TW202201569A - Die bonding device and manufacturing method of semiconductor device capable of mounting a semiconductor chip (die) on an unmarked substrate with high positioning accuracy - Google Patents

Die bonding device and manufacturing method of semiconductor device capable of mounting a semiconductor chip (die) on an unmarked substrate with high positioning accuracy Download PDF

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TW202201569A
TW202201569A TW110104164A TW110104164A TW202201569A TW 202201569 A TW202201569 A TW 202201569A TW 110104164 A TW110104164 A TW 110104164A TW 110104164 A TW110104164 A TW 110104164A TW 202201569 A TW202201569 A TW 202201569A
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substrate
wafer
plan
aforementioned
reference position
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TWI795727B (en
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酒井一信
井出桐人
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日商捷進科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/544Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67144Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/13Edge detection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/52Mounting semiconductor bodies in containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67242Apparatus for monitoring, sorting or marking
    • H01L21/67259Position monitoring, e.g. misposition detection or presence detection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67721Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrates to be conveyed not being semiconductor wafers or large planar substrates, e.g. chips, lead frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • H01L21/681Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2223/00Details relating to semiconductor or other solid state devices covered by the group H01L23/00
    • H01L2223/544Marks applied to semiconductor devices or parts
    • H01L2223/54426Marks applied to semiconductor devices or parts for alignment
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws

Abstract

The present invention aims to provide a die bonding device that mounts a semiconductor chip (die) on an unmarked substrate with high positioning accuracy. A die bonding device recognizes and measures a position of a characteristic portion of the outer shape of a substrate by an imaging device, saves the measured position as an initial position, defines a reference position on the basis of the measured position, and uses the reference position as a reference to sequentially bond dies with a bonding head.

Description

晶片接合裝置及半導體裝置的製造方法Wafer bonding apparatus and manufacturing method of semiconductor device

本揭示係有關於晶片接合裝置,例如能適用於扇出型面板級封裝或扇出型晶圓級封裝用的晶片載置。The present disclosure relates to a die bonding apparatus, which can be applied to, for example, a die placement for fan-out panel level packaging or fan-out wafer level packaging.

電子部件實裝的領域中,有藉由將暫基板與在形成於暫基板上的黏著層上配置的複數半導體晶片以封裝樹脂進行總括封裝,形成具備複數半導體晶片與覆蓋複數半導體晶片的封裝樹脂的封裝體後,從封裝體將包含黏著層的暫基板剝離,接著在貼附封裝體的黏著層的面上形成再配線層的工程。此時,再配線層與半導體晶片的接合精度,相依於暫基板上的晶片的定位精度。在此,有提升向暫基板上的半導體晶片的安裝時的定位精度之必要。 [先前技術文獻] [專利文獻]In the field of electronic component mounting, a temporary substrate and a plurality of semiconductor chips arranged on an adhesive layer formed on the temporary substrate are collectively encapsulated with an encapsulating resin to form an encapsulating resin having a plurality of semiconductor chips and a plurality of semiconductor chips covering the plurality of semiconductor chips. After the package is formed, the temporary substrate including the adhesive layer is peeled off from the package, and then the rewiring layer is formed on the surface where the adhesive layer of the package is attached. At this time, the bonding accuracy between the rewiring layer and the semiconductor wafer depends on the positioning accuracy of the wafer on the temporary substrate. Here, it is necessary to improve the positioning accuracy at the time of mounting the semiconductor wafer on the temporary substrate. [Prior Art Literature] [Patent Literature]

[專利文獻1]特開2014-45013號公報 [專利文獻2]特開2018-133353號公報[Patent Document 1] Japanese Patent Laid-Open No. 2014-45013 [Patent Document 2] Japanese Patent Laid-Open No. 2018-133353

[發明所欲解決的問題][Problems to be Solved by Invention]

對暫基板施予接合目標位置的定位補正用標記,藉由使用該標記位置補正接合定位位置,能夠提高暫固定時的對半導體晶片的暫基板的定位精度。不過,將標記施予至暫基板上的哪個位置,會因應半導體晶片的構造及尺寸、最終的半導體晶片與封裝體的配置關係來決定。亦即,有準備因應最終製品的構造及尺寸、部件配置的具有預定的標記的暫基板之必要。因此,因為必須對每個製品作成多數片具有預定的標記的暫基板,有成本上升的問題。The positioning correction mark of the bonding target position is given to the temporary substrate, and the positioning accuracy of the temporary substrate of the semiconductor wafer during temporary fixing can be improved by correcting the bonding positioning position using the mark position. However, where on the temporary substrate the mark is applied is determined according to the structure and size of the semiconductor chip, and the final arrangement relationship between the semiconductor chip and the package. That is, it is necessary to prepare a temporary substrate having predetermined marks according to the structure, size, and arrangement of components of the final product. Therefore, since a plurality of temporary substrates having predetermined marks must be produced for each product, there is a problem that the cost increases.

本揭示的課題為提供一種晶片接合裝置,在未施予標記的基板,以高定位精度,將半導體晶片(晶片)安裝於基板。 [解決問題的手段]An object of the present disclosure is to provide a wafer bonding apparatus that mounts a semiconductor wafer (wafer) on a substrate with high positioning accuracy on a substrate to which no marks are applied. [means to solve the problem]

本揭示之中代表者的概要簡單說明如下。 亦即,晶片接合裝置,藉由攝像裝置辨識並量測基板的外形的特徵部的位置,將量測到的位置作為初始位置保存;基於量測到的位置定義基準位置,將基準位置作為基準藉由接合頭依序接合晶片。 [發明的效果]The outlines of the representatives of the present disclosure are briefly described below. That is, the wafer bonding apparatus recognizes and measures the position of the characteristic part of the outer shape of the substrate by the camera, and saves the measured position as the initial position; the reference position is defined based on the measured position, and the reference position is used as the reference. The wafers are sequentially bonded by the bonding head. [Effect of invention]

根據上述晶片接合裝置,能夠提升晶片載置的精度。According to the above-described wafer bonding apparatus, the accuracy of wafer placement can be improved.

以下,關於實施形態、變形例及實施例,利用圖式說明。但是,在以下的說明中,有相同構成要素附加相同符號省略重複的說明的情形。此外,圖式為了使說明更明確,與實際的態樣相比,雖有就各部分的寬度、厚度、形狀等示意地表示的情形,但其僅為一例,並非限定本發明的解釋。Hereinafter, embodiments, modifications, and examples will be described with reference to the drawings. However, in the following description, the same components are assigned the same reference numerals, and overlapping descriptions may be omitted. In addition, in the drawings, the width, thickness, shape, etc. of each part are schematically shown in comparison with the actual state in order to clarify the description, but this is only an example and does not limit the interpretation of the present invention.

扇出型晶圓級封裝(Fan Out Wafer Level Package:FOWLP)為在超過晶片面積的廣區域形成再配線層的封裝。扇出型面板級封裝(Fan Out Panel Level Package:FOPLP)為將FOWLP的總括製造的想法再突破者。FOWLP,藉由在例如直徑為300mm的晶圓乘載多數矽晶片將封裝的製造總括實施,降低了每1個封裝的製造成本。將該總括製造的想法適用於比晶圓還大的面板(面板狀的基板)的是FOPLP。在面板使用印刷基板或玻璃基板(例如液晶面板製造用基板等)。A fan-out wafer level package (Fan Out Wafer Level Package: FOWLP) is a package in which a redistribution layer is formed in a wide area exceeding the die area. Fan Out Panel Level Package (FOPLP) is a breakthrough in the idea of FOWLP's comprehensive manufacturing. In FOWLP, for example, a wafer with a diameter of 300mm is mounted on a large number of silicon chips and the package manufacturing is carried out in a lump, thereby reducing the manufacturing cost per package. It is FOPLP that applies the idea of collective manufacturing to panels (panel-shaped substrates) larger than wafers. A printed circuit board or a glass substrate (for example, a substrate for liquid crystal panel production, etc.) is used for the panel.

在FOPLP的製程雖有多數種類,但其1個為在作為暫基板的面板(以下,也稱為基板。)上將從晶圓拾取的晶片,經由在基板上塗佈的黏著性的基劑進行接合及暫固定後以封裝樹脂進行總括封裝,將該封裝體從基板剝離進行再配線及墊片(PAD)的形成的方法。該方法中為了維持良率、品質,有在基板上高精度實裝晶片的必要,藉由晶片的小型化、高密度配線化要求3~5μm等的高精度。There are many types of processes in FOPLP, but one of them is a wafer picked up from a wafer on a panel (hereinafter, also referred to as a substrate) that is a temporary substrate, via an adhesive base applied to the substrate. A method of forming a rewiring and a pad (PAD) after bonding and temporary fixing, and encapsulating the package with a sealing resin, peeling the package from the substrate. In this method, in order to maintain yield and quality, it is necessary to mount a wafer on a substrate with high precision, and a high precision such as 3 to 5 μm is required by miniaturization and high-density wiring of the wafer.

適用製造裝置的高精度化,雖考慮在基板上配置成為預先定位的基準的標記等進行對準的方法,但在基板進行加工形成靶極標記時,製造的部件尺寸變更的情形等基板(作為模)的再使用困難,再加上在基板上以3~5μm以內的精度形成對準標記花費成本,基板的成本的上升會與封裝價格的上升有關連。因此,有在無標記的素基板上將晶片高精度地實裝必要,製造裝置也會變得高價。為了FOPLP的成本降低有能以高精度且低價格實裝的製造裝置的實現之必要。Applicable to the high precision of the manufacturing apparatus, although a method of arranging a mark serving as a pre-positioned reference on the substrate for alignment is considered, when the substrate is processed to form a target mark, the size of the manufactured component is changed, etc. on the substrate (as a Difficulty in reusing the mold), and the cost of forming alignment marks on the substrate with an accuracy of within 3 to 5 μm, the increase in the cost of the substrate is related to the increase in the package price. Therefore, it is necessary to mount the wafer on the unmarked plain substrate with high precision, and the manufacturing apparatus becomes expensive. In order to reduce the cost of FOPLP, it is necessary to realize a manufacturing apparatus that can be implemented with high precision and at a low price.

又,FOPLP中有在尺寸大(例如,515mm× 510mm等),未設置定位基準的基板上將晶片以3~5μm等的高精度,且大量接合的必要。不過,因環境的溫度變化及製程上必要的基板溫度變化、裝置的經時變化等所致的影響,有在接合途中基板的伸縮等發生變化的情形,對接合後的精度會有影響。In addition, in FOPLP, it is necessary to bond a large number of wafers with high precision such as 3 to 5 μm on a substrate having a large size (for example, 515 mm×510 mm, etc.) and no positioning reference is provided. However, due to the influence of environmental temperature changes, substrate temperature changes required in the process, and equipment changes over time, the expansion and contraction of the substrate may change during bonding, which affects the accuracy after bonding.

在此,本揭示的實施形態中,辨識作為基板的角及邊緣等基板的外形的特徵能夠量測位置並算出基板的基準位置,基於基準位置進行晶片的接合。基板外形的特徵的辨識,在一個基板的接合中進行複數次,修正基準位置等,進行晶片的接合。藉此,能夠降低在接合途中基板的伸縮等的變化所致的對接合精度的影響。本實施形態除了FOPLP的暫基板以外也能夠適用於FOWLP的晶圓。Here, in the embodiment of the present disclosure, the position can be measured by recognizing the features of the external shape of the substrate, such as corners and edges of the substrate, and the reference position of the substrate is calculated, and the wafer is bonded based on the reference position. The recognition of the features of the external shape of the substrates is performed a plurality of times during the bonding of one substrate, and the reference positions are corrected to perform the bonding of the wafers. Thereby, the influence on the bonding accuracy due to changes in the expansion and contraction of the substrate during bonding can be reduced. The present embodiment can be applied to a FOWLP wafer other than the FOPLP temporary substrate.

<第一實施形態> 第一實施形態將FOPLP作為對象,藉由辨識素且無標記的矩形狀的基板的角或邊緣,進行位置量測,補正基板的位置與尺寸、伸縮同時將晶片接合。關於此利用圖1至圖6說明。圖1為表示實施形態的晶片接合裝置的概要的圖。圖2為表示第一實施形態的基板的俯視圖。圖3為說明圖2的基板的中心的算出的俯視圖。圖4為表示以基板的中心為基準接合晶片的狀態的俯視圖。圖5為說明基板的伸縮的俯視圖。圖6為表示補正基板的伸縮以基板的中心為基準接合晶片的狀態的俯視圖。<First Embodiment> The first embodiment takes FOPLP as an object, performs position measurement by identifying the corners or edges of a rectangular substrate without a mark, and corrects the position, size, and expansion and contraction of the substrate while bonding the wafers. This is explained with reference to FIGS. 1 to 6 . FIG. 1 is a diagram showing an outline of a wafer bonding apparatus according to an embodiment. FIG. 2 is a plan view showing the substrate of the first embodiment. FIG. 3 is a plan view illustrating calculation of the center of the substrate of FIG. 2 . 4 is a plan view showing a state in which wafers are bonded with the center of the substrate as a reference. FIG. 5 is a plan view illustrating expansion and contraction of the substrate. FIG. 6 is a plan view showing a state in which wafers are bonded with the center of the substrate as a reference to correct the expansion and contraction of the substrate.

如圖1所示,第一實施形態的晶片接合裝置BD,具備將基板P固定的接合載台BS、在基板P接合晶片D的接合頭BH、攝像晶片D及基板P的攝像裝置CM、控制接合頭BH及攝像裝置CM的控制裝置CNT。接合載台BS具備用來將基板P固定的進行真空吸附的機構及將基板P加熱的機構。控制裝置CNT具備未圖示的CPU與儲存該CPU執行的程式及資料的記憶裝置MM。As shown in FIG. 1 , the wafer bonding apparatus BD according to the first embodiment includes a bonding stage BS for fixing a substrate P, a bonding head BH for bonding the wafer D on the substrate P, an imaging device CM for imaging the wafer D and the substrate P, and a control The control device CNT of the bonding head BH and the imaging device CM. The bonding stage BS includes a vacuum suction mechanism for fixing the substrate P and a mechanism for heating the substrate P. As shown in FIG. The control device CNT includes a CPU (not shown) and a memory device MM that stores programs and data executed by the CPU.

關於第一實施形態的接合方法使用圖2到圖6在以下說明。The bonding method of the first embodiment will be described below with reference to FIGS. 2 to 6 .

(步驟1) 首先,辨識基板P被搬入至晶片接合裝置BD的接合載台BS後作為基板P的角及邊緣等基板P的外形的特徵能夠量測的位置,保存初始位置。其中,如圖2所示,基板P在平面視為矩形狀,一邊在X軸方向延伸,與一邊交叉的另一邊在Y軸方向延伸。(step 1) First, after the substrate P is loaded into the bonding stage BS of the wafer bonding apparatus BD, the positions at which the external shape features of the substrate P such as corners and edges of the substrate P can be measured are recognized, and the initial position is stored. However, as shown in FIG. 2 , the substrate P is rectangular in plan view, and extends in the X-axis direction on one side, and extends in the Y-axis direction on the other side crossing one side.

例如,控制裝置CNT,將基板P搬送至接合載台BS,將基板P進行真空吸附後,馬上開始基板P的角的辨識動作。如圖2所示,在辨識動作中,控制裝置CNT,以攝像裝置CM攝像基板P的角CRU、CLU、CLD、CRD之中的至少二個角,辨識(量測)基板P的角的位置,將該位置及距離保存於記憶裝置MM。For example, after the control device CNT conveys the substrate P to the bonding stage BS and vacuum-sucks the substrate P, the recognition operation of the corner of the substrate P is started immediately. As shown in FIG. 2 , in the recognition operation, the control device CNT recognizes (measures) the position of the corner of the substrate P by imaging at least two corners of the corners CRU, CLU, CLD, and CRD of the substrate P with the camera device CM , and save the position and distance in the memory device MM.

(步驟2) 從以步驟1量測到的基板P的角的位置定義成為基板P的中心及角等基準的位置(基板基準位置)。(step 2) From the position of the corner of the substrate P measured in step 1, a position (substrate reference position) that is a reference such as the center and the corner of the substrate P is defined.

例如,如圖3所示,辨識基板P的右上的角CRU及左上的角CLU的二點進行位置量測,定義基板P的上邊的直線SL1並算出,算出角CRU與角CLU的二點的中點CP1。從該中點CP1算出垂直於上邊的直線SL1的直線SL2,從基板P的尺寸(縱深的尺寸的1/2的位置)算出基板P的中心CN。將中心CN作為基準以上邊的直線SL1的傾斜定義基板上的XY座標系。其中,中心CN為基板基準位置的一例。For example, as shown in FIG. 3 , two points of the upper right corner CRU and the upper left corner CLU of the substrate P are identified for position measurement, the straight line SL1 on the upper side of the substrate P is defined and calculated, and the distance between the two points of the corner CRU and the corner CLU is calculated. Midpoint CP1. The straight line SL2 perpendicular to the upper straight line SL1 is calculated from the midpoint CP1, and the center CN of the board P is calculated from the size of the board P (position of 1/2 of the depth size). The XY coordinate system on the substrate is defined by the inclination of the upper straight line SL1 with the center CN as a reference. Here, the center CN is an example of the substrate reference position.

(步驟3) 預先登錄從基板基準位置接合晶片D的位置,在該位置依序接合晶片D。(step 3) The position at which the wafer D is bonded from the substrate reference position is registered in advance, and the wafer D is sequentially bonded at the position.

例如,如圖4所示,左下的晶片D被接合的位置從作為基板基準位置的中心CN起算在X方向為-x1、在Y方向為-y1的位置,該座標為(-x1、-y1)。首先,控制裝置CNT藉由接合頭BH將晶片D接合至預先登錄的16(=4×4)處的位置。For example, as shown in FIG. 4 , the position where the wafer D in the lower left is bonded is -x1 in the X direction and -y1 in the Y direction from the center CN serving as the substrate reference position, and the coordinates are (-x1, -y1 ). First, the controller CNT bonds the wafer D to the previously registered positions of 16 (=4×4) by the bonding head BH.

(步驟4) 基於一定時間或一定個數等類似時間經過的設定經過期間後再度以基板P的角等步驟1量測預先量測登錄的初始位置的處所,量測從初始位置的變位。(step 4) After a predetermined elapsed period based on a predetermined time or a predetermined number of times, the position of the initial position registered in advance is measured again with the corner of the substrate P, etc. Step 1, and the displacement from the initial position is measured.

例如,控制裝置CNT在16處的位置結束接合晶片D時,如圖5所示,與步驟1一樣進行基板P的角CRU、CLU、CLD、CRD的辨識動作,與步驟2一樣算出基板P的中心CN。圖5中,基板P比以二點虛線所示的初始狀態還要縮小。For example, when the control device CNT finishes bonding the wafer D at the position of 16, as shown in FIG. Center CN. In FIG. 5 , the substrate P is smaller than the initial state indicated by the two-dotted line.

(步驟5) 從步驟4中的量測到的結果算出基板基準位置的變化、伸縮變化等,修正基板基準位置及基板尺寸。(step 5) Changes in the reference position of the substrate, changes in expansion and contraction, etc. are calculated from the results of the measurement in step 4, and the reference position of the substrate and the size of the substrate are corrected.

例如,控制裝置CNT,根據以步驟2算出的基板P的中心CN及以步驟4算出的基板P的中心CN、與基於以步驟1算出的二個角的距離算出的基板P的尺寸及基於以步驟4算出的二個角的距離算出的基板P的尺寸,修正基板P的中心CN及基板P的尺寸。For example, the control device CNT is based on the center CN of the substrate P calculated in step 2 and the center CN of the substrate P calculated in step 4, the size of the substrate P calculated based on the distance between the two corners calculated in step 1, and the The dimension of the board|substrate P calculated by the distance of the two corners calculated in step 4, the center CN of the board|substrate P, and the dimension of the board|substrate P are corrected.

(步驟6) 基於修正後的基板基準位置及基板尺寸的資訊,將修正預先登錄的接合晶片D的位置的基板基準位置作為基準修正伸縮、傾斜,接合晶片D。藉此,能夠追隨基板基準位置及基板尺寸的變化,進行接合。(step 6) Based on the corrected substrate reference position and substrate size information, the wafer D is bonded by correcting the expansion and contraction and tilting using the substrate reference position for correcting the previously registered position of the bonding wafer D as a reference. Thereby, it is possible to follow the changes in the reference position of the substrate and the size of the substrate to perform bonding.

例如,控制裝置CNT基於以步驟5算出的中心CN及基板尺寸,修正預先登錄接著16處的進行接合的位置的位置並算出。控制裝置CNT基於被修正的16處的進行接合的位置將晶片D接合至基板P。For example, based on the center CN and the substrate size calculated in step 5, the control device CNT corrects and calculates the position of the position where the bonding is to be performed at the next 16 points registered in advance. The controller CNT bonds the wafer D to the substrate P based on the corrected 16 positions for bonding.

根據實施形態,即便是在無標記的基板也能夠以更高精度,並降低熱收縮等的影響進行接合。又,接合載台BS雖被加熱,但因為能夠追隨熱收縮所致的基準位置及基板尺寸的變化,與基板被搬送至接合載台BS時的溫度無關,能夠實施上述步驟1。因此,無需辨識動作及等待時間。According to the embodiment, bonding can be performed with higher precision even on a substrate without a mark, and with reduced influence of thermal shrinkage and the like. Furthermore, although bonding stage BS is heated, step 1 can be implemented regardless of the temperature when the substrate is transferred to bonding stage BS because it can follow changes in the reference position and substrate size due to thermal shrinkage. Therefore, there is no need to identify actions and wait times.

<第一實施形態的變形例> 以下,關於第一實施形態的代表的變形例,例示了幾個。在以下的變形例的說明中,對與在上述實施形態說明者同樣的構造及機能部分,會使用與上述實施形態同樣的符號。接著,關於相關的部分的說明,在技術上無矛盾的範圍內,會適宜援用上述實施形態中的說明。又,上述實施形態的一部分、及複數變形例的全部或一部分,在技術上無矛盾的範圍內,會適宜、複合地適用。<Modification of the first embodiment> Hereinafter, several representative modifications of the first embodiment will be illustrated. In the description of the following modified examples, the same reference numerals as those in the above-described embodiment will be used for the same structures and functional parts as those described in the above-described embodiment. Next, in the description of the relevant parts, the description in the above-mentioned embodiment is appropriately applied to the extent that there is no technical contradiction. In addition, a part of the above-mentioned embodiment and all or a part of the plural modifications can be applied appropriately and in combination within the scope of no technical contradiction.

(第一變形例) 基板P的中心及傾斜的算出方法除了圖3所示的方法以外還有幾個。使用圖7說明關於第一變形例。圖7為說明第一實施形態的第一變形例的基板的中心及傾斜的算出方法的俯視圖。(first modification) There are several methods for calculating the center and the inclination of the substrate P other than the method shown in FIG. 3 . The first modification will be described with reference to FIG. 7 . 7 is a plan view illustrating a method of calculating the center and inclination of the substrate according to the first modification of the first embodiment.

例如,如圖7所示,辨識基板P的右上的角CRU及左上的角CLU的二點進行位置量測,定義基板P的上邊的直線SL1並算出,算出角CRU與角CLU的二點的中點CP1。從該中點CP1定義垂直於上邊的直線SL1的直線SL2並算出。辨識基板P的右上的角CRU及右下的角CRD的二點進行位置量測,定義基板P的右邊的直線SL3並算出,算出角CRU與角CRD的二點的中點CP2。從該中點CP2定義垂直於右邊的直線SL3的直線SL4並算出。將二條垂直的直線SL2、SL4的交點作為基板P的中心CN算出。將中心CN作為基準以上邊的直線SL1或右邊的直線SL3的傾斜定義基板上的XY座標系。For example, as shown in FIG. 7 , two points of the upper right corner CRU and the upper left corner CLU of the substrate P are identified for position measurement, the straight line SL1 on the upper side of the substrate P is defined and calculated, and the distance between the two points of the corner CRU and the corner CLU is calculated. Midpoint CP1. A straight line SL2 perpendicular to the upper straight line SL1 is defined and calculated from the midpoint CP1. Position measurement is performed by identifying two points of the upper right corner CRU and the lower right corner CRD of the substrate P, defining and calculating the right line SL3 of the substrate P, and calculating the midpoint CP2 of the two points of the corner CRU and the corner CRD. A straight line SL4 perpendicular to the right straight line SL3 is defined and calculated from the midpoint CP2. The intersection of two perpendicular straight lines SL2 and SL4 is calculated as the center CN of the substrate P. As shown in FIG. The XY coordinate system on the substrate is defined by the inclination of the upper straight line SL1 or the right straight line SL3 with the center CN as a reference.

(第二變形例) 使用圖8說明關於第二變形例。圖8為說明第一實施形態的第二變形例的基板的中心及傾斜的算出方法的俯視圖。(Second modification example) The second modification will be described with reference to FIG. 8 . 8 is a plan view illustrating a method for calculating the center and inclination of the substrate according to the second modification of the first embodiment.

例如,如圖8所示,辨識基板P的角CRU、CLU、CLD、CRD的四點進行位置量測,定義二條連結對角的角的直線即對角線SL5、SL6,將二條對角線SL5、SL6的交點作為中心CN算出。定義對角線SL5、SL6的中線SL7、SL8,將中心CN作為基準以對角線SL7或對角線SL8的斜率定義基板上的XY座標系。For example, as shown in FIG. 8 , four points of the corners CRU, CLU, CLD, and CRD of the substrate P are identified for position measurement, and two straight lines connecting the diagonal corners, namely diagonal lines SL5 and SL6, are defined. The intersection of SL5 and SL6 is calculated as the center CN. The center lines SL7 and SL8 of the diagonal lines SL5 and SL6 are defined, and the XY coordinate system on the substrate is defined by the slope of the diagonal line SL7 or the diagonal line SL8 with the center CN as a reference.

(第三變形例) 使用圖9說明關於第三變形例。圖9為說明第一實施形態的第三變形例的基板的中心及傾斜的算出方法的俯視圖。(third modification) The third modification will be described with reference to FIG. 9 . 9 is a plan view illustrating a method of calculating the center and inclination of the substrate according to a third modification of the first embodiment.

例如,如圖9所示,辨識基板P的左右二邊的邊緣EG1、EG2進行位置量測,定義連結邊緣EG1、EG2的二點的直線SL9並算出,算出直線SL9的中點CP3。從該中點CP3定義垂直於直線SL9的直線SL10並算出。辨識直線SL10上的基板P的上下二邊的邊緣EG3、EG4進行位置量測。將邊緣EG3、EG4的中點作為中心CN算出。將中心CN作為基準以直線SL9或直線SL10的傾斜定義基板上的XY座標系。For example, as shown in FIG. 9 , the position measurement is performed by identifying the edges EG1 and EG2 on the left and right sides of the substrate P, and a straight line SL9 connecting the two points of the edges EG1 and EG2 is defined and calculated, and the midpoint CP3 of the straight line SL9 is calculated. A straight line SL10 perpendicular to the straight line SL9 is defined and calculated from the midpoint CP3. Position measurement is performed on the edges EG3 and EG4 of the upper and lower sides of the substrate P on the identification line SL10 . The midpoint of the edges EG3 and EG4 is calculated as the center CN. The XY coordinate system on the substrate is defined by the inclination of the straight line SL9 or the straight line SL10 using the center CN as a reference.

(第四變形例) 使用圖10說明關於第四變形例。圖10為說明第一實施形態的第四變形例的基板的中心及傾斜的算出方法的俯視圖。(Fourth modification example) The fourth modification will be described with reference to FIG. 10 . 10 is a plan view illustrating a method for calculating the center and inclination of the substrate according to a fourth modification of the first embodiment.

例如,如圖10所示,辨識基板P的上邊的二點的邊緣EG5、EG6進行位置量測,定義連結邊緣EG5、EG6的二點的直線SL11,將直線SL11作為基板P的傾斜。將平行於直線SL11的直線從直線SL11定義於基板P的寬的1/2處,作為直線SL12。在直線SL12上辨識基板P的左右的二邊的邊緣EG7、EG8進行位置量測,求出其中點CP4。通過該中點CP4,將垂直於直線SL11及直線SL12的直線定義成直線SL13。辨識直線SL13上的基板P的下邊的邊緣EG9進行位置量測,算出直線SL11與邊緣EG9的距離。從直線SL11與直線SL13的交點CP1,將算出的直線SL11與邊緣EG9的距離的1/2的點作為中心CN算出。For example, as shown in FIG. A straight line parallel to the straight line SL11 is defined from the straight line SL11 to 1/2 of the width of the substrate P as the straight line SL12. Edges EG7 and EG8 on the left and right sides of the substrate P are identified on the straight line SL12, and the positions are measured, and the midpoint CP4 is obtained. A straight line perpendicular to straight line SL11 and straight line SL12 is defined as straight line SL13 through this midpoint CP4. The position measurement is performed by identifying the edge EG9 on the lower side of the substrate P on the straight line SL13, and the distance between the straight line SL11 and the edge EG9 is calculated. From the intersection point CP1 of the straight line SL11 and the straight line SL13, a point of 1/2 of the distance between the straight line SL11 and the edge EG9 calculated is calculated as the center CN.

(第五變形例) 使用圖11說明關於第五變形例。圖11為說明第一實施形態的第五變形例的基板的中心及傾斜的算出方法的俯視圖。(Fifth modification example) The fifth modification will be described with reference to FIG. 11 . 11 is a plan view illustrating a method of calculating the center and inclination of the substrate according to a fifth modification of the first embodiment.

例如,如圖11所示,辨識基板P的左上的邊緣EG10、EG11量測交點位置,求出基板P的角CLU。接著辨識基板P的右下的邊緣EG12、EG13量測交點位置,求出基板P的角CRD。定義連結二個角CLU、CRD的直線SL14,算出直線SL14上的連結二個角CLU、CRD的中點,將其作為中心CN。將中心CN作為基準從對角線SL14的傾斜定義XY方向的直線SL15、SL16,定義基板上的XY座標系。For example, as shown in FIG. 11 , the upper left edges EG10 and EG11 of the substrate P are identified, and the position of the intersection is measured, and the angle CLU of the substrate P is obtained. Next, the lower right edges EG12 and EG13 of the substrate P are identified, and the position of the intersection point is measured, and the angle CRD of the substrate P is obtained. A straight line SL14 connecting the two corners CLU and CRD is defined, and the midpoint on the straight line SL14 connecting the two corners CLU and CRD is calculated and used as the center CN. The straight lines SL15 and SL16 in the XY direction are defined from the inclination of the diagonal line SL14 using the center CN as a reference, and the XY coordinate system on the substrate is defined.

(第六變形例) 使用圖12說明關於第六變形例。圖12為說明第一實施形態的第六變形例的基板的中心及傾斜的算出方法的俯視圖。(Sixth modification example) The sixth modification will be described with reference to FIG. 12 . 12 is a plan view illustrating a method of calculating the center and inclination of the substrate according to a sixth modification of the first embodiment.

例如,如圖12所示,辨識基板P的上下的二邊的邊緣EG14、EG15進行位置量測,求出其中點CP5。同樣地辨識二邊的邊緣EG16、EG17進行位置量測,求出其中點CP6。定義通過二個中點CP5、CP6的直線SL17,辨識位於直線SL17上的基板P的左右的邊緣EG18、EG19進行位置量測,將該中點作為中心CN。將中心CN作為基準以直線SL17的傾斜定義基板上的XY座標。For example, as shown in FIG. 12 , the positions of the edges EG14 and EG15 on the upper and lower sides of the substrate P are identified, and the positions are measured, and the midpoint CP5 is obtained. Similarly, the edges EG16 and EG17 of the two sides are identified to perform position measurement, and the midpoint CP6 is obtained. A straight line SL17 passing through the two midpoints CP5 and CP6 is defined, and the left and right edges EG18 and EG19 of the substrate P located on the straight line SL17 are identified for position measurement, and the midpoint is taken as the center CN. The XY coordinates on the substrate are defined by the inclination of the straight line SL17 using the center CN as a reference.

(第七變形例) 使用圖13說明關於第七變形例。圖13為說明第一實施形態的第七變形例的基板的中心及傾斜的算出方法的俯視圖。(Seventh modification example) The seventh modification will be described with reference to FIG. 13 . 13 is a plan view illustrating a method of calculating the center and tilt of the substrate according to a seventh modification of the first embodiment.

例如,如圖13所示,辨識基板P的上下的二邊的邊緣EG20、EG21進行位置量測,求出其中點CP7。同樣地辨識二邊的邊緣EG22、EG23進行位置量測,求出其中點CP8。接著辨識基板P的左右的二邊的邊緣EG24、EG25進行位置量測,求出其中點CP9。同樣地辨識二邊的邊緣EG26、EG27進行位置量測,求出其中點CP10。定義通過二個中點CP7、CP8的直線SL22。又,定義通過二個中點CP9、CP10的直線SL23。求出二個直線SL22、SL23的交點,將該點作為中心CN。將中心CN作為基準以直線SL22或直線SL23的傾斜定義基板上的XY座標系。For example, as shown in FIG. 13 , the positions of the edges EG20 and EG21 on the upper and lower sides of the substrate P are identified, and the positions are measured, and the midpoint CP7 is obtained. Similarly, the edges EG22 and EG23 on the two sides are identified, and the positions are measured to obtain the midpoint CP8. Next, the positions of the edges EG24 and EG25 on the left and right sides of the substrate P are identified, and position measurement is performed, and the midpoint CP9 is obtained. Similarly, the edges EG26 and EG27 on the two sides are identified and the positions are measured, and the midpoint CP10 is obtained. Define a straight line SL22 passing through the two midpoints CP7, CP8. Also, a straight line SL23 passing through the two midpoints CP9 and CP10 is defined. The intersection of the two straight lines SL22 and SL23 is obtained, and this point is taken as the center CN. The XY coordinate system on the substrate is defined by the inclination of the straight line SL22 or the straight line SL23 using the center CN as a reference.

<第二實施形態> 第二實施形態將FOWLP作為對象,藉由辨識素且無標記的圓形狀的作為基板的晶圓的邊緣,進行位置量測,補正基板的位置與尺寸、伸縮同時將晶片接合。<Second Embodiment> The second embodiment takes FOWLP as an object, and performs position measurement by identifying the edge of a wafer as a substrate in a circular shape without a mark, and corrects the position, size, and expansion of the substrate while bonding the wafers.

首先,利用圖14說明關於第二實施形態的接合載台。圖14為表示第二實施形態的接合載台的俯視圖。第二實施形態的晶片接合裝置BD,雖基板P及固定基板P的接合載台BS與第一實施形態不同,但其他與第一實施形態一樣。First, the bonding stage according to the second embodiment will be described with reference to FIG. 14 . FIG. 14 is a plan view showing the bonding stage according to the second embodiment. The wafer bonding apparatus BD of the second embodiment is the same as the first embodiment except that the substrate P and the bonding stage BS for fixing the substrate P are different from those of the first embodiment.

如圖14所示,接合載台BS將FOPLP用的矩形狀的基板(面板)及FOWLP用的圓形狀的基板(晶圓)兩者進行真空吸附及加熱。矩形狀的基板,例如,能載置515mm×510mm的大小的基板,圓形狀的基板,例如,能載置12吋及8吋的晶圓尺寸的基板。As shown in FIG. 14 , the bonding stage BS vacuums and heats both the rectangular substrate (panel) for FOPLP and the circular substrate (wafer) for FOWLP. Rectangular substrates, for example, can mount substrates with a size of 515 mm×510 mm, and circular substrates, for example, can mount substrates with wafer sizes of 12 inches and 8 inches.

接合載台BS,具備在中央的圓呈圓形狀的基板用真空吸附用溝VT1及加熱器HT1、在外周呈矩形狀的基板用的真空吸附溝VT2及加熱器HT2、基板搬送治具用的逸散孔EH1、EH2。逸散孔EH1為後述基板保持爪WSC用、逸散孔EH2為後述基板定位爪WPM用。載置圓形狀的基板時,僅使用中央的圓的加熱器HT1及真空吸附溝VT1,載置矩形狀的基板時,使用中央的圓的加熱器HT1與外周的加熱器HT2及真空吸附溝VT1、VT2。The bonding stage BS is provided with a groove VT1 for vacuum suction for substrates and a heater HT1 having a circular shape in the center, a vacuum suction groove VT2 and a heater HT2 for a substrate having a rectangular shape on the outer periphery, and a groove for the substrate transfer jig. Escape hole EH1, EH2. The escape hole EH1 is for the substrate holding claws WSC described later, and the escape hole EH2 is for the substrate positioning claws WPM described later. When placing a circular substrate, only the central circular heater HT1 and vacuum suction groove VT1 are used, and when placing a rectangular substrate, the central circular heater HT1 and outer peripheral heater HT2 and vacuum suction groove VT1 are used. , VT2.

接著,使用圖15說明關於基板搬送治具。圖15為說明第二實施形態的基板搬送治具的圖、圖15(a)為表示基板搬送治具的俯視圖、圖15(b)為表示基板搬送治具載置於接合載台前的狀態的圖15(a)的A-A線中的剖面圖、圖15(c)為表示基板搬送治具載置於接合載台的狀態的圖15(a)的A-A線中的剖面圖。Next, the substrate transfer jig will be described with reference to FIG. 15 . Fig. 15 is a diagram illustrating a substrate transfer jig according to the second embodiment, Fig. 15(a) is a plan view showing the substrate transfer jig, and Fig. 15(b) is a state before the substrate transfer jig is placed on the bonding stage 15(a) is a cross-sectional view taken along line AA of FIG. 15(a), and FIG. 15(c) is a cross-sectional view taken along line AA of FIG.

基板搬送治具WC,具備在中央形成孔的矩形狀的基板WCS、在保持基板P的四處保持的四個基板保持爪WSC、基板定位爪WPM。如圖15(b)所示,基板保持爪WSC,具有抵接於基板WCS的上面並固定的部分WSCa、抵接於基板P的下面並保持基板P的部分WSCb。保持基板P的部分WSCb的上面與基板P的下面抵接。如圖15(c)所示,保持基板P的部分WSCb埋入接合載台BS的逸散孔而基板P的下面與接合載台BS的上面抵接。基板定位爪WPM嵌合於形成於基板P的缺口(切口)NT並定位基板P。The substrate conveyance jig WC includes a rectangular substrate WCS with a hole formed in the center, four substrate holding claws WSC and substrate positioning claws WPM held at four places for holding the substrate P. As shown in FIG. 15( b ), the substrate holding claw WSC has a portion WSCa abutting on the upper surface of the substrate WCS and being fixed, and a portion WSCb abutting on the lower surface of the substrate P and holding the substrate P. The upper surface of the portion WSCb holding the substrate P is in contact with the lower surface of the substrate P. As shown in FIG. As shown in FIG. 15( c ), the portion WSCb holding the substrate P is embedded in the escape hole of the bonding stage BS, and the lower surface of the substrate P is in contact with the upper surface of the bonding stage BS. The substrate positioning pawls WPM are fitted into the notch (notch) NT formed in the substrate P, and the substrate P is positioned.

關於第二實施形態的接合方法使用圖16到圖19說明。圖16為說明第二實施形態的算出基板的中心的方法的俯視圖。圖17為說明基板的邊緣的檢出的圖、圖17(a)為邊緣EG31、圖17(b)為邊緣EG32、圖17(c)為邊緣EG33、圖17(d)為邊緣EG34的擴大圖。圖18為說明基板的傾斜的檢出的圖、圖18(a)為表示無傾斜的狀態的俯視圖、圖18(b)為表示有傾斜的狀態的俯視圖。圖19為說明量測缺口的位置的方法的圖、圖19(a)為表示圖案匹配所致的方法、圖19(b)為表示形狀所致的方法的俯視圖。The joining method of the second embodiment will be described with reference to FIGS. 16 to 19 . 16 is a plan view illustrating a method of calculating the center of the substrate according to the second embodiment. FIG. 17 is a diagram explaining detection of the edge of the substrate, FIG. 17( a ) is the edge EG31 , FIG. 17( b ) is the edge EG32 , FIG. 17( c ) is the edge EG33 , and FIG. 17( d ) is the expansion of the edge EG34 picture. FIG. 18 is a view explaining detection of the tilt of the substrate, FIG. 18( a ) is a plan view showing a state without tilt, and FIG. 18( b ) is a plan view showing a state with tilt. Fig. 19 is a diagram illustrating a method of measuring the position of a notch, Fig. 19(a) is a plan view showing a method by pattern matching, and Fig. 19(b) is a plan view showing a method by shape.

關於第二實施形態的接合方法,以與第一實施形態不同的點作為中心使用圖16到圖19在以下說明。 (步驟1) 首先,辨識保持於基板搬送治具WC的基板P被搬入至晶片接合裝置BD的接合載台BS後作為基板P的邊緣等基板P的外形的特徵能夠量測的位置,保存初始位置。其中,如圖16所示,基板P在平面視為圓形狀。The joining method of the second embodiment will be described below with reference to FIGS. 16 to 19 with reference to the differences from the first embodiment. (step 1) First, after the substrate P held by the substrate transfer jig WC is loaded into the bonding stage BS of the wafer bonding apparatus BD, a position that can be measured as a feature of the outer shape of the substrate P such as the edge of the substrate P is recognized, and the initial position is saved. However, as shown in FIG. 16, the board|substrate P is seen as a circular shape in a plane.

例如,控制裝置CNT,將藉由基板搬送治具WC保持的基板P搬送至接合載台BS,將基板P進行真空吸附後,馬上開始基板P的邊緣的辨識動作。如圖16所示,在辨識動作中,控制裝置CNT,以攝像裝置CM攝像基板P的四個邊緣,辨識(量測)基板P的四個邊緣的位置,將該位置及距離保存於記憶裝置MM。For example, the control device CNT transfers the substrate P held by the substrate transfer jig WC to the bonding stage BS, vacuum-sucks the substrate P, and starts the edge recognition operation of the substrate P immediately. As shown in FIG. 16 , in the identification operation, the control device CNT uses the camera device CM to image the four edges of the substrate P, identifies (measures) the positions of the four edges of the substrate P, and stores the positions and distances in the memory device MM.

(步驟2) 從以步驟1量測到的基板P的四個邊緣的位置定義成為基板P的中心等基準的位置(基板基準位置)及基板P的大小。(step 2) From the positions of the four edges of the substrate P measured in step 1, the position (substrate reference position) and the size of the substrate P as a reference such as the center of the substrate P are defined.

例如,如圖16所示,辨識基板P的左右二邊的邊緣EG31、EG32進行位置量測,定義連結邊緣EG31、EG32的二點的直線SL31並算出,算出直線SL31的中點CP31。從該中點CP31定義垂直於直線SL31的直線SL32並算出。辨識直線SL32上的基板P的上下的二個邊緣EG33、EG34進行位置量測。將邊緣EG33、EG34的中點作為中心CN算出。又,從中心CN與邊緣EG31、EG32、EG33、EG34的位置算出作為基板P的大小的半徑(R)。此外,邊緣EG31、EG32、EG33、EG34的檢出雖藉由攝像裝置CM所致的邊緣掃描進行,但以雷射高度感測器等所致的高度掃描量測變化位置也可以。For example, as shown in FIG. 16 , the position measurement is performed by identifying the edges EG31 and EG32 on the left and right sides of the substrate P, and a straight line SL31 connecting the two points of the edges EG31 and EG32 is defined and calculated, and the midpoint CP31 of the straight line SL31 is calculated. A straight line SL32 perpendicular to the straight line SL31 is defined and calculated from the midpoint CP31. Position measurement is performed by identifying the two upper and lower edges EG33 and EG34 of the substrate P on the line SL32. The midpoint of the edges EG33 and EG34 is calculated as the center CN. Moreover, the radius (R) which is the magnitude|size of the board|substrate P is computed from the position of the center CN and edges EG31, EG32, EG33, and EG34. In addition, the detection of the edges EG31 , EG32 , EG33 , and EG34 is performed by edge scanning by the imaging device CM, but it is also possible to measure the change position by height scanning by a laser height sensor or the like.

量測基板P的設置傾斜的情形為在算出基板P的中心CN後,量測設置於基板P的定位缺口NT的位置從中心CN的位置(Xc、Yc)與缺口NT的位置(X、Y)定義軸,算出斜率。作為缺口NT的位置算出方法,如圖19(a)所示以圖案辨識(圖案匹配)量測缺口NT的位置也可以、如圖19(b)所示藉由形狀邊緣辨識量測缺口NT的位置也可以。When measuring the installation inclination of the substrate P, after calculating the center CN of the substrate P, measure the position of the positioning notch NT provided on the substrate P from the position (Xc, Yc) of the center CN and the position (X, Y) of the notch NT. ) to define the axis and calculate the slope. As a method for calculating the position of the notch NT, the position of the notch NT can be measured by pattern recognition (pattern matching) as shown in FIG. 19( a ), and the position of the notch NT can be measured by shape edge recognition as shown in FIG. Location is okay too.

(步驟3) 與第一實施形態一樣,從基板基準位置預先登錄接合晶片D的位置,在該位置將基準晶片D依序接合。(step 3) As in the first embodiment, the positions of the bonding wafers D are registered in advance from the substrate reference positions, and the reference wafers D are sequentially bonded at the positions.

(步驟4) 與第一實施形態一樣,基於一定時間或一定個數等類似時間經過的設定經過期間後再度量測將基板P的邊緣以步驟1進行預先量測登錄的初始位置的處所,量測從初始位置的變位。(step 4) As in the first embodiment, the position of the initial position where the edge of the substrate P was measured and registered in advance in step 1 is measured again based on the set elapsed period of a certain time or a certain number of similar times, and the measurement is performed from the initial position. displacement.

(步驟5) 與第一實施形態一樣,從步驟4中的量測到的結果算出基板基準位置的變化、伸縮變化等,修正基板基準位置及基板尺寸。(step 5) As in the first embodiment, changes in the substrate reference position, expansion and contraction, etc. are calculated from the measurement results in step 4, and the substrate reference position and the substrate size are corrected.

(步驟6) 與第一實施形態一樣,基於修正後的基板基準位置及基板尺寸的資訊,將修正預先登錄的接合晶片D的位置的基板基準位置作為基準修正,接合晶片D。(step 6) As in the first embodiment, based on the corrected substrate reference position and substrate size information, the wafer D is bonded by correcting the substrate reference position for correcting the position of the previously registered bonding wafer D as a reference.

第二實施形態中,檢出設置於接合載台上的晶圓的中心(基板基準位置)與半徑(基板尺寸),以中心基準實施位置的對準、以半徑變化實施伸縮補正。藉此,能夠追隨熱收縮所致的基板基準位置及基板尺寸的變化,進行接合。In the second embodiment, the center (substrate reference position) and the radius (substrate size) of the wafer placed on the bonding stage are detected, the position is aligned based on the center reference, and the expansion and contraction correction is performed by changing the radius. Thereby, it is possible to follow the changes in the substrate reference position and the substrate size due to thermal shrinkage, and perform bonding.

<第二實施形態的變形例> 以下,關於第二實施形態的代表的變形例,例示了幾個。在以下的變形例的說明中,對與在上述實施形態說明者同樣的構造及機能部分,會使用與上述實施形態同樣的符號。接著,關於相關的部分的說明,在技術上無矛盾的範圍內,會適宜援用上述實施形態中的說明。又,上述實施形態的一部分、及複數變形例的全部或一部分,在技術上無矛盾的範圍內,會適宜、複合地適用。<Variation of the second embodiment> Hereinafter, several representative modifications of the second embodiment will be illustrated. In the description of the following modified examples, the same reference numerals as those in the above-described embodiment will be used for the same structures and functional parts as those described in the above-described embodiment. Next, in the description of the relevant parts, the description in the above-mentioned embodiment is appropriately applied to the extent that there is no technical contradiction. In addition, a part of the above-mentioned embodiment and all or a part of the plural modifications can be applied appropriately and in combination within the scope of no technical contradiction.

(第一變形例) 第二實施形態的處理雖簡便,但需要每次四點的量測,花費時間。在此,於第一變形例中,從三點的邊緣的測定結果,以最小平方法算出近似圓,求出近似圓的中心(Xc、Yc)、半徑(R)。測定點為三點即可,相較於四點能縮短測定時間。(first modification) Although the processing of the second embodiment is simple, it takes time to measure every four points. Here, in the first modification example, an approximate circle is calculated by the least squares method from the measurement results of the edges of three points, and the center (Xc, Yc) and radius (R) of the approximate circle are obtained. The measurement point is only three points, and the measurement time can be shortened compared with four points.

關於第一變形例的接合方法使用圖20到圖22說明。圖20為說明第二實施形態的第一變形例的算出基板的中心的方法的俯視圖。圖21為說明以最小平方法算出近似圓,求出近似圓的中心(Xc、Yc)、半徑(R)的方法的圖。圖22為表示在以最小平方法算出近似圓,求出近似圓的中心(Xc、Yc)、半徑(R)的方法使用的式的圖。The joining method of the first modification will be described with reference to FIGS. 20 to 22 . 20 is a plan view illustrating a method of calculating the center of the substrate according to the first modification of the second embodiment. FIG. 21 is a diagram illustrating a method of calculating an approximate circle by the least squares method, and obtaining the center (Xc, Yc) and radius (R) of the approximate circle. FIG. 22 is a diagram showing an equation used in a method of calculating an approximate circle by the least squares method and obtaining the center (Xc, Yc) and radius (R) of the approximate circle.

將與第二實施形態不同的點作為中心在以下說明。 (步驟1) 如圖20所示,在辨識動作中,控制裝置CNT,以攝像裝置CM攝像基板P的三個邊緣,辨識(量測)基板P的三個邊緣的位置,將該位置及距離保存於記憶裝置MM。The points different from the second embodiment will be described below. (step 1) As shown in FIG. 20 , in the identification operation, the control device CNT uses the camera device CM to image the three edges of the substrate P, identifies (measures) the positions of the three edges of the substrate P, and stores the positions and distances in the memory device MM.

(步驟2) 從以步驟1量測到的基板P的三個邊緣的位置定義成為基板P的中心等基準的位置(基板基準位置)及基板P的大小。(step 2) From the positions of the three edges of the substrate P measured in step 1, the position (substrate reference position) and the size of the substrate P as a reference such as the center of the substrate P are defined.

例如,如圖20所示,辨識基板P的左右的二個邊緣EG31、EG32進行位置量測,定義連結邊緣EG31、EG32的二點的直線SL31並算出,算出直線SL31的中點CP31。從該中點CP31定義垂直於直線SL31的直線SL32並算出。辨識直線SL32上的基板P之下的邊緣EG33進行位置量測。For example, as shown in FIG. 20 , two edges EG31 and EG32 on the left and right of the substrate P are identified for position measurement, a straight line SL31 connecting the two points of the edges EG31 and EG32 is defined and calculated, and a midpoint CP31 of the straight line SL31 is calculated. A straight line SL32 perpendicular to the straight line SL31 is defined and calculated from the midpoint CP31. Position measurement is performed by identifying the edge EG33 under the substrate P on the line SL32.

其中,使用圖21及圖22說明關於從複數測定點(xi、yi)將圓以最小平方法近似,將圓的中心(Xc、Yc)算出的方法。此外,如圖21所示,測定點若為三點以上則可算出近似圓。21 and 22 , a method of approximating a circle by the least-squares method from the plural measurement points (xi, yi) and calculating the center (Xc, Yc) of the circle will be described. In addition, as shown in FIG. 21 , if the number of measurement points is three or more, an approximate circle can be calculated.

將近似的圓的中心CN的座標(Xc、Yc)設為(a、b)、半徑設為r後,近似的圓之式以圖22所示之式(1)表示。能夠將式(1)變形,如圖22所示的式(2)那樣變形。其中,式(2)的參數A、B、C以圖22所示之式(3)表示。When the coordinates (Xc, Yc) of the center CN of the approximated circle are (a, b) and the radius is set to r, the approximate circle formula is represented by the formula (1) shown in FIG. 22 . Equation (1) can be modified as in Equation (2) shown in FIG. 22 . The parameters A, B, and C of the formula (2) are represented by the formula (3) shown in FIG. 22 .

使用複數測定點(xi、yi)(i=1~n),藉由最小平方法將參數A、B、C算出。亦即,使用圖22所示的式(4)算出參數A、B、C。Parameters A, B, and C are calculated by the least squares method using plural measurement points (xi, yi) (i=1 to n). That is, the parameters A, B, and C are calculated using the equation (4) shown in FIG. 22 .

將式(4)以參數A、B、C進行偏微分,成為如圖22所示的式(5)(6)(7)。將式(5)(6)(7)以行列式表現後,成為圖22所示的式(8)那樣,將式(8)變形後,成為圖22所示的式(9)那樣。從式(9)算出參數A、B、C。The formula (4) is partially differentiated by the parameters A, B, and C to obtain the formulas (5) (6) (7) shown in FIG. 22 . Expressions (5), (6) and (7) are expressed as a determinant, and the expression (8) shown in FIG. 22 is obtained, and the expression (8) is transformed into the expression (9) shown in FIG. 22 . The parameters A, B, and C are calculated from the formula (9).

將從式(9)算出的A、B代入式(3)算出(a、b)。將從式(3)算出(a、b)及從式(9)算出的C代入式(3)算出r。其中,r對應第二實施形態的基板P的半徑(R)。(a, b) are calculated by substituting A and B calculated from the formula (9) into the formula (3). r is calculated by substituting (a, b) calculated from the formula (3) and C calculated from the formula (9) into the formula (3). Here, r corresponds to the radius (R) of the substrate P of the second embodiment.

(第二變形例) 使用圖23說明關於第二變形例。圖23為說明第二實施形態的第二變形例的基板的中心及大小的算出方法的俯視圖。(Second modification example) The second modification will be described with reference to FIG. 23 . 23 is a plan view illustrating a method for calculating the center and size of the substrate according to the second modification of the second embodiment.

例如,如圖23所示,辨識基板P的左右的二個邊緣EG31、EG32進行位置量測,定義連結邊緣EG31、EG32的二點的直線SL31並算出,算出直線SL31的中點CP31。從該中點CP31定義垂直於直線SL31的直線SL32並算出。For example, as shown in FIG. 23 , two edges EG31 and EG32 on the left and right of the substrate P are identified for position measurement, a straight line SL31 connecting the two points of the edges EG31 and EG32 is defined and calculated, and the midpoint CP31 of the straight line SL31 is calculated. A straight line SL32 perpendicular to the straight line SL31 is defined and calculated from the midpoint CP31.

從邊緣EG32定義垂直於直線SL31的直線SL33並算出。辨識直線SL33上的基板P的邊緣EG34進行位置量測。算出直線SL33的中點CP32,從該中點CP32定義垂直於直線SL33的直線SL34並算出。從2條直線SL32、SL34的交點算出圓的中心(Xc、Yc)。定義連結邊緣EG31、EG34的二點的直線SL35,算出該中點即圓的中心。將算出的二個圓的中心進行比較確認。A straight line SL33 perpendicular to the straight line SL31 is defined and calculated from the edge EG32. Position measurement is performed by identifying the edge EG34 of the substrate P on the straight line SL33. A midpoint CP32 of the straight line SL33 is calculated, and a straight line SL34 perpendicular to the straight line SL33 is defined and calculated from the midpoint CP32. The center of the circle (Xc, Yc) is calculated from the intersection of the two straight lines SL32 and SL34. A straight line SL35 connecting two points of the edges EG31 and EG34 is defined, and the center of the circle, which is the midpoint, is calculated. Compare and confirm the calculated centers of the two circles.

半徑(R)設為邊緣EG31、EG32、EG34與中心(Xc、Yc)的各自的距離的平均。或將以邊緣EG31、EG32、EG34三點形成的三角形的各邊的長度設為a、b、c,藉由算出3角形的外接圓的半徑的圖23所示之式(10)算出半徑(R)。與第一變形例一樣,與邊緣EG31、EG32、EG34三點的最小平方法所致的中心(Xc、Yc)及半徑(R)的算出結果進行比較並平均也可以。The radius (R) is the average of the distances between the edges EG31, EG32, and EG34 and the center (Xc, Yc). Alternatively, set the lengths of the sides of the triangle formed by the three points of the edges EG31, EG32, and EG34 as a, b, and c, and calculate the radius ( R). Similar to the first modification, the calculation results of the center (Xc, Yc) and the radius (R) by the least square method of the three points of the edges EG31 , EG32 and EG34 may be compared and averaged.

根據第二變形例,與第一變形例一樣,測定點為三點即可,與第二實施形態的四點相比能夠縮短測定時間。According to the second modification, as in the first modification, only three measurement points are required, and the measurement time can be shortened compared with the four points of the second embodiment.

(第三變形例) 利用圖24說明關於第三變形例的接合載台。圖24為表示第二實施形態的第三變形例的接合載台的俯視圖。(third modification) The bonding stage according to the third modification will be described with reference to FIG. 24 . 24 is a plan view showing a bonding stage according to a third modification of the second embodiment.

如圖24所示,第三變形例的接合載台BS,與第二實施形態一樣將FOPLP用的矩形狀的基板(面板)及FOWLP用的圓形狀的基板(晶圓)兩者進行真空吸附及加熱。接合載台BS,具備在中央的圓呈圓形狀的基板用真空吸附用溝VT1及加熱器HT1、在外周呈矩形狀的基板用的真空吸附溝VT2及加熱器HT2、基板搬送治具用的逸散溝ET。載置圓形狀的基板時,僅使用中央的圓的加熱器HT1及真空吸附溝VT1,載置矩形狀的基板時,使用中央的圓的加熱器HT1與外周的加熱器HT2及真空吸附溝VT1與VT2。As shown in FIG. 24 , in the bonding stage BS of the third modification, as in the second embodiment, both a rectangular substrate (panel) for FOPLP and a circular substrate (wafer) for FOWLP are vacuum suctioned and heating. The bonding stage BS is provided with a groove VT1 for vacuum suction for substrates and a heater HT1 having a circular shape in the center, a vacuum suction groove VT2 and a heater HT2 for a substrate having a rectangular shape on the outer periphery, and a groove for the substrate transfer jig. Escape Trench ET. When placing a circular substrate, only the central circular heater HT1 and vacuum suction groove VT1 are used, and when placing a rectangular substrate, the central circular heater HT1 and outer peripheral heater HT2 and vacuum suction groove VT1 are used. with VT2.

接著,使用圖25說明關於基板搬送治具。圖25為說明第二實施形態的第三變形例的基板搬送治具的圖、圖25(a)為表示基板搬送治具的俯視圖、圖25(b)為表示基板搬送治具載置於接合載台前的狀態的圖25(a)的A-A線中的剖面圖、圖25(c)為表示基板搬送治具載置於接合載台的狀態的圖25(a)的A-A線中的剖面圖。Next, the substrate transfer jig will be described with reference to FIG. 25 . 25 is a diagram illustrating a substrate transfer jig according to a third modification of the second embodiment, FIG. 25( a ) is a plan view showing the substrate transfer jig, and FIG. 25( b ) is a diagram illustrating that the substrate transfer jig is placed on the bonding Fig. 25(a) is a cross-sectional view taken along line AA of the state before the stage, and Fig. 25(c) is a cross-sectional view taken along line AA of Fig. 25(a) showing a state in which the substrate transfer jig is placed on the bonding stage. picture.

基板搬送治具WC,具備在中央形成孔的矩形狀的基板WCS、及基板定位爪WPM。如圖25(b)所示,基板WCS,具有抵接於基板P的下面並保持基板P的部分WSCb。保持基板P的部分WSCb的上面與基板P的下面抵接。如圖25(c)所示,保持基板P的部分WSCb埋入接合載台BS的逸散溝ET而基板P的下面與接合載台BS的上面抵接。基板定位爪WPM嵌合於形成於基板P的缺口(切口)NT並定位基板P。The board|substrate conveyance jig WC is provided with the rectangular board|substrate WCS in which the hole was formed in the center, and the board|substrate positioning claws WPM. As shown in FIG.25(b), the board|substrate WCS has the part WSCb which abuts the lower surface of the board|substrate P and holds the board|substrate P. The upper surface of the portion WSCb holding the substrate P is in contact with the lower surface of the substrate P. As shown in FIG. As shown in FIG. 25( c ), the portion WSCb holding the substrate P is buried in the escape groove ET of the bonding stage BS, and the lower surface of the substrate P is in contact with the upper surface of the bonding stage BS. The substrate positioning pawls WPM are fitted into the notch (notch) NT formed in the substrate P, and the substrate P is positioned.

(第四變形例) 利用圖26說明關於第四變形例的接合載台。圖26為表示第四變形例的接合載台的俯視圖。(Fourth modification example) The bonding stage according to the fourth modification will be described with reference to FIG. 26 . 26 is a plan view showing a bonding stage according to a fourth modification.

如圖26所示,第四變形例的接合載台BS,與第二實施形態一樣將FOPLP用的矩形狀的基板(面板)及FOWLP用的圓形狀的基板(晶圓)兩者進行真空吸附及加熱。接合載台BS,具備在中央的圓呈圓形狀的基板用真空吸附用溝VT1及加熱器HT1、在外周呈矩形狀的基板用的真空吸附溝VT2及加熱器HT2、中央分離溝ST。載置圓形狀的基板時,僅使用中央分離溝ST的內側的加熱器HT1及真空吸附溝VT1。此時,僅中央分離溝ST的內側上升數mm,將基板P頂起支持。載置矩形狀的基板時,使用中央分離溝ST的內側的加熱器HT1與外周的加熱器HT2及真空吸附溝VT1與VT2。As shown in FIG. 26 , in the bonding stage BS of the fourth modification, as in the second embodiment, both a rectangular substrate (panel) for FOPLP and a circular substrate (wafer) for FOWLP are vacuum suctioned and heating. Bonding stage BS includes vacuum suction groove VT1 and heater HT1 for substrates having a circular shape in the center, and vacuum suction grooves VT2 and heater HT2 for substrates having a rectangular outer circumference, and a center separation groove ST. When placing a circular substrate, only the heater HT1 and the vacuum suction groove VT1 inside the center separation groove ST are used. At this time, only the inner side of the center separation groove ST is raised by several mm, and the substrate P is lifted up and supported. When placing a rectangular substrate, the heater HT1 on the inner side of the center separation groove ST, the heater HT2 on the outer periphery, and the vacuum suction grooves VT1 and VT2 are used.

接著,使用圖27說明關於基板搬送治具。圖27為說明第二實施形態的第四變形例的基板搬送治具的圖、圖27(a)為表示基板搬送治具的俯視圖、圖27(b)為表示基板搬送治具載置於接合載台前的狀態的圖27(a)的A-A線中的剖面圖、圖27(c)為表示基板搬送治具載置於接合載台的狀態的圖27(a)的A-A線中的剖面圖。Next, the substrate transfer jig will be described with reference to FIG. 27 . 27 is a diagram illustrating a substrate transfer jig according to a fourth modification of the second embodiment, FIG. 27( a ) is a plan view showing the substrate transfer jig, and FIG. 27( b ) is a diagram illustrating that the substrate transfer jig is placed on the bonding Fig. 27(a) is a cross-sectional view taken along line AA of the state before the stage, and Fig. 27(c) is a cross-sectional view taken along line AA of Fig. 27(a) showing a state in which the substrate transfer jig is placed on the bonding stage. picture.

如圖27(a)所示,基板搬送治具WC,具備在中央形成孔的矩形狀的基板WCS。如圖27(b)所示,基板WCS,具有抵接於基板P的下面並保持基板P的部分WSCb。保持基板P的部分WSCb的上面與基板P的下面抵接。如圖27(c)所示,保持基板P的部分WSCb埋入接合載台BS的中央分離溝ST而基板P的下面與接合載台BS的上面抵接。中央分離溝ST的內側的接合載台BS上升並支持基板P。此外,如同上述,因為缺口NT的位置能夠測定,不需要第二實施形態的基板定位爪WPM。As shown in FIG.27(a), the board|substrate conveyance jig WC is provided with the rectangular board|substrate WCS in which the hole was formed in the center. As shown in FIG.27(b), the board|substrate WCS has the part WSCb which abuts the lower surface of the board|substrate P and holds the board|substrate P. The upper surface of the portion WSCb holding the substrate P is in contact with the lower surface of the substrate P. As shown in FIG. As shown in FIG. 27( c ), the portion WSCb holding the substrate P is embedded in the center separation groove ST of the bonding stage BS, and the lower surface of the substrate P is in contact with the upper surface of the bonding stage BS. The bonding stage BS on the inner side of the center separation groove ST ascends to support the substrate P. As shown in FIG. Further, as described above, since the position of the notch NT can be measured, the substrate positioning pawl WPM of the second embodiment is not required.

以下,作為實施例說明關於適用FOPLP之例,但不限定於此,也能夠適用於第二實施形態說明的FOWLP。 [實施例]Hereinafter, an example of applying the FOPLP will be described as an example, but it is not limited to this, and the FOWLP described in the second embodiment can also be applied. [Example]

圖28為表示實施例的反轉晶片接合器的概略的俯視圖。圖29為在圖28中從箭頭A方向看時,說明拾取反轉頭、轉移頭及接合頭的動作的圖。FIG. 28 is a schematic plan view showing the reverse wafer bonder of the embodiment. FIG. 29 is a diagram illustrating the operation of the pick-up inversion head, the transfer head, and the bonding head when viewed from the direction of arrow A in FIG. 28 .

作為晶片接合裝置的反轉晶片接合器10大抵具有晶片供應部1、拾取部2、轉移部8、中間載台部3、接合部4、搬送部5、基板供應部6K、基板搬出部6H、監視各部的動作並控制的控制裝置7。The reverse wafer bonder 10 as a wafer bonding apparatus generally includes a wafer supply unit 1 , a pickup unit 2 , a transfer unit 8 , an intermediate stage unit 3 , a bonding unit 4 , a transfer unit 5 , a substrate supply unit 6K, a substrate unloading unit 6H, The control device 7 which monitors and controls the operation of each part.

首先,晶片供應部1供應在基板P實裝的晶片D。晶片供應部1具有保持被分割的晶圓11的晶圓保持台12、從晶圓11將晶片D頂起的以虛線表示的頂起單元13、晶圓環供應部18。晶片供應部1藉由圖未示的驅動手段在XY方向移動,使進行拾取的晶片D移動至頂起單元13的位置。晶圓環供應部18具有收納晶圓環14(圖29參照)的晶圓卡匣,依序將晶圓環14供應至晶片供應部1,交換成新的晶圓環14。晶片供應部1,以能夠從晶圓環14拾取所期望的晶片D的方式,將晶圓環14移動至拾取點。晶圓環14為固定晶圓11,且能安裝於晶片供應部1的治具。First, the wafer supply part 1 supplies the wafer D mounted on the board|substrate P. The wafer supply unit 1 includes a wafer holding table 12 that holds the divided wafers 11 , a lift unit 13 indicated by a dotted line that lifts the wafer D from the wafer 11 , and a wafer ring supply unit 18 . The wafer supply unit 1 is moved in the XY directions by driving means not shown, and moves the picked-up wafer D to the position of the lift unit 13 . The wafer ring supply unit 18 has a wafer cassette for accommodating the wafer rings 14 (refer to FIG. 29 ), and sequentially supplies the wafer rings 14 to the wafer supply unit 1 and replaces them with new wafer rings 14 . The wafer supply unit 1 moves the wafer ring 14 to the pickup point so that the desired wafer D can be picked up from the wafer ring 14 . The wafer ring 14 is a jig that fixes the wafer 11 and can be mounted on the wafer supply unit 1 .

拾取部2,具有拾取晶片D並反轉的拾取反轉頭21、使收集器22升降、旋轉、反轉及在X軸方向移動的圖未示的各驅動部。藉由該構造,拾取反轉頭21,拾取晶片,使拾取反轉頭21進行180度旋轉,使晶片D的凸塊反轉朝向下面,設為將晶片D傳遞轉移頭81的姿勢。The pickup unit 2 includes a pickup inversion head 21 that picks up and inverts the wafer D, and each drive unit (not shown) that lifts, rotates, inverts, and moves the collector 22 in the X-axis direction. With this structure, the inversion head 21 is picked up, a wafer is picked up, the inversion head 21 is rotated 180 degrees, the bumps of the wafer D are inverted to face downward, and the wafer D is transferred to the transfer head 81 .

轉移部8,從拾取反轉頭21接收反轉的晶片D,並載置於中間載台31。轉移部8,與拾取反轉頭21一樣具有具備將晶片D吸附保持在前端的收集器82的轉移頭81、及使轉移頭81在Y方向移動的Y驅動部83。The transfer unit 8 receives the reversed wafer D from the pickup reverse head 21 and places it on the intermediate stage 31 . The transfer unit 8 has a transfer head 81 including a catcher 82 for sucking and holding the wafer D at the tip thereof, and a Y drive unit 83 for moving the transfer head 81 in the Y direction, similarly to the pickup inversion head 21 .

中間載台部3具備將晶片D暫時載置的中間載台31及載台辨識攝影機34。中間載台31藉由圖未示的驅動部而能在Y軸方向移動。The intermediate stage unit 3 includes an intermediate stage 31 on which the wafer D is temporarily placed, and a stage identification camera 34 . The intermediate stage 31 is movable in the Y-axis direction by a drive unit not shown.

接合部4,從中間載台31拾取晶片D,接合至搬送來的基板P上。其中,作為基板P使用玻璃面板。接合部4具有具備與拾取反轉頭21一樣將晶片D吸附保持於前端的收集器42的接合頭41、使接合頭41在Y軸方向移動的作為驅動部的Y樑43、攝像基板P等並辨識接合位置的作為攝像裝置的基板辨識攝影機44、X樑45。如圖28所示,X樑45設於搬送軌道51、52附近,Y樑43以跨越接合載台BS之上的方式在Y軸方向延伸,兩端部藉由X樑45在X軸方向移動自如地被支持。The bonding portion 4 picks up the wafer D from the intermediate stage 31 and bonds it to the transferred substrate P. Among them, as the substrate P, a glass panel is used. The bonding section 4 includes a bonding head 41 including a collector 42 that suctions and holds the wafer D at the tip like the pickup inversion head 21 , a Y beam 43 as a driving section that moves the bonding head 41 in the Y-axis direction, an imaging substrate P, and the like. The substrate recognition camera 44 and the X-beam 45 as imaging devices for recognizing the bonding position. As shown in FIG. 28 , the X beam 45 is provided in the vicinity of the conveyance rails 51 and 52 , the Y beam 43 extends in the Y axis direction so as to straddle the bonding stage BS, and both ends are moved in the X axis direction by the X beam 45 . freely supported.

接合頭41為具有藉由真空吸附將晶片D裝卸自如地保持的收集器42的裝置,以在Y軸方向及Z軸方向往返運動自如地安裝於Y樑43。接合頭41保持從中間載台31拾取的晶片D並搬送,具有在吸附固定於接合載台BS的基板P上安裝晶片D的機能。此外,接合頭41移動至比X樑45還靠中間載台31側時,接合頭41以收集器42變得比X樑45還高的方式上升。The bonding head 41 is a device having a collector 42 that detachably holds the wafer D by vacuum suction, and is attached to the Y beam 43 so as to be freely reciprocating in the Y-axis direction and the Z-axis direction. The bonding head 41 holds and transfers the wafer D picked up from the intermediate stage 31 , and has a function of mounting the wafer D on the substrate P that is adsorbed and fixed to the bonding stage BS. In addition, when the bonding head 41 moves to the intermediate stage 31 side than the X beam 45 , the bonding head 41 ascends so that the collector 42 becomes higher than the X beam 45 .

藉由這種構造,接合頭41,從中間載台31拾取晶片D,基於基板辨識攝影機44的攝像資料在基板P接合晶片D。接合頭41對應實施形態的接合頭BH,基板辨識攝影機44對應實施形態的攝像裝置CM。With this structure, the bonding head 41 picks up the wafer D from the intermediate stage 31 and bonds the wafer D on the substrate P based on the image data of the substrate recognition camera 44 . The bonding head 41 corresponds to the bonding head BH of the embodiment, and the board recognition camera 44 corresponds to the imaging device CM of the embodiment.

搬送部5具備基板P在X軸方向移動的搬送軌道51、52。搬送軌道51、52設為平行。藉由這種構造,從基板供應部6K搬出基板P,沿著搬送軌道51、52移動至接合位置,接合後移動至基板搬出部6H,將基板P傳遞至基板搬出部6H。將晶片D接合至基板P中,基板供應部6K搬出新的基板P,在搬送軌道51、52上待機。The conveyance part 5 is provided with the conveyance rails 51 and 52 which the board|substrate P moves in the X-axis direction. The conveyance rails 51 and 52 are parallel. With this structure, the substrate P is unloaded from the substrate supply unit 6K, moved to the bonding position along the conveyance rails 51 and 52, moved to the substrate unloading unit 6H after bonding, and transferred to the substrate unloading unit 6H. The wafer D is bonded to the substrate P, and the substrate supply unit 6K unloads a new substrate P and waits on the transfer rails 51 and 52 .

控制裝置7,具備儲存監視反轉晶片接合器10的各部的動作進行控制的程式(軟體)的記憶體、執行儲存於記憶體的程式的中央處理裝置(CPU)。例如,控制裝置7,取得基板辨識攝影機44及來自基板辨識攝影機44的影像資訊、接合頭41的位置等的各種資訊並儲存於記憶體,控制接合頭41的接合動作等各構成要素的各動作。The control device 7 includes a memory that stores a program (software) for monitoring and controlling the operation of each part of the flip wafer bonder 10 , and a central processing unit (CPU) that executes the program stored in the memory. For example, the control device 7 acquires the board identification camera 44 and image information from the board identification camera 44, various information such as the position of the bonding head 41, and stores it in the memory, and controls the operation of each component such as the bonding operation of the bonding head 41. .

圖30為表示圖28的晶片供應部的主要部的概略剖面圖。如圖30所示,晶片供應部1,具有保持晶圓環14的擴展環15、保持於晶圓環14將黏著複數晶片D的切割膠帶16水平定位的支持環17、用來將晶片D向上方頂起的頂起單元13。為了拾取預定的晶片D,頂起單元13,藉由圖未示的驅動機構在上下方向移動,晶片供應部1在水平方向移動。FIG. 30 is a schematic cross-sectional view showing a main part of the wafer supply unit of FIG. 28 . As shown in FIG. 30, the wafer supply unit 1 includes an expansion ring 15 for holding the wafer ring 14, a support ring 17 for holding the wafer ring 14 and horizontally positioning the dicing tape 16 for adhering a plurality of wafers D, and for holding the wafer D upward. The jacking unit 13 for the square jacking. In order to pick up a predetermined wafer D, the lift unit 13 is moved in the vertical direction by a drive mechanism not shown, and the wafer supply unit 1 is moved in the horizontal direction.

接著,使用圖31說明關於實施例的反轉晶片接合器中實施的接合方法(半導體裝置的製造方法)。圖31為表示以圖28的反轉晶片接合器實施的接合方法的流程圖。在下記步驟之前,於反轉晶片接合器,搬入保持具有晶片D的切割膠帶16的晶圓環14及具有複數區域的基板P。搬入的基板P被搬送至接合載台BS,算出基板P的中心及基板尺寸將其作為初期值登錄。Next, the bonding method (manufacturing method of a semiconductor device) performed in the reverse wafer bonder according to the embodiment will be described with reference to FIG. 31 . FIG. 31 is a flowchart showing a bonding method performed by the reverse wafer bonder of FIG. 28 . Before the following steps, the wafer ring 14 holding the dicing tape 16 having the wafer D and the substrate P having a plurality of regions are carried into the reverse die bonder. The loaded board|substrate P is conveyed to the bonding stage BS, and the center and board|substrate size of the board|substrate P are calculated and registered as an initial value.

(步驟S21:晶圓晶片拾取) 控制裝置7以拾取的晶片D位於頂起單元13的正上方的方式移動晶圓保持台12,將剝離對象晶片定位於頂起單元13與收集器22。以頂起單元13的上面接觸切割膠帶16的裏面的方式移動頂起單元13。此時,控制裝置7,將切割膠帶16吸附於頂起單元13的上面。控制裝置7,將收集器22進行真空吸引同時使其下降,使其著地至剝離對象的晶片D之上,吸附晶片D。控制裝置7使收集器22上升,將晶片D從切割膠帶16剝離。藉此,晶片D被拾取反轉頭21拾取。(Step S21: Wafer Pickup) The control device 7 moves the wafer holding table 12 so that the picked up wafer D is positioned directly above the lift unit 13 , and positions the wafer to be peeled on the lift unit 13 and the collector 22 . The jacking unit 13 is moved so that the upper surface of the jacking unit 13 contacts the inner side of the dicing tape 16 . At this time, the control device 7 adsorbs the dicing tape 16 to the upper surface of the push-up unit 13 . The control device 7 lowers the collector 22 while performing vacuum suction, makes it land on the wafer D to be peeled off, and sucks the wafer D. The controller 7 lifts the collector 22 to peel the wafer D from the dicing tape 16 . Thereby, the wafer D is picked up by the pickup inversion head 21 .

(步驟S22:拾取反轉頭移動) 控制裝置7使拾取反轉頭21從拾取位置移動至反轉位置。(Step S22: Pickup reversal head movement) The control device 7 moves the pickup inversion head 21 from the pickup position to the inversion position.

(步驟S23:拾取反轉頭反轉) 控制裝置7使拾取反轉頭21進行180度旋轉,使晶片D的凸塊面(表面)反轉朝向下面,設為將晶片D傳遞至轉移頭81的姿勢。(Step S23: Pickup inversion head inversion) The control device 7 rotates the pick-up inversion head 21 by 180 degrees, inverts the bump surface (surface) of the wafer D to face downward, and takes the posture of transferring the wafer D to the transfer head 81 .

(步驟S24:轉移頭收授) 控制裝置7從拾取反轉頭21的收集器22藉由轉移頭81的收集器82拾取晶片D,進行晶片D的收授。(step S24: transfer head receiving and giving) The controller 7 picks up the wafer D from the collector 22 of the pick-up inversion head 21 via the collector 82 of the transfer head 81, and transfers the wafer D.

(步驟S25:拾取反轉頭反轉) 控制裝置7反轉拾取反轉頭21,使收集器22的吸附面朝下。(Step S25: Pickup reversal head reversal) The control device 7 reverses the pick-up inversion head 21 so that the suction surface of the collector 22 faces downward.

(步驟S26:轉移頭移動) 在步驟S25之前或同時進行,控制裝置7將轉移頭81移動至中間載台31。(step S26: transfer head movement) Before or at the same time as step S25 , the control device 7 moves the transfer head 81 to the intermediate stage 31 .

(步驟S27:中間載台晶片載置) 控制裝置7將保持於轉移頭81的晶片D載置於中間載台31。(Step S27: Mounting the wafer on the intermediate stage) The controller 7 places the wafer D held by the transfer head 81 on the intermediate stage 31 .

(步驟S28:轉移頭移動) 控制裝置7將轉移頭81移動至晶片D的收授位置。(Step S28: transfer head movement) The control device 7 moves the transfer head 81 to the receiving and delivering position of the wafer D.

(步驟S29:中間載台位置移動) 在步驟S28之後或同時進行,控制裝置7使中間載台31移動至與接合頭41的收授位置。(Step S29: position movement of the intermediate stage) After step S28 or at the same time, the control device 7 moves the intermediate stage 31 to the receiving and receiving position with the bonding head 41 .

(步驟S2A:接合頭收授) 控制裝置7從中間載台31藉由接合頭41的收集器拾取晶片D,進行晶片D的收授。(Step S2A: receiving and receiving the bonding head) The controller 7 picks up the wafer D from the intermediate stage 31 by the collector of the bonding head 41, and transfers the wafer D.

(步驟S2B:中間載台位置移動) 控制裝置7使中間載台31移動至與轉移頭81的收授位置。(Step S2B: position movement of the intermediate stage) The control device 7 moves the intermediate stage 31 to the receiving and receiving position with the transfer head 81 .

(步驟S2C:接合頭移動) 控制裝置7將接合頭41的收集器42保持的晶片D移動至基板P上。(Step S2C: Bonding Head Movement) The controller 7 moves the wafer D held by the collector 42 of the bonding head 41 onto the substrate P. As shown in FIG.

(步驟S2D:接合) 控制裝置7,從中間載台31將以接合頭41的收集器42拾取的晶片D接合至塗佈黏著性的基劑(黏著層)的基板P上。更具體為控制裝置7,例如,藉由上述第一實施形態的步驟1到步驟6將晶片D接合至基板P上。(Step S2D: Joining) The control device 7 bonds the wafer D picked up by the collector 42 of the bonding head 41 from the intermediate stage 31 to the substrate P coated with an adhesive base (adhesive layer). More specifically, the control device 7 bonds the wafer D to the substrate P by, for example, steps 1 to 6 of the above-described first embodiment.

(步驟S2E:接合頭移動) 控制裝置7使接合頭41移動至與中間載台31的收授位置。(Step S2E: Bonding Head Movement) The control device 7 moves the bonding head 41 to the receiving and receiving position with the intermediate stage 31 .

又,在步驟S2E之後,控制裝置7以基板搬出部6H從搬送軌道51、52取出接合晶片D的基板P。從反轉晶片接合器10將基板P搬出。Moreover, after step S2E, the control apparatus 7 removes the board|substrate P which bonded the wafer D from the conveyance rails 51 and 52 by the board|substrate carry-out part 6H. The substrate P is carried out from the reverse wafer bonder 10 .

之後,藉由將在基板P的黏著層之上配置的複數晶片(半導體晶片)以封裝樹脂進行總括封裝,形成具備複數半導體晶片與覆蓋複數半導體晶片的封裝樹脂的封裝體後,從封裝體將基板P剝離,接著在貼附封裝體的基板P之面上形成再配線層製造FOPLP。After that, by collectively encapsulating the plurality of chips (semiconductor chips) arranged on the adhesive layer of the substrate P with the encapsulating resin, a package body having the plurality of semiconductor chips and the encapsulating resin covering the plurality of semiconductor chips is formed. The substrate P is peeled off, and then a rewiring layer is formed on the surface of the substrate P to which the package is attached to manufacture FOPLP.

以上,雖基於實施形態、變形例及實施例具體說明本揭示者們進行的發明,但本揭示不限於上述實施形態、變形例及實施例,能夠進行各種變更。As mentioned above, although the invention made by the present inventors has been specifically described based on the embodiments, modifications, and examples, the present disclosure is not limited to the above-mentioned embodiments, modifications, and examples, and various modifications can be made.

例如,實施例中,以一例說明拾取部2、轉移部8、中間載台部3及接合部4,但拾取部2、轉移部8、中間載台部3及接合部4分別為二組也可以。For example, in the embodiment, the pickup portion 2 , the transfer portion 8 , the intermediate stage portion 3 , and the joint portion 4 are described as an example, but the pickup portion 2 , the transfer portion 8 , the intermediate stage portion 3 , and the joint portion 4 are respectively two sets. Can.

又,實施例中,雖說明Y樑43設置一個接合頭41之例,但設置複數接合頭也可以。Furthermore, in the embodiment, an example in which one bonding head 41 is provided on the Y beam 43 is described, but a plurality of bonding heads may be provided.

又,實施例中雖說明關於反轉晶片接合器,但也能適用於不反轉從晶片供應部拾取的晶片而接合的晶片接合器。In addition, although the inversion wafer bonder was demonstrated in the Example, it is applicable also to the wafer bonder which bonds without inverting the wafer picked up from the wafer supply part.

BH:接合頭 BD:晶片接合裝置 CM:攝像裝置 CNT:控制裝置 D:晶片 P:基板 CN:中心(基準位置) CLU,CRU,CLD,CRD:角(特徵部)BH: Joint Head BD: Wafer Bonding Device CM: camera CNT: control device D: wafer P: substrate CN: Center (reference position) CLU, CRU, CLD, CRD: corners (features)

[圖1]表示實施形態的晶片接合裝置的概要的圖。 [圖2]表示第一實施形態的基板的俯視圖。 [圖3]說明圖2的基板的中心的算出的俯視圖。 [圖4]表示以基板的中心為基準接合晶片的狀態的俯視圖。 [圖5]說明基板的伸縮的俯視圖。 [圖6]表示補正基板的伸縮以基板的中心為基準接合晶片的狀態的俯視圖。 [圖7]說明第一實施形態的第一變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖8]說明第一實施形態的第二變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖9]說明第一實施形態的第三變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖10]說明第一實施形態的第四變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖11]說明第一實施形態的第五變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖12]說明第一實施形態的第六變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖13]說明第一實施形態的第七變形例的基板的中心及傾斜的算出方法的俯視圖。 [圖14]表示第二實施形態的接合載台的俯視圖。 [圖15]說明第二實施形態的基板搬送治具的圖。 [圖16]說明第二實施形態的算出基板的中心的方法的俯視圖。 [圖17]說明基板的邊緣的檢出的圖。 [圖18]說明基板的傾斜的檢出的圖。 [圖19]說明量測缺口的位置的方法的圖。 [圖20]說明第二實施形態的第一變形例的算出基板的中心的方法的俯視圖。 [圖21]說明以最小平方法算出近似圓,求出近似圓的中心(Xc、Yc)、半徑(R)的方法的圖。 [圖22]表示在以最小平方法算出近似圓,求出近似圓的中心(Xc、Yc)、半徑(R)的方法使用的式的圖。 [圖23]說明第二實施形態的第二變形例的基板的中心及大小的算出方法的俯視圖。 [圖24]表示第二實施形態的第三變形例的接合載台的俯視圖。 [圖25]說明第二實施形態的第三變形例的基板搬送治具的圖。 [圖26]表示第二實施形態的第四變形例的接合載台的俯視圖。 [圖27]說明第二實施形態的第四變形例的基板搬送治具的圖。 [圖28]表示實施例的反轉晶片接合器的概略的俯視圖。 [圖29]在圖28中從箭頭A方向看時,說明拾取反轉頭、轉移頭及接合頭的動作的圖。 [圖30]表示圖28的晶片供應部的主要部的概略剖面圖。 [圖31]表示以圖28的反轉晶片接合器實施的接合方法的流程圖。[ Fig. 1] Fig. 1 is a diagram showing an outline of a wafer bonding apparatus according to an embodiment. [ Fig. 2] Fig. 2 is a plan view showing the substrate of the first embodiment. [ Fig. 3] Fig. 3 is a plan view illustrating calculation of the center of the substrate of Fig. 2 . [ Fig. 4] Fig. 4 is a plan view showing a state in which wafers are bonded with the center of the substrate as a reference. [ Fig. 5] Fig. 5 is a plan view illustrating the expansion and contraction of the substrate. [ Fig. 6] Fig. 6 is a plan view showing a state in which wafers are bonded with the center of the substrate as a reference to correct the expansion and contraction of the substrate. [ Fig. 7] Fig. 7 is a plan view illustrating a method for calculating the center and inclination of the substrate according to the first modification of the first embodiment. [ Fig. 8] Fig. 8 is a plan view illustrating a method for calculating the center and inclination of the substrate according to the second modification of the first embodiment. [ Fig. 9] Fig. 9 is a plan view illustrating a method for calculating the center and inclination of the substrate according to the third modification of the first embodiment. 10 is a plan view illustrating a method of calculating the center and inclination of the substrate according to the fourth modification of the first embodiment. 11 is a plan view illustrating a method for calculating the center and inclination of the substrate according to the fifth modification of the first embodiment. 12 is a plan view illustrating a method for calculating the center and inclination of the substrate according to a sixth modification of the first embodiment. 13 is a plan view illustrating a method of calculating the center and inclination of the substrate according to the seventh modification of the first embodiment. [ Fig. 14 ] A plan view showing a bonding stage according to the second embodiment. [ Fig. 15] Fig. 15 is a diagram illustrating a substrate transfer jig according to the second embodiment. 16 is a plan view illustrating a method for calculating the center of the substrate according to the second embodiment. [ Fig. 17] Fig. 17 is a diagram illustrating detection of an edge of a substrate. [ Fig. 18] Fig. 18 is a diagram illustrating detection of the tilt of the substrate. [ Fig. 19 ] A diagram illustrating a method of measuring the position of a notch. 20 is a plan view illustrating a method of calculating the center of the substrate in the first modification of the second embodiment. [ Fig. 21] Fig. 21 is a diagram illustrating a method of calculating an approximate circle by the least squares method, and obtaining the center (Xc, Yc) and radius (R) of the approximate circle. [ Fig. 22] Fig. 22 is a diagram showing an equation used in a method of calculating an approximate circle by the least squares method and obtaining the center (Xc, Yc) and radius (R) of the approximate circle. 23 is a plan view illustrating a method of calculating the center and size of the substrate according to the second modification of the second embodiment. [ Fig. 24] Fig. 24 is a plan view showing a bonding stage according to a third modification of the second embodiment. [ Fig. 25] Fig. 25 is a diagram illustrating a substrate transfer jig according to a third modification of the second embodiment. [ Fig. 26] Fig. 26 is a plan view showing a bonding stage according to a fourth modification of the second embodiment. [ Fig. 27] Fig. 27 is a diagram illustrating a substrate transfer jig according to a fourth modification of the second embodiment. [ Fig. 28] Fig. 28 is a schematic plan view showing the reverse wafer bonder of the embodiment. [ Fig. 29] Fig. 28 is a diagram illustrating the operation of the pick-up inversion head, the transfer head, and the bonding head when viewed from the direction of arrow A in Fig. 28 . [ Fig. 30] Fig. 30 is a schematic cross-sectional view showing a main part of the wafer supply unit of Fig. 28 . [ Fig. 31] Fig. 31 is a flowchart showing a bonding method performed by the reverse wafer bonder of Fig. 28 .

P:基板 P: substrate

CN:中心(基準位置) CN: Center (reference position)

CLU,CRU,CLD,CRD:角(特徵部) CLU, CRU, CLD, CRD: corners (features)

D:晶片 D: wafer

Claims (25)

一種晶片接合裝置,具備:將拾取到的晶片載置於基板的上面的接合頭; 攝影前述基板的攝像裝置; 控制前述接合頭與前述攝像裝置的控制裝置; 其中, 前述控制裝置, 藉由前述攝像裝置辨識並量測前述基板的外形的特徵部的位置,將前述量測到的位置作為初始位置保存; 基於前述量測到的位置定義基準位置; 將前述基準位置作為基準藉由前述接合頭依序接合晶片。A wafer bonding apparatus including: a bonding head for placing a picked-up wafer on an upper surface of a substrate; an imaging device for photographing the aforementioned substrate; a control device for controlling the aforementioned bonding head and the aforementioned camera device; in, the aforementioned control device, Identify and measure the position of the characteristic part of the external shape of the substrate by the camera device, and save the measured position as the initial position; Define a reference position based on the previously measured position; The wafers are sequentially bonded by the bonding head using the reference position as a reference. 如請求項1的晶片接合裝置,其中, 前述控制裝置, 在預定時間經過後或預定個數接合後,再度量測前述特徵部的位置,量測從前述初始位置的變位; 基於前述量測到的變位算出前述基板的前述基準位置的變化、前述基板的伸縮變化,修正前述基準位置及前述基板的尺寸; 基於前述修正後的基準位置及尺寸的資訊修正接合晶片的位置,將晶片接合。The wafer bonding apparatus of claim 1, wherein, the aforementioned control device, After the predetermined time has elapsed or after the predetermined number of joints, the position of the aforementioned feature portion is measured again, and the displacement from the aforementioned initial position is measured; Calculate the change of the reference position of the substrate and the expansion and contraction change of the substrate based on the measured displacement, and correct the reference position and the size of the substrate; Based on the corrected reference position and size information, the position of the bonded wafer is corrected, and the wafer is bonded. 如請求項1或2的晶片接合裝置,其中, 前述基板在平面視為矩形狀; 前述特徵部為平面視中的前述基板的角或邊緣; 前述基準位置為平面視中的前述基板的中心。The wafer bonding apparatus of claim 1 or 2, wherein, The aforementioned substrate is regarded as a rectangular shape in a plane; The aforementioned features are corners or edges of the aforementioned substrate in plan view; The aforementioned reference position is the center of the aforementioned substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的二個角算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on two angles of the substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的三個角算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on the three corners of the substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的四個角算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The said control apparatus calculates the said reference position based on the four corners of the said board|substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的四個邊緣算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on the four edges of the substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的五個邊緣算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The said control apparatus calculates the said reference position based on the five edges of the said board|substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的四個邊緣與二個角算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on the four edges and two corners of the substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的六個邊緣算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on the six edges of the substrate in a plan view. 如請求項3的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的八個邊緣算出前述基準位置。The wafer bonding apparatus of claim 3, wherein, The control device calculates the reference position based on the eight edges of the substrate in a plan view. 如請求項1或2的晶片接合裝置,其中, 前述基板在平面視為圓形狀; 前述特徵部為平面視中的前述基板的邊緣; 前述基準位置為平面視中的前述基板的中心。The wafer bonding apparatus of claim 1 or 2, wherein, The aforementioned substrate is regarded as a circular shape in a plane; The aforementioned feature portion is an edge of the aforementioned substrate in a plan view; The aforementioned reference position is the center of the aforementioned substrate in a plan view. 如請求項12的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的四個邊緣算出前述基準位置。The wafer bonding apparatus of claim 12, wherein, The control device calculates the reference position based on the four edges of the substrate in a plan view. 如請求項12的晶片接合裝置,其中, 前述控制裝置基於平面視中的前述基板的三個邊緣算出前述基準位置。The wafer bonding apparatus of claim 12, wherein, The control device calculates the reference position based on the three edges of the substrate in a plan view. 一種半導體裝置的製造方法,具備:(a)將保持具有晶片的切割膠帶的晶圓環搬入的工程; (b)將基板搬入的工程; (c)從前述晶圓環拾取前述晶片,將前述拾取的晶片載置於前述基板的工程; 其中, 前述(c)工程, 藉由攝像裝置辨識並量測前述基板的外形的特徵部的位置,將前述量測到的位置作為初始位置保存; 基於前述量測到的位置定義基準位置; 將前述基準位置作為基準依序接合晶片。A method of manufacturing a semiconductor device, comprising: (a) a process of carrying in a wafer ring holding a dicing tape having a wafer; (b) the work of bringing the substrate into it; (c) the process of picking up the wafer from the wafer ring and placing the picked-up wafer on the substrate; in, the aforementioned (c) works, Identify and measure the position of the feature portion of the external shape of the substrate by the camera device, and save the measured position as the initial position; Define a reference position based on the previously measured position; The wafers are sequentially bonded using the aforementioned reference position as a reference. 如請求項15的半導體裝置的製造方法,其中, 前述(c)工程, 在預定時間經過後或預定個數接合後,再度量測前述特徵部的位置,量測從前述初始位置的變位; 基於前述量測到的變位算出前述基板的前述基準位置的變化、前述基板的伸縮變化,修正前述基準位置及前述基板的尺寸; 基於前述修正後的基準位置及尺寸的資訊修正接合晶片的位置,將晶片接合。A method of manufacturing a semiconductor device as claimed in claim 15, wherein, the aforementioned (c) works, After the predetermined time has elapsed or after the predetermined number of joints, the position of the aforementioned feature portion is measured again, and the displacement from the aforementioned initial position is measured; Calculate the change of the reference position of the substrate and the expansion and contraction change of the substrate based on the measured displacement, and correct the reference position and the size of the substrate; Based on the corrected reference position and size information, the position of the bonded wafer is corrected, and the wafer is bonded. 如請求項15或16的半導體裝置的製造方法,其中, 前述基板在平面視為矩形狀; 前述特徵部為平面視中的前述基板的角或邊緣; 前述基準位置為平面視中的前述基板的中心。A method of manufacturing a semiconductor device as claimed in claim 15 or 16, wherein, The aforementioned substrate is regarded as a rectangular shape in a plane; The aforementioned features are corners or edges of the aforementioned substrate in plan view; The aforementioned reference position is the center of the aforementioned substrate in a plan view. 如請求項17的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的二個角算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 17, wherein, In the process (c), the reference position is calculated based on the two corners of the substrate in a plan view. 如請求項17的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的三個角算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 17, wherein, In the process (c), the reference position is calculated based on the three corners of the substrate in a plan view. 如請求項17的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的四個角算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 17, wherein, In the process (c), the reference position is calculated based on the four corners of the substrate in a plan view. 如請求項17的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的四個邊緣算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 17, wherein, In the process (c), the reference position is calculated based on the four edges of the substrate in a plan view. 如請求項17的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的五個邊緣算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 17, wherein, In the process (c), the reference position is calculated based on the five edges of the substrate in a plan view. 如請求項15或16的半導體裝置的製造方法,其中, 前述基板在平面視為圓形狀; 前述特徵部為平面視中的前述基板的邊緣; 前述基準位置為平面視中的前述基板的中心。A method of manufacturing a semiconductor device as claimed in claim 15 or 16, wherein, The aforementioned substrate is regarded as a circular shape in a plane; The aforementioned feature portion is an edge of the aforementioned substrate in a plan view; The aforementioned reference position is the center of the aforementioned substrate in a plan view. 如請求項23的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的四個邊緣算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 23, wherein, In the process (c), the reference position is calculated based on the four edges of the substrate in a plan view. 如請求項23的半導體裝置的製造方法,其中, 前述(c)工程基於平面視中的前述基板的三個邊緣算出前述基準位置。A method of manufacturing a semiconductor device as claimed in claim 23, wherein, In the process (c), the reference position is calculated based on the three edges of the substrate in a plan view.
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