TW200936283A - Method of manufacturing heat transfer plate - Google Patents
Method of manufacturing heat transfer plate Download PDFInfo
- Publication number
- TW200936283A TW200936283A TW098105218A TW98105218A TW200936283A TW 200936283 A TW200936283 A TW 200936283A TW 098105218 A TW098105218 A TW 098105218A TW 98105218 A TW98105218 A TW 98105218A TW 200936283 A TW200936283 A TW 200936283A
- Authority
- TW
- Taiwan
- Prior art keywords
- base member
- heat transfer
- groove
- transfer plate
- rotary tool
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1265—Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
200936283 四、指定代表圖: (一) 本案指定代表圖為:第(1)圖。 (二) 本代表圖之元件符號簡單說明: 1〜 /熱傳板, 2- /基底構件, 10 〜蓋板; 20 〜熱媒體用管; W1 〜塑性化區域; Za 〜表面; Zb〜背面; Zc 〜側面。 五、 本案若有化學式時,請揭示最能顯示發明特徵的化學式: 無。 六、 發明說明: 【發明所屬之技術領域】 本發明係有關於一種用於熱交換器、加熱機器或冷卻 機器的熱傳板的製造方法。 【先前技術】 熱交換、與應加熱或冷卻的對象物接觸或接近而配置 的熱傳板係在做為其本體的基底構件上使高溫液或冷卻水 2036-10260-PF;Chentf 2 200936283 ^ 等的熱媒體循環的熱媒體用管貫穿而形成。 該熱傳板的製造方法,例如為文獻丨所記栽的方法為 已知。第28圖為文獻1的熱傳板的製造方法所形成的熱傳 板的剖視圖。文獻1的熱傳板100包括具有開口於表面'的 斷面呈矩形的蓋槽106與開口於蓋槽1〇6的底面的凹槽ι〇8 的基底構件102、插入凹槽1〇8的熱媒體用管116以及插 入蓋槽106的蓋板11〇。熱傳板1〇〇係沿著蓋槽1〇6中的 兩側壁與蓋板11 〇的兩側面平接的平接部J,J進行摩擦攪 ❹拌接合而形成。藉此,在熱傳板100的平接部J,J上分別 形成塑性化區域w,w。 由文獻1的熱傳板的製造方法所形成的熱傳板ι〇〇由 於僅從基底構件102的表面側進行摩擦攪拌,當由於熱收 縮而使塑性化區域W縮小時,會有熱傳板w產生歪斜的問 題。 解決該問題的方法,在文獻2中記載著預見產生向上 〇彎曲,因此預先給予金屬構件既定的向下彎曲後進行摩擦 擾掉的方法。 Μ 又解決該問題的方法,在文獻3中記載將具有彎曲 的金屬構件固定於摩擦攪拌裝置上,將旋轉工具推壓至該 金屬構件的f曲位置,對該推壓位置進行塑性流動而除去 彎曲的方法。 文獻1特開2004-3141 15號公報 文獻2特開2001-87871號公報 文獻3特開2006-102777號公報 2036-10260-PF;Chentf , 200936283 【發明内容】 [發明所欲解決的問題] 但是’當使用文獻2的方法時,會有對金屬構件預先 形成彎曲的作業繁複的問題。又,在文獻3的方法中,當 進行摩擦攪拌的區域變大時,進行摩擦攪拌的面產生熱收 縮’在該面上可能產生凹狀的彎曲,而有無法消除金屬構 件的彎曲的情況。 ❹ 從該等觀點,本發明提供—種熱傳板的製造方法,消 除金屬構件的彎曲而容易地製造出平坦性高的熱傳板。 [解決問題的手段] 解決該問題的本發明的熱傳板的製造方法包括:蓋槽 閉塞工程,將蓋板配置於蓋槽,該蓋槽係形成於凹槽的周 圍’該凹槽係開口於基底構件的表面侧;接合工程,使接 合用旋轉工具沿著上述蓋槽的侧壁與上述蓋板的側面的平 〇 接部做相對移動而進行摩擦攪拌;以及矯正工程,使用矯 正用旋轉工具而從上述基底構件的背面侧進行摩擦攪拌, 其中由上述矯正工程所形成的塑性化區域的體積量比由上 述接合工程所形成的塑性化區域的體積量還少。 又,本發明的熱傳板的製造方法,包括:熱媒體用管 插入工程,將熱媒體用管插入凹槽,該凹槽係形成於蓋槽 的底面,該蓋槽係開口於基底構件的表面側;蓋槽閉塞工 程,將蓋板配置於上述蓋槽;接合工程,使接合用旋轉工 具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對 2036-10260-PF;Chentf 4 200936283 .移動而進行摩擦攪拌;以及矯正工程,使用矯正用旋轉工 具而從上述基底構件的背面側進行摩擦攪拌,其中由上述 矯正工程所形成的塑性化區域的體積量比由上述接合工程 所形成的塑性化區域的體積量還少》 根據該製造方法,由於從基底構件的背面侧進行摩擦 攪拌,消除由於在表面進行的摩擦攪拌而產生的彎曲,可 容易地提高熱傳板的平坦性。又,由上述矯正工程所形成 的塑性化區域的體積量比由上述接合工程所形成的塑性化 區域的體積量還少,因此可更加地提高所製造的熱傳板的 平坦性。對此根據以實施例做說明。 又,在上述接合工程中,使藉由摩擦熱而流動化的塑 性流動材流入空隙部,空隙部係形成於上述熱媒體用管的 周圍。根據該製造方法,藉由使塑性流動材流入空隙部而 掩埋空隙部,例如,從熱媒體用管放出的熱可有效地傳遞200936283 IV. Designated representative map: (1) The representative representative of the case is: (1). (b) A brief description of the symbol of the representative figure: 1~ / heat transfer plate, 2- / base member, 10 ~ cover plate; 20 ~ heat medium tube; W1 ~ plasticized area; Za ~ surface; Zb ~ back ; Zc ~ side. 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: None. 6. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a method of manufacturing a heat transfer plate for a heat exchanger, a heating machine or a cooling machine. [Prior Art] A heat transfer plate disposed in contact with or close to an object to be heated or cooled is placed on a base member as a body thereof to make a high temperature liquid or cooling water 2036-10260-PF; Chentf 2 200936283 ^ The heat medium circulating heat medium tube is formed by a tube. The method for producing the heat transfer plate is known, for example, as a method described in the literature. Figure 28 is a cross-sectional view showing a heat transfer plate formed by the method of manufacturing the heat transfer plate of Document 1. The heat transfer plate 100 of Document 1 includes a base member 102 having a cover groove 106 having a rectangular cross section opening to the surface 'and a groove ι 8 opening to the bottom surface of the cover groove 1〇6, and a groove 1〇8 inserted into the groove 1〇8 The heat medium tube 116 and the cover 11 that is inserted into the cover groove 106. The heat transfer plate 1 is formed by friction stir joining and joining along the flat portions J, J in which the two side walls of the cover groove 1〇6 are flush with both side faces of the cover 11 〇. Thereby, plasticized regions w, w are formed on the flat portions J, J of the heat transfer plate 100, respectively. The heat transfer plate ι formed by the method for producing a heat transfer plate of Document 1 is friction stir only from the surface side of the base member 102, and when the plasticized region W is shrunk due to heat shrinkage, there is a heat transfer plate. w produces a skewed problem. In the method for solving this problem, it is described in Document 2 that the upward bending is expected to occur, so that the metal member is given a predetermined downward bending and then subjected to frictional disturbance. Further, in the method of solving this problem, in Document 3, the metal member having the curvature is fixed to the friction stirrer, the rotary tool is pressed to the f-curve position of the metal member, and the pressing position is plastically flowed to remove. The method of bending. [Problem to be solved by the invention] However, the problem of the invention is to be solved by the method of the invention. When the method of Document 2 is used, there is a problem that the work of bending the metal member in advance is complicated. Further, in the method of Document 3, when the region where the friction stir is performed becomes large, the surface subjected to the friction stir is thermally contracted, and concave bending may occur on the surface, and the bending of the metal member may not be eliminated. From these viewpoints, the present invention provides a method for producing a heat transfer plate, which can easily produce a heat transfer plate having high flatness by eliminating the bending of the metal member. [Means for Solving the Problem] The method for manufacturing a heat transfer plate according to the present invention for solving the problem includes: a cover groove closing process, wherein a cover plate is disposed in the cover groove, and the cover groove is formed around the groove. On the surface side of the base member; the joining process is such that the joining rotary tool performs relative frictional movement along the side wall of the cover groove and the flat joint portion of the side surface of the cover plate; and the correction works, using the correcting rotation The tool is frictionally agitated from the back side of the base member, wherein the volume of the plasticized region formed by the above-described correcting process is smaller than the volume of the plasticized region formed by the joining process. Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a tube insertion process for a heat medium, and a tube for inserting a heat medium into a groove, the groove being formed on a bottom surface of the cover groove, the cover groove being open to the base member a surface side; a cover groove occlusion project, the cover plate is disposed in the cover groove; the joining process, the joining rotary tool along the side wall of the cover groove and the flat portion of the side of the cover plate opposite 2036-10260-PF; Chentf 4 200936283. Friction stirring by moving; and correcting engineering, using a rotary tool for correcting friction stir from the back side of the base member, wherein the volume ratio of the plasticized region formed by the above-mentioned correcting work is by the above-mentioned joining project The volume of the formed plasticized region is still small. According to this manufacturing method, since the friction stir is performed from the back side of the base member, the bending due to the frictional stirring on the surface is eliminated, and the flatness of the heat transfer plate can be easily improved. Sex. Further, since the volume of the plasticized region formed by the above-described correction works is smaller than the volume of the plasticized region formed by the above-described joining process, the flatness of the heat transfer plate to be produced can be further improved. This will be explained by way of example. Further, in the above-described joining process, the plastic fluid material fluidized by the frictional heat flows into the gap portion, and the void portion is formed around the heat medium tube. According to this manufacturing method, the void portion is buried by flowing the plastic fluid into the void portion, and for example, the heat released from the heat medium tube can be efficiently transmitted.
至周圍的基底構件及蓋板。藉此,可製造熱交換效率高的 傳熱板。 又,本發明的熱傳板的製造方法,包括:蓋板插入工 程,將蓋板插入開口於基底構件的表面側的凹槽丨接合工 程,使接合用旋轉工具沿著上述凹槽做相對移^而進二摩 擦攪拌;以及矯正工程’使用矯正用旋轉工具而從上述基 底構件的背面側進行摩擦攪拌,其中由上述矯正工程所形 成的塑性化區域的體積量比由上述接合工程所形成的塑性 化區域的體積量還少。 又,熱傳板的製造方法, 包括:熱媒體用管插入工程 2036-10260-PF;Chentf 5 200936283 w 將熱媒體用管插人開Π於基底構件的表面側的凹槽;蓋板 插入工程,將蓋板插入上述凹槽;接合工程,使接合用旋 轉工具沿著上述凹槽做相對移動而進行摩擦攪拌;以及矯 正工程,使用矯正用旋轉工具而從上述基底構件的背面侧 進行摩擦㈣,其中由上述矯正卫程所形成的塑性化區域 的體積量比由上述接合工程所形成的塑性化區域的體積量 還少。 根據該製造方&,由於從基底構件的背面侧進行摩擦 攪拌,消除由於在表面進行摩擦攪拌所產生的彎曲,可容 易地提高熱傳板的平坦性。又,由±述續正工程所形成的 塑性化區域的體冑量比由上述接合工程所丨成的塑性化區 域的體積量還少,因此可更加地提高所製造的熱傳板的平 坦性。對此根據以實施例做說明。 又,由上述接合用旋轉工具的推壓力使上述蓋板推壓 於上述熱媒體用管的上部之同時,使上述蓋板的至少上部 Φ 與上述基底構件塑性流動化。 根據該製造方法,由於以蓋構件推壓熱媒體用管的上 邛而進行摩擦攪拌,可減少熱媒體用管的周邊的空隙,可 提高熱交換效率。 又,在上述矯正工程中,上述矯正用旋轉工具的軌跡 的平面形狀係相對於上述基底構件的中心而成為大略點對 稱。又,在上述矯正工程中,上述矯正用旋轉工具的軌跡 .的平面形狀係與上述基底構件的外緣的形狀大略相似。 又,在上述矯正工程中,上述矯正用旋轉工具的軌跡的平 2036-10260-PF;Ghent f 6 200936283 * 面心狀係與形成於上述基底構件的表面側的上述接合用旋 轉工具的軌跡的平面形狀大略相同。又,在上述墙正工程 中,上述矯正用旋轉工具的全長與形成於上述基底構件的 表面側的上述接合用旋轉工具的軌跡的全長大略相同。 根據該製造方法,可平衡佳地消除熱傳板的表面側與 背面側的彎曲而更加提高熱傳板的平坦性。 又,上述矯正用旋轉工具的全長比形成於上述基底構 件的表面侧的上述接合用旋轉工具的執跡的全長還短。 © 又,在上述矯正工程用的上述矯正用旋轉工具的肩部的外 徑比在上述接合工程用的上述接合用旋轉工具的肩部的外 徑還小。又,在上述矯正工程用的上述矯正用旋轉工具的 銷的長度比在上述接合工程用的上述接合用旋轉工具的銷 的長度還短。 根據該製造方法,由於設定成在矯正工程中的塑性化 區域的體積量比上述接合工程的塑性化區域的體積量還 ^ 低,可提高所製造的熱傳板的平坦性。 又,上述基底構件的厚度為上述接合用旋轉工具的肩 部的外徑的1.5倍以上。又,上述基底構件的厚度為上述 接合用旋轉工具的銷的長度的3倍以上。 根據該製造方法,對應於接合用旋轉工具的各部位的 大小,由於基底構件具有足夠的厚度,可提高熱傳板的平 坦性。 又,在上述基底構件為平面多角形的情況下,在上述 矯正工程中,其更包括角部摩擦攪拌工程,對於上述基底 2036—10260-PF;Chentf 7 200936283 構件的角部由上述矯正用旋轉工具進行摩擦授掉。 根據該製造方法,消除在基底構件的角部產生的彎 曲’而可提高熱傳板的平坦性。 又’在上述熱媒體用管的内部具備加熱器的情況下, 更包含退火工程,在上述矯正工程後對上述加熱器通電, 而對上述熱傳板實施退火。 根據該製造方法,可消除殘留在塑性化區域的内部應 力而消除熱傳板的彎曲。 又’其更包含面削工程’在上述矯正工程之後,對上 述基底構件的背面側進行面削加工,上述面削加工的深度 比上述橋正用旋轉工具的銷的長度還大。根據該製造方 法’可在熱傳板的背面形成平滑狀。 又,本發明的熱傳板的製造方法,包括:蓋槽閉塞工 程,將蓋板配置於蓋槽,該蓋槽係形成於凹槽的周圍,該 凹槽係開口於基底構件的表面侧;接合工程,使接合用旋 轉工具沿著上述蓋槽的侧壁與上述蓋板的側面的平接部做 相對移動而進行摩擦攪拌;以及矯正工程,由上述接合工 程所形成的朝上述基底構件的背面侧凸出的彎曲,係由上 述基底構件的表面侧產生拉伸應力而使彎曲力矩作用而續 正0 又’本發明的熱傳板的製造方法,包括:熱媒體用管 插入工程’將熱媒體用管插入凹槽,該凹槽係形成於蓋槽 的底面’該蓋槽係開口於基底構件的表面侧;蓋槽閉塞工 程’將蓋板配置於上述蓋槽;接合工程,使接合用旋轉工 2036-10260-PF;Chentf 8 200936283 • 具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對 移動而進行摩擦攪拌;以及矯正工程,由上述接合工程所 形成的朝上述基底構件的背面侧凸出的彎曲,係由上述基 底構件的表面侧產生拉伸應力而使彎曲力矩作用而竭正。 根據該製造方法,在矯正工程中在上述基底構件的表 面侧產生拉伸應力而使彎曲力矩作用,藉此矯正由上述接 合工程所形成的朝上述基底構件的背面侧凸出的彎曲,可 提高熱傳板的平坦性,同時可較容易地製造熱傳板。 ® 又,本發明的熱傳板的製造方法,包括:蓋板插入工 程,將蓋板插入開口於基底構件的表面側的凹槽;接合工 程,使接合用旋轉工具沿著上述凹槽做相對移動而進行摩 擦攪拌,以及嬌正工程,由上述接合工程所形成的朝上述 基底構件的背面侧凸出的彎曲,係由上述基底構件的表面 側產生拉伸應力而使彎曲力矩作用而矯正。 又,本發明的熱傳板的製造方法,包括:熱媒體用管 ❹插入工程,將熱媒體用管插入開口於基底構件的表面侧的 凹槽;蓋板插入工程,將蓋板插入上述凹槽;接合工程, 使接合用旋轉工具沿著上述凹槽做相對移動而進行摩擦攪 拌;以及矯正工程,由上述接合工程所形成的朝上述基底 構件的背面側凸出的蠻曲,係由上述基底構件的表面側產 生拉伸應力而使彎曲力矩作用而矮正。 根據該製造方法’在矮正工程中在上述基底構件的表 面側產生拉伸應力而使彎曲力矩作用,藉此矯正由上述接 合工程所形成的朝上述基底構件的背面側凸出的彎曲,可· 2036-10260-PF/Chentf 9 200936283 提高熱傳板的平扭性,— „ * 同時可較容易地製造熱傳板。 又由上述接合用旋轉工具的推壓力使上述蓋板推壓 於上述熱媒體用管的上邱夕鬥卩主 . u. J上之同時’對上述蓋板的至少上部 與上述基底構件進行摩擦攪拌。 根據該方法’由於以蓋構件推壓熱媒體用管的上 4而進行摩擦攪拌,可減少熱媒體用管的周邊的空隙,可 提高熱交換效率。 又在上述矯正工程中,藉由對上述基底構件進行推 Ο祕正或在上述基底構件錢子旋轉或將上絲底構件由 衝擊具衝擊,而竭正上述的彎曲。 又在上述橋正工程中,配置抵接於上述基底構件的 背面側的中央附近的第一輔助構件之同時,抵接於上述基 底構件的表面侧的周緣附近的第二輔助構件及第三辅助構 件夾持於上述第一辅助構件而配置於兩側的狀態下而以 推壓矯正、衝擊矯正或滾子矯正而矯正上述f曲。 ❹ 根據該製造方法,基底構件從朝背面侧凸起的狀態強 制地施加壓力而成為朝表面侧凸出的狀態,基底構件可藉 由強制地朝彎曲的相反側折彎而矯正彎曲。又,藉由配置 輔助構件,可提高推壓矯正、衝擊矯正或滚子矯正的作業 性。 又’上述各輔助構件為比上述基底構件的硬度還低的 材料。根據該製造方法,在進行推壓矯正、衝擊端正或滾 子墙正之際,可不會損傷基底構件而進行矯正。 又,更包含一退火工程,在上述矯正工程之後,對上 10 2036-10260-PF;Chentf 200936283 • 述熱傳板實施退火。又,在上述熱媒體用管的内部具備加 熱器的情況下,更包含退火工程,在上述矯正工程後對上 述加熱器通電,而對上述熱傳板實施退火。根據該製造方 法,可除去殘留在塑性化區域的内部應力,而除去熱傳板 的彎曲。 [發明的效果] 根據本發明的熱傳板的製造方法,可容易地製造平坦 性高的熱傳板。 ❿ 【實施方式】 [第一實施形態] 針對本發明的最佳實施形態參照圖式做詳細說明。首 先,針對本實施形態的製造方法所製造熱傳板丨做說明。 在本實施形態中,熱傳板i係做為加熱板(heat pUte)的 情況做說明。 ❹ •”、傳板1’如第la及第lb圖所示’主要包括平面觀 看矩形的厚板狀的基底構件2、埋設於基底構件2的内部 的熱媒體用管20、配置於凹設在基底構件2的槽的蓋板 1〇。基底構件2與蓋板10的平接部ji、J2八 Z刀別藉由摩擦 攪拌而接合。該熱傳板1係以貫穿熱媒體用 B乙U的禾圖不 的微加熱器等加熱而使用。 的熱媒體的熱傳 至熱媒體用管20 第及2b圖所 基底構件2有將熱媒體用管20中流動 遞至外部的效果,或者是將外部的熱傳遞 中流動的熱媒體的效果。基底構件2,如 2036-10260-PF;Chentf 11 200936283 • 示’為平面觀看呈正方形的長方體,在本實施形態中,使 用厚度為30m〜120襲的元件。基底構件2係由例如鋁、 鋁合金、銅、銅合金、鈦、鈦合金、鎂、鎂合金等可摩擦 攪拌的金屬材料所構成。在基底構件2的表面£9上,凹設 有盘槽6,在蓋槽6的底面的中央凹設有比蓋槽6還窄的 凹槽8。 蓋槽6為蓋板1〇所配置的部分,平面觀看呈馬蹄狀並 以既疋的寬度及深度連續而形成。蓋槽6其斷面觀看呈矩 ❹形’並具有從蓋槽6的底面6c垂直豎立的侧壁6a、6b。 凹槽8為熱媒體用管20插入的部分,在蓋槽6的底面 6c的中央部分,橫跨蓋槽6的全長而形成。凹槽8為上方 開口的斷面呈U字形的槽,在下端形成半圓形的底面 凹槽8的開口部分的寬度係以與底面7的直徑大略相同的 寬度A形成。又,蓋槽6的寬度係以槽寬£形成凹槽8 的深度係以深度C形成。 ❾ 熱媒體用皆20,如第2a及2b圖所示,為具有斷面呈 圓形的中空部18的圓筒管。熱媒體用管2〇在本實施形態 中由銅構成,平面觀看呈馬蹄狀。熱媒體用管2〇的外徑B 由於形成與凹槽8的寬度A及凹槽8的深度c大略相等, 當熱媒體用管20配置於凹槽8時,熱媒體用管2〇的下半 部與凹槽8的底面7做面接觸之同時,熱媒體用管2〇的上 端與蓋槽6的底面6c位於相同的高度。 在熱媒體用管20上,在本實施形態中,雖然貫穿著微 加熱器,在其他的例子中,使冷卻水、冷卻氣體、高溫液、 2036-10260-PF;Ghentf 12 200936283 . 或跟溫氣體等的熱媒體循環’可使熱媒體的熱傳遞至基底 構件2及蓋板10或使基底構件2及蓋板的熱傳遞至熱 媒體。 、 而且,在本實施形態中,雖然熱媒體用管2〇斷面觀看 呈圓形’斷面觀看呈角狀亦可。又,熱媒體用管20在本實 施形態中,雖然使用銅,但也可使用其他材料。又,熱媒 體用管20並非必要之設計,熱媒體直接流入凹槽8亦可。 蓋板10,如第2a圖及第2b圖所示,其形成與基底構 © 件2的蓋槽6的斷面大略相同的矩形斷面,具有上面 下面12、侧面13a及侧面13b,形成平面觀看呈馬蹄狀。 蓋板10在本實施形態中,以與基底構件2相同的組成而形 成。蓋板100的厚度係以蓋厚η形成。又,蓋板1〇的寬度 由於蓋槽6的槽寬Ε形成大略相同,當蓋板1〇配置蓋槽6 時,蓋板10的側面13a、13b係與蓋槽6的侧壁6a、讥分 別做面接觸或者以微細的間隙而相向設置。又,蓋板1 〇的 下面12與熱媒體用管20的上端接觸。 ❹ μ 又,在本實施形態中,凹槽8與熱媒體用管2〇的下半 部做面接觸,而且雖然使熱媒體用管2〇的上端與蓋板ι〇 的下面12接觸,但不限定於此,又,蓋槽6、凹槽8、蓋 板10及熱媒體用管20在本實施形態中,平面觀看呈馬蹄 狀,但並不限定於此,對應於熱傳板丨的用途而做適當的 設計。 接著’對熱傳板1的製造方法做說明。 本實施形態的熱傳板1的製造方法包括(1)槽形成工 2036-10260-PF;Chentf 13 200936283 程、(2)熱媒體用管插入工程、(3)蓋 J盔僧閉塞工程 工程、(5)端正工程、(6)退火工程。 α (1) 槽形成工程 在槽形成工程中,如第3a圖所示,在基底構件 面Za以既定的寬度及深度形成蓋槽6及凹槽 : 程例如使用公知的端銑等的方式以切削加工進行。成 (2) 熱媒體用管插入工程 ❹ ❹ 在熱媒體用管插入工程中,如第3 田答9Π姑· ^ . 圓所7^ ’將熱媒體 用管20插入在槽形成工程中所形成的凹槽8。 (3) 蓋槽閉塞工程 在蓋槽閉塞工程中,如第3c圖所示,將M 於盍槽6上而閉塞蓋槽6。於此,在蓋槽6與蓋板10平接 的面中,蓋槽6與蓋板10的内緣平接的部分為平接部】卜 蓋槽6與蓋板10的外緣平接的部分為平接部j2。 (4) 接合工程 、在接合工程中,沿平接部JW2使欲接合用旋轉工具 F進行摩擦攪拌。接合工程在本實施+ 本貫施形態中包括摩擦攪拌 的第一接合工程以及摩擦攪拌平接部;2的 接合工程。 入於此’對於在本實施形態中的接合工程之際所使用的 用旋轉工具F及後述的襟正工持之際所使用的矮正用 旋轉工具G做詳細的說明。 接口用旋轉工具F,如第4a圖所示,其為工具鋼等比 基底構件2還硬質的金屬材料所構成,具有成圓柱狀的肩 2〇36-l〇260-PF;chentf ^ 200936283 ‘部Π以及突設於該肩部F1的下端面川的攪拌銷(探 針)F2接。用旋轉工具F的尺寸、形狀雖然對應於基底構 件2的材質厚声室工讯― t 厚又等而权疋,但至少比後述的矯正工程中所 使用的續正四旋轉工具G(參照第处圖^大^ 肩部Η的下端面F11為推壓塑性流動化金屬而防止其 朝周圍刀散的部位,在本實施形態中,形成凹面狀。雖$ 肩部Η的外徑X]的大小並無特別限制,但在本實施形態 巾Λ襟正用旋轉工具6的肩部Gi的外徑l還大。 〇 ㈣銷F2係從肩部F1的下端面F11的中央垂下,在 本實施形態中,形成前端小的圓錐台狀。又,錢摔鎖以 的周面形成刻設成螺旋狀的攪拌翼。雖然授拌銷Μ的外徑 的大小並無限制,在本實施形態中,最大外徑(上端徑… 比鱗正用旋轉工具G的授拌銷G2的最大直徑(上端徑)γ2 還大,且最小外徑(下端徑比攪拌銷G2的最小外徑(下 端徑)L還大。擾拌銷F2的長度⑽成比矯正用旋轉工具 〇 G的攪拌銷G2的長度Lb(參照第扑圖)還大。 於此’第4a圖所示的基底構件2的厚度t最好是授拌 銷F2的長度匕的3倍以上。又’基底構件2的厚度士最 好是肩部F1的外徑[的i 5倍以上。根據上述設定,對 於接合用旋轉工具F的大小,由於可充分確保基底構件2 的厚度,可減低進行摩擦攪拌之際產生的彎曲。 第4b圖所示的矯正用旋轉工具G係由工具鋼等比基底 .構件2還硬質的金屬材料構成,包括成圓柱狀的肩部^以 及突設於該肩部G1的下端面G11的攪拌銷(探針)(;2。 2036~10260-PF;chentf 15 200936283 .肩部G1的下端面G11與接合用旋轉工具F相同,形成 凹面狀。攪拌銷G2係從肩部G1的下端面G11的中央垂下, 在本實施形態中,形成前端小的圓錐台。又,在授拌銷Gg 的周面上’形成有刻設成螺旋狀的攪拌翼。 在第一接合工程中’如第5圖、第6a及6b圖所示, 沿著基底構件2與蓋板1〇的平接部η進行摩擦攪拌。 首先,將開始位置S«u設定於基底構件2的表面Za的 〇 任意位置,將接合用旋轉工具F的攪拌銷F2壓入(推壓) 於基底構件2。開始位置Smi在本實施形態中,是位在基底 構件2的外緣的附近,而且設定於平接部η的附近。接合 用旋轉工具F的肩部F1的一部份接觸於基底構件2的表面 Za之後,使接合用旋轉工具F朝平接部η的起點si做相 對移動。然後,如第6圖所示,在到達起點sl之後,使接 〇用旋轉工具f不脫離,而依此狀態沿著平接部了丨移動。 在接合用旋轉工具F到達平接部π的終點el之後, Q 使接合用旋轉工具F依此狀態移動至開始位置Smi侧,在設 疋於任意位置的結束位置Emi使接合用旋轉工具f脫離。 而且,開始位置Smi、起點sl、結束位置Ε)π以及終點 el並不限定於本實施形態的位置,但最好位置基底構件2 的外緣的附近且位於平接部J1的附近。 接著,在第二接合工程中,如第6b及6c圖所示,沿 著基底構件2與蓋板10的平接部J2進行摩擦搜拌。 首先’將開始位置S«2設定於基底構件2的表面za的 任意地點h,將接合用旋轉工具F的攪拌銷F2壓入基底構 2036-10260-pf;Ghentf 16 200936283 件2(推壓)。在接合用旋轉工具F的肩部fi的—部份接觸 於基底構件2的表面Za之後,使接合用旋轉工具F朝平接 部J2的起點s2做相對移動。然後,在到達起點s2之後, 使接合用旋轉工具F不脫離而依此狀態沿著平接部J2移 在接合用旋轉工具F到達平接部J2的終點e2之後, 接合用旋轉工具F依此狀態移動至地點f側,在設定於地 點f的結束位置Em使接合用旋轉工具F脫離。 而且,開始位置Sw及結束位置並不限定於本實施 形態的位置,最好是基底構件2的外緣的角部。藉此,在 結束位置E«2殘存拔孔的情況下,可對角部進行切削加工而 除去。 二接合工程沿著 如第6c圖所示,由第一接合工程及第 平接部J1及平接部J2 形成表面塑性化區域tfl(wia 2及蓋板1 〇密閉。 ’表面塑性化區域To the surrounding base member and cover. Thereby, a heat transfer plate having high heat exchange efficiency can be manufactured. Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a cover insertion process, inserting a cover into a groove 开口 joint project opening on a surface side of the base member, and causing the joint rotary tool to move relative to each other along the groove And the second step of the friction stir; and the correcting process 'the friction stir is performed from the back side of the base member using the correcting rotary tool, wherein the volume of the plasticized region formed by the above-mentioned correcting process is formed by the above-mentioned joining process The amount of volume in the plasticized region is still small. Further, a method for manufacturing a heat transfer plate includes: a tube insertion project for a heat medium 2036-10260-PF; a Centf 5 200936283 w a tube for inserting a heat medium tube into a groove on a surface side of a base member; Inserting a cover into the groove; engaging work to frictionally stir the joining rotary tool along the groove; and correcting the work, using the correcting rotary tool to rub from the back side of the base member (4) The volume of the plasticized region formed by the above-described correcting process is smaller than the volume of the plasticized region formed by the above-described joining process. According to the manufacturer's &, since the friction stir is performed from the back side of the base member, the bending due to the friction stir on the surface is eliminated, and the flatness of the heat transfer plate can be easily improved. Further, since the amount of the plasticized region formed by the sequel is less than the volume of the plasticized region formed by the joining process, the flatness of the heat transfer plate to be manufactured can be further improved. . This will be explained by way of example. Further, the cover plate is pressed against the upper portion of the heat medium tube by the pressing force of the joining rotary tool, and at least the upper portion Φ of the cover plate and the base member are plastically fluidized. According to this manufacturing method, since the friction stir is performed by pressing the upper tube of the heat medium tube with the lid member, the gap around the tube for the heat medium can be reduced, and the heat exchange efficiency can be improved. Further, in the above-described correction engineering, the planar shape of the locus of the above-mentioned correcting rotary tool is roughly symmetrical with respect to the center of the base member. Further, in the above-described correction engineering, the planar shape of the trajectory of the correcting rotary tool is substantially similar to the shape of the outer edge of the base member. Further, in the above-described correction work, the trajectory of the above-mentioned correcting rotary tool is flat 2036-10260-PF; Ghent f 6 200936283 * the surface-centered shape and the trajectory of the joining rotary tool formed on the surface side of the base member The plane shape is roughly the same. Further, in the above wall work, the total length of the above-described correcting rotary tool is substantially the same as the total length of the trajectory of the joining rotary tool formed on the surface side of the base member. According to this manufacturing method, it is possible to balance the curvature of the surface side and the back side of the heat transfer plate in a balanced manner, and to improve the flatness of the heat transfer plate. Further, the total length of the above-mentioned correcting rotary tool is shorter than the total length of the above-described joining rotary tool formed on the surface side of the base member. Further, the outer diameter of the shoulder of the orthodontic rotary tool for the above-mentioned correction engineering is smaller than the outer diameter of the shoulder of the joining rotary tool for the joint work. Further, the length of the pin of the above-described correcting rotary tool for the above-mentioned correction engineering is shorter than the length of the pin of the above-described joining rotary tool for joining work. According to this manufacturing method, since the volume of the plasticized region in the correction process is set to be lower than the volume of the plasticized region of the joining process, the flatness of the produced heat transfer plate can be improved. Further, the thickness of the base member is 1.5 times or more the outer diameter of the shoulder of the joining rotary tool. Further, the thickness of the base member is three times or more the length of the pin of the joining rotary tool. According to this manufacturing method, the flatness of the heat transfer plate can be improved because the base member has a sufficient thickness in accordance with the size of each portion of the joining rotary tool. Further, in the case where the base member has a planar polygonal shape, in the above-described correction engineering, it further includes a corner friction stir engineering, and the corner portion of the base member 2036-10260-PF; Chentf 7 200936283 is rotated by the above correction. The tool is rubbed away. According to this manufacturing method, the bending caused by the corner portion of the base member is eliminated, and the flatness of the heat transfer plate can be improved. Further, when the heater is provided inside the heat medium tube, the annealing process is further included, and the heater is energized after the correction process to anneal the heat transfer plate. According to this manufacturing method, the internal stress remaining in the plasticized region can be eliminated to eliminate the bending of the heat transfer plate. Further, after the above-described correcting process, the back surface side of the base member is subjected to surface shaving, and the depth of the surface shaving is larger than the length of the pin of the bridge rotating tool. According to this manufacturing method, a smooth shape can be formed on the back surface of the heat transfer plate. Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a cover groove closing process, wherein the cover plate is disposed in the cover groove, the cover groove is formed around the groove, the groove is open on a surface side of the base member; a joining process for causing the joining rotary tool to perform frictional agitation while moving along a side wall of the cover groove and a flat portion of the side surface of the cover plate; and correcting engineering, the base member formed by the joining process The bending of the back side is caused by the tensile stress generated on the surface side of the base member, and the bending moment acts to continue. 0. The method for manufacturing the heat transfer plate of the present invention includes: tube insertion engineering for heat medium. The heat medium tube is inserted into the groove, and the groove is formed on the bottom surface of the cover groove. The cover groove is opened on the surface side of the base member; the cover groove is closed to the cover groove; the cover plate is disposed in the cover groove; Rotating 2036-10260-PF; Chentf 8 200936283 • friction stir with relative movement along the side of the cover groove and the side of the cover; and corrective engineering, from Toward the back surface side of the base member is formed by bending the engagement Engineering, Department of tensile stresses from the bottom surface side of the base member and the exhaust positive bending moment. According to this manufacturing method, in the correction process, tensile stress is generated on the surface side of the base member to cause a bending moment, thereby correcting the curvature formed by the joining process toward the back side of the base member, thereby improving The flatness of the heat transfer plate makes it easier to manufacture the heat transfer plate. Further, in the method of manufacturing the heat transfer plate of the present invention, the cover insertion process is performed, and the cover plate is inserted into a groove opening to the surface side of the base member; the joining process is performed so that the joining rotary tool is opposed to the groove along the groove The friction stir and the squeezing work are performed, and the bending which is formed by the joining process and which is convex toward the back side of the base member is caused by the tensile stress generated on the surface side of the base member and corrected by the bending moment. Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a tube insertion process for a heat medium, a tube for inserting a heat medium into a groove opening on a surface side of the base member; a cover insertion process, and a cover plate inserted into the concave portion a groove, a joining process, a friction stirrer for causing the joining rotary tool to move relative to each other along the groove; and a correcting process, wherein the buckling which is formed by the joining process toward the back side of the base member is The surface side of the base member generates tensile stress to make the bending moment act and is short. According to the manufacturing method, in the short-term work, tensile stress is generated on the surface side of the base member to cause a bending moment, thereby correcting the curvature formed by the joining process toward the back side of the base member. · 2036-10260-PF/Chentf 9 200936283 Improve the flatness of the heat transfer plate, — „ * At the same time, it is easier to manufacture the heat transfer plate. The above-mentioned cover plate is pressed against the above by the pressing force of the above-mentioned joint rotary tool. At the same time, at least the upper portion of the cover plate is frictionally stirred with the base member. According to the method, the upper portion of the tube for pressing the heat medium is pressed by the cover member. 4, the friction stir can reduce the gap around the tube for the heat medium, and the heat exchange efficiency can be improved. In the above correction engineering, the base member is pushed or shredded or the base member is rotated or The upper wire bottom member is impacted by the impact tool to correct the above-described bending. In the above-mentioned bridge engineering, the first auxiliary structure that is in contact with the center of the back side of the base member is disposed. At the same time, the second auxiliary member and the third auxiliary member that are in contact with each other in the vicinity of the peripheral edge of the base member are sandwiched by the first auxiliary member and are disposed on both sides, and are corrected by pressing, impact correction, or In the manufacturing method, the base member is forcibly applied with a pressure from the state of being protruded toward the back side, and is convex toward the front side, and the base member can be forcedly bent toward the opposite side. The bending is corrected by the side bending, and the workability of the pressing correction, the impact correction, or the roller correction can be improved by arranging the auxiliary members. Further, each of the auxiliary members is a material having a lower hardness than the base member. The manufacturing method can perform correction without damaging the base member while performing the pressing correction, the impact end or the roller wall. Further, an annealing process is included, and after the above-mentioned correction engineering, the upper 10 2036-10260-PF ;Chentf 200936283 • The heat transfer plate is annealed. In addition, when the heater is provided inside the heat medium tube, the annealing process is included. After the correction process, the heater is energized to anneal the heat transfer plate. According to the manufacturing method, the internal stress remaining in the plasticized region can be removed, and the bending of the heat transfer plate can be removed. [Effect of the Invention] According to the present invention In the method for producing a heat transfer plate of the present invention, a heat transfer plate having high flatness can be easily produced. [Embodiment] [First Embodiment] A preferred embodiment of the present invention will be described in detail with reference to the drawings. First, The heat transfer plate manufactured by the manufacturing method of the present embodiment will be described. In the present embodiment, the case where the heat transfer plate i is used as a heating plate (heat pUte) will be described. ❹ • ", transfer plate 1' as the first la As shown in Fig. 1b, the main structure includes a thick plate-shaped base member 2 that is rectangular in plan view, a heat medium tube 20 that is embedded in the base member 2, and a cover plate that is disposed in a groove recessed in the base member 2. . The flat portions ji and J2 of the base member 2 and the cover 10 are joined by friction stirring. The heat transfer plate 1 is used by heating a micro heater or the like that penetrates the heat medium B B. The heat transfer of the heat medium to the heat medium tube 20 and the base member 2 has the effect of flowing the heat medium tube 20 to the outside or the heat medium flowing through the external heat transfer. The base member 2, such as 2036-10260-PF; Chentf 11 200936283, is shown as a rectangular parallelepiped in plan view, and in the present embodiment, an element having a thickness of 30 m to 120 is used. The base member 2 is made of a friction stirable metal material such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, or magnesium alloy. On the surface of the base member 2, a groove 6 is recessed, and a groove 8 narrower than the cover groove 6 is recessed in the center of the bottom surface of the cover groove 6. The cover groove 6 is a portion in which the cover plate 1 is disposed, and is formed in a horseshoe shape in plan view and continuously formed in a width and depth of the cymbal. The cover groove 6 has a rectangular shape in cross section and has side walls 6a, 6b which are vertically erected from the bottom surface 6c of the cover groove 6. The groove 8 is a portion into which the heat medium tube 20 is inserted, and is formed across the entire length of the lid groove 6 at the central portion of the bottom surface 6c of the lid groove 6. The groove 8 is a U-shaped groove having an open upper cross section, and a semicircular bottom surface is formed at the lower end. The width of the opening portion of the groove 8 is formed by a width A which is substantially the same as the diameter of the bottom surface 7. Further, the width of the cover groove 6 is formed by the depth C of the groove width formed by the groove width. ❾ The heat medium is 20, as shown in Figs. 2a and 2b, and is a cylindrical tube having a hollow portion 18 having a circular cross section. The heat medium tube 2 is made of copper in this embodiment, and has a horseshoe shape in plan view. The outer diameter B of the heat medium tube 2 is substantially equal to the width A of the groove 8 and the depth c of the groove 8, and when the heat medium tube 20 is disposed in the groove 8, the heat medium tube 2 is under the tube While the half portion is in surface contact with the bottom surface 7 of the recess 8, the upper end of the heat medium tube 2 is at the same height as the bottom surface 6c of the cover groove 6. In the heat medium tube 20, in the present embodiment, although the micro heater is inserted, in other examples, cooling water, cooling gas, high temperature liquid, 2036-10260-PF, Ghentf 12 200936283, or temperature is used. The heat medium cycle of gas or the like can transfer heat of the heat medium to the base member 2 and the cover 10 or transfer heat of the base member 2 and the cover to the heat medium. Further, in the present embodiment, the heat medium tube 2 may have a circular cross section when viewed in a cross section. Further, in the embodiment of the heat medium tube 20, although copper is used, other materials may be used. Further, the heat medium tube 20 is not necessarily designed, and the heat medium may flow directly into the groove 8. The cover plate 10, as shown in Figs. 2a and 2b, has a rectangular cross section which is substantially the same as the cross section of the cover groove 6 of the base member 2, and has an upper surface 12, a side surface 13a and a side surface 13b to form a flat surface. Watched as a horseshoe. In the present embodiment, the cover 10 is formed in the same composition as the base member 2. The thickness of the cover plate 100 is formed by the cover thickness η. Further, the width of the cover 1 is substantially the same as the groove width of the cover groove 6. When the cover 1 is disposed with the cover groove 6, the side faces 13a, 13b of the cover 10 are attached to the side walls 6a, 讥 of the cover groove 6. Face contact or face-to-face with a fine gap. Further, the lower surface 12 of the cover 1 is in contact with the upper end of the heat medium tube 20. Further, in the present embodiment, the groove 8 is in surface contact with the lower half of the heat medium tube 2, and the upper end of the heat medium tube 2 is in contact with the lower surface 12 of the cover ι, but In addition, the cover groove 6, the groove 8, the cover 10, and the heat medium tube 20 have a horseshoe shape in plan view, but are not limited thereto, and correspond to the heat transfer plate. Use for proper design. Next, the manufacturing method of the heat transfer plate 1 will be described. The method for manufacturing the heat transfer plate 1 of the present embodiment includes (1) a groove forming machine 2036-10260-PF; a Chentf 13 200936283 process, (2) a heat medium tube insertion project, and (3) a cover J helmet 僧 occlusion project, (5) Correct engineering, (6) Annealing engineering. The α (1) groove forming process is formed in the groove forming process, and as shown in Fig. 3a, the cover groove 6 and the groove are formed in the base member face Za with a predetermined width and depth: for example, using a known end mill or the like The cutting process is carried out. (2) Tube insertion engineering for thermal media ❹ In the tube insertion project for thermal media, such as the 3rd Tian A 9 Π · ^ ^ 圆 7 7 ^ 'The thermal medium tube 20 is inserted in the groove forming project Groove 8. (3) Cover groove occlusion project In the cover groove occlusion project, as shown in Fig. 3c, M is placed on the sipe 6 to close the cover groove 6. Here, in the surface in which the cover groove 6 is flush with the cover plate 10, the portion of the cover groove 6 that is in contact with the inner edge of the cover plate 10 is a flat portion, and the cover groove 6 is flush with the outer edge of the cover plate 10. The part is the flat joint j2. (4) Joining process In the joining process, the rotating tool F to be joined is friction stired along the flat joint portion JW2. The joining process includes the first joining process of friction stir and the joining process of the friction stirring joint 2 in the present embodiment + the present embodiment. In the following, the rotary tool F used in the joining process of the present embodiment and the short rotating tool G used in the later-described working process will be described in detail. The rotary tool F for the interface, as shown in Fig. 4a, is made of a metal material such as tool steel which is harder than the base member 2, and has a cylindrical shoulder 2〇36-l〇260-PF;chentf ^ 200936283 ' The part pin and the stirring pin (probe) F2 protruding from the lower end face of the shoulder F1 are connected. The size and shape of the rotary tool F are equivalent to the thickness of the base member 2, but the thickness is equal to that of the base member 2. However, at least the third rotation tool G used in the correction engineering described later (see the first section) The lower end surface F11 of the shoulder portion is a portion that presses the plastic fluidized metal to prevent the blade from being scattered toward the periphery. In the present embodiment, the concave shape is formed. Although the outer diameter X of the shoulder portion is the same. In the present embodiment, the outer diameter l of the shoulder portion Gi of the rotary tool 6 is large. The 四 (four) pin F2 hangs from the center of the lower end surface F11 of the shoulder portion F1. In this case, the circumferential surface of the money lock is formed into a spiral agitating wing. Although the outer diameter of the mixing pin is not limited, in the present embodiment, the maximum is The outer diameter (upper end diameter) is larger than the maximum diameter (upper diameter) γ2 of the mixing pin G2 of the rotary tool G, and the minimum outer diameter (the lower end diameter is smaller than the minimum outer diameter (lower end diameter) L of the stirring pin G2) The length of the disturbing pin F2 (10) is proportional to the stirring pin G2 of the correcting rotary tool 〇G The length Lb (refer to the first drawing) is also large. The thickness t of the base member 2 shown in Fig. 4a is preferably three times or more the length 授 of the mixing pin F2. Further, the thickness of the base member 2 is the most It is preferable that the outer diameter of the shoulder portion F1 is 5 times or more. According to the above setting, the thickness of the joining rotary tool F can sufficiently reduce the thickness of the base member 2, thereby reducing the bending caused by the friction stir. The correcting rotary tool G shown in FIG. 4b is made of a metal material which is harder than the base member 2 of the tool steel, and includes a cylindrical shoulder portion and a stirring pin protruding from the lower end surface G11 of the shoulder portion G1. (probe) (2. 2036~10260-PF; chentf 15 200936283. The lower end surface G11 of the shoulder G1 is formed in a concave shape like the joining rotary tool F. The stirring pin G2 is from the lower end surface G11 of the shoulder G1. In the present embodiment, a truncated cone having a small distal end is formed. Further, a stirring blade that is spirally formed is formed on the circumferential surface of the mixing pin Gg. In the first joining process, as shown in Fig. 5 , shown in Figures 6a and 6b, along the flat portion η of the base member 2 and the cover 1 First, the starting position S«u is set to an arbitrary position of the surface Za of the base member 2, and the stirring pin F2 of the joining rotary tool F is pressed (pressed) to the base member 2. The starting position Smi is In the present embodiment, it is located in the vicinity of the outer edge of the base member 2, and is set in the vicinity of the flat portion η. After a portion of the shoulder portion F1 of the joining rotary tool F contacts the surface Za of the base member 2, The joining rotary tool F is relatively moved toward the starting point si of the flat portion η. Then, as shown in Fig. 6, after reaching the starting point sl, the joining rotary tool f is not disengaged, and the flat state is along the state. After the joining rotary tool F reaches the end point el of the flat portion π, Q moves the joining rotary tool F to the start position Smi side in this state, and sets the end position Emi at an arbitrary position. The joining rotary tool f is detached. Further, the start position Smi, the start point sl, the end position Ε) π, and the end point el are not limited to the position of the embodiment, but it is preferably located in the vicinity of the outer edge of the position base member 2 and in the vicinity of the flat portion J1. Next, in the second joining process, as shown in Figs. 6b and 6c, frictional picking is performed along the flat portion J2 of the base member 2 and the cover 10. First, the starting position S«2 is set to an arbitrary position h on the surface za of the base member 2, and the stirring pin F2 of the joining rotary tool F is pressed into the base structure 2036-10260-pf; Ghentf 16 200936283 piece 2 (pushing) . After the portion of the shoulder portion fi of the joining rotary tool F comes into contact with the surface Za of the base member 2, the joining rotary tool F is relatively moved toward the starting point s2 of the flat joint portion J2. Then, after the start point s2 is reached, the joining rotary tool F is moved along the flat portion J2 in this state, and after the joining rotary tool F reaches the end point e2 of the flat portion J2, the joining rotary tool F follows. The state moves to the side of the point f, and the joining rotary tool F is disengaged at the end position Em set at the point f. Further, the start position Sw and the end position are not limited to the position of the embodiment, and it is preferable that the corner portion of the outer edge of the base member 2 is formed. Thereby, when the hole is left at the end position E«2, the corner portion can be cut and removed. In the second joining process, as shown in Fig. 6c, the surface plasticized region tfl is formed by the first joining process and the first joint portion J1 and the flat joint portion J2 (wia 2 and the cover plate 1 are sealed).
Wlb)。藉此,熱媒體用管2〇由基底構件 又’如第1 b圖所示’在本實施形態中 W1的深度由於形成與蓋槽6的側壁6a、6b(參照第託圖) 的高度大略相等’可對平接部n及平接部的深度方向 的全體進行摩擦擾拌。藉此,可提高熱傳板i的氣密性。 於此’第7圖為本實施形態的接合工程後的熱傳板i 的立體圖。熱傳板i係藉由接合工程而形成表面塑性化區 域W1。表面塑性化區域W1由於藉由熱收縮而縮小,在熱 傳板1.的表面Za側,壓縮應力從基底構件2的各角部侧向 中心側作用 藉此,熱傳板1在其表面Za側凹下,有彎曲 2036-10260-PF;Chentf 17 200936283 是熱傳板1的表面Za所示的地點a〜地點 …傳板1的四角的第點a、c、f、h 影響有顯著的傾6 A , ^中,其彎曲的 地點。 傾向°而且’地點j係表示熱傳板i的中心 (5 )橋正 工程 2的背在工程中’使用矯正用旋轉工具G而從基底構件 ❹ ❹ =:進行摩擦…正工程係為τ消除在上述接 口工程t所產生的㈣而進行的工程。橋正工 形態此中包括配置突出材的突出材配置工程以及對基底構件 2的背面Zb進行摩擦授拌㈣正摩擦搜拌工程。 述二=材配置工程中’如第8圖所示,配置有設定後 摩擦攪拌工程的開始位置及結束位置的突出材 3卜突出材31在本實施形態中呈長方體,由與基底構件2 相同的組成形成。突出材31#、藉由熔接突出材Μ的兩側 面與基底構件2的側面C而進行預接合。突出材31的表面 係與基底構件2的背面zb齊平。 在矮正摩擦授拌工程中,如第8a圖及8b圖所示’使 ㈣正用旋轉工^對基底構件2的背面&進行摩擦擾 拌在矮正摩擦授拌工程中,以與接合工程大略相同的壓 入量進行摩擦授拌。綠正摩擦授拌工程的路徑在本實施型 〜、中圍繞中〜地點j 1由摩擦擾拌工程所形成的背面側 塑性化區域W2係設定成相對於中心地點】,呈放射狀。而 且,地點a’、地點b’ ..·為分別對應於基底構件2的表面 Ζ&侧的地點3、地點b…(參照第7圖)的背面側Zb側的地 2036-10260-PF;Ghent f 18 200936283 點。 在橋正摩擦工程中,如篦R _ 第8a圖所不 :ΓΓ定開始位置SM”將矯正用旋轉工具G的授摔銷 入犬出材31(推壓)。矮正用旋轉工具G的肩部G1的 〇 ❹ ::份接觸於突出材31之後’使端正用旋轉工具g朝基底 構件2做相對移動。然後’使端正用旋轉工具G做相對移 動而進行摩擦㈣,使在基底構件㈣背面以的地點f,、 地點a 、地點c及地點h,附近從平面觀看呈凸狀,同 時在地點g’、地點d,地點b,及地點e’附近從平面觀 看呈凹狀。即’如第8b圖所示,相對於基底構件2的中心 線(點鎖線)成為線對稱地形成背面塑性化區域W2。在本實 施型態中,將開始位置&及結束位置“設於突出材Μ, 以連續軌跡的方式進行摩擦攪拌。藉此,可有效地進行摩 擦攪掉在橋正摩擦授拌工程結束之後,_突出材31。 而且,在本實施型態中,雖然矯正用旋轉工具g的軌 跡,即背面側塑性化區域W2的形狀係圍繞中心地點厂, 且對中心地點j略呈放射狀而形成,但不限定於此。矯 正用旋轉工具G的軌跡的變化係於後述。 又,在本實施型態中,矯正用旋轉工具G的軌跡的長 度(背面侧塑性化區域W2的長度)形成比接合用旋轉工具f 的軌跡的長度(表面塑性化區域ffl的長度)還短。即矯正工 程中的矯正用旋轉工具G的加工度設定成比接合工程中的 接合用旋轉工具.F的加工度還小。藉此,可提高熱傳膽j 的平坦性。對此理由以實施例做說明。於此,所謂加工度 19 2036-10260-PF;Chentf 200936283 * 係表示由摩擦攪拌所形成的塑性化區域的體積量。 又’在本實施型態的矯正工程中,雖然配置突出材, 但也可由矯正摩擦攪拌工程中的摩擦攪拌路徑而設置突 材。 (6 )退火工程 在退火工程中,藉由使熱傳板1退火而除去熱傳板】 的内部應力。在本實施型態中,在熱媒體用管2〇中通電於 ❿ 例如微加熱管而進行退火。藉此,可除去熱傳板!的内部 應力’可防止熱傳板1使用時的變形。 根據以上說明的本實施型態的製造方法,藉由接合工 程的熱收縮,及使熱傳板1產生彎曲,藉由在基底構件2 的旁面Zb進行摩擦授拌,消除在表面za所產生的彎曲而 可容易地提高熱傳板1的平坦性。即,形成於基底構件2 的背面側Zb的背面塑性化區域W2由於熱收縮而縮小,在 熱傳板1的背面Zb侧壓縮映力從基底構件2的各角部側向 〇 中心側作用。藉此,消除由主接合工程所形成的彎曲,可 提高熱傳板1的平坦性。 又’本實施型態的矯正工程由於使矯正用旋轉工具g 以連續軌跡的方式移動’可提高作業效率。 [第二實施型態] 在上述第一實施型態中,及使在接合工程進行摩擦攪 拌,會在熱媒體用管20的周圍形成空隙(參照第丨圖)。於 此,如第9a圖及9b圖所示的第二實施型態,使塑性流動 才流入形成於熱媒體用管20的周圍的空隙部而掩埋該空 2036-10260-PF;Chentf 20 200936283 . 隙部。 即,如第9圖所示’將蓋槽6及蓋板10的寬度設定成 比上述第一實施型態還小,使平接部J1及平接部j 2位於 熱媒體用管20的附近。然後’藉由使接合用旋轉工具f以 既定的深度壓入而進行摩擦擾拌,可使塑性流動才流入形 成於熱媒體用管20的周圍的空隙部Q。藉此,如第9b圖 所示’熱媒體用管20的周圍以塑性化的金屬密閉,可形成 熱傳性高的熱傳板1’ 。 而且’使塑性流動材在空隙部Q做何種程度的流動可 對應於接合用旋轉工具F的大小及壓入量、蓋槽6及蓋板 10的形狀而是當設定。對於其他的製造工程由於與第一實 施型態大略相同,因此省略詳細的說明。 [第三實施型態] 第1 〇圖為表示第三實施型態的剖視圖。第三實施型態 的熱傳板Γ ’除了不具備第一實施型態的熱媒體用管2〇 _ 的特徵之外’其餘與第一實施型態的熱傳板1相同。如熱 傳板1’ ’般’不設置熱媒體用管而直接使熱媒體流入凹 槽8。熱傳板1’ ,的製造方法除了不插入熱媒體用管的特 徵之外’其餘與第一實施型態相同而省略其說明。 [第四實施型態] 接著’針對第四實施型態做說明。在第四實施型態的 說明中’與第一實施型態重複的特徵做簡單的說明。在上 述第一實施型態中,藉由沿著蓋板1 〇的兩侧面分別進行摩 擦擾拌’如表面塑性化區域W1般,形成二條塑性化區域而 2036-10260-PF;chentf 21 200936283 形成熱傳板,如第四實施型態,蓋板的寬度設定變小,進 形成一條塑性化區域而形成熱傳板。 由第四實施型態所製造的熱傳板41,如第u圖及第 12圖所示’主要包括從平面觀看為正方形的厚板的基底構 件2、插入凹設於基底構件2的熱媒體用管21、插入凹設 於基底構件2的槽的蓋板42。蓋板42的上面係由一條的 摩擦攪拌而接合。 ❹ ❹ 如第12圖及第13圖所示,在基底構件2的表面h從 基底構件2的一邊的側面Zc起至相向的另一邊的側面以 為止連續形成凹槽43。凹槽43熱媒體用管21及蓋板42 插入的#分。凹槽43係形成斷面觀看為U字形而平面呈蛇 形狀。如第13圖所示,凹槽43的測必―、咖之間的寬 度A係形成與熱媒體用f2〇的外竟大略相等。又,凹槽 43的寬“’係形成比接合用旋轉工具 I還小。凹槽43的深度係以深度c,形成。 熱媒體用管21為插入凹槽43的管,從基底構件2的 二側面Zc起至另一邊的側面Zd貫穿而形成。熱媒體 平面觀看呈蛇形狀,呈現與凹 形狀大略相同的形狀。 觀看的 蓋板42為斷面成矩形而平面觀看呈蛇形狀的構件,其 仏、入凹槽43的構件。蓋板42具有側面❿仙及上面 :下面42d。當蓋板42插入凹槽43時,上面仏盘基 件1的表面Za齊平之同時,蓋板的側面心、42|3係 刀別與凹槽43的側壁43a、杨做面接觸或以微細的間隙 1 〇36-1〇26〇_pF;chentf ^ 200936283 相向。 接著,針對第四實施型態的製造方法做說明。 第四實施型態的熱傳板的製造方法包括(1)槽形成工 程(2)熱媒體用管插入工程、(3)蓋板插入工程' (4)接合工 程、(5)橋正工程、(6)面削工程。 (1)槽形成工程Wlb). Thereby, the heat medium tube 2 is further represented by the base member as shown in Fig. 1b. In the present embodiment, the depth of W1 is substantially equal to the height of the side walls 6a and 6b (see the top view) of the cover groove 6. The same can be used for frictional scrambling on the entire depth direction of the flat portion n and the flat portion. Thereby, the airtightness of the heat transfer plate i can be improved. Here, Fig. 7 is a perspective view of the heat transfer plate i after the joining process of the embodiment. The heat transfer plate i is formed by the joining process to form the surface plasticized region W1. The surface plasticized region W1 is shrunk by heat shrinkage, and on the surface Za side of the heat transfer plate 1. The compressive stress acts from the corner side to the center side of the base member 2, whereby the heat transfer plate 1 is on its surface Za. Under the undercut, there is a bend 2036-10260-PF; Chentf 17 200936283 is the location a to the location indicated by the surface Za of the heat transfer plate 1 ... The influence of the points a, c, f, h of the four corners of the transfer plate 1 is significant Pour 6 A, ^ in the location of its bend. The tendency is ° and the location j is the center of the heat transfer plate i (5) The back of the bridge work 2 is in the project 'Use the correcting rotary tool G and the friction from the base member ❹ : =: The positive engineering system is τ elimination The project carried out in (4) generated by the above interface engineering t. The bridge form includes a project of arranging the projecting material and a friction stir mixing of the back surface Zb of the base member 2 (four) positive friction mixing project. In the second material arrangement project, as shown in Fig. 8, the projecting material 3 projecting material 31 in which the start position and the end position of the friction stir welding process are set is a rectangular parallelepiped in the present embodiment, and is the same as the base member 2. The composition of the formation. The protruding member 31# is pre-joined by welding both side faces of the protruding material 与 and the side surface C of the base member 2. The surface of the protruding member 31 is flush with the back surface zb of the base member 2. In the short-positive friction mixing project, as shown in Figures 8a and 8b, the four sides of the base member 2 are frictionally disturbed in the short positive friction mixing project, and the joint is used. The engineering has roughly the same amount of pressing for friction mixing. In the present embodiment, the path of the green positive friction mixing process is set to be radially relative to the center point, and the back side plasticized region W2 formed by the friction stirruping process is radially arranged. Further, the point a' and the point b'.. are respectively the ground 2036-10260-PF corresponding to the back side Zb side of the point 3, the point b (see Fig. 7) on the surface Ζ& side of the base member 2; Ghent f 18 200936283 points. In the bridge-positive friction engineering, if 篦R _ 8a is not: the starting position SM" will be used to correct the rotating tool G to the dog's output 31 (pushing). 〇❹ of the shoulder G1 :: part after contact with the protruding material 31 'the opposite side is moved relative to the base member 2 by the rotary tool g. Then 'the end is rotated by the relative movement of the rotary tool G (4), so that the base member (4) The location f, the location a, the location c and the location h on the back are convex in the vicinity, and are concave in the vicinity of the location g', the location d, the location b, and the location e'. As shown in Fig. 8b, the back surface plasticized region W2 is formed in line symmetry with respect to the center line (dot line) of the base member 2. In the present embodiment, the start position & Material Μ, friction stir in a continuous trajectory. Thereby, the friction material 31 can be effectively scraped off after the end of the bridge positive friction feeding process. Further, in the present embodiment, the trajectory of the correcting rotary tool g, that is, the shape of the back side plasticized region W2 is formed around the center point and is formed radially to the center point j, but is not limited thereto. . The change in the trajectory of the correcting rotary tool G will be described later. Further, in the present embodiment, the length of the trajectory of the orbiting rotary tool G (the length of the back side plasticized region W2) is shorter than the length of the trajectory of the joining rotary tool f (the length of the surface plasticized region ff1). . That is, the machining degree of the orthodontic rotating tool G in the correction process is set to be smaller than the machining degree of the joining rotary tool F in the joining process. Thereby, the flatness of the heat transfer j can be improved. The reason for this is explained by way of example. Here, the degree of work 19 2036-10260-PF; Chentf 200936283 * represents the volume of the plasticized region formed by friction stir. Further, in the correction engineering of the present embodiment, the protruding material is disposed, but the protruding material can be provided by the friction stirring path in the correct friction stir welding process. (6) Annealing process In the annealing process, the internal stress of the heat transfer plate is removed by annealing the heat transfer plate 1. In the present embodiment, the heat medium tube 2 is electrically connected to a crucible such as a micro heating tube for annealing. Thereby, the heat transfer plate can be removed! The internal stress ' prevents deformation of the heat transfer plate 1 when it is used. According to the manufacturing method of the present embodiment described above, by the heat shrinkage of the joining process and the bending of the heat transfer plate 1, the frictional mixing is performed on the side surface Zb of the base member 2 to eliminate the occurrence of the surface za. The curvature of the heat transfer plate 1 can be easily improved by bending. In other words, the back surface plasticized region W2 formed on the back surface side Zb of the base member 2 is shrunk by heat shrinkage, and the compression reflection force acts on the back side Zb side of the heat transfer plate 1 from the corner portion side of the base member 2 toward the center side. Thereby, the bending formed by the main joining process is eliminated, and the flatness of the heat transfer plate 1 can be improved. Further, the correction engineering of the present embodiment can improve the work efficiency by moving the correcting rotary tool g in a continuous trajectory. [Second Embodiment] In the first embodiment described above, and the friction stir in the joining process, a void is formed around the heat medium tube 20 (see the second drawing). Here, as in the second embodiment shown in Figs. 9a and 9b, the plastic flow flows into the gap formed around the heat medium tube 20 to bury the void 2036-10260-PF; Chentf 20 200936283. Gap. That is, as shown in Fig. 9, the width of the cover groove 6 and the cover 10 is set smaller than that of the first embodiment, and the flat portion J1 and the flat portion j 2 are located in the vicinity of the heat medium tube 20. . Then, the frictional scramble is performed by pressing the joining rotary tool f at a predetermined depth, so that the plastic flow can flow into the gap portion Q formed around the heat medium tube 20. As a result, as shown in Fig. 9b, the periphery of the heat medium tube 20 is sealed with plasticized metal, and a heat transfer plate 1' having high heat transfer property can be formed. Further, the extent to which the plastic fluid material flows in the gap portion Q can be set in accordance with the size and the amount of press of the joining rotary tool F, the shape of the lid groove 6 and the lid 10, and the like. Since other manufacturing processes are substantially the same as those of the first embodiment, detailed descriptions thereof will be omitted. [Third embodiment] Fig. 1 is a cross-sectional view showing a third embodiment. The heat transfer plate ’ ' of the third embodiment is the same as the heat transfer plate 1 of the first embodiment except that it does not have the features of the heat medium tube 2 _ _ of the first embodiment. The heat medium is directly supplied into the recess 8 without providing a heat medium tube as in the heat transfer plate 1''. The manufacturing method of the heat transfer plate 1' is the same as that of the first embodiment except that the characteristics of the heat medium tube are not inserted, and the description thereof is omitted. [Fourth embodiment] Next, the fourth embodiment will be described. In the description of the fourth embodiment, the features repeated with the first embodiment will be briefly explained. In the first embodiment described above, two plasticized regions are formed by the frictional scrambling along the two sides of the cover plate 1 as in the surface plasticized region W1, 2036-10260-PF; The heat transfer plate, as in the fourth embodiment, the width of the cover plate is set to be small, and a plasticized region is formed to form a heat transfer plate. The heat transfer plate 41 manufactured by the fourth embodiment, as shown in FIGS. u and 12, mainly includes a base member 2 which is a square plate as viewed from a plan, and is inserted into a heat medium recessed to the base member 2. The tube 42 is inserted into the cover 42 recessed in the groove of the base member 2. The upper surface of the cover 42 is joined by a friction stir. ❹ ❹ As shown in Figs. 12 and 13, the groove 43 is continuously formed on the surface h of the base member 2 from the side surface Zc of one side of the base member 2 to the side surface of the other side facing each other. The groove 43 is inserted into the heat medium tube 21 and the cover 42. The groove 43 is formed in a U-shape in cross section and has a serpentine shape in plan. As shown in Fig. 13, the width A of the groove 43 is formed to be substantially equal to the outer portion of the heat medium f2. Further, the width "' of the groove 43 is formed smaller than the joining rotary tool 1. The depth of the groove 43 is formed by the depth c. The heat medium tube 21 is a tube inserted into the groove 43, from the base member 2 The two side faces Zc are formed to penetrate the side Zd of the other side. The heat medium plane is in the shape of a snake and has a shape that is substantially the same as the concave shape. The viewed cover plate 42 is a member having a rectangular cross section and a serpentine shape in plan view. The cover 42 has a side surface and an upper surface: a lower surface 42d. When the cover 42 is inserted into the recess 43, the surface Za of the upper disc base member 1 is flush, and the cover is The side core, the 42|3 type knife is in contact with the side wall 43a of the groove 43, the face contact of the yang or the fine gap 1 〇 36-1 〇 26 〇 _pF; chentf ^ 200936283. Next, for the fourth embodiment The manufacturing method of the fourth embodiment includes (1) groove forming engineering (2) heat medium tube insertion engineering, and (3) cover insertion engineering ' (4) joining engineering, ( 5) Bridge Zheng Engineering, (6) Surface Cutting Project. (1) Groove forming project
在槽形成工程中,如第12圖及第13圖所示,在基底 構件2的表面Zaa既定的寬度及深度形成凹肖η。槽形 成工程例如使用公知的端銑等的方式以切削加工進行。B (2) 熱媒體用管插入工程 在熱媒體用管插入工程中,如第12圖及第丨^圖 將熱媒體用管21插入在槽形成工程中所形成的凹槽: (3) 蓋板插入工輕 ^ 0 蓋板插入工程,如第12圖及第13圖所示,將 插入凹槽43而閉塞凹槽43。於此,在凹槽43與蓋:鈍 ❹的平接面上’凹槽43的一邊的側壁他與蓋板^ 42 的側面42a平接的部分為平接部J3,凹槽43的另二、邊 側面43b與蓋板42的另-邊的側φ 42b平接的部邊的 部J4。 刀為平接 (4)接合工程 在接合工程中,使用接合用旋轉工具F沿著蓋被 槽43)進行摩擦攪拌。接合工程在本實施型態 (凹In the groove forming process, as shown in Fig. 12 and Fig. 13, the concave width η is formed at a predetermined width and depth on the surface Zaa of the base member 2. The groove forming process is performed by cutting, for example, using a known end milling or the like. B (2) Tube insertion project for thermal media In the tube insertion project for thermal media, the heat medium tube 21 is inserted into the groove formed in the groove forming process as shown in Fig. 12 and Fig. 2: (3) Cover The plate insertion work light 0 0 cover insertion process, as shown in Figs. 12 and 13, the groove 43 is inserted and the groove 43 is closed. Here, on the flat surface of the groove 43 and the cover: the blunt side, the side wall of the side of the groove 43 is flush with the side surface 42a of the cover plate 42, and the other part of the groove 43 is the other two. A portion J4 of the side portion where the side surface 43b is flush with the other side φ 42b of the cover 42. The knives are flat (4) Joining work In the joining process, the joining rotary tool F is used to perform friction stir along the cover groove 43). Bonding engineering in this embodiment (concave
突出材的突出材配置工程以及進行摩擦攪拌的主配置 程。 * 接合X 2036^10260-PF;Chentf 23 200936283 , 在突出材配置工程中,如第14a圖所示,從基底構件 2的邊的侧面Zc及另一邊的側面zd分別配置一對突出 材33、34。突出材33、34的兩侧面與基底構件2藉由炫 接而做預接合。 在主接合工程令,如第14a圖及第14b圖所示,沿著 蓋板42(凹槽43)進行摩擦攪拌。將接合用旋轉工具ρ壓入 設定於突出材33的開始位置,在肩部F1接觸於基底構 件2之後,使接合用旋轉工具ρ沿著蓋板42做相對移動, © 而連續地進行摩擦攪拌至設定於突出材34的結束位置 Em。如第14b圖所示,接合用旋轉工具F的肩部ρι的外徑 XI由於設定成比凹槽43的寬度A,還大,當使接合用旋轉 工具F沿著蓋板42的寬度方向的中心移動時,平接部】3、 J4被塑性化。如此,根據本實施型態,由於可僅設定—條 路徑而對平接部J3' J4進行摩擦攪拌,與第一實施型態相 比可大幅地省略作業手續。又,在進行摩擦攪拌之際,由 Q 於接合用旋轉工具F推壓蓋板42,熱媒體用管21也被推 壓變形。藉此’由於減低形成於熱媒體用管21的周圍的空 隙部Q,可提高熱傳板41的熱交換率。 而且’在主接合工程結束之後,將突出材從基底構件 2切除。 於此’第15a圖及第15b圖為本實施型態的主接合工 程後的熱傳板41的圖。熱傳板41係由接合工程而形成表 , 面塑性化區域W3。表面塑性化區域W3由於藉由熱收縮而 縮小’熱傳板41可能在表面Za側形成凹狀而反向彎曲。 2036-102 60-PF;Chentf 24 200936283 特別疋表不於執值把μ •、’、寻板41的表面Za的地點β〜地點j之中, 對應於熱傳板4】沾 & r 的四角的地點a、c、f、h,其彎曲有顧 著地明顯的傾向。 ,顯 而且’地點j係表示熱傳板41的中心地 點0 ^ (5)橋正工程 在橋正工寇Φ 往甲,使用矯正用旋轉工具G而從基底構株 2的背面Zb進行廑坡槐从 ^ _ 仃厚擦攪拌。矯正工程為消除在上述接合工The projecting material of the projecting material and the main configuration of the friction stir. * Joint X 2036^10260-PF; Chentf 23 200936283, in the projecting material arrangement, as shown in Fig. 14a, a pair of protruding members 33 are respectively arranged from the side surface Zc of the side of the base member 2 and the side surface zd of the other side. 34. Both side faces of the projecting members 33, 34 are pre-engaged with the base member 2 by splicing. In the main joining work order, as shown in Figs. 14a and 14b, friction stir is performed along the cover 42 (groove 43). The joining rotary tool ρ is press-fitted to the start position of the protruding member 33, and after the shoulder portion F1 is in contact with the base member 2, the joining rotary tool ρ is relatively moved along the cover plate 42, and the friction stir is continuously performed. It is set to the end position Em of the protruding material 34. As shown in Fig. 14b, the outer diameter XI of the shoulder portion ρ of the joining rotary tool F is set larger than the width A of the groove 43, when the joining rotary tool F is made along the width direction of the cover 42 When the center moves, the flat joints 3 and J4 are plasticized. As described above, according to the present embodiment, the frictional agitation of the flat portions J3' to J4 can be performed only by setting the strip path, and the work procedure can be largely omitted as compared with the first embodiment. Further, when the friction stir is performed, the cover 42 is pressed by the joining rotary tool F, and the heat medium tube 21 is also pressed and deformed. By this, the heat exchange rate of the heat transfer plate 41 can be improved by reducing the gap portion Q formed around the heat medium tube 21. Further, the projecting material is cut off from the base member 2 after the end of the main joining process. Here, Fig. 15a and Fig. 15b are diagrams of the heat transfer plate 41 after the main joining process of the present embodiment. The heat transfer plate 41 is formed by a joining process to form a surface plasticized region W3. The surface plasticized region W3 is shrunk by heat shrinkage. The heat transfer plate 41 may be concavely formed on the surface Za side to be reversely curved. 2036-102 60-PF; Chentf 24 200936283 In particular, the value of the surface of the surface of the surface of the surface of the surface of the surface of the surface of the surface of the surface of the slab The locations of the four corners, a, c, f, and h, have a tendency to bend toward the ground. , and the location j indicates the center point of the heat transfer plate 41. (5) The bridge is working on the bridge ZH Φ to the armor, and the correction is performed using the rotary tool G to perform the slope from the back Zb of the base structure 2.槐 Stir from ^ _ 仃 thick and thick. Correction works to eliminate the above joints
φ 程產生的彎曲而進行的工程。矯正工程,在本實施型態中, 包括進行放射線狀摩擦授拌的矯正摩擦襲卫程以及對於 土底構件2的腳步進行摩擦授拌的角部摩擦授拌工程。 ,在矮正摩擦程中’如第…圖所示,進行摩擦 攪拌而通過中心地·點j’形成放射狀的塑性化區域。即, 設定摩擦搜拌的路經,使得分別在地點a,與地點h,連結 的直線上、在地點d’肖地點e,連結的直線上、在地點厂 與地點c連結的直線上、在地點g,與地點b,連結的直 ^上分別設定摩擦授拌的開始位置以及 、。束位置(Ευ、eM6、e«7、eM8) ’同時從各開始位置至中心地 點j,的距離與從中心地點厂至各結束位置的距離相同。 在設定矯正摩擦攪拌工程的摩擦攪拌的路徑之後,將 矯正用旋轉工具G壓入各開始位置,沿著各路徑(直線)使 矯正用旋轉工具G移動。在矯正摩擦攪拌工程中以與接 合工程大略相等的壓入量而進行摩擦攪拌。如第16b圖所 示,由矯正摩擦攪拌工程所形成的背面侧塑性化區域W41 〜W44係相對於中心地點j於八個方向形成放射狀擴大。 2036-10260-PF;Chentf 25 200936283 在角部摩擦授拌工程中,如第16b圖所示,在基底構 件2的地點a’、地點c’、地點f,以及地點h,的^ ❹The work performed by the bending caused by the φ process. In the present embodiment, the corrective engineering includes a corrective frictional attack process for performing radial friction mixing and a corner friction mixing process for frictional mixing of the steps of the soil member 2. In the short positive frictional step, as shown in Fig. 3, frictional agitation is performed to form a radially plasticized region through the center point j'. In other words, the path of the friction search is set so as to be on the straight line connecting the point a and the point h, on the straight line connecting the point d', the point e, and the line connecting the place factory and the place c, At the point g, and the point b, the connection start position and the friction stir setting are respectively set. The beam positions (Ευ, eM6, e«7, eM8) ′ are simultaneously the same distance from the start position to the center point j, and the distance from the center site to each end position. After the path of the friction stir of the friction stir mixing process is set, the correcting rotary tool G is pressed into each of the start positions, and the correcting rotary tool G is moved along each path (straight line). In the corrective friction stir process, friction stir is performed with a press amount equal to that of the joint project. As shown in Fig. 16b, the back side plasticized regions W41 to W44 formed by the corrective friction stir process are radially expanded in eight directions with respect to the center point j. 2036-10260-PF; Chentf 25 200936283 In the corner friction mixing process, as shown in Fig. 16b, at the location a', the location c', the location f, and the location h of the base member 2,
部’進行重點的摩擦擾拌。即,在構成對應於地點a,的 角部的-邊2a側設定摩擦攪拌的開始位置&及結束位置 在另-邊2b侧設定直返位置&'然後,將墙正用旋 轉工具G壓入開始位置&,朝向折返位置&移動之後, 在折返位置SR9折返’在結束位置Εϊ9使矮正用旋轉工具g 脫離。同樣的工程也可以在地點。,、地黑",及地點h, 的各角部進行。根據角部摩擦攪拌工程,由於可對特別是 彎曲大的基底構件2的角部進行重點性的矯正工程,可更 提南熱傳板41的平坦性。 角部摩擦攪拌工程在本實施型態中雖然矯正用旋轉工 具G的軌跡在各角部係形成與對絞線正交,但並不限於 此。考慮角部彎曲的大小而是當地設定摩擦攪拌的路徑。 而且’在角部摩擦攪拌工程所形成的背面塑性化區域W45 與背面塑性化區域W47、背面塑性化區域W46與背面塑性 化區域W48分別相對於中心地點j’呈點對稱。藉此,熱 傳板41的表面Za侧與背面Zb侧的彎曲平衡而消除,可提 高熱傳板41的平坦性。 (6 )面削工程 在面削工程中,使用工之的端銑刀等對熱傳板41的背 面Zb進行面切削。如第16b圖所示’在熱傳板41的背面Department's focus on frictional scramble. In other words, the start position & and the end position of the friction stir are set on the side of the side 2a corresponding to the corner of the point a, and the return position & ' is set on the other side 2b side. Then, the wall is rotated by the tool G. The press-in starting position &, after moving toward the folded-back position &, is folded back at the folded-back position SR9. At the end position Εϊ9, the short positive rotating tool g is detached. The same project can also be at the location. , , and the corners of the ground, and the location h, are carried out. According to the corner friction stirring process, the flatness of the south heat transfer plate 41 can be improved because the corner portion of the base member 2, which is particularly curved, can be subjected to a key correction process. In the present embodiment, the trajectory of the correcting rotary tool G is orthogonal to the twisted pair at each corner portion, but is not limited thereto. Consider the size of the corner bend, but the path where the friction stir is set locally. Further, the back plasticized region W45, the back plasticized region W47, the back plasticized region W46, and the back plasticized region W48 which are formed by the corner friction stirring process are point-symmetric with respect to the center point j', respectively. Thereby, the curvature of the surface Za side and the back surface Zb side of the heat transfer plate 41 is balanced and eliminated, and the flatness of the heat transfer plate 41 can be improved. (6) Face-cutting work In the face-cutting process, the back surface Zb of the heat transfer plate 41 is subjected to face cutting using an end mill or the like. As shown in Figure 16b, on the back of the heat transfer plate 41
Zb產生矯正用旋轉工具◦的拔孔(圖式省略)、由於壓入各 « 旋轉工具而產生的槽(圖式省略)以及毛邊等。因此’藉由 2036-10260-pf;Ghentf 26 200936283 進仃面切削工程,可在熱傳板41的背面Zbe成平滑。在 本實施型態中,如第17圖所示,面切削加工的厚度馱係 設定成比背面塑性化區域ff42的厚度Wa還大。藉此由於除 去形成於背面塑性化區域ff41〜以4,可達到基底構件2的 性質均一的目的。又,由於背面塑性化區域W42等露出背 面Zb,設計性也較佳。 ❿ ❹ 而且,在本實施型態_,雖然面切削加工的厚产#定 成比背面塑性化區域的厚度還大,但並不限定於此二面又切 削加工的厚度可設定成比綠正用旋轉工具〇的授拌銷以的 長度還大。 又,在本實施型態中,雖然使用具備攪拌銷以的矯正 用旋轉工具G進仃矯正工程,但使用不具備攪拌銷Μ的矯 正用旋轉工具而進行矮正工程亦可。根據該旋轉工具,由 於可使背面塑性化區域的深度變淺,可減少面切削的厚 m由於減少面切削的部分’基底構件2的損失變 少,可降低成本。 根據以上說明的第四實施型態’由接合工程造成的熱 師縮,及使熱傳板41f#,藉由在基底構件2的背面肋 進仃摩擦搜拌,消除在表面Za產生的_曲,而可容易地提 高平坦性。即,形成於基底構件2的背面Zb㈣面塑性化 UW4m44由熱收縮而縮,卜,在熱傳板ο的背面邡 侧’壓縮應力從基底構件2的各角部側向中心侧作用。藉 此,由主接合工程所形成的f曲被消除 的平坦性。 可…、将很. 2036-10260-PF;Ghentf 27 200936283 .又,根據第四實施型態,蓋板42與凹槽43的平接邙 J3、J4以接合用旋轉工具F的一次的移動而進行摩擦攪 拌,因此與第一實施型態相比,可大幅地省略作業手續。 又,對於基底構件2的背面Zb,由於進行角部摩擦攪拌工 程,可對特別是彎曲大的角部進行重點性的矯正工程,可 更提高熱傳板41的平坦性。 [第五實施型態] 第18圖為第五實施型態的熱傳板的剖視圖。第五實施 型態的熱傳板51除了不具備熱媒體用管的特徵以外,與第 四實施型態的熱傳板41相同。如熱傳板51所示可使熱 媒體直接流入凹槽43。熱傳板51的製造方法除了不插二 熱媒體用管21的特徵之外,與第四實施型態相同而省略其 說明。 、 [第六實施型態] 第19圖為表示第六實施型態的熱傳板的表面側的平 φ 面圖。第20圖為第六實施型態的熱傳板的背面側的平面 圖。如第19突擊第20圖所示的第六實施型態,設定矯正 工程的摩擦攪拌路徑而使形成於傳熱板的表面Za側及背 面Zb侧的塑性化區域為大略相同的形狀。第六實施型態與 第四實施型態相同,將熱媒體用管53及蓋板54插入形成 於基底構件2的表面的凹槽,形成一條塑性化區域W6〇而 接合。在第六實施型態中,與第四實施型態重複的特徵係 省略其說明》 第19圖所不的傳熱板61主要具有具備中央開口部52 2036-10260-PF;Chentf 28 200936283 的基底構件2、埋設於在基底 Γ /SI -T- -ikx \ 的表面Za切出的凹播 (圖不切)的熱媒體用管 ㈣凹槽 敍财她 及閉塞凹槽的蓋板54 〇 …媒體用管53係平面觀看 ^ AL 9 ΑΛ rir, 看呈十子狀而埋設於基底谨 件2的内部。熱媒體用管53的 基底構 2 άϋΡη α Λη ,〇 端與另一端係露出於基底 λα ^ ;碭口部52的熱媒體用管53 2。 , ㈣熱排出而將熱傳遞至基底構件 盍板54與基底構件2的平接料藉由以接合用旋轉工 二F進行與第四實施型態大略相等的工程,藉由摩擦挽拌 而接口。藉此,在基底構件2的表面Za上形成略成十字狀 的表面化塑性區域W60。 方面,如第20圖所示,熱傳板61的背面訃與表面 Za相同’熱傳板61的背面Zb係與表面z“目同,形成平 面觀看呈十字狀的背面塑性化區4腿。該矯正工程中的 摩擦挽拌的開始位置Sm及結束位置Εκ係設定於基底構件^ 的任意的一點。在矯正工程中,進行與接合工程大略相同 的壓入亮的摩擦攪拌。又,背面塑性化區域W6i係使用矯 正用旋轉工具G而以連續的軌跡進行摩擦攪拌。 如第六實施型態的熱傳板61所示,可設定摩擦攪拌的 路技使分別形成於熱傳板61的表面Za與背面Zb的表面塑 性化區域W60及背面塑性化區域W61大略相同的形狀。根 據該接合工程及矯正工程’由於形成於熱傳板61的表面 Za側及背面zb侧的塑性化區域的形狀大略相同,平衡消 除熱傳板61的彎曲,可提高平坦性。 2036-10260-PF;Chentf 29 200936283 而且,根據第六實施型態,雖然於其 、基底構件2的表面Zb generates a hole for the correction rotary tool ( (the figure is omitted), a groove (the figure is omitted) and a burr generated by pressing each of the « rotating tools. Therefore, by the 2036-10260-pf; Ghentf 26 200936283, the surface cutting process can be smoothed on the back side of the heat transfer plate 41. In the present embodiment, as shown in Fig. 17, the thickness 驮 of the surface cutting process is set to be larger than the thickness Wa of the back surface plasticized region ff42. Thereby, the purpose of uniformity of the properties of the base member 2 can be achieved by removing the formation of the back plasticized regions ff41 to 4. Further, since the back surface plasticized region W42 and the like expose the back surface Zb, the design is also preferable. ❿ ❹ Furthermore, in the present embodiment, although the thickness of the surface cutting process is set to be larger than the thickness of the back plasticized region, the thickness of the two sides is not limited to the thickness of the cutting process. The length of the mixing pin with the rotary tool is also large. Further, in the present embodiment, the correcting rotary tool G having the stirring pin is used for the correction work, but the straightening work may be performed using the correcting rotary tool that does not have the stirring pin. According to this rotary tool, since the depth of the plasticized back surface can be made shallower, the thickness m of the surface cut can be reduced, and the loss of the base member 2 due to the reduction of the surface cut portion can be reduced, and the cost can be reduced. According to the fourth embodiment described above, the heat contraction caused by the joining process, and the heat transfer plate 41f#, by rubbing on the back rib of the base member 2, eliminates the _ 曲 produced on the surface Za , and the flatness can be easily improved. That is, the plasticity UW4m44 formed on the back surface Zb (four) of the base member 2 is contracted by heat shrinkage, and the compressive stress acts on the back side of the heat transfer plate ο from the corner portions toward the center side of the base member 2. Thereby, the flatness of the f-curve formed by the main joining process is eliminated. Further, 2036-10260-PF; Ghentf 27 200936283. Further, according to the fourth embodiment, the flat joints J3 and J4 of the cover 42 and the recess 43 are moved once by the joining rotary tool F. Since the friction stir is performed, the work procedure can be largely omitted as compared with the first embodiment. Further, with respect to the back surface Zb of the base member 2, by performing the corner friction stirring process, it is possible to perform a correction work on the corner portion which is particularly curved, and the flatness of the heat transfer plate 41 can be further improved. [Fifth Embodiment] Fig. 18 is a cross-sectional view showing a heat transfer plate of a fifth embodiment. The heat transfer plate 51 of the fifth embodiment is the same as the heat transfer plate 41 of the fourth embodiment except that it does not have the features of the heat medium tube. The heat medium can flow directly into the recess 43 as shown by the heat transfer plate 51. The method of manufacturing the heat transfer plate 51 is the same as that of the fourth embodiment except that the features of the heat medium tube 21 are not inserted, and the description thereof is omitted. [Sixth embodiment] Fig. 19 is a plan view showing the surface side of the heat transfer plate of the sixth embodiment. Fig. 20 is a plan view showing the back side of the heat transfer plate of the sixth embodiment. In the sixth embodiment shown in Fig. 19, the friction stirrer path of the correction engineering is set so that the plasticized regions formed on the surface Za side and the back surface Zb side of the heat transfer plate have substantially the same shape. In the sixth embodiment, as in the fourth embodiment, the heat medium tube 53 and the cover 54 are inserted into the grooves formed on the surface of the base member 2 to form a plasticized region W6 and joined. In the sixth embodiment, the feature overlapping with the fourth embodiment is omitted. The heat transfer plate 61 of the 19th embodiment mainly has a base having a central opening portion 52 2036 - 10260-PF; Chent 28 28 200936283. The member 2 is embedded in a heat medium tube (four) which is cut out on the surface Za of the substrate Γ /SI -T- -ikx \ (four uncut), and the cover plate 54 of the occlusion groove 〇... The media tube 53 is viewed from the plane as ^ AL 9 ΑΛ rir, and is embedded in the interior of the substrate 2 in a ten-like shape. The heat medium tube 53 has a base structure 2 άϋΡ α α Λ η , and the other end is exposed to the base λα ^ ; the heat medium tube 53 2 of the mouth portion 52. (4) Heat-discharge and transfer of heat to the base member The flat plate of the base plate 54 and the base member 2 is interfaced by friction welding by means of a work similar to that of the fourth embodiment. . Thereby, a super-shaped superficial plasticized region W60 is formed on the surface Za of the base member 2. On the other hand, as shown in Fig. 20, the back surface 讣 of the heat transfer plate 61 is the same as the surface Za. The back surface Zb of the heat transfer plate 61 is the same as the surface z, and forms a leg-shaped plasticized region 4 leg which is viewed in a cross shape. The start position Sm and the end position Ε κ of the friction stir in the correcting process are set at any point of the base member ^. In the correcting process, the same friction welding is performed in the same manner as the joining process. The chemical region W6i is frictionally agitated by a continuous trajectory using the correcting rotary tool G. As shown in the heat transfer plate 61 of the sixth embodiment, the friction stir can be set to be formed on the surface of the heat transfer plate 61, respectively. Za is substantially the same shape as the surface plasticized region W60 and the back plasticized region W61 of the back surface Zb. According to the joint work and the correction engineering, the shape of the plasticized region formed on the surface Za side and the back surface zb side of the heat transfer plate 61 Roughly the same, the balance is eliminated to eliminate the curvature of the heat transfer plate 61, and the flatness can be improved. 2036-10260-PF; Chentf 29 200936283 Moreover, according to the sixth embodiment, although on the surface of the base member 2
Za侧所進行的摩擦攪拌的軌跡的長廑鱼 界成面Zb侧進行的 摩擦攪拌的軌跡的長度大略相等,作短$ 1 一場正用旋轉工具G由 於形成比接合用旋轉工具F還小,矯正t 工程的加工度比接 合用工程的加工度還小。 而且’矯正工程並不限定於上述第—實施型態至第六 實施型態的摩擦搜摔的路徑,而可設定成各種的路徑。以 下針對矯正工程中的摩擦攪拌的路徑的其他的型態做說 [第一變形例〜第六變形例] 矯正工程的摩擦攪拌的路徑並不限定於上述型態,以 下的型態亦可。第21圖為熱傳板的背面側的平面圖,(a) 為第一變形例,(b)為第二變形例,(c)為第三變形例,(d) 為第四變形例’(e)為第五變形例,(]〇為第六變形例。 第21a圖及第21b圖所示的第一變形例及第二變形例 φ 的矯正用旋轉工具的軌跡(背面塑性化區域W2)係圍繞任一 基底構件2的中心地點j’而形成。又,第一變形例係形 成相似於基底構件2的外型形狀。又,如第2ib圖所示的 第二變形例,也可形成格子狀。 第21c圖及第21d圖所示的第三變形例及第四變形例 的橋正用旋轉工具軌跡(背面塑性化區域W2)通過任一基底 構件2的中心地點j’而形成放射狀。第2〇c圖的第三變 形例係包含以中心地點j為起點、終點的複數個迴圈,相 對於中心地點j ’形成點對稱。又,第三變形例由於以連 2036-10260-PF;Chentf 30 200936283 • 續軌跡而形成’可提高作業效率。第20d圖所示的第四變 形例係通過中心地點j,之同時,相對於基底構件2的對 角線形成平行。 第20e圖及第20f圖的第五變形例及第六變形例的矯 正用旋轉工具的的軌跡(背面塑性化區域W2 )以通過中心地 點r的直線分割成四個區域,同形狀的四個軌跡分別獨 立地形成,同時夾持中心地點j,而傾斜使相向的軌跡分 別獨立地形成點對稱。只要是四個軌跡的形狀相同,任意 ® 形狀皆可。 如以上的說明,矯正工程可對應於在基底構件2所進 仃的接合工程的摩擦攪拌的軌跡而是當地設定摩擦攪拌的 執跡。 而且,在本實施型態中,基底構件2雖然是以平面觀 看呈正方形的例子做說明,但其他形狀亦可。 [第七實施型態] © 在上述的第一實施型態乃至第六實施型態的矯正工程 中,雖然使用矯正用旋轉工具G對基底構件2的背面肋進 行摩擦授拌而做.弯曲的端正,但並不限定於此。在第七實 施型態的蝎正工程中,由拉伸張力產生的f曲力矩從熱傳 板1(基底構件2)的背面Zb作用於基底構件2的表面Za 側’而矮正由上述接合工程所形成的熱傳板i的變曲。在 本實施型態的罐正工程中,可從以下所述的推麼構正、衝 擊矯正及滾子端正的三種方法中任選一種進行。 第22圖為第七實施型態的推壓矯正的準備階段的立 2036-10260-PF;Chentf 200936283 體圖。第23圖為第七實施型態的推壓矯正的側視圖,第 23a圖表示推壓前的圖,第23b圖表示推押中的圖。第^ 置的平面圖。第25 ’其中第25a圖為 第25c圖為推押中 中,其使用第一實 圖為第七實施形態的推壓矯正的推壓位 圖為第七實施形態的滾子矯正的侧視圖 立體圖,第25b圖為推壓前的侧視圖, 的側視圖。在第七實施型態的矯正工程 施型態的熱傳板1做說明。 (推壓矯正)The length of the friction stir trajectory of the long squid boundary surface Zb side of the friction stir trajectory performed on the Za side is slightly equal, and the length of the rotating tool G is shorter than that of the joining rotary tool F. The degree of machining of the correction t project is smaller than that of the joint project. Further, the correction process is not limited to the path of the friction search of the above-described first to sixth embodiments, and can be set to various paths. Other types of the path of the friction stir in the correction process will be described. [First to sixth modifications] The path of the friction stir of the correction engineering is not limited to the above-described type, and the following types may be used. 21 is a plan view of the back side of the heat transfer plate, (a) is a first modification, (b) is a second modification, (c) is a third modification, and (d) is a fourth modification '( e) is a fifth modification, and () is a sixth modification. The trajectory of the correction rotary tool of the first modification and the second modification φ shown in Figs. 21a and 21b (the back plasticized region W2) It is formed around the center point j' of any of the base members 2. Further, the first modification forms an outer shape similar to that of the base member 2. Further, the second modification as shown in Fig. 2ib may also be The lattice shape is formed in the third modification and the fourth modification shown in FIGS. 21c and 21d, and the bridge rotation tool track (back plasticized region W2) is formed by the center point j' of any of the base members 2. Radial. The third variant of Fig. 2c includes a plurality of loops starting from the center point j and ending point, forming a point symmetry with respect to the center point j'. Further, the third variant is due to the connection 2036- 10260-PF; Chentf 30 200936283 • Continued track formation to improve work efficiency. Figure 20d The fourth modification is formed by the center point j while being parallel with respect to the diagonal line of the base member 2. The fifth modification and the trajectory of the correction rotary tool of the sixth modification and the sixth modification ( The back plasticized region W2 is divided into four regions by a straight line passing through the center point r, and the four tracks of the same shape are independently formed while sandwiching the center point j, and the tilting causes the opposing tracks to form point symmetry independently. As long as the shapes of the four tracks are the same, any of the shapes can be used. As explained above, the correcting process can correspond to the track of the friction stir of the joining process in which the base member 2 is advanced, but the local setting of the friction stir can be set. Further, in the present embodiment, the base member 2 is described as being square in plan view, but other shapes may be used. [Seventh embodiment] © In the first embodiment to the sixth embodiment described above In the correction engineering of the type, although the back surface rib of the base member 2 is rubbed and mixed using the correcting rotary tool G, the bending is correct, but the invention is not limited thereto. In the erecting process of the seven-implementation type, the f-torque generated by the tensile tension acts on the surface Za side of the base member 2 from the back surface Zb of the heat transfer plate 1 (base member 2) and is short The deformation of the formed heat transfer plate i can be carried out in any one of the following three methods of pushing, correcting, and correcting the roller in the positive working process of the present embodiment. It is a figure 2036-10260-PF of the preparation stage of the push correction of the seventh embodiment; a body diagram of the Chentf 200936283. Fig. 23 is a side view of the push correction of the seventh embodiment, and Fig. 23a shows the front view of the push Figure 23, Figure 23 shows the map in the push. Fig. 25a, wherein Fig. 25a is a 25th view showing the middle of the pushing, and the pressing map for the pressing correction of the seventh embodiment using the first real drawing is a side view of the roller correcting of the seventh embodiment. Figure 25b is a side view of the side view before pushing. The heat transfer plate 1 of the correction engineering type of the seventh embodiment will be described. (push correction)
以與上述第一實施型態相同的要領進行接合工程之 後,除去以摩擦攪拌產生的毛邊之同時,如第22圖所示, 熱傳板1的背面Zb朝向上方而反轉,在背面21)的中心地 點Γ (參照第7b圖)配置板狀的第一輔助構件n。而且, 在熱傳板1的表面Za側的四角,配置板狀的第二輔助構件 T2及第二輔助構件T3〇即,第二輔助構件T2及第三辅助 構件Τ3夹持第一辅助構件T1而配置於兩側。第一輔助構 件τι至第三辅助構件T3為進行推壓矯正之際成為抵接材 或台座的7G件,同時也是為了避免損傷熱傳板1的元件。 第一輔助構件T1乃至第三輔助構件Τ3為了對應於熱傳板 1的力子特性及彎曲的曲率而朝彎曲相反的一侧折曲而端 正彎曲’設定成足夠的厚度。 在設置各辅助構件之後,如第23a圖及第23b圖所示, 使用公知的推壓裝置p ’從熱傳板1的背面Zb推壓。推壓 裝置P的衝頭pa壓抵於第一輔助構件T1,以既定的推壓 力推壓。當由推壓裝置P對熱傳板1施加壓力時,如第23a 2036-10260-PF;Chentf 32 200936283 圖及第2 3 b圖所示,第一輔助摇/生rp, 弟輔助構件T1推壓於熱傳板〗的下 側,第二輔助構件T2及第三輔助椹丛油 稍助構件Τ3於上側推壓熱傳 板1的兩端側,變曲力矩作用·^ # , 芩 矩作用於熱傳板1。由於該彎曲力 矩係使拉伸應力產生於執僂妬1 …得扳1的表面Za侧,將熱傳板1 強制地彎向下側。After the joining process is performed in the same manner as in the first embodiment described above, the burrs generated by the friction stir are removed, and as shown in Fig. 22, the back surface Zb of the heat transfer plate 1 is turned upward and reversed, on the back surface 21) The central location Γ (see Fig. 7b) is configured with a plate-shaped first auxiliary member n. Further, at the four corners on the surface Za side of the heat transfer plate 1, a plate-shaped second auxiliary member T2 and a second auxiliary member T3 are disposed, that is, the second auxiliary member T2 and the third auxiliary member Τ3 sandwich the first auxiliary member T1 And configured on both sides. The first auxiliary member τι to the third auxiliary member T3 are 7G members which are abutting members or pedestals when the pressing correction is performed, and also to avoid damage to the elements of the heat transfer plate 1. The first auxiliary member T1 or the third auxiliary member Τ3 is set to have a sufficient thickness in order to be bent toward the opposite side of the bending corresponding to the force characteristic of the heat transfer plate 1 and the curvature of the bending. After the respective auxiliary members are provided, as shown in Figs. 23a and 23b, they are pressed from the back surface Zb of the heat transfer plate 1 by using a known pressing device p'. The punch pa of the pressing device P is pressed against the first auxiliary member T1 and pressed with a predetermined pressing force. When the pressure is applied to the heat transfer plate 1 by the pressing device P, as shown in the 23a 2036-10260-PF; the Chentf 32 200936283 and the 2 3 b, the first auxiliary rock/raw rp, the auxiliary member T1 is pushed. Pressing on the lower side of the heat transfer plate, the second auxiliary member T2 and the third auxiliary scorpion oil slightly assisting member Τ3 push the both ends of the heat transfer plate 1 on the upper side, and the bending moment acts ·^ #, the moment action In the heat transfer board 1. Since the bending moment causes the tensile stress to be generated on the side of the surface Za of the handle 1, the heat transfer plate 1 is forcibly bent to the lower side.
推壓裝置的推壓力雖然根據熱傳板】的厚度及材料而 做適當的設定’如第23b圖所示,熱傳们的表面h侧向 下突起,彎曲力矩作用而在表面^產生拉伸張力。 又,在本實施型態中,如帛24圖所示,不僅對中心地 點j,對熱傳板1的背面Zb的地點b,、地點d,、地 點e’及地點g’附近也進行推壓。在包含成為熱傳板Μ 背面Zb的各邊的中間地點的地點b,、地點d,地點e, 以及地點g,的位置H2〜H5配置第一輔助構件n,由推壓 裝置Pit行推廢。肖& ’可平衡佳地矯正熱傳板j,可提 南平坦性。 〇 而且,推壓的位置雖然在本實施型態設定五個位置, 但並不限定於此,可對應於由接合工程產生的熱傳板i的 變曲而適當地設定。 (衝擊矯正) 接著,針對衝擊矯正做說明。對於衝擊矯正,由於與 推壓矯正近似,具體的圖示係省略。所謂衝擊嬌正係指由 榔頭等的衝擊具對熱傳板所產生的彎曲進行矯正。衝擊矯 • 正除了以榔頭等的衝擊具取代推壓裝置P對熱傳板1進行 衝擊的特徵之外,其餘與推壓矯正大略相同。 2036-l〇260-PF;chentf 200936283 衝擊場正中係與推壓矯正相同在配置辅助構件之後, 參照第23圖及苐24圖,從熱傳板1的背面以例如塑膠榔 頭等的衝擊具衝擊熱傳板1。當衝擊熱傳板1時,由於在 熱傳板1的表面Za侧產生拉伸應力,熱傳板i強制地向下 側折曲(參照第23b圖)。藉此,矯正熱傳板1的彎曲而變 得平坦。又’與推壓矯正相同’根據需要衝擊熱傳板1的 者面Zb的位置H2〜H5(參照第24圖),可平衡熱傳板1而 矯正。 衝擊橋正與推壓矯正相比,由於省略準備推壓裝置等 的手續,可容易地進行作業。又,衝擊橋正由於作業容易 而對〗且薄的熱傳板1有效。而且,在衝擊矯正結束之後, *除去由於衝擊而產生的毛邊。又,衝擊具只要可衝擊 ’、、、傳板1即可’並不特別限定其種類,冑好例如塑膠榔頭。 (滾子矯正) 接著’針對滾子橋正做說明。與第一實施型態相同的 ❹要領進仃接合工程之後,除去由摩擦授摔所產生的毛邊之 5夺如帛25a圖所不,熱傳^的背面zb朝上方反轉, 將長板形狀的第-輔助構件Π配置於包含背面訃的中心 (參照第Μ)而與縱方向平行。而且,在熱傳板 的表面Za側的緣部配置長板形狀的第二辅助構件丁2及 一輔助構件T3而與縱方向平行。即,第二輔助構件T2、 第三輔助構件Τ3係夹持第—輔助構件71而配置於兩側。 T1 在第"'輔助構件T1的上側,與第—辅助構件 1正父地配置滾子1在第二輔助構件T2、,T3的下侧與 2〇36-1026〇.PF;Chentf 34 200936283 T3正交地配置滚子R2。 ,在上側以凸出的狀態配 輔助構件T1至第三輔助 第二辅助構件Τ2及第三輔助構件 即’熱傳板1,如第25b圖所示 置於滾子Rl、R2之間,經由第一 構件T 3而由滾子r 1、r 2所夾持。 第-輔助構件τι至第三輔助構件T3#作為進行滚子 橋正之際的抵接材’同時作為避免使熱傳板1損傷的構 件。第-辅助構件η至第三輔助構件以可以是比熱傳板 Ο 1還軟質的材料,例如可使用鋁合金、硬質橡膠、塑膠、 木材。 於此,當滾子R卜R2相互接近而施加壓力於熱傳板j 時’如第25b及25c圖所示,第一輔助材η在下側推壓熱 傳板1,第二輔助構件Τ2及第三輔助構件Τ3於上側推麼 熱傳板1的兩端側,弯曲力矩作用於熱傳板1。由於該弯 曲力矩係使拉伸應力產生於熱傳板!的表面以側,將熱傳 板1強制地彎向下侧。 © 又,如第25a圖所示,滾子R1於箭號α方向旋轉之同 時滾子R2於箭號万方向旋轉,此時滾子R1、R2相對於 熱傳板1於箭號7方向(滚子輸送方向)做相對性的移動。 又滾子R1於箭號召方向旋轉之同時,滾子R2於箭號α 方向旋轉,此時滾子RbR2相對於熱傳板!於箭號占方向 (滚子輪送方向)做相對性的移動。 因此,作用於熱傳板1的彎曲力矩的位置由於伴隨其 對,動而遷移,熱傳板1的全體強制性地向下側彎曲。 匕反覆進行該相對性的移動而可橋正彎曲。而且,第 2036-1026〇-PF;chentf 35 200936283The pressing force of the pressing device is appropriately set according to the thickness and material of the heat transfer plate. As shown in Fig. 23b, the surface h side of the heat transfer member protrudes downward, and the bending moment acts to cause stretching on the surface. tension. Further, in the present embodiment, as shown in FIG. 24, not only the center point j but also the vicinity of the point b, the point d, the point e', and the point g' of the back surface Zb of the heat transfer plate 1 are pushed. Pressure. The first auxiliary member n is disposed at the position H2 to H5 including the point b, the point d, the point e, and the point g of the intermediate portion of the heat transfer plate 背面 the back surface Zb, and is pushed by the pressing device Pit. . Xiao & ' can balance the heat transfer plate j to improve the flatness. Further, although the position to be pressed is set to five positions in the present embodiment, the present invention is not limited thereto, and may be appropriately set in accordance with the distortion of the heat transfer plate i generated by the joining process. (Impact Correction) Next, the impact correction will be explained. For impact correction, the specific illustration is omitted because it is similar to the push correction. The so-called shock refraction refers to the correction of the bending caused by the heat transfer plate by an impact tool such as a hammer. Impact correction • In addition to the impact of the impact device P on the heat transfer plate 1 by the impact tool such as a hammer or the like, the rest is almost the same as the push correction. 2036-l〇260-PF;chentf 200936283 The center of the impact field is the same as the push correction. After the auxiliary member is placed, refer to the figure 23 and Figure 24, and impact from the back of the heat transfer plate 1 with a hammer such as a plastic hammer. Heat transfer board 1. When the heat transfer plate 1 is impacted, since the tensile stress is generated on the surface Za side of the heat transfer plate 1, the heat transfer plate i is forcibly bent downward (see Fig. 23b). Thereby, the curvature of the heat transfer plate 1 is corrected to become flat. Further, the same as the pressing correction, the positions H2 to H5 of the surface Zb of the heat transfer plate 1 are required to be inspected (see Fig. 24), and the heat transfer plate 1 can be balanced and corrected. The impact bridge can be easily operated by omitting the procedure for preparing the pressing device or the like as compared with the pressing correction. Further, the impact bridge is effective for the thin heat transfer plate 1 due to the ease of work. Moreover, after the end of the impact correction, * the burrs due to the impact are removed. Further, the impact tool is not particularly limited as long as it can impact the ', and the transfer plate 1', and for example, a plastic taro. (roller correction) Next, we will explain about the roller bridge. After the same as the first embodiment, the burrs generated by the frictional drop are removed as shown in Fig. 25a. The back zb of the heat transfer is reversed upward, and the shape of the long plate is reversed. The first auxiliary member Π is disposed in the center including the back surface (refer to the third side) and is parallel to the longitudinal direction. Further, the second auxiliary member 2 and the auxiliary member T3 having a long plate shape are disposed on the edge of the surface Za side of the heat transfer plate in parallel with the longitudinal direction. That is, the second auxiliary member T2 and the third auxiliary member Τ3 are disposed on both sides by sandwiching the first auxiliary member 71. T1 is disposed on the upper side of the "' auxiliary member T1, and the roller 1 is disposed on the lower side of the second auxiliary member T2, T3 with the first auxiliary member 1 and 2〇36-1026〇.PF; Chentf 34 200936283 T3 orthogonally configures the roller R2. The auxiliary member T1 to the third auxiliary second auxiliary member 2 and the third auxiliary member, that is, the heat transfer plate 1 are placed in a convex state on the upper side, and are placed between the rollers R1 and R2 as shown in FIG. 25b. The first member T 3 is held by the rollers r 1 , r 2 . The first-auxiliary member τι to the third auxiliary member T3# serves as a member for preventing the heat transfer plate 1 from being damaged as a contact member for performing the roller bridge. The first-auxiliary member η to the third auxiliary member may be made of a material which is softer than the heat transfer plate , 1, and for example, an aluminum alloy, a hard rubber, a plastic, or a wood may be used. Here, when the rollers Rb and R2 are close to each other and pressure is applied to the heat transfer plate j, as shown in FIGS. 25b and 25c, the first auxiliary material η pushes the heat transfer plate 1 on the lower side, the second auxiliary member Τ2 and The third auxiliary member Τ3 pushes both end sides of the heat transfer plate 1 on the upper side, and a bending moment acts on the heat transfer plate 1. Because of this bending moment, tensile stress is generated in the heat transfer plate! The surface is forced to the lower side by the heat transfer plate 1 on the side. © Again, as shown in Fig. 25a, the roller R1 rotates in the direction of the arrow α while the roller R2 rotates in the direction of the arrow number. At this time, the rollers R1 and R2 are oriented in the direction of the arrow 7 with respect to the heat transfer plate 1 ( Roller conveying direction) makes relative movement. When the roller R1 rotates in the direction of the arrow, the roller R2 rotates in the direction of the arrow α, and the roller RbR2 is opposite to the heat transfer plate at this time! Make a relative movement in the direction of the arrow (roller direction). Therefore, the position of the bending moment acting on the heat transfer plate 1 migrates due to the movement, and the entire heat transfer plate 1 is forcibly bent downward.匕 Repeat this relative movement to bend the bridge. Moreover, the 2036-1026〇-PF;chentf 35 200936283
曲,設定成足夠的厚度。The song is set to a sufficient thickness.
又’使滾子Rl、 R2在熱傳板的縱方向絲MFurther, the rollers R1 and R2 are arranged in the longitudinal direction of the heat transfer plate.
又’於此,雖然使熱傳板】的背面Zb朝上,而進行歪 矯正工程而說明,但亦可不反轉而使表面Za朝上而進行歪 程此時’上述的各構成元件由於係表裡對稱,因 此省略其說明。 做叩规万向播Μ而進行矯正 R2旋轉。即,使第一辅助構 配置之同時,相 二輔助構件Τ3正交地配置滾子 於橫方向上往復移動。藉此, 根據以上說明的第七實施型態,即使在熱傳板1的表 面Za由於接合工程而熱收縮使熱傳板1彎曲,藉由彎曲力 Ο 矩作用而在基底構件Za產生拉伸應力,而易於提高熱傳板 的平坦性。 [實施例] 接著’針對本發明的實施例做說明。本發明的實施例 係如第26a圖及第26b圖所示分別在平面觀看為正方形的 基底構件2的表面Za及背面Zb畫出三個圓而進行摩擦攪 摔’測定在表面Za侧產生的彎曲的變形量與在背面Zb側 產生的彎曲的變形量。即,在表面Za側產生的彎曲的變形 1的值與在背面Zb側產生的彎曲的變形量的值愈接近,基 36 2〇36-l〇26〇-pF;chentf 200936283 底構件2的平坦性愈高。 基底構件2為平面觀看500mmx500mm的長方艘,厚度 使用30mm、60mm兩種而分別進行測定。基底構件2的素材 為JIS規格的5052銘合金》 摩擦攪拌的軌跡的三個圓係以設定於基底構件2的中 心的地點j或地點j,為中心,表面Za及背面zb —起設 疋成rl — 1 OOmin(以下稱小圓)、Γ2 = 15〇龍(以下稱中圓)、 r3 = 20 0min(以下稱大圓)。摩擦攪拌的順序以小圓、中圓、 大圓的順序進行。 旋轉工具在表面Za侧及背面Zb侧係一起使用相同大 小的旋轉工具。旋轉工具的尺寸為肩部的外徑為2〇mni、攪 拌銷的長度為1 Omm、攪拌銷的根部的尺寸(最大徑)為 9mm、攪拌銷的前端的尺寸(最小徑)為6隨。旋轉工具的旋 轉數設定成60〇rpm ’輸送速度設定成3〇〇mm/min。又,表 面Za側及背面Zb侧一起設定成旋轉工具的壓入量設定為 一定。如第26圖所示,在表面仏侧形成的塑性化區域從 小圓向大圓分別成為塑性化區域W21至W23。又,在背面 Zb中形成的塑性化區域從小圓向大圓分別成為塑性化區域 W31至W33。在該實施例中的各測定結果顯示於以下的表1 〜表4中。 表1表示基底構件的板厚為30mm,從表面側進行摩擦 攪拌的情況下的測定值。r FSW前」為在進行摩擦攪拌之 前表示中心地點· j(基準j)與各地點(地點a〜地點h)的高 低差。「FSW後」為以基準j為〇,在進行三個圓的摩擦攪 2036-10260-PF;Chentf 37 200936283 掉之後’表示基準j與各地點的高低差。「表面側變形量」 係表不各地點的(FSW後一FSW前)的值。「表面側變形量」 的最下攔係表示地點a〜地點h的平均值/⑺见前」及「?训 後」的負值係表示位於比基準j還下方的位置。 表1 _板厚 30mm |表面 ____(jjjjjj) FSW前 FSW後 表面側變形量 基準j 0.0 0.0 _^ a -0· 2 1.9 2.1 b -0.1 0.9 ~ ίΤο ' c 0.0 2.2 2.2 d -0.1 1.1 1.2 e 0.0 1.2 1.2 f 0.1 2.2 2.1 g 1 0.1 1.2 Γ 1.1 h 0.1 2.1 2.0 — AV=1. 61 表2為基底構件的板厚為3〇mm,從背面側進行摩擦授 掉時(綠正工程)的測定值的表^ rFSW前」為進行摩擦攪 拌之前,中心地點j,(基準j,)與各地點。,〜h,)的高 〇 低差。 「FSW1」,如第27圖所示,以基準j,為〇,在進行 小圓(半徑rl)的摩擦攪拌之後,表示基準厂與各地點的In addition, although the back surface Zb of the heat transfer plate is turned upward, and the 歪 correcting process is performed, the surface Za may be turned up without inversion, and the above-mentioned respective components are The table is symmetrical, so the description is omitted. Correction R2 rotation is performed by making a general plan. That is, while the first auxiliary configuration is being arranged, the second auxiliary member Τ3 orthogonally arranges the rollers to reciprocate in the lateral direction. Thereby, according to the seventh embodiment described above, even when the surface Za of the heat transfer plate 1 is thermally contracted due to the joining process, the heat transfer plate 1 is bent, and the base member Za is stretched by the bending force. Stress, and it is easy to improve the flatness of the heat transfer plate. [Embodiment] Next, an embodiment of the present invention will be described. In the embodiment of the present invention, three circles are drawn on the surface Za and the back surface Zb of the base member 2 which are square in plan view as shown in Figs. 26a and 26b, respectively, and the friction stir is measured on the surface Za side. The amount of deformation of the bending and the amount of deformation of the bending generated on the side of the back surface Zb. That is, the closer the value of the curved deformation 1 generated on the surface Za side to the value of the bending deformation amount generated on the back surface Zb side, the base 36 2〇36-l〇26〇-pF; the chentf 200936283 the flatness of the bottom member 2 The higher the sex. The base member 2 is a rectangular ship of 500 mm x 500 mm in plan view, and the thickness is measured using 30 mm and 60 mm, respectively. The material of the base member 2 is a KIS-standard 5052 alloy. The three circular systems of the friction stir trajectory are centered at a position j or a position j set at the center of the base member 2, and the surface Za and the back surface zb are set together. Rl — 1 OOmin (hereinafter referred to as small circle), Γ 2 = 15 dragon (hereinafter referred to as the middle circle), r3 = 20 0min (hereinafter referred to as the big circle). The order of friction stirring is performed in the order of small circle, medium circle, and large circle. The rotary tool uses a rotating tool of the same size on both the surface Za side and the back side Zb side. The size of the rotary tool is 2 〇mni for the shoulder, 1 Omm for the agitating pin, 9 mm for the root of the stirring pin, and 9 mm for the front end of the stirring pin. The number of rotations of the rotary tool was set to 60 rpm. The conveyance speed was set to 3 〇〇 mm/min. Further, the surface Za side and the back surface Zb side are set together so that the pressing amount of the rotary tool is set to be constant. As shown in Fig. 26, the plasticized regions formed on the surface side of the surface become plasticized regions W21 to W23 from small circles to large circles, respectively. Further, the plasticized regions formed on the back surface Zb become plasticized regions W31 to W33 from the small circle to the large circle. The results of the measurements in this example are shown in Tables 1 to 4 below. Table 1 shows the measured values when the thickness of the base member was 30 mm and friction stir was applied from the surface side. "Before FSW" is the difference between the center point j (reference j) and each location (location a to point h) before the friction stir. After "FSW", the reference j is 〇, and after three rounds of friction stir 2036-10260-PF; after Chentf 37 200936283 is dropped, the difference between the reference j and each location is indicated. The "surface side deformation amount" is a value that does not indicate the location (before FSW). The lowermost barrier of the "surface side deformation amount" indicates the average value of the point a to the point h / (7) before and after the negative value of "after training" indicates that it is located below the reference j. Table 1 _ plate thickness 30mm | surface ____ (jjjjjj) FSW front FSW rear surface side deformation amount reference j 0.0 0.0 _^ a -0· 2 1.9 2.1 b -0.1 0.9 ~ ίΤο ' c 0.0 2.2 2.2 d -0.1 1.1 1.2 e 0.0 1.2 1.2 f 0.1 2.2 2.1 g 1 0.1 1.2 Γ 1.1 h 0.1 2.1 2.0 — AV=1. 61 Table 2 shows the thickness of the base member is 3〇mm, when friction is applied from the back side (Green Engineering) The table of measured values ^ before rFSW" is the center point j, (reference j,) and each location before the friction stir. , ~h,) high 〇 low difference. "FSW1", as shown in Figure 27, is based on the reference j, 〇, after the friction stir of the small circle (radius rl), indicating the reference plant and each location
尚低差。「背面側變形量}」為表示各地點中(FSW1 —FSW 前)的值。「背面側變形量丨」的最下攔表示地點a〜地點 h的平均值。 「FSW2」係以基準j’為〇,除了小圓(半徑η)之外, 在中圓(半徑r2)的摩擦攪拌後,表示基準厂與各地點的 2〇36-l〇26〇^PF;Chentf 38 200936283 尚低差。「背面側變形量2」表示各地點中的(fsW2 — FSW 前)的值。「背面側變形量2」的最下攔表示地點&〜地點 h的平均值。 「FSW3」係以基準;j為0,除了小圓(半徑rl)、中 圓(半徑r2)之外,在進行大圓(半徑r3)的摩擦角半之後, 表示基準j與各地點的兩低差。「背面侧變形量3」表示 各地點中(FSW3—FSW前)的值。r背面侧變形量3」的最下 欄表示地點a〜地點h的平均值。 ®表2 板厚30mm 背面(端 正FS1 it—_______ FSW前 FSW1 背面侧變形量1 FSW2 背面側變形量2 FSW3 背面側變形晋3 &準j’ 0.0 0. 0 ------- 0.0 0.0 a, b, -2.3 -0.9 U. 1 0.4 2.4 Γ3-- 1.4 To~ 3.7 Γ9 2.4 TT 4.7 ------ 2 2 c. _2· 0 U.8 2.8 1.9 3.9 2.6 4 6 d, -1.1 U.4 Γδ 1.0 2.1 1.3 2.4 e. -1.0 0.7 1 rf---- 1.7 1.2 2.2 1.6 f -2· 0 0.5 〇 C---- L 5 1.7 3.7 2.5 —-—___ 45 j -1.0 0. 5 L 5 1.2 2.2 1.5 ~2T5~~~~ h -2· 0 0. 6 2.6 ' 1.9 3.9 2.7 AV-〇4 AV=2. 95 AV=3.53 表3表示基底構件的板厚為6〇mm,從表面侧進行摩擦 攪拌時的側定值的表。表3的各項目與表1的各項目表示 大略相同的意思。 2〇36-l〇26〇-P^;Chentf 39 200936283 表3 板厚60咖表面 (腿) FSW前 FSWi 表面侧變形量 基準j 0.0 0.0 a 0.0 1.1 1.1 b 0.1 0.6 0.5 c 0.3 1.2 0.9 d 0.0 0.5 0.5 e 「0.3 0.7 0.4 f -0.2 1.7 Γ 1.9 g 0.0 1.1 _ 1.1 h 0.2 1.6 卜1.4 AV=〇. 98 表4表示基底構件的板厚為6〇 mm時從背面側進行摩擦 授拌時的測定值。.表4的各項目表示與表2的各項目大略 相同的意義。 表4 ^厚60mm背面(镍正FSW) 基準j’ FSW前 FSWl 背面側變形量1 FSW2 背面侧變形量2 FSW3 (咖) 背面侧蝣朵普if] 0.0 0.0 0. 0 __________^ η η 16 a -1· 3 -0.7 0.6 -0.1 1.2 0.3 b -1.1 -0.6 0.5 - 0· 3 0.8 0.0 1.1 d d’ — e, r g’ — Ί.9 -1.3 0.6 -0.7 1.2 -0.1 1.8 -0· 4 -0.1 0.3 0. 0 0.4 0.1 0,5 -0.8 -0.4 0.4 -0.1 0.7 0.2 1.0 -1· l -U.4 0.7 0.0 1.1 0.6 1.7 -0.6 -0.1 0.5 0.1 0.7 η 5 1 1 h -1.5 -0.8 0.7 _0.3 1.2 0 5 9 〇 AV=0. 54 [_ AV=0.91 AV=1. 35 表1的「表面側變形量」的平均值(1· 61)與表2的「背 面侧變形量」1的平均值(2. 04)比較時,「背面側變形量1 的值較大。同樣地,「背面側變形量2」的平均值(2 95) 及「背面側變形量3」的平捐直(3. 53)也都比「表面側變 形量」的平均值(1.61)還大。即,基底構件的板厚為別脈 2〇36-l〇26〇-PF;chentf 40 200936283 時’即使從背面側僅進行小圓 仃j圓的摩擦攪拌,基底構件的彎 曲會過度回復。因此在基庙谣姓ΟΛ . 底構件30mm時,以比表面側還低 的加工度提高基底構件2的平坦性。 當表3的「表面側變形量」的平均值(G. 98)與表4的 「背面側變形量2」的平均值(〇91)比較時,兩者的變形 量近似。因此,基底構件2的板厚為6〇咖時,從背面侧進 行小圓及中圓的摩擦攪拌時,可確認基底構件2的平坦性 變高。即,當板厚為60mm時,若設定背面側比表面側的加 工度還低’則可提向基底構件2的平坦性。 【圖式簡單說明】 第1圖為第一實施形態的熱傳板的圖,其中第la圖為 立體圖’第lb圖為第la圖的I-Ι線剖視圖。 第2圖為第一實施形態的熱傳板的圖,其中第2a圖為 分解立體圖,第2b圖為分解剖視圖。 ⑩ 第3圖為第一實施形態的熱傳板的製造方法的剖視 圖’其中第3a圖表示槽形成工程,第3b圖表示熱媒體用 管插入工程,第3c圖表示蓋槽閉塞工程。 第4a圖為表示接合用旋轉工具的側視圖’第4b圖為 表示矯正用旋轉工具的侧視圖。 第5圖為第一實施形態的熱傳板的製造方法中,進行 接合工程之前的立體圖。 第6a圖至第6c圖為第一實施形態的熱傳板的製造方 法中,階段性地表示接合工程的平面圖。 2036-10260-PF;Chentf 41 200936283 第7圖為第一實施形態的熱傳板的製造方法中, 接0工程之後的圖,其中第7a圖為立體圖,第几圖、 點c及地點f連結線的剖視圖。 ‘·’也 第8a圖為第一實施形態的熱傳板的製造方法中,表八 矯正工程的立體圖,帛8b目為表示端正工程的平面圖。不 第9圖為第二實施形態的熱傳板的剖視圖第圖 概略剖視圖,第9b圖為表示摩擦攪拌後的剖視圖。為 第10圖為第三實施形態的熱傳板的剖視圖。 ® 第11圖為第四實施形態的熱傳板的立體圖。 第12圖為第四實施形態的熱傳板的立體分解圖。 第13圖為第四實施形態的熱傳板的立體剖视圖。 第14a圖為第四實施形態的熱傳板的製造方法中, 示接合工程的立體圖,第14b圖為第Ua圖 表 1 1 1 ^ 剖視圖。 % 第15圖為第四實施形態的熱傳板的製造方法 、 Υ,進行 Q 接合工程後的圖,其中第15a圖為立體圖,第l5b圖為土 點c及地點f的連線的剖視圖。 第16a圖為第四實施形態的熱傳板的製造方法中, 示矯正摩擦攪拌工程的平面圖,第16b圖為表示角部摩擦 擴;摔工程的平面圖。 ' 第17圖為在第16圖的III-III線剖面中,本 衣不第四 實施形態的熱傳板的製造方法的面削工程的圖。 , 第18圖為第五實施形態的熱傳板的剖視圖。 第19圖為表示第六實施形態的熱傳板的表面側的平 2036-10260-PF;Chentf 42 200936283 面圖。 第20圖為表示第六實施形態的熱傳板的背面侧的平 面圖。 第21圖為熱傳板的背面侧的平面圖,第21a圖表示第 一變形例’第21b圖表示第二變形例,第21c圖表示第三 變形例’第21d圖表示第四變形例,第21e圖表示第五變 形例’第21 f圖表示第六變形例。 第22圖表示第七實施形態的推壓橋正的準備階段的 ❹ 立體圖。 第23圖為第七實施形態的推壓矯正的侧視圖,第23a 圖表示推壓前的圖,第23b圖表示推押中的圖。 第24圖為第七實施形態的推壓橋正的推壓位置的平 面圖。 第25圖為第七實施形態的滾子矯正的侧視圖,其中第 25a圖為立體圖,第25b圖為推壓前的側視圖,第25c圖 ❹ 為推押中的侧視圖。 第26圖為表示實施例中的基底構件的圖,其中第2仏 圖為表面侧的立體圖,第26b圖為背面側的平面圖。 第27圖為實施例中,在摩擦攪拌表面側後,使背面侧 朝向上方時的側視圖。 第28圖為習知的傳熱板的剖視圖。 【主要元件符號說明】 1〜熱傳板; 2〜基底構件; 2036-10260-PF;Chentf 43 200936283 6〜 蓋槽; 8〜凹槽; 10- 〜蓋板; 20 〜熱媒體用管; 接合用旋轉工具; G- /矯正用旋轉工具 J〜 平接部; P〜推壓裝置; Q〜空隙部; R1 〜滚子; R2- -滚子; T1 〜第一輔助構件; T2〜第二輔助構件; T3 〜第三輔助構件; W〜 塑性化區域; Za 〜表面; Zb〜背面; Zc 〜侧面。 2036-10260-PF;Chentf 44Still low. The "back side deformation amount}" is a value indicating each position (before FSW1 - FSW). The lowermost barrier of "back side deformation amount 丨" indicates the average value of the point a to the point h. "FSW2" is based on the reference j', except for the small circle (radius η), after the friction stir of the middle circle (radius r2), it indicates 2基准36-l〇26〇^PF of the reference plant and each location. ;Chentf 38 200936283 is still poor. The "back side deformation amount 2" indicates the value of (fsW2 - before FSW) in each point. The lowermost barrier of "back side deformation amount 2" indicates the average value of the location & ~ location h. "FSW3" is based on the reference; j is 0, except for the small circle (radius rl) and the middle circle (radius r2), after the friction angle of the large circle (radius r3) is half, the reference j and the two points of each place are low. difference. "Back side deformation amount 3" indicates the value of each position (before FSW3 - FSW). The lowermost column of the r side deformation amount 3" indicates the average value of the point a to the point h. ® Table 2 Plate thickness 30mm Back (end FS1 it________ FSW front FSW1 Back side deformation amount 1 FSW2 Back side deformation amount 2 FSW3 Back side deformation Jin 3 & quasi j' 0.0 0. 0 ------- 0.0 0.0 a, b, -2.3 -0.9 U. 1 0.4 2.4 Γ3-- 1.4 To~ 3.7 Γ9 2.4 TT 4.7 ------ 2 2 c. _2· 0 U.8 2.8 1.9 3.9 2.6 4 6 d, - 1.1 U.4 Γδ 1.0 2.1 1.3 2.4 e. -1.0 0.7 1 rf---- 1.7 1.2 2.2 1.6 f -2· 0 0.5 〇C---- L 5 1.7 3.7 2.5 —--___ 45 j -1.0 0 5 L 5 1.2 2.2 1.5 ~2T5~~~~ h -2· 0 0. 6 2.6 ' 1.9 3.9 2.7 AV-〇4 AV=2. 95 AV=3.53 Table 3 shows the thickness of the base member is 6〇mm A table of the side values when the friction stir is performed from the surface side. Each item of Table 3 has substantially the same meaning as each item of Table 1. 2〇36-l〇26〇-P^;Chentf 39 200936283 Table 3 board Thick 60 coffee surface (leg) FSW front FSWi surface side deformation amount reference j 0.0 0.0 a 0.0 1.1 1.1 b 0.1 0.6 0.5 c 0.3 1.2 0.9 d 0.0 0.5 0.5 e "0.3 0.7 0.4 f -0.2 1.7 Γ 1.9 g 0.0 1.1 _ 1.1 h 0.2 1.6 Bu 1.4 AV=〇. 98 Table 4 shows when the thickness of the base member is 6〇mm The measured values at the time of frictional mixing were performed on the surface side. The items in Table 4 are roughly the same as the items in Table 2. Table 4 ^ Thickness 60 mm back surface (nickel positive FSW) Reference j' FSW front FSWl Back side deformation amount 1 FSW2 back side deformation amount 2 FSW3 (coffee) back side 蝣 普 if if] 0.0 0.0 0. 0 __________^ η η 16 a -1· 3 -0.7 0.6 -0.1 1.2 0.3 b -1.1 -0.6 0.5 - 0· 3 0.8 0.0 1.1 d d' — e, r g' — Ί.9 -1.3 0.6 -0.7 1.2 -0.1 1.8 -0· 4 -0.1 0.3 0. 0 0.4 0.1 0,5 -0.8 -0.4 0.4 -0.1 0.7 0.2 1.0 -1· l -U.4 0.7 0.0 1.1 0.6 1.7 -0.6 -0.1 0.5 0.1 0.7 η 5 1 1 h -1.5 -0.8 0.7 _0.3 1.2 0 5 9 〇AV=0. 54 [_ AV=0.91 AV= 1. 35 When the average value of the "surface side deformation amount" in Table 1 (1·61) is compared with the average value (2. 04) of the "back side deformation amount" in Table 2, the value of "back side deformation amount 1" Larger. Similarly, the average value of the "back side deformation amount 2" (2 95) and the "back side deformation amount 3" flat contribution (3. 53) are also higher than the average value of the "surface side deformation amount" (1.61). Big. That is, the thickness of the base member is 别 〇 - - - - 〇 〇 〇 PF PF ; ch ch ch ch ch 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 。 。 。 。 。 。 。 。 。 。 。 。 。 Therefore, in the base temple, when the bottom member is 30 mm, the flatness of the base member 2 is improved by a lower degree of work than the surface side. When the average value (G. 98) of the "surface side deformation amount" in Table 3 is compared with the average value (〇91) of the "back surface side deformation amount 2" in Table 4, the amount of deformation between the two is approximate. Therefore, when the thickness of the base member 2 is 6 Å, the flatness of the base member 2 is increased when the small circle and the middle circle are frictionally stirred from the back side. In other words, when the thickness is 60 mm, the flatness of the base member 2 can be improved by setting the lower side to a lower degree of work on the surface side. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a heat transfer plate of a first embodiment, wherein Fig. 1 is a perspective view, and Fig. 1b is a cross-sectional view taken along line I-Ι of Fig. 1a. Fig. 2 is a view showing the heat transfer plate of the first embodiment, wherein Fig. 2a is an exploded perspective view, and Fig. 2b is an exploded sectional view. Fig. 3 is a cross-sectional view showing a method of manufacturing the heat transfer plate of the first embodiment. Fig. 3a shows a groove forming process, Fig. 3b shows a heat medium pipe insertion process, and Fig. 3c shows a cover groove closing process. Fig. 4a is a side view showing the joining rotary tool. Fig. 4b is a side view showing the correcting rotary tool. Fig. 5 is a perspective view showing the method of manufacturing the heat transfer sheet of the first embodiment before the joining process. Fig. 6a to Fig. 6c are plan views showing the joining process in a stepwise manner in the method of manufacturing the heat transfer sheet according to the first embodiment. 2036-10260-PF; Chentf 41 200936283 Fig. 7 is a view showing the method of manufacturing the heat transfer plate according to the first embodiment, after the 0th project, wherein Fig. 7a is a perspective view, the first figure, the point c, and the point f are connected. A cross-sectional view of the line. ‘·’ Also in Fig. 8a is a perspective view of a method of manufacturing a heat transfer plate according to the first embodiment, and a plan view showing a correction project, and Fig. 8b is a plan view showing a correcting work. Fig. 9 is a cross-sectional view showing a heat transfer plate according to a second embodiment. Fig. 9B is a cross-sectional view showing friction stir. Fig. 10 is a cross-sectional view showing the heat transfer plate of the third embodiment. ® Fig. 11 is a perspective view of the heat transfer plate of the fourth embodiment. Fig. 12 is an exploded perspective view showing the heat transfer plate of the fourth embodiment. Figure 13 is a perspective cross-sectional view showing the heat transfer plate of the fourth embodiment. Fig. 14a is a perspective view showing a method of manufacturing a heat transfer plate according to a fourth embodiment, and Fig. 14b is a cross-sectional view of Fig. 1a. Fig. 15 is a view showing a method of manufacturing a heat transfer plate according to a fourth embodiment, and a view showing a Q joining process, wherein Fig. 15a is a perspective view, and Fig. 15b is a cross-sectional view of a line connecting the soil point c and the point f. Fig. 16a is a plan view showing a method of manufacturing a heat transfer plate according to a fourth embodiment, and Fig. 16b is a plan view showing a corner friction expansion; Fig. 17 is a view showing a face-cutting process of the method for manufacturing a heat transfer plate according to the fourth embodiment of the present invention in the section III-III of Fig. 16. Fig. 18 is a cross-sectional view showing the heat transfer plate of the fifth embodiment. Fig. 19 is a plan view showing the surface of the heat transfer plate of the sixth embodiment, which is flat 2036-10260-PF; and Chentf 42 200936283. Fig. 20 is a plan view showing the back side of the heat transfer plate of the sixth embodiment. 21 is a plan view of the back side of the heat transfer plate, and FIG. 21a is a first modification. FIG. 21b shows a second modification, and FIG. 21c shows a third modification. FIG. 21d shows a fourth modification. Fig. 21e shows a fifth modification. Fig. 21f shows a sixth modification. Fig. 22 is a perspective view showing the 准备 in the preparation stage of the pressing bridge of the seventh embodiment. Fig. 23 is a side view showing the pressing correction of the seventh embodiment, Fig. 23a is a view before pressing, and Fig. 23b is a view showing pushing. Fig. 24 is a plan view showing the pressing position of the pressing bridge of the seventh embodiment. Fig. 25 is a side view showing the roller correction of the seventh embodiment, wherein Fig. 25a is a perspective view, Fig. 25b is a side view before pushing, and Fig. 25c is a side view in pushing. Fig. 26 is a view showing a base member in the embodiment, wherein a second side view is a perspective view on the front side, and a 26th side view is a plan view on the back side. Fig. 27 is a side view showing the back surface side facing upward after the friction stirs the surface side in the embodiment. Figure 28 is a cross-sectional view of a conventional heat transfer plate. [Main component symbol description] 1~ heat transfer plate; 2~ base member; 2036-10260-PF; Chentf 43 200936283 6~ cover groove; 8~ groove; 10-~ cover plate; 20~ heat medium tube; Rotary tool; G-/correction rotary tool J~ flat joint; P~ push device; Q~gap portion; R1~roller; R2--roller; T1~first auxiliary member; T2~second Auxiliary member; T3 ~ third auxiliary member; W~ plasticized region; Za ~ surface; Zb ~ back; Zc ~ side. 2036-10260-PF; Chentf 44
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JP3895498B2 (en) * | 1999-04-28 | 2007-03-22 | 古河スカイ株式会社 | Heat plate joined with metal member and method for manufacturing the same |
JP3641422B2 (en) * | 2000-11-17 | 2005-04-20 | 株式会社 正和 | Manufacturing method of cooling plate |
JP2006150454A (en) * | 2000-12-22 | 2006-06-15 | Hitachi Cable Ltd | Cooling plate, manufacturing method thereof, sputtering target and manufacturing method thereof |
JP4385533B2 (en) * | 2001-03-02 | 2009-12-16 | 日本軽金属株式会社 | Manufacturing method of heat plate |
JP3795824B2 (en) * | 2002-04-16 | 2006-07-12 | 株式会社日立製作所 | Friction stir welding method |
JP4325260B2 (en) * | 2003-04-15 | 2009-09-02 | 日本軽金属株式会社 | Manufacturing method of heat transfer element |
JP4438403B2 (en) * | 2003-12-22 | 2010-03-24 | 川崎重工業株式会社 | Friction stir welding method |
JP4305273B2 (en) * | 2004-05-11 | 2009-07-29 | 日本軽金属株式会社 | Manufacturing method of heat exchange plate and manufacturing method of heat exchanger |
JP4808949B2 (en) * | 2004-10-12 | 2011-11-02 | 助川電気工業株式会社 | Method for manufacturing a heating element having an embedded heater |
KR101411143B1 (en) * | 2007-04-16 | 2014-06-23 | 니폰게이긴조쿠가부시키가이샤 | Method of producing heat transfer plate and heat transfer plate |
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2009
- 2009-01-08 KR KR1020107020722A patent/KR101194097B1/en active IP Right Grant
- 2009-01-08 WO PCT/JP2009/050132 patent/WO2009104426A1/en active Application Filing
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- 2009-01-08 CN CN201310419509.5A patent/CN103551723B/en not_active Expired - Fee Related
- 2009-01-08 CN CN200980106125.XA patent/CN101952079B/en not_active Expired - Fee Related
- 2009-01-08 CN CN201310419507.6A patent/CN103551799B/en not_active Expired - Fee Related
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Cited By (7)
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TWI400421B (en) * | 2010-01-14 | 2013-07-01 | Asia Vital Components Co Ltd | Heat exchanger structure |
US9566661B2 (en) | 2011-08-19 | 2017-02-14 | Nippon Light Metal Company, Ltd. | Friction stir welding method |
TWI579083B (en) * | 2011-08-19 | 2017-04-21 | Nippon Light Metal Co | Friction stir joining method |
TWI492806B (en) * | 2012-10-10 | 2015-07-21 | Nippon Light Metal Co | The method of manufacturing the heat sink and the method of manufacturing the heat transfer plate |
US9821419B2 (en) | 2012-10-10 | 2017-11-21 | Nippon Light Metal Company, Ltd. | Method for manufacturing heat exchanger plate and method for friction stir welding |
US10518369B2 (en) | 2012-10-10 | 2019-12-31 | Nippon Light Metal Company, Ltd. | Method for manufacturing heat exchanger plate and method for friction stir welding |
TWI485023B (en) * | 2012-12-11 | 2015-05-21 | Metal Ind Res & Dev Ct | Aluminum alloy oil hot plate manufacturing method |
Also Published As
Publication number | Publication date |
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CN101952079A (en) | 2011-01-19 |
KR20100117117A (en) | 2010-11-02 |
CN103551722A (en) | 2014-02-05 |
CN103551723A (en) | 2014-02-05 |
CN103551799A (en) | 2014-02-05 |
CN103551723B (en) | 2016-08-31 |
WO2009104426A1 (en) | 2009-08-27 |
CN101952079B (en) | 2014-04-02 |
TWI389755B (en) | 2013-03-21 |
CN103551799B (en) | 2016-05-25 |
KR101194097B1 (en) | 2012-10-24 |
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