide oligomer having a desired number average molecular weight and a structure represented by the above formula (1-2) at both ends can be obtained. Further, by substituting a part of the phenolic hydroxyl group-containing monoamine represented by the above formula (13) with a monoamine represented by the above formula (12), the imide oligomer can be obtained, which has the desired The number average molecular weight has a structure represented by the above formula (1-2) at one end and a structure derived from the monoamine represented by the above formula (12) at the other end. In this case, the phenolic hydroxyl group-containing monoamine represented by the above formula (13) and the monoamine represented by the above formula (12) may be added simultaneously or separately.

作為上述式(9)所表示之酸二酐,例如可列舉:均苯四甲酸酐、3,3'-氧基雙鄰苯二甲酸酐、3,4'-氧基雙鄰苯二甲酸酐、4,4'-氧基雙鄰苯二甲酸酐、4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸酐、4,4'-雙(2,3-二羧基苯氧基)二苯醚之酸二酐、對伸苯基雙(偏苯三酸酐)、及2,3,3',4'-聯苯四羧酸二酐等。 其中,就使溶解性及耐熱性更優異之觀點而言,作為用於上述醯亞胺低聚物之原料之酸二酐,較佳為熔點為240℃以下之芳香族性酸二酐,更佳為熔點為220℃以下之芳香族性酸二酐,進而較佳為熔點為200℃以下之芳香族性酸二酐,特佳為3,4'-氧基雙鄰苯二甲酸二酐(熔點180℃)、4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸酐(熔點190℃)。 再者,於本說明書中,上述「熔點」意指使用示差掃描熱量計以10℃/min進行升溫時作為吸熱波峰之溫度所測定之值。作為上述示差掃描熱量計,例如可列舉EXTEAR DSC6100(SII Nanotechnologies公司製造)等。 Examples of the acid dianhydride represented by the above formula (9) include pyromellitic anhydride, 3,3'-oxybisphthalic anhydride, and 3,4'-oxybisphthalic anhydride , 4,4'-oxybisphthalic anhydride, 4,4'-(4,4'-isopropylidene diphenoxy)bisphthalic anhydride, 4,4'-bis(2 , 3-dicarboxyphenoxy) diphenyl ether acid dianhydride, p-phenylene bis (trimellitic anhydride), and 2,3,3',4'-biphenyltetracarboxylic dianhydride, etc. Among them, the acid dianhydride used as a raw material for the above-mentioned imide oligomer is preferably an aromatic acid dianhydride having a melting point of 240° C. or lower, from the viewpoint of making the solubility and heat resistance more excellent, and more preferably Preferably, it is an aromatic acid dianhydride having a melting point of 220°C or lower, more preferably an aromatic acid dianhydride having a melting point of 200°C or lower, and particularly preferably 3,4'-oxybisphthalic dianhydride ( Melting point 180 ℃), 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride (melting point 190 ℃). In addition, in this specification, the said "melting point" means the value measured as the temperature of an endothermic peak when raising temperature at 10 degreeC/min using a differential scanning calorimeter. As said differential scanning calorimeter, EXTEAR DSC6100 (made by SII Nanotechnologies) etc. are mentioned, for example.

作為上述式(10)所表示之二胺中之芳香族二胺,例如可列舉:3,3'-二胺基二苯甲烷、3,4'-二胺基二苯甲烷、4,4'-二胺基二苯甲烷、3,3'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、鄰苯二胺、間苯二胺、對苯二胺、3,3'-二胺基二苯基碸、4,4'-二胺基二苯基碸、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、雙(4-(4-胺基苯氧基)苯基)甲烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、3,3'-二胺基-4,4'-二羥基苯基甲烷、4,4'-二胺基-3,3'-二羥基苯基甲烷、3,3'-二胺基-4,4'-二羥基苯基醚、雙胺基苯基茀、雙甲苯胺茀、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-二胺基-3,3'-二羥基苯基醚、3,3'-二胺基-4,4'-二羥基聯苯、及4,4'-二胺基-2,2'-二羥基聯苯等。其中,就獲取性優異之觀點而言,較佳為4,4'-二胺基二苯甲烷、4,4'-二胺基二苯醚、1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、及1,4-雙(4-胺基苯氧基)苯,進而就溶解性及耐熱性優異之觀點而言,更佳為1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、及1,4-雙(4-胺基苯氧基)苯。As the aromatic diamine among the diamines represented by the above formula (10), for example, 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4' -Diaminodiphenylmethane, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, o-phenylenediamine, m- Phenylenediamine, p-phenylenediamine, 3,3'-diaminodiphenylene, 4,4'-diaminodiphenylene, 1,3-bis(3-aminophenoxy)benzene , 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, bis(4-(4-aminophenoxy)phenyl)methane , 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,4 -Bis(2-(4-aminophenyl)-2-propyl)benzene, 3,3'-diamino-4,4'-dihydroxyphenylmethane, 4,4'-diamino- 3,3'-dihydroxyphenylmethane, 3,3'-diamino-4,4'-dihydroxyphenyl ether, bisaminophenyl fluoride, bistoluidine fluoride, 4,4'-bis( 4-aminophenoxy) biphenyl, 4,4'-diamino-3,3'-dihydroxyphenyl ether, 3,3'-diamino-4,4'-dihydroxybiphenyl, And 4,4'-diamino-2,2'-dihydroxybiphenyl, etc. Among them, from the viewpoint of being excellent in availability, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, and 1,3-bis(2-(4-amine) are preferred. phenyl)-2-propyl)benzene, 1,4-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,3-bis(3-aminophenoxy) Benzene, 1,3-bis(4-aminophenoxy)benzene, and 1,4-bis(4-aminophenoxy)benzene, and more preferably from the viewpoint of being excellent in solubility and heat resistance is 1,3-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,4-bis(2-(4-aminophenyl)-2-propyl)benzene, 1 , 3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, and 1,4-bis(4-aminophenoxy)benzene.

作為上述式(11)所表示之酸酐,例如可列舉:鄰苯二甲酸酐、3-甲基鄰苯二甲酸酐、4-甲基鄰苯二甲酸酐、1,2-萘二甲酸酐、2,3-萘二甲酸酐、1,8-萘二甲酸酐、2,3-蒽二羧酸酐、4-第三丁基鄰苯二甲酸酐、4-乙炔基鄰苯二甲酸酐、4-苯基乙炔基鄰苯二甲酸酐、4-氟鄰苯二甲酸酐、4-氯鄰苯二甲酸酐、4-溴鄰苯二甲酸酐、及3,4-二氯鄰苯二甲酸酐等。Examples of the acid anhydride represented by the above formula (11) include phthalic anhydride, 3-methylphthalic anhydride, 4-methylphthalic anhydride, 1,2-naphthalenedicarboxylic anhydride, 2,3-Naphthalenedicarboxylic anhydride, 1,8-Naphthalenedicarboxylic anhydride, 2,3-Anthracenedicarboxylic anhydride, 4-tert-butylphthalic anhydride, 4-ethynylphthalic anhydride, 4 - Phenylethynylphthalic anhydride, 4-fluorophthalic anhydride, 4-chlorophthalic anhydride, 4-bromophthalic anhydride, and 3,4-dichlorophthalic anhydride Wait.

作為上述式(12)所表示之單胺,例如可列舉:苯胺、鄰甲苯胺、間甲苯胺、對甲苯胺、2,4-二甲基苯胺、3,4-二甲基苯胺、3,5-二甲基苯胺、2-第三丁基苯胺、3-第三丁基苯胺、4-第三丁基苯胺、1-萘胺、2-萘胺、1-胺基蒽、2-胺基蒽、9-胺基蒽、1-胺基芘、3-氯苯胺、鄰甲氧苯胺、間甲氧苯胺、對甲氧苯胺、1-胺基-2-甲基萘、2,3-二甲基苯胺、2,4-二甲基苯胺、2,5-二甲基苯胺、3,4-二甲基苯胺、4-乙基苯胺、4-乙炔基苯胺、4-異丙基苯胺、4-(甲硫基)苯胺、及N,N-二甲基-1,4-苯二胺等。Examples of the monoamine represented by the above formula (12) include aniline, o-toluidine, m-toluidine, p-toluidine, 2,4-dimethylaniline, 3,4-dimethylaniline, 3,4-dimethylaniline, 5-dimethylaniline, 2-tert-butylaniline, 3-tert-butylaniline, 4-tert-butylaniline, 1-naphthylamine, 2-naphthylamine, 1-aminoanthracene, 2-amine Anthracene, 9-aminoanthracene, 1-aminopyrene, 3-chloroaniline, o-methoxyaniline, m-methoxyaniline, p-methoxyaniline, 1-amino-2-methylnaphthalene, 2,3- Dimethylaniline, 2,4-dimethylaniline, 2,5-dimethylaniline, 3,4-dimethylaniline, 4-ethylaniline, 4-ethynylaniline, 4-isopropylaniline , 4-(methylthio)aniline, and N,N-dimethyl-1,4-phenylenediamine, etc.

作為上述式(13)所表示之含酚性羥基之單胺,例如可列舉:3-胺基苯酚、4-胺基苯酚、4-胺基鄰甲酚、5-胺基鄰甲酚、4-胺基-2,3-二甲苯酚、4-胺基-2,5-二甲苯酚、4-胺基-2,6-二甲苯酚、4-胺基-1-萘酚、5-胺基-2-萘酚、6-胺基-1-萘酚、及4-胺基-2,6-二苯基苯酚等。其中,就獲取性及保存穩定性優異、於硬化後可獲得較高之玻璃轉移溫度之觀點而言,較佳為4-胺基-鄰甲酚、5-胺基-鄰甲酚。Examples of the phenolic hydroxyl group-containing monoamine represented by the above formula (13) include 3-aminophenol, 4-aminophenol, 4-amino-o-cresol, 5-amino-o-cresol, 4-amino-o-cresol, and 4-amino-o-cresol. -Amino-2,3-xylenol, 4-amino-2,5-xylenol, 4-amino-2,6-xylenol, 4-amino-1-naphthol, 5- Amino-2-naphthol, 6-amino-1-naphthol, and 4-amino-2,6-diphenylphenol, etc. Among them, 4-amino-o-cresol and 5-amino-o-cresol are preferred from the viewpoint of being excellent in availability and storage stability and obtaining a high glass transition temperature after curing.

於藉由上述製造方法製造上述醯亞胺低聚物之情形時,可獲得含有於具有上述式(1-1)所表示之結構之複數種醯亞胺低聚物或具有上述式(1-2)所表示之結構之複數種醯亞胺低聚物與各原料之混合物(醯亞胺低聚物組成物)中的上述醯亞胺低聚物。於使用脂肪族三胺或芳香族三胺代替上述式(10)所表示之二胺之情形時,可獲得含有於具有上述式(2-1)所表示之結構之複數種醯亞胺低聚物或具有上述式(2-2)所表示之結構之複數種醯亞胺低聚物與各原料之混合物(醯亞胺低聚物組成物)中的上述醯亞胺低聚物。關於該醯亞胺低聚物組成物,藉由使醯亞胺化率為70%以上,而於用作硬化劑之情形時可獲得於高溫之機械強度及長期耐熱性更優異之硬化物。 上述醯亞胺低聚物組成物之醯亞胺化率之較佳之下限為75%,更佳之下限為80%。又,上述醯亞胺低聚物組成物之醯亞胺化率之較佳之上限無特別限定,但實質上之上限為98%。 再者,上述「醯亞胺化率」可使用傅里葉變換紅外分光光度計(FT-IR),藉由全反射測定法(ATR法)進行測定,並根據來自醯胺酸之羰基之1660 cm -1附近之峰吸光度面積,利用下述式導出。作為上述傅里葉變換紅外分光光度計,例如可列舉UMA600(Agilent Technologies公司製造)等。再者,下述式中之「醯胺酸低聚物之峰吸光度面積」係藉由使酸二酐與二胺或含酚性羥基之單胺發生反應後,不進行醯亞胺化步驟而利用蒸發作用等將溶劑去除而獲得的醯胺酸低聚物之吸光度面積。 醯亞胺化率(%)=100×(1-(醯亞胺化後之峰吸光度面積)/(醯胺酸低聚物之峰吸光度面積)) When the above-mentioned imide oligomer is produced by the above-mentioned production method, a plurality of kinds of imide oligomers having the structure represented by the above-mentioned formula (1-1) or having the above-mentioned formula (1- 2) The above-mentioned imide oligomer in a mixture (imide oligomer composition) of a plurality of imide oligomers having the indicated structure and respective raw materials. When an aliphatic triamine or an aromatic triamine is used in place of the diamine represented by the above formula (10), a plurality of imide oligomers having the structure represented by the above formula (2-1) can be obtained The above-mentioned imide oligomer in a mixture (imide oligomer composition) of a compound or a plurality of kinds of imide oligomers having the structure represented by the above formula (2-2) and each raw material (imide oligomer composition). With regard to the imide oligomer composition, by making the imidization rate of 70% or more, when used as a curing agent, a cured product having more excellent mechanical strength at high temperature and long-term heat resistance can be obtained. The preferred lower limit of the imidization rate of the above imide oligomer composition is 75%, and a more preferred lower limit is 80%. In addition, the preferable upper limit of the imidization ratio of the above-mentioned imide oligomer composition is not particularly limited, but the practical upper limit is 98%. In addition, the above-mentioned "imidization rate" can be measured by a total reflection measurement method (ATR method) using a Fourier transform infrared spectrophotometer (FT-IR), and is based on 1660 of the carbonyl group derived from the amide acid. The peak absorbance area in the vicinity of cm −1 was derived by the following formula. As said Fourier transform infrared spectrophotometer, UMA600 (made by Agilent Technologies) etc. are mentioned, for example. In addition, the "peak absorbance area of amide acid oligomer" in the following formula is obtained by reacting acid dianhydride with diamine or phenolic hydroxyl group-containing monoamine without carrying out the amide imidization step. The absorbance area of the amide acid oligomer obtained by removing the solvent by evaporation or the like. Rate of imidization (%) = 100×(1-(area of peak absorbance after imidization)/(area of peak absorbance of imidized oligomer))

就於硬化性樹脂組成物中之溶解性之觀點而言,上述醯亞胺低聚物組成物較佳為於25℃對於四氫呋喃10 g溶解3 g以上。From the viewpoint of solubility in the curable resin composition, it is preferable that the above-mentioned imide oligomer composition dissolves 3 g or more in 10 g of tetrahydrofuran at 25°C.

上述硬化性樹脂與上述熱硬化劑(於含有後述硬化促進劑之情形時進而還有硬化促進劑)之合計100重量份中,上述醯亞胺低聚物之含量之較佳之下限為20重量份,較佳之上限為80重量份。藉由使上述醯亞胺低聚物之含量為該範圍,從而所得之硬化性樹脂組成物於硬化前之可撓性及加工性、及於硬化後之耐熱性更優異。上述醯亞胺低聚物之含量之更佳之下限為25重量份,更佳之上限為75重量份。 再者,於本發明之醯亞胺低聚物含有在上述醯亞胺低聚物組成物中之情形時,上述醯亞胺低聚物之含量意指該醯亞胺低聚物組成物(於進而併用其他醯亞胺低聚物之情形時為該醯亞胺低聚物組成物與其他醯亞胺低聚物之合計)之含量。 The preferable lower limit of the content of the above-mentioned imide oligomer is 20 parts by weight in a total of 100 parts by weight of the above-mentioned curable resin and the above-mentioned thermosetting agent (in the case of containing a hardening accelerator described later, further a hardening accelerator) , the preferred upper limit is 80 parts by weight. By making content of the said imide oligomer into this range, the flexibility and workability before hardening of the curable resin composition obtained, and the heat resistance after hardening are more excellent. A more preferable lower limit of the content of the above imide oligomer is 25 parts by weight, and a more preferable upper limit is 75 parts by weight. Furthermore, when the imide oligomer of the present invention is contained in the above-mentioned imine oligomer composition, the content of the above-mentioned imine oligomer means the imine oligomer composition ( In the case where other imine oligomers are used in combination, it is the content of the total of the imine oligomer composition and other imine oligomers).

本發明之硬化性樹脂組成物較佳為含有硬化促進劑。藉由含有上述硬化促進劑,可縮短硬化時間,提高生產性。The curable resin composition of the present invention preferably contains a curing accelerator. By containing the above-mentioned hardening accelerator, hardening time can be shortened and productivity can be improved.

作為上述硬化促進劑,例如可列舉:咪唑系硬化促進劑、三級胺系硬化促進劑、膦系硬化促進劑、磷系硬化促進劑、光產鹼劑、鋶鹽系硬化促進劑等。其中,就保存穩定性優異之觀點而言,較佳為咪唑系硬化促進劑。As said hardening accelerator, an imidazole type hardening accelerator, a tertiary amine type hardening accelerator, a phosphine type hardening accelerator, a phosphorus type hardening accelerator, a photobase generator, a perylene salt type hardening accelerator etc. are mentioned, for example. Among them, an imidazole-based hardening accelerator is preferred from the viewpoint of excellent storage stability.

上述硬化促進劑之含量相對於上述硬化性樹脂、上述熱硬化劑與上述硬化促進劑之合計100重量份,較佳之下限為0.01重量份、較佳之上限為10重量份。藉由使上述硬化促進劑之含量為該範圍,從而在維持優異接著性等之狀態縮短硬化時間之效果更優異。上述硬化促進劑之含量之更佳之下限為0.05重量份,更佳之上限為5重量份。The content of the above-mentioned hardening accelerator is preferably 0.01 parts by weight and a preferable upper limit is 10 parts by weight relative to 100 parts by weight of the total of the above-mentioned curable resin, the above-mentioned thermosetting agent and the above-mentioned hardening accelerator. By making content of the said hardening accelerator into this range, the effect of shortening hardening time in the state which maintains excellent adhesiveness etc. is more excellent. A more preferable lower limit of the content of the above hardening accelerator is 0.05 parts by weight, and a more preferable upper limit is 5 parts by weight.

本發明之硬化性樹脂組成物亦可於不會妨礙本發明之目的之範圍內含有無機填充劑。The curable resin composition of this invention may contain an inorganic filler in the range which does not inhibit the objective of this invention.

上述無機填充劑較佳為二氧化矽及硫酸鋇中之至少任意一種。藉由含有二氧化矽及硫酸鋇中之至少任意一種作為上述無機填充劑,而使得本發明之硬化性樹脂組成物之耐回焊性、耐鍍覆性、及加工性更優異。The above-mentioned inorganic filler is preferably at least one of silicon dioxide and barium sulfate. By containing at least one of silica and barium sulfate as the above-mentioned inorganic filler, the curable resin composition of the present invention is further excellent in reflow resistance, plating resistance, and workability.

作為除上述二氧化矽及上述硫酸鋇以外之其他無機填充劑,例如可列舉:氧化鋁、氮化鋁、氮化硼、氮化矽、玻璃粉末、玻璃料、玻璃纖維、碳纖維、及無機離子交換體等。Examples of inorganic fillers other than the above-mentioned silica and the above-mentioned barium sulfate include alumina, aluminum nitride, boron nitride, silicon nitride, glass powder, glass frit, glass fiber, carbon fiber, and inorganic ions Swap, etc.

作為上述無機填充劑,可適宜地使用平均粒徑為50 nm以上且未達4 μm者。As the above-mentioned inorganic filler, those having an average particle diameter of 50 nm or more and less than 4 μm can be suitably used.

上述無機填充劑之含量相當於上述硬化性樹脂與上述熱硬化劑(於含有上述硬化促進劑之情形時進而還有上述硬化促進劑)之合計100重量份,較佳之上限為200重量份。藉由使上述無機填充劑之含量為該範圍,從而於維持優異觸黏性等之狀態,所得之硬化性樹脂組成物之硬化物之耐回焊性及耐鍍覆性更優異。上述無機填充劑之含量之更佳之上限為150重量份。The content of the above-mentioned inorganic filler corresponds to 100 parts by weight in total of the above-mentioned curable resin and the above-mentioned thermosetting agent (in the case of containing the above-mentioned hardening accelerator, furthermore, the above-mentioned hardening accelerator), and a preferable upper limit is 200 parts by weight. By making the content of the above-mentioned inorganic filler into this range, the cured product of the obtained curable resin composition is more excellent in reflow resistance and plating resistance while maintaining a state of excellent touch adhesion and the like. The more preferable upper limit of the content of the above-mentioned inorganic filler is 150 parts by weight.

本發明之硬化性樹脂組成物較佳為含有流動調整劑,以提高短時間內塗佈於被接著體之塗佈性及形狀保持性等。 作為上述流動調整劑,例如可列舉Aerosil等發煙二氧化矽(fumed silica)、層狀矽酸鹽等。 又,作為上述流動調整劑,可適宜地使用平均粒徑未達100 nm者。 The curable resin composition of the present invention preferably contains a flow control agent in order to improve coatability, shape retention, etc. applied to an adherend in a short time. As said flow control agent, fumed silica (fumed silica), such as Aerosil, a layered silicate, etc. are mentioned, for example. In addition, as the above-mentioned flow conditioner, those having an average particle diameter of less than 100 nm can be suitably used.

上述流動調整劑之含量相對於上述硬化性樹脂與上述熱硬化劑(於含有上述硬化促進劑之情形時進而還有上述硬化促進劑)之合計100重量份,較佳之下限為0.1重量份,較佳之上限為50重量份。藉由使上述流動調整劑之含量為該範圍,從而提高短時間內塗佈於被接著體之塗佈性及形狀保持性等之效果更優異。上述流動調整劑之含量之更佳之下限為0.5重量份,更佳之上限為30重量份。The content of the above-mentioned flow control agent is based on 100 parts by weight of the total of the above-mentioned curable resin and the above-mentioned thermosetting agent (in the case of containing the above-mentioned hardening accelerator, furthermore, the above-mentioned hardening accelerator), the lower limit is preferably 0.1 parts by weight, and A preferable upper limit is 50 parts by weight. By making content of the said flow regulator into this range, it becomes more excellent in the effect of improving coatability, shape retention, etc. to a to-be-adhered body in a short time. A more preferable lower limit of the content of the above flow regulator is 0.5 parts by weight, and a more preferable upper limit is 30 parts by weight.

本發明之硬化性樹脂組成物亦可含有有機填充劑,以緩和應力、賦予韌性等。 作為上述有機填充劑,例如可列舉:聚矽氧橡膠粒子、丙烯酸橡膠粒子、胺酯(urethane)橡膠粒子、聚醯胺粒子、聚醯胺醯亞胺粒子、聚醯亞胺粒子、苯并胍胺粒子、及該等之核殼粒子等。其中,較佳為聚醯胺粒子、聚醯胺醯亞胺粒子、及聚醯亞胺粒子。 The curable resin composition of the present invention may contain an organic filler to relieve stress, impart toughness, and the like. Examples of the organic filler include silicone rubber particles, acrylic rubber particles, urethane rubber particles, polyamide particles, polyamideimide particles, polyimide particles, and benzoguanidine. Amine particles, and these core-shell particles, etc. Among them, polyamide particles, polyamideimide particles, and polyimide particles are preferred.

上述有機填充劑之含量相對於上述硬化性樹脂與上述熱硬化劑(於含有上述硬化促進劑之情形時進而還有上述硬化促進劑)之合計100重量份,較佳之上限為300重量份。藉由使上述有機填充劑之含量為該範圍,從而於維持優異接著性等之狀態,所得之硬化物之韌性等更優異。上述有機填充劑之含量之更佳之上限為200重量份。The content of the organic filler is preferably 300 parts by weight based on the total of 100 parts by weight of the above curable resin and the above thermosetting agent (in the case of containing the above hardening accelerator, furthermore the above hardening accelerator). By making content of the said organic filler into this range, the toughness etc. of the hardened|cured material obtained are more excellent in the state which maintains excellent adhesiveness etc.. The more preferable upper limit of the content of the above-mentioned organic filler is 200 parts by weight.

本發明之硬化性樹脂組成物較佳為於不會妨礙本發明之目的之範圍內含有高分子化合物。上述高分子化合物發揮作為造膜成分之作用,藉由含有上述高分子化合物,從而所得之硬化性樹脂組成物之防滲出性更優異。It is preferable that the curable resin composition of this invention contains a polymer compound in the range which does not inhibit the objective of this invention. The above-mentioned polymer compound functions as a film-forming component, and by containing the above-mentioned polymer compound, the obtained curable resin composition has more excellent anti-bleeding properties.

上述高分子化合物之數量平均分子量之較佳之下限為3000,較佳之上限為10萬。藉由使上述高分子化合物之數量平均分子量為該範圍,從而所得之硬化性樹脂組成物於硬化前之可撓性及加工性、及於硬化後之耐熱性更優異。上述高分子化合物之數量平均分子量之更佳之下限為5000,更佳之上限為8萬。The preferable lower limit of the number average molecular weight of the above-mentioned polymer compound is 3,000, and the preferable upper limit is 100,000. By making the number average molecular weight of the above-mentioned polymer compound into this range, the obtained curable resin composition is more excellent in flexibility and workability before curing and heat resistance after curing. A more preferable lower limit of the number-average molecular weight of the above-mentioned polymer compound is 5,000, and a more preferable upper limit is 80,000.

作為上述高分子化合物,例如可列舉:聚醯亞胺、苯氧基樹脂、聚醯胺、聚醯胺醯亞胺、聚順丁烯二醯亞胺、氰酸酯樹脂、苯并

Figure 110147229-A0304-4
Figure 110147229-A0304-5
樹脂、丙烯酸樹脂、胺酯樹脂、及聚酯等。其中,就耐熱性之觀點而言,較佳為聚醯亞胺、聚醯胺、聚醯胺醯亞胺、及聚順丁烯二醯亞胺,更佳為聚醯亞胺。上述高分子化合物可單獨使用,亦可將2種以上組合而使用。Examples of the above-mentioned polymer compound include polyimide, phenoxy resin, polyimide, polyimide, polymaleimide, cyanate resin, benzoyl
Figure 110147229-A0304-4
Figure 110147229-A0304-5
Resin, acrylic resin, urethane resin, polyester, etc. Among them, from the viewpoint of heat resistance, polyimide, polyimide, polyimide, and polymaleimide are preferred, and polyimide is more preferred. The above-mentioned polymer compounds may be used alone or in combination of two or more.

上述高分子化合物之含量相對於上述硬化性樹脂與上述熱硬化劑(於含有上述硬化促進劑之情形時進而還有上述硬化促進劑)之合計100重量份,較佳之下限為1重量份、較佳之上限為40重量份。藉由使上述高分子化合物之含量為該範圍,從而所得之硬化性樹脂組成物之硬化物之耐熱性更優異。上述高分子化合物之含量之更佳之下限為5重量份,更佳之上限為30重量份。The content of the above-mentioned polymer compound is 100 parts by weight in total relative to 100 parts by weight of the total of the above-mentioned curable resin and the above-mentioned thermosetting agent (in the case of containing the above-mentioned hardening accelerator, furthermore, the above-mentioned hardening accelerator), and the lower limit is preferably 1 part by weight, preferably 100 parts by weight. A preferable upper limit is 40 parts by weight. By making content of the said polymer compound into this range, the heat resistance of the hardened|cured material of the curable resin composition obtained is more excellent. A more preferable lower limit of the content of the above-mentioned polymer compound is 5 parts by weight, and a more preferable upper limit is 30 parts by weight.

本發明之硬化性樹脂組成物亦可於不會妨礙本發明之目的之範圍內含有難燃劑。 作為上述難燃劑,例如可列舉:軟水鋁石型氫氧化鋁、氫氧化鋁、氫氧化鎂等金屬水合物、鹵素系化合物、磷系化合物、及氮化合物等。其中,較佳為軟水鋁石型氫氧化鋁。 The curable resin composition of the present invention may contain a flame retardant in a range that does not inhibit the object of the present invention. Examples of the flame retardant include boehmite-type aluminum hydroxide, metal hydrates such as aluminum hydroxide, and magnesium hydroxide, halogen-based compounds, phosphorus-based compounds, and nitrogen compounds. Among them, boehmite-type aluminum hydroxide is preferred.

上述難燃劑之含量相對於上述硬化性樹脂與上述熱硬化劑(於含有上述硬化促進劑之情形時進而還有上述硬化促進劑)之合計100重量份,較佳之上限為200重量份。藉由使上述難燃劑之含量為該範圍,從而所得之硬化性樹脂組成物在維持優異接著性等之狀態,難燃性優異。上述難燃劑之含量之更佳之上限為150重量份。The content of the flame retardant is preferably 200 parts by weight based on the total of 100 parts by weight of the above curable resin and the above thermosetting agent (and when the above hardening accelerator is contained). By making content of the said flame retardant into this range, the obtained curable resin composition maintains the state which is excellent in adhesiveness etc., and is excellent in flame retardance. The more preferable upper limit of the content of the above flame retardant is 150 parts by weight.

就塗佈性等觀點而言,上述硬化性樹脂組成物亦可含有溶劑。 作為上述溶劑,就塗佈性、儲存穩定性等觀點而言,較佳為沸點未達200℃之溶劑。 作為上述沸點未達200℃之溶劑,例如可列舉:醇系溶劑、酮系溶劑、酯系溶劑、烴系溶劑、鹵素系溶劑、醚系溶劑、及含氮系溶劑等。 作為上述醇系溶劑,例如可列舉:甲醇、乙醇、異丙醇、正丙醇、異丁醇、正丁醇、第三丁醇、及2-乙基己醇等。 作為上述酮系溶劑,例如可列舉:丙酮、甲基乙基酮、甲基異丁基酮、甲基丙基酮、二異丁基酮、環己酮、甲基環己酮、及二丙酮醇等。 作為上述酯系溶劑,例如可列舉:乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸甲氧基丁酯、乙酸戊酯、乙酸正丙酯、乙酸異丙酯、乳酸甲酯、乳酸乙酯、及乳酸丁酯等。 作為上述烴系溶劑,例如可列舉:苯、甲苯、二甲苯、正己烷、異己烷、環己烷、甲基環己烷、乙基環己烷、異辛烷、正癸烷、及正庚烷等。 作為上述鹵素系溶劑,例如可列舉:二氯甲烷、氯仿、及三氯乙烯等。 作為上述醚系溶劑,例如可列舉:二乙醚、四氫呋喃、1,4-二

Figure 110147229-A0304-4
烷、1,3-二氧雜環戊烷、二異丙醚、乙二醇單甲醚、乙二醇單乙醚、乙二醇單丁醚、丙二醇單甲醚乙酸酯、丙二醇單甲醚、3-甲氧基-3-甲基-1-丁醇、乙二醇單第三丁醚、丙二醇單甲醚丙酸酯、3-甲氧基丁醇、二乙二醇二甲醚、苯甲醚、及4-甲基苯甲醚等。 作為上述含氮系溶劑,例如可列舉:乙腈、N,N-二甲基甲醯胺、及N,N-二甲基乙醯胺等。 其中,就操作性、醯亞胺低聚物之溶解性等觀點而言,較佳為選自由沸點為60℃以上且未達200℃之酮系溶劑、沸點為60℃以上且未達200℃之酯系溶劑、及沸點為60℃以上且未達200℃之醚系溶劑所組成之群中之至少1種。作為此種溶劑,例如可列舉:甲基乙基酮、甲基異丁基酮、乙酸乙酯、乙酸異丁酯、1,4-二
Figure 110147229-A0304-4
烷、1,3-二氧雜環戊烷、四氫呋喃、環己酮、甲基環己酮、二乙二醇二甲醚、及苯甲醚等。 再者,上述「沸點」意指於101 kPa之條件測定所得之值、或利用沸點換算圖表等而換算為101 kPa之值。 The said curable resin composition may contain a solvent from viewpoints, such as coatability. As the above-mentioned solvent, from the viewpoints of coatability, storage stability, and the like, a solvent having a boiling point of less than 200°C is preferable. Examples of the solvent whose boiling point is less than 200°C include alcohol-based solvents, ketone-based solvents, ester-based solvents, hydrocarbon-based solvents, halogen-based solvents, ether-based solvents, and nitrogen-containing solvents. As said alcoholic solvent, methanol, ethanol, isopropanol, n-propanol, isobutanol, n-butanol, 3rd butanol, 2-ethylhexanol, etc. are mentioned, for example. Examples of the ketone-based solvent include acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl propyl ketone, diisobutyl ketone, cyclohexanone, methyl cyclohexanone, and diacetone Alcohol etc. Examples of the ester-based solvent include methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, methoxybutyl acetate, amyl acetate, n-propyl acetate, isopropyl acetate, and methyl lactate. ester, ethyl lactate, and butyl lactate, etc. Examples of the hydrocarbon-based solvent include benzene, toluene, xylene, n-hexane, isohexane, cyclohexane, methylcyclohexane, ethylcyclohexane, isooctane, n-decane, and n-heptane alkane etc. As said halogen type solvent, methylene chloride, chloroform, trichloroethylene, etc. are mentioned, for example. As said ether solvent, diethyl ether, tetrahydrofuran, 1, 4- diethyl ether, tetrahydrofuran, 1, 4- diethyl ether, 1, 4- di-
Figure 110147229-A0304-4
Alkane, 1,3-dioxolane, diisopropyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether , 3-methoxy-3-methyl-1-butanol, ethylene glycol monotertiary butyl ether, propylene glycol monomethyl ether propionate, 3-methoxybutanol, diethylene glycol dimethyl ether, Anisole, and 4-methylanisole, etc. As said nitrogen-containing solvent, acetonitrile, N,N- dimethylformamide, N,N- dimethylacetamide, etc. are mentioned, for example. Among them, from the viewpoints of workability, solubility of the imide oligomer, etc., those selected from ketone-based solvents having a boiling point of 60°C or more and less than 200°C, and those having a boiling point of 60°C or more and less than 200°C are preferred. At least one of the group consisting of the ester-based solvent and the ether-based solvent with a boiling point of 60°C or higher and less than 200°C. As such a solvent, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, isobutyl acetate, 1,4-di
Figure 110147229-A0304-4
alkane, 1,3-dioxolane, tetrahydrofuran, cyclohexanone, methylcyclohexanone, diethylene glycol dimethyl ether, and anisole, etc. In addition, the above-mentioned "boiling point" means a value measured under the conditions of 101 kPa, or a value converted to 101 kPa using a boiling point conversion chart or the like.

含有上述溶劑之硬化性樹脂組成物100重量份中之上述溶劑之含量的較佳之下限為20重量份,較佳之上限為90重量份。藉由使上述溶劑之含量為該範圍,從而所得之硬化性樹脂組成物之塗佈性等更優異。上述溶劑之含量之更佳之下限為30重量份,更佳之上限為80重量份。The preferable lower limit of the content of the above-mentioned solvent in 100 parts by weight of the curable resin composition containing the above-mentioned solvent is 20 parts by weight, and the preferable upper limit is 90 parts by weight. By making content of the said solvent into this range, the coatability etc. of the curable resin composition obtained are more excellent. A more preferable lower limit of the content of the above-mentioned solvent is 30 parts by weight, and a more preferable upper limit is 80 parts by weight.

本發明之硬化性樹脂組成物亦可於不會妨礙本發明之目的之範圍內,含有反應性稀釋劑。 作為上述反應性稀釋劑,就接著可靠性之觀點而言,較佳為1分子中具有2個以上反應性官能基之反應性稀釋劑。 The curable resin composition of this invention may contain a reactive diluent in the range which does not inhibit the objective of this invention. As said reactive diluent, the reactive diluent which has two or more reactive functional groups in 1 molecule is preferable from the viewpoint of reliability of adhesion.

本發明之硬化性樹脂組成物亦可進而含有偶合劑、分散劑、儲存穩定劑、防逸出劑、助焊劑、及調平劑等添加劑。The curable resin composition of the present invention may further contain additives such as a coupling agent, a dispersant, a storage stabilizer, an escape inhibitor, a flux, and a leveling agent.

作為製造本發明之硬化性樹脂組成物之方法,例如可列舉使用混合機,將硬化性樹脂、光聚合起始劑、熱硬化劑、及視需要添加之硬化促進劑等加以混合之方法等。作為上述混合機,例如可列舉:勻相分散機(homo disper)、萬能混合機、班布里混合機、及捏合機等。As a method of manufacturing the curable resin composition of this invention, the method of mixing a curable resin, a photopolymerization initiator, a thermosetting agent, and a hardening accelerator etc. which are added as needed using a mixer, etc. are mentioned, for example. As said mixer, a homo disperser (homo disper), a universal mixer, a Banbury mixer, a kneader, etc. are mentioned, for example.

本發明之硬化性樹脂組成物較佳為照射2000 mJ/cm 2之紫外線後之凝膠分率為5%以上且未達90%者。藉由使上述照射2000 mJ/cm 2之紫外線後之凝膠分率為該範圍,從而半硬化後之防滲出性更優異。上述照射2000 mJ/cm 2之紫外線後之凝膠分率的更佳之下限為8%,更佳之上限為80%。藉由調整硬化性樹脂中所含之光硬化性樹脂及光熱硬化性樹脂之種類或含量、或者光聚合起始劑之種類或含量,而容易將照射2000 mJ/cm 2之紫外線後之凝膠分率調整為上述範圍。 又,本發明之硬化性樹脂組成物較佳為於190℃加熱1小時後之凝膠分率為90%以上。藉由使上述於190℃加熱1小時後之凝膠分率為90%以上,從而硬化後之耐熱性及接著性更優異。上述於190℃加熱1小時後之凝膠分率之更佳之下限為92%。藉由調整硬化性樹脂中所含之熱硬化性樹脂及光熱硬化性樹脂之種類或含量、或者熱硬化劑及硬化促進劑之種類或含量,而容易將於190℃加熱1小時後之凝膠分率調整為上述範圍。 再者,上述「凝膠分率」如下述式所示,係指下述值,即,使半硬化或熱硬化後之組成物浸透於具有可使硬化性樹脂組成物充分溶解之溶解度之溶劑中,攪拌24小時以上,用篩網過濾後,於110℃進行了1小時乾燥時,乾燥後所得之未溶解物之重量相對於硬化性樹脂組成物之初始重量的比率以百分率表示之值。作為上述溶劑,例如可使用四氫呋喃等。 凝膠分率(%)=100×W 2/W 1(W 1:硬化性樹脂組成物之初始重量,W 2:乾燥後所得之未溶解物之重量) The curable resin composition of the present invention preferably has a gel fraction of 5% or more and less than 90% after being irradiated with ultraviolet rays of 2000 mJ/cm 2 . By setting the gel fraction after irradiation with ultraviolet rays of 2000 mJ/cm 2 to this range, the anti-bleeding property after semi-hardening is more excellent. A more preferable lower limit of the gel fraction after irradiating 2000 mJ/cm 2 of ultraviolet rays is 8%, and a more preferable upper limit is 80%. By adjusting the type or content of the photocurable resin and photothermosetting resin contained in the curable resin, or the type or content of the photopolymerization initiator, the gel after irradiating 2000 mJ/cm 2 of ultraviolet rays can be easily The fraction is adjusted to the above range. In addition, the curable resin composition of the present invention preferably has a gel fraction of 90% or more after being heated at 190° C. for 1 hour. By setting the gel fraction after heating at 190° C. for 1 hour to 90% or more, the heat resistance and adhesiveness after curing are more excellent. The more preferable lower limit of the gel fraction after heating at 190° C. for 1 hour is 92%. By adjusting the type or content of thermosetting resin and photothermosetting resin contained in the curable resin, or the type or content of thermosetting agent and curing accelerator, it is easy to gel after heating at 190°C for 1 hour The fraction is adjusted to the above range. In addition, the above-mentioned "gel fraction", as shown in the following formula, means a value obtained by impregnating the semi-cured or thermally cured composition with a solvent having a solubility sufficient to dissolve the curable resin composition. The value expressed as a percentage of the weight of the undissolved matter obtained after drying with respect to the initial weight of the curable resin composition, after stirring for more than 24 hours, filtering through a mesh, and drying at 110°C for 1 hour. As said solvent, tetrahydrofuran etc. can be used, for example. Gel fraction (%)=100×W 2 /W 1 (W 1 : initial weight of curable resin composition, W 2 : weight of undissolved matter obtained after drying)

關於本發明之硬化性樹脂組成物,於190℃加熱1小時而獲得之硬化物之5%重量減少溫度之較佳的下限為350℃以上。藉由使上述硬化物之5%重量減少溫度為350℃以上,從而本發明之硬化性樹脂組成物之硬化後之耐熱性優異,可適宜地用作車輛用等之耐熱接著劑。上述硬化物之5%重量減少溫度之更佳之下限為360℃,進而較佳之下限為370℃。 又,上述硬化物之5%重量減少溫度之較佳之上限無特別限定,實質上之上限為450℃。 再者,上述5%重量減少溫度可藉由使用熱重量測定裝置,在以升溫速度10℃/min自30℃升溫至500℃之升溫條件進行熱重量測定而導出。作為上述熱重量測定裝置,例如可列舉TG/DTA6200(Hitachi High-Tech Science公司製造)等。 About the curable resin composition of this invention, the preferable lower limit of the 5% weight reduction temperature of the hardened|cured material obtained by heating at 190 degreeC for 1 hour is 350 degreeC or more. The curable resin composition of the present invention has excellent heat resistance after curing by making the 5% weight reduction temperature of the cured product to be 350°C or higher, and can be suitably used as a heat-resistant adhesive for vehicles and the like. A more preferable lower limit of the 5% weight reduction temperature of the hardened product is 360°C, and a further preferable lower limit is 370°C. Moreover, the preferable upper limit of the 5% weight reduction temperature of the said hardened|cured material is not specifically limited, The upper limit is substantially 450 degreeC. In addition, the said 5% weight reduction temperature can be derived by thermogravimetric measurement using the thermogravimetric measuring apparatus under the heating conditions of raising temperature from 30 degreeC to 500 degreeC at a temperature increase rate of 10 degreeC/min. As said thermogravimetric measuring apparatus, TG/DTA6200 (made by Hitachi High-Tech Science Corporation) etc. are mentioned, for example.

本發明之硬化性樹脂組成物可用於廣泛用途,尤其是可適宜地用於需要較高耐熱性之電子材料用途。例如可用於航空、車輛用電控制單元(ECU)用途、或使用SiC、GaN之功率裝置用途中之晶粒黏著劑等。又,例如亦可用於功率覆蓋封裝用接著劑、密封劑、可撓性印刷基板或覆蓋層膜用接著劑、覆銅積層板、半導體接合用接著劑、層間絕緣膜、預浸體、LED用密封劑、及結構材料用接著劑等。其中,可適宜地用於可撓性印刷基板或覆蓋層膜之接著。The curable resin composition of the present invention can be used for a wide range of applications, and can be suitably used for electronic material applications requiring high heat resistance in particular. For example, it can be used as a die adhesive in aerospace, vehicle electrical control unit (ECU) applications, or power device applications using SiC and GaN. Also, for example, it can also be used in adhesives for power encapsulation, sealants, adhesives for flexible printed circuit boards or coverlay films, copper-clad laminates, adhesives for semiconductor bonding, interlayer insulating films, prepregs, and LEDs. Sealants, adhesives for structural materials, etc. Among them, it can be suitably used for bonding of flexible printed circuit boards or coverlay films.

本發明之硬化性樹脂組成物之硬化物亦為本發明之一。 使用本發明之硬化性樹脂組成物而成之接著劑亦為本發明之一。可藉由將本發明之接著劑塗佈於膜上後進行乾燥等方法而獲得接著膜。使用本發明之接著劑而成之接著膜亦為本發明之一。 [發明之效果] The cured product of the curable resin composition of the present invention is also one of the present invention. The adhesive which uses the curable resin composition of this invention is also one of this invention. The adhesive film can be obtained by a method such as drying after applying the adhesive of the present invention on a film. An adhesive film formed using the adhesive of the present invention is also one of the present invention. [Effect of invention]

根據本發明,可提供一種硬化前流動特性優異、半硬化後防滲出性優異、正式硬化後耐熱性優異之硬化性樹脂組成物。又,根據本發明,可提供一種該硬化性樹脂組成物之硬化物、及使用該硬化性樹脂組成物而成之接著劑及接著膜。According to the present invention, it is possible to provide a curable resin composition which is excellent in flow properties before curing, excellent in anti-bleeding properties after semi-curing, and excellent in heat resistance after main curing. Moreover, according to this invention, the hardened|cured material of this curable resin composition, and the adhesive agent and adhesive film which use this curable resin composition can be provided.

以下揭示實施例,對本發明進一步詳細地進行說明,但本發明非僅受限於該等實施例。Embodiments are disclosed below to further describe the present invention in detail, but the present invention is not limited to these embodiments.

(合成例1(醯亞胺低聚物組成物A之製作)) 使4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸酐(東京化成工業公司製造)104重量份溶解於N-甲基吡咯啶酮(富士膠片和光純藥公司製造,「NMP」)300重量份。於所得之溶液中添加用N-甲基吡咯啶酮100重量份稀釋1,3-雙(3-胺基苯氧基)苯(三井精細化學公司製造,「APB-N」)29.2重量份所獲得之溶液,於25℃攪拌2小時,使其反應而獲得醯胺酸低聚物溶液。自所得之醯胺酸低聚物溶液中減壓去除N-甲基吡咯啶酮後,於300℃加熱2小時,藉此獲得醯亞胺低聚物組成物A(醯亞胺化率95%)。 根據 1H-NMR、GPC、及FT-IR分析,確認到醯亞胺低聚物組成物A含有:具有上述式(5-1)或(5-3)所表示之結構之醯亞胺低聚物(A為4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐殘基,B為1,3-雙(3-胺基苯氧基)苯殘基)。又,該醯亞胺低聚物組成物A之數量平均分子量為2100。 (Synthesis example 1 (preparation of imide oligomer composition A)) 4,4'-(4,4'-isopropylidenediphenoxy)bisphthalic anhydride (Tokyo Chemical Industry Co., Ltd. Production) 104 parts by weight were dissolved in 300 parts by weight of N-methylpyrrolidone (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., "NMP"). To the obtained solution, 29.2 parts by weight of 1,3-bis(3-aminophenoxy)benzene (manufactured by Mitsui Fine Chemicals Co., Ltd., "APB-N") diluted with 100 parts by weight of N-methylpyrrolidone was added. The obtained solution was stirred at 25° C. for 2 hours and reacted to obtain an amide acid oligomer solution. After removing N-methylpyrrolidone under reduced pressure from the obtained amide acid oligomer solution, it was heated at 300°C for 2 hours to obtain amide oligomer composition A (imidization rate 95%) ). According to 1 H-NMR, GPC, and FT-IR analysis, it was confirmed that the imide oligomer composition A contains: an imine oligomer having a structure represented by the above formula (5-1) or (5-3) Polymer (A is 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride residue, B is 1,3-bis(3-aminophenoxy) benzene residues). In addition, the number average molecular weight of the imide oligomer composition A was 2,100.

(合成例2(醯亞胺低聚物組成物B之製作)) 使3-胺基苯酚(東京化成工業公司製造)43.6重量份溶解於N-甲基吡咯啶酮(富士膠片和光純藥公司製造,「NMP」)400重量份。於所得之溶液中添加4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐34.4重量份,於25℃攪拌2小時,使其反應而獲得醯胺酸低聚物溶液。自所得之醯胺酸低聚物溶液中減壓去除N-甲基吡咯啶酮後,於300℃加熱2小時,藉此獲得醯亞胺低聚物組成物B(醯亞胺化率95%)。 根據 1H-NMR、GPC、及FT-IR分析,確認到醯亞胺低聚物組成物B含有:具有上述式(6-1)所表示之結構之醯亞胺低聚物(A為4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐殘基,R為氫原子)。又,該醯亞胺低聚物組成物B之數量平均分子量為700。 (Synthesis example 2 (preparation of imide oligomer composition B)) 43.6 parts by weight of 3-aminophenol (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in N-methylpyrrolidone (Fujifilm Wako Pure Chemical Industries, Ltd. manufacture, "NMP") 400 parts by weight. To the obtained solution, 34.4 parts by weight of 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride was added, stirred at 25°C for 2 hours, and reacted to obtain amide Acid oligomer solution. After removing N-methylpyrrolidone under reduced pressure from the obtained amide acid oligomer solution, it was heated at 300° C. for 2 hours to obtain amide oligomer composition B (imidization rate 95%) ). According to 1 H-NMR, GPC, and FT-IR analysis, it was confirmed that the imide oligomer composition B contains: an imide oligomer having a structure represented by the above formula (6-1) (A is 4 ,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride residue, R is a hydrogen atom). In addition, the number average molecular weight of the imide oligomer composition B was 700.

(合成例3(聚醯亞胺樹脂溶液A)之製作) 於具備攪拌機、分水器、及氮氣導入管之反應容器中加入4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐(東京化成工業公司製造)54.6重量份、及環己酮200重量份,使其溶解。於所得之溶液中滴加二聚物二胺即Priamine1074(Croda公司製造)56.1重量份、與環己酮55.0重量份之混合溶液後,於150℃歷時8小時進行醯亞胺化反應,獲得聚醯亞胺樹脂溶液A。再者,所得之聚醯亞胺樹脂溶液A之固形物成分濃度為30重量%,聚醯亞胺樹脂之數量平均分子量為25000。 (Production of Synthesis Example 3 (Polyimide Resin Solution A)) 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added to a reaction vessel equipped with a stirrer, a water separator, and a nitrogen gas introduction tube. 54.6 parts by weight and 200 parts by weight of cyclohexanone were dissolved. To the obtained solution, a mixed solution of 56.1 parts by weight of Priamine 1074 (manufactured by Croda Co., Ltd.) and 55.0 parts by weight of cyclohexanone, a dimer diamine, was added dropwise, followed by imidization reaction at 150° C. for 8 hours to obtain a polymer. Imide resin solution A. Furthermore, the solid content concentration of the obtained polyimide resin solution A was 30% by weight, and the number average molecular weight of the polyimide resin was 25,000.

(實施例1~6、比較例1、2) 依據表1所記載之摻合比,將各材料攪拌混合,製作實施例1~6、比較例1、2之各硬化性樹脂組成物。 (Examples 1 to 6, Comparative Examples 1 and 2) According to the blending ratio described in Table 1, each material was stirred and mixed, and each curable resin composition of Examples 1-6 and Comparative Examples 1 and 2 was produced.

<評價> 針對實施例及比較例中所得之各硬化性樹脂組成物進行以下評價。將結果示於表1中。 <Evaluation> The following evaluation was performed about each curable resin composition obtained by the Example and the comparative example. The results are shown in Table 1.

(凝膠分率) 將實施例及比較例中所得之各硬化性樹脂組成物以厚度達到約20 μm之方式塗佈於基材PET膜上,使其乾燥,藉此於基材PET膜上製作硬化性樹脂組成物膜。藉由對所得之各硬化性樹脂組成物膜照射2000 mJ/cm 2之紫外線,而獲得半硬化膜。使所得之半硬化膜浸透於四氫呋喃中,攪拌24小時以上,用篩網過濾後,於110℃乾燥1小時,藉由上述式導出凝膠分率。 又,藉由將所得之半硬化膜於190℃加熱1小時,而製作硬化物。使所得之硬化物浸透於四氫呋喃中,攪拌24小時以上,用篩網過濾後,於110℃乾燥1小時,藉由上述式導出凝膠分率。 (Gel Fraction) Each curable resin composition obtained in the Examples and Comparative Examples was coated on the base PET film so as to have a thickness of about 20 μm, and was dried on the base PET film. A curable resin composition film was produced. A semi-cured film was obtained by irradiating ultraviolet rays of 2000 mJ/cm 2 to each of the obtained curable resin composition films. The obtained semi-cured film was soaked in tetrahydrofuran, stirred for 24 hours or more, filtered through a mesh, and then dried at 110° C. for 1 hour, and the gel fraction was derived from the above formula. Moreover, hardened|cured material was produced by heating the obtained semi-cured film at 190 degreeC for 1 hour. The obtained cured product was soaked in tetrahydrofuran, stirred for 24 hours or more, filtered through a mesh, and then dried at 110° C. for 1 hour, and the gel fraction was derived from the above formula.

(5%重量減少溫度) 將實施例及比較例中所得之各硬化性樹脂組成物以厚度達到約20 μm之方式塗佈於基材PET膜上,使其乾燥,藉此於基材PET膜上製作硬化性樹脂組成物膜。對所得之各硬化性樹脂組成物膜照射2000 mJ/cm 2之紫外線後於190℃加熱1小時,藉此製作硬化物。針對所得之硬化物,使用熱重量測定裝置(Hitachi High-Tech Science公司製造,「TG/DTA6200」),於30℃至500℃之溫度範圍內、10℃/min之升溫條件測定5%重量減少溫度。 (5% weight reduction temperature) The respective curable resin compositions obtained in the examples and comparative examples were coated on the base PET film so as to have a thickness of about 20 μm, and were dried to form the base PET film. A curable resin composition film was produced on the above. Each obtained curable resin composition film was irradiated with ultraviolet rays of 2000 mJ/cm 2 , and then heated at 190° C. for 1 hour to prepare a cured product. The obtained cured product was measured for 5% weight loss at a temperature range of 30°C to 500°C and a temperature rise condition of 10°C/min using a thermogravimetric measuring device (manufactured by Hitachi High-Tech Science, "TG/DTA6200"). temperature.

(構裝性(防滲出性及嵌埋性)) 將實施例及比較例中所得之各硬化性樹脂組成物以厚度達到約20 μm之方式塗佈於厚度25 μm之聚醯亞胺膜(東麗杜邦公司製造,「Kapton100H」)上,製作具有硬化性樹脂組成物之聚醯亞胺膜。於所得之硬化性樹脂組成物膜上開5 mmϕ之孔後,利用設定為80℃之貼合機暫貼具有L/S=100 μm/100 μm之銅配線圖案之可撓性覆銅積層板。自聚醯亞胺膜側照射2000 mJ/cm 2之紫外線,而使開口部周邊之硬化性樹脂組成物半硬化。之後,使用熱壓機,於160℃、1.0 MPa之條件進行1小時熱硬化。 將滲出至孔內側之樹脂長度作為滲出量來進行測定。將未滲出(滲出量未達0.2 mm)之情形評價為「○」,將滲出量為0.2 mm以上且0.5 mm以下之情形評價為「△」,將滲出量超過0.5 mm之情形評價為「×」,以評價防滲出性。 又,對熱壓後之樣品進行剖面研磨後,利用光學顯微鏡進行觀察,將銅配線圖案間未確認到空隙之情形評價為「○」,將確認到空隙之情形評價為「×」,以評價嵌埋性。 (Buildability (Bleed-Out Prevention and Embedding)) Each of the curable resin compositions obtained in the Examples and Comparative Examples was coated on a polyimide film with a thickness of 25 μm ( Made by Toray DuPont, "Kapton 100H"), a polyimide film with a curable resin composition was produced. After opening a hole of 5 mmϕ in the obtained curable resin composition film, a flexible copper-clad laminate with a copper wiring pattern of L/S=100 μm/100 μm was temporarily attached by a laminating machine set at 80°C. . UV rays of 2000 mJ/cm 2 were irradiated from the side of the polyimide film to semi-harden the curable resin composition around the opening. Then, thermosetting was performed for 1 hour under the conditions of 160° C. and 1.0 MPa using a hot press. The resin length that bleeds out to the inside of the pores was measured as the bleed amount. The case of no exudation (the amount of exudation was less than 0.2 mm) was evaluated as "○", the case of the exudation amount of 0.2 mm or more and 0.5 mm or less was evaluated as "△", and the case of the exudation amount exceeding 0.5 mm was evaluated as "×" ” to evaluate the anti-bleeding property. In addition, after the cross-section of the sample after hot pressing was polished, it was observed with an optical microscope, and the case where no void was recognized between the copper wiring patterns was evaluated as "○", and the case where a void was recognized was evaluated as "x" to evaluate the embeddedness. Buried.

[表1] 實施例 比較例 1 2 3 4 5 6 1 2 組成 (重量份) 硬化性樹脂 熱硬化性樹脂 雙酚F型環氧樹脂 (DIC公司製造,「EPICLON EXA-830CRP」,於25℃呈液狀) 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 光熱硬化性樹脂 部分丙烯酸改質甲酚酚醛清漆型環氧樹脂 (新中村化學工業公司製造,「EA-7310」,於25℃呈固體狀) 10.0 - - - 5.0 10.0 10.0 10.0 部分丙烯酸改質雙酚A型環氧樹脂 (DAICEL-ALLNEX公司製造,「UVACURE1561」,於25℃呈液狀) - 10.0 - - - - - - 光硬化性樹脂 三羥甲基丙烷三丙烯酸酯 (新中村化學工業公司製造,「A-TMPT」,於25℃為液狀) - - 10.0 - 5.0 - - - 二新戊四醇六丙烯酸酯 (共榮社化學公司製造,「Light acrylate DPE-6A」,於25℃呈液狀) - - - 5.0 - - - - 光聚合起始劑 α-羥基酮化合物 (IGM Resins公司製造,「Esacure ONE」) 0.5 0.5 0.5 0.25 0.5 0.5 - 0.5 熱硬化劑 醯亞胺低聚物組成物A (兩末端酸酐基) 20.3 20.3 20.3 20.3 20.3 - 20.3 - 醯亞胺低聚物組成物B (兩末端酚性羥基) - - - - - 22.0 - - 1,2,3,6-四氫鄰苯二甲酸酐 (新日本理化公司製造,「RIKACID TH」) - - - - - - - 9.6 高分子化合物 聚醯亞胺樹脂溶液A (固形物成分濃度30重量%,數量平均分子量25000) 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 硬化促進劑 2,4-二胺基-6-(2'-甲基咪唑基-(1'))-乙基對稱三

Figure 110147229-A0304-5
(四國化成工業公司製造,「2MZ-A」) 0.30 0.30 0.30 0.30 0.30 0.32 0.30 0.10 流動調整劑 疏水性發煙二氧化矽 (德山公司製造,「MT-10」,平均粒徑15 nm) 2.01 2.01 2.01 1.76 2.01 2.10 2.01 1.00 溶劑 乙酸乙酯與1,4-二
Figure 110147229-A0304-4
烷之混合溶劑 (重量比1:1)
43.1 43.1 43.1 37.6 43.1 44.9 42.6 31.2
評價 照射2000 mJ/cm 2之紫外線後之凝膠分率 (%) 11 4 20 18 8 10 0 10 照射2000 mJ/cm 2之紫外線後且於190℃加熱1小時後之凝膠分率 (%) 超過95 超過95 超過95 超過95 超過95 超過95 超過95 超過95 硬化物之5%重量減少溫度 (℃) 375 352 355 385 370 380 376 320 構裝性 防滲出性 × 嵌埋性 [產業上之可利用性] [Table 1] Example Comparative example 1 2 3 4 5 6 1 2 Composition (parts by weight) hardening resin Thermosetting resin Bisphenol F-type epoxy resin (manufactured by DIC Corporation, "EPICLON EXA-830CRP", liquid at 25°C) 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 Photothermosetting resin Partially acrylic modified cresol novolak epoxy resin (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., "EA-7310", solid at 25°C) 10.0 - - - 5.0 10.0 10.0 10.0 Partially acrylic modified bisphenol A epoxy resin (manufactured by DAICEL-ALLNEX, "UVACURE1561", liquid at 25°C) - 10.0 - - - - - - photocurable resin Trimethylolpropane triacrylate (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., "A-TMPT", liquid at 25°C) - - 10.0 - 5.0 - - - Dipiverythritol hexaacrylate (manufactured by Kyōeisha Chemical Co., Ltd., "Light acrylate DPE-6A", liquid at 25°C) - - - 5.0 - - - - photopolymerization initiator α-Hydroxyketone compound (manufactured by IGM Resins, "Esacure ONE") 0.5 0.5 0.5 0.25 0.5 0.5 - 0.5 Thermal hardener Imide oligomer composition A (acid anhydride groups at both ends) 20.3 20.3 20.3 20.3 20.3 - 20.3 - Imide oligomer composition B (phenolic hydroxyl groups at both ends) - - - - - 22.0 - - 1,2,3,6-Tetrahydrophthalic anhydride (manufactured by Nippon Rika Corporation, "RIKACID TH") - - - - - - - 9.6 polymer compound Polyimide resin solution A (solid content concentration 30% by weight, number average molecular weight 25,000) 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 hardening accelerator 2,4-Diamino-6-(2'-methylimidazolyl-(1'))-ethylsymmetric tris
Figure 110147229-A0304-5
(manufactured by Shikoku Chemical Industry Co., Ltd., "2MZ-A")
0.30 0.30 0.30 0.30 0.30 0.32 0.30 0.10
flow conditioner Hydrophobic fumed silica (manufactured by Tokuyama Corporation, "MT-10", average particle size 15 nm) 2.01 2.01 2.01 1.76 2.01 2.10 2.01 1.00 solvent Ethyl acetate with 1,4-di
Figure 110147229-A0304-4
Mixed solvent of alkane (weight ratio 1:1)
43.1 43.1 43.1 37.6 43.1 44.9 42.6 31.2
Evaluation Gel fraction (%) after irradiating 2000 mJ/ cm2 of UV light 11 4 20 18 8 10 0 10 Gel fraction (%) after being irradiated with 2000 mJ/cm 2 of ultraviolet rays and heated at 190°C for 1 hour over 95 over 95 over 95 over 95 over 95 over 95 over 95 over 95 5% weight reduction temperature of hardened product (℃) 375 352 355 385 370 380 376 320 Constructability Exudation resistance × embeddedness
[Industrial Availability]

根據本發明,可提供一種硬化前流動特性優異、半硬化後防滲出性優異、正式硬化後耐熱性優異之硬化性樹脂組成物。又,根據本發明,可提供一種該硬化性樹脂組成物之硬化物、及使用該硬化性樹脂組成物而成之接著劑及接著膜。According to the present invention, it is possible to provide a curable resin composition which is excellent in flow properties before curing, excellent in anti-bleeding properties after semi-curing, and excellent in heat resistance after main curing. Moreover, according to this invention, the hardened|cured material of this curable resin composition, and the adhesive agent and adhesive film which use this curable resin composition can be provided.

none

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Claims (9)

一種硬化性樹脂組成物,其特徵在於含有:硬化性樹脂、光聚合起始劑、及熱硬化劑,且 上述熱硬化劑含有醯亞胺低聚物。 A curable resin composition, characterized in that it contains a curable resin, a photopolymerization initiator, and a thermosetting agent, and The above-mentioned thermosetting agent contains an imide oligomer. 如請求項1之硬化性樹脂組成物,其中,上述硬化性樹脂含有:不具有環氧基之自由基聚合性化合物及不具有自由基聚合性基之環氧化合物、以及/或具有環氧基與自由基聚合性基之化合物。The curable resin composition according to claim 1, wherein the curable resin contains a radically polymerizable compound without an epoxy group, an epoxy compound without a radically polymerizable group, and/or an epoxy group Compounds with radically polymerizable groups. 如請求項2之硬化性樹脂組成物,其中,上述硬化性樹脂含有:具有環氧基與(甲基)丙烯醯基之化合物。The curable resin composition according to claim 2, wherein the curable resin contains a compound having an epoxy group and a (meth)acryloyl group. 如請求項1、2或3之硬化性樹脂組成物,其中,上述醯亞胺低聚物於主鏈之末端上具有酸酐基或酚性羥基。The curable resin composition according to claim 1, 2 or 3, wherein the above-mentioned imide oligomer has an acid anhydride group or a phenolic hydroxyl group at the end of the main chain. 如請求項1、2、3或4之硬化性樹脂組成物,其照射2000 mJ/cm 2之紫外線後之凝膠分率為5%以上且未達90%,且於190℃加熱1小時後之凝膠分率為90%以上。 As claimed in claim 1, 2, 3 or 4, the curable resin composition has a gel fraction of 5% or more and less than 90% after being irradiated with ultraviolet rays of 2000 mJ/ cm2 , and is heated at 190°C for 1 hour. The gel fraction is above 90%. 如請求項1、2、3、4或5之硬化性樹脂組成物,其於190℃加熱1小時而獲得之硬化物之5%重量減少溫度為350℃以上。According to the curable resin composition of claim 1, 2, 3, 4 or 5, the 5% weight reduction temperature of the cured product obtained by heating at 190°C for 1 hour is 350°C or more. 一種硬化物,其係請求項1、2、3、4、5或6之硬化性樹脂組成物之硬化物。A hardened product, which is a hardened product of the curable resin composition of claim 1, 2, 3, 4, 5 or 6. 一種接著劑,其係使用請求項1、2、3、4、5或6之硬化性樹脂組成物而成。An adhesive prepared by using the curable resin composition of claim 1, 2, 3, 4, 5 or 6. 一種接著膜,其係使用請求項8之接著劑而成。An adhesive film produced by using the adhesive of claim 8.
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