TW201217301A - Piezoelectric ceramic composition, piezoelectric device and resonator - Google Patents
Piezoelectric ceramic composition, piezoelectric device and resonator Download PDFInfo
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- TW201217301A TW201217301A TW100109971A TW100109971A TW201217301A TW 201217301 A TW201217301 A TW 201217301A TW 100109971 A TW100109971 A TW 100109971A TW 100109971 A TW100109971 A TW 100109971A TW 201217301 A TW201217301 A TW 201217301A
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- resonator
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- ceramic composition
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- piezoelectric ceramic
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Classifications
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- C04B35/49—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing also titanium oxides or titanates
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- C04B35/493—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing also titanium oxides or titanates based on lead zirconates and lead titanates, e.g. PZT containing also other lead compounds
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders; Supports
- H03H9/10—Mounting in enclosures
- H03H9/1007—Mounting in enclosures for bulk acoustic wave [BAW] devices
- H03H9/1035—Mounting in enclosures for bulk acoustic wave [BAW] devices the enclosure being defined by two sealing substrates sandwiching the piezoelectric layer of the BAW device
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/85—Piezoelectric or electrostrictive active materials
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
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- C04B2235/3262—Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
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- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Composite Materials (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
- Compositions Of Oxide Ceramics (AREA)
Description
201217301 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種壓電陶瓷組成物、壓電元件及共振 器。 【先前技術】 由於具有藉由自外部受到壓力而引起電極化之壓電效 應、及藉由自外部施加電場而產生壓變之逆壓電效應,塵 電陶瓷組成物係作為用以進行電能與機械能之間之相互轉 換的材料而被使用。此種壓電陶瓷組成物係使用於共振器 (諧振器)、濾波器、感測器、致動器、點火元件或超聲波 馬達等多種多樣的製品(參照日本專利特開2〇〇〇_1367號公 報)。 於此種壓電陶瓷組成物中,藉由將各種各樣之次要成分 添加至PZT類(PbTi〇3-PbZr〇3固溶體)或PT類(PbTi〇3類)之 的鈦礦型氧化物中,以謀求特性之改善。例如,於日本專 利特開2麵_1367號公報中,提出藉由將训2〇5與施〇2添 加至PbTi〇3類之触礦型氧化物中,以提高共振頻率之溫 度特性。 【發明内容】 [發明所欲解決之問題] 於將具有壓電陶竟組成物之共振器用於共振迴路之情形 為保證共振特性,而要求共振器之q·較大。再者, 所謂Q_係指將相位角之最大值設為。(單位:d呦時之 換5之’其係將X設為電抗、將R設為電阻時之 154868.doc 201217301 共振頻率fr與反共振頻率fa之間之Q(叫χ丨/R)的最大值。 又,於共振電路中,近年來為應對要求共振頻率匕(單 位.Hz)之窄公差之製品,而要求共振頻率F〇之穩定性。 本發明者等人發現:於低溫(例如_4(rc左右)下保存使用 先前之壓電陶瓷組成物之共振器之情形時,共振頻率f〇顯 著變化。因此,導致以下問題:於極低溫下長時間地保存 共振器或具有共振器之電子設備之情形時,共振器之共振 頻率F〇會變為公差範圍外。 於利用厚度縱向振動之3倍波(厚度縱向振動之三次諧波 模式)之共振器之情形時,由於與利用彎曲振動模式之共 振器等相比,所使用之頻帶較高,故於先前之壓電陶瓷組 成物中’無法獲得可於Qmax與共振頻率F〇之穩定性方面得 到充分滿足者。利用厚度縱向振動之3倍波之共振器可應 用於例如作為產生用以控制微電腦之基準時鐘之元件之譜 振器’且就實現對昂貴之晶體共振器之替代方面等而言, 亦需要一種使用在利用厚度縱向振動之3倍波之共振器時 發揮充分性能之壓電陶瓷組成物。
本發明係鑒於上述情形研究而成者,其目的在於提供一 種可提高共振器之Q max 且可於低溫環境下抑制共振器之 共振頻率F〇之變化之壓電陶瓷組成物、使用該壓電陶竞組 成物之壓電元件及使用該壓電元件之共振器。 [解決問題之技術手段] 為達成上述目的,本發明之壓電陶瓷組成物具有由下述 通式(1)表示之組成。本發明之壓電元件具有由壓電陶竟組 154868.doc 201217301 成物形成之基板。本發明之共振器具備本發明之壓電元件 與電極》 根據上述之本發明’可實現Qmax較大且於低溫環境下共 振頻率F0不易變化之共振器。 [發明之效果] 也根據本發明’可提供一種共振器之較大且於低溫環 兄下可抑制共振器之共振頻率之變化之壓電陶瓷組成 物使肖6亥邀電陶兗組成物之壓t元件及使用該壓電元件 之共振器。 【實施方式】 /以下,根據情況參照圖式,對本發明之較佳實施形態進 行說明。再者,於各圖 < 中,對於同一或同等之要素,附 上同一符號並省略重複之說明。 圖1係表示本發明之共振器之較佳實施形態之立體圖。 圖2係圖i所示之共振器之分解立體圖。,之共振器刚具 有廢電元件H)、頂板2〇、基底基板4〇、端子電極41〜43、 第1空洞層21、第1密封層22、第2空洞層31及第2密封層 32 〇 端子電極41〜43相互隔開特定間隔而分別以帶狀形成於 按基底基板40、第2密封層32、第2空洞層31、壓電基板 11、第1空洞層21、第丨密封層22及頂板2〇之順序積層而成 之組合體的兩側面上。 如圖2所示,壓電元件1〇具有長方體狀之壓電基板“、 及分別設置於該壓電基板U之對向面之中央部分的第^辰 I54868.doc 201217301 動電極12與第2振動電極13。由第1振動電極12與第2振動 電極13所夾持之區域成為振動部。 壓電元件10於設置有第1振動電極12之表面上具有連結 於第1振動電極12之2個第1導線電極14 » 2個第1導線電極 14分別自第1振動電極12起向設置有第1振動電極12之表面 之角延伸’覆蓋該表面對向之拐角部。又,於覆蓋拐角部 之第1導線電極14上設置有端部電極16,端部電極16係藉 由第1導線電極I4而與第1振動電極12電性導通。第i導線 電極14及端部電極16係以一部分露出於組合體之側面之方 式設置。 又,壓電元件10於設置有第2振動電極13之表面上具有 連結於第2振動電極13之2個第2導線電極15。2個第2導線 電極15分別自第2振動電極13起向設置有第2振動電極13之 表面之角延伸,覆蓋該表面相對之拐角部。又,於覆蓋拐 角部之第2導線電極15上設置有端部電極17,端部電極17 係藉由第2導線電極15而與第2振動電極13電性導通。第2 導線電極15及端部電極17係以—部分露出於組合體之側面 之方式设置。再者,端部電極16/f系設置於壓電基板^之 端側,而端部電極17係設置於壓電基板u之另一端側。 第1端子電極41係形成於第i導線電極14露出之側面上 且與第1導線電極14連接。又,筮h山7 & 电视4逋按又第2端子電極42係形成於第 2導線電極1 5露出之側面上,且盥第 I,、罘2導線電極15連接。另 一方面,第3端子電極43係作為接地電極而使用。 第1振動電極12、第2振動電極13、 ^第1導線電極14及第2 154868.doc 201217301 導線電極15可藉由任意周知之方法而製造,例如可藉由賤 鍍等薄膜技術、或者使用糊劑(paste)等之厚膜技術而形 成。 於壓電元件10之一面上依序積層有第i空洞層21、第夏密 封層22及頂板20。具體而言,第i空洞層21之—面係黏著 於壓電元件10,第1密封層22之一面係黏著於第丄空洞層21 之另一面,頂板20係黏著於第1密封層22之另一面。藉由 設置頂板20,可保護第1空洞層21與第}密封層22,從而提 向共振100之強度。 於壓電元件10之另一面上依序積層有第2空洞層31、第2 咎封層32及基底基板40。具體而言,第2空洞層31之一面 係黏著於麼電元件1 〇,第2密封層3 2之一面係黏著於第2空 洞層31之另一面,基底基板40係黏著於第2密封層32之另 一面。藉由設置基底基板,可進一步提高共振器1〇〇之機 械強度。 共振器100例如係安裝於印刷電路板上而進行使用。該 共振^§ 100之壓電基板11係由本發明之一實施形態之壓電 陶竟組成物所形成。本實施形態之壓電陶瓷組成物具有約 鈦礦形之結晶結構,且由下述通式表示。 (pbaLn3MeY)(Ti1.(x+y+z)ZrxMnyNbz)03 (1) [式(1)中,Ln表示鑭系元素,Me表示鹼土金屬元素, α>〇 · β>0 > γ^Ο . 0.965^ α+β+γ^ 1.000 , 0.158^x^0.210 > yk 〇 ’ zg 〇,l-(x+y+z)>〇。] 通式(1)中,Ln係鑭系元素’其表示選自由La、Ce、 154868.doc 201217301
Pr、Nd、pm、Sm、Eu、Gd、Tb、Dy、H〇 ' Er、Tm、 及Lu組成之群中之至少一種元素。於該等鑭系元素中作 為Ln,較佳包含選自La、Pr、Ho、Gd、Sm及Er中之至少 一種元素’更佳為包含La。又,通式(1)中,Me係鹼土金 屬元素’其表示選自由Sr、B a及Ca組成之群中之至少一種 元素。該等元素中,作為Me較佳為Sr。 於α+β+γ未滿0.965之情形時,共振器1〇〇之共振頻率F〇 於低溫環境下變化較大。具體而言,於α+β+γ未滿〇.965之 情形時’在低溫環境下保存後之共振器1〇〇之共振頻率 較低溫環境下保存之前變小。於α+β+γ大於1 〇〇〇之情形 時,共振器lOOiQmx變小。就同樣之觀點而言,α、ρ、γ 較佳滿足 0.965$α+β+γ$ 0.995,更佳滿足 〇.975$α+β+ 0.995。 鈣鈦礦型之壓電陶瓷組成物之組成通常表示為ΑδΒ〇3。§ 係佔據Α位之所有原子之數[Α]與佔據Β位之所有原子之數 [Β]之比[Α]/[Β],其等κα+β+γ之值。本發明等人考慮到, 於α+β+γ位於上述數值範圍外之情形時’由於8即[八]/[8]自 化學計量比1較大偏離,故容易造成壓電陶瓷組成物之缺 陷增加而導致共振頻率F〇較大變動。然而,α+ρ+γ與共振 頻率F〇之關未必固定並且不限於此。 於上述通式(1)中,α、β、γ分另,j較佳為未滿(刪之正 值。α較佳滿足〇.85^a< j _。若α未滿〇 85,則存在由 於壓電陶竟組成物之電阻率變得容易y降而於製造壓電元 件時變得難以極化之傾向。又,若α變為1〇〇〇以上,則存 154868.doc 201217301 在Q贿變小之傾向。藉由將崎於上述範圍内,而可抑制 該等傾向。就同樣之觀點而言,於上述式⑴中,α更佳滿 足〇.85&各0.9卜然而,即便α位於上述數值範圍外時亦 可達成本發明之效果。 於上述通式⑴中”較佳滿^⑽^”為晴存 在麗電陶竟組成物之燒結性降低之傾向,若β超過〇 〇8則 存在居里溫度降低而在加熱壓f元件時變得容易去極化之 傾向。藉由將β設於上述範圍内,可抑制該等傾向。就同 樣之觀點而言’ β更佳滿足〇〇2SM〇〇6。然而即便於β 位於上述數值範圍外時亦可達成本發明之效果。 於上述通式(1)中,γ較佳滿^〇<γ以Q5。若丫為〇則存 在損失非常高之頻率常數之傾向,若γ超過〇.〇5則存在居 里溫度降低而在加熱壓電元件時變得容易去極化之傾向。 藉由將γ設於上述範圍内,可抑制該等傾向。就同樣之觀 點而言,γ更佳滿足0·002$γ$ 0.045,進而較佳滿足 0.003$γ$0.02。然而,即便於7位於上述數值範圍外時亦 可達成本發明之效果。 於上述通式(1),X滿足0.158gx^0 21〇。當乂未滿〇 158 時難以獲得緻密燒結之壓電陶瓷組成物。又,若χ未滿 0.158,則存在共振頻率Fq之溫度特性下降之傾向。 右X超過0.210,則會產生阻抗波形之不良而使共振器 1〇〇之厚度縱向振動之3倍波(厚度縱向振動之三次諧波模 式)之測定變得困難。於具備由ρτ即pbTi〇3形成之壓電基 板之共振器中,引起厚度縱向振動之3倍波之能量約束現 154868.doc 201217301 象。另一方面,於具備由PZT即Pb(Zr,Ti)〇3形成之壓電基 板之共振器中,不會引起厚度縱向振動之3倍波之能量約 束現象’而引起厚度縱向振動之基本波之能量約束現象。 雲於此,本發明者等人考慮到,若x超過0.210,則由於壓 電陶瓷組成物之振動特性接近PZT之振動特性,故引起上 述阻抗波形之不良。然而’隨著χ增加之阻抗波形之不良 之原因並不限於上述原因。又,若X超過〇 21〇則存在居里 溫度降低而在加熱壓電元件10時變得容易去極化之傾向。 藉由將χ設為0.1 5 8以上0.210以下,而可抑制該等傾向, 並且可增大Qmax。就同樣之觀點而言,X較佳為 0.158$ 0.205 ’ 更佳為 〇.158Sx$ 0.200。再者,若父超 過0.125 ’則由上述通式(丨)表示之壓電陶瓷組成物中,
Zr〇2相對於來自Pb、以與丁丨之氧化物之部分之質量的比率 會超過5質量%。 於上述通式(1)中,y較佳滿足〇〇2〇Sy$〇〇5()e當^未 滿0.020時存在Qmax變小之傾向。又,若y超過〇 〇5〇,則由 於壓電陶瓷組成物之電阻率變得容易下降,故存在製造壓 電元件10時用以向壓電陶瓷組成物賦予壓電性之極化處理 變難之傾向。藉由將7設為上述範圍内,而可抑制該等傾 向。就同樣之觀點而言,較佳為〇〇3〇Syg〇 〇45。然而, 即便於y在上述數值範圍外時亦可達成本發明之效果。 於上述通式(1)中,2較佳滿足0.040〇·〇7〇。當冗未滿 0.040時’則存在壓電元件之燒結性下降之傾向。^超過 0.070 ’則存在電阻率變得過高而導致熱衝擊所引起之特 154868.doc 201217301 性劣化變大的傾向《藉由將2設為上述範圍内,而可抑制 該等傾向。就同樣之觀點而言,較佳為〇.〇5〇$ζ$〇〇7()β 然而,即便於Z在上述數值範圍外時亦可達成本發明之效 果。 壓電陶瓷組成物亦可將上述通式(1)所含之元素以外之 兀素以化合物或單質之形態作為雜質或微量添加物而含 有。作為此種化合物’可舉出例如Na、Al、Si、P、K、 Cu Zn Hf、Ta或W之氧化物。再者,於本實施形態 之壓電陶瓷組成物含有該等氧化物等之情形時,將各元素 換算為氧化物,壓電陶瓷組成物中之各氧化物之含有率之 合計較佳為壓電陶瓷組成物全體之0.3質量%以下。即,壓 電陶瓷組成物之主要成分、具體而言全體之99 7質量%以 上較佳具有由通式(丨)表示之組成。於該情形時,實際上壓 電陶瓷組成物具有由通式(丨)表示之組成。 本貫施形態之共振器1〇〇中,壓電元件1〇具有由上述壓 電陶瓷組成物形成之壓電基板丨丨。因此,將該共振器ι〇〇 作為利用厚度縱向振動之三次諧波模式之共振器而使用於 八振k路中時,貫現充分高之Qmax、及低溫環境下保存時 難以變化之共振頻率F。。本實施形態之共振器100例如較 佳作為要求共振頻率F〇窄公差之串列連接之硬碟用共振 器。 其次,對本實施形態之共振器100之製造方法之一例進 仃說明。該製造方法包含:混合步驟,其係混合壓電基板 11之原料粉末;燒結步驟,其係對該原料粉末進行擠壓成 154868.doc 201217301 形而形成預成形體’煅燒成形體而製作燒結體;極化步 驟,其係對燒結體進行極化處理而形成壓電基板丨丨;相對 於壓電基板11形成電極而獲得壓電元件10之步驟;及積層 步驟’其係將壓電元件1 〇、空洞層21,3 1、密封層22, 32、頂板20與基底基板40積層而製作共振器1〇〇。以下, 對各步驟之詳細内容進行說明。 於混合步驟中,首先準備用以調製壓電陶瓷組成物之初 始原料。作為初始原料,可使用構成由上述通式(1)表示之 壓電陶瓷組成物之各元素之氧化物或者煅燒後成為該等氧 化物之化合物(碳酸鹽、氫氧化物、草酸鹽或硝酸鹽等)。 作為具體之初始原料,使用Pb〇、鑭系元素之化合物(例如 La203,La(〇H)3等)、鹼土金屬之化合物(例如SrC〇3、
BaC03、CaC03 等)、Ti02、Zr02、Μη02 或 MnC03、Nb2〇5 等即可。按煅燒後形成具有由上述通式(1)表示之組成之壓 電陶瓷組成物之質量比混合該等各初始原料並藉由球磨機 對其進行濕式混合。 其次,對濕式混合所得之混合原料進行預成形而形成預 成形體,並對該預成形體進行預锻燒。藉由該預锻燒而獲 得含有上述之壓電陶瓷組成物之預煅燒體。預煅燒溫度較 佳為700〜l〇5(TC,預煅燒時間較佳為卜]小時。若預煅燒 溫度過低,則存在預成形體之化學反應不能充分進行之= 向’若預炮燒溫度過高,則存在因為預成形體開始進行^ 結而其後之粉碎變得困難之傾向。又,預锻燒亦可於^ 中進仃,又亦可於氧氣分壓比大氣高之環境或者純氧環境 154868.doc -12- 201217301 之初始原料進行預成形而 中進行。又,亦可不對濕式混合 直接進行預煅燒。 ^ ’ S所獲得之預炮燒體進行㈣化並藉由球磨機進 碎(濕式粉碎)之後’藉由對㈣進行乾燥而獲得細 二:視需要將黏著劑添加至所獲得之細粉末而使原料粉 形成顆粒。再者,作為用以對預燒結體進行衆料化之溶 j車乂佳使用水、乙醇等醇類、或者水與乙醇之混合溶劑 專。又,作為添加至細粉末之黏著劑,可舉出聚乙稀醇、 將分散劑添加至聚乙烯醇而成者、或乙基纖維素等通常所 使用之有機黏著劑。 /於燒結步驟中,藉由對形成顆粒之原料粉末進行擠壓成 形而形成成形體。擠麼成形時之加重例如為⑽〜彻他 即可。 繼而’對所獲得之成形體實施脫黏著劑處理。脫黏著劑 處理較佳以300〜700t之溫度進行〇5〜5小時左右。又脫 黏著劑處理亦可於大氣中進行,χ,亦可於氧氣分壓較大 氣高之環境或者純氧環境中進行。 脫黏著劑處理後,藉由煅燒成形體而獲得包含具有由上 述通式(1)表示之組成之壓電陶瓷組成物之燒結體。煅燒溫 度為1150〜1300。(:左右即可,煅燒時間為丨〜8小時左右即 了 再者,成形體之脫黏著劑處理與般燒可連續進行,亦 可分開進行。 於極化步驟中,首先,將燒結體切斷成薄板狀並對其進 行拋光研磨而進行表面加工。切斷燒結體時可使用切割 I54868.doc -13· 201217301 機、切片機或切割鋸等切斷機來進行。表面加工後,於薄 板狀之燒結體彼此相對之表面上形成極化處理用預電極。 作為構成預電極之導電材料,由於藉由氣化鐵溶液之蝕刻 而能夠容易地除去,故較佳為Cue對於預電極之形成,較 佳使用真空蒸鱗法或減鍵。 對形成極化處理用預電極之薄板狀燒結體施加極化電場 而實施極化處理。極化處理之條件根據燒結體含有之壓電 陶瓷組成物之組成來適當決定即可,例如,可使進行極化 處理之燒結體之溫度為50〜2501,施加極化電場之時間為 1〜30分鐘,極化電場之大小為燒結體之矯頑電場之o p倍 以上。 極化處理後,藉由蝕刻處理等而將形成於燒結體之表面 上之預電極除去。然後,以燒結體變成所需之元件形狀之 方式進行切斷而形成壓電基板丨丨。藉由於該壓電基板^上 形成作為振動電極之第1振動電極12及第2振動電極13、第 1導線電極14及第2導線電極15、以及端部電極16、17,而 可獲得本實施形態之壓電元件10。再者,各電極可藉由真 空蒸鍍法、濺鍍或電鍍法等方法而形成。 於積層步驟中’準備空洞層21、31、密封層22、32、頂 板20及基底基板40。該等可購買市售品,亦可藉由周知之 方法而製造。例如,作為空洞層及密封層,可使用含有環 氧樹脂之成分作為主要成分者.,作為頂板2〇及基底基板 40,可使用含有氧化銘、塊滑石、鎂撖欖石、氮化铭或富 鋁紅柱石之成分作為主要成分者。藉由按如圖2所示之順 154868.doc •14· 201217301 序積層3亥等層並視需要使用黏著劑而彼此黏著,可獲得如 圖1所示之共振器1〇〇。 於本實施形態之共振器100中所具備之壓電基板U之金 屬凡素之比率係與初始原料所含之金屬元素的混合比相 同。因此’可藉由調整初始原料之混合比率而獲得由具有 所需之組成之燒結體(壓電陶瓷組成物)形成之壓電基板 11 〇 以上,對本發明之壓電陶瓷組成物、壓電元件及共振器 之較佳實施形態進行了說明,但本發明並非受到上述實施 形態之任何限定者。 例如’本發明之壓電陶瓷組成物,除用於共振器以外, 亦可使用於過濾器、致動器、超聲波清洗機、超聲波馬 達、霧化器用振動器、探魚器、震動感測器、超聲波診斷 裴置、廢墨粉感測器、陀螺感測器、蜂鳴器、變壓器或點 火器等。又’壓電陶瓷組成物可為構成燒結體者,亦可包 含於由上述預煅燒所得之預燒結體或形成顆粒之原料粉末 中。 [實施例] 以下,使用實施例及比較例而更詳細地說明本發明。然 而’本發明並非受到以下之實施例之任何限定者。 藉由以下所示之方法,製作壓電陶瓷組成物之組成不同 之複數之壓電元件。 於各壓電元件之製作中,作為各壓電陶瓷組成物之原 料’係準備氧化鉛(Pb0)、氧化鑭(La2〇3)、碳酸锶 154868.doc 201217301 (SrC03)、氧化鈦(Τι〇2)、氧化鍅(Zr〇2)、碳酸錳 (MnC〇3)、氧化鈮(Nb2〇5)之各粉末原料。以本煅燒後之陶 瓷試料(燒結體)成為具有下述式(la)之組成之壓電陶瓷組 成物的方式,對該等粉末原料進行稱量而混合。又,以 α、α+β+γ及X分別成為下述表1、2所示之值之方式改變 粉末原料之混合比而調製複數種之混合原料。 (PbaLapSrY)(Ti i.(x+y+z)ZrxMnyNbz)〇3 (1 a) 上式(la)中 ’ β = 0·035 ’ γ=0.01,y=〇 〇36,z=〇 〇64。 其次,利用Zr球與球磨機將調製好之各混合原料與純水 混合10小時而獲得漿料。於使漿料充分乾燥後對該漿料進 行擠壓成形,並以900 C之溫度預锻燒而獲得預煅燒體。 接著,藉由球磨機對預緞燒體進行細磨後,於其乾燥後而 成者中適量添加PVA(聚乙烯醇)作為黏著劑而形成顆粒。 將所得之顆粒狀粉末裝入約3 g至縱2〇 〇1111><橫2〇 mm之模 具中,使用1軸擠壓成型機以245 MPa加壓而成形。 於對已成形之試料進行熱處理而除去黏著劑之後,以煅 燒溫度126(Γ(:正式烺燒2小時至6小時。藉此,獲得組成不 同之複數之燒結體。 藉由雙面研磨盤將各燒結體進行平面加工至〇 4 mm之厚 度後,使用切割鋸將其切斷為縱16 111111><橫16 mm之尺寸, 從而獲得陶瓷試料。於陶瓷試料之兩端部塗佈Ag膏體而形 成一對Ag電極。 其後,於溫度120°C之矽油槽中對形成有Ag電極之陶瓷 試料實施施加矯頑電場之丨.5〜2倍之電場丨5分鐘的極化處 154868.doc • 16 - 201217301 理而獲得麼電基板。極化處理後,_基板除去預電 極,並再次藉由研磨盤將墨電基板研磨至厚度約〇25随 為止。其後’為使特性穩定,以勝3GGt之溫度於值溫 槽中保& 5》鐘〜1小.保管後,使用切割鑛將屋電基板 切斷成7 mmx4_5 mm之試驗片,並使用真空蒸鐘裝置如圖 2所示般於壓電基板U之兩表面形成振動電極12、13 '導 線電極14、15及端部電極16、17,從而獲得如圖2所示之 各壓電元件10。振動電極12、13係藉由將厚度〇 〇1 Cr基礎層與厚度丨.5 gmiAg積層而形成。又,導線電極 14、15及端部電極16、17係藉由濺鐘而形成。 [低溫環境下之F〇之變化率之計算] 於25 C之環境下測定各壓電元件1 〇之共振頻率FG1。測 疋F〇i之後’將各壓電元件10於-4(TC之恆溫槽内保持100小 時。保存100小時之後,自恆溫槽内取出各壓電元件1〇, 其後將各壓電元件1〇於25t之環境下放置24小時。放置24 小時後’於25°C之環境下測定各壓電元件1〇之共振頻率 F〇2 ° F01與F〇2係使用使用計頻器而測定》作為計頻器係使 用 Agilent Technologies公司製之53181A。 基於下述數式(A),自FQi及F02之測定值而計算壓電元件 10之共振頻率之變化率(單位:ppm)。 △F〇={(F02-F01)/F01}xl〇6 (A) 表1表示各壓電元件10之厶1?〇。再者,表i中以雙線包圍 之部分所記載之數值係各壓電元件10之AFo。又,圖3表示 表1所示之各壓電元件具有之壓電陶瓷組成物之α+β+γ及 154868.doc 201217301 X、與各壓電元件1 〇之AFo的關係。 [表1] 表1 ΔΡ〇(ρρπΐ) --η α α+β+γ χ=0.100 χ=0.158 χ=0.185 χ=0·190 χ=0.196 χ=0.200 χ=0.205 x=0.21〇 ^ ........ -141 ~~ _ x=0.300 0.935 0.960 -121 •130 -132 -137 -133 — -134 -138 0.920 0.965 -84 -91 •93 •96 -93 -96 -97 -94 -!〇〇 一 _ 0.925 0.970 •70 -78 -72 -74 -72 -79 •80 0.930 0.975 -34 •40 -42 •49 •37 •39 •39 0.935 0.980 -1 -3 2 -7 -5 -0 -2 0.940 0.985 -2 -4 -8 -8 •12 -11 -5 0.945 0.990 ι -2 -9 •12 •11 •13 ·】0 「-7 -4 0.950 0.995 -4 -13 •11 -10 •12 ο -6 一 一 -13 -9 0.955 1.000 -6 -18 14 -18 •13 -11 •15 -1?- -16 --- m-)C\ 0.960 1.005 -10 -22 -19 -20 •16 -18 •17 •15 ..... -23 一 1」 [Qmax2 測定] 使用阻抗分析儀來測定各壓電元件10之30 Mliz附近之 厚度縱向振動之三次諧波模式之Qmax ο作為阻抗分析儀, 使用Agilent Technologies公司製之4294Α。表2表示各壓電 元件10之Qmax。再者’表2中以雙線包圍之部分所記載之 數值係各壓電元件1〇之Qmax。又,圖4表示表2所示之各壓 電元件具有之壓電陶究組成物之α+β+γ及X、與各壓電元件 之Qmax的關係。 [表2] 表2 Qmax α α+β+γ χ-0.125 χ=0.158 χ=0.185 χ=0.190 χ=0.195 χ=0.200 χ=0.205 χ=0.210 χ^0.300 0.915 0.960 15.6 「21.2 20.5 19.8 19.5 19.2 ΪΪ8~ 17.4 12.0 " 0,920 0.965 15.3 20.9 20,4 19.8 19.1 18.7 17.4 17.3 12.4 0.925 0.970 14.9 20.8 20.4 19.1 17.5 18.0 18.3 17.9 12 0.930 0.975 15.2 20.7 20.3 19.5 18.0 18.0 17.8 17.0 12.3 0.935 0.980 14.6 20.2 18.6 19.2 18.0 18.4 17.9 17.4 11.8 0.940 0.985 14.8 19.3 18.1 16.5 16.2 18.6 15.8 15.4 11.7 0.945 0.990 14.1 18.4 17.6 16.7 16.6 18.1 15.7 15.1 11.2 0.950 0.995 13.4 17.5 17.2 16.5 16.3 15.9 15.5 14*9 10.9 0.955 1.000 11.5 15.6 Π 15.2 14.7 14.3 13.9 η. 7 12.8 10.4 0.960 1.005 7.4 9.6 9.2 8.0 _,, II 8.8 8.0 8.3 8.0 6.8 1 -18· 154868.doc 201217301 如表1、表2及圖3、4所示,於具有α+β+γ為0.965以上 1.000以下、X為0 158以上〇 21〇以下之壓電陶瓷組成物之 壓電70件中’確認Qmax較大' AF〇之絕對值較小。 【圖式簡單說明】 圖1係表示本發明之共振器之較佳實施形態之立體圖。 圖2係圖1所示之共振器之分解立體圖。 圖3係表示壓電陶瓷組成物之α+β+γ與X之值、與共振器 之共振頻率F〇之變化率之間之關係的圖。 圖4係表示壓電陶竞組成物之〇[+(3+7與乂之值、與共振器 Qmax之間之關係的圖。 【主要元件符號說明】 10 壓電元件 11 壓電基板 12 第1振動電極(振動電極) 13 14 15 16、π 第2振動電極(振動電極) 第1導線電極(導線電極) 第2導線電極(導線電極) 端部電極 20 頂板 21 22 31 32 第1空洞層(空洞層) 第1密封層(密封層) 第2空洞層(空洞層) •J «« 40 第2密封層(密封層) 基底基板 154868.doc .19· 201217301 41 、 42 、 43 100 端子電極 共振器 154868.doc -20-
Claims (1)
- 201217301 七、申請專利範圍: 1. 一種壓電陶瓷組成物,其具有由下述通式(丨)表示之組 成, (PbaLnpMey)(Ti1.(x+y+Z)ZrxMnyNbz)03 (1) [式(1)中,Ln表示鋼系元素’ Me表示驗土金屬元素, α>0,β>0,γ^Ο,0.965$α+β+γ$ 1.000,0·158$χ$〇·2ΐ〇, yg 0,zg 0,l-(x+y+z)>0]。 2. 一種壓電元件’其具備由如請求項1之壓電陶竟組成物 形成之基板。 3. —種共振器,其具備如請求項2之壓電元件及電極。 154868.doc
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