TW201913831A - Adsorption mechanism, adsorption hand, transport mechanism, resin molding device, transfer method, and method of manufacturing resin molded article - Google Patents

Adsorption mechanism, adsorption hand, transport mechanism, resin molding device, transfer method, and method of manufacturing resin molded article Download PDF

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Publication number
TW201913831A
TW201913831A TW107130210A TW107130210A TW201913831A TW 201913831 A TW201913831 A TW 201913831A TW 107130210 A TW107130210 A TW 107130210A TW 107130210 A TW107130210 A TW 107130210A TW 201913831 A TW201913831 A TW 201913831A
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adsorption
suction
internal space
piston rod
plate
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TW107130210A
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Chinese (zh)
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TWI696225B (en
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中尾聡
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日商Towa股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/008Handling preformed parts, e.g. inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/10Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/24Feeding the material into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/36Removing moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67712Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrate being handled substantially vertically

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manipulator (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides an absorption mechanism, an absorption hand, a transfer mechanism, a resin forming device, a transfer method, and a method for producing a resin molded product, which can stably adsorb and hold an object to be adsorbed. The absorption mechanism comprises: a support portion provided with an inner space, a piston rod having at least one portion inserted into the inner space and capable of moving along the axial direction, an elastic member disposed between the piston rod and the bottom of the inner space, and an absorption pad on one side of the piston rod opposite to the side of elastic member. A flow channel that fluidly connects the space surrounded by the main body portion, the adsorption portion, and the wall portion of the adsorption pad to the internal space is provided.. Before adsorption of the object to be adsorbed, the adsorption portion can be brought into contact with the object to be adsorbed by the restoring force of the elastic member.

Description

吸附機構、吸附手、搬送機構、樹脂成形裝置、搬送方法及樹脂成形品的製造方法Adsorption mechanism, adsorption hand, conveying mechanism, resin molding device, conveying method, and method for manufacturing resin molded product

本發明涉及一種吸附機構、吸附手、搬送機構、樹脂成形裝置、搬送方法及樹脂成形品的製造方法。The present invention relates to an adsorption mechanism, an adsorption hand, a transport mechanism, a resin molding device, a transport method, and a method for manufacturing a resin molded product.

例如,日本專利特開2013-42017號公報(專利文獻1)中公開了一種在前端及根部側的3個部位具備機械手的樹脂模具(resin mold)裝置,所述機械手形成有可吸附工件的外周的吸附孔以及與其連通的抽吸路徑。For example, Japanese Patent Laid-Open No. 2013-42017 (Patent Document 1) discloses a resin mold device having a robot arm at three positions on the front end and the root side, and the robot arm is formed with a work piece capable of being adsorbed. The suction holes on the outer periphery and the suction path communicating with them.

近年來,板狀構件(包含晶圓)等吸附對象物的表面存在大面積化的傾向,故而吸附對象物的彎曲量也存在增大的傾向。然而,專利文獻1中記載的機械手中,根據吸附對象物的彎曲的大小,存在無法將吸附對象物穩定地吸附保持的情況。In recent years, since the surface of an adsorption target such as a plate-shaped member (including a wafer) tends to be enlarged, the amount of bending of the adsorption target also tends to increase. However, the robot described in Patent Document 1 may not be able to stably adsorb and hold the adsorption target depending on the amount of bending of the adsorption target.

依據本文所公開的實施方式,可提供一種吸附機構,其包括:設置有內部空間的支撐部、在內部空間中插入至少一部分且可在軸方向上移動的活塞桿(piston rod)、活塞桿與內部空間的底面之間的彈性構件、活塞桿的與彈性構件側為相反的一側的吸附墊;並且吸附墊包括:本體部、在吸附著吸附對象物時與吸附對象物接觸的吸附部、以及將本體部與吸附部連結的壁部;設置將由本體部、吸附部及壁部所包圍的空間與內部空間進行流體連接的流路;且在吸附對象物的吸附前,利用彈性構件的恢復力,吸附部可與吸附對象物接觸。另外,依據本文所公開的實施方式,可提供一種吸附機構,其包括:設置有內部空間的支撐部、在內部空間中插入至少一部分且可在軸方向上移動的活塞桿、活塞桿與內部空間的底面之間的彈性構件、以及活塞桿的與彈性構件側為相反的一側的吸附墊;並且吸附墊包括:本體部、在吸附著吸附對象物時與吸附對象物接觸的吸附部、以及將本體部與吸附部連結的壁部;設置有將由本體部、吸附部及壁部所包圍的空間與內部空間進行流體連接的流路;且將吸附部投影於內部空間的底面側的面積大於將活塞桿的底面投影於內部空間的底面側的面積。According to the embodiments disclosed herein, an adsorption mechanism may be provided, which includes a support portion provided with an internal space, a piston rod inserted in at least a part of the internal space and movable in an axial direction, a piston rod and An elastic member between the bottom surfaces of the internal space, an adsorption pad on the piston rod side opposite to the elastic member side; and the adsorption pad includes a main body portion, an adsorption portion that is in contact with the adsorption object when the adsorption object is adsorbed, And a wall portion connecting the body portion and the suction portion; providing a flow path for fluidly connecting the space surrounded by the body portion, the suction portion, and the wall portion with the internal space; and before the adsorption of the object to be adsorbed, the elastic member is used for recovery The suction part can contact the object to be suctioned. In addition, according to the embodiments disclosed herein, an adsorption mechanism may be provided, which includes a support portion provided with an internal space, a piston rod inserted into at least a portion of the internal space and movable in an axial direction, a piston rod, and an internal space. An elastic member between the bottom surfaces of the piston, and an adsorption pad on the side opposite to the elastic member side of the piston rod; and the adsorption pad includes a main body portion, an adsorption portion that is in contact with the adsorption object when the adsorption object is adsorbed, and A wall portion connecting the main body portion and the suction portion; a flow path for fluidly connecting a space surrounded by the main body portion, the suction portion, and the wall portion with the internal space; and an area where the suction portion is projected on the bottom side of the internal space is larger than The bottom surface of the piston rod is projected onto the area on the bottom surface side of the internal space.

依據本文所公開的實施方式,可提供一種吸附手,其包括所述吸附機構。According to an embodiment disclosed herein, an adsorption hand may be provided, which includes the adsorption mechanism.

依據本文所公開的實施方式,可提供一種搬送機構,其包括:具備所述吸附機構的吸附手以及所述吸附手的移動單元。According to the embodiments disclosed herein, a transport mechanism may be provided, which includes a suction hand provided with the suction mechanism and a moving unit of the suction hand.

依據本文所公開的實施方式,可提供一種樹脂成形裝置,其包括所述搬送機構及樹脂成形機構。According to the embodiments disclosed herein, a resin molding apparatus may be provided, which includes the transport mechanism and the resin molding mechanism.

依據本文所公開的實施方式,可提供一種搬送方法,其包括:使所述吸附手的吸附部與吸附對象物接觸的步驟、將吸附對象物吸附的步驟、以及搬送所吸附的吸附對象物的步驟。According to the embodiments disclosed herein, a transfer method may be provided, which includes a step of bringing the adsorption part of the adsorption hand into contact with an adsorption object, a step of adsorbing the adsorption object, and transporting the adsorbed object. step.

依據本文所公開的實施方式,可提供一種樹脂成形品的製造方法,其包括:利用所述搬送方法來搬送吸附對象物的步驟以及將吸附對象物進行樹脂密封的步驟。According to the embodiments disclosed herein, there can be provided a method for manufacturing a resin molded article, which includes a step of using the transfer method to transfer an adsorption target and a step of sealing the adsorption target with a resin.

本發明的這些及其他目的、特徵、觀點及優點通過與隨附圖式關聯來理解的本發明所涉及的以下詳細說明而明確。These and other objects, features, viewpoints, and advantages of the present invention will be made clear by the following detailed description of the present invention understood in association with the accompanying drawings.

以下,對實施方式加以說明。此外,在實施方式的說明所使用的圖式中,相同的參照符號表示同一部分或者相當部分。Hereinafter, embodiments will be described. In the drawings used in the description of the embodiments, the same reference symbols indicate the same or corresponding portions.

<吸附手> 圖1中示出作為本發明的吸附機構的一例的實施方式的吸附手10的示意性平面圖。實施方式的吸附手10具有四叉狀的吸附機構1,四叉狀的吸附機構1分別具有各為3個的吸附墊2。此外,吸附手10的形狀當然並不限定於具有四叉狀的吸附機構1的形狀。另外,吸附墊2的數量當然並不限定於各為3個。<Adsorption Hand> FIG. 1 is a schematic plan view of an adsorption hand 10 as an embodiment of an adsorption mechanism of the present invention. The adsorption hand 10 according to the embodiment includes a quadrilateral adsorption mechanism 1, and each of the quadrilateral adsorption mechanisms 1 includes three adsorption pads 2. The shape of the suction hand 10 is of course not limited to the shape of the suction mechanism 1 having a quadrangular shape. It is needless to say that the number of the adsorption pads 2 is not limited to three each.

圖2中示出沿著圖1的II-II的示意性剖面圖。如圖2所示,吸附機構1包括吸附墊2、活塞桿3、支撐部4、及彈性構件5。A schematic cross-sectional view along II-II of FIG. 1 is shown in FIG. 2. As shown in FIG. 2, the suction mechanism 1 includes a suction pad 2, a piston rod 3, a support portion 4, and an elastic member 5.

吸附墊2包括:本體部2c,其為上部越來越細的大致圓筒形狀;吸附部2b,其為在吸附時與後述吸附對象物接觸的部分;以及壁部2g,其從本體部2c向斜上方延伸,將本體部2c與吸附部2b連結。本體部2c包括上端2d與下端2e,且於上端2d與下端2e之間設置有第1流路2a,第1流路2a貫穿上端2d與下端2e之間的本體部2c。第1流路2a是為了在與由本體部2c、吸附部2b及壁部2g所包圍的空間2f之間可連通氣體,而與空間2f進行流體連接。The adsorption pad 2 includes a main body portion 2c having a generally cylindrical shape with an increasingly thinner upper portion, an adsorption portion 2b that is a portion that comes into contact with an adsorption target to be described later during adsorption, and a wall portion 2g that extends from the body portion 2c It extends diagonally upward, and connects the main-body part 2c and the adsorption | suction part 2b. The main body portion 2c includes an upper end 2d and a lower end 2e, and a first flow path 2a is provided between the upper end 2d and the lower end 2e. The first flow path 2a penetrates the main body portion 2c between the upper end 2d and the lower end 2e. The first flow path 2a is for fluid communication with the space 2f so as to allow communication between the space 2f surrounded by the body portion 2c, the adsorption portion 2b, and the wall portion 2g.

活塞桿3包括:圓筒形狀的本體部3c、以及從本體部3c的上部向外側延伸的凸緣3f。本體部3c包括上端3d及下端3b,且在上端3d與下端3b之間設置有中間流路3a,中間流路3a為貫穿本體部3c的貫穿孔。在本體部3c的上端3d上安裝有吸附墊2。在中間流路3a的本體部3c的下端3b側設置有流路寬度局部擴大的流路擴大部3e。第1流路2a與中間流路3a之間、以及中間流路3a與流路擴大部3e之間是以分別可連通氣體的方式進行流體連接。The piston rod 3 includes a cylindrical body portion 3c and a flange 3f extending outward from an upper portion of the body portion 3c. The main body portion 3c includes an upper end 3d and a lower end 3b, and an intermediate flow path 3a is provided between the upper end 3d and the lower end 3b. The intermediate flow path 3a is a through hole penetrating the main body portion 3c. An adsorption pad 2 is attached to the upper end 3d of the main body portion 3c. On the lower end 3b side of the main body portion 3c of the intermediate flow path 3a, a flow path enlarged portion 3e having a locally enlarged flow path width is provided. Fluid connection is established between the first flow path 2a and the intermediate flow path 3a, and between the intermediate flow path 3a and the flow path enlarged portion 3e so that gas can be communicated with each other.

在支撐部4的內部設置有與流路擴大部3e進行流體連接的內部空間4a。在內部空間4a中插入有活塞桿3的至少一部分,且活塞桿3可在軸9的方向(軸方向)上移動。在支撐部4的內部,進而為了可利用未圖示的抽吸機構,將內部空間4a的氣體排出至吸附機構1的外部,而設置有與內部空間4a進行流體連接的第2流路4c。藉此,可使吸附墊2的由本體部2c、吸附部2b及壁部2g所包圍的空間2f中所存在的氣體,通過第1流路2a、中間流路3a、流路擴大部3e、內部空間4a及第2流路4c,利用抽吸機構來抽吸而排出至吸附機構1的外部。An internal space 4 a fluidly connected to the flow path enlarged portion 3 e is provided inside the support portion 4. At least a part of the piston rod 3 is inserted in the internal space 4 a, and the piston rod 3 is movable in the direction (axis direction) of the shaft 9. A second flow path 4c fluidly connected to the internal space 4a is provided inside the support portion 4 so that the gas in the internal space 4a can be exhausted to the outside of the adsorption mechanism 1 by using a suction mechanism (not shown). Thereby, the gas existing in the space 2f surrounded by the body part 2c, the adsorption part 2b, and the wall part 2g of the adsorption pad 2 can pass through the first flow path 2a, the intermediate flow path 3a, the flow path expansion part 3e, The internal space 4a and the second flow path 4c are sucked by the suction mechanism and discharged to the outside of the suction mechanism 1.

彈性構件5是可在活塞桿3的軸方向上伸縮的構件,例如可使用彈簧等。藉由彈性構件5的向軸方向上的伸縮,安裝於彈性構件5上的活塞桿3也可在軸方向上移動,而且活塞桿3上的吸附墊2也可在軸方向上移動。本實施方式中,設為如下構成:彈性構件5的一端5b嵌入流路擴大部3e中,且彈性構件5的另一端5a嵌入內部空間4a的底面4b的凹部4d中;但只要是配置於活塞桿3與內部空間4a的底面4b之間,且可使吸附墊2及活塞桿3在軸方向上移動的構件,則並無特別限定。The elastic member 5 is a member capable of expanding and contracting in the axial direction of the piston rod 3, and for example, a spring or the like can be used. By expanding and contracting the elastic member 5 in the axial direction, the piston rod 3 mounted on the elastic member 5 can also be moved in the axial direction, and the suction pad 2 on the piston rod 3 can also be moved in the axial direction. In this embodiment, it is configured as follows: one end 5b of the elastic member 5 is embedded in the flow path enlarged portion 3e, and the other end 5a of the elastic member 5 is embedded in the recessed portion 4d of the bottom surface 4b of the internal space 4a; The member between the rod 3 and the bottom surface 4b of the internal space 4a and capable of moving the suction pad 2 and the piston rod 3 in the axial direction is not particularly limited.

此外,在活塞桿3的本體部3c的外周面與支撐部4的內部空間4a之間設置有密封構件6,可抑制空氣從活塞桿3的本體部3c的外周面與支撐部4的內部空間4a之間漏出。另外,襯套(bush)7是用以使活塞桿3順滑地上下運動的圓筒形構件。In addition, a sealing member 6 is provided between the outer peripheral surface of the main body portion 3c of the piston rod 3 and the internal space 4a of the support portion 4, and can suppress air from the outer peripheral surface of the main body portion 3c of the piston rod 3 and the internal space of the support portion 4. Leaked between 4a. The bush 7 is a cylindrical member for smoothly moving the piston rod 3 up and down.

將吸附部2b投影於內部空間4a的底面4b側的面積X可大於將活塞桿3的底面3b投影於內部空間4a的底面4b側的面積Y。在所述情況下,當吸附部2b將吸附對象物吸附而搬送時,例如在翹曲的力作用於吸附對象物而使活塞桿3上下運動的情況下,也可以面積X與面積Y的關係成為X>Y的方式來構成,因此可更有效果地抑制吸附對象物從吸附墊2上脫落。關於面積X與面積Y的關係,也可表述為:相對於與第1方向(活塞桿3的移動方向)正交的平面,將吸附墊2的吸附部2b的外緣投影於第1方向的情況下的面積X、與將活塞桿3的底面3b投影於第1方向的情況下的面積Y的關係成為X>Y。The area X projecting the suction portion 2b on the bottom surface 4b side of the internal space 4a may be larger than the area Y projecting the bottom surface 3b of the piston rod 3 on the bottom surface 4b side of the internal space 4a. In this case, when the adsorption unit 2b sucks and transports the object to be adsorbed, for example, when the force of warpage acts on the object to be adsorbed and moves the piston rod 3 up and down, the relationship between area X and area Y may be Since it is comprised so that X> Y, it can suppress that the adsorption target object falls off from the adsorption pad 2 more effectively. The relationship between the area X and the area Y can also be expressed as: the outer edge of the suction portion 2b of the suction pad 2 is projected in the first direction with respect to a plane orthogonal to the first direction (moving direction of the piston rod 3). The relationship between the area X in the case and the area Y when the bottom surface 3b of the piston rod 3 is projected in the first direction is X> Y.

此外,吸附對象物例如包含:引線框架(lead frame)、基板(substrate)、內插器(interposer)、半導體基板(矽晶片(silicon wafer)等)、金屬基板、玻璃基板、陶瓷基板、樹脂基板、及配線基板等板狀構件。形狀可為圓形,也可為四邊形。此外,吸附對象物中可包含配線,也可不包含配線。In addition, the adsorption target includes, for example, a lead frame, a substrate, an interposer, a semiconductor substrate (such as a silicon wafer), a metal substrate, a glass substrate, a ceramic substrate, and a resin substrate. And plate-like members such as wiring boards. The shape can be circular or quadrangular. In addition, wiring may or may not be included in the adsorption target.

另外,吸附對象物包含例如在扇出型晶圓級封裝(Fan Out Wafer Level Package,FO-WLP)或者扇出型面板級封裝(Fan Out Panel Level Package,FO-PLP)中使用的板狀構件的載體。The adsorption target includes, for example, a plate-shaped member used in a fan-out wafer-level package (FO-WLP) or a fan-out panel-level package (FO-PLP). Carrier.

另外,吸附對象物包含例如在液晶面板或者有機電致發光(Electroluminescence,EL)面板等顯示器面板中使用的板狀構件的玻璃基板,且包含驅動元件、電極、及彩色濾光片等形成有膜的玻璃基板。In addition, the object to be adsorbed includes, for example, a glass substrate of a plate-shaped member used in a display panel such as a liquid crystal panel or an organic electroluminescence (EL) panel, and includes a film formed of a driving element, an electrode, and a color filter. Glass substrate.

<樹脂成形裝置> 圖3中示出作為本發明的樹脂成形裝置的一例的實施方式的樹脂成形裝置的示意性平面圖。本實施方式中,對使用例如搭載有電子元件的板狀構件20作為吸附對象物,進行所述板狀構件20的樹脂成形來製造樹脂成形品的樹脂成形裝置的例子進行說明。<Resin Molding Apparatus> A schematic plan view of a resin molding apparatus according to an embodiment of an example of the resin molding apparatus of the present invention is shown in FIG. 3. In this embodiment, an example of a resin molding apparatus for manufacturing a resin molded product by performing resin molding of the plate-shaped member 20 using the plate-shaped member 20 on which an electronic component is mounted as an adsorption target will be described.

如圖3所示,實施方式的樹脂成形裝置包括搬送機構540、樹脂密封機構530、樹脂散佈機構520、及脫模膜切斷機構510。實施方式的樹脂成形裝置配置於搬送機構540上。As shown in FIG. 3, the resin molding apparatus according to the embodiment includes a transport mechanism 540, a resin sealing mechanism 530, a resin spreading mechanism 520, and a release film cutting mechanism 510. The resin molding apparatus according to the embodiment is disposed on the transport mechanism 540.

搬送機構540若包括所述的吸附手10、及可使吸附手10移動的移動單元544,則並無特別限定,實施方式的搬送機構540除了包括移動單元544以外,還包括基板裝載機541、成形後板狀構件收納部542、及成形前板狀構件收納部543。基板裝載機541可保持從吸附手10上切離的板狀構件20,且在搬送機構540、樹脂密封機構530、樹脂散佈機構520、及脫模膜切斷機構510之間移動。The transfer mechanism 540 is not particularly limited as long as it includes the above-mentioned suction hand 10 and the moving unit 544 that can move the suction hand 10. The transfer mechanism 540 of the embodiment includes a substrate loader 541, in addition to the moving unit 544, The plate-like member storage portion 542 after molding and the plate-like member storage portion 543 before molding. The substrate loader 541 can hold the plate-like member 20 cut from the suction hand 10, and can move between the transfer mechanism 540, the resin sealing mechanism 530, the resin spreading mechanism 520, and the release film cutting mechanism 510.

成形後板狀構件收納部542可收納樹脂密封後的板狀構件20。成形前板狀構件收納部543可收納樹脂密封前的板狀構件20。移動單元544可使吸附手10移動。The molded plate-shaped member storage portion 542 can store the resin-sealed plate-shaped member 20. The plate-shaped member storage portion 543 before molding can store the plate-shaped member 20 before resin sealing. The moving unit 544 can move the suction hand 10.

樹脂密封機構530包括上模(未圖示)、及包含模腔532的下模531。可在模腔532上設置脫模膜11。樹脂密封機構530中,可進行搭載有電子元件等的板狀構件20的樹脂密封。The resin sealing mechanism 530 includes an upper mold (not shown) and a lower mold 531 including a cavity 532. A release film 11 may be provided on the mold cavity 532. The resin sealing mechanism 530 can perform resin sealing of the plate-shaped member 20 on which an electronic component or the like is mounted.

樹脂散佈機構520包括:樹脂裝載機521、後處理機構522、膜固定台移動機構523、直線進料器(linear feeder)15、樹脂供給機構14以及框12。樹脂散佈機構520可使用樹脂裝載機521,在包含例如四邊形框架的框12的下端面吸附固定脫模膜11後,使顆粒樹脂自樹脂供給機構14通過直線進料器15,散佈於脫模膜11上。此外,框12並不特別限定於四邊形框架,例如也可為圓形框架。The resin spreading mechanism 520 includes a resin loader 521, a post-processing mechanism 522, a film fixing table moving mechanism 523, a linear feeder 15, a resin supply mechanism 14, and a frame 12. The resin dispersing mechanism 520 can use a resin loader 521 to adsorb and fix the release film 11 on the lower end surface of the frame 12 including, for example, a quadrangular frame, and then disperse the granular resin from the resin supply mechanism 14 through the linear feeder 15 to the release film. 11 on. The frame 12 is not particularly limited to a quadrangular frame, and may be, for example, a circular frame.

脫模膜切斷機構510包括卷狀脫模膜512、膜固定台載置機構511、及膜夾持器(gripper)513。脫模膜切斷機構510中,從卷狀脫模膜512上抽出長條的脫模膜11,將其一部分設置在載置於膜固定台載置機構511上的膜固定台(未圖示)上,將其切斷為四邊形狀,由此可獲得四邊形狀的脫模膜11。膜夾持器513可將從卷狀脫模膜512上抽出的脫模膜11的前端固定,可將脫模膜11從卷狀脫模膜512上抽出。The release film cutting mechanism 510 includes a roll-shaped release film 512, a film fixing table mounting mechanism 511, and a film gripper 513. In the release film cutting mechanism 510, the long release film 11 is drawn from the roll-shaped release film 512, and a part of it is set on a film fixing table (not shown) placed on the film fixing table mounting mechanism 511. ), It is cut into a quadrangular shape, thereby obtaining a quadrangular release film 11. The film holder 513 can fix the front end of the release film 11 drawn out from the roll-shaped release film 512, and can extract the release film 11 from the roll-shaped release film 512.

<樹脂成形品的製造方法> 以下,參照圖4~圖23,對作為本發明的樹脂成形品的製造方法的一例的實施方式的樹脂成形品的製造方法加以說明。在實施方式的樹脂成形品的製造方法中也對使用例如搭載有電子元件等的板狀構件20來作為吸附對象物的例子進行說明。<Manufacturing method of a resin molded article> Hereinafter, the manufacturing method of the resin molded article which concerns on embodiment of an example of the manufacturing method of the resin molded article of this invention is demonstrated with reference to FIGS. 4-23. In the method for manufacturing a resin molded product according to the embodiment, an example in which a plate-shaped member 20 on which an electronic component or the like is mounted is used as an object to be adsorbed will be described.

首先,如圖4所示,在容納於成形前板狀構件收納部543中的搭載有電子元件13的板狀構件20的下側插入吸附手10,在吸附手10的吸附墊2上吸附板狀構件20。例如,在將容納於成形前板狀構件收納部543中的搭載有電子元件13的板狀構件20加以容納的間隔狹窄,而無法將吸附手10插入板狀構件20與板狀構件20之間的情況下,只要從下方插入吸附手10即可。板狀構件20對吸附墊2的吸附例如可通過在使吸附墊2的吸附部2b與板狀構件20接觸後再吸附板狀構件20來進行。First, as shown in FIG. 4, the suction hand 10 is inserted under the plate-shaped member 20 on which the electronic component 13 is accommodated, which is housed in the plate-shaped member storage portion 543 before forming, and the plate is suctioned on the suction pad 2 of the suction hand 10.状 件 20。 20 members. For example, the space for accommodating the plate-shaped member 20 on which the electronic component 13 is housed in the plate-shaped member storage section 543 before forming is narrow, and the suction hand 10 cannot be inserted between the plate-shaped member 20 and the plate-shaped member 20. In this case, the suction hand 10 may be inserted from below. The adsorption of the adsorption pad 2 by the plate-like member 20 can be performed, for example, by bringing the adsorption portion 2b of the adsorption pad 2 into contact with the plate-like member 20 and then adsorbing the plate-like member 20.

例如在板狀構件20在一定的容許範圍內彎曲的情況下,吸附墊2的吸附部2b對板狀構件20的接觸可通過如下方式來進行:通過在容納於成形前板狀構件收納部543中的搭載有電子元件13的板狀構件20的下側插入吸附手10,使吸附手10朝向板狀構件20移動,由此所有的吸附墊2與板狀構件20接觸。For example, when the plate-shaped member 20 is bent within a certain allowable range, the contact of the suction portion 2b of the suction pad 2 to the plate-shaped member 20 can be performed by: accommodating the plate-shaped member receiving portion 543 before being accommodated in the molding. In the lower side of the plate-shaped member 20 on which the electronic component 13 is mounted, the suction hand 10 is inserted, and the suction hand 10 is moved toward the plate-shaped member 20, whereby all the suction pads 2 come into contact with the plate-shaped member 20.

在板狀構件20彎曲超過一定的容許範圍的情況下,例如可通過將板狀構件20固定,將吸附手10按壓於板狀構件20上,而與所有的吸附墊2接觸。此處,例如,如圖5及圖6所示,當板狀構件20彎曲超過一定的容許範圍時,為了在距離吸附墊2的吸附部2b最遠的板狀構件20的部位與吸附部2b接觸,而將吸附手10按壓於板狀構件20上的情況下,在較其而言更接近吸附部2b的所有部位,板狀構件20將活塞桿3向軸方向的下方向(內部空間4a的底面4b側的方向)壓下,並且板狀構件20與吸附墊2的吸附部2b接觸。此時,根據板狀構件20將活塞桿3壓下的力的大小來決定板狀構件20將活塞桿3向軸方向的下方向壓下的量,且根據所述量來決定彈性構件5的軸方向的恢復力。而且,在板狀構件20將吸附墊2壓下的力與彈性構件5的恢復力平衡的位置,吸附墊2停止。在所述吸附墊2停止的位置,吸附部2b吸附板狀構件20。When the plate-shaped member 20 is bent beyond a certain allowable range, for example, the plate-shaped member 20 may be fixed, and the suction hand 10 may be pressed against the plate-shaped member 20 to contact all the suction pads 2. Here, for example, as shown in FIG. 5 and FIG. 6, when the plate-shaped member 20 is bent beyond a certain allowable range, the position of the plate-shaped member 20 that is farthest from the suction portion 2 b of the suction pad 2 and the suction portion 2 b are formed. When the suction hand 10 is pressed against the plate-shaped member 20, the plate-shaped member 20 moves the piston rod 3 downward in the axial direction (internal space 4a) at all parts closer to the suction portion 2b than it is. (In the direction of the bottom surface 4b side), and the plate-like member 20 is in contact with the adsorption portion 2b of the adsorption pad 2. At this time, the amount by which the plate-shaped member 20 presses the piston rod 3 downward in the axial direction is determined according to the magnitude of the force with which the plate-shaped member 20 presses the piston rod 3, and the amount of the elastic member 5 is determined according to the amount. Restoring force in the axial direction. Then, at a position where the force of the plate-like member 20 pressing the adsorption pad 2 and the restoring force of the elastic member 5 are balanced, the adsorption pad 2 stops. At the position where the suction pad 2 stops, the suction section 2b suctions the plate-like member 20.

專利文獻1中記載的機械手中,例如在如圖5所示,板狀構件20彎曲的情況下,例如有在板狀構件20的彎曲大的部位,機械手的吸附孔無法與板狀構件20接觸的情況。不與板狀構件20接觸的吸附孔無法吸附板狀構件20。因此,專利文獻1中記載的機械手中,在板狀構件20的彎曲大的情況下,存在無法將板狀構件20穩定地吸附保持的情況。For example, in the robot described in Patent Document 1, when the plate-like member 20 is bent as shown in FIG. 5, for example, there is a portion where the plate-like member 20 has a large bend, and the suction holes of the robot cannot be connected to the plate-like member 20. Situation of exposure. The adsorption holes that are not in contact with the plate-like member 20 cannot adsorb the plate-like member 20. Therefore, in the robot described in Patent Document 1, when the plate-like member 20 has a large bending, the plate-like member 20 may not be stably held by suction.

然而,本實施方式中,可在作為吸附對象物的板狀構件20的吸附前,利用彈性構件5的恢復力,將所有的吸附部2b與板狀構件20接觸,因此與專利文獻1中記載的機械手相比,可將吸附對象物穩定地吸附保持。另外,在本實施方式中,利用彈性構件5的恢復力,將吸附部2b與板狀構件20接觸,因此也不需要導入對各個吸附墊2的移動加以控制的複雜的控制機構。此外,本實施方式的吸附機構1只要是以利用彈性構件5的恢復力,使吸附部2b與吸附對象物接觸的方式來構成即可,並不意味著必須利用彈性構件5的恢復力而使吸附部2b與吸附對象物接觸。However, in the present embodiment, before the adsorption of the plate-like member 20 as an object to be adsorbed, all the adsorption portions 2b can be brought into contact with the plate-like member 20 using the restoring force of the elastic member 5. Therefore, it is described in Patent Document 1. Compared with the robot arm, it can stably adsorb and hold the object to be adsorbed. In addition, in this embodiment, since the suction portion 2b is brought into contact with the plate-like member 20 by the restoring force of the elastic member 5, it is not necessary to introduce a complicated control mechanism that controls the movement of each suction pad 2. In addition, the adsorption mechanism 1 of the present embodiment may be configured so that the adsorption portion 2 b is brought into contact with the object to be adsorbed by using the restoring force of the elastic member 5, and it does not mean that the restoring force of the elastic member 5 must be used. The adsorption part 2b is in contact with an object to be adsorbed.

繼而,如例如圖7的示意性剖面圖所示,使板狀構件20吸附於吸附機構1的吸附部2b上。板狀構件20對吸附部2b的吸附通過如下方式來進行:例如,如圖8的示意性剖面圖所示,通過未圖示的抽吸機構的抽吸,在圖8的箭頭的方向上抽吸支撐部4的內部空間4a內的氣體。此時,通過抽吸機構的抽吸,吸附部2b與板狀構件20黏附,存在於空間2f中的氣體通過第1流路2a、中間流路3a、流路擴大部3e、內部空間4a、及第2流路4c而排出至吸附機構1的外部。藉此,可使空間2f成為真空狀態。Then, as shown in, for example, the schematic cross-sectional view of FIG. 7, the plate-shaped member 20 is adsorbed on the adsorption portion 2 b of the adsorption mechanism 1. The adsorption of the adsorption portion 2b by the plate-shaped member 20 is performed by, for example, as shown in a schematic cross-sectional view of FIG. 8, suctioned by a suction mechanism (not shown), and suctioned in the direction of the arrow in FIG. 8. The gas in the internal space 4a of the support portion 4 is sucked. At this time, the suction portion 2b and the plate-like member 20 are adhered by the suction mechanism, and the gas existing in the space 2f passes through the first flow path 2a, the intermediate flow path 3a, the flow path enlarged portion 3e, the internal space 4a, And the second flow path 4c and is discharged to the outside of the adsorption mechanism 1. Thereby, the space 2f can be made into a vacuum state.

然後,接下來通過進一步繼續進行抽吸機構的抽吸,而將板狀構件20進一步按壓於吸附部2b側,因此將吸附墊2及活塞桿3在內部空間4a的底面4b側向軸方向壓下,使彈性構件5在軸方向上收縮。藉此,板狀構件20吸附保持於吸附機構1上。Then, the suction of the suction mechanism is continued to further press the plate-like member 20 on the suction portion 2b side. Therefore, the suction pad 2 and the piston rod 3 are pressed in the axial direction on the bottom surface 4b side of the internal space 4a. Next, the elastic member 5 is contracted in the axial direction. Thereby, the plate-shaped member 20 is sucked and held on the suction mechanism 1.

此時,例如,在吸附墊2及活塞桿3在內部空間4a的底面4b側最大限度地壓下後,隨著吸附部2b將板狀構件20拉近,板狀構件20的彎曲得以矯正,也可使板狀構件20接近於平坦。另外,例如當將板狀構件20的彎曲加以矯正後,在彎曲方向的力(接近於原本的彎曲形狀的力)作用於板狀構件20,一部分或全部的活塞桿3向上運動的情況下,也如圖2所示,只要大於吸附部2b投影於內部空間4a的底面4b側的面積Y,則可抑制吸附墊2從板狀構件20上脫落。其原因在於:由於吸附墊2的吸附力大於活塞桿3的下降的力,故而優先為活塞桿3向上運動。At this time, for example, after the suction pad 2 and the piston rod 3 are pushed down to the maximum extent on the bottom surface 4b side of the internal space 4a, as the suction member 2b draws the plate-like member 20 closer, the bending of the plate-like member 20 is corrected, The plate-like member 20 may be made flat. In addition, for example, when the bending of the plate-like member 20 is corrected, a force in the bending direction (a force close to the original bending shape) acts on the plate-like member 20 and a part or all of the piston rod 3 moves upward, Also as shown in FIG. 2, if the area Y of the suction portion 2 b projected on the bottom surface 4 b side of the internal space 4 a is larger than that, the suction pad 2 can be prevented from falling off the plate-like member 20. The reason is that, since the suction force of the suction pad 2 is greater than the downward force of the piston rod 3, it is preferred that the piston rod 3 moves upward.

繼而,如圖9的示意性側面圖所示,使吸附於吸附手10上的板狀構件20反轉,將板狀構件20的電子元件13的搭載側作為下側。然後,利用移動單元544使吸附手10移動,如圖10的示意性側面圖所示,將吸附於吸附手10上的板狀構件20的電子元件13的搭載側作為下側,將板狀構件20設置於基板裝載機541上,解除板狀構件20的吸附,將板狀構件20從吸附手10上分離。Next, as shown in the schematic side view of FIG. 9, the plate-shaped member 20 adsorbed on the suction hand 10 is reversed, and the mounting side of the electronic component 13 of the plate-shaped member 20 is taken as the lower side. Then, the suction hand 10 is moved by the moving unit 544. As shown in the schematic side view of FIG. 10, the mounting side of the electronic component 13 of the plate-shaped member 20 suctioned on the suction hand 10 is taken as the lower side, and the plate-shaped member is set. 20 is provided on the substrate loader 541, and the adsorption of the plate-shaped member 20 is released, and the plate-shaped member 20 is separated from the suction hand 10.

此時,例如,如圖11所示,隨著彈性構件5的收縮而向軸方向的下方向(內部空間4a的底面4b側的方向)壓下的吸附墊2及活塞桿3隨著彈性構件5的收縮狀態的釋放,而例如,如圖12的箭頭所示,向軸方向的上方向(內部空間4a的與底面4b側的方向相反的方向)上壓而將板狀構件20分離。At this time, for example, as shown in FIG. 11, as the elastic member 5 contracts, the suction pad 2 and the piston rod 3 that are pushed down in the axial direction (the direction of the bottom surface 4b side of the internal space 4a) follow the elastic member. When the contracted state of 5 is released, for example, as shown by the arrow in FIG. 12, the plate-like member 20 is separated by being pressed upward in the axial direction (the direction of the inner space 4 a opposite to the direction of the bottom surface 4 b side).

繼而,如圖13的示意性側面圖所示,使設置有板狀構件20的基板裝載機541在樹脂密封機構530的上模551與下模531之間移動。然後,將電子元件13的搭載側作為下側,將板狀構件20設置於上模551。下模531包括構成模腔532的側面構件531a、底面構件531b、彈性構件533及下模底板534。Next, as shown in the schematic side view of FIG. 13, the substrate loader 541 provided with the plate-like member 20 is moved between the upper mold 551 and the lower mold 531 of the resin sealing mechanism 530. The plate-shaped member 20 is set on the upper mold 551 with the mounting side of the electronic component 13 as the lower side. The lower mold 531 includes a side member 531a, a bottom member 531b, an elastic member 533, and a lower mold base plate 534 which constitute a cavity 532.

接著,如圖14的示意性側面圖所示,在設置有板狀構件20的上模551與下模531之間,搬送在框12內容納有顆粒樹脂81a的脫模膜11。脫模膜11的搬送是由樹脂裝載機521來進行。本實施方式中雖使用顆粒樹脂81a,但也可代替顆粒樹脂81a而使用粉狀樹脂或者液狀(流動性)樹脂。Next, as shown in the schematic side view of FIG. 14, between the upper mold 551 and the lower mold 531 provided with the plate-like member 20, the release film 11 containing the particulate resin 81 a in the frame 12 is transported. The transfer of the release film 11 is performed by the resin loader 521. Although the granular resin 81a is used in this embodiment, a powdery resin or a liquid (fluid) resin may be used instead of the granular resin 81a.

繼而,如圖15的示意性側面圖所示,將設置有顆粒樹脂81a的脫模膜11設置於下模531的模腔532上。然後,如圖16的示意性側面圖所示,通過從側面構件531a與底面構件531b之間排出模腔532內的空氣,而使脫模膜11黏附於模腔532的內表面上。藉此,顆粒樹脂81a供給至模腔532內。對模腔532的樹脂材料的供給方法例如有下述方法等:如圖17(a)及圖17(b)所示,對於配置有脫模膜11的下模531的模腔532,使用由形成有多數個平行狹縫的上托盤535與下托盤536所構成的樹脂保持托盤537,在下托盤的橫檔536b塞入上托盤的狹縫535a中的狀態下,在上托盤的狹縫535a中供給樹脂材料,將此樹脂保持托盤537配置於模腔532上,使上托盤535與下托盤536相對地滑動,藉此使上托盤的狹縫535a內的樹脂材料通過下托盤的狹縫536a而落下至模腔532中。Then, as shown in the schematic side view of FIG. 15, the release film 11 provided with the particulate resin 81 a is provided on the cavity 532 of the lower mold 531. Then, as shown in a schematic side view of FIG. 16, the air in the mold cavity 532 is exhausted from between the side members 531 a and the bottom surface member 531 b, so that the release film 11 is adhered to the inner surface of the mold cavity 532. Thereby, the granular resin 81a is supplied into the cavity 532. The method of supplying the resin material to the cavity 532 includes, for example, the following methods. As shown in FIGS. 17 (a) and 17 (b), for the cavity 532 of the lower mold 531 in which the release film 11 is disposed, The resin holding tray 537 composed of the upper tray 535 and the lower tray 536 having a plurality of parallel slits is inserted into the slit 535a of the upper tray in a state where the crossbar 536b of the lower tray is inserted into the slit 535a of the upper tray. The resin material is supplied, and the resin holding tray 537 is arranged on the cavity 532, and the upper tray 535 and the lower tray 536 are slid relative to each other, so that the resin material in the slit 535a of the upper tray passes through the slit 536a of the lower tray. Drop into the mold cavity 532.

繼而,如圖18的示意性側面圖所示,通過利用由加熱部(未圖示)來升溫的下模531,對模腔532內的顆粒樹脂81a進行加熱,而熔融成為熔融樹脂81b,使下模531上升。此時(在使下模531上升,上模551與下模531經由板狀構件20及脫模膜11而接觸之前),也可利用外氣阻隔構件(未圖示)阻隔外氣進入成形模內,使用真空泵等將成形模內的空氣排出。接著,如圖19的示意性側面圖所示,上模551與下模531經由板狀構件20及脫模膜11而接觸,進而使下模531上升,藉此使板狀構件20上的電子元件13浸漬於熔融樹脂81b中,經過一定時間,從而使熔融樹脂81b硬化而進行電子元件13的樹脂密封。Next, as shown in the schematic side view of FIG. 18, the particulate resin 81a in the cavity 532 is heated by using the lower mold 531 heated by a heating section (not shown) to melt into the molten resin 81b, so that The lower mold 531 rises. At this time (before the lower mold 531 is raised, and the upper mold 551 and the lower mold 531 are in contact with each other through the plate-like member 20 and the release film 11), an external air blocking member (not shown) may be used to block external air from entering the forming mold. The air in the forming mold is exhausted using a vacuum pump or the like. Next, as shown in a schematic side view of FIG. 19, the upper mold 551 and the lower mold 531 are in contact with each other through the plate-shaped member 20 and the release film 11, and the lower mold 531 is further raised, thereby allowing electrons on the plate-shaped member 20 to be raised. The element 13 is immersed in the molten resin 81b, and the molten resin 81b is hardened by elapse of a predetermined time, and the resin sealing of the electronic element 13 is performed.

然後,如圖20的示意性側面圖所示,通過使下模531向下方移動,而從硬化後的密封樹脂(樹脂成形體)81上剝離脫模膜11。接著,如圖21的示意性側面圖所示,基板裝載機541將通過密封樹脂(樹脂成形體)81的樹脂密封後的板狀構件20從上模551上取下,將電子元件13的搭載側作為下側,載置於基板裝載機541上。然後,設置有樹脂密封後的板狀構件20的基板裝載機541從樹脂密封機構530移動至搬送機構540。Then, as shown in the schematic side view of FIG. 20, by moving the lower mold 531 downward, the release film 11 is peeled from the cured sealing resin (resin molded body) 81. Next, as shown in the schematic side view of FIG. 21, the substrate loader 541 removes the plate-shaped member 20 sealed with the resin of the sealing resin (resin molding) 81 from the upper mold 551, and mounts the electronic component 13. The side is placed on the substrate loader 541 as a lower side. Then, the substrate loader 541 provided with the resin-sealed plate-like member 20 is moved from the resin sealing mechanism 530 to the transfer mechanism 540.

繼而,如圖22的示意性側面圖所示,樹脂密封後的板狀構件20是將電子元件13的搭載側作為下側而吸附於吸附手10的吸附墊2上。此外,利用吸附手10的吸附墊2的板狀構件20的吸附可以與所述相同的方式來進行。然後,如圖23的示意性側面圖所示,使吸附於吸附墊2上的板狀構件20反轉,將板狀構件20的電子元件13的搭載側作為上側,利用移動單元544而使吸附手10移動。Then, as shown in the schematic side view of FIG. 22, the resin-sealed plate-like member 20 is adsorbed on the adsorption pad 2 of the adsorption hand 10 with the mounting side of the electronic component 13 as the lower side. In addition, the adsorption of the plate-shaped member 20 using the adsorption pad 2 of the adsorption hand 10 can be performed in the same manner as described above. Then, as shown in the schematic side view of FIG. 23, the plate-shaped member 20 adsorbed on the adsorption pad 2 is reversed, the mounting side of the electronic component 13 of the plate-shaped member 20 is set as the upper side, and the adsorption is performed by the moving unit 544. The hand 10 moves.

接著,吸附機構1如圖24的示意性側面圖所示,在將電子元件13的搭載側作為上側的狀態下,在成形後板狀構件收納部542內的匣盒中容納有板狀構件20後,解除吸附。通過以上,實施方式的樹脂成形品的製造方法以及其後的板狀構件20的收納完畢。Next, as shown in the schematic side view of FIG. 24, the suction mechanism 1 holds the plate-shaped member 20 in a cassette in the plate-shaped member storage portion 542 after molding with the mounting side of the electronic component 13 as the upper side. After that, the adsorption is released. As described above, the method for manufacturing a resin molded product according to the embodiment and the subsequent storage of the plate-like member 20 are completed.

<吸附手的變形例> 實施方式的吸附手10也可根據吸附對象物的形狀來變更吸附墊2的配置。例如,如圖25的示意性平面圖所示,在作為吸附對象物的板狀構件20從中央至外側,在與吸附手10側為相反的一側彎曲的情況下,可以較吸附手10的中央而言,外側的吸附墊2的數量變多的方式來變更吸附墊2的配置。另外,如圖26的示意性平面圖所示,在作為吸附對象物的板狀構件20從中央至外側,在吸附手10側彎曲的情況下,可以較吸附手10的外側而言,中央的吸附墊2的數量變多的方式來變更吸附墊2的配置。<Modification of Suction Hand> The suction hand 10 according to the embodiment may change the arrangement of the suction pad 2 according to the shape of the suction target. For example, as shown in the schematic plan view of FIG. 25, when the plate-shaped member 20 that is an object to be adsorbed is bent from the center to the outside and opposite to the side of the adsorption hand 10, the center of the adsorption hand 10 can be made larger than the center of the adsorption hand 10. In other words, the arrangement of the adsorption pads 2 is changed so that the number of the outer adsorption pads 2 is increased. In addition, as shown in the schematic plan view of FIG. 26, when the plate-shaped member 20 as the object to be adsorbed is bent from the center to the outside and the side of the suction hand 10 is bent, the center suction can be performed more than the outside of the suction hand 10. The arrangement of the suction pads 2 is changed so that the number of the pads 2 is increased.

<樹脂成形裝置的變形例> 圖27中示出實施方式的樹脂成形裝置的變形例的示意性平面圖。圖27所示的實施方式的樹脂密封機構530具有3個,而其可以增減設置樹脂密封機構530的數量的方式來構成。除此以外,具有與實施方式的樹脂密封裝置相同的構成。另外,例如也可將吸附機構1設置於基板裝載機541上。另外,通過將吸附機構1設置於將成形後的板狀構件20從成形模中取出而搬送的搬送機構540上,不僅可抑制成形後的板狀構件20的翹曲,而且可將板狀構件20進行冷卻及加熱。另外,通過將吸附機構1設置為XY工作台或者經固定的工作台等台狀單元,不僅可抑制板狀構件20的翹曲,而且可進行檢查及加工等。<Modification of Resin Molding Apparatus> FIG. 27 is a schematic plan view showing a modification of the resin molding apparatus according to the embodiment. There are three resin sealing mechanisms 530 according to the embodiment shown in FIG. 27, and the number of resin sealing mechanisms 530 may be increased or decreased. Other than that, it has the same configuration as the resin sealing device of the embodiment. In addition, for example, the suction mechanism 1 may be provided on the substrate loader 541. In addition, by arranging the suction mechanism 1 on the conveying mechanism 540 that takes out the formed plate-like member 20 from the forming mold, it is possible not only to suppress warpage of the plate-like member 20 after forming, but also to place the plate-like member. 20 cooling and heating. In addition, by providing the suction mechanism 1 as a table-shaped unit such as an XY table or a fixed table, not only the warpage of the plate-like member 20 can be suppressed, but also inspection and processing can be performed.

如以上所述,已對實施方式及變形例進行說明,但最初也預定將所述的各實施方式及各變形例的構成加以適當組合。As mentioned above, although embodiment and the modification were demonstrated, the structure of each said embodiment and each modification is also planned to combine suitably at first.

已對本發明的實施方式進行說明,但應認為此次所公開的實施方式在所有方面均為例示,不受限制。本發明的範圍是由申請專利範圍的範圍所示,且包含與申請專利範圍的範圍均等的含義及範圍內的所有變更。The embodiments of the present invention have been described, but the embodiments disclosed this time are to be considered as illustrative in all points and not restrictive. The scope of the present invention is shown by the scope of the scope of patent application, and includes the meaning and scope of all changes within the scope of the scope of patent application.

1‧‧‧吸附機構1‧‧‧ Adsorption mechanism

2‧‧‧吸附墊2‧‧‧ Adsorption Pad

2a‧‧‧第1流路2a‧‧‧The first flow path

2b‧‧‧吸附部2b‧‧‧Adsorption

2c‧‧‧本體部2c‧‧‧Body

2d‧‧‧上端2d‧‧‧upper

2e‧‧‧下端2e‧‧‧bottom

2f‧‧‧空間2f‧‧‧ space

2g‧‧‧壁部2g‧‧‧Wall

3‧‧‧活塞桿3‧‧‧Piston rod

3a‧‧‧中間流路3a‧‧‧Middle Stream

3b‧‧‧下端(底面)3b‧‧‧ lower end (bottom)

3c‧‧‧本體部3c‧‧‧Body

3d‧‧‧上端3d‧‧‧upper

3e‧‧‧流路擴大部3e‧‧‧Enlarged flow path

3f‧‧‧凸緣3f‧‧‧ flange

4‧‧‧支撐部4‧‧‧ support

4a‧‧‧內部空間4a‧‧‧Internal space

4b‧‧‧底面4b‧‧‧ underside

4c‧‧‧第2流路4c‧‧‧The second flow path

4d‧‧‧凹部4d‧‧‧ recess

5‧‧‧彈性構件5‧‧‧ Elastic member

5a‧‧‧另一端5a‧‧‧ the other end

5b‧‧‧一端5b‧‧‧One end

6‧‧‧密封構件6‧‧‧sealing member

7‧‧‧襯套(bush)7‧‧‧ bush

9‧‧‧軸9‧‧‧ axis

10‧‧‧吸附手10‧‧‧ Adsorption Hand

11‧‧‧脫模膜11‧‧‧ release film

12‧‧‧框12‧‧‧ frame

13‧‧‧電子元件13‧‧‧Electronic components

14‧‧‧樹脂供給機構14‧‧‧Resin supply mechanism

15‧‧‧直線進料器15‧‧‧Linear feeder

20‧‧‧板狀構件20‧‧‧ plate member

81‧‧‧密封樹脂(樹脂成形體)81‧‧‧ Sealing resin (resin molding)

81a‧‧‧顆粒樹脂81a‧‧‧ granular resin

81b‧‧‧熔融樹脂81b‧‧‧ molten resin

510‧‧‧脫模膜切斷機構510‧‧‧Release film cutting mechanism

511‧‧‧膜固定台載置機構511‧‧‧Film fixing table mounting mechanism

512‧‧‧卷狀脫模膜512‧‧‧ roll-shaped release film

513‧‧‧膜夾持器513‧‧‧ membrane holder

520‧‧‧樹脂散佈機構520‧‧‧Resin distribution mechanism

521‧‧‧樹脂裝載機521‧‧‧resin loader

522‧‧‧後處理機構522‧‧‧ post-processing agency

523‧‧‧膜固定台移動機構523‧‧‧Film moving mechanism

530‧‧‧樹脂密封機構530‧‧‧resin sealing mechanism

531‧‧‧下模531‧‧‧mould

531a‧‧‧側面構件531a‧‧‧side member

531b‧‧‧底面構件531b‧‧‧underside member

532‧‧‧模腔532‧‧‧cavity

533‧‧‧彈性構件533‧‧‧Elastic member

534‧‧‧下模底板534‧‧‧ bottom plate

535‧‧‧上托盤535‧‧‧on the tray

535a‧‧‧上托盤的狹縫535a‧‧‧Slit on the tray

536‧‧‧下托盤536‧‧‧lower tray

536a‧‧‧下托盤的狹縫536a‧‧‧Slit of the lower tray

536b‧‧‧下托盤的橫檔536b‧‧‧Lower tray rung

537‧‧‧樹脂保持托盤537‧‧‧Resin holding tray

540‧‧‧搬送機構540‧‧‧Transportation agency

541‧‧‧基板裝載機541‧‧‧ substrate loader

542‧‧‧成形後板狀構件收納部542‧‧‧ Plate-shaped member storage section after forming

543‧‧‧成形前板狀構件收納部543‧‧‧ Plate member storage section before forming

544‧‧‧移動單元544‧‧‧mobile unit

551‧‧‧上模551‧‧‧Mould

X、Y‧‧‧面積X, Y‧‧‧ Area

圖1是實施方式的吸附手的示意性平面圖。 圖2是沿著圖1的II-II的示意性剖面圖。 圖3是實施方式的樹脂成形裝置的示意性平面圖。 圖4是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖5是對使吸附手的吸附部與吸附對象物接觸的步驟的一例加以圖解的示意性剖面圖。 圖6是圖5所示的步驟的階段的吸附機構的示意性剖面圖。 圖7是對將吸附對象物吸附於吸附部的步驟的一例加以圖解的示意性剖面圖。 圖8是圖7所示的步驟的階段的吸附機構的示意性剖面圖。 圖9是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖10是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖11是圖10所示的步驟的階段的吸附機構的示意性剖面圖。 圖12是圖10所示的步驟的階段的吸附機構的示意性剖面圖。 圖13是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖14是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖15是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖16是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖17(a)是實施方式的樹脂成形品的樹脂保持托盤的透視圖,圖17(b)是圖17(a)的樹脂保持托盤的剖面圖。 圖18是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖19是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖20是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖21是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖22是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖23是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖24是對實施方式的樹脂成形品的製造方法的製造步驟的一部分加以圖解的示意性側面圖。 圖25是實施方式的吸附手的變形例的示意性平面圖。 圖26是實施方式的吸附手的變形例的示意性平面圖。 圖27是實施方式的樹脂成形裝置的變形例的示意性平面圖。FIG. 1 is a schematic plan view of a suction hand according to the embodiment. FIG. 2 is a schematic cross-sectional view taken along II-II of FIG. 1. FIG. 3 is a schematic plan view of a resin molding apparatus according to the embodiment. FIG. 4 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 5 is a schematic cross-sectional view illustrating an example of a step of bringing a suction part of a suction hand into contact with a suction target. FIG. 6 is a schematic cross-sectional view of the adsorption mechanism at the stage of the step shown in FIG. 5. FIG. 7 is a schematic cross-sectional view illustrating an example of a step of adsorbing an object to be adsorbed on an adsorption section. FIG. 8 is a schematic cross-sectional view of the adsorption mechanism at the stage of the step shown in FIG. 7. FIG. 9 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 10 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 11 is a schematic cross-sectional view of the adsorption mechanism at the stage of the step shown in FIG. 10. FIG. 12 is a schematic cross-sectional view of the adsorption mechanism at the stage of the step shown in FIG. 10. FIG. 13 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 14 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 15 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 16 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 17 (a) is a perspective view of a resin holding tray of a resin molded product according to an embodiment, and FIG. 17 (b) is a cross-sectional view of the resin holding tray of FIG. 17 (a). FIG. 18 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 19 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 20 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. 21 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. 22 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 23 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. FIG. 24 is a schematic side view illustrating a part of the manufacturing steps of the method for manufacturing a resin molded product according to the embodiment. 25 is a schematic plan view of a modified example of the suction hand according to the embodiment. FIG. 26 is a schematic plan view of a modified example of the suction hand according to the embodiment. 27 is a schematic plan view of a modified example of the resin molding apparatus according to the embodiment.

Claims (11)

一種吸附機構,包括: 設置有內部空間的支撐部; 在所述內部空間中插入至少一部分且能夠在軸方向上移動的活塞桿; 所述活塞桿與所述內部空間的底面之間的彈性構件;以及 所述活塞桿的與所述彈性構件側為相反的一側的吸附墊;並且 所述吸附墊包括:本體部、在吸附著吸附對象物時與所述吸附對象物接觸的吸附部、以及將所述本體部與所述吸附部連結的壁部; 設置將由所述本體部、所述吸附部及所述壁部所包圍的空間與所述內部空間進行流體連接的流路;且 在所述吸附對象物的吸附前,利用所述彈性構件的恢復力,所述吸附部能夠與所述吸附對象物接觸。An adsorption mechanism includes: a support portion provided with an internal space; a piston rod inserted in the internal space and capable of moving in an axial direction; and an elastic member between the piston rod and a bottom surface of the internal space. And an adsorption pad of the piston rod on the side opposite to the elastic member side; and the adsorption pad includes a main body portion, an adsorption portion that is in contact with the adsorption object when the adsorption object is adsorbed, And a wall portion connecting the body portion and the suction portion; providing a flow path for fluidly connecting a space surrounded by the body portion, the suction portion, and the wall portion with the internal space; and Prior to the adsorption of the adsorption target, the adsorption portion can be brought into contact with the adsorption target by using a restoring force of the elastic member. 一種吸附機構,包括: 設置有內部空間的支撐部; 在所述內部空間中插入至少一部分且能夠在軸方向上移動的活塞桿; 所述活塞桿與所述內部空間的底面之間的彈性構件;以及 所述活塞桿的與所述彈性構件側為相反的一側的吸附墊;並且 所述吸附墊包括:本體部、在吸附著吸附對象物時與所述吸附對象物接觸的吸附部、以及將所述本體部與所述吸附部連結的壁部; 設置將由所述本體部、所述吸附部及所述壁部所包圍的空間與所述內部空間進行流體連接的流路;且 將所述吸附部投影於所述內部空間的所述底面側的面積大於將所述活塞桿的底面投影於所述內部空間的所述底面側的面積。An adsorption mechanism includes: a support portion provided with an internal space; a piston rod inserted in the internal space and capable of moving in an axial direction; and an elastic member between the piston rod and a bottom surface of the internal space. And an adsorption pad of the piston rod on the side opposite to the elastic member side; and the adsorption pad includes a main body portion, an adsorption portion that is in contact with the adsorption object when the adsorption object is adsorbed, And a wall portion connecting the body portion and the suction portion; providing a flow path for fluidly connecting a space surrounded by the body portion, the suction portion, and the wall portion with the internal space; and The area of the suction portion projected on the bottom surface side of the internal space is larger than the area of the bottom surface of the piston rod projected on the bottom surface side of the internal space. 如申請專利範圍第1項或第2項所述的吸附機構,其中, 在吸附著所述吸附對象物時,所述活塞桿在所述內部空間的所述底面側移動。The suction mechanism according to item 1 or 2 of the patent application scope, wherein the piston rod moves on the bottom surface side of the internal space when the suction object is sucked. 如申請專利範圍第1項或第2項所述的吸附機構,更包括:將所述內部空間與抽吸機構進行流體連接的第2流路。The adsorption mechanism according to item 1 or 2 of the scope of patent application, further comprising: a second flow path for fluidly connecting the internal space with the suction mechanism. 一種吸附手,包括: 如申請專利範圍第1項至第4項中任一項所述的吸附機構。An adsorption hand includes: the adsorption mechanism according to any one of items 1 to 4 of the scope of patent application. 如申請專利範圍第5項所述的吸附手,其中, 能夠根據所述吸附對象物的形狀來變更所述吸附機構的配置。According to the adsorption hand described in claim 5, the arrangement of the adsorption mechanism can be changed according to the shape of the adsorption object. 一種搬送機構,包括: 如申請專利範圍第5項或第6項所述的吸附手、以及所述吸附手的移動單元。A conveying mechanism includes: the suction hand according to item 5 or 6 of the scope of patent application, and a moving unit of the suction hand. 一種樹脂成形裝置,包括: 如申請專利範圍第7項所述的搬送機構、以及樹脂成形機構。A resin molding apparatus includes the conveying mechanism according to item 7 of the scope of patent application, and a resin molding mechanism. 一種搬送方法,包括: 使如申請專利範圍第5項或第6項所述的吸附手的所述吸附部與所述吸附對象物接觸的步驟; 吸附所述吸附對象物的步驟;以及 搬送所述吸附對象物的步驟。A transport method, comprising: a step of bringing the adsorption part of the adsorption hand according to item 5 or 6 of the patent application scope into contact with the adsorption object; a step of adsorbing the adsorption object; and a transport station The procedure for adsorbing an object is described. 如申請專利範圍第9項所述的搬送方法,其中, 在所述吸附部上吸附所述吸附對象物的步驟還包括對所述吸附對象物的彎曲進行矯正的步驟。The conveyance method according to item 9 of the scope of the patent application, wherein the step of adsorbing the adsorption target on the adsorption section further includes a step of correcting a curvature of the adsorption target. 一種樹脂成形品的製造方法,包括: 利用如申請專利範圍第9項或第10項所述的搬送方法來搬送所述吸附對象物的步驟、以及將所述吸附對象物進行樹脂密封的步驟。A manufacturing method of a resin molded article includes a step of transporting the adsorption target by the transport method according to item 9 or 10 of the patent application scope, and a step of resin sealing the adsorption target.
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